Bushranger LS301 Operator's Manual

Save This Manual for Future Reference
Original Instruction
Log Splitter
Operator’s Manual
MODEL NUMBER :
SERIAL NUMBER :
Both model number and serial number may be found on the main label. You should record both of them in a safe place for future use.
FOR YOUR SAFETY
READ AND UNDERSTAND THE ENTIRE MANUAL BEFORE
OPERATING MACHINE
8
30 TON
LOG SPLITTER
2
LOG SPLITTER
TABLE OF CONTENTS INTRODUCTION
ite ia ll it e
e ate an t p u
Carefully read through this entire operator' s m anual b efore usin g your new unit. Pay attention to all cautions and warnings.
This unit is a
engine driven hydraulic log splitter. It is designed to split wood logs for use as rewood for a stove or fireplace. This log splitter will only split logs lengthwise with the grain.
Engine Manual
The Engine Manufacturer is responsible for all engine-related issues with regards to performance, power rating, specifications, warranty and service. Please refer to the Eng ine Manufacturer ’ s owner/ o perato r’s manual, packed separately with your unit,
or
more information.
Introduction 2
Specifications 3
Symbols 4
Safety 5
Contents Supplied 9
Assembly 10
Know Your Machine 14
Operation 16
Transporting 19
Maintenance 20
Storage 21
Warranty 21
Troubleshooting 22
Parts Diagram 23
Notes 26
3
LOG SPLITTER
*Splitting force and cycle times may vary depending on mechanical and environmental conditions.
Specifications
Model # LS301
Splitting Force* 30 ton
Log Capacity 655 mm
Engine Kohler Command Pro CH395
Displacement 277 cc
Gross Torque @ 2600rpm 20 ONM
Fuel Capacity 7 L
Engine Oil Capacity 1.3 L
Starting System Recoil
Control Valve Auto Return with Adjustable Detent
Pump Size 17 GPM
Hydraulic Cylinder Bore
115 mm
Hydraulic Cylinder Stroke 610 mm
Hydraulic Rod Diameter 45 mm
Cylinder Cycle Time* 10.9 seconds
Hydraulic Capacity 22.5 L
Hydraulic Oil Included Pre-filled with premium hydraulic fluid
Replacement Filters Built-in, Sealed, Return Filter, Suction Screen
Hoses High pressure w/wire braid; Coil-wrapped
Beam Heavy duty U-shape formed construction
Wedge Size 190mm
Wedge Style 2-way
4-Way Wedge Optional
Rear Wheels 4.80-8, DOT Approved 16” O.D. Road Tyres
Hitch Coupler 2” Ball with Safety Chains
Safety Chains Standard
Max Towing Speed 50 kmh
Hitch Handle Standard
Horizontal/Vertical Splitting Standard
Open Operating Zone Standard
Log Cradle Standard
Log Table Optional
Weight 278 kgs
Dimensions (LxWxH) 232x121x94cm
4
ENVIRONMENTAL
SYMBOLS
The rating plate on your machine may show symbols. These represent important information about the product or instructions on its use.
Recycle unwanted materials instead of disposing of them as waste. All tools, hoses, and packaging should be resorted, taken to t he local recycling center and disposed of in an environmentally safe way.
Read these instr u c tions carefully.
Wear eye protection. Wear hearing protection.
Wear protective gloves.
Wear safety footwear.
Do not remove or tamper with the protection and safety devices.
Don’t stand or sit on the log splitter.
Opera te the l og splitter on level surfaces. Stay off slopes and slippery surfaces.
Do not touch parts that are hot from operation. Serious burns may result.
No smoking, sparks, or flames.
Properly dispose of waste oil!
HYDRAULIC
OIL
FILLING
MAX.
MIN.
REVERSE
FORWARD
N
Keep children and bystanders o and away from the log splitter.
Be sure the engine's switch is o before transporting the machine or performing any maintenance.
Keep hands and fingers away from all pinch points.
Never remove partially split wood from the wedge with your hands. Fingers may become trapped between the split wood.
Keep hands away from moving parts. Moving parts can crush or cut.
Keep feet away from moving parts. Moving parts can crush or cut.
Always keep body and hands away from pin holes or nozzles that eject hydraulic fluid under pressure. Escaping hydraulic fluid can puncture skin and cause blood poisoning.
Thrown objects.
Check and fill hydraulic oil.
Follow the direction indicated to use the control lever.
For logs that are not cut square, the longest portion of the log should be rotated down and the most square end placed toward the end plate.
LOG SPLITTER
LOG SPLITTER
5
a responsible adult.
Do not operate the machine while under the influence of drugs, alcohol, or any medication that could affect your ability to use it properly
.
Dress properly. Wear heavy long pants, boots, and gloves. Do not wear loose clothing, short pants, or jewellery of any kind. Secure long hair so it is above shoulder level. Keep your hair, clothing, and gloves away from moving parts. Loose clothes, jewellery, or long hair can be caught in moving parts.
Protect eyes, face, and head from objects that may be thrown from the unit. Always wear safety goggles or safety glasses with side shields when operating.
Wear appropriate hearing protection.
Always keep hands and feet away from all moving parts during operation. Moving parts can cut or crush body parts.
Always keep hands and feet away from all pinch points.
Do not to uch parts that might be hot from operation. Allow parts to cool before attempting to maintain, adjust, or service.
Stay alert, watch what you are doing, and use common sense when operating the machine.
