BYD FORKLIFTS User Manual

Page 1
BYD Europe B.V.
BYD China Headquarter
A COMPLETE MODEL RANGE POWERED BY LITHIUM IRON PHOSPHATE BATTERIES
Vareseweg 53, 3047 AT Rotterdam,the Netherlands
www.bydforklift.com [email protected] 0031 1020 70888 0031 1020 70880
No. 3009, BYD Road, Pingshan, Longgang, Shenzhen, 518118, P.R.China
www.byd.com
BYD trucks conform to the European Safety Requirements
Page 2
ABOUT BYD
The BYD Company Limited employs 180.000 employees with a yearly turnover of over €8.5 billion, and is
headquartered in Shenzhen (China).
BYD FORKLIFT
BYD ebus – Pure Electric
BYD e6 – Pure Electric
Established in 1995, BYD is listed on both the Hong Kong and Shenzhen Stock Exchanges, and specializes in
forklift, automotive, electric vehicles and buses, as well as in new energy (solar) and IT, with its ultimate goal
to spur mass-market adoption of green technologies and help preserve the environment, reduce air pollution
and resolve global energy crisis.
BYD Europe has been present in Europe since 1999, servicing the European market for batteries and energy
storage solutions from Rotterdam. Lately BYD Europe has become a major supplier of pure electric solutions
to public transportation all over Europe. Major countries like the Germany, UK, France, Netherlands, Spain and
Poland are using BYD pure electric buses and/or taxis.
BYD Forklift started operations in 2010 in Shaoguan (China), with a one million ㎡ – 50.000 units per year
factory, equipped with the latest manufacturing technology such as automatic robot welding. The BYD forklifts
have been since then marketed in China, and will be sold and serviced in all of Europe starting 2015. The BYD
forklift headquarters is located since 2013 in Rotterdam.
BYD QIN-PHEV
BYD LIGHTING
BYD SOLAR
Page 3
THE BYD CONCEPT
THE LOWEST COST OF OPERATION
Owning and operating a forklift entails many costs in addition to the purchase price or the rental monthly fee.
We call them hidden costs, and can be very high, depending on the power technology used, be that an internal
combustion engine or a battery powered forklift.
BYD Fe-battery forklift Lead-acid battery forklift
Diesel forklift
Acquisition/rental cost
Electricity cost
Hidden cost
OPERATING COSTS NOT PRESENT WHEN USING A BYD FORKLIFT
Maintenance cost
Battery changing cost
Electricity cost
Maintenance cost
Fuel cost
Maintenance cost
INVESTMENT IN NEW BATTERIES EVERY 4-6 YEARS IS UNNECESSARY WITH A BYD FORKLIFT
The BYD lithium iron phosphate battery has an extremely long life.
Compared with a life of 1.000-1.500 cycles of a typical lead-acid battery, the BYD battery will operate much
longer. After 4.000 cycles the BYD battery will retain 75% of its capacity.
75% remaining capacity after 4.000 cycles means that the BYD battery will continue to operate for many more
years.
10 Year Operation
BYD solution: 1 battery
Single shift - light use
Single shift - heavy use
Multi-shift
CHARGING THE BYD WAY
The BYD batteries are charged so fast that they never need to be removed from the forklift.
Depending on the chosen BYD charger, full charging takes 1.5 hours or even less.
Quick charging at lunch break will keep the BYD forklift ready for the rest of the shift. Of course side charging
is so easy that the coffee breaks can be also used without reducing the life expectancy of the battery (no
memory effect).
=
=
Lead-acid solution: many batteries
• Energy loss due to heating resulting from lead-acid battery charging
• Labour time to maintain the lead-acid battery (frequent level checking and refilling)
• Labour time to regularly replace the empty battery with a fully charged one
• Large amounts of expensive distilled water for lead-acid batteries
SAVINGS IN YEARLY OPERATING COSTS (*)
CONCEPT
ENERGY LOST AS HEATING
BATTERY DAILY REPLACEMENT
BATTERY MAINTENANCE
DISTILLED WATER REFILL
YEARLY BATTERY AMORTIZATION
TOTAL EXTRA COSTS
*Estimate based on average data. Final savings depend on factors such as battery size, electricity price, labour cost, heavy or light use
CRITERIA LEAD-ACID LEAD-ACID
(1.7€/DAY)
(46 HR/YEAR)
(250 L/YEAR)
(OVER 5 YEARS)
ONE SHIFT OPERATION
COST/YEAR
BYD
FE BATTERY
400 €
690 €
100 €
500 €
1,690 €
0 €
0 €
0 €
0 €
0 €
TWO SHIFT OPERATION
COST/YEAR
FE BATTERY
800 €
1,380 €
200 €
1,000 €
3,380 €
MORE PRODUCTIVITY, SAFETY, AND DRIVER SATISFACTION WITH A BYD FORKLIFT
With a BYD forklift, the driver’s time utilization is optimized. Instead of spending time replacing the battery,
more productive tasks can be performed.
