BW Technologies CP-I-000000M1-B-00, CP-I-0000H1S3-Y-00, CP-I-0000H100-Y-00, CP-I-00X100S3-Y-00, CP-I-000000M1-Y-00 User manual

USER

MANUAL

Honeywell BW ™ Icon & BW ™ Icon +

Portable Multiple Gas Detector

M05-4002-002 EN-A ©2020

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Table of Contents

Introduction 5

Product Description 5

Safety 5

Standards and Certifications 5

What's in the Box 7

Overview 7

Operations 9

Activate the Detector 9

Self Test 9

Deactivate the Detector 9

Common Button Operations 10

Bluetooth Pairing 10

Calibration 11

Bump Test 19

Zero Calibration 25

Capture Real Time Reading 25

Set the Detector via Device Configurator 25

Maintenance 27

Charge the Battery 27

Firmware Update 30

Additional Information 31

Sensor Poisons and Contaminants 31

Sensor Specifications 32

General Specifications 33

Time Out Events 34

Troubleshooting 34

DataLogs and Event Logs 37

Alarms 38

Replacement Parts 40

Security Information

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41

CHAPTER

1

Learn what you need to know about the Honeywell BW™ Icon Gas Detector before operating.

Introduction

Product Description

The Honeywell BW™ Icon & Honeywell BW™ Icon+ gas detectors warns of hazardous gas at levels
above user-defined alarm setpoints. The detector can monitor up to four gases at a time.

Safety

CAUTION

• The detector is a personal safety device. It is your responsibility to respond properly to

the alarm.

• For safety reasons, this equipment must be operated and serviced by qualified personnel only.

• The lithium battery in this product presents a risk of fire, explosion, and chemical burn if
misused. Do not disassemble, incinerate, or heat above 212°F (100°C). Batteries exposed to heat
at 266°F (130°C) for 10 minutes can cause fire and explosion. Batteries must only be charged in a
safe area free of hazardous gas.

• Deactivating the detector by removing the battery pack may cause improper operation and harm
the detector.

• Use only Honeywell approved battery chargers such as the vehicle Charger.

• Do not use the apparatus if it is damaged. Inspect the apparatus before use. Look for cracks and
missing parts.

Standards and Certifications

IECEx: IECEx SIR 20.0020X

Ex ia op is I Ma Ex ia op is IIC T4 Ga, -40°C≤ Tamb ≤ 60°C (with IR sensor installed)

Ex ia I Ma Ex ia IIC T4 Ga, -40°C≤ Tamb ≤ 60°C

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North America: CSA 20CA80028223X CSA C22.2 No.60079-29-1 UL60079-29-1

Class I, Division 1, Group A,B,C,D, T4;

Class I, Zone 0, AEx ia op is IIC T4 Ga; Ex ia op is IIC T4 Ga (With IR sensor installed)

Class I, Division 1, Group A,B,C,D, T4;

Class I, Zone 0, AEx ia IIC T4 Ga; Ex ia IIC T4 Ga

ATEX: Sira 20ATEX2012X

I M1 Ex ia op is I Ma, -40°C ≤ Tamb ≤ 60°C (with IR sensor installed)

II 1G Ex ia op is IIC T4 Ga, -40°C ≤ Tamb ≤ 60°C (with IR sensor installed)

I M1 Ex ia I Ma, -40°C ≤ Tamb ≤ 60°C

II 1G Ex ia IIC T4 Ga, -40°C ≤ Tamb ≤ 60°C

RE-D Directive 2014/53/EU

EMC Directive 2014/30/EU

ROHS Directive (EU) 2015/863 amending 2011/65/EU

IP: IP66, IP68 (1.2 meters for 45 minutes)

Contains FCC ID: SU3RMBLED

Contains IC: 20969-RMBLED

CAN ICES-3(A)/NMB-3(A)

FCC Compliance statement

This device complies with part 15 of the FCC Rules. operation is subject to the following two
conditions: (1) This device may not cause harmful interference, and (2) this device must accept
any interference received, including interference that may cause undesired operation.

Note: This equipment has been tested and found to comply with the limits for a Class A digital
device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable
protection against harmful interference when the equipment is operated in a commercial
environment. This equipment generates, uses, and can radiate radio frequency energy and, if not
installed and used in accordance with the instruction manual, may cause harmful interference to
radio communications. Operation of this equipment in a residential area is likely to cause
harmful interference in which case the user will be required to correct the interference at his
own expense.

