BW Technologies Ltd. (BW) warrants this product to be free from defects in material and workmanship under normal use and service for a period of two years,
beginning on the date of shipment to the buyer. This warranty extends only to the sale of new and unused products to the original buyer. BW’s warranty
obligation is limited, at BW’s option, to refund of the purchase price, repair, or replacement of a defective product that is returned to a BW authorized service
center within the warranty period. In no event shall BW’s liability hereunder exceed the purchase price actually paid by the buyer for the Product.
This warranty does not include:
a) fuses, disposable batteries or the routine replacement of parts due to the normal wear and tear of the product arising from use;
b) any product which in BW’s opinion, has been misused, altered, neglected or damaged by accident or abnormal conditions of operation, handling or use;
c) any damage or defects attributable to repair of the product by any person other than an authorized dealer, or the installation of unapproved parts on the
product; or
The obligations set forth in this warranty are conditional on:
a) proper storage, installation, calibration, use, maintenance and compliance with the product manual instructions and any other applicable
recommendations of BW;
b) the buyer promptly notifying BW of any defect and, if required, promptly making the product available for correction. No goods shall be returned to BW
until receipt by the buyer of shipping instructions from BW; and
c) the right of BW to require that the buyer provide proof of purchase such as the original invoice, bill of sale or packing slip to establish that the product is
within the warranty period.
THE BUYER AGREES THAT THIS WARRANTY IS THE BUYER’S SOLE AND EXCLUSIVE REMEDY AND IS IN LIEU OF ALL OTHER WARRANTIES,
EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR
PURPOSE. BW SHALL NOT BE LIABLE FOR ANY SPECIAL, INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES OR LOSSES, INCLUDING
LOSS OF DATA, WHETHER ARISING FROM BREACH OF WARRANTY OR BASED ON CONTRACT, TORT OR RELIANCE OR ANY OTHER THEORY.
Since some countries or states do not allow limitation of the term of an implied warranty, or exclusion or limitation of incidental or consequential
damages, the limitations and exclusions of this warranty may not apply to every buyer. If any provision of this warranty is held invalid or
unenforceable by a court of competent jurisdiction, such holding will not affect the validity or enforceability of any other provision.
BW Technologies Ltd. BW Technologies Inc. (America) BW Europe Ltd.
2840 – 2nd Ave. SE 3279 West Pioneer Parkway 101 Heyford Park,
Calgary, AB T2A 7X9 Arlington, TX 76013 Upper Heyford, Oxfordshire OX25 5HA
Canada USA United Kingdom
Safety Information - Read First ............................................................................................................. 2
Getting Started ...................................................................................................................................... 6
Activating the Detector ........................................................................................................................ 10
2. Display Elements ................................................................................................................... 8
3. Applying Gas to the Sensors ............................................................................................... 28
4. Replacing the Batteries ....................................................................................................... 35
5. Replacing a Sensor or Sensor Filter ................................................................................... 37
6. Installing the MultiMediaCard (MMC) .................................................................................. 38
ix
Page 10
GasAlertMicro
Users Manual
x
Page 11
xi
Page 12
GasAlertMicro
Users Manual
CAUTION: FOR SAFETY REASONS, THIS EQUIPMENT
MUST BE OPERATED AND SERVICED BY QUALIFIED
PERSONNEL ONLY. READ AND UNDERSTAND
INSTRUCTION MANUAL COMPLETELY BEFORE
OPERATING OR SERVICING.
For other gas combinations please contact BW Technologies
. See “P.2
”.
xii
Add suffix “-DL2-IR” for detectors equipped with datalogger.
Versions with -IR suffix are MicroDock compatible.
Add suffix (-UK) for United Kingdom mains plug, (-EU) for
European mains plug, (-AU) for Australian mains plug.
* Combustibles: Field-selectable for 0-100% LEL (lower
explosive limit) or 0-5.0% methane v/v.
GasAlertMicro Multi-Gas Detector
Standard instrument is equipped with integral concussionproof boot and internal vibrator alarm.
GasAlertMicro with User Downloadable Datalogger
Provides full time continuous datalogging while the
instrument is operating. Data is saved on a convenient
MultiMediaCard and can be removed and downloaded by the
user. Data is imported into standard office software
(Microsoft® Excel, Access etc.). Wraparound memory
ensures the most recent data is always saved.
Page 13
GasAlertMicro
Introduction
a Warning
To ensure your personal safety, read “Safety
Information” before you use the detector.
The GasAlertMicro gas detector (“the detector”) warns of
hazardous gas at levels above user-selectable alarm
setpoints. This product is a gas detector.
The detector is a personal safety device. It is your
responsibility to respond properly to the alarm.
Table 1 lists the gases monitored.
Table 1. Gases Monitored
Gas Detected Unit of Measure
Hydrogen Sulfide (H2S) parts per million (ppm)
Carbon Monoxide (CO) parts per million (ppm)
Oxygen (O2) percent by volume (%)
Combustible Gases
Field selectable for:
Sulfur Dioxide (SO2) parts per million (ppm)
a) percent of lower
explosive limit (% LEL)
b) percent by volume
methane 0-5.0% v/v
1
Page 14
GasAlertMicro
Users Manual
Contacting BW Technologies
To contact BW Technologies, call:
1-888-749-8878 USA
1-800-663-4164 Canada
+44 (0) 1869 233004 Europe
+971-4-8871766 Middle East
+61-7-3818-8244 Australia
+852-2974-1783 China
+65-687-39813 South East Asia
+1-403-248-9226 other countries
Use the detector only as specified in this manual, otherwise
the protection provided by the detector may be impaired.
International symbols used on the detector and in this
manual are explained in Table 2.
Read the Warnings and Cautions on the following pages
before using the detector.
ec Note
This instrument contains batteries. Do not mix with the
solid waste stream. Spent batteries should be disposed
of by a qualified recycler or hazardous materials handler.
2
Page 15
GasAlertMicro
Safety Information - Read First
a Cautions
⇒ Warning: Substitution of components may impair Intrinsic Safety.
⇒ Do not use the detector if it is damaged. Before you use the detector, inspect the case. Look for cracks or missing
parts.
⇒ If the detector is damaged or something is missing, contact BW Technologies immediately. See “Contacting BW
Technologies”.
⇒ Make sure the battery holder is locked in place before you operate the detector.
⇒ Use only a sensor specifically designed for your GasAlertMicro model. (See the section “Replacement Parts and
Accessories.”)
⇒ Calibrate the detector before first-time use and then on a regular schedule, depending on use and sensor
exposure to poisons and contaminants. BW recommends at least once every 180 days (6 months).
⇒ BW recommends to “bump test” the sensors, before each day’s use, to confirm their ability to respond to gas by
exposing the detector to a gas concentration that exceeds the high alarm setpoints. Manually verify that the
audible and visual alarms are activated. Calibrate if the readings are not within the specified limits.
⇒ It is recommended that the combustible sensor be checked with a known concentration of calibration gas after
any known exposure to catalyst contaminants/poisons (sulfur compounds, silicon vapors, halogenated
compounds, etc.).
3
Page 16
GasAlertMicro
Users Manual
a Cautions (cont.)
⇒ The combustible sensor is factory calibrated to 50% LEL methane. If monitoring a different combustible gas in the
% LEL range, calibrate the sensor using the appropriate gas. High off-scale % LEL or % v/v methane readings may
indicate an explosive concentration.
⇒ Protect the combustible sensor from exposure to lead compounds, silicones and chlorinated hydrocarbons.
Although certain organic vapors (such as leaded gasoline and halogenated hydrocarbons) may temporarily inhibit
sensor performance, in most cases, the sensor will recover after calibration.
⇒ Any rapid up-scaling reading followed by a declining or erratic reading may indicate a gas concentration beyond
upper scale limit, which may be hazardous.
⇒ Use only recommended AA alkaline or NiMH batteries properly charged, and installed in the detector case. (See
the section “Replacement Parts and Accessories.”)
⇒ Charge NiMH batteries using recommended charger only. Do not use any other charger. Failure to observe this
precaution could lead to fire or explosion.
⇒ Do not change or charge batteries in a hazardous location. Doing so will impair the Intrinsic Safety of the unit and
may lead to fire or explosion.
⇒ Read and observe all instructions and precautions in the literature provided with the charger. Failure to do so may
result in fire, electric shock or other forms of personal injury or property damage.
4
Page 17
GasAlertMicro
Safety Information - Read First
a Cautions (cont.)
⇒ Extended exposure of the GasAlertMicro to certain concentrations of combustible gases and air may stress a
detector element, which can seriously affect its performance. If an alarm occurs due to high concentration of
combustible gases, recalibration should be performed, or if needed, the sensor replaced.
⇒ Do not test the combustible sensor’s response with a butane cigarette lighter; doing so will damage the sensor.