Side charging is extremely user friendly and minimizes the risks of accident. A safer environment and happier
drivers impact productivity in a positive way.
BYD
0 €
0 €
0 €
0 €
0 €
The old fashion wayThe BYD way
Page 4
BYD FORKLIFT RANGE-2015
From 1.6T to 3.5T, the BYD forklift range covers the needs of the European rental and end-user markets.
Every BYD forklift features as standard equipment the lithium iron phosphate battery, side charging, and
ultra-fast charger, along with a high level of equipment.
Whether you choose the Comfort or the Basic version, your BYD forklift will always deliver the lowest cost of
ownership.
Comfort equipment: full suspension seat, fingertip controls, triplex mast with dual free lift cylinders,
and 4 way hydraulic valve.
Optional full-steel cabin with heater
3.5 Ton Counterbalance 2.5 Ton Counterbalance 2.0 Ton Counterbalance
1.6 Ton Counterbalance 2.0 Ton Pallet truck
Page 5
COUNTERBALANCE FORKLIFT
Ergonomically designed forklift to reduce driver fatigue and optimize productivity.
Ultra-fast charging and one battery for life result in lower operating costs.
Dual AC front drive motors and oil- immersed brakes, as well as a maintenance-free battery
guarantee less maintenance costs.
User-friendly side-charging and comprehensive safety features maximize driver’s satisfaction.
Automatic Speed Reduction when Cornering
The speed of the truck will be automatically reduced when cornering to enhance lateral
stability and reduce the risk of tipping over.
Slow Fast
Braking Assist System
Braking Assist System allows the truck to stand still instead of rolling forward or backwards
after releasing the brake on a slope.
Overload Protection
When load exceeds 10% of the rated load capacity, the lifting motor stops working for
safety concern.
Over load
Multifunction TFT Screen
Displays travel speed, battery remaining capacity, clock, working hours and
accumulated working hours;
Three speed modes setting.
All BYD forklifts are equipped with side charging
COMFORT EQUIPMENT
Triplex mast with dual free lift
cylinders
Full suspension seat with fingertip
controls
Load (Kg)
Seat
Controls
Battery
200 AH 80 V
400 AH 80 V
600 AH 80 V
Charger
90 A
180 A
Heated Steel Cabin
ECB16
Basic Comfort
1,600
Standard
Levers
Standard Standard
Standard
Optional
Optional
1,600
Full
suspension
Minilevers
Standard
Optional
Optional
ECB20
Basic Comfort
2,000
Standard
Levers
Standard
Optional
Standard
Optional
Optional
2,000
Full
suspension
Minilevers
Standard
Optional
Standard
Optional
Optional
ECB25
Basic Comfort
2,500
Standard
Levers
Standard
Optional
Standard
Optional
Optional
2,500
Full
suspension
Minilevers
Standard
Optional
Standard
Optional
Optional
ECB35
Basic Comfort
3,500
Standard
Levers
Standard
Optional
Standard
Optional
Optional
3,500
Full
suspension
Minilevers
Standard
Optional
Standard
Optional
Optional
Page 6
PALLET TRUCK
Electric Power Steering
Allows the operator to maneuver the pallet truck with great ease and
reduces fatigue
Shock-absorbing and anti-skid platform
Delivers stable and comfortable standing for operator.
180 degree rotatable steering handle
Enables forklift work in narrow places.
Ergonomically designed
Steering tiller handles with perfect touch match hands of different size.
Automatic shut down
When handle is released or in vertical and horizontal position.
The forklift will reverse immediately
Once the operator leans on the reverse protection button.
The ergonomically designed BYD pallet truck offers maximum versatility due to its standard foldable platform
and foldable side support protection side bars. It can be used to speedily load and unload trucks as well as in
reduced space warehouse operations.
Efficient top charging of the lithium iron phosphate battery allows for increased productivity and lower operat-
ing costs.
As with any other BYD forklift, the life time battery can be partially charged and never needs to be removed,
thus increasing operator user friendliness and safety, while greatly reducing fatigue.
