The operator’s manual provides basic information to operate
the GasAlertQuattro gas detector. For complete operating
instructions, refer to the GasAlertQuattro Technical Reference Guide provided on the CD-ROM. The GasAlertQuattro gas
detector (“the detector”) is designed to warn of hazardous gas
levels above user-defined alarm setpoints.
The detector is a personal safety device. It is your responsibility
to respond properly to the alarm.
The detector is shipped with English as the default
displayed language. Additional languages provided
are French, German, Portuguese, and Spanish. The
screens for the additional languages are displayed on
the detector and in the corresponding operator s
manual.
Note
Zeroing the Sensors
To zero the sensors, refer to steps #1-3 in Calibration on
page 8.
Safety Information - Read First
Use the detector only as specified in this operator’s manual and
the technical reference guide, otherwise protection provided by
the detector may be impaired. Read the following Cautions
before using the detector.
a
Cautions
• Warning: Substitution of components may impair Intrinsic
Safety.
• Before using the detector, refer to Sensor Poisons
and Contaminants.
• Protect the combustible sensor from exposure to lead
compounds, silicones, and chlorinated hydrocarbons.
Although certain organic vapors (such as leaded gasoline
and halogenated hydrocarbons) may temporarily inhibit
sensor performance, in most cases the sensor will recover
after calibration.
• Caution For safety reasons, this equipment must be
operated and serviced by qualified personnel only. Read
and understand the technical reference guide completely
before operating or servicing.
1
Page 3
GasAlertQuattro
Operator’s Manual
• Charge the detector before first-time use. BW Technologies
by Honeywell recommends the detector be charged after
every workday.
• Calibrate the detector before first-time use and then on a
regular schedule, depending on use and sensor exposure
to poisons and contaminants. BW recommends that the
sensors must be calibrated regularly and at least once
every 180 days (6 months).
• Calibrate only in a safe area that is free of hazardous gas
in an atmosphere of 20.9% oxygen.
• The combustible sensor is factory calibrated to 50% LEL
methane. If monitoring a different combustible gas in the
% LEL range, calibrate the sensor using the appropriate
gas.
• Only the combustible gas detection portion of this
instrument has been assessed for performance by CSA
International.
• BW recommends that the combustible sensor be checked
with a known concentration of calibration gas after any
exposure to contaminants/poisons such as sulfur
compounds, silicon vapors, halogenated compounds, etc.
• BW recommends to bump test the sensors before each
day’s use to confirm their ability to respond to gas by
exposing the detector to a gas concentration that exceeds
the alarm setpoints. Manually verify that the audible, visual,
and vibrator alarms are activated. Calibrate if the readings
are not within the specified limits.
• Caution High off-scale LEL readings may indicate an
explosive concentration.
2
• Any rapid up scaling reading followed by a declining or
erratic reading may indicate a gas concentration beyond
upper scale limit, which can be hazardous.
• For use only in potentially explosive atmospheres where
oxygen concentrations do not exceed 20.9% (v/v).
• Extended exposure of the GasAlertQuattro to certain
concentrations of combustible gases and air may stress
the detector element that can seriously affect its
performance. If an alarm occurs due to a high
concentration of combustible gases, a calibration should
be performed, or if needed, the sensor replaced.
• Warning: The lithium battery (QT-BAT-R01) may present
a risk of fire or chemical burn hazard if misused. Do not
disassemble, heat above 212°F (100°C), or incinerate.
• Warning: Do not use any other lithium batteries with the
GasAlertQuattro detector. Use of any other cell can cause
fire and/or explosion. To order and replace the QT-BAT-R01
lithium battery, contact BW Technologies by Honeywell.
• Warning: Lithium polymer cells exposed to heat at 266°F
(130°C) for 10 minutes can cause fire and/or explosion.
• ecWarnin g: This instrument contains a lithium polymer
battery. Dispose of used lithium cells immediately. Do not
disassemble and do not dispose of in fire. Do not mix with
the solid waste stream. Spent batteries must be disposed
of by a qualified recycler or hazardous materials handler.
• Keep lithium cells away from children.
• Deactivating the detector by removing the battery pack
may cause improper operation and harm the detector.