⇒ Do not expose the detector to electrical shock and/or severe continuous mechanical shock.
⇒ Do not attempt to disassemble, adjust or service the detector unless instructions for that procedure are contained
in the manual and/or that part is listed as a replacement part. Use only BW Technologies replacement parts.
⇒ Do not immerse the detector in liquids.
⇒ The detector Warranty will be voided if customer, personnel or third parties damage the detector during repair
attempts. Non-BW Technologies repair/service attempts void this Warranty.
Table 2. International Symbols
Symbol Meaning
Approved to both U.S. and Canadian Standards by the Canadian Standards Association.
n
g
X
BAM
ATEX
AUS
European Explosion Protection
Conforms to European Union directives
BAM performance verification and expert opinion
Conforms to European Directive 94/9/EC – ATEX 95
Certified to Australian standards
Type Approved by ABS Americas for use aboard Cargo Vessels.
5
Page 18
GasAlertMicro
Users Manual
Getting Started
The items listed below are included with your detector. If the
detector is damaged or something is missing, contact the
place of purchase immediately.
• Batteries (two replaceable alkaline cells or four NiMH
rechargeable cells or one GA MicroBatt cell)
• Charger (if applicable) (one AC line charger or one DC
vehicle charger or one GA MicroBatt charger)
• O
sensor
2
• Combustible sensor
• 4-gas units: H
• 3-gas units: applicable toxic sensor
• Calibration hose and cap
• Instructions
• CD
To order replacement parts, see the section “Replacement
Parts and Accessories”.
S/CO sensor (dual sensor)
2
The detector comes with sensors installed. The
“Maintenance
” section describes how to install the batteries.
To become familiar with the features and functions of the
detector, study the following figures and tables:
• Figure 1 and Table 3 describe the detector’s
components.
• Figure 2 and Table 4 describe the detector’s display
elements.
• Table 5 describes the detector’s pushbuttons.
6
Page 19
GasAlertMicro
Getting Started
Table 3. GasAlertMicro Detector
Item Function
A
B
C
D
E
F
G
H
Audible Alarm
Visual Alarm Bars
Sensors
Pushbuttons
Display
Battery Holder
Datalogger (optional)
Alligator Clip
Figure 1. GasAlertMicro Detector
7
Page 20
GasAlertMicro
Users Manual
Figure 2. Display Elements
Note: The display backlight automatically activates for
10 seconds whenever there is insufficient light to view the
display and during alarm conditions. Any pushbutton
reactivates the backlight in low-light conditions.
Table 4. Display Elements
Item Function
A
B
C
D
E
F
G
H
I
J
K
L
M
Alarm Condition
Battery
Button Indicator
Clock
Gas Identifier Bars
Optional Datalogger Card Indicator
Automatically Zero Sensor
Gas Cylinder
Automatically Span Sensor
Pass Code Lock
Real Time Calendar (Date, Month, Year)
Alarm Condition (Low, High TWA, STEL
or Multi-gas) or view TWA, STEL and
Maximum Gas Exposures
Future Use
Note: The button indicator will be displayed where an
option allows a button press.
8
Page 21
GasAlertMicro
Getting Started
Table 5. Pushbuttons
Pushbutton Description
• To turn on the detector, press A.
A
ON/OFF
G
H
C
OK/Tab
• To turn off the detector, press A and hold for 5 seconds.
• To activate or deactivate the confidence beep, press and hold C then press A at startup.
• To quit at any point after auto zero, press A. The detector retains any saved values, and the audible alarm
beeps 5 times before the detector returns to normal operation.
• To increment the displayed value or scroll up, press G.
• To enter the user options menu, press G and H simultaneously and hold for 5 seconds.
• To clear the TWA, STEL and maximum gas exposure readings, press C and G simultaneously.
• To quickly scroll through options, press and hold G.
• To decrement the displayed value or scroll down, press H.
• To initiate calibration and setting alarm setpoints, press C and H simultaneously and hold for 5 seconds.
• To quickly scroll through options, press and hold H.
• To view the TWA, STEL and maximum (MAX) hold readings, press C.
• To acknowledge latched alarms, press C.
• To acknowledge a failed bump test screen, press C.
• At any point after auto zero but before calibration gas is detected, press C to bypass calibration and
proceed to alarm setpoints.
9
Page 22
GasAlertMicro
Users Manual
Activating the Detector
⇒ To activate the detector, press A in a normal
atmosphere (20.9% Oxygen).
Self-Test
The detector performs the actions in steps 1-9. Manually,
check that all actions occur.
Note: If battery power is low
reads
OFF. Replace the batteries and restart the detector.
LOW flashes, the display
1. The display shows all the display elements.
2. The detector beeps and flashes.
3. The detector briefly turns on the backlight.
4. User Downloadable Datalogger units only (-DL2-IR):
The display shows the time, day and date.
5. The display shows the TWA, STEL, Low and High Alarm
setpoints.
Note: The alarm setpoints on a shipped detector may vary by
region. See “Resetting Gas Alarm Setpoints
”.
10
6. Calibration status is shown.
Number of days remaining before
calibration due is displayed. If
calibration is overdue, a warning
will sound and the LCD will show
the number of days overdue.
Press C to acknowledge the
warning. BW recommends that
you calibrate the detector.
Page 23
GasAlertMicro
Activating the Detector
Note: If the detector has recently failed a bump test in the
MicroDock Test and Calibration Station the display will read
Note: bunp test hAS FailEd. Press C to
acknowledge the warning. BW recommends that you retest
the detector.
7. The display reads
sensors.
If a sensor fails the self-test, the
audible alarm emits a slow
modulating tone, the visual alarm
flashes slowly and the vibrator
alarm activates. The LCD advises
which sensor failed. For example
-Error- SEnSor 2 hAS
FAiLEd
• Sensor 1: CO/H
• Sensor 2: LEL
• Sensor 3 Oxygen
8. User Downloadable Datalogger units only: If there is no
.
MMC card installed the display reads
tESt as the detector tests the
S or SO2
2
Note: If the automatic Oxygen calibration feature has been
disabled the display will read
O2 CAL iS OFF .
Self-Test Pass
If the detector passes the self-test, the detector begins
normal operation. The display shows the ambient gas
readings:
No card installed. The card is not required for
operation of the User Downloadable Datalogger models.
9. The Oxygen sensor is calibrated automatically, unless it
is disabled.
11
Page 24
GasAlertMicro
Users Manual
The detector starts recording the maximum gas exposure
and calculating the STEL (short-term exposure level) and
TWA (time-weighted average) exposures. If the SAFE
display is activated,
SAFE will scroll across the screen.
Self-Test Fail
If the detector fails the self-test, see the section “If the
Detector Does Not Work”.
Battery Test
The batteries are tested on activation and continuously
thereafter. Battery power is continually displayed during
normal operation. If battery power is low,
Note: If the Confidence Beep is on, the audible alarm beeps
if the batteries have sufficient power and stops if the battery
power is low. See the section Confidence Beep
LOW flashes.
Datalogger Operation
Datalogger operation is automatic and requires no settings.
The MultiMediaCard icon
datalogger units when the card is present. The card is not
required for operation of the User Downloadable Datalogger
models. A warning message will display if the card is absent.
S is displayed continuously in
Deactivating the Detector
⇒ To turn off the detector, press A and hold for 5 seconds.
The audible alarm beeps four times, the visual alarm flashes
four times and then the display shows:
The display turns off and the detector stops normal
operation.
Note: If A is held down for less than 5 seconds, the detector
will not turn off.
12
Page 25
GasAlertMicro
Confidence Beep
Confidence Beep
The Confidence Beep tells you the detector is on and the
batteries have sufficient power to respond to a hazardous
level of gas and emit an alarm. Instead of beeping when
battery power is low, the audible alarm beeps (once every 5
seconds) to advise you the batteries have sufficient power.
The Confidence Beep stops when battery power is low.
You can activate or deactivate the Confidence Beep only at
startup.
1. To activate or deactivate the confidence beep, press and
hold C then press A at startup.
Note: Normal one button startup and shutdown will not
deactivate the Confidence Beep. If the Confidence Beep has
been deactivated it will remain deactivated through future
normal startups.
User Option Menu
Note: If the detector is pass code protected, attempting to
enter the user option menu will cause the detector to prompt
for the pass code before proceeding. See the section “Pass
Code Protection”.
User options are:
1. Finish options and exit User Options Menu.
2. Enable or disable latching alarms.
3. Enable or disable “SAFE” display mode.
4. Combustible sensor measuring selection: %LEL or
% by volume. [% by volume for methane only.]
5. Language Selection(s)
6. Enable or disable operation of one or more sensors.
7. Enable or disable Pass Code Protection.
8. Enable or disable automatic Oxygen calibration at start
up.
9. Set Span concentration values
10. Set STEL calculation period
11. Enable or disable “stealth” mode.
12. Datalogger model only:
Adjust real-time clock and calendar.