Model description PTP20
Load/capacity: 2000 kg
Easy to shut down
Optimal location of the emergency stop button
Battery: BYD Lithium Iron Phosphate
Charging: upside charging inlet
Fast charging/partial charging without memory effect
Page 7
SPECIFICATION SHEETS
Counterbalance Forklift
ECB16
WeightBasic DimensionsMotor
Wheels, Chassis IdentificationPerformance DataOthers
1.1
1.2
1.3
1.4
1.5
1.6
1.8
1.9
2.1
2.2
2.3
3.1
3.2
3.3
3.5
3.6
3.7
4.1
4.2
4.3
4.4
4.5
4.7
4.8
4.12
4.19
4.20
4.21
4.22
4.24
4.31
4.32
4.33
4.34
4.35
5.1
5.2
5.3
5.6
5.8
5.9
5.10
6.1
6.2
6.4
6.5
8.1
8.2
8.4
8.5
Manufacturer Model Drive Operator type Rated capacity Load center Load distance, center of drive axle to fork Wheelbase Service weight Axle load, with load, front/rear Axle load, without load, front/rear Tyres Tyre size, front Tyre size, rear Wheels, number front rear (X=driven wheels) Track width, front Track width, rear Tilt of mast/fork carriage forward/backward Height, mast lowered Free lift Lift height Height, mast extended Height of overhead guard Seat height Coupling height Overall length Length to face of forks Overall width Fork dimensions Fork carriage width Ground clearance, with load, below mast Ground clearance, center of wheelbase Aisle width for pallets 1000x1200 crossways Aisle width for pallets 800x1200 lengthways Turning radius Travel speed, with/without load Lift speed, with/without load Lowering speed, with/without load Max. drawbar pull, with/without load Max. gradeability, with/without load Acceleration time, with/without load Service brake Drive motor rating S2 60 min. Lift motor rating at S3 15% Battery voltage, nominal capacity K5 Battery weight Type of drive control Operating pressure for attachments Sound level at the driver's ear Towing coupling, type
Q c x y
b10 b11 a/b h1 h2 h3 h4 h6 h7 h10 l1 l2 b1 s/e/l b3 m1 m2 Ast Ast Wa
kg mm mm mm kg kg kg
mm mm
mm mm deg mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm Km/h m/s m/s KN % s
kW kW V/Ah kg
bar dB(A)
BYD
ECB16
Electric
Seat
1600
500
365 1360 3100
4083/617
1466/1634
SE
18x7-8
15x4.5-8
2x/2
890
190
5/7
2020
150 3000 4050 2050
985
480 2935 1935 1050
35/100/1000
1000
95
95 3460 3580 1570
16/16
0.4/0.6
0.58/0.47
9.0/7.9 20/20
4.5/4.0
Mech./Hydr.
5.5x2
12
80/200
760
AC
160
65
PIN
Description
Two stage mast
Two stage FFL mast
Three stage FFL mast
CAPACITY (kg)
1600 1500
1400
1300
1200
1100
1000
900
800
700
400...
500 600 700 800 900
LOAD CENTER (mm)
Lift height h3
β
ECB16
(mm)
3000 3500 4000 4500 3000 3500 4000 4500 5000 5500 6000
1000 1100 1200
MAST TABL E
Free lift h2
(mm)
ECB16 ECB16 ECB16
150 150 150 150
970 1270 1520
995 1195 1395 1595
LIFT HEIGHT
(mm)
3000
3500 4000 4500
Height, mast lowered h1
(mm)
2020 2260 2510 2809 2020 2320 2570 2045 2245 2445 2645
Height, mast extended h4
(mm)
4050 4550 5050 5550 4050 4550 5050 5550 6050 6550 7050
Page 8
SPECIFICATION SHEETS
Counterbalance Forklift
ECB20/25
1.1
1.2
1.3
1.4
1.5
1.6
1.8
1.9
2.1
2.2
WeightBasic Dimensions Wheels, Chassis Identification
2.3
3.1
3.2
3.3
3.5
3.6
3.7
4.1
4.2
4.3
4.4
4.5
4.7
4.8
4.12
4.19
4.20
4.21
4.22
4.24
4.31
4.32
4.33
4.34
4.35
5.1
5.2
5.3
5.6
5.8
5.9
5.10
6.1
6.2
6.4
Motor Performance DataOthers
6.5
8.1
8.2
8.4
8.5