Do not overreach. Do not operate the machine whil
e barefoot or when wearing sandals or similar lightweight footwear. Wear protective footw ear that will protect you r feet an d improve your
footing on slippery surfaces. Keep proper footing and balance at all times. This enables better control of the machine in unexpected situations.
Inspect your Machine
Check your machine before starting it. Keep guards in place and in working order. Make sure all nuts, bolts, etc are securely tightened.
Never operate the machine when it is in need of repair or is in poor mechanical condition. Replace damaged, missing, or failed parts before using it. Check for fuel leaks. Keep the machine in safe working condition.
Do not
use the machine if the engine’s switch
does not turn it on or off. Any p etrol powered machine that can’t be controlled with the engine switch is dangerous and must be replaced.
SAFETY
General Safety Rules
Understand your Machine
Read this manual and labels affixed to the machine to understand its limitations and potential hazards.
Be thoroughly familiar with the controls and their proper operation. Know how to stop the machine and disengage the controls quickly.
Make sure to read and understand all the instructions and safety precautions as outlined in the Engine Manufacturer’s manual packed separately with your unit. Do not attempt to operate the machine until you fully understand how to properly operate and maintain the engine and how to avoid accidental injuries and/or property damage.
If the unit is to be used by someone other than original purchaser or loaned, rented, or sold, always provide this manual and any needed safety training before operation. The user can prevent and is responsible for accidents or injuries that may occur to themselves, other people, and property.
Do not force the machine. Use the correct machine for your application. The correct machine will do the job more efciently and safer at the rate it was designed.
Personal safety
Do not permit children to operate this machine at any time.
Keep children, pets, and other people not using the unit away from the work area. Be alert and shut off unit if anyone enters work area. Keep children under the watchful care of
MAX. 50 KPH
Do not transport with objects on the machine.
Maximum towing speed of
ph.
6
tank indoors.
Keep grounded conductive objects, such as tools, away from exposed, live electrical parts and connections to avoid sparking or arcing. These events could ignite fumes or vapors.
Always stop the engine and allow it to cool before filling the fuel tank. Nev er remove the cap of the fuel tank or add fuel while the engine is running or when the engine is hot. Do not operate the machine with known leaks in the fuel system.
Loosen the fuel tank cap slowly to relieve any pressure in the tank.
Never overfill the fuel tank. Fill the tank to no more than 1/2” below the bottom of the ller neck to provide space for expansion as the heat of the engine can cause fuel to expand.
Replace all fuel tank and container caps securely and wip e up spilled fu el. Never operate the unit without the fuel cap securely in place.
Avoid creating a source of ignition for spilled fuel. If fu
el is spilled, do not attempt to start the engine but move the machine away from the area of spillage and avoid creating any source of ignition until fuel vapors have dissipated.
When fuel i s spilled on yourse lf or your clothes, wash your skin and change clothes immediately.
Store fuel in containers specifically designed and approved for this purpose.
Store fuel in a cool, well-ventilated area, safely aw ay from s parks, op en ames, or other sources of ignition.
Never store fuel or a machine with fuel in the tank inside a building where fumes may reach a spark, open flame, or any other source of ignition, such as a water heater, furnace, or clothes dryer. Allow the engine to cool before storing in any enclosure.
Hydraulic system safety
The hydraulic system of the machine requires careful inspection along with the mechanical parts. Be sure to replace frayed, kinked, cracked, or otherwise
damaged hydraulic
hoses or hydraulic components.
Hydraulic fluid can result in severe burns. Fluid
Regularly check to see that keys and adjusting wrenches are removed from the machine area before starting it. A wrench or a key that is left attached to a rotating part of the machine may result in personal injury.
Avoid accidental starting. Be sure the engine’s switch is off before transporting the machine or performing any maintenance or service on the unit. Transporting or performing maintenance or service on a machine with its switch on invites accidents.
If the machin e should start to v i brat e abnormally , stop the engi ne (motor) and check immediately for the cause. Vibration is general
ly a warning sign of trouble.
Engine safety
This machine is equipped with an internal combustion engine. Do not use on or near any unimproved, forest covered, or brush covered land unless the exhaust system is equipped with a spark arrester meeting applicable local, state, or federal laws.
Under Australian Law, a spark arrester is to be fitted to the engine. A spark arrester, if
used, must be maintained in effective working order by the operator.
Never start or run the engine inside a closed are a. The e xhaust f umes a re dan gerous , containing carbon monoxide, an odorless and deadly . Operate this unit only in a well-ventilated outdoor area.
Do not tamper with the engine to run it at excessive speeds. The maximum engine speed is preset by the manufacturer and is within safety limits. See engine manual.
Keep a Class B fire extinguisher on hand when operating this log splitter in dry areas as a precautionary measure.
Fuel safety
Fu
el is highly ammable, and its vapors can explode if ignited. Take precautions when using to reduce the chance of serious personal injury.
When refilling or draining the fuel tank, use an approved fuel storage container while in a clean, well-ventilated outdoor area. Do not smoke, or allow sparks, open flames, or other sources of ignition near the area while adding fuel or operating the unit. Never ll the fuel
LOG SPLITTER
LOG SPLITTER
7
in the hydraulic system can penetrate skin and result in serious injury or death. Be sure to stop the engine and relieve hydraulic pressure before doing any work on hydraulic parts.
Keep body and hands away from pin holes or nozzles that expel hydraulic uid when under pressure. Use paper or cardboard, not hands, to search for leaks.
Ensure all hydraulic fluid connections are tight and all hydraulic hoses and lines are in good condition before applying pressure to the system.
Do not remove the cap from the hydraulic tank or reservoir while the machine is running. The tank could contain hot oil under pressure, which could result in serious injury.
