bushmaster m17 User Guide

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Bushmaster Bullpup Operation & Safety Instructions Downloadable version - July 1999
BUSHMASTER
M17S Bullpup
OPERATION
SAFETY
INSTRUCTIONS
®
AND
Part Number 30-962
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Bushmaster Bullpup Operation & Safety Instructions Downloadable version - July 1999
WARNING!
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Semi-automatic rifles are classified as FIREARMS or DANGEROUS WEAPONS and are sold by Bushmaster Firearms, Inc. with the specific understanding that we are not responsible in any manner whatsoever for their improper or negligent handling or resale under local laws and regulations. Bushmaster Firearms, Inc. shall not be responsible in any manner whatsoever for malfunctioning of the firearm or for physical injury or property damage resulting in whole or in part from:
1. Criminal or negligent discharge
2. Improper or careless handling
3. Unauthorized modifications
4. Defective, improperly loaded or reloaded ammunition
5. Corrosion
6. Neglect
7. Other influences beyond our immediate control.
DANGEROUS WEAPONS
This limitation applies regardless of whether liability is asserted on the basis of contract, negligence or strict liability (including any failure to warn.) Under no circumstances shall Bushmaster Firearms, Inc. be liable for incidental or consequential damages such as loss of use of property, commercial loss, and loss of earnings or profits.
WARNING!
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Always wear adequate shooting glasses, ear plugs or earmuff type protection when discharging firearms. Ensure that persons close to you are similarly protected.
Unprotected eyes may be injured by powder gas, carbon residue, lubricant, metallic particles or similar debris which may emanate occasionally from any firearm in normal use.
Without ear protection, repeated exposure to shooting noise may lead to cumulative permanent hearing loss.
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EYE AND EAR PROTECTION
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Bushmaster Bullpup Operation & Safety Instructions Downloadable version - July 1999
LIMITED WARRANTY...
It is our intention under normal conditions to warrant any and all defects in parts, material or workmanship which affect the satisfactory operation of the rifle. Our warranty obligation is limited to the repair or replacement of any part(s) which is returned to us and is determined by us to be defective. We assume no liability for any incidental or consequential damage. Our warranty is made to the original owner and is not transferable. The following items are specifically excluded from coverage under this warranty.
(A) Normal wear of the protective finishes, and of all metal or plastic parts;
(B) Damage or malfunction resulting from accident, negligence, misuse or unauthorized repair or alteration;
(C) Damage or malfunction resulting from barrel obstructions;
(D) Damage or malfunction resulting from use of other than factory ammunition.
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FIREARM SAFETY IS UP TO YOU!
1. ALWAYS KEEP MUZZLE POINTED IN SAFE DIRECTION
2. UNLOAD FIREARM WHEN NOT IN USE
3. DON'T RELY ON YOUR GUN'S “SAFETY”
4. BE SURE OF YOUR TARGET AND WHAT IS BEYOND IT
5. USE CORRECT AMMUNITION
6. IF RIFLE FAILS TO FIRE, HANDLE WITH CARE
7. WEAR EYE AND EAR PROTECTION
8. ENSURE BARREL IS CLEAR OF OBSTRUCTIONS
9. DON'T ALTER OR MODIFY YOUR GUN
10. LEARN ITS MECHANICAL AND HANDLING CHARACTERISTICS
11. SERVICE OFTEN
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Bushmaster Bullpup Operation & Safety Instructions Downloadable version - July 1999
SAFETY WARNINGS !
THESE ARE ALL IMPORTANT SAFETY WARNINGS.
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PLEASE NOTE WARNING SYMBOLS FOUND THROUGHOUT THIS MANUAL.
These safety warnings are for your protection as well as the
safety of others. Disregarding information in this manual may result in
serious injury or death.
Do not attempt to load or use any firearm until you have
read and understand the information contained in this manual. Before handling this firearm, learn how it
operates - and how to maintain it. This includes knowing
its basic parts, how the safety features operate, how to
safely open and close the action and how to safely load and
unload ammunition.