Manufacturer Model Drive Operator type Rated capacity Load center Load distance, center of drive axle to fork Wheelbase Service weight Axle load, with load, front/rear Axle load, without load, front/rear Tyres Tyre size, front Tyre size, rear Wheels, number front rear (X=driven wheels) Track width, front Track width, rear Tilt of mast/fork carriage forward/backward Height, mast lowered Free lift Lift height Height, mast extended Height of overhead guard Seat height Coupling height Overall length Length to face of forks Overall width Fork dimensions Fork carriage width Ground clearance, with load, below mast Ground clearance, center of wheelbase Aisle width for pallets 1000x1200 crossways Aisle width for pallets 800x1200 lengthways Turning radius Travel speed, with/without load Lift speed, with/without load Lowering speed, with/without load Max. drawbar pull, with/without load Max. gradeability, with/without load Acceleration time, with/without load Service brake Drive motor rating S2 60 min. Lift motor rating at S3 15% Battery voltage, nominal capacity K5 Battery weight Type of drive control Operating pressure for attachments Sound level at the driver's ear Towing coupling, type
Q c x y
b10 b11 a/b h1 h2 h3 h4 h6 h7 h10 l1 l2 b1 s/e/l b3 m1 m2 Ast Ast Wa
kg mm mm mm kg kg kg
mm mm
mm mm deg mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm Km/h m/s m/s KN % s
kW kW V/Ah kg
bar dB(A)
BYD
ECB20
Electric
Seat
2000
500
425 1505 3600
4901/699
1672/1928
SE 21x8-9 18x7-8
2x/2
1000
955
5/8
2035
150 3000 4040 2195 1100
333 3375 2305 1195
40/120/1070
1085
95
105 4250 4045 2020
20/20
0.36/0.54
0.45/0.37
12.7/9.0 20/20
4.9/4.3
Mech./Hydr.
5.5x2
12
80/200
540
AC
160
65
PIN
BYD
ECB25
Electric
Seat
2500
500
425 1505 4200
5811/889
1775/2425
SE 21x8-9 18x7-8
2x/2
1000
955
5/8
2035
150 3000 4040 2195 1100
333 3375 2305 1195
40/120/1070
1085
95
105 4250 4045 2020
20/20
0.36/0.54
0.45/0.37
12.5/9.5 20/20
4.9/4.3
Mech./Hydr.
5.5x2
12
80/200
840
AC
186
65
PIN
Description
Two stage mast
Two stage FFL mast
Three stage FFL mast
2000
CAPACITY (kg)
1300
1600
1400
1200
1100
400...
500 600 700 800 900
LOAD CENTER (mm)
Lift height h3
β
ECB20
(mm)
3000 3300 4000 4500 3000 3500 4000 4500 4800 5000 6000
1000 1100 1200
MAST TABL E
Free lift h2
(mm)
ECB20/25 ECB20/25 ECB20/25
150 150 150 150
985 1285 1535 1075 1175 1435 1635
LIFT HEIGHT
(mm)
3000 3300
4000 4500 4800
Height, mast lowered h1
(mm)
2035 2185 2575 2830 2025 2325 2575 2115 2215 2475 2675
CAPACITY
2500
2300
2100
(kg)
1900
1700
1500 1400
400...
500 600 700 800 900
LOAD CENTER (mm)
Height, mast extended h4
(mm)
4040 4340 5040 5540 4040 4540 5040 5540 5840 6540 7040
ECB25
1000 1100 1200
LIFT HEIGHT
(mm)
3000
3500 4000
4500 4800
Page 9
SPECIFICATION SHEETS
β
Counterbalance Forklift
ECB35
WeightBasic DimensionsMotor
Wheels, Chassis IdentificationPerformance DataOthers
1.1
1.2
1.3
1.4
1.5
1.6
1.8
1.9
2.1
2.2
2.3
3.1
3.2
3.3
3.5
3.6
3.7
4.1
4.2
4.3
4.4
4.5
4.7
4.8
4.12
4.19
4.20
4.21
4.22
4.24
4.31
4.32
4.33
4.34
4.35
5.1
5.2
5.3
5.6
5.8
5.9
5.10
6.1
6.2
6.4
6.5
8.1
8.2
8.4
8.5
Manufacturer Model Drive Operator type Rated capacity Load center Load distance, center of drive axle to fork Wheelbase Service weight Axle load, with load, front/rear Axle load, without load, front/rear Tyres Tyre size, front Tyre size, rear Wheels, number front rear (X=driven wheels) Track width, front Track width, rear Tilt of mast/fork carriage forward/backward Height, mast lowered Free lift Lift height Height, mast extended Height of overhead guard Seat height Coupling height Overall length Length to face of forks Overall width Fork dimensions Fork carriage width