Do not adjust the pressure setting on the hydraulic pump or valve.
If injured by escaping uid, no matter how small the wound is, see a doctor at once. A typical injection injury may be a small wound that does not look serious. However, severe in
fection or reaction can result if proper medical treatment is not administered immediately by a doctor who is familiar with injection injuries.
Specific Safety Rules
Preparation of the log
Both ends of the log should be cut as square as possible to prevent the log from rotating out of the splitter during operation.
Never split logs greater than the specified log capacity.
Do not operate the log splitter on icy, wet, muddy, or slippery ground. Only operate your log splitter on level ground.
Operating on a slope could cause the log splitter to roll over or logs to fal l o the equipment, which could result in injury.
Do not move the log splitter ov er hilly or uneven terrai n wi thout a t ow v ehicle or adequate help.
Keep the work area free of clutter. Remove spl i t wood from a r ound the log splitt e r immediately after each use to avoid potential tripping.
Operator zone
This unit is designed to be operated by one person located in the operator zone as shown in the following diagrams.
Operate the unit only when standing in the operator zone.
Always stop the unit and allow moving parts to stop before leaving operation zone. Do not leave a running unit unattended.
Many accidents occur when more than one person operates the log splitter. The adult who loads and stabilises the log must be the person who operates the control handle.
Horizontal operating position
Vertical operating position
8
Machine use and care
Never operate the machine without good visibility or light.
Never attempt to split wood across the grain. The log splitter was not designed for cross­grain splitting.
Al ways block the front and back of both wheels to prevent unintended movement.
Hold the bark side of the logs when loading or positioning, never the ends. Never place your hands or any part of your body between a log and any part of the log splitter.
Do not straddle or step over the log splitter during operation.
Do not reach or bend over the log splitter to pick up a log.
When stabilizing a log wi th the le ft hand, remove your hand when the wedge contacts the log or serious injury may occur.
Never attempt to split more than one log at a time.
Do not attempt to load your log splitter when the ram or wedge is in motion.
Use your hand to operate the control lever on the valve. Do not use your foot, a rope, or any extension device.
Do not move the log splitter while the engine is running.
Towing safety
Check
all local and state regulations regarding towing, licensing, and lights before towing your log splitter.
Before towing the log splitter, check t
res for excessive wear, cuts, or damage. Check for proper t
re ination. Add air as
required. Do not over inflate t
res. Serious
injury can result if t res explode.
Check before towing to make sure the log splitter is correctly and securely attached to the towing vehicle and the safety chains are secured to the hitch or bumper of the vehicle with enough slack to allow turning. Always use a class I, 2" ball with this log splitter.
Make sure the coupler is tight before towing and after towing 50
LOG SPLITTER
Never transport cargo on the log splitter.
Never allow anyone to ride or sit on the log splitter.
Always stop the engine, lock the beam in the horizontal position, and close the fuel shut-off valve when transporting the unit.
Use extra care when towing the log splitter. Do not exceed 50 kph. Towing the log splitter at a speed greater than 50 kph could result in loss of control, damage to the equipment, serious injury, or death.
Avoid sharp turns and steep angles. Avoid lar ge holes o r ditches when towing t h e equipment. Always be careful when backing up with your log splitter when to wing; it could jackknife. Use caution when backing up; a spotter outside the vehicle is highly rec
ommended. Disconnect the log splitter
from the towing vehicle before operating it.
LOG SPLITTER
9
CONTENTS SUPPLIED
1. Beam with Cylinder
2. Reservoir with Engine
3. Beam Lock Bracket
4. Pivot Bracket
5.
Log Cradle (Left)
6.
Log Cradle (Right)
7.
Wheels
8.
Tow Bar
9. Manual Tube
10. Operator’s Manual and Engine Manual
11.
Tools for Spark plug Assembly
12.
Log Table (Optional)
13. Hardware Kit, Including:
3
4
7
9
8
OPTIONAL
12
11
10
2
1
6
5
13
Your log splitter comes partially assembled and contains the following:
OPTIONAL
M22 X 2
A
4 X 50
X 2
X 2
M12 X 90 X 2 B
M10 X 25 X 4 C
20 X 110 X 1
D
Bridge Pin X 1
M10 X 25 X 2 E
M8 X 20 X 2 F
M12 X 35 X 8 G
M10 X 25 X 4 H
LOG SPLITTER
10
This log splitter was partially assembled at the factory. To assemble your machine follow the below instructions.
WHEELS
ASSEMBLY
Remove the anti-dust sleeves from the two wheels. Take the anti-dust washers and roller bearings from the wheels and set aside for later use.
1.
At least two people are needed to move the reservoir outside of the pallet. Place the engine at the end corner of the pallet.
Remove the two anti-dust sleeves from the wheel axle.
2.
3.
Assistant holds the engine, while the other person assembles the wheel opposite of
the engine first.
4.
Slide the anti-dust washer and one roller bearing onto the axle. Use a soft-faced hammer to tap the roller bearing lightly to make sure the bearing is in the right position.
Slide the wheel with the valve stem facing out to the wheel axle and the other roller bearing, then put the wheel washer against the bearing. Use a 32mm socket to tighten the axle nut completely.
Spin the wheel
clockwise or counterclock
wise to ensure proper bearing seating.
Loosen the axle nut until it is loose enough
to turn the wheel with your fingers.
Retighten the axle nut until "finger tight."
Insert the cotter pin through the hole in the axle. Bend open and spread the prongs in
5.
7.
