Bush Hog RD5, RD6 Operator's Manual

Page 1

RD5/RD6

This Operator's Manual is an integral part of the safe operation of this machine and must be maintained with the unit at all times. READ,

UNDERSTAND, and

the Safety and Operation Instructions contained in this manual before operating the equipment. C01-Cover_B

Important Operating and Safety Instructions are found in the Mower Safety Video that can be instantly accessed on the internet at: www.algqr.com/bve

ROTARY MOWER

Published 05/12 Part No. 50068908C

OPERATOR’S MANUAL

BUSH HOG

2501 Griffin Ave. Selma, AL 36703

334-874-2700 Correo electronico: www.bushhog.com

$0.00

Page 2

Page 3

In order to reduce accidents and enhance the safe operation of mowers, Bush Hog, in cooperation with other industry manufacturers has developed the AEM/FEMA Industrial and Agricultural Mower Safety Practices video and guide book.

The video will familiarize and instruct mower-tractor operators in safe practices when using industrial and agricultural mowing equipment. It is important that Every Mower Operator

be educated in the operation of their mowing equipment and be able to recognize the potential hazards that can occur while operating a mower. This video, along with the mower operator’s manual and the warning messages on the mower, will significantly assist in this important education.

Your Authorized Bush Hog Dealer may have shown this video and presented you a DVD Video when you purchased your mower. If you or any mower operator have not seen this video, Watch the Video, Read this Operator’s Manual, and Complete the Video Guidebook before operating your new mower. If you do not understand any of the instructions included in the video or operator’s manual or if you have any questions concerning safety of operation, contact your supervisor, dealer or Bush Hog.

If you would like a VHS video tape of the video, please mail AEMVideo@alamo-group.com or Fax AEM VHS Video at (830) 372-9529 or mail in a completed copy of the form on the back of this page to AEM VHS Video 1502 E Walnut Street, Seguin, TX 78155. and request the VHS video version. Please include your name, mailing address, mower model and serial number.

Every operator should be trained for each piece of equipment (Tractor and Mower), understand the intended use, and the potential hazards before operating the equipment.

The information and material listed abov e along with this Operator ’s Manual can assist yo u in meeting the OSHA requirement for annual operator training.

OSHA TRAINING REQUIREMENTS The following training requirements have been taken from Title 29, Code of Federal Regulations Part

1928.57 (a) (6). www.osha.gov

Operator instructions. At the time of initial assignment and at least annually thereafter the employer shall instruct every employee who operates an agricultural tractor and implements in the safe operating practices and servicing of equipment with which they are or will be involved, and of any other practices dictated by the work environment.

Page 4

Bush Hog will provide

one (1) AEM Mower Safety Practices Video

Please Send Me: VHS Format – AEM/FEMA Mower Operator Safety Video

DVD Format – AEM/FEMA Mower Operator Safety Video

Mower Operator’s Manual

AEM Mower Operator’s Safety Manual

Requester Name Phone:

Requester Address:

City

State

Zip Code

Mower Model: Serial Number:

Date Purchased: Dealer Salesperson:

Dealership Name: Dealership Location:

Mail to:

AEM Video Services

1502 E. Walnut Street

Seguin, TX 78155

Or Fax to:

(830) 372-9529

Or Email to:

AEMVideo@alamo-group.com

Page 5

To the Owner/Operator/Dealer

This Operator's Manual is an integral part of the safe operation of this machine and must be maintained with the implement at all times. A Manual canister is prov ided on the implement where this manual can be properly stored. If you lose or damage this manual a free replacement man ual can b e obt ained from an authorized Bush Hog dealer or by down loading the manual from the Bush Hog website www.bushhog.com

BEFORE YOU START!! READ, UNDERSTAND, and FOLLOW the information provided in this manual, the AEM Mower Safety manual and the tractor operator's manual ca refully to lea rn how to operate an d service your mach ine properly. Failure to do so could result in personal injury to you and bystanders. All implements with moving parts are potentially hazardous. Every effort has been made to ensure that the machine is safe but ope rators must avoid engaging in unsafe practices and follow the written instructions provided. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents.

SAFETY FIRST. Completely read and understand the safety section of this manual before operating this equipment. Do not allow anyone to operate this equipment who has not fully read and understood this manual. Contact your Dealer to explain any instructions that you do not fully understand.

The care you give your Bush Hog Implement will greatly determine your satisfaction with its performance and its service life. Carefully read and follow the instructions in this manual to provide you with a thorough understanding of your new implement and its intended use and service requirements.

All references made in this m anual to right, left, front, rear, top or bottom are as viewed facing the direction of forward travel with the implement properly attached to the tractor.

Replacement Parts information is located in a separate Parts Manual. Bush Hog mowers use balanced and matched system components for blade carriers, blades, cuttershafts, knives, knife hangers, rollers, drivetrain components, and bearings. These parts are made and tested to Bush Hog specifications. Non-genuine "will fit" parts do not consistently meet these specifications. The use of "will fit" parts may reduce mower performance, void warranties, and present a safety hazard. Use genuine Bush Hog mower parts for economy and safety.

For future reference, record your Bush Hog product model number and seri al number.