13. Datalogger model only:
Adjust datalogger sampling rate from 1 to 127 seconds.
Note: The button indicator
option allows a button press.
To enter the user options menu, press G and H
simultaneously and hold for 5 seconds until the display
reads:
will be displayed where an
13
Page 26
GasAlertMicro
Users Manual
To enable the latched alarm
function, press C when the display
advises
Latchin Alarms.
To choose the desired options, press H or G. Press C to
select the option.
Note: To quickly scroll through the options press and hold H
or G.
To exit the options menu and return to normal operation at
any time, press C when the display reads:
Latched Alarms Function
The detector is shipped with the latching alarm function
disabled. If the low and high gas alarms are set to latch, the
audible and visual alarms persist in the event of an alarm
condition until the alarm is acknowledged by pressing C.
14
The display will advise latched
alarm function is
On (activated).
To disable latched alarms, repeat
the sequence above. The display
advises latched alarm is
OFF.
“SAFE” Display Enable or Disable
When enabled, the Safe Display function advises that normal
ambient conditions prevail and no gas hazard monitored
exists. The word
gas levels are normal.
If any gas is present (readings other than zero for toxic gas or
combustibles) and/or the Oxygen reading is other than
20.9%, the display will show gas levels for all sensors. When
levels return to normal the display will read
SAFE will scroll across the display when all
SAFE.
Page 27
GasAlertMicro
User Option Menu
To enable the Safe Display
function, press C when the screen
reads
SAFE dISPLAY.
The screen will then advise that the
Safe Display function is activated.
Repeat the above sequence to disable the Safe Display
function. The display will advise the Safe Display function is
OFF.
Combustible Sensor Measuring Selection
The detector is shipped with the combustible sensor set to
measure and display combustible gases in the 0 to 100%
LEL (lower explosive limit) range.
The detector can be set to measure and display methane in
the 0 to 5.0% by volume range.
Note: Percent by volume measurements apply to methane
only.
To change the combustible
sensor’s units, press C when the
display reads
The screen then advises that LEL
is now measured and displayed as
percent by volume.
To change the sensor’s units to percent LEL, repeat the
sequence above.
LEL Sen Units.
15
Page 28
GasAlertMicro
Users Manual
Language Selection
The detector is shipped with English as the displayed
language. Multiple languages are available. To choose the
desired language, press H or G. Press C to select the new
language.
Sensor Enable or Disable
a Warning
Disabling an installed sensor configures the detector
to a 1, 2, or 3-gas unit. No protection is now provided
for the gas targeted by that sensor(s).
Note: Disabling a sensor should be performed with extreme
caution.
In the event a sensor fails, Sensor Disable can be used to
turn off the sensor fail alarm. The sensor should be replaced
and enabled as soon as possible.
The detector will function normally with remaining enabled
sensors. The sensor may be enabled again, at any time.
To disable (or enable) the H
sensor, press C when the display
advises:
S
2
The display then advises the H2S
sensor is
OFF.
To enable the H2S sensor, repeat
the above sequence. The display
advises H
S sensor is On.
2
Repeat the sequence above for other sensors.
Note: If all the sensors are turned off the display will advise:
All sensors are disabled - all sensors
are reset to on
Note: If a sensor is turned on through the display and the
sensor is not installed in the detector the display will advise:
.
H2S sensor not installed - sensor cannot
be enabled
16
Page 29
GasAlertMicro
User Option Menu
Pass Code Protection
The detector is shipped with Pass Code Protection off. Pass
Code Protection prevents the user access to the User Option
Menu and the Calibration menu (after Auto Zero). The key
icon is lit on a pass code protected unit.
To activate or deactivate Pass Code Protect
Enter the User Option Menu then press C when the screen
displays
The screen advises Pass Code Lock protection is
and beeps 2 times.
PASS Lock.
On or Off
Pass Lock ON Pass Lock OFF
To enter the pass code
Note: Pass Code is provided separately.
If the detector is pass code protected, the display advises:
Unit Locked. Enter the correct 3-digit code and press C
to confirm entry.
Note: The correct factory Pass Code must be entered within
10 seconds or the detector returns to normal operation.
Unit
Locked
Please Enter
Pass Code
Pass code not entered or entered incorrectly
No code entered or
incorrect code entered and
confirmed.
• Beeps
• Returns to normal operation
Code entered but not confirmed.
• Beeps
• Returns to normal operation
Enter
Code
17
Page 30
GasAlertMicro
Users Manual
Automatic Oxygen Calibration Enable or Disable
The detector is shipped with the Automatic Oxygen
Calibration at start up enabled.
To disable (or enable) automatic
calibration, press C when the
display advises:
The display then advises the
Oxygen automatic calibration is
OFF.
To enable automatic calibration,
repeat the sequence above. The
display advises automatic
calibration is
On.
Set Span Concentration Values
Span concentration values can be modified.
Note: BW recommends that Span Concentration values be
set between specific ranges. See the section ”Calibration and
Setting Alarm Setpoints”.
To change the span concentration
value, press C when the display
advises:
The display will advise you to input
a new span concentration value.
To change the value, press H or
G until the desired concentration is
displayed. Press C to confirm the
value. The next span concentration
will then be displayed.
Note: If you do not press any pushbuttons within 10 seconds,
the detector automatically forwards to the next span
concentration.
If you change a span concentration but pause for 10 seconds
before pressing C, the detector will display
the new value.
Err and reject
18
Page 31
GasAlertMicro
User Option Menu
STEL Calculation Period
The detector is shipped with the STEL calculation period set
to 15 minutes. The period can be adjusted between 5 and 15
minutes.
To change the STEL calculation
period, press C when the display
advises:
The display will advise you to input
a new period. To change the value,
press H or G until the desired
period is displayed. Press C to
confirm the value.
Note: If you do not press any pushbuttons within 10 seconds,
the detector returns to the user option menu.
If you change a calculation period but pause for 10 seconds
before pressing C, the detector will display
Period
and reject the new value.
STELErr
“Stealth Mode”
The detector is shipped with Stealth Mode disabled. Stealth
Mode disables the speakers, backlight and alarm LEDs.
To enable (or disable) Stealth
Mode, press C when the display
advises:
The display then advises that
Stealth Mode is
ON.
To disable Stealth Mode, repeat
the sequence above. The display
advises Stealth Mode is
OFF.
19
Page 32
GasAlertMicro
Users Manual
Change the Date and Time
Time and date adjustments apply only to detectors equipped
with a User Downloadable Datalogger.
1. Set the time and date to your local time.
To set the real-time clock calendar,
press C when the display advises
AdJust Clock. To bypass this
function, press and hold C.
The items are set in this order:
Minutes,
Hours
Day of the week (Monday =1),
Date
Month
Year
Use H and G to adjust time and
date. Press C after each new
setting.
(h)
,
(D)
,
(M)
,
(Y)
.
Adjust Datalogger Sampling Rate
The detector is shipped with the datalogger set to record a
sample every 5 seconds. The sample rate can be adjusted
between 1 and 127 seconds.
To adjust the datalogger sampling
rate, press C when the screen
reads
LoggEr RAtE.
The display will advise you to input a
new sampling rate. To change the
sampling rate, press H or G until
the desired rate is displayed. Press
C to confirm the value.
Note: If you do not press any pushbuttons within 10 seconds,
the detector returns to the user option menu.
Note: If you change the sampling rate but pause for 10
seconds before pressing C, the detector will display
SETErr Inter and reject the new value.
20
Page 33
GasAlertMicro
Alarms
Alarms
Table 6 describes the detector alarms and shows how the
display looks for each alarm.
Table 7 describes the computed gas exposures.
During an alarm condition, the detector activates the
backlight and the display shows the current ambient gas
reading.
If more than one type or level of alarm exists at the same
time, a multi-gas alarm will result.
To change the factory-set alarm setpoints, refer to the section
“Calibration and Setting Alarm Setpoints
”.
Table 6. Alarms
Alarms Display Alarms Display
Instant Low Alarm:
• Slow modulating tone
and flash
• L and target gas bar
flash
• Vibrator Alarm activates
Latching Alarm User Option: If the Latched Alarm function is activated, the audible and visual alarms continue to sound and flash
until the alarm condition is acknowledged. To acknowledge latched alarms, press
condition is still present. To clear the TWA, STEL and maximum gas exposure readings, press
• Instant High Alarm:
• Fast modulating tone and
flash
• L and target gas bar
flash
• Vibrator Alarm activates
C
. The alarms cannot be deactivated if an alarm
C
and G simultaneously.