8.
9.
10.
6.
An-dust Washer (x2)
An-dust Sleeve (x4)
Roller Bearing (x4)
Figure 1a
Reservoir with Engine
45
o
Use the shipping crate boom for balancing when installing the wheel assembly.
Figure 1b
An-dust Sleeve (x2)
Wheel Sha
Figure 1c
Axle Nut (x1)
Coer Pin (x1)
Roller Bearing (x2)
An-dust Washer (x1)
Wheel Washer (x1)
Wheel Cap
(x1)
32
mm
Figure 1d
M22 X 2
A
4 X 50
X 2
X 2
LOG SPLITTER
11
opposite directions so the axle nut will not come off (make sure the tyre spins freely).
Use a soft-faced hammer to tap the anti­dust washer in the right position.
Align the wheel cap against the wheel hub. Use a soft-faced hammer to tap the wheel cap onto the wheel hub properly.
Follow the same procedure to assemble the other wheel (follow steps 4 – 12 under wheel assembly.)
11.
13.
12.
Install ation of the cotter p in is important and required. Failure to install the cotter pin can result in loss of wheel retention. Always assemble using a new cotter pin. Do not reuse.
Hold and pull the beam until the log cradle mount and the beam is against the wooden block in-pallet.
Slowly lift the top of the beam and stand the beam on the end plate in the vertical position.
1.
2.
BEAM
Aft er the beam and cyl inder assembly is in the vertical position, a helper is needed to prevent the beam from tipping over until it is secured on the hydraulic tank assembly with the hitch pin and R-clip. The beam assembly is heavy and has a small foot print. When in the vertical position, the beam may fall, causing damage to the machine and could result in personal injury.
TOW BAR
Insert the tow bar into the tank pivot mount. Align the holes in the tow bar with the holes in the tank pivot mount. Connect and tighten the tow bar to the tank by using the M12x90 bolts, flat washers, spring washer, and nuts. (See
Figure 3)
Figure 2a
Wooden Block
Log Cradle Mount
Beam
Figure 2b
Beam
M12x90 (x2)
Tank Assembly
Tow Bar
Tank Pivot Mount
M12 (x2)
18
mm
19
mm
30
mm
X 2
Figure 3
M12 X 90 X 2 B
SUPPORT LEG
Lift the tow bar slightly. Pull out the lock lever and put the support leg in the DOWN position, then release the lever and make sure the leg is secured. Remove the bottom pallet.
Support Leg
Support Leg Lock
Liing Handle
Figure 4
SPLITTER
12
PIVOT BRACKET
Align the holes in the pivot bracket with the holes on the beam and insert and tighten
bolts, spring washers, and flat washers.
The beam can be very heavy and dangerous if it tips over and may cause personal injury.
BEAM TO RESERVOIR
Make sure a helper holds on to the beam to keep it from falling. Reposition the beam and reservoir so the back of the tank is facing the vertical beam as shown in
Figure 6a.
1.
Ali gn the pivot brac ket on the beam assembly to the pivot mount on the tank weldment and insert the beam pivot pin
and washer. (See
Figure 6b
)
2.
Insert the bridge pin through the hole in
the beam pivot pin.
3.
M10x25 (x4)
Pivot Bracket
Beam
Parallel Lines
16
mm
19
mm
Figure 5
Figure 6a
Beam Pivot Pin (x1)
Tank Pivot Mount
Washer (x1)
Bridge Pin (x1)
Pivot Bracket
Figure 6b
BEAM LOCK BRACKET
When mounting the lock latch assembly, make sure the latch rod side of the bracket is on the same side as the engine. Install the beam lock bracket to the beam by using the beam lock M10x25 bolts, spring
washer, and flat washers. (See
Figure 7a)
1.
M10x25 (x2)
Beam Lock Bracket
Beam
Parallel Lines
16
mm
19
mm
Figure 7a
M10 X 25 X 4 C
M10 X 25 X 2 E
20 X 110 X 1
D
Bridge Pin X 1
LOG SPLITTER
13
Hold the lifting handle and slowly lower the beam. It will lock automatically. Double check to make sure the beam bracket is locked onto the beam.
2.
Do not let the beam suddenly drop. Keep hand s and fingers clear of pinch or crush points at all times.
MANUAL TUBE
LOG CRADLES
Remove the cap from the manual tube. Align the holes in the manual tube with the holes in the tow bar. Insert and tighten bolts and washers. (See Figure 8)
Reattach the cap.
1.
2.
M12x35 (x8)
Log Cradle (Right)
Outside Holes
Inside Holes
Figure 9
18
mm
19
mm
30
mm
19
mm
Beam Lock Bracket
Figure 7b
M8x20 (x2)
Manual Tube
Cap
16
mm
13
mm
18
mm
19
mm
30
mm
Figure 8
2. Follow step 1 to assemble the left log cradle.
(See Figure 9)
1. Align the holes on the right log cradle to the
inside and lower holes on the beam mounts. Insert the M12x35 bolts, flat washers, and nuts and securely tighten.
M12 X 35 X 8 G
M8 X 20 X 2 F
LOG TABLE (OPTIONAL)
Refer to Figures 9 and 10 to install the work
table. Remove the bolts, flat washers, and nuts
from the inside holes. Move the log cradle from the incline position to the horizontal position. Align the holes on the log cradle with the outside holes on the beam mount.
Reinstall the bolts, flat washers, and nuts.
Place the work table over the holes in the log cradle and align the 4 holes from the work table plate and log cradle. Insert and tighten the M10x25 bolts, spring washers, flat washers, and nuts.