Dealer Telephone Model Number Owner Purchase Date: Serial Number

Page 6

DEALER to CUSTOMER Pre-Delivery / Operation

LUBRICA TION & HYDRAULICS



Gearbox (Oil Levels)

 Hydraulic Oil Level (External Tank)  Tractor Hydraulic Oil Level  Hydraulic Hoses (Not Kinked Tighten Connections)  Front Pump Drive (Assembly Is Tight And Shaft Properly

Aligned)

MOWER



Spindle And Motor Bolts Properly Torqued

 Spindle Oil Level  Blade Carrier Bolts Properly Torqued/Retaining Pin In

Place

 Mower Cutting Height And Level Adjusted  Cutting Shaft Bearings Lubricated  All Hardware Properly Torqued  Tire and Air Pressure/Lug Nuts (Correct Torque)  Wheel Bearings (Check, Grease, and Preload)

ATTACHMENTS & INSTALLATION



Deflectors Front And Rear

 Shredding Attachments  Correct Blade Rotation Direction  Axle Arms And Beams  Tongue And Control Rods (Installed And Adjusted)  All Bolts - Pins And Nuts (Proper Torque)

MOWER TO TRACTOR CONNECTIONS



Draw Bar Length (Check And Set)

 A-Frame Pivot & Links  Control Rods (Adjusted Equal)  Axle Height (Adjusted)  Cutting Height (Adjust)  Mount Kit-Pre-Operation Check Complete  Mower Wing (Adjust Level With The Center)  Mower Wing (Check For Proper Raising Operation)  C.V. Drivelines (Check Max Turn Radius)  Pull Type Hitch (Height Adjustment)  Mounting Hardware Properly Torqued

SAFETY ITEMS



Protective Shields (Operation And Installation)

 Driveline Clutch (Torque Limiter) (Adjust And Run In)  Safety Decals (Installed)  Operator’s Manual (Supplied)  Tractor PTO Shield (Installed)  S.M.V. Emblem (Installed If Needed)  Tongue Jack (Installation and Operation)  Safety Tow Chain (Installed)  ADMA Driveline Safety Manual Supplied  AEM Mower Safety Manual (Supplied in Canister)  AEM Mower Safety Video has been shown to Purchaser

Instructions

Dealer should inform the Purchaser of this product of Warranty terms, provisions, and procedures that are applicable. Dealer should also inform the Purchaser to review the contents of the Operator’s Manual including safety equipment, safe operation and maintenance, to review the Safety Signs on the implement (and tractor if possible) and of Purchaser’s responsibility to train his/her operators in safe operation procedures.

• IMPLEMENTS: I have explained that Deflectors, Chain Guards, or Solid Skirts must be installed and

maintained in good repair.

• DRIVELINES: I have made certain that all driveline, gearbox, and othe r shields are in good r ep air and fasten ed

securely in place to prevent injuries from entanglement or thrown objects.

• HYDRAULIC MACHINES: I have explained the necessity of using clean hydraulic oil, changing filters as

instructed, stopping leaks, damage caused by operating with over-heated oil, caring for hoses, using hoses of proper rating, maintaining the specified o perating pressure and the potential hazard of oil’s penetrating the skin.

• FOLDING-TYPE IMPLEMENTS: I have explained that it is not possible to guard against thrown objects when

the head is lifted off ground and that operator is responsible to watch out for persons in the area. I have explained that the lifted mower head or boom can contact overhead obstructions with damage to cables and telephone lines and possible injury. I have explained that the extended head or boom or retracted boom can contact power lines with resulting electrocution, injury or death and that operator is responsible for keeping clear of such hazards.

CHECK AND ADJUST OR LUBRICATE AS REQUIRED

Inspection Performed - Warranty and Safety Procedures Explained - Installation Complete

PRE-DELIVERY SERVICE

See Operator’s Manual for Details

Page 7

TABLE OF CONTENTS

SAFETY SECTION ........................................................................................ 1-1

GENERAL SAFETY INSTRUCTIONS AND PRACTICES................................................................................ 1-2

OPERATOR SAFETY....................................................................................................................................... 1-3

CONNECTION OR DISCONNECTING IMPLEMENT SAFETY ....................................................................... 1-4

CRUSHING HAZARDS..................................................................................................................................... 1-5

THROWN OBJECT HAZARDS............................ ... ... ... .................................................................................... 1-6

RUN OVER HAZARDS..................................................................................................................................... 1-8

PTO ENTANGLEMENT HAZARDS.... .... ... ... ... .... ... ....................................... ... ... ... ... .... ... ... ... .......................... 1-9

MOWER BLADE CONTACT HAZARDS......................................................................................................... 1-10

HIGH PRESSURE OIL LEAK HAZARDS....................................................................................................... 1-10

ELECTRICAL & FIRE HAZARDS................. ... .... ... ... ... ... ....................................... ... .... ... ... ... .... .................... 1-11

TRANSPORTING HAZARDS .................... ............................................................................. .... ... ................. 1-12

HAZARDS WITH MAINTENANCE OF IMPLEMENT................................................. .... ................................. 1-13

PARTS INFORMATION.............................................................................................................................. ... . 1-14

Decal Location ................................................................................................................................................ 1-15

Decal Description........................................................................................................................................ ... . 1-17

Federal Laws and Regulations ............................................................................................................ ... .... ... . 1-23

INTRODUCTION SECTION........................................................................... 2-1

Equipment Specifications.................................................................................................................................. 2-3

KEY OPERATION POINTS .............................................................................................................................. 2-4

Operating Noise Level/Sound Pressure........ ... .... ... .......................................................................................... 2-4

ASSEMBLY SECTION................................................................................... 3-1

DEALER SETUP INSTRUCTIONS.................................. .... ...................................... .... ... ... ... .... ... ................... 3-2

SHIELD ASSEMBLY............................................................................ ............................................................. 3-2

A-FRAME INSTALLATION ..................... ... ... ....................................... ... ... .... ... ... ... ... ....................................... 3-3

TAILWHEEL INSTALLATION........................................................................................................................... 3-4

SHEAR BOLT or SLIP CLUTCH DRIVELINE INSTALLATION ........................................................................ 3-5

FRONT DEFLECTORS AND REAR METAL BAND (Standard Equipment)..................................................... 3-5

Front Deflector ............................... .............................................................................. ................................... 3-6

Rear Metal Band............................................................................................................................................... 3-6

Gearbox Lubrication.......................................................................................................................................... 3-6

OPERATION SECTION ................................................................................. 4-1

OPERATOR REQUIREMENTS........................................................................................................................ 4-3