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What's in the Box

1 Honeywell BW™ Icon gas detector

1 Battery (factory-installed)

1 USB charger

1 Calibration cap

1 Klick Fast stud

1 Quick Reference Guide

1 Tubing

Overview

1 LED Alarm 6 Sensor

2 IntelliFlash 7 Clip

3 Display 8 Battery

4 Button 9 Charging Port

5 Beeper

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User Interface

Alarm One — Shows when alarm one is breached and gas highlighted next to
sensor

Alarm Two — Shows when alarm two is breached. Alarm two will over write any
alarm one status.

Time Weighted Average — Settable in Safety Suite DC for each toxic sensor.

Short Term Exposure Limit — Settable in Safety Suite DC for each toxic

sensor.

Bump — Shows when bump is due and you can configure to have a count
down.

Calibration — Shows when calibration is due and you can configure to have a
count down.

Battery status — Shows battery status and when on charge will show charging
status.

Bluetooth — All devices have Bluetooth – double click to enter menu. for
search mode

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CHAPTER

2

Learn what you can do with your Honeywell BW™ Icon Detector, from commissioning to
Calibration.

Operations

Activate the Detector

To turn the detector on, press, and hold the button for four seconds. LEDs light and the
instrument vibrates and beeps.

The detector performs a Self Test and Sensors warm-up.

During the Self Test, the icons light and the IntelliFlash flashes in amber.

During the Sensor warm-up, the sensors LEDs flash clockwise.

In the regular mode, the IntelliFlash flashes in green every five seconds.

Self Test

When the detector is activated, it performs several start-up tests.

l Battery
l Data Flash
l RTC. Real Time Clock
l Temperature sensor.
l BLE module
l Sensors
l Bump and Calibration due date

When the detector has passed all the start-up self-tests, it enters the regular operation mode.

Deactivate the Detector

To deactivate your Honeywell BW™ Icon, press the button for four seconds.

The instrument beeps and vibrates, and the alarm LEDs light in red.

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Common Button Operations

Feature Operation

Power On 4-second hold

Power Off 4-second hold

Enter or Exit menu Double-Press

Switch Menu (bump, cal, & BLE) Single-Press

Initiate selected 3-second hold

Acknowledge latched alarm 1-second hold

Bluetooth Pairing

The user can pair the Honeywell BW™ Icon to a mobile device via built-in Bluetooth Low Energy
(BLE). The Honeywell Device Configurator app, installed on the mobile device, can then show
gas readings and alarms from the BW Icon unit that is connected.

Readings and alarms can then be sent to Honeywell remote monitoring software

On the Honeywell BW™ Icon, the Bluetooth connection is on by default.

1. Turn On the BW Icon.

2. In your mobile device, open the Device Configurator app

3. In your BW Icon:

l Double press to enter the menu

l Single press until the BLE icon is displayed

l Hold press 3 secs to initiate the pairing mode.

4. In the Device list screen from the Device Configurator app, select the BW Icon Serial
Number to start pairing.

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BLE Status Description

Pairing

Succeed

Fail The BLE icon is solid red, and two short beeps.

The BLE icon flashes every second, Tee IntelliFlash flashes every
five seconds, and two shot beeps.

The BLE flashes in blue every 15 seconds. The IntelliFlash
flashes every five seconds in green.

Calibration

Perform a calibration to adjust the sensitivity levels of sensors and ensure accurate responses to
gases.

The detector can be calibrated in two ways:

• Apply gas from a cylinder to the sensors using the Safety Suite Device Configurator (SSDC)
software or the Device Configurator (DC) app.

• Use an IntelliDoX module. For further reference see the IntelliDox User Manual.

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CAUTION

Move to a normal atmosphere (20.9% v/v O2) that is free of hazardous gas. Use 50% LEL for
test gas.

Details for calibration and maintenance:

l Recommendations for calibration of the equipment on a routine basis including the

maximum time interval between calibrations.

l Calibrate the apparatus before first-time use and then on a regular schedule, depending on

use and sensor exposure to poisons and contaminants. Honeywell recommends that the
sensors be calibrated regularly and at least once every 180 days (6 months).

l The combustible sensor is factory calibrated to 50% LEL methane. If monitoring a different

combustible gas in the % LEL range, calibrate the sensor using the appropriate gas.

Procedure to calibrate the detector via the calibration cap and the DC app on a
mobile device

1. Turn On the BW Icon. Place the cap over the detector, and then press down on both tabs to

snap it into place. Wait a few minutes to sensors warm up.

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2. Attach the hose.

