B&W Trailer Hitches 1384 User Manual

<THESE INSTRUCTIONS MUST BE GIVEN TO THE END USER>
B&W Trailer Hitches
1216 HWY 224 / PO Box 186 Humboldt, KS 66748 P:620.473.3664
Call or Email us for Installation Support
www.turnoverball.com
F:620.473.3766
TurnoverballGooseneck Hitch Installation Instructions
MODEL 1384
2014 RAM 2500 3/4 Ton Long & Short bed Trucks.
PARTS LIST
1
Center Section
2
Safety Chain Bracket
3
Threaded Block
4
Latch Pin Handle
5
Plastic Spacer Block
6
1/2" x 1−1/2" x 3−1/8" U−Bolt
7
2−5/16" Ball
8
Conical Spring
9
1/2" Center Lock Nut
10
Hole Template
QTYDESCRIPTIONITEM
1 1 2
1 1 2 1 4 4 1
3
1
4
5
10
8
9
7
3
6
6
2
HARDWARE KIT
DESCRIPTION 1/2" x 1−1/2" Bolt 3 1/2" Lock Washer 1/2" Finish Nut 3 5/8" X 1−1/2" Locking Cap Screw
8
3/8" X 1" Carriage Bolt 3/8" Locking Flange Nut
9
QTY
3
4 2 2
If you intend to use an 18K Companion 5th Wheel RV Hitch model 3000 in a 2014 or newer RAM
ATTENTION:
truck, please call us at 800−248−6564 for a kit that fills voids in the truck bed rib pattern. Using the model 3000 Companion on a damage. RV Models 3400 and 3500 do not need a supplemental kit.
Failure to comply with the safety information in these
WARNING
Read all installation and operating instructions along with all labels before using this product.
Without proper knowledge, towing can be a dangerous activity. Understand all the risks involved with towing before proceeding. For information on towing safety, see
to Understanding Trailer and Towing Safety"
the National Association of Trailer Manufacturers, www.NATM.com.
The Turnoverball hitch comes equipped with a 2−5/16" ball. Trailers towed with the ball provided must have a 2−5/16" coupler. Towing with a larger coupler could cause loss of attachment between the trailer and the tow vehicle.
Do not modify this product in any manner. Doing so could alter its integrity and lead to a loss of attachment between the trailer and the tow vehicle.
"The Trailer Handbook: A guide
instructions could result in serious injury or death.
2014 or newer RAM without the supplemental kit could result in
Do not exceed tow or tongue rating of coupler, tow or tongue rating of hitch, or tow or weight ratings of truck or trailer. See vehicle and trailer manufacturer information for ratings. Exceeding these ratings may cause damage to towing components or loss of attachment between the trailer and truck.
from
Adding components such as a Turnoverball hitch to the chassis of any vehicle can be hazardous. There is potential for unexpected combustion of fuel, electric shock, burns, shifting or falling of unstable vehicle, damage to vehicle, injury from tool usage and many other hazards. This installation must be completed by someone who is aware of the hazards involved. This person must be knowledgeable of proper safety procedures for a vehicle modification of this nature, and for usage of the equipment required to perform the installation.
PREPARING TO INSTALL
LENGTH A
NOTICE: In some instances, the ball should NOT be
turned over and stowed in the socket. Doing so could cause damage to the truck’s suspension. If the truck’s suspension has a stabilizer between the top of the differential housing and the frame as shown in figure A1, the stowed ball could hit the member, damaging the truck’s suspension.
STABILIZER
DIFFERENTIAL
FIGURE A1: View above differential looking
from in front of the driver side rear tire.
NOTE: Remove all parts from the packaging and
familiarize yourself with all the parts and tools required. Use the parts list on the front page to verify that all parts and hardware are present.
TOOLS REQUIRED
Impact wrench or ratchet with 10mm, 9/16", 3/4" & 15/16" sockets. Marking tool ( pencil or permanent marker) 3−1/2" hole saw Flashlight Drill with 9/16" & 1/4" bits Ear protection Lifting device
Eye protection
Torque wrench
Center punch
Tape measure Soap and water Pry Bar
1.
Determine cab clearance: Under the truck bed,
measure from the rear most edge of the C−channel frame crossmember (over the axle) to the end of the bed, see figure A2, Length A. Next, inside the bed, measure the length of the bed from the rear edge to the front, see figure A2, Length B. Subtract the crossmember measurement (length A) from the bed measurement (Length B). Then subtract an additional 8−1/4" inches. This will give you the amount of clearance you have between the 2−5/16" ball location and the cab. Measure the distance from the center of the trailer’s coupler to the farthest forward corner point of the trailer. Compare this distance to the measurement from the center of the ball to the cab. These measurements will allow you to see how much clearance you will have between the cab and the trailer while towing and turning, see figure A3
AXLE
Length B
Length A
1
8
"
4
LENGH B
Measured on the top of the bed.
FIGURE A2: View of bottom of truck.
CENTER OF 2−5/16" BALL TO CAB
COUPLER TO EDGE OF TRAILER
B − A − 8
Center of ball to cab.
(write down results for future reference when checking additional trailers for clearance)
Figure A3: Truck and trailer diagram
2.
Remove the spare tire (optional).
Following the vehicle manufacturer’s instructions, remove the spare tire. This will provide easier access to the area where the hitch will be installed.
3.
Remove the heatshield (optional):
Remove the
bolts connecting the heatshield to the frame and set the heatshield aside for later installation.
4.
Position the vehicle.
Installation of the hitch requires the installer to be under the truck bed in the area of the rear axle. Lifting the vehicle makes this area more accessible to the installer, and improves the installation process.
WARNING: Lift vehicle using only equipment designed for lifting and positioning vehicles for service. Failure to do so may result in property damage, serious injury, or death.
5.
Prepare a lifting device (optional).
The purpose of the device is to safely hold the hitch in position during part of the installation. See figure A4 for an example. A simple mechanical lifting device is available for purchase from B&W.
1
"=
4
Cab clearance on short bed trucks is very limited when towing certain trailers. Failure to insure that there will be adequate clearance, may result in significant property damage, or serious injury.
Figure A4
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