21
Page 34
GasAlertMicro
Users Manual
Alarms Display Alarms Display
STEL Alarm:
• Fast modulating tone and
flash
• L and target gas bar
flash
• Vibrator Alarm activates
Multi-Gas Alarm
• Alternating Low and High
Alarm tone and flash
• L and target gas
bars flash
• Vibrator Alarm activates
Sensor Alarm:
• Slow modulating tone
and flash
• L and gas bar(s)
flash
• Vibrator Alarm activates
Table 6. Alarms (cont.)
TWA Alarm:
• Slow modulating tone and
flash
• L and target gas bar
flash
• Vibrator Alarm activates
Over Range Alarm:
(Over Level Exposure)
• Fast modulating tone and
flash
• L and target gas bar
flash
• Vibrator Alarm activates
Confidence Beep:
• 2 fast beeps every
15 seconds.
22
Page 35
GasAlertMicro
Alarms
Table 6. Alarms (cont.)
Alarms Display Alarms Display
Automatic Shutdown
Alarm:
• 8 beeps and flashes
•
LOW displays
periodically
• Vibrator Alarm
temporarily activates
Normal Shutdown:
• 4 beeps and flashes
• Vibrator Alarm
temporarily activates
Low Battery Alarm:
(Confidence Beep disabled)
• 1 beep and 1 flash every
10 seconds
•
LOW flashes
23
Page 36
GasAlertMicro
Users Manual
Gas Exposures Computed
a Warning
To avoid possible personal injury, do not turn off the
detector during a work shift. TWA and STEL readings
reset if the detector is left off for more than 5 minutes.
Table 7. Computed Gas Exposures
Gas Exposure Description
TWA (CO, SO2
S only)
and H
2
STEL (CO,
and H2S
SO
2
only)
Maximum*
(Peak)
Time-weighted average based on an
8-hour workday. Accumulated value.
Short-term exposure level based on a
5-15 minute period (user selectable).
Accumulated value.
Maximum gas exposures encountered
during work shift.
* For Oxygen, maximum concentration encountered of
either very high or very low levels.
Viewing Gas Exposures
⇒ Press C until the display shows the TWA gas exposures:
The display then shows the STEL gas exposures:
Then the maximum gas exposures:
24
To clear the TWA, STEL and maximum gas exposure
readings, press C and G simultaneously.
Page 37
GasAlertMicro
Alarms
Gas Alarm Setpoints
The detector's gas alarm setpoints trigger the gas alarms,
which are described in Table 8.
Table 8. Gas Alarm Setpoints
Alarm Condition
Low Alarm CO, H2S, SO2 and combustibles:
STEL and TWA
Alarms (CO, SO
S only)
and H
2
High Alarm CO, H2S, SO2 and combustibles:
Multi-Gas Alarm Two or more gas alarm conditions
Oxygen Alarm Setpoints: User-selectable for Low and High
Alarms. Set both below, or both above, or one above and
one below 20.9%, as desired
Ambient gas level above Low Alarm
setpoint. (For O
, see below.)
2
Accumulated value above the STEL
or TWA alarm setpoints
2
Ambient gas level above High Alarm
setpoint. (For O
, see below.)
2
Resetting Gas Alarm Setpoints
Note: Standard factory alarm setpoints will vary by region.
Table 9. Sample Factory Set Alarm Setpoints
OSHA (Occupational Safety and Health Association)
standard settings are used as an example.
Gas TWA STEL Low High
CO 35 ppm 50 ppm 35 ppm 200 ppm
H2S 10 ppm 15 ppm 10 ppm 15 ppm
O2 N/A N/A 19.5% 23.5%
Combustible
Gases
SO2 10 ppm 15 ppm 10 ppm 15 ppm
To change the factory-set alarm setpoints, refer to the
section “Calibration and Setting Alarm Setpoints
Note: You can disable an alarm by setting the alarm setpoint
to 0.
N/A N/A 10% LEL 20% LEL
”.
25
Page 38
GasAlertMicro
Users Manual
Stopping a Gas Alarm
The Low and High Alarms stop when the ambient gas level
returns to the acceptable range.
Note: If alarms are set to latch, press C to reset the alarms.
The detector computes the TWA value based on an 8-hour
workday, and the STEL alarm based on a 5 to 15 minute
period (user selectable). See “STEL Calculation Period
To clear the TWA, STEL and maximum gas exposure
readings, press C and G simultaneously.
”.
Sensor Alarm
The detector tests for a missing or defective sensor during
the activation self-test. See the section “If the Detector Does
Not Work”.
Low Battery Alarm
The detector tests the batteries on activation and
continuously thereafter. Battery power is continually
displayed during normal operation. If the battery voltage is
low, the detector activates the Low Battery Alarm.
The Low Battery Alarm continues until you replace the
batteries or the battery power is almost depleted. If the
battery voltage drops too low, the detector executes an
Automatic Shutdown.
Automatic Shutdown Alarm
If the battery voltage is in immediate danger of dropping
below the minimum operating voltage, the audible alarm
beeps 8 times and the visual alarm flashes 8 times. After
3 seconds, the display blanks out and the detector stops
normal operation. The display shows
until the battery power is depleted.
Replace the batteries. See the section “Replacing the
Batteries”.
Note: If the Confidence Beep is ON, the audible alarm does
not beep during a Low Battery alarm. See the section
“Confidence Beep
continues for 30 minutes before Automatic Shutdown.
”. Typically, the Low Battery Alarm
LOW periodically
26
Page 39
GasAlertMicro
Calibration and Setting Alarm Setpoints
Calibration and Setting Alarm Setpoints
Guidelines
When calibrating the detector, adhere to the following
guidelines:
• Recommended gas mixture:
CO: 10 to 500 ppm balance N
H
S: 10 to 100 ppm balance N
2
SO2: 10 to 100 ppm balance N2
LEL: 10 to 100% LEL or .5 to 5% by vol. Methane
balance air
O
: Clean Air, 20.9 %
2
CG-Q58-4 and CG-Q34-4 Calibration Gas (4-gas mix)
•
are available from BW Technologies. See the section
“Replacement Parts and Accessories
• Calibration accuracy is never better than the calibration
gas accuracy. BW Technologies recommends a
premium-grade calibration gas. Gases with NIST
(National Institute of Standards and Technology)
traceable accuracy will improve the validity of the
calibration. Do not use a gas cylinder beyond its
expiration date.
• Calibrate a new sensor before use. Install the sensor,
activate the detector, and allow the sensor to stabilize
2
2
.”
before starting calibration (used: 60 seconds; new: 5
minutes).
• Calibrate the detector on a regular basis, depending on
use and sensor exposure to poisons and contaminants.
BW recommends at least once every 180 days.
• Calibrate the detector if the ambient gas display varies at
startup.
• It is best to calibrate the sensor before changing alarm
setpoints.
• Calibrate only in a clean atmosphere that is free of
background gas.
• To disable an alarm, set its alarm setpoint to 0.
• The combustible sensor is factory calibrated to 0 to 100%
LEL using methane. If monitoring a different combustible
gas in the 0-100% LEL range, calibrate the sensor using
the appropriate gas.
• The Oxygen sensor can be automatically calibrated each
time on activation, if this feature is enabled. Activate the
detector in a normal (20.9% Oxygen) atmosphere.
• If you require a certified calibration, contact
BW Technologies. See “P.2
”
27
Page 40
GasAlertMicro
Users Manual
• The detector should be allowed to stabilize for 1 minute,
after activation, prior to calibration or a bump test.
Diagnostics Protection
The detector tests the ambient air (Auto Zero) and the test
gas applied (Auto Span) to ensure it meets expected values.
In Auto Zero, if any background target gas is present, the
sensor(s) affected will read
function, retaining the previous set value(s).
In Auto Span, if any target gas is not present or does not
meet expected values, the display will advise you and exit
calibration mode, retaining the previous set value(s).
Err and exit the Auto Zero
Applying Gas to the Sensors
The calibration hose, which is shipped with the detector,
simplifies sensor testing and calibration. Table 10 and Figure
3 show how to use it when applying gas to the sensors.
Table 10. Applying Gas to the Sensors
Item Description
A
B
C
Detector and Calibration Cap
Calibration Hose
Regulator and Gas Cylinder
28
Figure 3. Applying Gas to the Sensors
Page 41
GasAlertMicro
Calibration and Setting Alarm Setpoints
Calibration Procedure
To calibrate the detector and set its alarm setpoints, perform
the following:
Start Calibration
Note: To quit at any point after auto zero, press A. The
detector retains any saved values, and the audible alarm
beeps 4 times before the detector returns to normal
operation.
Note: At any point after auto zero but before calibration gas
is detected, press
alarm setpoints.
Note: Verify that the calibration gas you are using matches
the span concentration value(s) in the detector. See the
section “Set Span Concentration Values
1. In a clean atmosphere, press C and H simultaneously
and hold for 5 seconds. The detector beeps 4 times and
the display shows:
C
to bypass calibration and proceed to
”.
The audible alarm then beeps once signifying that calibration
has begun.