3. In your mobile device, open the Device Configurator app

4. In your BW Icon:

l Double press to enter the menu.
l Single press until the BLE icon is displayed.
l Hold press 3 secs to initiate the pairing mode.

5. In the Device list screen from the Device Configurator app, select the BW Icon Serial Number

to start pairing.

6. In your Mobile device, tap on the Menu button and then select Remote Calibration

7. Tap Calibration, the IntelliFlash flashes amber to indicate the calibration process has started.

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8. Enter the Operator Name, and then Tap START. The instrument will start Zero calibration; the

IntelliFlash flashes amber, and the Calibration icon lights in blue.

9. After the Zero calibration is completed, use any of the following three ways to select the gas

cylinder, and then click START.

10. Select the sensor that you want to calibrate and then tap START.

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11. Open the cylinder valve by turning the pressure regulator knob counterclockwise. Follow
onscreen instructions to know when to apply gas. The IntelliFlash lights amber.

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12. After calibration is complete, a report is displayed. Tap the Return Arrow button to exit the
report and go back to the remote calibration main screen.

The detector will start purge, and the slots LEDs will flash in yellow clockwise.
After purge is completed, the instrument will back to the regular mode.

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Procedure to calibrate the detector via the SSDC

Calibrate the BW Icon via the Safety Suite Device Configurator (SSDC).

1. Turn On the BW Icon. Place the cap over the detector, and then press down on both tabs to
snap it into place. Wait a few minutes to sensors warm up.

2. Attach the hose.

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3. Connect the instrument to the PC via the IR link.

4. Log in to SSDC with an authorized user account. For further information, refer to the SSDC
User Manual.

5. Click on the Device List View tab, the SSDC scans for connected devices or you can click
Refresh to browse manually.

6. Select the connected detector and then click Start Bump/Cal.

7. In the Start Bump/Calibration Test window, do the following:

l Select Calibration;
l Select the calibration sensor. You can modify the default values;
l Click START TEST
l Wait for several seconds. The detector starts ZEROCalibration, and the four slots

LEDs flash blue clockwise. After Zero Calibration is complete, the LEDs are solid blue
if calibration passed, or red if failed.

8. Optional Step. You can either remove or keep the IR link connection, the remaining
operation is in the instrument.

9. Apply span gas when the slot LEDs start flashing. Span calibration starts after the instrument
detects gas. The four slots LEDs flash blue clockwise. After the Span calibration is completed,
the LEDs are solid green if calibration passed, or red if failed.

10. Remove the calibration cap. The detector starts purging, and the slots LEDs flash in yellow
clockwise.
After the purge is complete, the device is back to the regular mode.

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Bump Test

The detector can be tested in four ways:

l Apply gas from a cylinder to the sensors manually through the calibration cap, and using the

detector's menu.

l Apply gas from a cylinder to the sensors manually through the calibration cap, and using the

Safety Suite Device Configurator (SSDC) software on a computer.

l Apply gas from a cylinder to the sensors manually through the calibration cap, and using the

Device Configurator (DC) app on a mobile device.

l Use an IntelliDoX module. For further reference see the IntelliDoX User Manual.

CAUTION

Move to a normal atmosphere (20.9% v/v O2) that is free of hazardous gas. Use 50% LEL for
test gas.

Details for Bump Test and maintenance:

l Recommendations for initial checking of the equipment on a routine basis including the

maximum time interval between calibrations.

l Perform a functional check with gas before each day of use.
l Honeywell recommends bump testing the sensors before each day’s use to confirm their

ability to respond to gas by exposing the apparatus to a gas concentration that exceeds the
alarm setpoints. Manually verify that the audible and visual alarms activate.

l The combustible sensor is factory calibrated to 50% LEL methane. If monitoring a different

combustible gas in the % LEL range, calibrate the sensor using the appropriate gas.

Bump Test via the menu

Apply gas from a cylinder to the sensors manually through the calibration cap, and using the
detector's menu.

1. Turn On the BW Icon. Place the cap over the detector, and then press down on both tabs to
snap it into place. Wait a few minutes to sensors warm up.

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2. Attach the hose.

3. Double press the button to enter the menu.

4. Hold the button to enter the bump test, then the slot LED starts flashing blue.

5. Apply span gas when the slot LEDs start flashing. The bump test starts after the instrument
detects gas. The four slots LEDs flash blue clockwise. After the bump test is completed, the
LEDs are solid green if calibration passed, or red if failed.

6. Remove the calibration cap; the detector starts purging, and the slots LEDs flash in yellow
clockwise. After the purge is complete, the device is back to the regular mode.

