B&W Trailer Hitches RVK3250 User Manual

<THESE INSTRUCTIONS MUST BE GIVEN TO THE END USER>
B&W Trailer Hitches
1216 Hawaii Road / PO Box 186 Humboldt, KS 66748 P:620.473.3664 F:620.473.3766
Patriot 16k™ Hitch Installation Instructions
16,000 LBS. TRAILER WEIGHT 4,000 LBS. TRAILER TONGUE WEIGHT
hitches@turnoverball.com www.turnoverball.com
Model 3250
COUPLER JAWS
COUPLER CAM
HANDLE SAFETY PIN
COUPLER
CAM HANDLE
TRUCK CAB
BASE LEG
RAIL PIN
REQUIRED TOOLS Installation of the Patriot 16k hitch requires a large torque wrench capable of measuring 80 ft−lbs, a 3/4" socket, and a 7/16" socket or wrench.
NOTICE:
Installation of the B&W Patriot 16k hitch requires the use of a Universal Rail Kit to attach the hitch to the truck frame. See your local B&W dealer for information.
4
3
1
5
ITEM
1
Pivot Arm A
2
Pivot Arm B
1
" X 1
3
2
1
" Split Lock Washers
4
2
1
5
" Finish Nut
2
6
Rail Pin
7
Hair Pin
1
" X 1" Carriage Bolt
8
4
1
9
" Nut
4
2
8
PARTS LIST
1
" Hex Cap Screw
2
6
7
9
QTYDESCRIPTION
1 1 8
8
8
4 4 2
2
Failure to comply with the safety information in these
WARNING
Read all installation and operating instructions along with all labels before using this product.
Without proper knowledge, towing can be a dangerous activity. Understand all the risks involved with towing before proceeding. For information on towing safety, see
to Understanding Trailer and Towing Safety"
the National Association of Trailer Manufacturers, www.NATM.com.
Do not modify this product in any manner. Doing so could alter its integrity and lead to a loss of attachment between the trailer and the tow vehicle.
Regularly check that all bolted connections are at the correct torque specification. A visual inspection should be performed before each time you tow.
"The Trailer Handbook: A guide
instructions could result in serious injury or death.
from
Do not exceed tow or tongue rating of coupler, tow or tongue rating of hitch, or tow or weight ratings of truck or trailer. See vehicle and trailer manufacturer information for ratings. Exceeding these ratings may cause damage to towing components or loss of attachment between the trailer and truck.
Adding components to the chassis of any vehicle can be hazardous. There is potential for damage to vehicle, injury from tool usage and many other hazards. This installation must be completed by someone who is aware of the hazards involved. This person must be knowledgeable of proper safety procedures for a vehicle installation of this nature, and for usage of the equipment required to perform the installation.
INSTALL BASE
The Patriot 16k base will mount to a universal rail kit in the truck bed. Remove any debris and/or obstructions from the bed. Place the Patriot 16k base over the rail attachment points and carefully lower it until the pin tabs pass through the attachment points and the base rests flat against the top of the rails, see figure B1.
1.
Locate the 4 rail pins and hair pins. Insert each pin into the long slots in the base and throught the rails. Lock each pin into place with a hair pin, see figure B2 & B3.
2.
INSTALL COUPLER HANDLE
Locate the two 1/4" x 1" carriage bolts and the two 1/4" nuts provided in a bolt bag. Using the carriage bolts and the nuts, attach the coupler handle to the arm and tighten, see figure C1.
INSTALL COUPLER
Lubricate the polyurethane bushings on top of the pivot arms with high grade lithium grease (available at your local hardware/automotive store). Pick up the couper by lifting up on both saddle handles which will open the saddle latches. Place the coupler over the pivot arms and allow the saddle latches to fall back to there original positions. (The saddle handles should be parallel with the base in the latched position.) see figure D1 & D2.
FIGURE B1: Rail attachment.
FIGURE B2:
View of base leg.
FIGURE B3:
View of base leg.
FIGURE C1: View of coupler handle.
FIGURE D2: View of coupler and base.
(Saddle handles in locked position)
FIGURE D1: View of coupler and base.
(Saddle Handles up)
PIN TAB
PATRIOT 16k BASE
UNIVERSAL
RAIL KIT
CARRIAGE
BOLTS
NUTS
LATCH
HANDLE
RAIL PINS
HAIR
PIN
POLYURETHANE BUSHINGS
SADDLE HANDLES
PREPARING TO INSTALL
WARNING: Components of the Patriot 16k hitch are
heavy and cumbersome to handle. Failure to use proper lifting techniques when moving and handling these parts could result in property damage or serious injury.
Remove all parts from the packaging and familiarize yourself with all the parts and tools required. Use the parts list on the front page to verify that all parts and hardware are present.
INSTALL PIVOT ARMS
1.
Mount the pivot arms using one of the twelve different locations illustrated in Table A1. These twelve locations allow flexibility in coupler height (vertical adjustment) and distance from the cab (horizontal adjustment). Choose a location so that your trailer will be as level as possible and have adequate turning clearance while towing.
section.
CAB
t s e h
ig H
T
m
N E
iu d
M
e
T
M
S U
J D A
L A
m
C
iu
I
d
T
e
R
I
M
V
t s e
w o L
n io
"
it
9
s
1
o p
n io
"
it
8
s
1 o p
n io
" it
7 s
1 o p
n io
" it
6 s
1 o p
Positions
closest to cab.
HORIZONTAL ADJUSTMENT
See warnings following this
TABLE A1
2" farther
back from cab.
4" farther
back from cab.
WARNING: B&W recommends that you check the
clearance between the truck cab and the trailer. Compare the measurement taken from the center of the Coupler to the cab, to the measurement taken from the center of the king pin to the farthest forward corner point of the trailer. These measurements will allow you to see how much clearance you will have between the cab and the trailer while towing and turning.
CENTER OF COUPLER TO CAB
KING PIN TO EDGE OF TRAILER
WARNING: B&W also recommends that you check
the clearance between the bed side and the underside of the front of the trailer and to allow adequate clearance for the pitch and roll of the trailer while towing.
Locate both pivot arms, eight 1/2" cap screws, eight
2.
1/2" split lock washers, and eight 1/2" nuts. Identify the mounting holes needed to mount the arms in their optimal location. Pass four 1/2" cap screws through the bottom of the base into the bolt plate, as shown in figure A2.
FIGURE: A2: View under base.
3.
Align the flat side of the pivot arm flat against the bolt plate while passing the pivot arms over the 1/2" cap screws. Install four 1/2" Lock washers and 1/2" hex nuts, as shown in figure A3. After the pivot arms and bolts are in place, torque each bolt to 80 ft−lbs.
FIGURE A3: View looking into base.
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