M10x25 (x4)
Work Table
Outside Holes
Log Cradle (Right)
Inside Holes
M10 X 25 X 4
8
16
mm
18
mm
19
mm
30
mm
Figure 10
SPLITTER
14
KNOW YOUR MACHINE
Features and Controls
Log Stripper
Split Control Handle
4-Way Wedge(Optional)
Log Spinner Foot Plate
2-Position Log Cradle
Cylinder
Lifting Handle
Manual Tube
Reservior
Safety Chains
Control Valve
Hydraulic Breather/Dipstick
Beam Lock Bracket
Support Leg
Beam Assembly
2” Ball Hitch Coupler
Hydraulic Pump
Log Table (Optional)
LOG SPLITTER
15
Engine On/O Switch
Recoil Starter Handle
Choke Control
Fuel Shut-O Valve
Throttle Control
LOG SPINNER FOOT PLATE
The foot plate holds the log in place while the wedge splits the log.
The foot plate allows the operato r to easily spin a log in prep for splitting and allows the log to rotate when splitting instead of causing unnecessary stress on the beam.
It is easy to replace when the grip teeth are damage d . No repair weldi ng is required.
2-POSITION LOG CRADLE
The log cradles are designed to catch the log after it is split.
2-position function – The first positon is to center logs on the beam. The second position provid es a a t s urface and worktable on which to put logs.
SPLIT CONTROL HANDLE
The c ont rol handle i s u s ed to mo ve the wedge up and down to split logs. The control handle has three positions: Forward, Neutral, and Reverse. See th
e
“operation” section for instruction.
MANUAL TUBE
Keep manuals safely in the tube.
BEAM LOCK BRACKET
The beam lock bracket is used to secure the beam in the horizontal position.
LIFTING HANDLE
The liftin g handle is inclu ded for easy transition from horizontal to vertical.
2” BALL HITCH COUPLER
The coupler h itch is at the end of the tow bar and attaches to a tow ball for transportation purposes.
4-WAY WEDGE(OPTIONAL)
The 4-way wedge is used to split the log into four pieces at one time.
LOG STRIPPER
The log stripper is designed to remove any partially split wood from the wedge. This may occur while splitt ing large diameter wood or freshly cut wood.
BEAM ASSEMBLY
The U-beam s tru c tura l de sign i s signicantly stronger than a typical I-beam design.
LOG TABLE (OPTIONAL)
A log table/platform can be mounted on the log cradle directly.
ENGINE ON/OFF SWITCH
The engine switch has two positions. OFF - engine will not start or run. ON - engine will start and run.
LOG SPLITTER
16
RECOIL STARTER HANDLE
The handle is used to start the engine.
FUEL SHUT-OFF VALVE
The fuel shut – off has two p osition. CLOSED (
) - use t h is position t o
service, transport, or store the unit.
OPEN (
) - use this position to run the
unit.
CHOKE CONTROL
The choke control is used to choke the carburetor and assi st in starting th e engine. The choke control slides between
the CHOKE CLOSED
and CHOKE
OPEN
positions.
THROTTLE CONTROL
The throttle control regulates the speed of the engine and will shut off the engine when it is moved to the STOP position. The throttle control moves between FAST
, SLOW , and S
TOP positions.
OPERATION
3. Using a funnel, add oil up to the FULL mark on the dipstick. (See engine manual for oil capacity, oil recommendation, and location
of fill cap.)
The engine is shipped without oil. Do not start the engine before adding oil.
Pet rol is highly flam mable and explosive. You can be burne d o r seriously injured when handling fuel. Us e extreme care when handling petrol.
Fill the fuel tank outdoors, never indoors. Petrol vapors can ignite if they collect inside an enclosure. Explosion can result.
IMPORTANT: DO NOT OVERFILL! This equipment and/or its engin e may include evaporative emissions c o n tr ol syst e m c omponent s , required to meet EPA and/or CARB regulations, that will only function properly when the fuel tank has been fi lled to th e r ecommen ded
l eve l. Overfilling may c ause permanent damage to evaporative emissions control system components. Filling to the recommended level ensures a vapor gap required to allow for fuel expansion. Pay close attention while filling the fuel tank to ensure th at the recommended fuel lev el inside the tank is not exceeded. Use a portable petrol container with an appropriately sized dispensing spout when filling the tank. Do not use a funnel or other device that obstructs the view of the tank filling process.
DO NOT OVERFILL. Check engine oil level daily and add as needed.
1. The engine must be off and allowed to cool at least two minutes before adding fuel.
2. Remove the fuel filler cap and ll the tank. (See engine manual for fuel capacity, fuel recommendation, and location of fuel cap.)
ADD PETROL TO ENGINE
Many accidents occur when more than one person operates the log splitter. If a helper is assisting in loading logs to be split, never operate the controls until the helper is clear of the area.
2. Remove the oil fill c ap/ dipstick t o add oil.
CLOSEDOPEN
ADD OIL TO ENGINE
1. Make sure the log splitter is on a flat, level
surface.
3. Reinstall the fuel cap and tighten. Always clean up spilled fuel.
LOG SPLITTER
17
The splitter wedge is designed to reach the full extension before contacting the foot plate.
To extend the life of the hydraulic cylinder, avoid “bottoming out” the wedge plate to the foot piece.
Cracks in logs can close quickly and pinch fingers. Keep fingers away from any cracks that open in partially split logs.
Keep hands and fingers away from the splitter wedge and log stripper during cylinder retraction.
Never operate through the relief valve for more than 5 seconds.
