Butler HP441S.18, HP441S.20FI, HP441S.20, HP441SQ.18, HP441SQ.20 Instruction Manual

7300-M023-0_B

HP441S.XX - HP441S.XXFI

HP441SQ.XX - HP441SQ.XXFI

INSTRUCTION MANUAL

GB

For spare parts drawings refer to the section “ LIST OF COMPONENTS” enclosed to this manual.

• For any further information please contact your local dealer or call:

BUTLER ENGINEERING & MARKETING S.p.A. a s. u.

Via dell’Ecologia, 6 - 42047 Rolo - (RE) Italy

Phone [phone] - Fax [phone] - e-mail: [e-mail]

7300-M023-0_B

TRANSLATION FROM THE
ORIGINAL INSTRUCTIONS

- Rev. n. 0 (07/2017)

SUMMARY

INSTRUCTION, USE AND
MAINTENANCE MANUAL

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HP441S.XX - HP441S.XXFI

HP441SQ.XX - HP441SQ.XXFI

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SYMBOLS USED IN THE MANUAL AND
ON THE MACHINE ________________________ 4

1.0 GENERAL INTRODUCTION __________ 6

1.1 Introduction ____________________________ 6

2.0 INTENDED USE _____________________ 6

2.1 Training of personnel __________________ 6

3.0 SAFETY DEVICES ___________________ 7

3.1 Residual risks __________________________ 7

4.0 GENERAL SAFETY RULES __________ 7

5.0 PACKING AND MOBILIZATION FOR
TRANSPORT ________________________ 8

6.0 UNPACKING _________________________ 9

7.0 MOBILIZATION ______________________ 9

8.0 WORKING ENVIRONMENT CONDI­TIONS ______________________________ 10

8.1 Working position ______________________10

8.2 Installation space _____________________10

8.3 Lighting _______________________________10

12.2 Preliminary operations - Preparing
the wheel ______________________________15

12.3 Bead breaking _________________________16

12.4 Wheel clamping on the mandrel _______17

12.5 Demounting ___________________________18

12.6 Setting the tool for tyre fitting and
removal _______________________________19

12.6.1 Setting the clamps travel

12.6.2 Setting the tool for tyre fitting
and removal _______________________20

12.7 Adjusting descent of the hexagonal
shaft (on demand) _____________________21

12.8 Mounting the tyre _____________________22

12.9 Tyre inflation__________________________23

12.9.1 Tyre inflation with pressure
gauge (on demand)_________________23

12.9.2 Tubeless tyre inflation device

__________19

______23

13.0 ROUTINE MAINTENANCE __________ 24

13.1 Lubricants ____________________________26

14.0 TROUBLESHOOTING TABLE _______ 27

15.0 TECHNICAL DATA __________________ 28

15.1 Dimensions ____________________________29

9.0 ANCHORING SYSTEM ______________ 10

10.0 ASSEMBLY AND PREPARATION FOR
USE ________________________________ 11

10.1 Assembly procedures _________________11

10.2 Post assembly _________________________11

10.3 Bead breaker arm mounting __________11

10.4 Tubeless inflation mounting (only for
versions with tubeless inflation) ______11

10.5 Electrical connections _________________12

10.6 Check of motor rotation direction _____13

10.7 Air connection _________________________13

10.8 Controls _______________________________13

11.0 CONTROLS _________________________ 14

11.1 4 pedals control unit __________________14

11.2 Inflation pedal (on demand) ___________14

11.3 Additional pedal for devices with
tubeless inflation _____________________14

11.4 Post handle manual adjustment _______15

12.0 USING THE MACHINE ______________ 15

12.1 Precaution measures during tyre re­moval and fitting ______________________15

16.0 STORING ___________________________ 30

17.0 SCRAPPING ________________________ 30

18.0 REGISTRATION PLATE DATA ______ 30

19.0 FUNCTIONAL DIAGRAMS __________ 30

Table A - 3 phase single speed motor wiring

diagram (HP441S.18 - HP441S.20

- HP441S.22 - HP441S.20FI ­HP441S.22FI) _____________________31

Table B - 3 phase double speed motor

wiring diagram (HP441SQ.18

- HP441SQ.20 - HP441SQ.22 ­HP441SQ.20FI - HP441SQ.22FI)
37HP645D.XXFI - HP645Q.XXFI) __33

Table C - Pneumatic circuit diagram

(HP441S.XX-HP441SQ.XX)

Table D - Pneumatic circuit diagram

(HP441S.XXFI - HP441SQ.XXFI)

__

________35

___36

20.0 LIST OF COMPONENTS

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HP441S.XX - HP441S.XXFI

HP441SQ.XX - HP441SQ.XXFI

Fig. 1

INSTRUCTION, USE AND
MAINTENANCE MANUAL

KEY

1 – Rod
2 – Machine body
3 – Inflation unit (only for versions with tubeless inflation)
4 – Pedal control unit
5 – Bead breaker unit
6 – Complete self-centring chuck
7 – Tool
8 – Tank (only for versions with tubeless inflation)

INSTRUCTION, USE AND
MAINTENANCE MANUAL

SYMBOLS USED IN THE MANUAL AND ON THE MACHINE

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HP441S.XX - HP441S.XXFI

HP441SQ.XX - HP441SQ.XXFI

GB

Symbols Description

Read instruction manual.

FORBIDDEN!

Wear work gloves.

Wear work shoes.

Wear safety goggles.

Symbols Description

Danger! Be particularly careful.

Move with fork lift truck or pallet
truck.

Lift from above.

Tyre burst danger.

Spindle rotation direction.

99990758

999911770

Wear safety earcaps.

Shock hazard.

Danger! Moving mechanical parts.

Caution: hanging loads.

Mandatory. Operations or jobs to
be performed compulsorily.

Hands crushing danger.

General danger.

Max inflation pressure rating.

Inflation pedal.

Technical assistance necessary.
Do not perform any intervention.

Warning. Be particularly careful
(possible material damages).

Note. Indication and/or useful
information.

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INSTRUCTION, USE AND
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INFORMATION PLATE LOCATION TABLE

Code numbers of plates

B2170000 Max inflation pressure rating plate (only for versions with tubeless inflation)

B2661000 4 pedal symbol plate

B4219000 Rotation indicating plate

99990758 Electricity danger plate

999910050 Protection device use plate

999910060 Bead breaker danger plate

999910070 Head danger indicating plate

999911770 Unit move indicating plate

999911890 Bursting tyre hazard plate

999912380 Voltage plate 400V 50Hz 3Ph

999912390 230V 50 Hz 3 Ph plate

999912460 Supply pressure indicating plate

999913280 Column tilting plate

999916311 Rubbish skip label

999911870 Headphones plate (only for versions with tubeless inflation)

• Serial number plate

■

Manufacturer name plate

IF ONE OR MORE PLATES DISAPPEAR FROM THE MACHINE OR BECOMES DIFFICULT
TO READ. REPLACE IT AND QUOTE ITS/THEIR CODE NUMBER/S WHEN REORDERING.

INSTRUCTION, USE AND
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HP441SQ.XX - HP441SQ.XXFI

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SOME OF THE PICTURES PRE­SENT IN THIS MANUAL HAVE
BEEN OBTAINED FROM PICTURES
OF PROTOTYPES, THEREFORE
THE STANDARD PRODUCTION
MACHINES AND ACCESSORIES
CAN BE DIFFERENT IN SOME
COMPONENTS.

1.0 GENERAL INTRODUCTION

This manual is an integral part of the product and
must be retained for the whole operating life of the
machine.

Carefully study the warnings and instructions con­tained in this manual. It contains important instruc­tions regarding FUNCTIONING, SAFE USE and

MAINTENANCE.

KEEP THE MANUAL IN A KNOWN,
EASILY ACCESSIBLE PLACE FOR
ALL ACCESSORY OPERATORS
TO CONSULT IT WHENEVER IN
DOUBT.

THE MANUFACTURER DISCLAIMS
ALL RESPONSIBILITY FOR ANY
DAMAGE OCCURRED WHEN THE
INDICATIONS GIVEN IN THIS
MANUAL ARE NOT RESPECTED:
AS A MATTER OF FACT, THE NON­COMPLIANCE WITH SUCH INDI­CATIONS MIGHT LEAD TO EVEN
SERIOUS DANGERS.

1.1 Introduction

Thank you for preferring electro-hydraulic tyre-chang­er. We feel sure you will not regret your decision. The
machine has been designed for use in professional
workshops and in particular it stands out for its reli­ability, safe and rapid operation: with just a small de­gree of maintenance and care, this will give you many
years of trouble-free service and lots of satisfaction.
This manual contains all operating instructions and
details on how to service and use the machine correctly.

2.0 INTENDED USE

The machines described in this manual and their
different versions, are tyre-changers for car tires
projected to be used exclusively for the mounting,
demounting, and inflation of wheels with dimen­sions of max. diameter of 41" and max. width of 12".

THIS ACCESSORY MUST ONLY BE
USED FOR THE PURPOSE FOR
WHICH IT IS SPECIFICALLY DE­SIGNED.
ANY OTHER USE IS CONSIDERED
IMPROPER AND THEREFORE UN­ACCEPTABLE.

THE MANUFACTURER CANNOT
BE HELD RESPONSIBLE FOR ANY
DAMAGE CAUSED BY IMPROPER,
ERRONEOUS, OR UNACCEPTABLE
USE.

AN INTENSIVE USE OF THE EQUIP­MENT IN INDUSTRIAL ENVIRON­MENT IS NOT RECOMMENDED.

2.1 Training of personnel

The machine may be operated only by suitably
trained and authorized personnel.

Given the complexity of the operations necessary to
manage the machine and to carry out the operations
safely and efficiently, the personnel must be trained
in such a way that they learn all the information
necessary to operate the machine as intended by the
manufacturer.

A CAREFUL READING OF THIS
INSTRUCTION MANUAL FOR
USE AND MAINTENANCE AND A
SHORT PERIOD OF TRAINING
WITH SKILLED PERSONNEL CAN
BE AN ENOUGH PREVENTIVE
PREPARATION.

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INSTRUCTION, USE AND
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3.0 SAFETY DEVICES

PERIODICALLY, AT LEAST MONTH­LY, CHECK THE INTEGRITY AND
THE FUNCTIONALITY OF THE
SAFETY AND PROTECTION DE­VICES ON THE MACHINE.

All the machines are equipped with:

• Fixed guards.

The machine is fitted with a number of fixed guards
intended to prevent potential crushing, cutting and
compression risks.

• “Operator attending” controls (immediate stop

by releasing control) for: mandrel rotation, bead
breaker vane motion, inflating; other drives such as
rim clamping on spindle, head clamping cannot be
of the operator-attending type, seen their function. In
these cases safety is guaranteed by compliance with
indications or precautions on machine residual risks
(warning plates) also mentioned in the user’s guide.

Moreover all machines that can be used for inflating
tires (“FI” and “FIT” versions) are equipped with the
following:

• pressure gauge for tyre pressure reading, EC-certified
and in compliance with 86/217/EEC Standard;

• Max. pressure valve fitted on compressed air reser­voir (preset – see pneumatic diagram) in compliance
with 87/404/EEC Standard;

• Non-adjustable (balancing valve) pressure limiter.

This allows inflation of tyres in reasonable safety.
Inflation of tyres to over 4,2 ± 0,2 bar (60 PSI) is
not allowed.