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Bump Test via SSDC

Apply gas from a cylinder to the sensors manually through the calibration cap, and using the
Safety Suite Device Configurator (SSDC) software on a personal computer (PC).

1. Turn On the BW Icon. Place the cap over the detector, and then press down on both tabs to
snap it into place. Wait a few minutes to sensors warm up.

2. Attach the hose.

3. Connect the instrument to the PC via the IR link.

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4. Log in to SSDC with an authorized user account. For further information, refer to the SSDC
User Manual.

5. Click the Device List View tab, the SSDC scans for connected devices, or you can click
Refresh to browse manually.

6. Select the connected detector and then click Start Bump/Cal.

7. In the Start Bump/Calibration Test window, do the following:

l Select Bump
l Select the bump test sensor. You can modify the default values
l Click START TEST

8. Optional Step. You can either remove or keep the IR link connection. The remaining
operation is in the instrument.

9. Apply span gas when the slot LEDs start flashing. The bump test starts after the instrument
detects gas. The four slots LEDs flash blue clockwise. After the bump test is completed, the
LEDs are solid green if calibration passed, or red if failed.

10. Remove the calibration cap. The detector starts purging, and the slots LEDs flash in yellow
clockwise. After the purge is complete, the device is back to the regular mode.

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Bump Test via DC

Apply gas from a cylinder to the sensors manually through the calibration cap, and using the
Device Configurator (DC) app on a mobile device.

1. Turn On the BW Icon. Place the cap over the detector, and then press down on both tabs
to snap it into place. Wait a few minutes to sensors warm up.

2. Attach the hose.

3. In your mobile device, open the Device Configurator app

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4. In your BW Icon:

l Double press to enter the menu

l Single press until the BLE icon is displayed

l Hold press 3 secs to initiate the pairing mode.

5. In the Device list screen from the Device Configurator app, select the BW Icon Serial
Number to start pairing.

6. In your Mobile device, tap on the Menu button and then select Bump Test.

7. Enter the Operator Name, and then Tap Save. The IntelliFlash LED flashes amber to indicate

the bump test process has started.

8. In the Input Gas level screen, check the sensor that you want to test and enter the Span gas

concentration, and then tap START.

9. Open the cylinder valve by turning the pressure regulator knob counterclockwise. The Zero

process starts and a message is displayed when succeeded.

10. Follow onscreen instructions to know when to apply gas and when the bump test process is
complete.

11. The process is complete when the results are displayed on your mobile device. You can now
remove the cap by pulling on the tabs.

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Zero Calibration

1. Double press the button to enter the menu.

2. Single press to switch to the calibration icon.

3. Press and hold the button for 3 seconds.

Zero calibration starts automatically, and the sensor LEDs light clockwise in blue.

After Zero calibration passes, the sensor LED lights solid blue for 5 seconds, and then the
detector is back to the normal mode.

Capture Real Time Reading

1. Pair your BW Icon with a mobile device.

2. In your mobile device, open the Device Configurator app.

3.

Tap Menu

4.

Tap Measurements .

5. Tap Start Recording.

Set the Detector via Device Configurator

1. Pair the BW Icon with the Device Configurator App on your mobile device.

2.

Tap the menu button

3.

Tap Device Setup

4. Tap Download, to get the configuration table.

5. Tap Edit to change the settings, and then tap Upload to apply them.

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CHAPTER

3

Maintenance

Charge the Battery

You can charge the battery via an IntelliDox module, the charger adaptor & USB Charger, and the
Cradle Charger.

Note:

The lithium battery may require 5 hours to full capacity. While charging, the battery icon will flash
amber once per second. The time needed to charge will increase if the apparatus is activated. The
detector may be warm during charging; this is normal. To preserve the life of the battery,
deactivate the device when not in use.
The battery operating temperature is -40°C~ +60°C.

WARNING

The Icon uses a lithium battery that may present a risk of fire or chemical burn hazard if misused.
Do not disassemble, heat above 100°C, or incinerate.

CAUTION

l To avoid personal injury and property damage, adhere to the following:
l Charge the battery immediately when the apparatus emits a low battery alarm.
l Charge the battery in a safe area that is free of hazardous gas in a temperature range from

0~45°C.

l If the device is out of charging range, the battery icon flashes blue.
l Charge the battery using Honeywell charger adapters designed for this apparatus only. Do not

use any other charger adapters. Failure to adhere to this caution can lead to fire and explosion.

l If replacing the battery, use only approved lithium polymer cells that are available through

Honeywell. User of any other cell can cause fire and explosion.