Auto Zero and Oxygen Sensor Calibration
The display flashes N while the detector automatically
zeroes the toxic sensors and calibrates the Oxygen sensor.
Auto Zero Sensor Fail
The audible alarm then beeps twice.
Note: Do not apply the calibration gas until the display
shows K; otherwise, the auto zero step will fail.
29
Page 42
GasAlertMicro
Users Manual
Pass Code Protect: If the detector is pass code protected,
after a successful Auto Zero, the detector will prompt for the
pass code before proceeding to Auto Span and Alarm
Setpoints.
See the section “Pass Code Protection
”.
Auto Span
Calibrate one, two, three or four sensors as desired.
The display shows
gas to the sensor or skip the span (sensitivity adjustment):
2. Install the calibration cap and apply gas to the sensor at
a flow rate of 250 to 500 ml/min. Or, press C now to skip
the span.
When the detector senses approximately one-half of the
expected gas concentration (30 seconds), the audible alarm
beeps once. The detector then begins spanning the
sensor(s) (2 minutes).
The audible alarm beeps 3 times at the end of the span.
Remove the calibration gas.
K, prompting you to apply a calibration
Auto Span Sensor Fail
If a sensor fails, the display advises Err and skips the span
for the failed sensor(s). Other sensors span normally. Press
A to exit, and then restart calibration in an atmosphere that
is clear of the targeted gases. If the auto zero fails a second
time, restart the detector to test the sensors.
Note: The detector will not span a sensor if:
• You do not apply gas to the sensor.
• The sensor fails to detect at least one-half of the
expected gas concentration in the first 30 seconds.
• The gas concentration drops below one-half of the
expected gas level during the 2 minute span.
If you apply gas to a sensor and the detector fails to span the
sensor, repeat the calibration process using a new gas
cylinder. If the sensor fails the span a second time, replace
30
Page 43
GasAlertMicro
Calibration and Setting Alarm Setpoints
the sensor. See the section “Replacing a Sensor or Sensor
Filter”.
If the span adjustment is an unusually large
(more than 20 %), the detector will advise:
note: Span
adjust unusually large - check that the
cal gas is correct.
Confirm that the calibration gas bottle you are using is
correct and that the span concentration value(s) in the
detector match the value of the calibration gas bottle. See
the section Set Span Concentration Values
If the calibration adjustment is expected accept the
calibration.
Span Adjustment Accept/Reject
If a span is rejected, the display advises: Note: Span
rejected
and skips the span for the failed sensor(s).
Alarm Setpoints
Alarms may be set anywhere within the detection range for
the sensor. See the section “Specifications
off.
Factory alarm setpoints may vary by region. An example is
given below. Set as desired.
Note: If you do not press any pushbuttons within 10
seconds, the detector automatically retains the previous
alarm setpoint.
If you change an alarm setpoint but pause for 10 seconds
before pressing C, the detector will display
the new value.
Err and reject
Setting the TWA Alarm Setpoint
The display shows the TWA alarm setpoint for H2S.
3. To change the TWA Alarm setpoint for this sensor, press
H or G until the display shows the new value. Press C
to save the displayed value.
Setting the STEL Alarm Setpoint
The display shows the STEL Alarm setpoint for H2S:
4. To change the STEL Alarm setpoint for this sensor, press
H or G until the display shows the new value. Press C
to save the displayed value.
Setting the LOW Alarm Setpoint
The display shows the Low Alarm setpoint for H2S:
5. To change the Low Alarm setpoint for this sensor, press
H or G until the display shows the new value. Press C
to save the displayed value.
32
Page 45
GasAlertMicro
Calibration and Setting Alarm Setpoints
Setting the HIGH Alarm Setpoint
The display shows the High Alarm Setpoint for H2S:
6. To change the High Alarm setpoint for this sensor, press
H or G until the display shows the new value. Press C
to save the displayed value.
Setting the Remaining Alarm Setpoints
7. Repeat steps 3 through 6 to set alarm setpoints for the
other sensors. The audible alarm will beep 4 times when
the alarm setpoint function is complete.
Setting the Calibration Due Date
After a successful calibration, the display shows the number
of days remaining before calibration is due.
To change the calibration due date (1 to 365 days), press H
or G until the display shows the new value. Press C to save
the displayed value. The detector will beep five times and
then return to normal operation. To disable the calibration
due date, press H or G until the display shows
C to save the displayed value.
If you do not press any pushbuttons within 10 seconds, the
detector automatically retains the previous calibration due
date.
If calibration is unsuccessful, the detector will advise:
---. Press
Note: Cal all sensors to reset cal due
date.
Verification (optional)
Test the detector using a gas cylinder other than the one
used in the calibration steps. The gas concentration should
not exceed the sensor's detection range. Confirm that the
display shows the expected concentration.
33
Page 46
GasAlertMicro
Users Manual
Maintenance
To keep the detector in good operating condition, perform
the following basic maintenance as required:
• Calibrate, bump test and inspect the detector at regular
intervals.
• Keep an Operations Log of all maintenance, calibrations,
bump tests and alarm events.
• Clean the exterior with a soft damp cloth. Do not use
solvents, soaps or polishes.
• Do not immerse the detector in liquids.
Replacing the Batteries
a Warning
To avoid personal injury:
⇒ Replace the batteries as soon as the detector emits
a Low Battery Alarm.
⇒ Use only batteries recommended by
BW Technologies to prevent damage or personal
injury.
⇒ Use only approved batteries, properly installed in
the detector case. See the section
”Specifications
⇒ Charge batteries using only a recommended
charger. Do not use any other charger. Failure to
observe this precaution could lead to fire or
explosion.
⇒ Do not change or charge batteries in a hazardous
location. Doing so will impair the intrinsic safety of
the unit, and may lead to fire or explosion.
” for approved batteries.
34
Page 47
GasAlertMicro
Maintenance
Table 11 and Figure 4 illustrate how to replace the batteries.
If the detector is on, turn it off. Press the two release buttons
on the detector. The battery tray pulls out and snaps in.
Remove the batteries from the battery tray and replace
according to the polarity markings. Close the tray until you
hear both sides click, which locks the battery tray in place.
Table 11. Replacing the Batteries
Item Description
A
B
C
D
Detector Front
Release Buttons
Batteries
Battery tray
To preserve battery life, turn off the detector when you are
not using it.
Figure 4. Replacing the Batteries
35
Page 48
GasAlertMicro
Users Manual
Replacing a Sensor or Sensor Filter
a Warning
To avoid personal injury, use only sensors specifically
designed for the detector. See the section
“Replacement Parts and Accessories
Each sensor has a high degree of resistance to common
vapors and gases. A sensor will most likely clear itself if you
remove the detector to a clean environment and wait 10 to
30 minutes. Do not expose a sensor to the vapors of
inorganic solvents (such as paint fumes) or organic solvents.
The section “If the Detector Does Not Work
problems caused by a sensor in need of calibration or
replacement.
Table 12 and Figure 5 illustrate how to replace a sensor or
sensor filter. If the detector is on, turn it off. Remove the
battery tray (see Figure 4). Remove the machine screw and
alligator clip. Remove the (two) thread cutting screws on the
rear shell and remove the shell. Remove the (four) thread
cutting screws on the PCB assembly and extract the PCB.
Replace the sensor filter or replace the sensor(s).
Gently rocking the sensor back and forth may help free a
tightly held sensor. Insert a new sensor on the PCB, ensuring
that sensor posts are aligned correctly.
.”
” describes
Note: Detectors that are configured for 1, 2 or 3 gases may
contain a dummy sensor in one of the three sensor locations.
Re-assemble the detector.
Calibrate the detector after changing any sensor(s). See the
section “Calibration and Setting Alarm Setpoints
”.
Table 12. Replacing a Sensor or Sensor Filter
Item Description
A
B
C
D
E
F
G
H
I
J
K
Front shell
Triple sensor filter
Oxygen Sensor (sensor 3)
LEL Sensor (sensor 2)
S Sensor (sensor 1)
CO/H
2
Sensor locator
PCB assembly
Rear shell
Alligator clip
Machine screw
Thread cutting screws
36
Page 49
GasAlertMicro
Maintenance
Figure 5. Replacing a Sensor or Sensor Filter
37
Page 50
GasAlertMicro
Users Manual
Installing the MultiMediaCard (MMC)
Figure 6 illustrates how to install the MMC. If the detector is
on, turn off the detector. Remove the battery tray (see Figure
4). Slide the MMC face down into the MMC port and replace
the battery tray.
Figure 6. Installing the MultiMediaCard (MMC)
38
Page 51
GasAlertMicro
If the Detector Does Not Work
If the Detector Does Not Work
The detector’s electronics are protected from variations in
humidity and corrosive atmospheres. If you encounter a
problem, try the solutions listed in the following table.