3.1 Residual risks

The machine was subjected to a complete analysis of
risks according to reference standard EN ISO 12100.
Risks are as reduced as possible in relation with tech­nology and product functionality.
This manual stresses possible residual risks, also
highlighted in pictograms on the present manual and
adhesive warning signals placed on the machine: their
location is represented in “PLATE LOCATION ON MA­CHINE” INFORMATION TABLE” on page 5.

4.0 GENERAL SAFETY RULES

• Any tampering with or modification to the machine
not previously authorized by the manufacturer ex­empts the latter from all responsibility for damage
caused by or derived from said actions.

• Removing of or tampering with the safety devices or
with the warning signals placed on the machine leads
to serious dangers and represents a transgression of
European safety rules.

• The machine may be used only in areas free from
the danger of explosion or fire.

• The use of only original accessories and spare parts
is advised. Our machine is designed to function only
with original accessories.

• Installation must be conducted only by qualified
personnel exactly according to the instructions that
are given below.

• Ensure that there are no dangerous situations dur­ing the machine operating manoeuvres. Immediately
stop the machine if it miss-functions and contact the
assistance service of an authorized dealer.

• In emergency situations and before carrying out any
maintenance or repairs, disconnect all supplies to
the machine by using the main switch.

• Ensure that the work area around the machine is free
of potentially dangerous objects and that there is no
oil since this could damage the tyre. Oil on the floor
is also a potential danger for the operator.

THE MANUFACTURER DENIES
ANY RESPONSIBILITY IN CASE
OF DAMAGES CAUSED BY UNAU­THORIZED MODIFICATIONS OR
BY THE USE OF NON ORIGINAL
COMPONENTS OR EQUIPMENT.

INSTRUCTION, USE AND
MAINTENANCE MANUAL

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HP441SQ.XX - HP441SQ.XXFI

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OPERATORS MUST WEAR SUIT­ABLE WORK CLOTHES, PROTEC­TIVE GLASSES AND GLOVES,
AGAINST THE DANGER FROM
THE SPRAYING OF DANGEROUS
DUST, AND POSSIBLY LOWER
BACK SUPPORTS FOR THE LIFT­ING OF HEAVY PARTS. DANGLING
OBJECTS LIKE BRACELETS MUST
NOT BE WORN, AND LONG HAIR
MUST BE TIED UP. FOOTWEAR
SHOULD BE ADEQUATE FOR THE
TYPE OF OPERATIONS TO BE CAR­RIED OUT.

• The machine handles and operating grips must be
kept clean and free from oil.

• The workshop must be kept clean, dry and not
exposed to atmospheric agents. Make sure that the
working premises are properly lit.
The machine can be operated by a single operator.
Unauthorised personnel must remain outside the
working area, as shown in Figure 4.
Avoid any hazardous situations. Do not use air­operated or electrical equipment when the shop is
damp or the floor slippery and do not expose such
tools to atmospheric agents.

• During inflation do not lean on the tyre or remain
above it. When beading in the tyre, keep hands away
from tyre and the rim edge.

• During inflation always stay to the side of the machine
and never in front of it.

• When operating and servicing this ma­chine, carefully follow all applicable safe­ty and accident-prevention precautions.
The machine must not be operated by professionally
unskilled persons.

5.0 PACKING AND MOBILIZATION FOR
TRANSPORT

HAVE THE MACHINE HANDLED BY SKILLED
PERSONNEL ONLY.
THE LIFTING EQUIPMENT MUST WITHSTAND
A MINIMUM RATED LOAD EQUAL TO THE

WEIGHT OF THE PACKED MACHINE (see para­graph “TECHNICAL SPECIFICATIONS”).

The machine is packed in a carton box which size is
mm 1070x950x1620.
Movement must be by pallet-lift or fork-lift trolley.
The fork lifting points are indicated on the packing.

Fig. 2

IN CASE OF A CHANCE SUPPLY

FAILURE (WHETHER ELECTRIC­ITY OR COMPRESSED AIR), MOVE

THE PEDALS TO THE NEUTRAL
POSITION.

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INSTRUCTION, USE AND
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6.0 UNPACKING

DURING UNPACKING, ALWAYS
WEAR GLOVES TO PREVENT ANY
INJURY CAUSED BY CONTACT
WITH PACKAGING MATERIAL

(NAILS, ETC.).

The cardboard box is supported with plastic strapping.
Cut the strapping with suitable scissors. Use a small
knife to cut along the lateral axis of the box and open
it like a fan.
It is also possible to unnail the cardboard box from
the pallet it is fixed to. After removing the packing, and
in the case of the machine packed fully assembled,
check that the machine is complete and that there is
no visible damage.
If in doubt do not use the machine and refer to pro­fessionally qualified personnel (to the seller).
The packing (plastic bags, expanded polystyrene, nails,
screws, timber, etc.) should not be left within reach
of children since it is potentially dangerous. These
materials should be deposited in the relevant collec-

tion points if they are pollutants or non biodegradable.

7.0 MOBILIZATION

THE LIFTING EQUIPMENT MUST WITHSTAND
A MINIMUM RATED LOAD EQUAL TO THE

WEIGHT OF THE MACHINE (SEE PARAGRAPH
TECHNICAL SPECIFICATIONS). DO NOT AL-

LOW THE LIFTED MACHINE TO SWING.

During the machine handling from the unpacking po­sition to the installation one, follow the instructions
listed below.

• Protect the exposed corners with suitable material
(Pluribol/cardboard).

• Do not use metallic cables for lifting.

• Make sure that the electricity supply is not connected.

• Sling with belts long at least 100 cm and with a ca­pacity load greater than 1000 kg (see Fig. 3).

Fig. 3

THE BOX CONTAINING THE FIX­TURES IS CONTAINED IN THE
WRAPPING. DO NOT THROW IT
AWAY WITH THE PACKING.

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8.0 WORKING ENVIRONMENT CONDI­TIONS

The machine must be operated under proper condi­tions as follows:

• temperature: 0° + 55° C

• relative humidity 30 - 95% (dew-free)

• atmospheric pressure: 860 - 1060 hPa (mbar).

The use of the machine in ambient conditions other
than those specified above is only allowed after prior
agreement with and approval of the manufacturer.

8.1 Working position

In Figure 4 it is possible to identify working positions
A and B.

Position A is the main position for wheel fitting and
removal with the mandrel, while position B is ideal to
follow wheel bead breaking operations.
Working in these positions allows better precision and
speed during operating phases as well as greater safety
for the operator.

8.2 Installation space

Fig. 4

The machine must be fixed on a flat floor surface,
preferably of cement or tiled. Avoid yielding or irregu­lar surfaces.
The base floor must be able to support the loads
transmitted during operation. This surface must have
a capacity load of at least 500 kg/m².
The depth of the solid floor must be sufficient to guar­antee that the anchoring bolts hold.

8.3 Lighting

The machine does not require its own lighting for
normal working operations.
However, it must be placed in an adequately lit envi­ronment.
For correct lighting, use lamps having total power
800/1200 Watt as envisaged by UNI 10380.

9.0 ANCHORING SYSTEM

The packed machine is fixed to the support pallet
through the holes prearranged on the frame. Such
holes can be used also to fix the machine to the ground,
through floor anchor small blocks (excluded from sup­ply). Before carrying out the definitive fixing, check that
all the anchor points are laid down flat and correctly
in contact with the fixing surface itself. If not so, insert
shimming profiles between the machine and the fixing
lower surface, as indicated in Fig. 5.

USE THE MACHINE IN A DRY AND AD­EQUATELY LIT PLACE, POSSIBLY INDOORS
OR ANYWAY IN A ROOFED AREA, THIS PLACE
MUST BE IN COMPLIANCE WITH APPLICABLE
SAFETY REGULATIONS.

The location of the machine requires a usable space as
indicated in Figure 4. The positioning of the machine
must be according to the distances shown. From the
control position the operator is able to observe all the
machine and surrounding area. He must prevent unau­thorized personnel or objects that could be dangerous
from entering the area.

Fig. 5

a= 762
b= 410

• Execute 4 holes with 10 mm diameter on the floor
by the holes on the bottom floor;

• insert the small blocks (excluded from supply) into

the holes;

• fix the machine to the ground with 4 M8x80 mm
screws (excluded from supply) (Fig. 5 ref. 1) (or
with 4 8x80 mm stud bolts (excluded from supply)).
Tighten the screws with an approximate tightening
torque of 70 Nm.

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INSTRUCTION, USE AND
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10.0 ASSEMBLY AND PREPARATION FOR
USE

After having freed the various components from the
packing check that they are complete, and that there
are no anomalies, then comply with the following in­structions for the assembly of the components making
use of the attached series of illustrations.

10.1 Assembly procedures

Remove the packaging and free the machine from the
wrapping. Lift the machine and position it on the floor.

10.2 Post assembly

In case the post is supplied demounted, proceed fol­lowing the instructions below.

1. Remove the fixing elements needed to fix the machine

to the pallet.

2. Unpack the vertical post (Fig. 6 ref. 1) and put it

vertically onto the base.

3. Put the post (Fig. 6 ref. 1) onto the base (Fig. 6

ref. 2) and fit the pin (Fig. 6 ref. 3) into the spe­cial hole (Fig. 6 ref. 4) and block it through the
washers (Fig. 6 ref. 5), the spacers (Fig. 6 ref. 6)
and the screws (Fig. 6 ref. 7). Fix the rod of post
turnover control (Fig. 6 ref. 8) cylinder using the
pin (Fig. 6 ref. 9) and the seegers (Fig. 6 ref. 10).

Fig. 6

1

9

10

4

10.3 Bead breaker arm mounting

Secure the beading arm vane (Fig. 7 ref. 1) using the
washers (Fig. 7 ref. 2) and the nut (Fig. 7 ref. 3),
on issue (nut and washers are clamped on the bead
breaker vane).

2

1

10.4 Tubeless inflation mounting (only for
versions with tubeless inflation)

1. Mount the tank (Fig. 8 ref. 1) on the base rear part,

as shown in Fig. 8, using the screws (Fig. 8 ref. 2)
(tightening torque approx. 8 N·m), the washers
(Fig. 8 ref. 3) and the nuts (Fig. 8 ref. 4).

Fig. 8

3

Fig. 7

7

10

6

5

3

5

6

7

8

2

4. At the end mount the rod covering by means of the
supplied screws and washers.

3

4

2

2

3

1

4

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2. Connect the flexible pipes (Fig. 9 ref. 1) preas­sembled on the mandrel rotary distributor (Fig. 9
ref. 2) on the valve (Fig. 9 ref. 3) hosenipple
(Fig. 9 ref. 4). Fasten the pipes (Fig. 9 ref. 1) with
the prepared clamps (Fig. 9 ref. 5).

3. Connect pipe (Fig. 9 ref. 14) from the greaser re­duction gear filter (Fig. 9 ref. 7) (air not lubricated)
to the pedalboard (Fig. 9 ref. 12).

4. Connect the pipe (Fig. 9 ref. 11) from the pedal­board lower valve (Fig. 9 ref. 12) to the blow valve
(Fig. 9 ref. 13) union (Fig. 9 ref. 4).

5. Connect the pipe (Fig. 9 ref. 6) to the T coupling
(Fig. 9 ref. 8) and the coupling (Fig. 9 ref. 16)
placed on the tank (Fig. 9 ref. 9).