TRACTOR REQUIREMENTS........................................................................................................................... 4-4

ROPS and Seat Belt ......................................................................................................................................... 4-4

Tractor Safety Devices.................................. ... .... ... ... ... ... ................................................................................. 4-4

Tractor Horsepower ............................ .... ... ... ... .... ... ....................................... ... ... ... ... .... ... ................................ 4-5

3-Point Hitch ..................................................................................................................................................... 4-5

Front End Weight.............................................................................................................................................. 4-5

Power Take Off (PTO) ...................................................................................................................................... 4-5

Tire Spacing...................................................................................................................................................... 4-6

GETTING ON AND OFF THE TRACTOR .............. ... ... ... .... ... ... ....................................... ... ... .... ... ... ... ... .......... 4-6

Boarding the Tractor ......................................................................................................................................... 4-7

Dismounting the Tractor......... ........................................................................................................................... 4-7

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STARTING THE TRACTOR ............................................................................................................................. 4-8

CONNECTING THE MOWER TO THE TRACTOR.......................................................................................... 4-8

Connecting Mower........................ ... ... .... ... ... ... ....................................... ... .... ... ... ... ... ....................................... 4-9

Safety Tow Chain.............................................................................................................................................. 4-9

SETTING THE MOWER................................................................................................................................. 4-10

Setting Mower Height- Lift Type - (Standard or Quick Hitch).......................................................................... 4-11

Setting Deck Pitch...... ... ... ... ... .... ... ....................................... ... ... ... .... ... ... .................................................... ... . 4-12

DRIVELINE ATTACHMENT ........................................................................................................................... 4-12

Driveline Length Check................................................................................................................................... 4-13

PRE-OPERATION INSPECTION AND SERVICE.......................................................................................... 4-14

Tractor Pre-Operation Inspection/Service............................................ ... ... .... ... ... ... ... .... ... ... ... .... ... . .. ... ... .... ... . 4-16

Mower Pre-Operation Inspection/Service ....................................................................................................... 4-16

Cutting Component Inspection........................................................................................................................ 4-19

Blade Bolt Inspection ...................................................................................................................................... 4-22

DRIVING THE TRACTOR AND IMPLEMENT................................................................................................ 4-25

Starting the Tractor ......................................................................................................................................... 4-26

Brake and Differential Lock Setting................................................................................................................. 4-26

Raising the Mower .......................................................................................................................................... 4-27

Driving the Tractor and Mower.................................................................................................... ... ... ... ... .... ... . 4-27

Crossing Ditches and Steep Inclines .............................................................................................................. 4-28

OPERATING THE TRACTOR AND IMPLEMENT............................... ....................................... ... ... ... ... .... ... . 4-29

Foreign Debris Hazards.................................................................................................................................. 4-30

Bystanders/Passersby Precautions ................................................................................................................ 4-31

Engaging the Power Take Off (PTO)...................................................................................................... .... ... . 4-31

PTO RPM and Ground Speed ........................................................................................................................ 4-32

Operating the Mower . ... ... ... ... .... ... ....................................... ... ... ... .... ... ... ... ..................................................... 4-33

Right of Way (Highway) Mowing..................................................................................................................... 4-36

Shutting Down the Implement......................................................................................................................... 4-37

DISCONNECTING THE MOWER FROM THE TRACTOR ............................................................................ 4-37

MOWER STORAGE ....................................................................................................................................... 4-39

TRANSPORTING THE TRACTOR AND IMPLEMENT .................................................................................. 4-39

Tire and Wheels.............................................................................................................................................. 4-40

Transporting on Public Roadways .......................... ... ... ... .... ... ....................................... ... ... ... .... ...... ... ... .... ... . 4-41

Hauling the Tractor and Implement................................................................................................................. 4-42

TROUBLESHOOTING GUIDE ....................................................................................................................... 4-43

MAINTENANCE SECTION............................................................................ 5-1

HAZARDS WITH MAINTENANCE OF IMPLEMENT........................................................................................ 5-2

PARTS INFORMATION.................................................................................................................................... 5-3

Lubrication ........................................................................................................................................................ 5-3

Gearbox Lubrication.......................................................................................................................................... 5-5

DRIVELINE LUBRICATION.............................................................................................................................. 5-5

SHEAR PIN YOKE LUBRICATION .................................................................................................................. 5-6

BLADE SERVICING ......................................................................................................................................... 5-7

BLADE SHARPENING ..................................................................................................................................... 5-8

BLADE CARRIER REMOVAL .......................................................................................................................... 5-8

BLADE CARRIER INSPECTION...................................................................................................................... 5-9

BLADE CARRIER INSTALLATION ................................................................................................................ 5-10

BLADE REMOVAL...................................................................................................................................... ... . 5-10

Blade Bolt Inspection ...................................................................................................................................... 5-11

PROPER TORQUE FOR FASTENERS .......... .............................................................................. ... ... ... ........ 5-12

Page 9

SAFETY SECTION

Safety Section 1-1

Page 10

SAFETY

A careful operator is the best operator. Safety is of primary importance to the manufacturer and should be to the owner/operator. Most accidents can be avoided by being aware of your equipment, your surroundings, and observing certain precautions. The first section of this manual includes a list of Safety Messages that, if followed, will help protect the operator and bystanders from injury or death. Read and understand these Safety Messages before assembling, operating or servicing this Implement. This equipment should only be operated by those persons who have read the manual, who are responsible and trained, and who know how to do so responsibly.

The Safety Alert Symbol combined with a Signal Word, as seen below, is used throughout this manual and on decals which are attached to the equipment. The Safety Alert Symbol means: “ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!” The Symbol and Signal Word are intended to warn the owner/operator of impending hazards and the degree of possible injury faced when operating this equipment.

Indicates an imminently hazardous situation that, if not avoided, WILL result in DEATH OR VERY SERIOUS INJURY.