Indicates pass for startup,
sensors, calibrations, and
bump tests
Indicates fail for startup, sensors, calibrations, and bump
tests
Pushbutton displays when
screen provides an option to
end or skip
Displays when the Stealth
option is enabled
Display during startup to
indicate audio and visual alarm
pass or fail during a MicroDock
II bump test
Displays during an operation
such as charging or autozeroing
Displays when the most recent
calibration failed but a previous
calibration is still valid within
the calibration due interval
4
Reading displays with white
background during normal
operation
Reading displays with black
background when the sensor
is in alarm
Displays when the detector
is in alarm (not applicable to
TWA and STEL)
Displays when there is a
warning, failure, error, or low
battery
Heartbeat pulses continually
during normal operation to
verify the detector is operating
correctly
Displays for STEL alarms and
setpoints
Displays for TWA alarms and
setpoints
Displays when maximum
concentration encountered
during work shift displays
Displays if calibration is initiated and the IR Lock option
is enabled
Displays during calibration
and when startup is complete
Battery — full charge
Battery — half charge
Low battery warning
Displays when the detector is
connected to an IR Link
Grey check box displays during bump tests or calibration
when a gas is not due
Displays when the detector’s
fi rmware is being updated
Page 6
Pushbutton
PushbuttonDescription
• To activate the detector, press and hold C in a safe area that is free of hazardous gas and
in an atmosphere of 20.9% oxygen.
• To deactivate the detector, press and hold C during the powering off countdown. Release
C when OFF displays.
• To view the date/time, current battery power, calibration due date, bump test due date,
TWA, STEL, and peak readings, press C twice rapidly. To clear the TWA, STEL, and
peak readings, press C when the LCD displays Hold C to reset peaks, TWA, STEL.
C
• To initiate calibration, press and hold C while the detector performs the OFF countdown.
Continue holding C while the LCD briefly deactivates and then reactivates to begin the
calibra ion countdown. Release C when Calibration started displays.
• To activate the backlight, press C and release.
• To acknowledge latching alarms, press C.
• To acknowledge a low alarm and disable the audible alarm, press C. The Low Alarm Acknowledge option must be enabled in Fleet Manager II.
• To acknowledge any of the “due today” messages (calibration and bump test) press C.
If enabled, the force calibration and force bump features cannot be bypassed.
GasAlertQuattro
Pushbutton
5
Page 7
GasAlertQuattro
Operator’s Manual
Sensor Poisons and Contaminants
Several cleaners, solvents, and lubricants can contaminate and
cause permanent damage to sensors. Before using cleaners,
solvents, and lubricants in close proximity to the detector sensors, read the following caution and table.
a
Caution
Use only the following BW Technologies by Honeywell
recommended products and procedures
• Use water based cleaners.
• Use non-alcohol based cleaners.
• Clean the exterior with a soft, damp cloth.
• Do not use soaps, polishes, or solvents.
6
The following table lists common products to avoid using
around sensors.
Cleaners and
Lubricants
Brake cleaners
Lubricants
Rust inhibitors
Window and glass
cleaners
DishsoapsMold releasing agents
Citrus based
cleaners
Alcohol based
cleaners
Hand sanitizer
Anionic
detergents
Methanol
(fuels and
antifreezes)
SiliconesAerosols
Silicone cleaners
and protectants
Silicone based
adhesives, sealants,
and gels
Hand/body and
medicinal creams that
contain silicone
Tissues containing
silicone
Polishes
Bug
repellents
and sprays
Lubricants
Rust
inhibitors
Window
cleaners
Page 8
Connecting the Gas Cylinder to the Detector
Connecting the Gas Cylinder to the Detector
GasAlertQuattro
7
Page 9
GasAlertQuattro
Operator’s Manual
Calibration
Calibration is performed to adjust the sensitivity levels of
sensors to ensure accurate responses to gas.
This calibration procedure is written as the procedure is intended.
If an error or alarm screen displays, refer to Calibra ion Troubleshooting in the GasAlertQuattro Technical Reference Guide.
a Caution
Calibrate only in a safe area that is free of hazardous
gas in an atmosphere of 20.9% oxygen.
If performing single gas calibration, calibrate O
Note
The maximum hose length for calibration is 3 ft. (1 m).
The following steps are written for use with a standard
quad gas cylinder.