6. Connect the pipe (Fig. 9 ref. 10) from the valve
(Fig. 9 ref. 15) to the pedalboard (Fig. 9 ref. 12).

7. Connect the pipe (Fig. 9 ref. 17) from the valve
(Fig. 9 ref. 15) to the inflation unit (Fig. 9 ref. 18).

Fig. 9

10.5 Electrical connections

EVEN THE TINIEST PROCEDURE
OF AN ELECTRICAL NATURE
MUST BE CARRIED OUT BY PRO­FESSIONALLY QUALIFIED STAFF.

BEFORE CONNECTING THE MA­CHINE MAKE SURE THAT:

• THE MAIN POWER RATING COR­RESPONDS TO THE MACHINE
RATING AS SHOWN ON THE
MACHINE PLATE;

• ALL MAIN POWER COMPO­NENTS ARE IN GOOD CONDI­TION;

• THE ELECTRICAL SYSTEM

IS PROPERLY GROUNDED

(GROUND WIRE MUST BE THE

SAME CROSS-SECTION AREA
AS THE LARGEST POWER SUP-

PLY CABLES OR GREATER);

• MAKE SURE THAT THE ELEC-

TRICAL SYSTEM FEATURES A
CUTOUT WITH DIFFERENTIAL
PROTECTION SET AT 30 MA.

As envisaged by the regulations in force, the machine is
not equipped with a master circuit breaker, but simply
has a plug-socket connection to the electrical mains.

The machine is supplied with free cable of mt. 3. A plug
corresponding to the following requirements must be
connected to the cable:

• Conformity to Norm IEC 309

• 230/400 Volt – 16A

• 3P + Ground

• IP 44

IN CASE OF A CHANCE SUP­PLY FAILURE, AND/OR BEFORE
ANY PNEUMATIC CONNECTIONS,
MOVE THE CONTROLS TO THE
NEUTRAL POSITION.

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INSTRUCTION, USE AND
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On delivery, the machines are preset to operate at
a three-phase voltage of 230/400V - 50-60 Hz (for
HP441S versions) or with a three-phase voltage of
230/400V - 50 Hz (for HP441SQ versions).
For any other type of power supply, ask the manufac­turer at the time of purchase: a machine functioning
under the required voltage conditions will be prepared.

FIT A TYPE-APPROVED PLUG

TO THE MACHINE CABLE (THE

GROUND WIRE IS YELLOW/GREEN
AND MUST NEVER BE CONNECTED

TO ONE OF THE PHASE LEADS).

MAKE SURE THAT THE ELECTRI­CAL SYSTEM IS COMPATIBLE
WITH THE RATED POWER AB­SORPTION SPECIFIED IN THIS
MANUAL AND APT TO ENSURE
THAT VOLTAGE DROP UNDER
FULL LOAD WILL NOT EXCEED

4% OF RATED VOLTAGE (10%
UPON START-UP).

10.7 Air connection

Connect the tyre changer to the workshop compressed
air system by means of plug (Fig. 10 ref. 1).

Fig. 10

10.6 Check of motor rotation direction

Once all power connections have been made, make
sure that the mandrel is rotating in the right direction
(pedal lowered, clockwise rotation). If the direction of
rotation is wrong, swap two phase wires in the plug.

FAILURE TO OBSERVE THE ABOVE
INSTRUCTIONS WILL IMMEDIATE­LY INVALIDATE THE WARRANTY.

The pressurized pipe coming from the mains must
have a section of 1/4x10 (Fig. 10 ref. 2).
The filter unit is already mounted on the machine.

10.8 Controls

BEFORE STARTING UP THE TYRE­CHANGER, BE SURE TO BECOME
FAMILIAR WITH THE LOCATION
AND OPERATION OF ALL CON­TROLS AND CHECK THEIR PROP-

ER OPERATION (SEE PAR. “CON­TROLS”).

CARRY OUT A DAILY CHECK OF
MAINTAINED-TYPE CONTROLS
CORRECT FUNCTIONING, BEFORE
STARTING MACHINE OPERATION.

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11.0 CONTROLS

The pedal control unit comprises 4 (four) pedals.

11.1 4 pedals control unit

“Pedal 1” on this type of pedal control unit activates
the automatic post and has two fixed operative func­tions:
the first one (with pedal up) overturns the post from
the operator's opposite side; the second one (with pedal
down) brings back the post to working position.
“Pedal 2” opens and closes the locking jaws of the
self-centering device. It has three stable positions:
open – close – approach jaws.
“Pedal 3” has 2 operative positions: when it is pressed
downwards, the cylinder for bead breaking with lateral
arm (A) is operated; when such pedal is released, the
bead breaking arm is moved back to the initial position
(open bead breaker) (B).
“Pedal 4” controls turntable rotation and has 3 stable
positions:

1. 0 position, turntable stopped;

2. Pressed down, the turntable is rotated clockwise;

3. Raised, the turntable is rotated anti-clockwise.

11.2 Inflation pedal (on demand)

The pressure on the inflation pedal and the keeping it
pressed, delivers air at controlled pressure (max 4,2
± 0,2 bar).

DO NOT CHANGE THE SET OP­ERATING PRESSURE VALUE BY
MEANS OF THE MAXIMUM PRES­SURE VALVES. THE MANUFAC­TURER SHALL NOT BE RESPON­SIBLE FOR INJURY OR DAMAGE
ARISING FROM UNAUTHORISED
CHANGES.

11.3 Additional pedal for devices with tube­less inflation

The inflating pedal (Fig. 12 ref. 1) has three positions:

• lowered (unstable) to cause air (contained in the

reservoir) to be jetted out through air lances;

• middle stroke (unstable): it let air out from inflating

head;

• released (stable): it closes all air outlets.

Fig. 11

3

2

1

A B

ONLY FOR VERSIONS WITH THREE­PHASE 230/400 V - 50 HZ 2 SPEED

DO NOT CHANGE THE SET OP­ERATING PRESSURE VALUE BY
MEANS OF THE MAXIMUM PRES­SURE VALVES. THE MANUFAC­TURER SHALL NOT BE RESPON­SIBLE FOR INJURY OR DAMAGE
ARISING FROM UNAUTHORISED
CHANGES.

4

“Pedal 4” controls turntable rotation and has 4 stable
positions:

1. 0 position, turntable stopped;

2. Position 1 downwards - clockwise rotation of turn­table;

3. Position 2 downwards from position 1 - clockwise
rotation of turntable at double speed;

4. Position 1 upwards - counterclockwise rotation of
turntable;

Fig. 12

1

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11.4 Post handle manual adjustment

On the post is placed a pneumatically controlled handle
that allows the locking and unlocking of the vertical
and horizontal arm.
Pushing the push-button located on this handle

Fig. 13) the following operations can be carried out:

st

tripping: locking of the vertical and horizontal arm

1

in working position;

2nd tripping: unlocking of vertical and horizontal arm

and manual rise of vertical arm in rest position (all
upward).

Fig. 13

1°

2°

12.0 USING THE MACHINE

12.1 Precaution measures during tyre re­moval and fitting

Before fitting a tyre, observe the following safety rules:

• rim and tyre must be clean, dry and in good condi-

tion; if necessary, remove the balancing weights and
clean the rim. Check that:

- neither the bead nor the tread of the tyre are dam­aged;

- the rim does not produce dents and/or deformation
(especially for alloy rims, dents can cause internal
micro-fractures, that pass unobserved at visual
inspection, and can compromise the solidity of the
rim and constitute danger even during inflation);

• adequately lubricate the contact surface of rim and
tyre bead, using specific tyre lubricants only;

• replace the inner tube valve with a new valve, if the
tyre tube has a metal valve, replace the grommet;

• make sure that the tyre is the right size for the rim;
on the contrary, never fit a tyre unless you are sure
it is the right size (the rated size of the rim and tyre
is usually printed directly on each of them);

• do not use compressed air or water jets to clean the

wheels on the machine.

12.2 Preliminary operations - Preparing the

wheel

• Remove the wheel balancing weights from both sides
of the wheel.

REMOVE THE VALVE STEM AND
ALLOW THE TYRE TO COMPLETE­LY DEFLATE.

• Establish from which side the tyre should be de­mounted, checking the position of the groove.

• Find the rim locking type.

• Try to establish the special types of wheels, such as
“TD” and “AH”, in order to improve locking, bead
breaking, assembly and disassembly performances.

INSTRUCTION, USE AND
MAINTENANCE MANUAL

12.3 Bead breaking

TYRE BEADING MUST BE CARRIED OUT AF­TER THE TYRE HAS BEEN COMPLETELY DE­FLATED AND OBSERVING ALL SAFETY RULES:
BEADING PEDAL START-UP CAUSE SUDDEN,
STRONG ARM CLAMPING, THUS REPRESENT­ING POTENTIAL CRUSHING DANGER FOR
ANYTHING WITHIN THE OPERATING AREA.
DURING TYRE BEADING DO NOT LEAN HANDS
ON TYRE SIDES. DURING TYRE BEADING
SUDDEN NOISE LEVEL PEAKS CAN OCCUR:
THEREFORE THE USE OF SAFETY EARCAPS
IS RECOMMENDED.

After preparing the wheel as described in the previous
point, follow the instructions given below to carry out
the bead breaking procedure:

1. Position the wheel as indicated in Fig. 14 and move

the bead breaker tool toward the edge of the rim.

PLACE THE VANE SO THAT IT CAN
OPERATE ON TYRE SIDE AND NOT
ON THE RIM.

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NEVER INSERT ANY PART OF
YOUR BODY BETWEEN THE BEAD
BREAKER TOOL AND THE TYRE,
OR BETWEEN THE TYRE AND THE
WHEEL SUPPORT.

GB

Fig. 14

2. Operate the bead breaker vane by pressing the rela­tive pedal until the bead has detached. If the bead
does not detach the first time, repeat the operation,
on different points of the wheel, until it has come
away completely.

3. Reverse the position of the wheel and repeat the
operation on the other side.

4. Lubricate the tyre carefully along the entire cir­cumference of the bead on both sides. Failure to
lubricate might cause friction between the mounting
tool and the tyre, and would cause damage to the
tyre and/or the bead.

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12.4 Wheel clamping on the mandrel

To block the wheel from inside:

1. Grease tyre edges with the grease contained in the

appropriate cup (see operating figure Fig. 15).

2. Release the hexagon shaft (Fig. 15 ref. 2) through
the relevant push-button on handle (Fig. 15 ref. 1)
and take it up, fully home. Control horizontal arm
(Fig. 15 ref. 3) tilting through the pedal.

3. The wheel can be secured to the mandrel by placing
jaws either inside or outside the rim (see Chapter
15 “Technical specifications” for required rim size).

WHEN SECURING THE WHEEL DO
NOT KEEP HANDS UNDER THE
TYRE.

Make sure that the wheel is placed at the centre of
the self-centring table (Fig. 15 ref. 6). Make sure
the wheel is clamped by jaws (Fig. 15 ref. 7) sym­metrically.

B) WHEEL SECURING OUTSIDE THE RIM (for

allowed rim size, see Chapter 15 Technical speci­fications)
In order to carry out the clamping of the wheel from
the outside:

1. pressing pedal (Fig. 15 ref. 9) in intermediate posi­tion, place the 4 fixing jaws (Fig. 15 ref. 7) at the
same level of the tyre diameter.