Table 13. Troubleshooting Tips
Problem Possible Cause Solution
Detector does not turn on.
Detector enters alarm immediately
when turned on.
Activation self-test fails during one of
the first five steps.
No batteries.
Depleted batteries.
Damaged or defective detector.
Sensor needs to stabilize.
Low Battery Alarm.
Sensor Alarm.
General fault.
If you are still unable to correct the problem, contact
BW Technologies (see P.2)
→ Install batteries. See the section
→ Replace batteries. See the section
→ Contact BW Technologies (see P.2)
→ Used sensor: wait 60 seconds
→ Replace batteries. See the section
→ Replace sensor. See the section
→ Contact BW Technologies (see P.2)
“Replacing the Batteries
“Replacing the Batteries
New sensor: wait 5 minutes
“Replacing the Batteries
“Replacing a Sensor or Sensor
Filter.”
.”
.”
.”
39
Page 52
GasAlertMicro
Users Manual
Problem Possible Cause Solution
Detector does not display normal
ambient gas reading after activation
self-test.
Detector does not respond to
pushbuttons.
Detector does not accurately measure
gas.
Table 13. Troubleshooting Tips (cont.)
Sensor not stabilized.
Detector requires calibration.
Target gas is present.
Batteries are depleted.
Detector is performing operations that do
not require user input.
Detector requires calibration.
Detector is colder/hotter than ambient
gas.
Sensor filter is blocked.
→ Used sensor: wait 60 seconds
New sensor: wait 5 minutes
→ Calibrate detector. See the section
“Calibration and Setting Alarm
Setpoints”.
→ Detector is operating properly. Use
caution in suspect areas.
→ Replace batteries. See the section
“Replacing the Batteries
→ Pushbutton operation restored
automatically when the operation
ends
→ Calibrate sensor. See the section
“Calibration and Setting Alarm
Setpoints.”
→ Allow the detector to acquire ambient
temperature before use.
→ Clean the sensor filter. See the
section “Replacing a Sensor or
Sensor Filter.”
.”
40
Page 53
GasAlertMicro
If the Detector Does Not Work
Table 13. Troubleshooting Tips (cont.)
Problem Possible Cause Solution
Detector does not enter alarm. Alarm setpoint(s) are set incorrectly.
Alarm setpoint(s) set to zero.
Detector is in calibration mode.
Detector intermittently enters alarm
without apparent reason.
Backlight: Automatically activates whenever there is
insufficient light to view the display and during alarm
conditions
Self-test: Initiated at activation
Calibration: Automatic Zero and Automatic Span
Oxygen Sensor: Automatic Span on activation
User Field Options: Confidence Beep, Latching Low and
High Alarms, Pass code protection, enable/disable "SAFE"
display mode, Combustible sensor measurement (0-100%
LEL or 0-5.0% v/v methane), Sensor Disable, set calibration
due date, TWA and STEL, Stealth mode, language selection,
Enable/disable automatic Oxygen calibration, Set Span
concentration values, Set STEL calculation period.
Datalogger models only Adjust clock calendar and Set
sampling rate.
Approved Batteries:
North America
Approved batteries for product (standards EN50020, UL913,
C22.2 No. 157)
Quest Platinum HGAAC1800G T2 (211.4°C)
Quest HG1600AACS T3 (199°C)
Energizer NH15 T2D (205°C)
Maha Powerex 1700 mAh MH-AA170 T3 (192°C)
Maha Powerex 1800 mAh MH-AA180 T2D (201.1°C)
Yuasa Delta 1300 mAh DHA1400AA T2D (209°C)
Yuasa Delta 1500 mAh DHA1600AAC T2D (204.4°C)
Uniross 1300 mAh T3 (198°C)
Uniross 1700 mAh T3 (186.8°C)
Approvals: Approved by CSA to both U.S. and Canadian
Standards.
Approved: Class I, Division 1, Group A, B, C, and D;
Class I, Zone 0, Group IIC
Standards: CAN/CSA C22.2 No. 157 and C22.2 152
ANSI/UL – 913 and ANSI/ISA –S12.13 Part 1
CE (LCIE): EEx ia d IIC ATEX g II 2 G
ATEX: 03 ATEX 6091X
ABS Type Approved: VA-348-169-X
General Specifications for Datalogger Units
Media Type: MMC (MultiMediaCard)
Size: 32 MB (standard); 64 and 128 MB cards available
Storage: 500,000 lines of data available; 4.4 months at 5
second intervals (based on a normal workweek)
Memory Type: Wrap-around memory ensures most recent
data is always saved
Sample Rate: One reading every 5 seconds (standard)
Data Recorded: All sensor readings, all alarm conditions,
calibrations, event flags, battery status, sensor status,
confidence beep activation, and detector status along with
the time and date for each reading and unit serial number
MMC Card Test: Automatically on activation
GasAlertMicro with User Downloadable
Datalogger
Operation: Requires no user intervention (automatic)
Indicators: Icon advises Datalogger is operating normally,
MMC card missing/malfunction advise
Compatible with: Desktop PC Computer or Laptop
Operating System: Windows 95 or higher; Macintosh OS
8.6 or higher
Download via: MMC card reader.
Software Required: Spreadsheet or database compatible
with comma-separated-value (CSV) text files (Excel,
Access, Quattro, etc.)
Card Alarm: MMC Card Fail or Missing
Support:
BW E.D.M (Excel Datalog Manager): E.D.M. is an Excel
software add-in that enhances the abilities of Microsoft®
Excel when handling GasAlertMicro User Downloadable
Datalogger data files.
46
Page 59
GasAlertMicro
Appendix A
Appendix A
Excel Datalog Manager (E.D.M.)
The Support CD for the User Downloadable Datalogger
Detectors contains:
E.D.M. Review and use the CD Help and Sample files for
installing and using the E.D.M. program.
Excel: All functions and features of Microsoft® Excel are
available, including automatic graphing. Use Excel Help to
sort, format and archive data easily and automatically.
Excel Datalog Manager (E.D.M.) Software Plugin
Data import is fully automated and allows Excel to load files
larger than 65,535 lines. The E.D.M. program will
automatically create additional worksheets for larger files.
System Requirements
Recommended E.D.M. system: 750 MHz Pentium (or
equivalent), 100 MB hard disk space, Microsoft®
Windows 2000, Microsoft® Excel 2000
Minimum E.D.M. system requirements: 300 MHz
Pentium (or equivalent), 30 MB free hard disk space,
Windows 95, Microsoft® Excel 95
Sample Data Files
Sample data is available on CD. Sample data files help you
become familiar with the software.
Files with the .CSV extension are samples of actual data files
downloaded from a detector. CSV files may be imported into
Excel using the E.D.M. wizard or loaded directly into Excel or
a compatible database, spreadsheet or word processor.
47
Page 60
GasAlertMicro
Users Manual
Installing Excel Datalog Manager (E.D.M.):
• Place the Datalogger E.D.M. Support CD in
the middle of the CD-ROM tray and close.
• AutoPlay: From the main window, click on
the “Excel Datalog Manager” button. Then
click on the “install E.D.M.” the installation wizard will
guide you.
• AutoPlay not Activated: In "My Computer," find the
E.D.M. icon on your CD drive.
Double click the E.D.M. icon to select the drive.
Then, double click the file “EDM_Setup_v###.exe”. Now the
installation wizard will guide you.
After setup is complete and you have restarted your
computer, you will find a new item, called BW Technologies,
listed in your start menu. This item contains:
• E.D.M. Help – (Use instructions & Help information)
• Excel Datalog Manager (Starts the Excel Datalog
Manager software)
MMC Card Reader Installation
To retrieve recorded data, a MultiMediaCard reader has to
be configured and installed to your computer. The adapter
provides the physical connection between the
MultiMediaCard and your computer. Follow manufacturer’s
instructions.
Ensure your card reader is compatible with your computer.
Several card readers that support Windows are available
from BW Technologies.
Types of MultiMediaCard Readers
MultiMediaCard readers are available in 2 types:
• Universal Serial Bus (USB); or
• PCMCIA (PC card) adapters.
48
Page 61
GasAlertMicro
Excel Datalog Manager (E.D.M.)
Start Excel Datalog Manager
Double click on the E.D.M. icon on
the desktop to start the Excel
Datalog Manager Wizard. This
provides a simple method of
transferring data from the datalogger
system to Microsoft® Excel.
Import Your Data File.
After starting the E.D.M. wizard, follow the easy steps:
1. Start: Click “‘Next”’ to begin the data file import.
2. File Location: Click “‘Browse”’ to locate your data file.
Once located, highlight the file and click “‘Open’,” then
“‘Next”’ to move to the next option.
Data files may be imported from the hard disk, or directly
from the MultiMediaCard containing the data. The import
process does not modify or erase the original data.