Indicates an imminently hazardo us situation that, if not avoided, COULD result in DEATH OR SERIOUS INJURY.

Indicates an imminently hazardous situation that, if not avoided, MAY result in MINOR INJURY.

Identifies special instructions or procedures that, if not strictly observed, could result in damage to, or destruction of the machine, attachments or the environment.

NOTE: Identifies points of particular interest for more efficient and convenient opera tio n or repair. READ, UNDERSTAND, and FOLLOW the following Safety Messages. Serious injury or

death may occur unless care is taken to follow the warnings and instructions stated in this Manual and in the Safety Messages on the implement. Always follow the instruction in this manual and use good common sense to avoid hazards.

NOTE: If you want a translation of this safety section in one of the following Languages, please contact:

Translations at 1502 E. Walnut Street Seguin, TX 78155; Fax: (830) 372-9529; Safety Section Translations are available in Spanish, Portuguese, French, German, Russian.

PN GS01

Practice all usual and customary safe working precautions and above all--remember safety is up to YOU

. Only YOU can prevent serious injury or death

from unsafe practices.

GENERAL SAFETY INSTRUCTIONS AND PRACTICES

SAFETY

RD5-RD6 05/12 Safety Section 1-2

Page 11

OPERATOR SAFETY

TO AVOID SERIOUS INJURY OR DEATH DO THE FOLLOWING:

• READ, UNDERSTAND and FOLLOW Operator's Manual instructions, Warnings and Safety Messages.

• WEAR SAFETY GLASSES, safety shoes, hard hat, hearing protection and gloves when operating or repairing equipment

• WEAR appropriate breathing respira tor whe n oper ating in dusty co ndition s to av oid r espirator y diseases.

• DO NOT WEAR loose clothing or jewelry to avoid rotating parts entanglement injury.

• DO NOT USE DRUGS or ALCOHOL before or while oper ating equipment.

• DO NOT ALLOW anyone to operate equipment under the influence of drug or alcohol.

• CONSULT medical professional for medication impairment side effects.

• STAY ALERT, prolonged operation can cause fatigue, STOP and REST.

GENERAL OPERATING SAFETY

VISIBILITY CONDITIONS WHEN MOWING:

• OPERATE IN DAYLIGHT or with lights that gives at least 100 yards clear visibility.

• BE ABLE TO SEE and identify passersby, steep slopes, ditches, drop-offs, overhead obstructions, power lines, debris and foreign objects.

GROUND SPEED WHEN MOWING:

• NORMAL SPEED range is between 2 to 5mph.

• ADJUST MOWING SPEED for terrain conditions and grass type, density and cut height.

• REDUCE MOWING SPEED when near steep slopes, ditches, drop-offs, overhead obstructions, power lines and to avoid debris and foreign objects.

INSECT INFESTATION

• Do Not operate in areas where bees or insects may attack unless you WEAR PROTECTIVE CLOTHING or use enclosed tractor cab.

PTO SPEED:

• DO NOT EXCEED IMPLEMENT RATED PTO SPEED

• AVOID exceeding rated PTO speeds that may result in broken drivelines or blade failures.

SAFETY SIGNS:

• REPLACE missing, damaged or unreadable safety signs immediately.

PN OS01

SAFETY

RD5-RD6 05/12 Safety Section 1-3

Page 12

SAFETY

TO AVOID SERIOUS INJURY OR DEATH FROM BEING CRUSHED BY TRACTOR OR IMPLEMENT:

WHEN BACKING

tractor to implement hitch:

• DO NOT ALLOW BYSTANDERS between tractor and implement

BEFORE connecting and disconnecting implement hitch:

• STOP TRACTOR ENGINE, place transmission into park, engage parking brake and remove key.

WHEN

connecting and disconnecting implement hitch:

• DO NOT crawl or walk under raised mower or wing.

• USE tongue JACK to lift heavy implement tongues to control implement tongue movement.

• AVOID overloading jack to prevent jack failure and injury.

WHEN CONNECTING IMPLEMENT DRIVELINE: TO AVOID

implement driveline coming loose during operation:

• LUBRICATE yoke spring locking collar to ensure it freely slides on PTO shaft

• SECURELY seat yoke locking balls in PTO shaft groove.

• PUSH and PULL DRIVELINE on both the tractor and implement PTO SHAFTS to ensure it is SECURELY

ATTACHED

TO AVOID

broken driveline during operations:

• CHECK driveline for proper length between PTO shaft and implement gearbox shaft.

• Drivelines too short can pull apart or disengage.

• Drivelines too long can bottom out.

• Bottoming driveline telescoping assembly will stop sliding and become solid.

• Driveline bottoming can push through support bearings and break off PTO shaft.

CONTACT DEALER

if implement driveline does not match Tractor PTO shaft:

• DO NOT USE PTO ADAPTER.

Using a PTO adapter can cause:

• Excessive vibration, thrown objects, blade and implement failures by doubling operating speed.

• Increased working length exposing unshiel ded driveline areas and entanglement hazards.

DO NOT connect the Mower to a tractor with the PTO directly connected to the Tractor transmission. PN CD02

CONNECTION OR DISCONNECTING IMPLEMENT SAFETY

SAFETY

RD5-RD6 05/12 Safety Section 1-4

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CRUSHING HAZARDS

TO AVOID SERIOUS INJURY OR DEATH FROM FALLING OFF TRACTOR, EQUIPMENT RUN OVER, ROLLOVER AND CRUSHING BY FALLING WING OR IMPLEMENT:

• USE ROPS and SEAT BELT equipped tractors for mowing operations.

• KEEP ROPS lock in up position.

• ALWAYS BUCKLE UP seat belt when operating tractor and equipment.

• ONLY OPERATE tractor and equipment while seated in tractor seat.

WHEN RAISING OR LOWERING IMPLEMENT:

•Raise or lower ONLY WHILE SEATED in tractor seat with seat belt buckled.