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l

Dispose of used lithium cells immediately. Do not disassemble and do not dispose
of in fire. Do not mix with the solid waste stream. Spent batteries must be disposed of by a
qualified recycler or hazardous materials handler.

l Keep lithium cells away from children.

Battery Capacity Indicator

Status Duration Indication or Alarm

Battery
low

Battery
low

Less than 7
days

Less than
12 hours

IntelliFlash, the battery icon, and the sensor LEDs flash amber every
5 seconds.

IntelliFlash, the battery icon, and the sensor LEDs flash every 5
seconds. Beeps and vibrates.

IntelliFlash flashes every 5 seconds, the battery icon and the

Battery
critical

Less than
20 minutes

sensor LEDs flash every second. Beeps and vibrates.

The IR Link is invalid, and the Menu cannot be accessed.

Battery
depleted

The battery icon LED is solid red for five seconds, and then the
detector powers off.

Status Percentage Indication or Alarm

Charging Less than 100% The Battery icon flashes in amber.

Fully charged 100% The Battery icon lights in solid green, and one short beep.

When the Temperature: >45 °C, <0°C.

Can't charge 0 %

The battery icon flashes twice per second.

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Notes when charging with an IntelliDoX:

l The auto-power is off if there is no communication with the IntelliDox for five minutes.
l For further information, refer to the IntelliDoX user Manual.

Charge the battery via the USB Charger

1. Press and hold the button to deactivate the detector.

2. Plug the USB charger into an USB port.

3. Attach the charging adapter to the charging Port.

Charge the battery via the Cradle Charger

1. Deactivate the detector.

2. Insert the detector into the detector bay and press down firmly on the detector to ensure
contact between the detector and the contact pins. The detector can be activated during
charging.

3. After charge is complete, the battery icon flashes green.

4. Remove the detector.

Note: For further information, refer to the Multi-Unit Cradle Charger User Manual.

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Firmware Update

1. Open the Device Configurator app on your mobile phone.

2.

Tap Menu

3.

Tap Firmware

4. Tap Update

5. Tap YES to implement the Firmware update, and wait until Update Successfully is displayed.

6. Tap OK.

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CHAPTER

4

Learn from about strategic information related to the Honeywell BW™ Icon Detector.

Additional Information

Sensor Poisons and Contaminants

Several cleaners, solvents, and lubricants can contaminate and cause permanent damage to
sensors.

Cleaners and Lubric-

ants

Brake cleaners Silicone cleaners and protectants

Lubricants

Rust inhibitors

Silicone based adhesives, sealants, and
gels

Hand/body and medicinal creams that
contain silicone

Silicones Aerosols

Bug repellents and
sprays

Lubricants

Rust inhibitors

Window and glass
cleaners

Dish soaps Mold releasing agents

Citrus based cleaners Polishes

Alcohol based cleaners

Hand sanitizers

Anionic detergents

Methanol (fuels and
antifreezes)