49
Page 62
GasAlertMicro
Users Manual
3. Archive Back-up of Data File:
This option enables you to create a complete backup copy of
the original card data. Click the checkbox to enable archiving
then click the “'Browse”' button to select the location to place
the backup data file. Once finished, click “‘Next.”
Back-ups can be loaded into Excel or other compatible
programs at any time.
4. Location of Final File: Use this step to select the location
of the finished Excel data workbook. The data file will be
sorted, imported into Excel, formatted, and saved as an
Excel workbook file. Once finished, click “Next.”
50
Page 63
GasAlertMicro
Excel Datalog Manager (E.D.M.)
5. Filter: This step allows the user to filter the original files
down to a convenient, manageable size without losing any
critical information.
Select “include all records”, or select to include only every
second, third, etc., entry without losing any critical
information.
Once finished, click “Next”.
Note: This option does not remove or delete data from the
original data file or any archived file; only the final Excel
workbook is affected.
ALL Records involving alarm conditions, failures,
calibrations, battery warnings or other important events will
not be filtered and will appear in the final Excel Workbook in
their entirety. If the confidence beep is used on the
datalogging instrument, this step has no effect; E.D.M. will
not filter out records where the confidence beep is active.
6. Finish: Click “Finish” to import the data into Excel and
open the finished Excel data workbook.
Note: The data file may take several minutes to transfer,
read and sort in E.D.M.
51
Page 64
GasAlertMicro
Users Manual
E.D.M. Workbook Features and
Functions
The customized Excel workbook created by the E.D.M.
wizard provides the datalogger data in a preformatted layout.
Several automatic features and functions are available to
simplify the data management process, such as color-coding,
data filtering and automatic charting.
Data workbook format
Titles and worksheets
The workbook is titled according to the instrument type used
to collect the data. The title is shown at the top of the data
file, i.e. “GasAlertMicro data file”.
Each workbook will contain as many sheets as is necessary
to hold all of the imported data. Excel has a built-in limit of
65,535 lines per worksheet. Since datalogger files may
include up to 2,100,000 lines of information, the information
is split across several worksheets in the same workbook
when required.
Sheets are named according to the serial number of the
instrument used to record the data. If there is more than one
sheet for a given instrument, the sheet names will be
appended with –1, -2, and so on, as in ‘123456-1’, ‘1234562’ etc.
Type and order of displayed data
Data is presented in chronological order by date. The day of
the week and the instrument serial number is also presented,
followed by the instantaneous gas readings and time
weighted-average (TWA) readings as calculated by the
instrument.
Status messages for each sensor are also shown. These
messages indicate if the sensor is operating normally, or has
some type of alarm, failure or condition that is different from
normal operation. Possible conditions include low alarm, high
alarm, TWA alarm, calibration, last calibration, alarm
setpoints and sensor self-test failure. Status codes for the
sampling pump (if present), data logger, instrument battery
and instrument alarms are also shown.
Sensor readings that exceed the alarm points are highlighted
in color. Yellow shading indicates low alarm conditions. Red
shading indicates high or TWA alarm conditions.
Overlapping or older data
Because the data is sorted by date & time, the data file will
not contain overlapping data unless the internal clock
settings of the datalogger instrument have been changed.
In most cases, data files will contain data that has been
previously downloaded from the card. This is a consequence
of the large data storage capacity of the MultiMediaCard
52
Page 65
GasAlertMicro
E.D.M. Workbook Features and Functions
flash memory, and of the nature of the datalogger operation.
The card will generally contain data from the previous 300
hours of operation.
In some cases, depending on use, the data file may contain
fragments of data that are older than the last 300 hours of
use. This is a normal consequence of the datalogger
operation and is not a sign of malfunction. The data is not
automatically deleted because the software cannot
determine if the data is important or not. If desired, the older
data may be easily deleted or filtered out using the built-in
features of the spreadsheet
Working with the data
Data in the Excel workbook can be manipulated using
Excel’s built-in functions. Excel supports search, search and
replace, sorting and many other data handling functions.
There are also several built-in features that will help
automate and simplify routine data management tasks.
Entering user data or comments
There is a general comment field at the top of each
worksheet that may be used to enter user information about
the logger data. This general comment field is automatically
mirrored to the other associated worksheets in the workbook,
so the comments need only be entered once.
Changing or removing the preformatted cell colorcoding
Gas readings are color-coded according to alarm conditions.
If you wish to remove change or the color coding, select the
‘Conditional formatting’ option under the ‘Format’ menu.
To change the color-coding to a new system, enter new rules
in the ‘Condition’ boxes. You may also change the format of
the cells that match the rules by pressing the ‘Format’
buttons. Refer to Excel help for more information on creating
and using conditional formatting.
To delete the color-coding, press ‘Delete’, check all of the
checkboxes, and press OK. This will remove the rules that
Excel is using to determine if the cell should be shaded or
not.
Sorting: Reorganizing the data
The worksheet data is normally shown in chronological order.
To re-sort the data, select the appropriate rows and select
‘Sort’ from the ‘Data’ menu.
When sorting data, ensure that you select complete rows. If
you do not, the sensor readings may no longer correspond to
the correct time & date.
53
Page 66
GasAlertMicro
Users Manual
Filtering: Restricting the viewed data by date, gas
reading or status code
Data managers often wish to view only events that occur
within a specific time frame, exceed a certain gas or
accumulated TWA level, or some other particular set of
conditions. The EDM workbook provides automatic filters
that automate this task.
To filter the displayed data on any column, click on the down
arrow icon present in the column header. A list of filtering
choices is then presented. Either select once of the displayed
choices, or ‘Custom’ to define new filtering criteria.
Filters may be applied to several columns at once to further
narrow down the viewed data. Filters may also be applied to
status fields, so that events such as pump failures,
instrument calibrations and low-battery warnings can be
easily pinpointed.
Data is not lost or removed from the worksheet when filters
are used. To view all of the available data, re-select the
filtered columns and click ‘All’. You may have to do this for
several columns before all of the data appears if several
filters are in use at the same time.
Examples:
• To restrict by date: Choose ‘Custom’ from the date &
time header. In the dialog box that appears, click on the
down arrow icon for the top left-hand box, and select ‘is
greater than or equal to’. Click on the down arrow for the
top right-hand box, and select the start date. Repeat this
process for the other boxes, selecting ‘is less than or
equal to’ and the end date.
Note: dates that do not appear in the current worksheet will
not be displayed.
• To restrict by gas level: Choose ‘Custom’ from the
relevant gas. In the dialog box that appears, select the
ranges you wish to view for that gas. Note: gas levels
that do not appear in the current worksheet will not be
displayed, but may be typed in manually. You may repeat
this for other gases to further restrict the viewed data.
Note: The filtering process may take some time to complete
on slower machines, or on larger data files.
Charting: Automatically charting the data
Data for the active worksheet may be charted by pressing
the ‘Chart Data’ button at the top of the worksheet. Data for
the current sheet will be graphed and displayed as a new
chart sheet. The chart sheet is automatically named
according to the worksheet that was charted.
54
Page 67
GasAlertMicro
E.D.M. Workbook Features and Functions
To chart a section of data, use the data filters (described
above) to restrict the data display to the section or type of
data you are interested in. Pressing the ‘Chart Data’ on
filtered data will chart only the data being displayed at that
time. This allows automatic charting of any data subset
required.
Charting: Manually charting the data
Data that is split between worksheets cannot be charted
automatically. To chart data that is split between two
worksheets, copy the data in question from the two sheets to
a new worksheet. Note that Excel has a built-in limit of
65,535 lines per worksheet.
To successfully chart the data, it is necessary to split the
‘Date & Time’ column into two columns. This is necessary
because Excel does not correctly interpret the combined date
and time.
The simplest method to do this is to make two copies of the
date & time column beside each other. Reformat column 1 to
‘Date’ using the ‘Format cells’ command, and reformat
column 2 to ‘Time’. You then may select the data you wish to
graph and use the Excel Chart Wizard to create the graph of
your choice. For more information on the Chart Wizard, refer
to Excel help.
Examples
• To chart data over a date range: use the filter on the date
& time column to restrict the viewed data to the
appropriate range. Pressing ‘Chart Data’ will then
automatically chart the displayed data.
• To chart data over two worksheets: Copy the required
data to a new worksheet. Copy the ‘Date & Time’ column
into two columns. Reformat column 1 as date, and
column 2 as time. Select the data to graph and press the
‘Chart Wizard’ button to graph the data.
Note: The charting process is complex and may require
some time to complete on slower machines, or if large
amounts of data is being charted. Also, Excel has a built-in
charting limit of 32,000 data points. To obtain larger graphs,
a database system such as Microsoft Access is required.
Printing: Printing the data
The workbook settings are pre-formatted to allow for easy
printing. Column headings and comments appear on each
printed sheet.