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Improper use and handling could cause severe injury or death
to you or those around you.
Be certain this owner's manual is available for reference and
is kept with this firearm if transferred to another party. If the manual is lost or misplaced, write or call for a
replacement copy to:
Bushmaster Firearms, Inc. 999 Roosevelt Trail, Windham, Maine 04062 Customer Service Tel.: 1 800 883 6229
As the owner of this firearm, you must undertake the full
time responsibility of safe firearms handling for your own safety and the safety of others.
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Bushmaster Bullpup Operation & Safety Instructions Downloadable version - July 1999
• Keep all firearms and ammunition out of reach of children.
• Store firearms and ammunition separately.
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• Never store a loaded gun and always separate Upper and
Lower Receiver and remove Bolt Carrier.
• Never leave a loaded firearm unattended.
• Never carry a loaded firearm in a vehicle.
A firearm's safety button is a mechanical device which can
never replace safe gun handling.
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Always point the muzzle of your firearm in a safe direction,
regardless of whether the firearm is loaded or unloaded.
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It's your responsibility to obtain proper training to use and
maintain your firearm. Certified and reputable safety courses and instructions are offered by the National Rifle
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Association and state and local organizations. You also
have a responsibility to know and obey all local, state and
federal laws governing the use, possession and transport-
ation of firearms.
TREAT EVERY FIREARM AS IF IT WERE LOADED.
Give your firearm to someone with the action open and in the “safe” position, after you verify that the firearm is
unloaded. Insist on the same procedure when receiving a
firearm. Learn the location and operation of all safety
features.
SAFE GUN HANDLING DEPENDS ON YOU!
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Bushmaster Bullpup Operation & Safety Instructions Downloadable version - July 1999
CONTENTS:
A. GENERAL DESCRIPTION - Page 7
1. Type of Weapon
2. Technical Data
3. Ammunition
4. Main Groups
B. SAFETY MODE SELECTION - Page 8
C. STRIPPING AND ASSEMBLING - Page 8
1. Stripping
2. Assembling
3. Check Function
4. Cleaning
D. LOADING, FIRING AND UNLOADING WEAPON - Page 11
1. Loading
2. Firing
3. Loading after last round fired
4. Unloading
E. PARTS LIST AND EXPLODED DRAWING - Page 14
F. SERVICE INFORMATION/INSTRUCTIONS - Page 16
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Bushmaster Bullpup Operation & Safety Instructions Downloadable version - July 1999
OPERATING INSTRUCTIONS
Read and understand this entire manual and its safety warnings BEFORE firing the rifle.
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A. GENERAL DESCRIPTION
A1. Type of Weapon...
The Bushmaster M17S Bullpup is a gas operated Semi-Automatic rifle. It fires from the locked bolt position and the design makes it a short, handy rifle with high accuracy and reliability.
A2. Technical Data...
Caliber ............................................. 5.56mm (.223")
Overall Length ............................... 30 inches
Weight (empty) ............................. 8.2 lbs.
Barrel ................................................ chrome moly vanadium steel - 21.5" long
with chrome plated chamber and bore
Number of Grooves .................... 6 right hand (1 in 9") twist
Maximum Effective Range ........... 600 yds.
Magazine Capacity ......................... accepts all standard M16/AR15 magazines
A3. Ammunition...
All M193 type, M855 type, tracer ammunition, blanks and dummy rounds produced in accordance with International or NATO standards may be used.
A4. Main Groups...
The Bushmaster M17S Bullpup generally consists of 4 main groups. Additionally, accessories may be considered as a group but they are not dealt with in this manual.