Tissues containing silicone

Window and glass
cleaners

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Sensor Specifications

Gas Type Measuring Range Resolution

CO 0~2000 ppm 1 ppm

H2S 0~200 ppm 0.1 ppm

O2 0~30% VOL 0.1% VOL

NDIR-CH4 0~100% LEL 1% LEL

SO2 0~150 ppm 0.1 ppm

Measuring Unit New Sensor Warm Up Time Working Temperature

ppm, mg/m3, umol/mol 0.5h -40°C to +60°C

ppm, mg/m3, umol/mol 0.5h -40°C to +60°C

%VOL 12h -40°C to +60°C

%LEL/%VOL -40°C to +60°C

ppm, mg/m3, umol/mol 0.5h

-20°C to +50°C/ intermittent -40°C to
+55°C

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Sensor Specifications

Gas

Gas

Type

Type

CO 100

CO 100

H2S 25

H2S 25

O2 18.0%

O2 18.0%

NDIR-

NDIR­CH4

CH4

SO2 20

SO2 20

50%

50%

Default SPAN Value

Default SPAN Value

Gas

Type

CO

H2S

O2

NDIR­CH4

SO2

35~500

10~100

0~25%

10~100%

10~100

Gas

Type

CO 500ml/min

H2S 500ml/min

O2 500ml/min

SPAN Value Range

Calibration Flow Rate

NDIR­CH4

SO2 500ml/min

500ml/min

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Sensor Specifications

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General Specifications

BW Icon BW Icon +

Size

Weight 185g with Alligator Clip,169g with Klick Fast Stud

Appearance
Colour

Working
Temperature

Working
Humidity

IP Rating IP 66 IP 68, 45min@underwater 1.2m

Gas Type CO,H2S,O2,SO2,CH4

Display

Alarms
Condition

108.2mm x 61.5mm x 43.2mm(4.29" x 2.44" x1.7 ") with Alligator Clip 108.2mm x

61.5mm x 37.8 mm(4.29" x 2.44" x 1.49") with Klick Fast Stud

Yellow, Dark Gray

-40°C to +60°C

0%~95%

8 Icon LED to show Alarm and Information, Green and Amber LED to show
device status.

Low Alarm, High Alarm, TWA Alarm, STEL Alarm, Negative Drift Alarm, Over
Limit Alarm, Multi Gas Alarm.

Visual Alarm 6 Red LED

Audible
Alarm

Battery Life 2 months (8 hour per day at room temperature with NDIR CH4 sensor)

Datalogging

Calibration

95 dB at 10cm

Continuous datalogging (45 days at 15 seconds interval and 8 hours per
day).

User configurable datalogging interval (5 to 60 seconds)

Manual calibrate with Safety Suite Device Configurator or Device Configurator
app, Automatic with IntelliDoX.

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Time Out Events

Action Time Out

Auto exit error screen and power off 5 seconds

Auto skip error message screen and enter warmup 5 seconds

Auto exit menu and turn off Icon LED 6 seconds

Auto exit Force bump and Calibration 30 seconds

Exit auto detected span gas 60 seconds

Pairing, bump, and calibration result display 5 seconds

BLE pairing timeout 60 seconds

Troubleshooting

Problem Cause Solution

Battery icon blinks for 5
seconds when press
button to power on.

The detector, side LEDs, all
bays, and IntelliFlash blink
for 5 seconds when press
the button to power on.

All bays and IntelliFlash
light for 5 seconds

The detector, side LEDs,
and IntelliFlash light for 5
seconds, and sound two
long beeps.

The detector, side LEDs,
and IntelliFlash light for 5
seconds, and sound five
short beeps.

The detector, side LEDs,
and IntelliFlash light for 5
seconds, and sound one
long beep and two short

Depleted battery

The detector expired

All sensors fail

RTC fail Replace PCBA

Data flash fail Replace PCBA

Temperature sensor fail Replace PCBA

Charge the rechargeable
battery pack

The apparatus is over two
years lifetime, cannot
continue to use.

Replace the sensor or the
PCBA

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beeps.

Problem Cause Solution

BLE icon and IntelliFlash
light for 5 seconds

Sensor bay and IntelliFlash
light for 5 seconds

Bump icon lights for 30
seconds.

Detector alarms after start­up sequence

Detector does not respond
when button is pressed

BLE fail Replace PCBA

Sensors fail Replace the sensors

Bump overdue and must
carry out bump testing
before use.

Sensor not stabilized

Sensors require calibration

The battery state is critically
low, or the battery is
depleted.

Apparatus is performing
operations that do not
require user input.

Hold the button for 3 seconds
to start the bump testing or
detector will auto power off
after 30 secs.

SPE O2 sensor: Wait for at
least 10 min before power on.

NDIR-CH4 sensor must carry
out calibration 5 minutes after
warmed up for power on

Charge the rechargeable
battery pack

Button operation restores
automatically when the
operation ends.

Apparatus Doesn’t
accurately measure gas.

The detector does not
alarm.

Sensor(s) require
calibration.

Apparatus is colder/hotter
than gas temperature.

The sensor filter is blocked. Replace sensor filter

Alarm setpoints set
incorrectly.

Alarm setpoints set to zero.

Apparatus is in calibration
mode.

Apparatus is in DC mode.

Apparatus is in IR
communication.

Carry out calibration.

Allow the apparatus to attain
ambient temperature before
use.

Define the alarm setpoint in
Device Configurator.

Define the alarm setpoint in
Device Configurator.

Complete the calibration
procedure.

Stop data communication via
a mobile phone.

Stop data communication via
IR Link.

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Problem Cause Solution

Apparatus is operating
The sensor is exposed to a
puff of the target gas.

normally. Use caution in

suspected areas. Check the

peak gas exposure reading.

The device alarms without
reason

Battery indicator doesn’t
display when charging.

Battery icon flashes in
blue.

Alarm setpoints are set
incorrectly.

Sensors require calibration. Carry out calibration.

Missing or faulty sensors. Replace the sensors.

Battery temperature is out
of acceptable range.

Battery is depleted.

Battery is out of required
charging temperature
range.