Users may, of course, customize the printout to their
individual requirements by using Excel’s built-in printing
features. Refer to the Excel help files for more information.
55
Page 68
GasAlertMicro
Users Manual
Security: Locking or protecting the data
Excel incorporates security features that allow spreadsheet
data to be locked against accidental or deliberate alteration,
from entire worksheets to individual cells. For more details,
refer to the Excel help files.
Customization: Calculating long-term average
exposures
Because of the large variety of different long-term
calculations used in the safety workplace, the EDM workbook
does not support automatic long-term calculations.
However, long-term average exposures of any type may be
calculated using Excel’s built-in mathematical functions.
Refer to the Excel help file or user’s manuals for more
information on how to construct the desired formulae.
Direct Import to Compatible Programs
Information from this point on applies only to users who are
not using the E.D.M. plug-in. The following information
applies to direct data import into Excel and other compatible
programs. To use the datalogger data, insert the data card
into a computer adapter and open the data file
LOGFILE0.CSV using spreadsheet or database software.
Word processors and text editors may also be used, but
performance may be poor, since the datalogger file is at least
16 megabytes in size.
Data for user-accessible models is comma-separatedvalues (CSV) format. The data order is:
• Date, day, time
• H
S, CO, Combustibles, O2
2
S TWA, CO TWA
• H
2
• Status codes, serial number
Recorded data includes eight single-character unit status
codes. The eight characters represent codes for the H
CO, combustibles, and O
status, and unit alarm status. A summary of most of the
available codes can be seen in table A.
sensors, datalogger, unit battery
2
S,
2
Importing the Data File Into Compatible Desktop
Applications
Information from this point forward only applies to users who
are not using the Excel Datalog Manager (E.D.M.) plug-in.
The recorded data can be loaded into most spreadsheet,
database, word processor, or text editor applications, some
examples are:
• Microsoft® Excel 95, 98 and 2000;
• Quattro Pro;
• Lotus 1-2-3;
• Microsoft® Access; and
• Microsoft® Word
Determining Application Compatibility
To determine if the application selected is compatible:
• Insert MMC card in to the Card Reader; then
56
Page 69
GasAlertMicro
E.D.M. Workbook Features and Functions
• Open desired application.
• Use the applications “File/Open “ menu options to
locate and open the data file.
If the recorded data file is compatible with the application, it
will open. If not the application will report an error in opening
the file.
Important
Some applications have an internal file size limits, and may
not load the entire file. Check the application’s specifications
prior to use.
Table A: Datalogger Status Codes
Codes Explanation
General Codes
— Normal operation
G Backlight is on
Sensor Codes
L Low Alarm
H High Alarm
T TWA Alarm
U Dual alarm (Low and TWA alarms)
V Dual alarm (High and TWA alarms)
s STEL alarm
u Dual alarm (Low and STEL alarms)
v Dual alarm (High and STEL alarms)
w Dual alarm (TWA and STEL alarms)
x Triple alarm (TWA, STEL and Low)
y Triple alarm (TWA, STEL and High)
O Sensor is over-ranged
C Calibrating
F Sensor Failure
1 Alarm setpoint 1 (Low alarm)
2 Alarm setpoint 2 (High alarm)
3 Alarm setpoint 3 (TWA alarm)
4 Alarm setpoint 4 (STEL alarm)
D Calibration due date (in days)
E Last calibration (in days)
Z Auto-zeroing
Battery Status Codes
— Batteries OK
B Low battery alarm
K Confidence beep is active
57
Page 70
GasAlertMicro
Users Manual
Alarm Status Codes
L Low Alarm
H High Alarm
T TWA Alarm
M Multi-gas Alarm
C Calibration
Q Manual Shutdown
S Automatic Shutdown
F Self-test Fail
R Real-time Clock Failure
Note: TWA readings greater than 99 are recorded as OL.
58
Page 71
GasAlertMicro
E.D.M. Workbook Features and Functions
When datalogger information is imported into most
spreadsheet software, it will appear similar to the example
below; line numbers are included here for clarity.
Note: Some compatible software packages have an internal
file size limit of and may not load the entire file. Check your
software limit.
LEL
(%LEL)
O2
(%)
H2S TWA
(ppm)
CO TWA
(ppm)
Unit
Status
Serial
Number
59
Page 72
GasAlertMicro
Users Manual
In this example:
Line 1 shows the TWA alarm setpoints (code ‘3’) for H
S and
2
CO.
Line 2 shows the STEL alarm setpoints (code ‘4’) for H
S
2
and CO.
Line 3 shows the low alarm setpoints (code ‘1’) for all
sensors.
Line 4 shows the high alarm setpoints (code ‘2’) for all
sensors. Alarm points are only recorded when the unit is
turned on, indicating the unit has just been activated.
Line 5 shows the number of days remaining before
calibration is due and the days since the last calibration.
Line 6 shows normal operation. There are no gas alarms.
Line 7 shows a combustible gas alarm. H
S and CO gases
2
are present below alarm levels. Oxygen is less than 20.9%
but within acceptable range. The unit is in low alarm.
Lines 8 and 9 show H
S and CO in low alarm, and
2
combustibles (0-100% LEL) in high alarm. Oxygen is less
than 20.9% but within acceptable range. The unit is in multigas alarm.
Line 10 shows H
S, CO and combustibles (0-100% LEL) in
2
low alarm. Oxygen is less than 20.9% but within acceptable
range. The unit is in multi-gas alarm.
Line 11 shows CO in low alarm. Oxygen is less than 20.9%
but within acceptable range. H
S is present below alarm
2
levels. The unit is in low alarm.
Line 12 shows H
S and CO present below alarm levels.
2
Oxygen is less than 20.9% but within acceptable range.
There are no gas alarms.
Lines 13 and 14 show the unit emitting a low battery alarm.
There are no gas alarms.
60
Page 73
GasAlertMicro
MultiMediaCard Compatibility
MultiMediaCard Compatibility
A standard 32MB MMC Flash Memory card is supplied with
the detector. When purchasing additional MultiMediaCards,
BW Technologies recommends MMC Flash Memory cards
that contain between 32 MB and 128 MB storage capacity.
MultiMediaCard(s) compatible with the “MMC“ specification
will always have the exact word “MultiMediaCard“ or “MMC“
written on the disk or package. Cards that do not contain
these exact words are not a MultiMediaCard.
The “MMC“ is not the same as the following:
• MultiMedia card;
• Multi media card;
• SmartMedia
• CompactFlash
• Memory Stick
MMC cards are available through retailers throughout the
world. They are also available through mail order and
Internet vendors.
MultiMediaCard Troubleshooting
A warning message will display if the card is absent. Note:
No data card installed.
for operation of the User Downloadable Datalogger models.
The card is not required
A new MMC Card is automatically formatted when it is
installed in the detector. When installing any new or blank
MMC card into the detector the LCD will display
CARD IS BLANK, then the detector will proceed to auto-
format the MMC card.
Recovering Data Files
If the MMC card is reformatted or erased accidentally by your
computer application, the recorded data file can be
recovered.
FIRST: First ensure the card is installed properly in the card
reader. If the recorded data file is not visible ensure that:
The card reader is visible in the My Computer window.
• If not, verify that the card reader is installed correctly and
that the connections are secure.
• In the “Removable Disk” drive window, ensure All Files
are selected in the File Types field.
• “Reformat and Recover Deleted Files”
Place the MMC card back into the detector. The detector will
reformat. The file should now be available.
If the Recorded Data File (Logfile.csv), is still not visible:
• Format the MMC card in Windows.
• Remove the MMC card from the card reader.
61
Page 74
GasAlertMicro
Users Manual
• Insert the MMC card back into the detector.
• Allow the detector to reformat the MMC card.
• Remove the MMC card from detector.
• Insert the MMC card back into card reader.
• Select the My Computer icon.
• Select the drive that corresponds to the card reader.
• The Recorded Data File (Logfile.csv), will now be visible.
If the Recorded Data File is still not visible, insert the MMC
into the detector and turn it on. The LCD will advise:
Data file has been deleted
given the choice of erasing or restoring the data. Use G or
H to scroll through the options. Press C to confirm your
choice.
To restore the data, select
restore the data to the MMC, and will resume the start-up
procedure.
To permanently erase the data on the MMC, select
The display will then read,
Note: once data is erased using this process, it cannot be
retrieved.
Press C to confirm your choice or A to abort. If you choose
to abort the erasing procedure, the display will read,
aborted
.
Restore The detector will then
Are you sure?.
. You will then be
Error.
Erase.
Erase
The display will then read
used Pull out card to continue
card or erase the data. Once you confirm your decision to
erase the data on the MMC or there is a new card inserted
the detector will resume normal operation.
Note: Card cannot be
. Insert a new
62
Page 75
Page 76
D2067/3 English
iERP: 115021
2002 BW Technologies. All rights reserved. Printed in Canada.