•Raise or lower ONLY when implement tongue is securely attached to tractor drawbar TO AVOID implement tip over.

• KEEP BYSTANDERS CLEAR of area TO AVOID crushing.

LIFTED Equipment can fall from mechanical or hydraulic failure or inadvertent Control Lever movement.

TO AVOID EQUIPMENT FALLING while working near or under lifted wings, components and implements raised by 3-Pointed tractor hitch:

• SECURELY SUPPORT or block up raised equipment and components.

• BLOCK UP and securely support equipment before putting hands, feet or body under raised equipment or lifted components.

WHEN PARKING Implement and Tractor:

• LOWER implement, LOCK or BLOCK lifted parts before leaving equipment.

• NEVER leave implement unattended in a raised position.

TO AVOID CHILDREN FALLING OFF OR BEING CRUSHED BY EQUIPMENT:

• NEVER ALLOW children to play on or around Tractor or Implement.

WHEN UNHITCHING IMPLEMENT:

• LOWER implement, LOCK or BLOCK lifted parts before leaving equipment.

• USE tongue jack to control implement tongue movement.

• USE tongue JACK to lift heavy implement tongues.

• AVOID overloading jack to prevent jack failure and injury.

PN CH02

SAFETY

RD5-RD6 05/12 Safety Section 1-5

Page 14

THROWN OBJECT HAZARDS

ROTARY MOWERS CAN THROW OBJECTS 300 FEET OR MORE UNDER ADVERSE CONDITIONS.

TO AVOID SERIOUS INJURY OR DEATH TO OPERATOR OR BYSTANDERS FROM THROWN OBJECTS:

• KEEP bystanders 300 feet away

STOP MOWING IF PASSERSBY ARE WITHIN 300 FEET UNLESS:

• All THROWN OBJECT SHIELDING including, Front and Rear Deflectors, Chains Guards, Steel Guards, Bands, Side Skirts and Skid Shoes in place and in good condition when mowing.

• Mower sections or wing are adjusted to be close and parallel to ground without exposing blades.

• MOWING AREA has been inspected and foreign materials an d debris have been removed.

• PASSERSBY are inside enclosed vehicle.

INSPECT AREA FOR POTENTIAL THROWN OBJECTS BEFORE MOWING:

• REMOVE debris, rocks, wire, cable, metal objects and other foreign material from area. Wire, cable, rope, chains and metal objects can be thrown or swing outside deck with great velocity:

1. MARK objects that cannot removed.

2. AVOID these objects when mowing.

HIGH GRASS and WEED AREA INSPECTION:

• INSPECT for and REMOVE any hidden large debris.

• MOW at Intermediate height

• INSPECT and remove remaining debris

• MOW at final height.

MOWER THROWN OBJECT SHIELDING:

• KEEP all thrown object shielding including, Front an d Rear Deflectors, Chains Guards, Steel Guards, Bands, Side Skirts and Skid Shoes in place and in good condition when mowing.

• DO NOT OPERATE with any thrown object shielding missing, damaged or removed.

RIGHT OF WAY (Highway) MOWING

• USE DOUBLE CHAIN GUARDS for highway, right-of-way, parks or greenbelt mowing or all other mowing where human dwellings, vehicles, or livestock could be within 300 feet of the mower.

• No shielding is 100% effective in preventing thrown objects. To Reduce Possibility of Injury:

1. MAINT A IN MOW ER SHIELDING, side skirts, skid shoes, and blades in good operational condition,

2. RAISE CUTTING HEIGHT to 6 INCHES minimum,

3. INSPECT AREA thoroughly before mowing to REMOVE potential THROWN OBJECT HAZARDS,

4. NEVER ALLOW BLADES to CONTACT SOLID OBJECTS like wire, rocks, post, curbs, guardrails, or ground

while mowing.

PN TO02

SAFETY

RD5-RD6 05/12 Safety Section 1-6

Page 15

SAFETY

MOWER OPERATION:

• DO NOT exceed mower's rated Cutting Capacity or cut non-vegetative material.

• USE ENCLOSED TRACTOR CABS when two or more mowers are operating in mowing area.

• Do Not mow in areas where bees or insect s may att a ck unles s yo u WEAR PROTECTIVE CLOTHING or use enclosed tractor cab.

• ADJUST mower sections or wing close and parallel to ground without exposing blades.

• ADJUST cutting HEIGHT to AVOID BLADE CONTACT with solid objects like wire, rocks, posts, curbs, guard rails and fixed obstructions.

• DO NOT operate mower when mower wing(s) is raised or in transport position.

• STOP MOWING immediately if blades strike heavy objects, fixed structures, metal guard rails and con- crete structures:

1. BLADES CAN FAIL from impact and objects can be thrown with great velocity.

2. INSPECT and REPLACE any damaged blades.

3. CHECK blade carrier and REPLACE if damaged.

• DO NOT mow in standing water TO AVOID possible BLADE FAILURE.

• AVOID MOWING in reverse:

1. STOP PTO and back up mower.

2. LOWER mower, engage PTO and mow forward.

• STOP PTO and BLADES when raising wings or the mower to transport position.

• DO NOT ENGAGE PTO with mower in transport position.

• STOP mowing when EXCESSIVE VIBRATION occurs:

1. STOP PTO and tractor ENGINE.

2. INSPECT mower for vibration source.

3. REPLACE any damage parts and bent or damaged BLADES.

PN TO01-X

THROWN OBJECTS HAZARDS (CONTINUED)

SAFETY

RD5-RD6 05/12 Safety Section 1-7

Page 16

RUN OVER HAZARDS

TO AVOID SERIOUS INJURY OR DEATH FROM FALLING OFF TRACTOR OR EQUIPMENT RUN OVER:

• USE ROPS and SEAT BELT equipped tractors for mowing operations.

• KEEP ROPS locked in UP position.

