BVA Hydraulics P240L User Manual

Hand Pumps
Instruction Manual
MODEL: P240L
SFA Companies 10939 N. Pomona Ave. Kansas City, MO 64153
Tel: 888-332-6419 - Fax: 816-891-6599
E-mail: sales@bvahydraulics.com Website: www.bvahydraulics.com
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
!
Maximum Operating Pressure 7,200 PSI
! ADVERTENCIA
• Leer, comprender, y seguir las instrucciónes antes
de utilizar el aparato.
• El manual de instrucciónes y la información de
seguridad deben estar comunicado en lengua del operador antes del uso.
• No seguir estas indicaciónes puede causar daños
personales o materiales.
Read this manual and follow all the Safety Rules and Operating Instructions before using this product.
! WARNING
To avoid crushing and related injuries:
NEVER allow personnel to work or pass under a load until the load is secured by cribbing, blocking, or other mechanical means.
Printed in Taiwan
Save these instructions. For your safety, read and understand the information contained within. The owner and operator shall have an understanding of this product and safe operating procedures before attempting to use this product. Instructions and safety information shall be conveyed in operator’s native language before use of this product is authorized. Make certain that the operator thoroughly understands the inherent dangers associated with the use and misuse of the product. If any doubt exists as to the safe and proper use of this product as outlined in this factory authorized manual, remove from service immediately.
Inspect before each use. It is recommended that, prior to each use, an inspection be done by qualied personnel and that any
missing or damaged parts, decals, warning/safety labels or signs be replaced with factory authorized replacement parts only. Any pump that appears to be damaged in any way, is worn, leaking or operates abnormally shall be removed from service immediately until such time as repairs can be made. Owners and operators of this equipment shall be aware that the use and subsequent
repair of this equipment may require special training and knowledge.
PRODUCT DESCRIPTION
BVA Hydraulic Hand Pumps are engineered to meet most industrial standards for performance and safety. This lever operated
pump will supply compressed hydraulic uid to compatible applications i.e. rams, presses, spreaders, compactors and crimping machines, anywhere that 7,200 psi of uid pressure is needed. Special skill, knowledge and training may be required for a specic
task and the product may not be suitable for all the jobs described above. Unsuitable applications would include applications that call for a device to move, level or support persons, animals, hazardous materials, mobile homes/ dwellings in general, mirrors and/or plate glass, and/or to connect/secure hatches, components, etc. between bulkheads. The user must ultimately make the decision regarding suitability of the product for any given task and assume the responsibility of safety for himself/ herself and others in the work area.
Always check connections before using. Alteration of these products is strictly prohibited. Use only those adapters
!
and attachments provided and approved by the manufacturer.
To reduce the risk of personal injury and/or property damage, ensure that the rated working pressure of each
!
pressurized attachment be equal to or greater than the rated working pressure developed by the hydraulic pump.
reservoir
oil output port
H
1/4"- 18NPTF
F
operating handle
rear endcap fastener
Figure 1- Model P240L Nomenclature
I
C
G
A
rear endcap
handle socket
pump piston (not shown)
release valve
oil ller screw
B
DE
Figure 2- Pump Dimensions
2
SPECIFICATIONS
Model Used with
Cylinder
P240L Single Acting 14.7 7200 0.09 55.7 0.63 1/4”-18NPTF 9.02
Model Dimensions (in)
P240L
Usable Oil Capacity
(in )
A B C D E F G H I
16.57 12.01 24.78 12.28 13.21 15.53 4.53 12.32 2.43
Rated
Pressure
3
(psi)
Per Stroke Displacment
3
(in )
Max Operating Force (lbs)
Piston Stroke (in)
Oil Outlet Port
! WARNING
• Study, understand, and follow all
instructions provided with and on this device before use.
• All WARNING statements must be
carefully observed to help prevent personal injury. No alteration shall be made to this
device.
• Always wear protective gear when
operating hydraulic equipment.
• Keep hydraulic equipment away from ames and heat. Hydraulic uid can
ignite and burn. Do not operate if leaks are detected.
Crush Hazard. Keep hands and feet
away from loading area. Avoid pinch points or crush points that can be created by the load, cylinder, or any equipment of system.
To avoid crushing and related injuries:
NEVER work on, under or around
a lifted load before it is properly supported by appropriate mechanical means . Never rely on hydra ulic pressure alone to support load.
HYDRAULIC PUMPS
The user must be a qualied operator familiar with the
correct operation, maintenance, and use of pumps. Lack of knowledge in any of these areas can lead to personal injury.
• Do not exceed rated capacity of the pump or any equipment
in the system.
• Never attempt to lift a load weighing more than the capacity
of the cylinder.
• Do not subject the pump and its components to shock
loads.
• Burst hazard exists if hose or connection pressure exceeds
rated pressure.
Inspect pump, cylinder, hoses and connections before each
use to prevent unsafe conditions from developing. Do not use if they are damaged, altered or in poor condition. Do not operate the system with bent or damaged coupler or damaged threads.
• Never hold or stand directly in line with any hydraulic
connections while pressurizing.
Use gauge or other load measuring instrument to verify load.
• Never attempt to disconnect hydraulic connections under
pressure. Release all line pressure before disconnecting hoses.
Use only approved accessories and approved hydraulic uid.
Never attach ANY component not authorized by manufacturer.
• Always ensure that the chosen application is stable to work
on and around.
• Do not connect to application which can return more oil to
the reservoir than the pump reservoir can hold.
• Do not connect pump to hydraulic system powered by
another pump.
• This device is not suitable for use as support device! As
the system load is lifted, use blocking and cribbing to guard against a falling load.
• All personnel must be clear before lowering load or
depressurizing the system.
• Never try to disassemble a hydraulic cylinder, refer repairs to qualied, authorized personnel.
HYDRAULIC HOSES & FLUID TRANSMISSION LINES
• Avoid short runs of straight line tubing. Straight line runs
do not provide for expansion and contraction due to pressure and/or temperature changes.
• Reduce stress in tube lines. Long tubing runs should be
supported by brackets or clips. Before operating the pump, tighten all hose connections with proper tools. Do not overtighten. Connections should only be tightened securely and leak-free. Overtightening can cause premature thread
failure or high pressure ttings to burst.
• Should a hydraulic hose ever rupture, burst or need to be
disconnected, immediately shut off the pump and release all pressure. Never attempt to grasp a leaking pressurized
hose with your hands. The force of escaping hydraulic uid can inict injury.
• Do not subject the hose to potential hazard such as re,
sharp objects, extreme heat or cold, or heavy impact.
• Do not allow the hose to kink, twist, curl, crush, cut or bend so tightly that the uid ow within the hose is blocked or
reduced. Periodically inspect the hose for wear.
• Do not pull, position or move setup by the hose.
Hose material and coupler seals must be compatible with
hydraulic uid used. Hoses also must not come in contact
with corrosive materials such as battery acid, creosote­impregnated objects and wet paint. Never paint a coupler or hose.
FAILURE TO HEED THESE WARNINGS MAY RESULT IN
PERSONAL INJURY AS WELL AS PROPERTY DAMAGE.
3
Weight
(lbs)
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