2. Place the wheel on the mandrel, press the rim down­ward and completely lower pedal (Fig. 15 ref. 9)
to secure the wheel.

B) WHEEL SECURING (INSIDE THE RIM) (for al-

lowed rim size, see Chapter 15. “Technical speci­fications”)
To block the wheel from inside:

1. close preventively fixing jaws (Fig. 15 ref. 7), by
means of pedal (Fig. 15 ref. 9). Place the wheel on
the mandrel. Push down the rim while completing
lowering the pedal and releasing it. The jaws release,
thus securing the rim.

Fig. 15

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12.5 Demounting

KEEP YOUR HANDS AND BODY
AWAY FROM MOUNTING TOOL
DURING DISASSEMBLY/ASSEM­BLY OPERATIONS TO AVOID
SQUASHING DANGER.

After clamping the wheel, the tyre is demounted fol­lowing the instructions given below, with reference to
Fig. 16.

1. Press the rotation pedal to rotate the wheel clockwise
until the valve stem reaches “ hour 1” position.

2. Place work arm (Fig. 15 ref. 3) in working position.

WHEN PLACING ARM IN WORKING
POSITION, DO NOT LEAN HANDS
ON THE RIM: DANGER OF SQEEZ­ING BETWEEN HEAD AND RIM.

3. Release the hexagon shaft (Fig. 15 ref. 2) and set
tool (Fig. 15 ref. 5) radially and vertically on rim
and lock it in place using the push-button on handle
(Fig. 15 ref. 1);

4. operate lever (Fig. 16 ref. 1) to place tyre bead on
the head nail (Fig. 16 ref. 2).

5. While keeping the lever in this position, turn the
mandrel clockwise by means of pedal (Fig. 15
ref. 8), until the bead is out of the rim. Operate the
pedal by quickly pressing and releasing it.

WHEN OPERATING ON VERY

“HARD” RIMS, THE TYRE BEAD

TENDS TO SLIP DOWN THE HEAD.
BEFORE TURNING THE MAN­DREL CLOCKWISE, TURN IT AN­TICLOCKWISE BY A FEW CENTIM­ETERS WHILE KEEPING LEVER
(Fig. 16 ref. 1) IN THE SAME
POSITION.

Fig. 16

2

1

6 remove the inner tube (if fitted);

7 place the head as indicated at point 3; then by means

of lever (Fig. 17 ref. 1) place the other tyre bead
on the head nail (Fig. 17 ref. 2);

8. while keeping the lever (Fig. 17 ref. 1) in this posi-

tion, turn the mandrel clockwise until the bead is
out of the rim.

9. place the arm in idle position and remove the tyre
from the rim.

1

2

Fig. 17

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10. When demounting hard tyres, it may happen that
the bead comes onto the mounting tool with the lip
turned. This causes the bead to slide from the lever
when clockwise rotation begins. To avoid this prob­lem rotate the wheel slightly anti-clockwise until
the bead flattens. Now the clockwise demounting
cycle can begin (See Fig. 18).

Fig. 18

NO

YES

If the motor slows down or stops during tyre demount­ing and mounting, make the following checks:

• check that the bead has been lubricated;

• check that the bead has been pushed into the groove;

• check that the right side of the rim has been chosen

for demounting or mounting the tyre;

• check that the rim groove is not off-centre.

12.6.1 Setting the clamps travel

SET THE CLAMPS BEFORE PO­SITIONING THE HEAD. AT THIS
STAGE THE HEAD HAS NOT BEEN
SET TO ITS FINAL POSITION YET
BUT IT IS CLOSE TO ITS FINAL PO­SITION BEING LOCKED THROUGH
THE UPPER DOWELS.

• Setting the travel (Fig. 19)

Tyre changers equipped with collapsible stand and
telescopic arm, tire changers, have both horizontal
and vertical adjusting clamps for horizontal and ver­tical distance of the head from the rim, respectively.
Depressurize the air-operated cylinder (remove up­per guard and tighten the nut A1 first so to keep

the adjusting clamp horizontally, that is it should
be perpendicular to the hex. shaft) and then turn

the nut A to adjust:

• turn the nut A clockwise for shorter travel of the

head;

• turn the nut A anti-clockwise for longer travel of

the head.

Adjust the vertical clamp by turning nut B, with the
pneumatic cylinder depressurized (after the upper
guard has been removed and after nut B1 has been

tightened), in order to lock the cone in fixed posi­tion compared to the roller – see Fig. 19).

• turn the nut B clockwise for shorter travel of the

head;

• turn the nut B anti-clockwise for longer travel of

the head.

Fig. 19

A

B1

A1

1 mm

B

12.6 Setting the tool for tyre fitting and

removal

The tool is locked in position to an hexagon stand
through 4 upper horizontal-axis dowels and a lower
vertical-axis screw. The adjusting clamps lock the tool
in its working position. Adjusting clamps also set head
distance from the wheel rim. Head top is concave for
smoother positioning. For tool setting a 14” rim with

good concentricity degree and standard profile,
better if with flat upper edge and proper right angle

to its spin axis, is required.

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12.6.2 Setting the tool for tyre fitting and
removal

When finished with clamp adjustment, set head po­sition along its three orthogonal axes using the 14”
diameter sample rim. Tighten the dowels and the
lower screw firmly to lock the head in position. When
finished, correct head working position (equipped
with roller or insert) when locked should be as shown
in Fig. 20A-20B. Tighten bolts and nuts to the follow-
ing torque values:

• lower screw: 70 Nm.

• adjusting clamp bolts: 40 Nm.

Fig. 20A

Car rim

Fig. 20B

Rims with projecting spokes

mm 12 + 0,5

mm 3 + 0,5

mm 3 - 3,5

mm 2 + 0,5

mm 2 + 1

mm 2 + 1

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12.7 Adjusting descent of the hexagonal
shaft (on demand)

On models with pneumatic movement of the hexagonal
arm, in order to adjust the descent speed, please follow
the instructions listed below (see Fig. 21:

1. Regulators A and D are pre-calibrated at the ware-

house.

2. To modify the descent speed of the tool shaft, please

follow the instructions listed below:

• Unscrew nut C

• Press and release the push-button placed on the
handle repeatedly in order to move the hexagonal
shaft downward and upward and set the speed
through nut D so that the descent of the hexagon
is slower than the rising or equal. To slow the
descent, rotate nut D counterclockwise. To speed
the descent, rotate nut D clockwise.

3. When regulation is done, lock the arm in an inter­mediate position acting the button, then unlock
the arm to the rest position. Start the arm descent
pressing the button and check if the speed descent
is the same as previously scheduled.

4. Screw nut C.

5. To vary the tool arm rising speed, please follow the
instructions listed below:

• Unscrew nut B

• Press and release the push-button placed on the

handle repeatedly in order to move the hexagonal
shaft downward and upward and set the speed
through nut A.
To slow the rising, rotate nut A counterclockwise.
To speed the rising, rotate nut A clockwise.

6. Check if the speed descent is the same as previously
set. If not, please repeat operations b) c) d).

7. Screw nut B.

Fig. 21

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12.8 Mounting the tyre

KEEP YOUR HANDS AND BODY
AWAY FROM MOUNTING TOOL
DURING DISASSEMBLY/ASSEM­BLY OPERATIONS TO AVOID
SQUASHING DANGER.

To mount the tyre, proceed as follows:

1. Position the work arm in working position depress-

ing pedal (Fig. 22 ref. A).

A

Fig. 22

WHEN PLACING ARM IN WORKING
POSITION, DO NOT LEAN HANDS
ON THE RIM: DANGER OF SQEEZ­ING BETWEEN HEAD AND RIM.

2. Place head (Fig. 23 ref. 1) against the rim edge and
lock arm (Fig. 23 ref. 2).

IF TYRE IS FITTED ON THE
WHEEL PREVIOUSLY REMOVED
OR WHEEL SIZE CORRESPONDS
TO RIM SIZE, IT IS NOT NECES­SARY TO OPERATE HANDLE
(Fig. 23 ref. 3) TO SECURE AND
RELEASE THE HEAD, ONLY ARM
NEEDS TO BE REPOSITIONED
(Fig. 23 ref. 2).

3. Place the tyre so that the bead passes under head
nail (Fig. 23 ref. 1) and outside head support (see

Fig. 23 for lower bead).

WHEN TYRE IS TUBELESS TYPE,
START ASSEMBLY PROCEDURES
WITH VALVE SET AT 180° WITH

RESPECT TO THE HEAD (“5/6 O’
CLOCK”).

4. Turn mandrel (Fig. 23 ref. 4) clockwise. Keep the

corresponding lowered and the tyre bead pressed
with one's hands in the inner rim groove.

Fig. 23

3

2

1

4

BE VERY CAREFUL, KEEP HANDS
AND OTHER BODY PARTS FAR
OFF THE HEAD WHEN THE MAN­DREL IS TURNING: DANGER OF
SQUEEZING.

5. If an inner tube tyre must be fitted, insert the inner
tube after the first bead is completely inside the rim;

6. repeat the same operations for the upper tyre bead,
as shown in Fig. 24;

7. once assembly is completed, remove arm and take
it to rest position by depressing pedal (Fig. 22
ref. A);

8. push the pedal to release the wheel from the man­drel.

Fig. 24

Fig.H

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BOTH TYRE FITTING AND REMOV­AL MUST BE CARRIED OUT WITH
THE MANDREL TURNING CLOCK­WISE. TURN THE CHUCKING TA­BLE ANTICLOCKWISE ONLY IF
ADJUSTMENTS ARE REQUIRED.

12.9 Tyre inflation

TYRE INFLATING OPERATIONS
ARE HAZARDOUS FOR THE OP­ERATOR. IF NOT PROPERLY EX­ECUTED THEY CAN CAUSE DAM­AGE FOR USERS OF VEHICLES
WHERE TYRES ARE FITTED.

STANDARD OR OPTIONAL INFLATING UNITS
FITTED ON TYRE CHANGERS ARE EQUIPPED
WITH A PRESSURE LIMITING DEVICE WHICH
ALMOST ELIMINATES ANY RISK OF TYRE EX­PLOSION DURING TYRE INFLATING. AN OUT­STANDING RISK OF EXPLOSION STILL EXISTS.
THEN THE FOLLOWING PRECAUTIONS MUST
BE RESPECTED:

• OPERATORS SHOULD WEAR SUITABLE PRO­TECTIVE CLOTHING LIKE: GLOVES, SAFETY
EYEWEAR AND EARCAPS.

• BEFORE FITTING A TYRE, CHECK TYRE AND

RIM CONDITIONS AS WELL AS PROPER
COUPLING.

• MAKE SURE THAT TYRE IS PROPERLY PO­SITIONED ON THE MACHINE: THE WHEEL
OUTER PART MUST NOT BE SECURED ON
THE JAWS.

• CORRECT WORKING POSITION: DURING

TYRE BEADING AND INFLATING THE OP­ERATOR MUST KEEP BODY AS FAR AS POS­SIBLE FROM THE TYRE.

• COMPLIANCE WITH TYRE MANUFACTURER’S

SPECIFICATIONS FOR TYRE INFLATION
PRESSURE.