• Upper Receiver group
• Lower Receiver group
• Ignition Pocket group
• Bolt Carrier group
• Accessories
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Bushmaster Bullpup Operation & Safety Instructions Downloadable version - July 1999
B. SAFETY MODE SELECTION
When the safety catch is pushed flush with the left side of the Lower Receiver,
a WHITE line can be seen on the right side of the Lower Receiver.
The rifle is now in SAFE mode.
When the safety catch is pushed flush with the right side of the Lower Receiver,
a RED line can be seen on the left side of the Lower Receiver.
The rifle is now in FIRE mode.
WHITE = SAFE RED = FIRE
BEFORE STRIPPING, the rifle must be unloaded and placed in SAFE mode. The Safety is located on the left side of the Lower Receiver.
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Push safety in. A WHITE line will be visible on the RIGHT side
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of the lower receiver.
C. STRIPPING AND ASSEMBLING (for cleaning purposes)
C1. Stripping...
Step 1.
remains in chamber.
Step 2.
Place right hand on the pistol grip, fingers with the left hand. Press in the heads of the two pins on the left hand side of the Lower Receiver.
The upper receiver group can now be swung open - exposing internal mechanisms.
Note:
to its maximum swing position. Damage may occur to hinge or pin.
Unload rifle. Remove the Magazine. Check to ensure no round
Open the Rifle.
away
from trigger. Cock the rifle
Do not over pressure the hinge pivot pin by forcing the upper receiver
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Bushmaster Bullpup Operation & Safety Instructions Downloadable version - July 1999
Step 3.
Holding the pistol grip, use the thumb and two fingers of the left hand to grip
the exposed action plate. Withdraw bolt carrier by pulling up and out.
Do not strip Bolt Carrier any further.
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C2. Assembling Bolt Carrier Group to Upper Receiver...
Removing the Bolt Carrier Group.
Removing the Ignition Pocket is a complex operation. It is recommended that it be carried out only by a qualified gunsmith.
Step 1.
open position, hold the bolt carrier by the action plate with the thumb and the two fingers of the left hand.
Lower the bolt carrier into the Upper Receiver with the cam pin head located in the cam track of the Upper Receiver. Ensure breech bolt enters the slots of the barrel assembly. Align the three legs of the action plate inside the Upper Receiver.
Assembly is now complete.
With the right hand on the pistol grip and the Upper Receiver in the
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Bushmaster Bullpup Operation & Safety Instructions Downloadable version - July 1999
Step 2.
Closing the Rifle
Cock the hammer onto the sear with the left hand. Hold the end of the upper receiver with the left hand with the thumb pressing on the action plate to keep it level with the end of the receiver.
Swing the upper receiver down until the action plate is retained by the face of the lower receiver. Remove thumb and fully close the rifle.
Press in the two headed pins on the right side of the Lower Receiver until the heads are against the Lower Receiver. Rifle is now closed.
WARNING! Do not insert full magazine until the next function is completed.
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C3. Check Function...
ENSURE RIFLE IS POINTED IN A SAFE DIRECTION.
safety to hitting the firing pin). Push the safety to
FIRE
position and pull the trigger. You must hear a click (hammer
SAFE
position. Now try to pull the
Push the
trigger - it must not move.
Magazine Check...
With the right hand on the pistol grip push in the magazine with the left hand. Push it upward until a click is heard. Check by pulling down on the magazine. It should not be able to be removed.
C4. Cleaning...
1. Barrel
Open rifle and remove bolt carrier. Using a standard type cleaning kit, pull the patch through the barrel using cleaning fluid. Repeat until barrel is clean. Use a dry patch to clean the dirty fluid from barrel.
Note: Clean the barrel from the chamber towards muzzle.
After cleaning, make sure barrel is free of obstructions and excessive lubricant.
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Bushmaster Bullpup Operation & Safety Instructions Downloadable version - July 1999
2. Plastic Parts and Metal Parts
Plastic parts and the upper receiver are cleaned with a soft rag. If necessary, use water for cleaning. The bolt carrier and ignition pocket are cleaned with a soft brush.