• ONLY start tractor while seated in tractor seat.

• ALWAYS BUCKLE UP seat belt when operating tractor and equipment.

• ONLY OPERATE tractor and equipment while seated in tractor seat.

• NEVER ALLOW RIDERS on tractor or implement.

WHEN MOUNTING AND DISMOUNTING TRACTOR:

• ONLY mount or dismount when tractor and moving parts are stopped.

• STOP ENGINE AND PTO, engage parking brake, lower implement, allow all moving parts to stop

and remove key before dismounting from tractor.

PN RO01

SAFETY

RD5-RD6 05/12 Safety Section 1-8

Page 17

SAFETY

KEEP AWAY FROM ROTATING DRIVELINES AND ELEMENTS TO AVOID SERIOUS INJURY OR DEATH:

STAY AWAY

and KEEP hands, feet and body AWAY from rotating blades, drivelines and parts until all moving

elements have stopped.

• STOP, LOOK and LISTEN before approaching the mower to make sure all rotating motion has stopped.

• ROTATING COMPONENTS CONTINUE to ROTATE after the PTO is shut off.

PTO SHIELDING: TO AVOID SERIOUS INJURY OR DEATH FROM ENTANGLEMENT WHEN OPERATING IMPLEMENT:

• KEEP PTO shields, integral driveline shields and input shields installed

• DO NOT OPERATE mower without shields and guards in place or missing

• REPAIR OR REPLACE if damage, broken or missing

• ALWAYS REPLACE GUARDS that have been removed for service or maintenance.

• Do Not use PTO or PTO guard as a step.

TO AVOID

broken driveline during operations:

• CHECK driveline for proper length between PTO shaft and implement gearbox shaft.(Refer to Instructions in

Operation Section)

• Drivelines too short can pull apart or disengage.

• Drivelines too long can bottom out.

Bottoming driveline telescoping assembly will stop sliding and become solid.

• Driveline bottoming can push through support bearings and break off PTO shaft

• AVOID sharp turns or lift mower to heights to cause driveline "knocking".

• Lubricate driveshaft-telescoping components weekly.

CONTACT DEALER

if implement driveline does not match Tractor PTO shaft:

• DO NOT USE PTO ADAPTER.

Using a PTO adapter can cause excessive vibration, thrown objects, blade and implement failures by doubling operating speed. Increased working length exposing unshielded driveline areas.

PN PE01

PTO ENTANGLEMENT HAZARDS

SAFETY

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Page 18

SAFETY

KEEP AWAY FROM ROTATING BLADES TO AVOID SERIOUS INJURY OR DEATH FROM BLADE CONTACT:

• STAY AWAY and KEEP HANDS, FEET and BODY AWAY from rotating blades, drivelines and parts until all moving elements have stopped.

• DO NOT put hands or feet under mower decks

• STOP rotating BLADES disengage PTO and wait for blade to stop rotating before raising mower deck or wings

• STOP LOOK and LISTEN before approaching the mower to make sure all rotating motion has stopped.

PN MB01

TO AVOID SERIOUS INJURY OR DEATH FROM HIGH PRESSURE HYDRAULIC OIL LEAKS PENERA T ING SKIN:

• DO NOT OPERATE equipment with oil or fuel leaks.

• KEEP all hydraulic hoses, lines and connections in GOOD CONDITION and TIGHT before applying system pressure.

• RELIEVE HYDRAULIC PRESSURE before disconnecting lines or working on the system.

• REMOVE and replace hose if you suspect it leaks. Have dealer test it for leaks.

HIGH PRESSURE FLUID LEAKS CAN BE INVISIBLE. WHEN CHECKING FOR HYDRAULIC LEAKS AND WORKING AROUND HYDRAULIC SYSTEMS:

• ALWAYS WEAR safety glasses and impenetrable gloves.

• USE paper or cardboard to search for leaks.

• DO NOT USE hands or body parts to search for leak.

• KEEP hands and body AWAY from pin holes and nozzles ejecting hydrau lic fluid.

• Hydraulic fluid may cause gangrene if not surgically removed immediately by a doctor familiar with this form of injury.

PN HP01

MOWER BLADE CONTACT HAZARDS

SAFETY

HIGH PRESSURE OIL LEAK HAZARDS

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SAFETY

TO AVOID SERIOUS INJURY OR DEATH FROM ELECTRICAL CONTACT WHEN WORKING AROUND ELECTRICAL POWER LINES, GAS LINES AND UTILITY LINES:

• INSPECT mowing area for overhead or underground electrical power lines, obstructions, gas lines, cables and Utility , Municipal, or other type structure.

• DO NOT allow mower to contact with any Utility, Municipal, or type of structures and obstructions.

• CALL 811 and 1-800-258-0808 for identify buried utility lines.

FIRE PREVENTION GUIDELINES while Operating, Servicing, and Repairing Mower and Tractor to reduce equipment and grass fire Risk:

• EQUIP Tractor with a FIRE EXTINGUISHER

• DO NOT OPERATE mower on a tractor equipped with under frame exhaust

• DO NOT SMOKE or have open flame near Mower or Tractor

• DO NOT DRIVE into burning debris or freshly burnt area

• AVOID FIRE IGNITION by not allowing mower blade to contact solid objects like metal or rock.

• ADJUST SLIP CLUTCHES to avoid excessive slippage and clutch plate heating.

• CLEAR any grass clippings or debris buildup around mower drivelines, slip clutches, and gearboxes.

• SHUT OFF ENGINE while refueling.

PN EF02

ELECTRICAL & FIRE HAZARDS

SAFETY

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TRANSPORTING HAZARDS

TO AVOID SERIOUS INJURY AND DEATH WHEN TOWING OR TRANSPORTING EQUIPMENT:

• KEEP transport speed BELOW 20 mph to maintain control of equipment.

• REDUCE SPEED on inclines, on turns and in poor towing conditions .