Calibration can only be aborted after the sensors have
been zeroed. If C is pressed to abort, CALIBRATION cancelled displays.
1. Press and hold C as the
detector performs the Powering off countdown.
8
first.
2
Continue holding C when OFF
displays and the detector briefly
deactivates.
2. The detector activates again
and performs the calibration
countdown. Continue holding until
Starting Calibration displays.
3. The detector enters the zero
function. zeroing displays while
the detector zeros all of the
sensors.
a
Caution
If a sensor fails to zero, it cannot be
calibrated. Refer to Startup Self-Test
Troubleshooting in the
GasAlertQuattro Technical Reference
Guide.
Page 10
If the IR Lock option is enabled, the
following screen displays to indicate
calibration can only be performed
using an IR device (MicroDock II or
R Link).
4. When the following screen
displays, attach the calibration cap
and apply calibration gas at a flow
rate of 250-500 ml/min. Refer to
Connecting the Gas Cylinder to
the Detector.
If a sensor is not yet due for
calibration, its box will have a greyed
out checkmark.
5. The detector initially tests for
gas. When a sufficient amount of
gas is detected, displays
beside each gas that is detected.
6. The detector then begins
calibrating the sensors. The
following activities occur during
the span:
• calibrating displays at the bottom of the screen.
• Gas values adjust during the
span.
• Target gas values that are
defined in Fleet Manager II display above or below the adjusting gas value.
To abort calibration after the sensors
have been zeroed, press C.
7. When the following screen
displays, close the valve on the
gas cylinder and remove the
calibration cap from the detector.
A check mark displays beside
each sensor that has calibrated
successfully.
GasAlertQuattro
Calibration
9
Page 11
GasAlertQuattro
Operator’s Manual
8. When calibration is complete,
the following screen displays.
Note
The calibration due date cannot
be reset for a sensor that fails
calibration. If a sensor fails or an
error screen displays, refer to
Calibration Troubleshooting in the
GasAlertQuattro Technical
Reference Guide.
9. All successfully calibrated
sensors automatically reset to the
number of days defined in the Cal Interval field in Fleet Manager II.
The calibration due dates can be
changed in Fleet Manager II.
10. The detector now enters
normal operation.
10
Bump Test
A bump test applies test gas to force the detector into alarm. A
bump test must be performed regularly to confirm the sensors
are responding correctly to gas, and that the audible, visual and
vibrator alarms activate during an alarm condition.
BW recommends to bump test the sensors before
each day’s use to confirm their ability to respond to
gas by exposing the sensors to a gas concentration
that exceeds alarm setpoints.
1. Connect the calibration hose to the 0.5 l/min regulator
on the gas cylinder. Refer to Connecting the Gas Cyl-
inder to the Detector.
To bump test using the MicroDock II station, refer to
the MicroDock II User Manual.
2. Connect the calibration hose to the intake inlet on the
calibration cap. Arrows on the calibration cap indicate
the direction of gas flow.
3. Attach and tighten the calibration cap onto the
detector and apply gas. Verify the visual, audible, and
vibrator alarms activate.
4. Close the regulator and remove the calibration cap.
The detector temporarily remains in alarm until the
gas clears from the sensors.
a
Caution
Page 12
GasAlertQuattro
Alarms
Alarms
Refer to the following table for information about alarms and corresponding screens. For more information about alarms refer to the
GasAlertQuattro Technical Reference Guide.
AlarmScreenAlarmScreen
Low Alarm
• Slow siren (upward tone)
• Slow flash
• Black box around gas flashes
• Vibrator alarm activates
High Alarm
• Fast siren (downward tone)
• Fast flash
• Black box around gas flashes
• Vibrator alarm activates
TWA Alarm
• Fast siren (downward tone)
• Fast flash
• Black box around gas flashes
• Vibrator alarm activates
STEL Alarm
• Fast siren (downward tone)
• Fast flash
• Black box around gas flashes
• Vibrator alarm activates
11
Page 13
GasAlertQuattro
Operator’s Manual
AlarmScreenAlarmScreen
Multi Alarm
• Alternating low and high alarm
siren and flash
• Black box around gas flashes
• Type of alarm alternates
• Vibrator alarm activates
Over Limit (OL) Alarm
• Fast siren (downward tone)
• Fast flash
• Black box around gas flashes
• Vibrator alarm activates
Note: LCD may also display
an under limit reading (-OL)
Sensor Alarm
• displays
If enabled, during an alarm condition the Latching Alarms option causes the low and high gas alarms (audible, visual, and
vibrator) to persist until the alarm is acknowledged by pressing C and the gas concentration is below the low alarm setpoint.