IF MEASURED PRESSURE EX­CEEDS 4,2 BAR, IT MEANS THAT
THE PRESSURE LIMITING VALVE
AND/OR PRESSURE GAUGE IS
NOT WORKING PROPERLY. IN
THIS CASE, DEFLATE THE TIRE
ON THE SPOT AND CONTACT AN
AUTHORIZED SERVICE CENTRE
TO VERIFY EQUIPMENT OPERA­TION. MAKE SURE OF PROPER
OPERATION BEFORE USING ANY
INFLATING EQUIPMENT.

12.9.1 Tyre inflation with pressure gauge
(on demand)

Connect the inflation device to the tyre valve and inflate
the tyre using the left pedal.
Well lubricated beads and rims make the beading in
and inflation much safer and easier.

A LIMITATION DEVICE IS PRE­SENT IN THE AIR SUPPLY LINE

FOR THE TIRE INFLATION (4,2 ±
0,2 BAR/60 PSI).

In case the beads are not seated at 4.2 ± 0.2 bar,
release all the air from the wheel, remove it from the

tyre changer and put it in a safety cage to complete
the inflation procedure.

12.9.2 Tubeless tyre inflation device

Some types of tyres can be difficultly inflated if the
beads are not in contact with the rim.
The tubeless inflating device, assembled only on some
models, supplies air at high pressure to the selfcen­tering chuck nozzles (Fig. 25 Pos.1) and therefore
facilitates the positioning of the beads against the rim
starting the normal inflation of the tyre.
In order to carry out the inflation of the tyre on these
models follow these indications:

• Connect the inflation terminal to the valve of the tyre.

• Lift the lower bead while the pedal, placed on the left

side of the machine, is pushed at its second stage,
supplying that way the required air jet.

• Go on inflating the tyre until the required pressure

is reached with the lateral pedal pushed on its first
stage.

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IN ORDER TO ALLOW THE AIR
JET TO BREAK BOTH BEADS,
DO NOT KEEP THE BEAD LIFTED
FORCING IT.

Fig. 25

13.0 ROUTINE MAINTENANCE

BEFORE CARRYING OUT ANY ROU­TINE MAINTENANCE PROCEDURE,
DISCONNECT THE MACHINE
FROM ITS POWER SUPPLY SOURC­ES, TAKING SPECIAL CARE OF
THE ELECTRICAL PLUG/SOCKET
CONNECTION.

To guarantee the efficiency and correct functioning
of the machine, it is essential to carry out daily or
weekly cleaning and weekly routine maintenance, as
described below.
Cleaning and routine maintenance must be conducted
by authorized personnel and according to the instruc­tions given below.

• Disconnect the mains power supply before starting
any cleaning or routine maintenance operations.

• Periodically check the calibration of the lubricator
of the pressure regulator/oiler unit: 1 oil drop every
four complete strokes of self-centering chuck jaws.

• Remove deposits of tyre powder and other waste
materials with a vacuum cleaner.

BEFORE CARRYING OUT ANY
MAINTENANCE OPERATIONS,
MAKE SURE THERE ARE NO
WHEELS CLAMPED ON THE MAN­DREL AND THAT ALL SUPPLIES
TO THE MACHINE HAVE BEEN
DISCONNECTED.

DO NOT BLOW IT WITH COMPRESSED AIR.

• Do not use solvents to clean the pressure regulator.

• The conditioning unit is equipped with an automatic
vacuum-operated drain therefore it requires no
manual intervention by the operator (see Fig. 26).

Fig. 26

PRESSURE
REGULATOR

AIR
SUPPLY

OILER

AUTOMATIC
DEPRESSURE
RELEASE

1

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IN ORDER TO ALLOW A LONGER
LIFE OF THE FILTER AND OF ALL
MOVING PNEUMATIC DEVICES,
YOU HAVE TO MAKE SURE THAT
THE SUPPLIED AIR IS:

• EXEMPT FROM THE LUBRICAT­ING OIL OF THE COMPRESSOR;

• EXEMPT FROM HUMIDITY;

• EXEMPT FROM IMPURITY.

• Every week and/or when necessary, top up the oil

tank using the filler hole provided closed by a cap
or screw on the lubricator filter.

NOTE: This operation should not be carried out
by unscrewing the cup of the lubricator filter.

• The use of synthetic oil might damage the pressure
regulator filter.

• Replace worn pieces (tool supports, rubber pads,
lever guard, mounting tool) immediately.

• Periodically (preferably once a month) make a
complete check on the controls, ensuring that they
provide the specified actions.

• Every week check operation of the safety device.

• Periodically (at least each 100 working hours) check
the lubricant level into the reduction unit (Fig. 27
ref. 1) removing the plug (Fig. 27 ref. 2) through
the spy hole prearranged on the frame.

Interventions every 1000 working hours

• Clean and/or replace silencers (Fig. 28 ref. 1):

1. Undo the four retaining screws and remove the
left side of the tyre changer or undo the fastening
screws to remove the whole pedal support unit
from machine front;

2. Undo the silencers (Fig. 28 ref. 1) onto the
pedal distributor controlling mandrel and bead
breaker;

3. Blow compressed air to clean or replace in case
of damages referring to spare parts catalogue;

4. Fit the filters onto their distributors;

5. Fit the tyre changer pedal support or side and
secure with the screws.

Fig. 28

Fig. 27

1

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• Check the transmission belt (Fig. 29 ref. 3) for wear

or proper tensioning:

1. Undo the four retaining screws and remove tyre

changer side panel (Fig. 29 ref. 1);

2. Tension up the belt (Fig. 29 ref. 3) turning the
screws provided (Fig. 29 ref. 4) holding the
support (Fig. 29 ref. 2) of the motor;

3. Replace the belt (Fig. 29 ref. 3) if worn out us­ing genuine parts;

4. Fit the tyre changer side panel before continuing
with assembly and disassembly procedure;

Fig. 29

13.1 Lubricants

Special lubricant for mandrel movement control gear­box. Use ESSO GEAR OIL GX140.
Lubricate slides and screws/nut screws or racks and
pinion with a soft brush using lubricant of ESSO GP.

ANY DAMAGE TO THE MACHINE
DEVICES RESULTING FROM THE
USE OF LUBRICANTS OTHER
THAN THOSE RECOMMENDED
IN THIS MANUAL WILL RELEASE
THE MANUFACTURER FROM ANY
LIABILITY.

ANY DAMAGE TO THE MACHINE
DEVICES RESULTING FROM THE
USE OF LUBRICANTS OTHER
THAN THOSE RECOMMENDED
IN THIS MANUAL WILL RELEASE
THE MANUFACTURER FROM ANY
LIABILITY!!

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14.0 TROUBLESHOOTING TABLE

Possible troubles which might occur to the tyre-changer are listed below. The manufacturer disclaims all
responsibility for damages to people, animals or objects due to improper operation by non-unauthorised
personnel. In case of trouble, call Technical Service Department for instructions on how to service and/or
adjust the machine in full safety to avoid any risk of damage to people, animals or objects.

In an emergency and before maintenance on tyre-changer, set the main switch to “0” and lock it in this position.

CONTACT AUTHORIZED TECHNICAL SERVICE

do not try and service alone

Problem Possible cause Remedy

The mandrel does not work if
pedal is pressed.

The self-centring device stops
during tire assembly/disassem­bly.

The mandrel does not clamp the
rim properly.

The head gets in contact with the
rim during assembly/disassem­bly.

One or more pedals do not re­turn to their original position.

1. No voltage available.

2. Motor faulty.

3. Safety fuses for machine sys­tem blown.

Transmission belt slow or worn
out.

1. Clamps worn out.

2. One or more pneumatic cylin­ders faulty.

1. Clamping plate not adjusted or
faulty.

2. Mandrel retaining screw loose.

1. Return spring released.

2. Return spring broken.

1. Check that the plug is properly
connected and power supply
is working.

2. Check for correspondence of
electric data of the machine
with the mains.

3. Check for proper working
conditions. Check connec­tions and parts (motors and
switches).

Check for proper working condi­tions of the transmission belt.
Tension up and/or replace, if
necessary.

1. Replace clamps.

2. Replace pneumatic cylinder
gaskets.

1. Adjust or replace the clamping
plate.

2. Tighten the screw.

1. Fasten the spring.

2. Replace the spring.

Pneumatic controls do not work
(mandrel, bead breaker, post tilt­ing and tool clamping).

Some single pneumatic devices
do not work (beader, clamps or
post tilting device).

1. Machine pneumatic system not
connected.

2. Air lines clogged.

Ensure that device and/or distrib­utor seals are not damaged.

1. Check pneumatic connections
and supply.

2. Ensure that the air filter is
clean and undamaged, if fit­ted. If no air filter is fitted,
remove all dirt into the pneu­matic system and then fit a
suitable filter.
Clean and/or replace the si­lencers.

Call for technical assis-

tance.

15.0 TECHNICAL DATA

INSTRUCTION, USE AND
MAINTENANCE MANUAL

7300-M023-0_B

Page 28 of 36

HP441S.XX - HP441S.XXFI

HP441SQ.XX - HP441SQ.XXFI

GB

Three-phase motor

Mandrel rotating speed (revolutions/min)

HP441S.20

HP441S.18

HP441SQ.18

HP441S.20FI

HP441SQ.20

HP441SQ.20FI

230/400V 50-60Hz 0,75 kW (S models)

230/400V 50Hz 0,8-1,1 kW (SQ models)

7,3 (S models)

6,5/13 (SQ models)

HP441S.22

HP441S.22FI

HP441SQ.22

HP441SQ.22FI

Mandrel max torque (Nm) 1200

Self-centering table locking from outside 10”-18” 10”-20” 10”-22”

Self-centering table locking from inside 12”-20.5” 12”-22.5” 12”-24.5”

Tool working area 8”-24”

Maximum tyre diameter (mm) 1050 (41”)

Max rim width 12”

Bead-breaker cylinder force
10 bar

30000 N

Bead breaker max. opening (mm) 359/14,1”

Bead breaker min. opening (mm) 50/2”

Operating pressure 8-10 bar

202

Basic version weight (kg) 200

222
202
222

214
234
214
234

7300-M023-0_B

GB

Page 29 of 36

HP441S.XX - HP441S.XXFI

HP441SQ.XX - HP441SQ.XXFI

15.1 Dimensions

Fig. 30

INSTRUCTION, USE AND
MAINTENANCE MANUAL

Model

HP441S.18

HP441S.20

HP441S.22

HP441S.20FI

HP441S.22FI

HP441SQ.18

HP441SQ.20

HP441SQ.22

HP441SQ.20FI

HP441SQ.22FI

A

(mm)B(mm)C(mm)D(mm)E(mm)

310 1764 1279 1641.5 664 1529 1796 67 334 318.5 525 876 1153 64 366 512 1400 1271 994 1813

310 1784 1299 1661.5 664 1529 1796 67 334 318.5 525 896 1173 64 366 512 1421 1295 1018 1813

310 1775 1283 1650 664 1529 1796 47 314 311.5 525 903 1182 50 359 484 1409 1303.5 1025 1950

310 1784 1299 1661.5 664 1494 1761 41 308 311.5 525 896 1173 64 327.5 512 1421 1295 1018 1915

310 1809 1323 1686.5 664 1529 1796 47 314 311.5 525 903 1182 50 359 492 1449 1303.5 1025 1950

310 1764 1279 1641.5 664 1529 1796 67 334 311.5 525 827.5 1137 50 359 512 1400 1254 945 1950

310 1784 1299 1661.5 664 1529 1796 67 334 318.5 525 896 1173 64 366 512 1421 1295 1018 1813

310 1809 1323 1686.5 664 1529 1796 67 334 318.5 525 921 1198 64 366 512 1449 1320 1043 1813

310 1784 1299 1661.5 664 1529 1796 67 334 318.5 525 896 1173 64 366 512 1421 1295 1018 1813

310 1809 1323 1686.5 664 1529 1796 67 334 318.5 525 921 1198 64 366 512 1449 1320 1043 1813

F (mm) G (mm)

Min. Max. Min. Max. Min. Max.