To increase the life of the rifle and ensure proper functioning, some metal parts have to be oiled slightly after cleaning. Use only lubricants specially designed for firearms. Avoid abrasives. Oil outside metal surfaces very lightly. Oil bolt carrier as follows:
• 2 drops of oil per guide rod.
• 2 drops of oil into cam slot.
After any cleaning, disassembly or accessory installation, the rifle should be re-checked for proper functioning before firing.
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Clean and inspect rifle periodically to ensure it remains in good condition. Clean after use, especially if it has been exposed to moisture.
Before loading, slide safety to SAFE position.
During loading, never allow fingers or any objects to contact
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the trigger. Keep the muzzle pointed in a safe direction at
all times.
Inspect the chamber - the rear portion of barrel which
contains the bullet - and bore of the barrel for any obstruc­tion, excessive oil or grease. Failure to do so may result in gun damage and, or personal injury when rifle is fired. Do not load until ready for use. Unload firearm when shooting has been completed. The safety slide should always be in the SAFE position whether the firearm is loaded or not.
D. LOADING, FIRING AND UNLOADING...
D1. Loading...
Insert a loaded magazine into magazine well. The magazine is home once an audible click is heard and when pulling downward, the magazine cannot be removed.
See illustration on next page.
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Bushmaster Bullpup Operation & Safety Instructions Downloadable version - July 1999
Inserting Magazine...
Cocking...
Place left hand in the space between the carry handle and slide rearward as far as possible. When the furthermost point of this motion is reached, remove hand to allow the cocking handle to slide forward. The cocking handle will automatically return to its previous position to form part of the carry handle.
This cocks the action and makes the gun
NOTE:
is required. Cocking handle stays in place when firing.
D2. Firing...
To fire the rifle, slide the safety to
Aim at intended target and pull the trigger through its full travel towards you.
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This action is non-reciprocating. A once-only cocking action is all that
Aim rifle only at your intended target. SAFE GUN HANDLING DEPENDS ON YOU!
READY TO FIRE.
FIRE
position.
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Bushmaster Bullpup Operation & Safety Instructions Downloadable version - July 1999
Should the ammunition fail to fire, keep the rifle pointed in a safe direction. Slide safety to SAFE position. Do not refire shell. Slide cocking handle rearwards. The problem round
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will be ejected and a new round automatically selected.
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NOTE: Spent cartridges are ejected from the right of the rifle through the ejection port. Be sure that all observers are clear of the path of ejection as empty cartridges are thrown out with considerable force and are very hot.
If a noticeable difference in sound or recoil is experienced, STOP FIRING! Move safety slide to SAFE. Remove the magazine from the body and cock the action to remove any
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live rounds. Inspect the rifle for damage or obstruction in the
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barrel or bore. If you have recurring misfires, have the rifle inspected by a qualified gunsmith.
D3. Loading after Having Fired the Last Round...
After having fired the last round of a magazine, the bolt carrier will be held in its rear position by the bolt catch. You can now see that you have an empty magazine and that the chamber is clear.
With the pistol grip in the right hand, select SAFE mode. Remove the magazine and replace with a fully loaded one. Press the bolt release button. The bolt carrier will automatically travel forward to the locked bolt position, loading a round into the chamber.
D4. Unloading...
Move safety slide to SAFE. Locate the magazine release button on the side of the rifle. Press button, at the same time removing magazine in a downward motion.
Keep fingers away from trigger when removing the magazine.
Turn rifle over and cock the action several times to see if any live ammunition is remaining in the chamber.
Note:
The Bushmaster M17S is designed for use with either a telescopic sight or the rifle's open iron “field sights”. A simulated “shooter's view” of sighting with the field sights is shown at right. If you depend on telescopic sights, it may be advisable to
Blade Front Sight
Scope Mount
Notch Rear Sight
Charging/ Carrying Handle
carry a spare scope due to their inherent delicacy.