• DO NOT TOW with trucks or other vehicles

• USE only properly sized and equipped tractor for towing equipment.

• FOLLOW all local traffic regulations.

TRACTOR REQUIREMENTS FOR TOWING OR TRANSPORTING IMPLEMENTS:

• ONLY TRANSPORT with tractor with ROPS in the raised position.

• USE properly sized and equipped tractor that exceeds implement weight by at least 20%

• KEEP 20% of tractor weight on front wheels to maintain safe steering.

BEFORE TRANSPORTING OR TOWING IMPLEMENT: TRACTOR INSPECTION:

• CHECK steering and braking for proper operation and in good condition.

• CHECK SMV sign, reflectors and warning lights for proper operation and visibility behind unit.

• CHECK that your driving vision is not impaired by tractor, cab, or implement while seated in tractor seat.

• ADJUST your operating position, mirrors, and implement transport for clear vision for traveling and traffic conditions.

PREPARE IMPLEMENT FOR TRANSPORTING OR TOWING:

• DISENGAGE PTO

• RAISE MOWER

• REMOVE any cut material collected on mower deck.

TOWED MOWERS - ENGAGE TRANSPORT LOCKS AND SAFETY CHAINS:

• INSTALL center axle cylinder transport stops or pins

• ATTACH implement SAFETY CHAIN to tractor

DETERMINE STOPPING CHARACTERISTICS OF TRACTOR AND IMPLEMENT FOR TRANSPORTING OR TOWING: BRAKING TESTS:

• APPLY brakes at increasing speeds

• Observe STOPPING distances increases with increased speeds.

• DETERMINE the maximum safe transport speed that does not exceed 20 mph

DETERMINE MAXIMUM TURNING SPEED BEFORE OPERA T ING ON ROADS OR UNEVEN GROUND:

• TEST equipment in slowly increasing speed in turns to determine it can be operated at higher speeds.

• USE REDUCED turning speeds in sharp turns to avoid equipment turn ing over.

WHEN TOWING OR TRANSPORTING EQUIPMENT:

• Always WEAR SEAT BELT when operating or transporting mower.

• USE low speeds to avoid overturn with raised wings.

• USE low speeds and gradual steering on curves, hills, rough or uneven surfaces and on wet roads

• TURN ON tractor FLASHING WARNING LIGHTS.

• ALLOW cle

rance for implement swing while turning. PN TH02

SAFETY

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SAFETY

AVOID SERIOUS INJURY OR DEATH FROM COMPONENT FAILURE BY KEEPING IMPLEMENT IN GOOD OPERATING CONDITION IN PERFORMING PROPER SERVICE, REPAIRS AND MAINTENANCE.

BEFORE PERFORMING SERVICE, REPAIRS AND MAINTENANCE ON THE IMPLEMENT:

• STOP ENGINE AND PTO, engage parking brake, lower implement, allow all moving parts to stop and remove key before dismounting from tractor.

• PLACE implement on ground or securely block up raised equipment. Use large blocks on soft or wet soil.

• PUSH and PULL Remote Hydraulic Cylinder lever to relieve hydraulic pressure.

• DISCONNECT IMPLEMENT driveline from tractor PTO SHAFT.

WEAR SAFETY GLASSES, P ROTECTIVE GLOVES and follow SAFETY PROCEDURES when performing service, repairs and maintenance on the implement:

• Always WEAR protective GLOVES when handling blades, knives, cutting edges or worn component with sharp edges.

• Always WEAR GLOVES and SAFETY GLASSES when servicing hot components

• AVOID CONTACT with hot hydraulic oil tanks, pumps, motors, valves and hose connection surfaces.

• SECURE LY support or BLOCK UP raised implement, framework and lifted components before working underneath equipment.

• STOP any implement movements and SHUT-OFF TRACTOR engine before doing any work procedures.

• USE ladder or raised stands to reach high equipment areas inaccessible from ground.

• ENSURE good footing by standing on solid flat surfaces when getting on implement to perform work.

• FOLLOW manufacturer's instructions in handling oils, solvents, cleansers, and other chemical agents.

• DO NOT change any factory-set hydraulic calibrations to avoid component or equipment failures.

• DO NOT modify or alter implement, functions or components.

• DO NO T WELD or repair rotating mower components. These may cause vibrations and component failures being thrown from mower.

PERFORM SERVICE, REPAIRS, LUBRICATION AND MAINTENANCE OUTLINED IN IMPLEMENT MAINTENANCE SECTION:

• INSPECT for loose fasteners, worn or broken parts, leaky or loose fittings, missing or broken cotter keys and washers on pins, and all moving parts for wear.

• REPLACE any worn or broken parts with authorized service parts.

• LUBRICATE unit as specified by lubrication schedule

• NEVER lubricate, adjust or remove material while it is running or in motion.

• TORQUE all bolts and nuts as specified.

BLADE INSPECTION:

• REPLACE bent, damage, cracked or broken blades immediately with new blades.

• AVOID blade failures and thrown broken blades. DO NOT straighten, weld, or weld hard-facing blades.

SAFETY SHIELDS, GUARDS AND SAFETY DEVICES INSPECTION:

• KEEP

all Deflectors, Chain Guards, Steel Guards, Gearbox Shields, an

d PT

O integral shields, Bands, Side Skirts and Skid

Shoes in place and in good condition.

• REPLACE any missing, broken or worn safety shields, guards and safety devices.

• Engine Exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the state of California to cause cancer, birth defects or other reproductive harm.

• Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the state of California to cause cancer, birth defects or other reproductive harm.

PN HM01

HAZARDS WITH MAINTENANCE OF IMPLEMENT

SAFETY

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PARTS INFORMATION

PARTS INFORMATION Bush Hog mowers use balanced and matched system components for blade carriers, blades, cuttershafts, knives, knife hangers, rollers, drivetrain components, and be arings. These pa rt s a re made an d tested to Bush Hog specifications. Non-genuine "will fit" parts do not consistently meet these specifications. The use of “will fit” parts may reduce mower performance , void warranties, and present a safety ha zard. Use genuine Bus h Hog mower parts for economy and safety.