The peak concentration values display continually until the alarm no longer exists. Enable/disable Latching Alarms in Fleet
Manager II. Local regulations may require the Latching Alarms option be enabled.
Normal Deactivation
• Sequence of alternating beeps
and alternating flashes
• Vibrator alarm activates
• Countdown initiates
• OFF displays
Note
12
Page 14
AlarmScreenAlarmScreen
Low Battery Alarm
• Sequence of 10 rapid sirens
and alternating flashes with
7 seconds of silence in between
(continues for 15 minutes)
• flashes
• Vibrator alarm pulses
• After 15 minutes of the low battery
alarm sequence, the detector
enters critical battery alarm (see
Critical Battery Alarm below)
Critical Battery Alarm
• Fifteen minutes after low battery
alarm activates, sequence of 10
rapid sirens and alternating
flashes with 1 second of silence in
between (sequence reactivates
seven times)
• Vibrator alarm pulses
• Low Battery Powering Off displays and the detector deactivates
GasAlertQuattro
Alarms
Confidence Beep
• One beep every 1-120 seconds
(beep frequency is defined with
Confidence Beep Interval
option)
Confidence Flash
(default: one flash every 1 second)
• One flash every 1-120 seconds
(flash frequency is defined with
Confidence Flash Interval option)
Heartbeat
• pulses once every second to
verify detector is operating correctly
Note
If the Low Alarm Acknowledge option is enabled, the
audible alarm can be disabled during a low alarm condition.
The LED and visual alarm indicators remain active until the
alarm condition changes or the detector deactivates. Press
C to acknowledge the low alarm and deactivate the audible
alarm. If the alarm escalates to a high, TWA, or STEL alarm,
the audible alarm reactivates.
Note: Confidence
beep and confidence
flash automatically
disables during a low
battery alarm.
13
Page 15
GasAlertQuattro
Operator’s Manual
User Options and Sensor Configuration
The following items are required to modify the user options and
sensor configuration:
• Detector
• IR Link adapter or MicroDock II
• Fleet Manager II software
Refer to the GasAlertQuattro Technical Reference Guide and Fleet Manager II Operator s Manual for complete information.
Maintenance
To maintain the detector in good operating condition, perform
the following basic maintenance as required.
• Calibrate, bump test, and inspect the detector on a
regular schedule.
• Maintain an operations log of all maintenance, bump tests,
calibrations, and alarm events.
• Clean the exterior with a soft damp cloth. Do not use
solvents, soaps, or polishes. Refer to Sensor Poisons and
Contaminants.
14
Battery Pack Retaining Screw
The retaining screw (QAQD-20x) provided with the detector
must be used to lock the battery pack on all European and
ECEx scheme detectors, and on all Canadian and U.S. Zone
Certified detectors.
A hex tool is required to tighten and loosen the retaining screw.
Tighten the screw 1-2 turns using 3-4 in-lbs of torque. Do not
overtighten the screw.
Page 16
Charging the Lithium Battery
a Warni ng
To avoid personal injury and/or damage to the
detector, adhere to following
Charge only in a safe area that is free of hazardous
gas within temperatures of 32°F to 104°F (0°C to 40°C).
Charge the battery immediately when the detector
emits a low battery alarm.
Charge the lithium battery pack using the BW supplied
charger and charger adapter only. The charging
adapter is specific to your region. Use of the charging
adapter outside your region will damage the charger
and the detector. Failure to adhere to this caution can
lead to fire and/or explosion.
Charge the lithium battery after each workday.
Change the lithium battery pack only in safe area that
is free of hazardous gas.
1. Press and hold C to deactivate the detector, then
plug the charger into an AC outlet.
Note
The time required to charge will increase if the detector is
activated.
GasAlertQuattro
Maintenance
2. Connect the charging adapter to the detector IR
receptacle. Refer to the following illustration.