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Bushmaster Bullpup Operation & Safety Instructions Downloadable version - July 1999
0.50
0.95
6.95
0.50
0.50
3.50
4.95
19.95
30-408 (MS19060-4808) - A-2 Ball Bearing
30-409 - Hinge Pin Spring
30-400a - Hinge Pin Assembly (400+408+409)
30-410 (8448585) - Tkdwn Pin Detent (2 per gun)
30-411 (8448586) - Tkdwn Pin Det. Spring (2)
30-413 - Hammer
30-414 - Hammer Spring
30-415 - Pivot Pin (2 per gun)
1.00
5.95
1.00
9.00
7.95
11.95
3.00
19.95
0.50
2.50
0.95
14.95
11.95
10.95
30-417 - Sear
30-418 - Disconnector
30-419 - Disconnector Spring
30-420 - Ignition Pocket
2.00
19.95
0.50
64.95
0.95
30-430 (8448571) - Sling Swivel (2 per gun)
30-434 - Rear Sling Swivel Roll Pin
30-440 - Ignition Pocket Retaining Clip
6.95
0.80
0.50
6.00
6.00
0.50
0.50
0.50
2.95
1.95
0.50
30-441 - Bolt Catch
30-442 - Ambi. Magazine Release
30-443 (8448633) - Bolt Catch Spring
30-444 (8448634) - Bolt Catch Plunger
30-445 (MS16562-119) - Spring Pin (2 per gun)
30-447 (8448638) - Magazine catch
30-448 - Magazine Button
30-449 (8448637) - Magazine Catch Spring
0.95
4.95
1.95
0.50
10.95
75.00
0.80
12.95
.50
4.95
0.95
30-451 - Takedown Pin (2 per gun)
30-452 - Front Sling Swivel Rivet
30-962 - Operator's Manual
5.00
1.95
14.95
29.95
195.00
89.95
Major Assemblies:
30-905 - Barrel /Gas Housing Sub-Assembly
30-925 - Stripped Lwr. Rec./Pistol Grip Asmbly.
30-965 - Field Repair Kit (described below)
*
2.00
4.95
0.50
4.95
30-216 - Trigger Roll Pin
30-217 - Safety
30-218 - Trigger Cam
30-219 - Trigger Cam Roll Pin
30-221 - Trigger Bar
30-222 - Cover Plate
30-224 - Cocking Spring
30-230 - Scope Mount
30-231 - Rail
30-232 - Rail Retaining Screw (4 per gun)
30-301 - Breech Bolt
1.00
1.95
2.50
0.95
18.95
Bushmaster M 17 S Parts List:
30-103 - 1/4 High Collar Lock Washer
30-104 -Thrust Washer
30-105 - Barrel Extension Retaining Screw
30-106 - Gas Housing
30-107 (9349054btp) - Taper Pin (2 per gun)
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9.95
14.95
30-108 - Piston
9.95
15.95
30-109 - Gas Cylinder
30-110 - Link Rod
30-111 - Operating Rod
30-302 (MS16562-98) - Ejector Roll Pin
30-303 (8448512 - Extractor Cartridge
30-304 (8448513) - Extractor Pin
30-305 (8448755sp) - Extractor Spring
30-306 - Firing Pin
30-307 - Firing Pin Spring (deleted 1998)
30-308 - Cam Pin
30-309 - Bolt Carrier
30-310 (8448515) - Ejector Cartridge
30-311 - Firing Pin Retaining Pin
30-312 (8448516) - Ejector Detent Spring
30-313 - Action Plate
30-314 - Action Rod (2 per gun)
30-315 - Action Spring (2 per gun)
3.00
6.95
5.00
2.00
2.50
8.00
2.00
2.00
2.00
20.00
30-112 - Operating Rod Spring
30-113 - Sleeve Piston
30-114 - Handguard Cap
30-115 - Lock Nut (2 per gun)
30-116 (8448577) - Lock Washer
30-118 - Sight Base Screw
29.95
119.95
30-201 - Upper Receiver - Stripped
30-202-L - Barrel Extension Tube
30-204 - Sight Base
30-205 - Sight Base/Cocking Handle Screw (3)
5.00
15.95
30-206 - Spring Washer (4 per gun)
30-207 - Sight Base Screw
30-208 - Spring Retainer
30-209 - Cocking Handle
30-316 - Retainer - Action Rod (2 per gun)
30-317 - Bolt Carrier Cap Screw
30-318 - Buffer
30-321 (8448754) - Extractor Spring Insert
30-400 - Hinge Pin
9.95
2.00
2.00
2.00
19.95
30-210 - Cocking Plate
30-211 - Trigger Spring
30-212 (8448583) - Safety Detent Spring
30-213 - Safety Detent
Note: In later model Bullpups, the Bolt Carrier was redesigned to eliminate the Firing Pin Spring (Part # 30-307).