Define the alarm setpoint in

Device Configurator.

Move to lower temperature

ambient to charge the battery.

Charge the battery for 8 hours.

If the battery indicator doesn’t

light after charging, contact

Move to 0~45°C ambient

temperature.

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DataLogs and Event Logs

DataLogs

The detector records various information to create a report. The detector is capable of storing
45 days of data.

When the memory is full, the detector replaces the oldest datalogs with the most recent
datalogs.

Event Logs

The detector records a maximum of 50 gas alarm, maintenance events, and error conditions.

The following alarm events are recorded:

0: No alarm

1: Gas high

2: Gas low

3: Gas stel

4: Gas twa

5: Gas over range

6: Gas negative

7: Sensor failure

8: Multi alarm

9: Zeroing

10: Spanning

11: Bumping

12: Disabled

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Alarms

A gas detected event supersedes anything. When a gas alarm occurs, even when displaying other
behavior, the device goes back to the home screen and displays appropriate gas behavior.

When more than one alarm occurs on one sensor, the highest priority is displayed: Over Range >
High > STEL, TWA, Low, Negative.

When more than one sensor alarms, the alarm status is displayed as multi-alarm no matter what
kind of gas alarms they are.

Alarm type from high

priority to low

Multi­Alarm

Over
Range

Description

Alarm 2 icon lights red and flash every second. Left and Right
alarm LEDs flash every second. Alarmed sensor LEDs flash twice
every second. Beeps and vibrates.

Alarm 2 icon lights red and flash twice every second. Left and
Right alarm LEDs flash every second. Alarmed sensor LED
flashes twice every second. Beeps and vibrates.

Alarm 2 icon lights red and flash once every second. Left and

High

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Right alarm LEDs flash every second. Alarmed sensor LED
flashes twice every second. Beeps and vibrates.

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Alarm type from high

priority to low

STEL

TWA

Description

STEL icon lights in red. Left and Right alarm LEDs flash every
second. Alarmed sensor LED flashes twice every second. Beeps
and vibrates.

TWA icon lights red. Left and Right alarm LEDs flash every
second. Alarmed sensor LED flashes twice every second. Beeps
and vibrates.

Low

Negative

Item

Negative
Alarm

Alarm

Setpoint

<-5%LEL

Alarm 1 icon lights red. Left, Right, and sensor alarm LEDs flash
every second. Beeps and vibrates.

Calibration icon flashes red every second. IntelliFlash flashes
amber every five seconds. Sensor LED lights solid red.

Resseting Silencing

Silence when

Keep alarm until reading increase
above or equal to -5%LEL

transmitting data to
Safety Suite Device
Configurator or Device
Configurator

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Item

Default
Low
Alarm

Default
High
Alarm

Alarm

Setpoint

10%LEL

20%LEL

Resseting Silencing

Keep alarm until reading decease to
below 10%LEL

Keep alarm until reading decease to
below 20%LEL

Silence when
transmitting data to
Safety Suite Device
Configurator or Device
Configurator

Silence when
transmitting data to
Safety Suite Device
Configurator or Device
Configurator

Default
TWA

Default
STEL

Over
Alarm

Gas

Type

NDIR­CH4

N/A

N/A

Over alarm will be latched
automatically. Hold the button for one

>100%LEL

Setting Res-

olution

1% LEL 5~60% 5~60% N/A N/A

second to release the latching alarm
when reading has declined below
100% LEL

Low Alarm Set-

ting Range

Replacement Parts

CP-SS-K1 Sensor membrane (kit of 20)

High Alarm Set-

ting Range

Silence when
transmitting data to
Safety Suite Device
Configurator or Device
Configurator

TWA Set­ting range

STEL Setting

Range

CP-LBL-1 Sensor name plate

Accessories:

M05-2011-000 Calibration cap

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Security Information

This manual provides additional information for the customer and organization related to
identification and risk management associated with the use of the system in connected
infrastructure. It applies to a system with the following components:

l Safety Suite Device Configurator
l IntelliDoX Docking Station
l Gas Detection Instruments

Some controls such as custom operating system, encrypted data for firmware updates, and
elimination of confidential data from the system (except for gas log files if designated as
confidential by the customer) are already built into the system. This manual is focusing on
additional controls that could be added by the customer.

Security considerations for system installation

l To minimize unauthorized external access to the system, Safety Suite Device Configurator

should operate behind a sufficiently robust and current company firewall.

l Ensure virus protection is installed, signature files are up-to-date, and subscriptions are

active as per applicable IT policies.

l Allow only digitally signed software from trusted sources to run on PC, where Safety Suite

Device Configurator is installed.

l To minimize the possibility of tampering with docking stations, instruments, and PCs, it is

recommended to limit physical access to authorized personnel only.