Forward position – Move the lever in this direction to extend the cylinder toward the spinner foot plate. Keep pressure on the lever until the log splits. The lever does not lock in this position. Release as soon as the log is split or the cylinder is fully extended. (See Figure
11a and Figure 11b).
SPLIT CONTROL HANDLE
Neutral position – In this position the cylinder
does not move even though the engine is running.
Reverse position – Move the lever in this position to retract the cylinder. Push the lever fully in this direction to lock it return mode. The lever will automatically return to the neutral position once the cylinder fully retracts.
Sudden stopping at a high speed, under a heavy load, is not recommended. Engine damage may result.
STOP ENGINE
Return the cylinder to fully retracted position or home position. Move the Throttle lever to SLOW (
). Move the engine switch to OFF.
Close the fuel shut-off valve ( ).
If the engine is hot, closing the choke is not necessary.
Rapid retraction of the starter cord (kickback) will pull your handand arm toward the engine faster than you can let go. Broken bones, fractures, bruises, or sprains could result.
STARTING ENGINE
OPENCLOSED
SLOWFAST
ONOFF
ONOFF
Make sure the control lever is in the neutral position.
Pu l l the r ecoil s t art e r until engine compression has become difficult to pull. Let the recoil return to the home position, then pull quickly to start the engine. Repeat steps as needed. Fully open the choke and set the throttle to the FAST position, before operating the unit.
Move the engine
switch to the ON position.
Open the fuel shut­off valve.
M ove t h e c hoke lever to the CLOSED position.
Move the throttle lever slightly to the FAST speed.
1.
6.
2.
3.
4.
5.
LOG SPLITTER
18
Reverse
Posion
Neutral Posion
Forward
Posion
Reverse Posion
Neutral Posion
Forward Posion
Liing Handle
Horizontal Beam Lock
1 2
Vertical Position
Rotating Position
Horizontal Position
CONVERSION BETWEEN HORIZONTAL SPLIT TING PO SITION AN D V E R T ICAL SPLITTING POSITION
STUCK LOG PROCEDURE
If a log does not split completely and becomes stuck on the wedge, never attempt to remove it by modifying the splitter or adding attachments to the splitter.
Move the control lever to the Reverse positon and allow the cylinder to retract until the stuck log contacts the stripper plates. Continue to retract the cylinder until the log is dislodged from the wedge.
Do not use the unit if the stripper plates are bent or damaged. Bent or damaged stripper plates must be repaired or replaced before use.
Figure 11b
Figure 11a
LOG SPLITTER
19
Support Leg lock
Up Posion
Down Posion
Figure 12
TRANSPORTING
The log splitter is heavy. It can crush and cause serious injury if it rolls out of control or tips over.
Make sure the log splitter engine is o. Never move the log splitter with its engine running.
MOVING BY HANDS
Foll ow the instructions below for safely moving the log splitter.
Make sure the log splitter is locked in the horizontal position with latch rod before moving.
Turn the fuel shut-off valve to the OFF position. This prevents carburetor flooding and reduces the chance of fuel leakage. Refer to the engine manual for fuel valve location. Lock the support leg in the DOWN position before you move the log splitter. Move the log splitter by hand to desired work site.
1.
2.
3.
4.
Do not move the log splitter up or down hills by hand.
Never allow anyone to sit or ride on the log splitter.
Never transport cargo or wood on the log splitter.
2. Check the tyres to ensure they are fully
inflated to 30 PSI for proper functionality.
TOWING BY VEHICLE
ONOFF
Turn the fuel shut­off valve off. This prevents fuel from ooding the engine.
1.
Do not t res. Serious injury can occur if t re explodes.
When seating a bead after repair, do not exceed 30 PSI. Pressures higher than 30 PSI can cause the t re and wheel to ruptu re and explode.
Make sure hitch is in good working order.
Check safety chains. Two safety chains must be used while towing. Cross safety chains under the coupler, allowing only enough slack for vehicle turns.
Pull out the lock lever and put the support leg in the UP position, then release the lever and make sure the leg is secured.
3.
4.
5.
Never tow this log splitter over 50 kph. Faster speeds may result in loss of control.
Be aware of the added length of the splitter.
6. Tow the log splitter carefully to desired work site.
Drive slowly and take extra caution when traveling over rough terrain.
Turn o the towing vehicle before leaving the splitter unattended.
If towing on a public road, make sure to comply with all local, state, and federal towing requirements. It is the sole responsibility of the purchaser to obtain licensing, trailer lights, safety chains, or signage as needed to comply.
20
Oil-drain plug
Figure 13
Never operate the log splitter while it is attached to the vehicle.
Lock the support leg in the DOWN position and disconnect from vehicle.
7.
MAINTENANCE
Inspect and maintain the log splitter before each use. If the log splitter has been used p rev iou sly, it must be inspe cted and maintained before each subsequent use.
Always shut off the engine and relieve system pressure before inspecting, cleaning, adjusting, or repairing the splitter. Relieve system pressure by moving the split control lever back and forth several times.
Remove debris from the engine, muffler, and moving parts. Debris on a hot engine can be a fire hazard. Clean debris and chaff from the engine cylinder head, cylinder head fins, blower housing rotating screen, and muffler areas.
Avoid contact with hot muer.
Debris on mo v i ng parts can cause excess wear. Clear debris from the slide beam, wedge, and end plate.
OIL DRAINING
Use a drain pan to aid in the remova
l of all
used oil and particles.
Remove oil drain plug to drain oil from the hydraulic transmission system. Examine oil fo r metal chips as a precaution to future problems.