30-215 - Trigger
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Bushmaster Bullpup Operation & Safety Instructions Downloadable version - July 1999
Field Repair Kit (Part # 30-965) Consists of:
*
1 - Extractor Spring Insert (#30-321)
2 - Tkdwn Pin Detents (#30 410)
2 - Tkdwn Pin Det. Springs (#30 411)
1 - Hammer Spring (#30-414)
1 - Disconnector Spring (#30-419)
1 - Ignition Pocket Ret. Clip (#30-440)
1 - Bolt Catch Spring (#30-443)
1 - Bolt Catch Plunger (#30-444)
1 - Magazine Catch Spring (#30-449)
1 - Ejector Roll Pin (#30-302)
1 - Extractor Cartridge (#30-303)
1 - Extractor Pin (#30-304)
1 - Extractor Spring (#30-305)
1 - Firing Pin (#30-306)
1 - Cam Pin (#30-308)
1 - Ejector Cartridge (#30-310)
1 - Firing Pin Ret. Pin (#30-311)
2 - Action Springs (#30-315)
2 - Action Rod Retainers (#30-316)
Bushmaster
M17S Bullpup
Exploded Drawing
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Bushmaster Bullpup Operation & Safety Instructions Downloadable version - July 1999
SERVICE INSTRUCTIONS
Should your firearm require service that necessitates shipping to an authorized
service center, please follow these instructions.
BE ABSOLUTELY SURE THAT THE FIREARM IS NOT LOADED!
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Ship the firearm in a sturdy gun case or appropriate padded container. Do not send accessories, scopes or optics with the firearm. Wrap all pieces, if disassembled, in protective wrapping (foam or bubblepak). The Service Center will not be responsible for damage to firearms that may occur during shipping. Insure your rifle with the shipper.
Please include a letter stating the reason you are returning the firearm. Ship to our Central Factory Service Center:
BUSHMASTER FIREARMS, lNC.
999 ROOSEVELT TRAIL
WINDHAM, MAINE 04062
Customer Service Telephone: 1 800 883 6229
PARTS ORDERS:
When ordering replacement parts, please provide the Model Number of Rifle (M17S for the Bullpup), the Serial Number of Rifle, the Part Name and Part Reference Number as indicated on the exploded view drawing (Pg. 15 of this manual) - or you may order by phone. Call 1-800-998 SWAT. Our phone lines are open seven days a week / 24 hours a day.
lf ordering by mail, please include your complete return address (not a Post Office Box number) and phone number where you can be reached during normal business hours.
Bushmaster Firearms, Inc. / Quality Parts Co. 999 Roosevelt Trail • P.O. Box 1479 Windham, Maine 04062 U.S.A. Customer Service Tel: 1 800 883 6229 Orders: 1 800 998 SWAT • 1 207 892 3594
MADE WITH PRIDE
®
IN THE U.S.A.
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Part Number 30-962
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