3. The lithium battery may require 6 hours to reach full
capacity.
Replacing the Lithium Battery
1. Press and hold C to deactivate the detector.
2. Loosen the retaining screw if required. Push the battery release latch toward the top of the detector to
release the battery pack.
3. From the top of the battery pack, lift upward to
remove.
4. Insert a fully charged battery pack. Insert the
bottom of the battery pack first, then lower the
top into place. Press until the release tab engages.
Tighten the retaining screw if required.
15
Page 17
GasAlertQuattro
Operator’s Manual
Replacing the Alkaline Batteries
a Warni ng
To avoid personal injury and/or damage to the detector,
use only BW recommended alkaline batteries. Refer to
Specifications
Change the alkaline batteries only in safe area that is
free of hazardous gas.
1. Press and hold C to deactivate the detector.
2. Loosen the retaining screw if required. Remove the
.
16
alkaline battery pack. Refer to steps #2
ing the Lithium Battery.
3. Unhook the ejector bar from the release clasp. Pull
the tab on the ejector bar up and then move the ejector bar left and right to release the batteries. Remove
the spent batteries.
4. Push the ejector bar down until the release clasp
engages.
5. Insert the new batteries. Position the positive end of
the battery at a 30° angle and insert into the battery
pack before pushing the negative end down. Ensure
the batteries are not inserted over the tab.
6. Replace the battery pack by inserting the bottom first,
then lower top into place. Ensure the tab is tucked in
before replacing the battery pack.
sPress until the release tab engages. Tighten the
retaining screw if required.
-3 in Replac-
Page 18
Replacing the Sensors
GasAlertQuattro
Maintenance
17
Page 19
GasAlertQuattro
Operator’s Manual
a Warni ng
To avoid personal injury and/or property damage, only use
sensors that are specifically designed for the detector.
Detectors that are configured for 1, 2, or 3 gases may contain
a dummy sensor in one of the four sensor locations.
To replace a sensor or sensor filter, refer to the illustration
Replacing the Sensors
1. Press and hold C to deactivate the detector. Press
the release latch, and remove the battery pack.
2. Remove the six machine screws from the rear shell.
3. Remove the front shell.
4. Remove the spent sensor(s). Ensure no damage
occurs to the LCD.
5. Insert the new sensor(s).
6. Reassemble the detector. Press the front and rear
shells together firmly to ensure a proper seal. Ensure
the front and rear shells have a tight, uniform 1/16 in.
(1.5 mm) seal on all sides of the detector.
7. Replace the six machine screws using 3-4 in. lbs
torque. Do not overtighten the screws. Replace the
battery pack.
8. New sensors must be calibrated prior to use.
Calibrate the new sensor(s) immediately. Refer to
Calibration
Note
and the following steps #1-8.
.
18
Replacing the Sensor Filter
To replace the filter, refer to the illustration Replacing the Sen-
sors and the following steps #1-6.
1. Press and hold C to deactivate the detector. Press
the release latch, and remove the battery pack.
2. Remove the six machine screws from the rear shell.
3. Remove the front shell. Remove the sensor filter.
4. Refer to the following illustration before inserting the
new filter. Ensure the filter is laying flat and that the
holes are correctly aligned over the filter posts.
5. Replace the front shell. Press the front and rear
shells together firmly to ensure a proper seal. Ensure
the front and rear shells have a tight, uniform 1/16 in.
(1 mm) seal on all sides of the detector.
6. Replace the six machine screws using 3-4 in. lbs
torque. Do not overtighten the screws. Replace the
battery pack.
Page 20
Specifications
Instrument dimensions 12.9 x 8.0 x 3 8 cm
(5.1 x 3.2 x 1.5 in.)
Weight 317 g (11.2 oz.)
Operating temperature -20°C to +50°C (-4°F to +122°F)
Storage temperature -40°C to +60°C (-40°F to +140°F)
Operating humidity 10% to 100% relative humidity
(non-condensing)
Dust and moisture ingress IP66/67 (with screw engaged)
Alarm setpoints May vary by region and are user-defined
Bump test specified limits BW recommends using a gas cylinder that will ensure the combustible sensor has an accuracy
of -0 to +20% of actual reading
Alarm conditions TWA alarm, STEL alarm, low alarm, high
alarm, multi alarm, over limit (OL) alarm, low battery alarm, critical low battery alarm, confidence flash, confidence beep
Audible alarm 95 dB at 30 cm (12 in.) variable pulsed beeper
GasAlertQuattro
Specifications
Visual alarm Red light-emitting diodes (LEDs)
Confidence flash Green light-emitting diode. Flash
frequency is user-defined with confidence flash interval option
Confidence beep Audible beep from variable pulsed beeper.