H

(mm)GB(mm)L(mm)M(mm)

N (mm)

O

(mm)P(mm)Q(mm)R(mm)S(mm)

INSTRUCTION, USE AND
MAINTENANCE MANUAL

7300-M023-0_B

Page 30 of 36

HP441S.XX - HP441S.XXFI

HP441SQ.XX - HP441SQ.XXFI

GB

16.0 STORING

If storing for long periods disconnect the main power
supply and take measures to protect the machine from
dust build-up. Lubricate parts that could be damaged
from drying out. When putting the machine back into
operation replace the rubber pads and the mounting
tool.

17.0 SCRAPPING

When the decision is taken not to make further use of
the machine, it is advisable to make it inoperative by
removing the connection pressure hoses. The machine
is to be considered as special waste and should be
dismantled into homogeneous parts. Dispose of it in
accordance with current legislation.

Instructions for the correct management of
waste from electric and electronic equip­ment (WEEE) according to the Italian legis-

lative decree 49/14 and subsequent amend­ments.

In order to inform the users on the correct way to
dispose the product (as required by the article 26,
paragraph 1 of the Italian legislative decree 49/14
and subsequent amendments), we communicate what
follows: the meaning of the crossed dustbin symbol
reported on the equipment indicates that the product
must not be thrown among the undifferentiated rub­bish (that is to say together with the “mixed urban
waste”), but it has to be managed separately, to let the
WEEE go through special operations for their reuse or
treatment, in order to remove and dispose safely the
waste that could be dangerous for the environment and
to extract and recycle the raw materials to be reused.

18.0 REGISTRATION PLATE DATA

The validity of the Conformity Declaration enclosed
to this manual is also extended to products and/or
devices the machine model object of the Conformity
Declaration can be equipped with.

Said plate must always be kept clean from grease
residues or filth generally.

ATTENTION: TAMPERING WITH,
CARVING, CHANGING ANYHOW
OR EVEN REMOVING MACHINE
IDENTIFICATION PLATE IS AB­SOLUTELY FORBIDDEN; DO NOT
COVER IT WITH TEMPORARY
PANELS, ETC., SINCE IT MUST
ALWAYS BE VISIBLE.

WARNING: Should the plate be accidentally damaged
(removed from the machine, damaged or even par­tially illegible) inform immediately the manufacturer.

19.0 FUNCTIONAL DIAGRAMS

Here follows a list of the machine functional diagrams.

Fig. 31

LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE

LISTE DES PIECES DETACHEES - LISTA DE PIEZAS

Tavola N°A - Rev. 0 140905520

SCHEMA ELETTRICO SINGOLA VELOCITÀ 3Ph

3 PHASE SINGLE SPEED MOTOR WIRING DIAGRAM

ELEKTRISCHE SCHEMA EINZELGESCHWINDIGKEIT 3Ph

SCHÉMA ÉLECTRIQUE SEULE VITESSE 3Ph

(HP441S.18 - HP441S.20 - HP441S.22 - HP441S.20FI - HP441S.22FI)

ESQUEMA ELÉCTRICO UNA VELOCIDAD 3Ph

Pag. 31 di 36

HP441S.XX - HP441S.XXFI

HP441SQ.XX - HP441SQ.XXFI

7300-M023-0_B

LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE

LISTE DES PIECES DETACHEES - LISTA DE PIEZAS

Tavola N°A - Rev. 0 140905520

(HP441S.18 - HP441S.20 - HP441S.22 - HP441S.20FI - HP441S.22FI)

SCHEMA ELETTRICO SINGOLA VELOCITÀ 3Ph

3 PHASE SINGLE SPEED MOTOR WIRING DIAGRAM

ELEKTRISCHE SCHEMA EINZELGESCHWINDIGKEIT 3Ph

SCHÉMA ÉLECTRIQUE SEULE VITESSE 3Ph
ESQUEMA ELÉCTRICO UNA VELOCIDAD 3Ph

Cod.N° Descrizione Description Beschreibung DescripciónDescription

Pag. 32 di 36

HP441S.XX - HP441S.XXFI

HP441SQ.XX - HP441SQ.XXFI

IG

M

Invertitore generale
Motore

Main inverter
Motor

Haupt-Frequenzumformer
Motor

Variateur général
Moteur

Inversor general
Motor

7300-M023-0_B

LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE

LISTE DES PIECES DETACHEES - LISTA DE PIEZAS

Tavola N°B - Rev. 0 730005700

SCHEMA ELETTRICO DOPPIA VELOCITÀ 3Ph 1/2

3 PHASE DOUBLE SPEED MOTOR WIRING DIAGRAM 1/2

ELEKTRISCHE SCHEMA DOPPELGESCHWINDIGKEIT 3Ph 1/2

SCHÉMA ÉLECTRIQUE DOUBLE VITESSE 3Ph 1/2

ESQUEMA ELÉCTRICO DOBLE VELOCIDAD 3Ph 1/2

(HP441SQ.18 - HP441SQ.20 - HP441SQ.22 - HP441SQ.20FI - HP441SQ.22FI)

Pag. 33 di 36

HP441S.XX - HP441S.XXFI

HP441SQ.XX - HP441SQ.XXFI

7300-M023-0_B

LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE

LISTE DES PIECES DETACHEES - LISTA DE PIEZAS

Tavola N°B - Rev. 0 730005700

SCHEMA ELETTRICO DOPPIA VELOCITÀ 3Ph 2/2

3 PHASE DOUBLE SPEED MOTOR WIRING DIAGRAM 2/2

ELEKTRISCHE SCHEMA DOPPELGESCHWINDIGKEIT 3Ph 2/2

SCHÉMA ÉLECTRIQUE DOUBLE VITESSE 3Ph 2/2

ESQUEMA ELÉCTRICO DOBLE VELOCIDAD 3Ph 2/2

(HP441SQ.18 - HP441SQ.20 - HP441SQ.22 - HP441SQ.20FI - HP441SQ.22FI)

Pag. 34 di 36

HP441S.XX - HP441S.XXFI

HP441SQ.XX - HP441SQ.XXFI

7300-M023-0_B

LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE

LISTE DES PIECES DETACHEES - LISTA DE PIEZAS

Tavola N°C - Rev. 0

SCHEMA PNEUMATICO

PNEUMATIC CIRCUIT DIAGRAM

PNEUMATIKPLAN

SCHEMA PNEUMATIQUE

ESQUEMA NEUMATICO

(HP441S.XX-HP441SQ.XX)

Pag. 35 di 36

HP441S.XX - HP441S.XXFI

HP441SQ.XX - HP441SQ.XXFI

7300-M023-0_B

LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE

LISTE DES PIECES DETACHEES - LISTA DE PIEZAS

Tavola N°D - Rev. 0

SCHEMA PNEUMATICO

PNEUMATIC CIRCUIT DIAGRAM

PNEUMATIKPLAN

SCHEMA PNEUMATIQUE

ESQUEMA NEUMATICO

(HP441S.XXFI - HP441SQ.XXFI)

Pag. 36 di 36

HP441S.XX - HP441S.XXFI

HP441SQ.XX - HP441SQ.XXFI

7300-M023-0_B

7300-R023-0_B

HP441S.XX - HP441S.XXFI

HP441SQ.XX - HP441SQ.XXFI

LISTA DEI COMPONENTI

LIST OF COMPONENTS

TEILELISTE

LISTE DES PIECES DETACHEES

LISTA DE PIEZAS

GLI ESPLOSI SERVONO SOLO PER L’IDENTIFICAZIONE DELLE PARTI DA SOSTITUIRE.
LA SOSTITUZIONE DEVE ESSERE EFFETTUATA DA PERSONALE PROFESSIONAL­MENTE QUALIFICATO.

THE DIAGRAMS SERVE ONLY FOR THE IDENTIFICATION OF PARTS TO BE REPLACED.
THE REPLACEMENT MUST BE CARRIED OUT PROFESSIONALLY QUALIFIED PER­SONNEL.

DIE ZEICHNUNGEN DIENEN NUR ZUR IDENTIFIZIERUNG DER ERSATZTEILE. DIE
ERSETZUNG MUSS DURCH QUALIFIZIERTES PERSONAL ERFOLGEN.

LES DESSINS NE SERVENT QU’À L’IDENTIFICATION DES PIÈCES À REMPLACER.
LE REMPLACEMENT DOIT ÊTRE EFFECTUÉ PAR UN PERSONNE PROFESSIONNEL­LEMENT QUALIFIÉ.

LOS DIBUJOS EN DESPIECE SIRVEN ÚNICAMENTE PARA IDENTIFICAR LAS PIEZAS
QUE DEBEN SUSTITUIRSE. LA SUSTITUCIÓN DE PIEZAS DEBE EFECTUARLA EXCLU­SIVAMENTE PERSONAL PROFESIONALMENTE CUALIFICADO.

• Per eventuali chiarimenti interpellare il più vicino rivenditore oppure rivolgersi direttamente a:

• For any further information please contact your local dealer or call:

• Im Zweifelsfall ober bei Rückfragen wenden Sie sich bitte an den nächsten Wiederverkäufer oder direkt an:

• Pour tout renseignement complémentaire s’adresser au revendeur le Plus proche ou directement à:

• En caso de dudas, para eventuales aclaraciones, póngase en contacto con el distribudor más próximo ó
diríjasie directamente a:

BUTLER ENGINEERING & MARKETING S.p.A. a s. u.