After oil has been completely drained from the machine, reinstall drain plug.
LOG SPLITTER
HYDRAULIC
OIL
FILLING
MAX.
MIN.
ADD HYDRAULIC OIL TO OIL TANK
Never remove the hydrau li c oil dipstick when the engine is running or hot. Hot oil can escape causing severe burns. Allow the log splitter t o cool completely before removing the hydraulic oil dipstick.
The recommended hydraulic oil type:
22 Anti-Wear 10W AW32
ASLE H-150 ISO 32
Make sure the hydraulic oil level reaches the upper line of the dipstick.
Make sure the log splitter is on a flat, level surface.
Remove the oil dipstick from the oil tank.
3.
4.
1.
2.
Completely install t he dipstick when checking oil level.
Start the engine and use the control valve handle to extend and retract the wedge five times to remove a ir f rom the high pressure lines.
With the wedge retracted and engine off, check the oil level again. Fill if necessary.
Cy cle the c yli nder again until it has a constant speed. This indicates that all air has been expelled.
5.
6.
7.
LOG SPLITTER
21
STORAGE
WARRANTY
Never spray the engine or lo g splitter with a pressure washer. Water can contaminate the fuel system and can enter the engine and damage the engine.
Follow the instructions below for storing your log splitter between uses.
Retract the wedge completely to keep the rod protected from corrosion.
Allow the machine to cool 5 minutes before storing.
Refer to the engine manual f or p roper engine storage instructions.
Clear the debris from the beam, wedge, and end plate. Use a damp cloth to clear exterior surfaces of the engine and log splitter. Use a soft bristle brush to remove excess dirt and oil. Use an air compressor (25 PSI) to clear dirt and small debris. Wipe the beam, wedge, and all metal parts with an oil rag to prevent corrosion.
1.
2.
4.
3.
can become stale when stored over 30 days. Stale fuel can cause acid and gum deposits that form in the fuel system or on carburetor parts. For engine fuel that is stored less than 30 days, add a fuel stabiliser to keep the fuel fresh. Turn the fuel valve lever to the o position. If fuel is stored over 3 0 days, then drain t h e fuel tank as stated in the engine manual.
Always drain fuel from the tank in an outdoor, well-ventilated area.
Stay away from sources of heat, flame or sparks while handling fuel.
Clean up fuel spills immediately.
Never store the log splitter inside where there is a source of heat or an open flame, spark, or pilot light, such as a water heater, sp ace heat er, f urnace, c lothe s dryer, or o ther appl iance . EVEN IF the log splitter's fuel tank is empty, residual
vapors
could ignite.
Never store the log splitter near fertiliser or any other corrosive material.
vapors can ignite if they collect inside an enclosure and explosion can result.
Store petrol in a cool, dry place in a tightly sealed container.
Store the log splitter in a location away from corrosive materials, sources of heat,
open flames, sparks, or pilot lights.
6.
5.
3 years domestic warranty (excludes engine and hydraulic components). 1 year hydraulic components. Engine as per engine manufacturer’s warranty.
This warranty does not extend to:
• Replacement of parts due to fair wear and tear over time.
• Damage caused by the purchaser such as failure to maintain, operate, fuel or store the goods according
to the procedures specified in the owner`s manual
and abnormal use of the goods.
• Failure or damage caused by the modifications or
alterations to the goods which change their intended use or adversely affect their performance, safety, operation or durability.
To be entitled to claim on this warranty the purchaser must report the fault of defect to an authorised Bushranger
TM
dealer and provide proof of purchase
within the relevant warranty period specified.
AUSTRALIAN CONSUMER LAW (REG. 90):
The benefits to the consumer given by this warranty
are in addition to other rights and remedies of the Consumer under a law in relation to the goods or services to which this warranty relates.
Our goods come with guarantees that cannot be excluded under the Australian Consumer Law. You are entitled to a replacement or refund for a major failure and for compensation for any other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure.
The text above applies notwithstanding anything else expressed or implied to the contrary in this warranty document.
LOG SPLITTER
22
Problem Cause Remedy
Wedge movement is slow or erratic
1.
Air in the hydraulic oil
system
2. Debris lodged in beam guides
3. Low hydraulic oil
1. Purge air by extending and retracting the wedge several times until motion is smooth
2. Clear debris from beam
3. Check oil level and add as needed
Oil leak from cylinder
1. Faulty cylinder rod seal
2. Scored or bent cylinder rod
3. Loose hydraulic fitting
4. Faulty combination washer seal on cylinder hydraulic
fitting
1. Contact customer service
2. Contact customer service
3. Tighten hydraulic fitting
4. Contact your Bushranger
TM
Dealer
Oil leak from hose connection
Loose hose clamp or hydraulic
fitting
Tighten hose clamp or hydraulic fitting
Wedge will not extend or retract
1. Faulty control valve
2. Faulty hydraulic pump
3. Low hydraulic oil
1. Contact your Bushranger
TM
Dealer
2. Contact your BushrangerTM Dealer
3. Check oil level and add as needed
Wedge does not auto-return
1. Low hydraulic oil
2. Faulty control valve
1. Check oil level and add as needed
2. Contact your Bushranger
TM
Dealer
Excessive bouncing while towing
Underinflated Inflate tyres to proper pressure
Control valve handle does not return to neutral when released from forward position
1. Hydraulic oil too cold
2. Hydraulic oil too thick
3. Hydraulic oil contaminated
4. Faulty control valve
1. Warm up engine
2. Replace hydraulic fluid
3. Replace hydraulic fluid
4. Contact customer service
Engine will not start
1. Engine switch in OFF position
2. Fuel shut-off valve in OFF position
3. Fuel tank empty
4.