Ground clearance, with load, below mast Ground clearance, center of wheelbase Aisle width for pallets 1000x1200 crossways Aisle width for pallets 800x1200 lengthways Turning radius Travel speed, with/without load Lift speed, with/without load Lowering speed, with/without load Max. drawbar pull, with/without load Max. gradeability, with/without load Acceleration time, with/without load Service brake Drive motor rating S2 60 min. Lift motor rating at S3 15% Battery voltage, nominal capacity K5 Battery weight Type of drive control Operating pressure for attachments Sound level at the driver's ear Towing coupling, type
Q c x y
b10 b11 a/b h1 h2 h3 h4 h6 h7 h10 l1 l2 b1 s/e/l b3 m1 m2 Ast Ast Wa
kg mm mm mm kg kg kg
mm mm
mm mm deg mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm Km/h m/s m/s KN % s
kW kW V/Ah kg
bar dB(A)
BYD ECB35 Electric
Seat
3500
500
460 1725 5440
7722/1218 2274/3166
SE
23x10-12
200/50-10
2x/2
1110
955
5/8 2115
150 3000 4120 2215 1140
333 3630 2560 1360
50/125/1000
1145
110
130 4410 4260 2210 20/20
0.38/0.42
0.55/0.45
17.2/13.6 20/20
4.9/4.3
Mech./Hydr.
10x2
22
80/400
1460
AC 180
65
PIN
Description
Two stage mast
Two stage FFL mast
Three stage FFL mast
CAPACITY (kg)
3500
3300
3100
2900
2700
2500
2300
2100
400...
500 600 700 800 900
LOAD CENTER (mm)
Lift height h3
ECB35
(mm)
3000 3500 4000 4500 3000 3500 4000 4500 4800 5500 6000
1000 1100 1200
MAST TABL E
Free lift h2
(mm)
ECB35 ECB35 ECB35
150 150 150 150
960 1260 1510 1080 1230 1500 1750
LIFT HEIGHT
(mm)
3000
3500 4000 4500
4800
Height, mast lowered h1
(mm)
2115 2315 2615 2915 2080 2380 2630 2200 2350 2620 2870
Height, mast extended h4
(mm)
4120 4620 5120 5620 4120 4620 5120 5620 6120 6620 7120
Page 10
SPECIFICATION SHEETS
Electric Pallet Truck
1.1
1.2
1.3
1.4
1.5
1.6
1.8
1.9
2.1
2.2
WeightDimensions Electric motor
Wheels, Chassis IdentificationPerformance Data
2.3
3.2
3.3
3.4
3.5
3.6
3.7
4.4
4.8
4.9
4.15
4.19
4.20
4.21
4.22
4.25
4.32
4.34
4.35
Manufacturer
Model
Drive
Operator type
Load capacity
Load center
Load distance, center of support arm wheel to face of forks
Wheelbase
Service weight including battery
Axle load, with load, driver/castor/fork wheel
Axle load, without load, driver/castor/fork wheel
Wheel size, front
Wheel size, rear
Additional wheels
Wheels, number front /rear(x=driven wheels)
Track width, front
Track width, rear
Lift
Platform height
Height of tiller in drive position, min/max
Lowered height
Overall length
Length to the face of forks
Overall width
Fork dimensions
Width over forks
Ground clearance, center of wheelbase
Aisle width for pallets 800X1200 lengthways
Turing radius
Q
c
x
y
b10
b11
h3
h7
h14
h13
l1
l2
b1
s/e/l
b5
m2
ast
Wa
kg
mm
mm
mm
kg
kg
kg
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
BYD
PTP20B
Electric
Stand-on/Pedestrian
2000
600
930
1365
550
880/150/1520
270/150/130
230x70
85x75
120x50
1x+2/4
430
510
100
95
1055/1340
85
1730
605
725
50/180/1120
590/650/560
21
2094
1650
Others
5.1
5.2
5.3
5.8
5.10
6.1
6.2
6.4
6.5
8.1
Travel speed, with/without load
Lift speed, with/without load
Lowering speed, with/without load
Max. gradeability, with/without load
Service brake
Drive motor rating S2 60 min
Lift motor rating at S3 15%
Battery voltage/nominal capacity K5
Battery weight
Type of drive control
km/h
m/s
m/s
%
kW
kW
V/Ah
kg
5.5/6
0.05/0.06
0.070/0.065
8/15
electromagnetic
1.5
1.5
24/110
60
AC
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