Via dell’Ecologia, 6 - 42047 Rolo - (RE) Italy

Phone [phone] - Fax [phone] - e-mail: [e-mail]

7300-R023-0_B

- Rev. n. 0 (07/2017)

LISTA DEI COMPONENTI

LIST OF COMPONENTS

TEILELISTE

LISTE DES PIECES DETACHEES

LISTA DE PIEZAS

SOMMARIO - SUMMARY - INHALT

SOMMAIRE - SUMARIO

Pag. 2 di 36

HP441S.XX - HP441S.XXFI

HP441SQ.XX - HP441SQ.XXFI

7300-R023-0_R

Tavola N°1 - Rev. 0 ____ ............................... 4

ASSIEME GENERALE
MAIN ASSEMBLY
GENERALSATZ
ASSEMBLAGE GENERAL
JUNTO GENERAL

Tavola N°2 - Rev. 0 ____ 730094100 ............. 7

GRUPPO TELAIO
FRAME UNIT
RAHMENSATZ
GROUPE CHÂSSIS
GRUPO ESTRUCTURA

Tavola N°3 - Rev. 0 ____ 730091400 ............. 8

GRUPPO PALO
ROD GROUP
PFAHLSATZ
GROUPE MÂT
GRUPO PALO

Tavola N°4A - Rev. 0 __ 730094220 ............. 9

GRUPPO COFANO LATERALE
LATERAL CASING UNIT
LATERAL CASING UNIT
GROUPE COFFRE LATÉRAL
GRUPO CAPOT LATERAL

Tavola N°4B - Rev. 0 __ 730094171 ........... 10

GRUPPO COFANO LATERALE
LATERAL CASING UNIT
LATERAL CASING UNIT
GROUPE COFFRE LATÉRAL
GRUPO CAPOT LATERAL

Tavola N°8B - Rev. 0 __ 730094191 ........... 17

GRUPPO PEDALIERA 4 PEDALI 2 VELOCITÀ
4-PEDAL 2-SPEED PEDALBOARD UNIT
PEDALLEISTE 4 PEDALEN 2 GESCHWINDIGKEIT SATZ
GROUPE PÉDALES DE DIRECTION 4 PÉDALES 2 VITESSE
GRUPO PEDALERA 4 PEDALES 2 VELOCIDAD

Tavola N°9 - Rev. 0 ____ 140990391 ........... 18

INSIEME PEDALE STALLONATORE
BEAD BREAKING PEDAL UNIT
ABDRÜCKPEDALSATZ
ASSEMBLAGE PÉDAL DÉCOLLE TALON
CONJUNTO PEDAL DESTALONADOR

Tavola N°10 - Rev. 0 ___ 140990401 ........... 19

INSIEME PEDALE MANDRINO
CHUCK PEDAL ASSEMBLY
SPINDELPEDALSSATZ
ASSEMBLAGE PÉDALE MANDRIN
ENSAMBLADO PEDAL MANDRIL

Tavola N°11A - Rev. 0 _ 140990411 ........... 20

MONTAGGIO PEDALE INVERTITORE
INVERTER PEDAL ASSEMBLY
MONTAGE DES FREQUENZUMFORMERPEDAL
MONTAGE PÉDALE VARIATEUR
MONTAJE PEDAL INVERSOR

Tavola N°11B - Rev. 0 _ 730095720 ........... 21

MTG PEDALE 2 VELOCITÀ MAGGIORATO
2 SPEEDS OVERSIZE PEDAL ASSEMBLY
MONTAGE 2 GESCHWINDIGKEITEN ERHÖHTES PEDAL
MONTAGE PÉDALE MAJORÉE 2 VITESSES
MONTAJE PEDAL 2 VELOCIDADES INCREMENTADO

Tavola N°5 - Rev. 0 ____ 730091281 ........... 11

GRUPPO BRACCIO STALLONATORE
BEAD BREAKER ARM UNIT
ABDRÜCKARMSATZ
GROUPE BRAS DECOLLE TALONS
GRUPO BRAZO DESTALONADOR

Tavola N°6A - Rev. 0 __ 140390221 ........... 12

INSIEME DISTRIBUTORE ROTANTE
ROTARY DISTRIBUTOR ASSEMBLY
ROTATIONSVERTEILERSATZ
ASSEMBLAGE DISTRIBUTEUR ROTATIF
CONJUNTO DISTRIBUIDOR ROTANTE

Tavola N°6B - Rev. 0 __ 140302093 ........... 13

INSIEME DISTRIBUTORE ROTANTE
ROTARY DISTRIBUTOR ASSEMBLY
ROTATIONSVERTEILERSATZ
ASSEMBLAGE DISTRIBUTEUR ROTATIF
CONJUNTO DISTRIBUIDOR ROTANTE

Tavola N°7A - Rev. 0 __ 730094690 ........... 14

INSIEME MOTORIDUTTORE 230-400-50 0,75 KW
230-400-50 0,75 KW GEARMOTOR ASSEMBLY
UNTERSETZERSSATZ 230-400-50 0,75 KW
ASSEMBLAGE MOTOREDUCTEUR 230-400-50 0,75 KW
ENSAMBLADO MOTORREDUCTOR 230-400-50 0,75 KW

Tavola N°7B - Rev. 0 __ 730094110 ........... 15

INSIEME MOTORIDUTTORE 230-400-20-2 VELOCITÀ
230-400-50 2 SPEED GEARMOTOR INSERT
UNTERSETZERMOTORSATZ 230-400-50 2 GESCHWINDIGKEIT
RENFORT MOTOREDUCTEUR 230-400-50 2 VITESSE
INSERCIÓN MOTORREDUCTOR 230-400-50 2 VELOCIDAD

Tavola N°12 - Rev. 0 ___ 140990431 ........... 22

GRUPPO PEDALE
PEDAL UNIT
PEDALSATZ
GROUPE PÉDAL
GRUPO PEDAL

Tavola N°13A - Rev. 0 _ 140990094 ........... 23

MTG MANDRINO QUADRO 10”-18”
10”-18” MANDREL PANEL
MTG SPINNELTAFEL 10”-18”
MTG TABLEAU MANDRIN 10”-18”
MTG CUADRO MANDRIL 10”-18”

Tavola N°13B - Rev. 0 _ 730093170 ........... 24

GRUPPO MANDRINO 10”-20”
10”-20” CHUCK UNIT
SPINDELSATZ 10”-20”
GROUPE MANDRIN 10”-20”
GRUPO MANDRIL 10”-20”

Tavola N°13C - Rev. 0 _ 730094560 ........... 25

MTG MANDRINO TONDO 10-22
10-22 MTG ROUND MANDREL
MTG RUNDSPINDEL 10-22
MTG MANDRIN ROND 10-22
MTG MANDRIL REDONDO 10-22

Tavola N°13D - Rev. 0 _ 730093160 ........... 26

MANDRINO 10”-20” GT
10”-20” GT MANDREL
SPINDEL 10”-20” GT
MANDRIN 10”-20” GT
MANDRIL 10”-20” GT

Tavola N°8A - Rev. 0 __ 140991500 ........... 16

GRUPPO PEDALIERA
PEDALBOARD UNIT
PEDALLEISTESATZ
GROUPE PÉDALES DE DIRECTION
GRUPO PEDALERA

Tavola N°13E - Rev. 0 _ 730094610 ........... 27

MTG MANDRINO TONDO 10-22 GT
10-22 GT MTG ROUND MANDREL
MTG RUNDSPINDEL 10-22 GT
MTG MANDRIN ROND 10-22 GT
MTG MANDRIL REDONDO 10-22 GT

LISTA DEI COMPONENTI

LIST OF COMPONENTS

TEILELISTE

LISTE DES PIECES DETACHEES

LISTA DE PIEZAS

Pag. 3 di 36

HP441S.XX - HP441S.XXFI

HP441SQ.XX - HP441SQ.XXFI

7300-R023-0_R

Tavola N°14A - Rev. 0 _ 730095700 ........... 28

GRUPPO TRATTAMENTO ARIA
AIR TREATMENT UNIT
AUFBEREITUNGLUFTSATZ
GROUPE TRAITEMENT AIR
GRUPO TRATAMIENTO AIRE

Tavola N°14B - Rev. 0 _ 730095760 ........... 29

GRUPPO TRATTAMENTO ARIA
AIR TREATMENT UNIT
AUFBEREITUNGLUFTSATZ
GROUPE TRAITEMENT AIR
GRUPO TRATAMIENTO AIRE

Tavola N°15 - Rev. 0 ___ 140990371 ........... 30

GRUPPO PEDALIERA GONFIATUBELESS
TUBELESS INFLATION PEDALBOARD UNIT
PEDALLEISTE AUFPUMPEN TUBELESS SATZ
GROUPE PÉDALES DE DIRECTION GONFLAGE TUBELESS
GRUPO PEDALERA INFLADO TUBELESS

Tavola N°16 - Rev. 0 ___ 140790205 ........... 31

GRUPPO GONFIAGGIO
INFLATION UNIT
AUFPUMPSATZ
GROUPE GONFLAGE
GRUPO INFLADO

Tavola N°17 - Rev. 0 ___ 730091910 ........... 32

INSIEME SERBATOIO ARIA
AIR RESERVOIR ASSEMBLY
LUFTTANKSSATZ
ASSEMBLAGE RÉSERVOIR AIR
ENSAMBLADO TANQUE AIRE

Tavola N°18 - Rev. 0 ___ 140390790 ........... 33

GRUPPO PROTEZIONE BASE PALO
PILE BASE PROTECTION UNIT
BASIS PFAHL SCHUTZ SATZ
GROUPE PROTECTION EMBASE MÂT
GRUPO PROTECCION BASE PALO

Tavola N°19 - Rev. 0 ___ 140390761 ........... 34

GRUPPO CARTER SUPERIORE
SUPERIOR GUARD UNIT
OBEREGEHÄUSESATZ
GROUPE CARTER SUPÉRIEUR
GRUPO CÁRTER SUPERIOR

Tavola N°20 - Rev. 0 ___ 730091270 ........... 35

GRUPPO PISTONE RIBALTAMENTO PALO
ROD TILTING PISTON UNIT
PFAHLKIPPUNG KOLBENSATZ
GROUPE PISTON BASCULAGE MÂT
GRUPO PISTÓN VUELCO PALO

Tavola N°21 - Rev. 0 ___ 140392740 ........... 36

GRUPPO FULCRO RIBALTAMENTO PALO
ROD TILTING FULCRUM UNIT
PFAHLKIPPUNG FULCRUMSATZ
GROUPE POINT D’APPUI BASCULAGE MÂT
GRUPO FULCRO VUELCO PALO

LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE

LISTE DES PIECES DETACHEES - LISTA DE PIEZAS

Tavola N°1 - Rev. 0

ASSIEME GENERALE

MAIN ASSEMBLY

GENERALSATZ

ASSEMBLAGE GENERAL

JUNTO GENERAL

Pag. 4 di 36

HP441S.XX - HP441S.XXFI

HP441SQ.XX - HP441SQ.XXFI

7300-R023-0_R

LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE

LISTE DES PIECES DETACHEES - LISTA DE PIEZAS

Tavola N°1 - Rev. 0

ASSIEME GENERALE

MAIN ASSEMBLY

GENERALSATZ

ASSEMBLAGE GENERAL

JUNTO GENERAL

Pag. 5 di 36

HP441S.XX - HP441S.XXFI

HP441SQ.XX - HP441SQ.XXFI

Tav. Codice Pos. HP441S.18 HP441S.20 HP441S.22 HP441S.20FI HP441S.22FI HP441SQ.18 HP441SQ.20 HP441SQ.22

2 730094100

3 730091400
4A 730094220
4B 730094171

5 730091281
6A 140390221
6B 140302093
7A 730094690
7B 730094110
8A 140991500
8B 730094191

9 140990391
10 140990401

11A 140990411
11B 730095720

12 140990431

13A 140990094
13B 730093170
13C 730094560
13D 730093160
13E 730094610
14A 730095700
14B 730095760

15 140990371
16 140790205
17 730091910
18 140390790
19 140390761
20 730091270
21 140392740

140315440 22
140330740 23

224007 24

299111 25
730015400 26
730017041 27
730095750 28

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HP441SQ.20FI HP441SQ.22FI

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Tavola N°1 - Rev. 0

ASSIEME GENERALE

MAIN ASSEMBLY

GENERALSATZ

ASSEMBLAGE GENERAL

JUNTO GENERAL

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Tav. Codice Pos. HP441S.18 HP441S.20 HP441S.22 HP441S.20FI HP441S.22FI HP441SQ.18 HP441SQ.20 HP441SQ.22