Beep frequency is user-defined with confidence beep interval
option
Display Alphanumeric liquid crystal display (LCD) with flip
display (0° or 180°) capability (user-defined in Fleet Manager II)
Backlight Activates upon startup and deactivates when selftest is complete. Activates when the pushbutton is pressed and
deactivates after 10 seconds. Also activates during an alarm
condition and remains lit until alarm ceases
Internal vibrator Vibrates during activation, deactivation, and
all alarms
Self-test Initiated during activation, self-test runs continuously
while detector is operational
Calibration Zero and automatic span
User options Startup message, lockout on self-test error, safe
mode, confidence flash, confidence beep, latching alarms,
force calibration, force bump, calibration IR lock, flip display
stealth mode, datalog interval, confidence flash interval, confidence beep interval, and language selection
Sensor options Sensor enable/disable, calibration gas
values, calibration interval, bump test interval, alarm setpoints
(low/high/TWA/STEL), STEL interval, TWA period, auto zero at
startup enable/disable, LEL correction factor, 10% (of reading)
over-span, low alarm acknowledge, O
measurement, %vol methane measurement
Year of manufacture The detector's year of manufacture is
determined from the serial number. The second and third num-
measurement, LEL gas
2
19
Page 21
GasAlertQuattro
Operator’s Manual
ber after the second letter determines the year of manufacture.
E g., QA109
Approved lithium battery for GasAlertQuattro product
Lithium-ion polymer (QT-BAT-R01) as per standards UL913,
EN60079-11, EN60079-0, C22.2 No. 157
Rechargeable battery (QT-BAT-R01)Temperature code
Lithium polymer -20°C ≤ Ta ≤ +50°C T4
Lithium battery operating time One rechargeable lithium
polymer battery provides the following operating runtimes:
20 hours at 20°C (68°F)
18 hours at -20°C (-4°F)
Approved alkaline battery pack for GasAlertQuattro
(QT-B AT-A01) as per standards UL913, EN60079-11,
EN60079-0, C22 2 No. 157
-001000 = 2009 year of manufacture
Approved alkaline batteries for GasAlertQuattro product
Duracell MN1500 -20°C ≤ Ta ≤ +50°CT4 (129 9°C)
Energizer E91VP -20°C ≤ Ta ≤ +50°CT3C (135 3°C)
AA Alkaline battery operating time
14 hours at 20°C (68°F)
Battery charger Charging adapter
First-time charge 6 hours
Normal charge 6 hours
Warranty 2 years including sensors
20
Approvals
Approved by CSA to both U.S. and Canadian Standards
CAN/CSA C22.2 No. 157 and C22.2 152
ANS/UL - 913 and ANSI/ISA - S12.13 Part 1
CSAClass I, Division 1, Group A, B, C, D
ATE XCE 0539 g II 1 G Ga Ex ia IIC T4 for Zone 0
IECExGa Ex ia IIC T4 IECEx CSA 09 0006
This equipment has been tested and found to comply with the limits
for a Class B digital device, pursuant to Part 15 of the FCC Rules
and ICES-003 Canadian EMI requirements. These limits are
designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses
and can radiate radio frequency energy and, if not installed and used
in accordance with the instructions, may cause harmful interference
to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment
does cause harmful interference to radio or television reception,
which can be determined by turning the equipment off and on, the
user is encouraged to try to correct the interference by one or more
of the following measures:
Group IIC
KEMA 09 ATEX 0137
EN 60079-0, EN 60079-11, EN 60079-26
IEC 60079-0, IEC 60079-11, IEC 60079-26
• Reorient or relocate the receiving antenna.
• Increase the separation between the equipment and receiver.
• Connect the equipment into an outlet on a circuit different from
that to which the receiver is connected.
• Consult the dealer or an experienced radio/TV technician for
help.
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