Spark plug disconnected
5. Faulty spark plug
6. Choke lever in wrong position
7. Faulty engine
1. Move switch to ON position
2. Move valve to ON position
3. Fill fuel tank with fuel
4. Connect spark plug
5. Replace spark plug
6. Adjust choke lever position
7. Contact customer service
TROUBLESHOOTING
LOG SPLITTER
23
ILLUSTRATED PARTS LIST FOR LS301
30T LOG SPLITTER
LOG SPLITTER
24
* Parts List on page 26
PARTS DIAGRAM
LOG SPLITTER
25
PARTS LIST
No. Description
Qty
1 Pin 35
1
2 Bridge Pin
1
3 Hose Clamp 40
1
4
Hex Socket Head Cap Screw M6x20
1
5 Right-Angle Fitting
2
6 Welded Hose
1
7 High Pressure Supply
Hose 1/2
1
8 Right-Angle Fitting 1
1
9 Low Pressure Return
Hose
1
10 Right-Angle Fitting 2
1
11 Control Valve
1
12 Straight Fitting
1
13 Bolt M12x35
8
14 Flat Washer 12
24
15 Log Cradle 1
1
16 Lock Nut M12
14
17 Bolt M10x35
4
18 Washer 10
18
19 Bolt M12x30
1
20 1-Way Wedge
1
21 Hexagon Recessed
Head Screw M12x55
6
22 Lock Nut M14
1
23 BOLT 14X90
1
24 Washer 14
4
25 Wedge
1
26 Anti-Dust Washer
2
27 Bolt M6x10
2
28 Beam Weldment
1
29 Guide Slide
2
30 Log Stripper Weldment
1
31 Cylinder
1
32 Beam Lock Bracket
1
33 Spring Washer 10
14
34 Bolt M10x25
6
35 Latch Rod
1
36 Pressure Spring
2
37 Pin 6X40
2
38 Washer 10
8
39 Nut M10
8
No. Description
Qty
40 Spring Washer 8
8
41 Bolt M8x20
6
42 Washer 8
10
43 Bolt M12x90
2
44 Cotter Pin 4x50
2
45 Beam Pivot Pin 20x110
1
46 Bridge Pin
1
47 Elastic Spider Block
1
48 Gear Pump
1
49 Outlet Connector of
Pump
1
50 Retainer Slide
2
51 Bracket Weldment
1
52 Key 3*25
1
53 Gear Pump Connector
Left
1
54 Gear Pump Connector
Right
1
55 Bolt M8x10
2
56 Bolt 5/16-24UNF
4
57 Key1/4*50
1
58 Pivot Bracket
1
59 Spring Washer 5
4
60 Manual Tube
1
61 Screw M5x10
4
62 Cover of Pump Bracket
1
63 Pump Bracket
1
64 Nut M12
5
65 Spring Washer 12
4
66 Wheel
2
67 Washer 5
4
68 Log Cradle 2
1
69 Nut M10
4
70 Engine
1
71 Dipstick
1
72 Wheel Washer 22
2
73 Dust Cap
2
74 Axle Nut M22
2
75 Tank Assembly
1
76 Washer 20
1
77 Oil Plug 20*1.5
1
78 Bolt M10x45
4
79 Clamp 25-38
2
Part Number
50001
50002
50003
50004
50005
50006
50007
50008
50009
50010
50011
50012
50013
50014
50015
50016
50017
50018
50019
50020
50021
50022
50023
50024
50025
50026
50027
50028
50029
50030
50031
50032
50033
50034
50035
50036
50037
50038
50039
Part Number
50040
50041
50042
50043
50044
50045
50046
50047
50048
50049
50050
50051
50052
50053
50054
50055
50056
50057
50058
50059
50060
50061
50062
50063
50064
50065
50066
50067
50068
50069
50070
50071
50072
50073
50074
50075
50076
50077
50078
50079
LOG SPLITTER
26
No. Description
Qty
80 Suction Hose
1
81 Return Oil Filter
1
82 O-Ring D81*3.1
1
83 Flange of Filter
1
84 Washer 6
7
85 Bolt M6x16
6
86 Safety Chain
2
87 Bolt M12x80
2
88 50mm Ball Hitch
1
89 Pipe Plug 48
1
90 Safety Clasp
1
91 Latch Rod
1
92 Circlip 34
1
93 Support Leg Weldment
1
94 Hose Clamp 45
1
95 Bolt M10x85
1
96 Washer 6
7
97 Nut M10
1
98 Flat Washer 20
1
Optional Work Table
99 Bolt M10x25
4
100 Log Table
1
101 Flat Washer 10
4
102 Spring Washer 10
4
103 Nut M10
4
Part Number
50080
50081
50082
50083
50084
50085
50086
50087
50088
50089
50090
50091
50092
50093
50094
50095
50096
50097
50098
50099
50100
50101
50102
50103
LOG SPLITTER
27
NOTES
LOG SPLITTER
28
or call 1300 363 027
for more information.
bushrangerpe.com.au
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Bushranger™ is a trademark of Roy Gripske & Sons Pty Ltd. PLP shall not be liable for technical or editorial
errors or omissions contained herein, nor for incidental or consequential damages resulting from furnishing
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Images are for illustrative purposes only. 866.
Copyright © 2018 Roy Gripske and Sons Pty. Ltd. All rights reserved
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