903090 29

G800A117 30

770012480 31

B9837000 32

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HP441S.18 HP441S.20 HP441S.22 HP441S.20FI HP441S.22FI HP441SQ.18 HP441SQ.20 HP441SQ.22 HP441SQ.20FI HP441SQ.22FI

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Tavola N°2 - Rev. 0 730094100

GRUPPO TELAIO

FRAME UNIT

RAHMENSATZ

GROUPE CHÂSSIS

GRUPO ESTRUCTURA

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Tavola N°3 - Rev. 0 730091400

GRUPPO PALO

ROD GROUP

PFAHLSATZ

GROUPE MÂT

GRUPO PALO

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Tavola N°4A - Rev. 0 730094220

GRUPPO COFANO LATERALE

LATERAL CASING UNIT
LATERAL CASING UNIT

GROUPE COFFRE LATÉRAL

GRUPO CAPOT LATERAL

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Tavola N°4B - Rev. 0 730094171

GRUPPO COFANO LATERALE

LATERAL CASING UNIT
LATERAL CASING UNIT

GROUPE COFFRE LATÉRAL

GRUPO CAPOT LATERAL

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HP441S.18 HP441S.20 HP441S.22 HP441S.20FI HP441S.22FI HP441SQ.18 HP441SQ.20 HP441SQ.22 HP441SQ.20FI HP441SQ.22FI

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Tavola N°5 - Rev. 0 730091281

GRUPPO BRACCIO STALLONATORE

BEAD BREAKER ARM UNIT

ABDRÜCKARMSATZ

GROUPE BRAS DECOLLE TALONS

GRUPO BRAZO DESTALONADOR

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Tavola N°6A - Rev. 0 140390221

INSIEME DISTRIBUTORE ROTANTE

ROTARY DISTRIBUTOR ASSEMBLY

ROTATIONSVERTEILERSATZ

ASSEMBLAGE DISTRIBUTEUR ROTATIF

CONJUNTO DISTRIBUIDOR ROTANTE

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Tavola N°6B - Rev. 0 140302093

INSIEME DISTRIBUTORE ROTANTE

ROTARY DISTRIBUTOR ASSEMBLY

ROTATIONSVERTEILERSATZ

ASSEMBLAGE DISTRIBUTEUR ROTATIF

CONJUNTO DISTRIBUIDOR ROTANTE

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Tavola N°7A - Rev. 0 730094690

INSIEME MOTORIDUTTORE 230-400-50 0,75 KW

230-400-50 0,75 KW GEARMOTOR ASSEMBLY

UNTERSETZERSSATZ 230-400-50 0,75 KW
ASSEMBLAGE MOTOREDUCTEUR 230-400-50 0,75 KW
ENSAMBLADO MOTORREDUCTOR 230-400-50 0,75 KW

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Tavola N°7B - Rev. 0 730094110

INSIEME MOTORIDUTTORE 230-400-20-2 VELOCITÀ

230-400-50 2 SPEED GEARMOTOR INSERT

UNTERSETZERMOTORSATZ 230-400-50 2 GESCHWINDIGKEIT

RENFORT MOTOREDUCTEUR 230-400-50 2 VITESSE

INSERCIÓN MOTORREDUCTOR 230-400-50 2 VELOCIDAD

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Tavola N°8A - Rev. 0 140991500

GRUPPO PEDALIERA

PEDALBOARD UNIT

PEDALLEISTESATZ

GROUPE PÉDALES DE DIRECTION

GRUPO PEDALERA

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HP441S.18 HP441S.20 HP441S.22 HP441S.20FI HP441S.22FI HP441SQ.18 HP441SQ.20 HP441SQ.22 HP441SQ.20FI HP441SQ.22FI

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Tavola N°8B - Rev. 0 730094191

GRUPPO PEDALIERA 4 PEDALI 2 VELOCITÀ

4-PEDAL 2-SPEED PEDALBOARD UNIT

PEDALLEISTE 4 PEDALEN 2 GESCHWINDIGKEIT SATZ

GROUPE PÉDALES DE DIRECTION 4 PÉDALES 2 VITESSE

GRUPO PEDALERA 4 PEDALES 2 VELOCIDAD

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Tavola N°9 - Rev. 0 140990391

INSIEME PEDALE STALLONATORE

BEAD BREAKING PEDAL UNIT

ABDRÜCKPEDALSATZ

ASSEMBLAGE PÉDAL DÉCOLLE TALON

CONJUNTO PEDAL DESTALONADOR

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Tavola N°10 - Rev. 0 140990401

INSIEME PEDALE MANDRINO

CHUCK PEDAL ASSEMBLY

SPINDELPEDALSSATZ

ASSEMBLAGE PÉDALE MANDRIN

ENSAMBLADO PEDAL MANDRIL

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HP441S.18 HP441S.20 HP441S.22 HP441S.20FI HP441S.22FI HP441SQ.18 HP441SQ.20 HP441SQ.22 HP441SQ.20FI HP441SQ.22FI

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Tavola N°11A - Rev. 0 140990411

MONTAGGIO PEDALE INVERTITORE

INVERTER PEDAL ASSEMBLY

MONTAGE DES FREQUENZUMFORMERPEDAL

MONTAGE PÉDALE VARIATEUR

MONTAJE PEDAL INVERSOR

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Tavola N°11B - Rev. 0 730095720

MTG PEDALE 2 VELOCITÀ MAGGIORATO

2 SPEEDS OVERSIZE PEDAL ASSEMBLY

MONTAGE 2 GESCHWINDIGKEITEN ERHÖHTES PEDAL

MONTAGE PÉDALE MAJORÉE 2 VITESSES

MONTAJE PEDAL 2 VELOCIDADES INCREMENTADO

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HP441S.18 HP441S.20 HP441S.22 HP441S.20FI HP441S.22FI HP441SQ.18 HP441SQ.20 HP441SQ.22 HP441SQ.20FI HP441SQ.22FI

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Tavola N°12 - Rev. 0 140990431

GRUPPO PEDALE

PEDAL UNIT
PEDALSATZ

GROUPE PÉDAL

GRUPO PEDAL

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HP441S.18 HP441S.20 HP441S.22 HP441S.20FI HP441S.22FI HP441SQ.18 HP441SQ.20 HP441SQ.22 HP441SQ.20FI HP441SQ.22FI

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Tavola N°13A - Rev. 0 140990094

MTG MANDRINO QUADRO 10”-18”

10”-18” MANDREL PANEL

MTG SPINNELTAFEL 10”-18”

MTG TABLEAU MANDRIN 10”-18”

MTG CUADRO MANDRIL 10”-18”

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HP441S.18 HP441S.20 HP441S.22 HP441S.20FI HP441S.22FI HP441SQ.18 HP441SQ.20 HP441SQ.22 HP441SQ.20FI HP441SQ.22FI

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Tavola N°13B - Rev. 0 730093170

GRUPPO MANDRINO 10”-20”

10”-20” CHUCK UNIT

SPINDELSATZ 10”-20”

GROUPE MANDRIN 10”-20”

GRUPO MANDRIL 10”-20”

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HP441S.18 HP441S.20 HP441S.22 HP441S.20FI HP441S.22FI HP441SQ.18 HP441SQ.20 HP441SQ.22 HP441SQ.20FI HP441SQ.22FI

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Tavola N°13C - Rev. 0 730094560

MTG MANDRINO TONDO 10-22

10-22 MTG ROUND MANDREL

MTG RUNDSPINDEL 10-22

MTG MANDRIN ROND 10-22

MTG MANDRIL REDONDO 10-22

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Tavola N°13D - Rev. 0 730093160

MANDRINO 10”-20” GT

10”-20” GT MANDREL

SPINDEL 10”-20” GT
MANDRIN 10”-20” GT
MANDRIL 10”-20” GT

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Tavola N°13E - Rev. 0 730094610

MTG MANDRINO TONDO 10-22 GT

10-22 GT MTG ROUND MANDREL

MTG RUNDSPINDEL 10-22 GT

MTG MANDRIN ROND 10-22 GT

MTG MANDRIL REDONDO 10-22 GT

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LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE

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Tavola N°14A - Rev. 0 730095700

GRUPPO TRATTAMENTO ARIA

AIR TREATMENT UNIT
AUFBEREITUNGLUFTSATZ
GROUPE TRAITEMENT AIR

GRUPO TRATAMIENTO AIRE

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HP441S.18 HP441S.20 HP441S.22 HP441S.20FI HP441S.22FI HP441SQ.18 HP441SQ.20 HP441SQ.22 HP441SQ.20FI HP441SQ.22FI

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LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE

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Tavola N°14B - Rev. 0 730095760

GRUPPO TRATTAMENTO ARIA

AIR TREATMENT UNIT
AUFBEREITUNGLUFTSATZ
GROUPE TRAITEMENT AIR

GRUPO TRATAMIENTO AIRE

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Tavola N°15 - Rev. 0 140990371

GRUPPO PEDALIERA GONFIATUBELESS

TUBELESS INFLATION PEDALBOARD UNIT

PEDALLEISTE AUFPUMPEN TUBELESS SATZ

GROUPE PÉDALES DE DIRECTION GONFLAGE TUBELESS

GRUPO PEDALERA INFLADO TUBELESS

13

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HP441S.18 HP441S.20 HP441S.22 HP441S.20FI HP441S.22FI HP441SQ.18 HP441SQ.20 HP441SQ.22 HP441SQ.20FI HP441SQ.22FI

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Tavola N°16 - Rev. 0 140790205

GRUPPO GONFIAGGIO

INFLATION UNIT

AUFPUMPSATZ

GROUPE GONFLAGE

GRUPO INFLADO

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LISTA DEI COMPONENTI - LIST OF COMPONENTS - TEILELISTE

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Tavola N°17 - Rev. 0 730091910

INSIEME SERBATOIO ARIA

AIR RESERVOIR ASSEMBLY

LUFTTANKSSATZ

ASSEMBLAGE RÉSERVOIR AIR

ENSAMBLADO TANQUE AIRE

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Tavola N°18 - Rev. 0 140390790

GRUPPO PROTEZIONE BASE PALO

PILE BASE PROTECTION UNIT

BASIS PFAHL SCHUTZ SATZ

GROUPE PROTECTION EMBASE MÂT

GRUPO PROTECCION BASE PALO

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Tavola N°19 - Rev. 0 140390761

GRUPPO CARTER SUPERIORE

SUPERIOR GUARD UNIT

OBEREGEHÄUSESATZ

GROUPE CARTER SUPÉRIEUR

GRUPO CÁRTER SUPERIOR

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Tavola N°20 - Rev. 0 730091270

GRUPPO PISTONE RIBALTAMENTO PALO

ROD TILTING PISTON UNIT

PFAHLKIPPUNG KOLBENSATZ

GROUPE PISTON BASCULAGE MÂT

GRUPO PISTÓN VUELCO PALO

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Tavola N°21 - Rev. 0 140392740

GRUPPO FULCRO RIBALTAMENTO PALO

ROD TILTING FULCRUM UNIT

PFAHLKIPPUNG FULCRUMSATZ

GROUPE POINT D’APPUI BASCULAGE MÂT

GRUPO FULCRO VUELCO PALO

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