Security considerations for instruments equipped with wireless connectivity

l Bluetooth communication is always ON. It cannot be turned OFF by the user.
l If possible pair devices ONLY when in a physically secure area

System Monitoring

It is highly recommended to perform regular security inspections of the system and review
authorized access data.

Honeywell does not represent that the software is compatible with any specific third-party
hardware or software other than as expressly specified by Honeywell. The Customer is
responsible for providing and maintaining an operating environment with at least the minimum
standards specified by Honeywell. The Customer understands and warrants that Customer must
implement and maintain reasonable and appropriate security measures relating to the software,
the information used therein, and the network environment. This obligation includes complying
with applicable cybersecurity standards and best practices including, but not limited to, the
Federal Trade Commission consent decrees and other declarations of reasonable and
appropriate security measures, the National Institute of Standards and Technology (“NIST”)
Cybersecurity Framework and NIST Alerts, InfraGard Alerts, and the United States Computer
Emergency Readiness Team (“US-CERT”) Alerts and Bulletins, and their equivalents.

The software is provided “as is” without any express or implied warranties. Honeywell, its
affiliated companies, and licensors expressly disclaim any implied warranty of merchantability,
warranty of fitness for a particular purpose, and warranty of non-infringement. In no event are

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Honeywell, its affiliates, and licensors liable for any loss of data, loss of profit, or any loss or
damage, whether direct, indirect, incidental, special, or consequential, however arising, as a
result of accessing or using the software. So long as this provision is enforceable in Customer’s
jurisdiction, the foregoing limitations, exclusions, and disclaimers apply to the fullest extent
permitted by law even if any remedy fails of its essential purpose.

In terms of North America flammable gas performance approval:

Honeywell BW™ Icon and BW Icon+ are performance tested only for the range 0-5% methane in
the air as 0-100% LEL based on CSA 60079-29-1 and UL 60079-29-1

Only Honeywell BW™ Icon and BW Icon+ infrared sensor were evaluated for CSA 60079-29-1
and UL 60079-29-1.

The evaluation is valid with flow rate 500ml/min, CH4 (Methane) gas, and Safety Suite Device
Configurator in CSA lab test.

The other options are not the scope of CSA 60079-29-1.

For the compliance of CSA 60079-29-1, the adjustable alarm point shall not exceed 5% to 60 %.
The highest alarm shall be configured as a latching alarm, and the user can turn on/off the
latching alarm by Safety Suite Device Configurator or Device Configurator.

Honeywell BW ™ Icon and Icon+ were pressure tested for 80 to 120 kPa, temperature tested for ­40°C to 60°C, humidity tested for 5% to 90% RH, gas tested for 2.5%VOL CH4=50%LEL and air
velocity less than 6m/s in CSA lab test.

The battery voltage is 3.7V, and the manufacturer verifies the duration time until the low battery
condition mentioned; the performance test in the CSA lab only verifies the low battery duration.
The maximum power consumption of BW™ Icon and Icon+ are 380mW.

Infrared CH4 sensor warm-up time is less than 45s, CSA lab calibrates after warm-up for 1 hour,
and test gas application time is 60s. T90<60s for 50%LEL CH4 gas in diffusion mode.

To check reaction time, follow the section of 'Capture Real-Time Reading' to enter
'Measurement' in DC and apply calibration gas. The reaction time starts from the time once
attached hose or applied gas and end when reading over 90% of calibration gas concentration.

Performance Test Temperature Dependence:

-20 to 60°C, ±5%LEL or ±10% of reading at 20°C, whichever value is greater

-40 to -21°C, ±10%LEL or ±20% of reading at 20°C, whichever value is greater

Reading shows 0%LEL below 3%LEL and indicates Negative alarm once reading below ­5%LEL. Use the utility of manufacture to disable the suppression of reading.

Where it is necessary to apply LFL and UFL values for CSA 60079-29-1 and UL 60079-29-1,
reference shall be made to ANSI/NFPA 497.

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The storage life of BW™ Icon and Icon+ are six months in below condition:

Temperature: 0~30°C

Humidity: 5%~95%RH

Pressure: 80~120kpa

The measuring range of the combustible gas sensor is 0~100%LEL, it is recommended to do
calibration if the readings are not within specified limits.

If necessary, read IEC 60079-29-2 for a special calibration procedure.

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