(SPBH-1)

SEE YOUR BUSH HOG DEALER

SAFETY

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SAFETY

Decal Location

NOTE: Bush Hog supplies safety decals on this product to promote safe operation. Damage to the decals may

occur while in shipping, use, or recondition ing. Bush Hog cares about the safety of its customers, operators, and bystanders, and will replace the safety decals on this product in the field, free of charge (Some shipping and handling charges may apply). Contact your Bush Hog dealer to order replacement decals.

SAFETY

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SAFETY

ITEM PART NO. QTY TYPE DESCRIPTION

1. D395 1 WARNING Blade Attachment

2. D572 1 DANGER Shear Bolt Length

3. D590 1 INSTRUCT Lubrication Chart

4. D388 1 DANGER Driveline Hazard

5. D549 1 DANGER General Multi-Hazard

6. D559 1 WARNING Genuine Parts

7. 50054672 2 LOGO Bush Hog Logo

8. 50068911 1 LOGO RD5 Model 50068912 1 LOGO RD6 Model

9. 2738332 2 REFLECT Red Reflectors

10. NFS 1 SER PLT Serial Number Plate

SAFETY

11. 00756004 1 DANGER Shield Missing

12. 03200347 1 REFLECT SMV

13. 50035829 1 ________ Canister, Operator’s Manual Inside

14. 50068908C 1 ________ Operator’s Manual

15. D137 1 IMPORTANT CCW Rotation

16. D614 2 DANGER Thrown Object Shield Missing

17. D813 1 DANGER Multi-Language

18. D454 1 WARNING Crushing Hazard (Decal Under Deck)

19. 00756005 1* DANGER Rotating Driveline (Not Shown)

** Furnished by Driveline Manufacturer

Decal Sheets Liability Sheet - 00781352

Logo Sheet RD5 - 00787356 Logo Sheet RD6 - 00787357

RD5-RD6 05/12 Safety Section 1-16

Page 25

Decal Description

WARNING

FROM BLADE A TTACHMENT FAILURE:

ALWAYS replace blades in pa irs.

and nuts.

SAFETY

TO AVOID SERIOUS INJURY OR DEATH

Torque blade bolt to 300 ft lbs.

LWAYS replace blades with new bolts

SAFETY

Blade N ut

Blade P an

Blade

Blade B olt

D395

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SAFETY

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Page 27

SAFETY

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Page 28

SAFETY

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Page 29

SAFETY

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Page 30

SAFETY

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SAFETY

Federal Laws and Regulations

This section is intended to explain in broad terms the concept and effect of federal laws and regulations concerning employer and employee equipment operators. This section is not intended as a legal interpretation of the law and should not be considered as such.

Employer-Employee Operator Regulations

U.S. Public Law 91-596 (The Williams-Steiger Occupational and Health Act of 1970) OSHA

This Act Seeks:

“...to assure so far as possible every working man and woman in the nation safe and healthful working conditions and to preserve our human resources...”

DUTIES

Sec. 5 (a) Each employer(1) shall furnish to each of his employees employment and a place of employment which are free from

recognized hazards that are causing or are likely to cause death or serious physical harm to his employees; (2) shall comply with occupational safety and health standards promulgated under this Act. (b) Each employee shall comply with occupational safety and health standards and all rules, regulations and

orders issued pursuant to this Act which are applicable to his own actions and conduct.

OSHA Training Requirements

Title 29, Code of Federal Regulations Part 1928.57(a)(6). www.osha.gov Operator instructions. At the time of initial assignment and at least annually thereafter, the employer shall

instruct every employee who operates an agricultural tractor and implements in the safe operating practices and servicing of equipment with which they are or will be involved, and of any othe r practices dictated by the work environment.

Keep all guards in place when the machine is in operation; Permit no riders on equipment Stop engine, disconnect the power source, and wait for all machine movement to stop before servicing,

adjusting, cleaning or unclogging the equip ment, except where the machine must be running to be properly serviced or maintained, in which case the employer shall instruct employees as to all steps and procedures which are necessary to safely service or maintain the equipment.

Make sure everyone is clear of machinery before starting the engine, engaging power, or operating the machine.

Employer Responsibilities:

To ensure employee safety during Tractor and Implement operation, it is the employer’s responsibility to:

1. Train the employee in the proper and safe operation of the Tractor and Implement.

2. Require that the employee read and fully understand the Tractor and Implement Operator’s manual.

3. Permit only qualified and properly trained employees to operate the Tractor and Implement.

4. Maintain the Tractor and Implement in a safe operational condition and maintain all shields and guards on the equipment.

5. Ensure the Tractor is equipped with a functional ROPS and seat belt and require that the employee ope rator securely fasten the safety belt and operate with the ROPS in the raised position at all times.

6. Forbid the employee operator to carry additional riders on the Tractor or Implement.

7. Provide the required tools to maintain the Tractor and Implement in a good safe working condition and provide the necessary support devices to secure the equipment safely while performing repairs and service.

8. Require that the employee operator stop operation if bystanders or passersby come within 300 feet.

Child Labor Under 16 Y ear s of Age

Some regulations specify that no one under the age of 16 may ope rate power machinery. It is your responsibility to know what these regulations are in your own area or situation. (Refer to U.S. Dept. of Labor, Employment Standard Administration, Wage & Home Division, Child Labor Bulletin #102.)

RD5-RD6 05/12 Safety Section 1-23

SAFETY

Page 32

Page 33

INTRODUCTION SECTION

Introduction Section 2-1

Page 34

INTRODUCTION

We are pleased to have you as a Bush Hog customer. Your Rotary Cutter has been carefully designed with care and built with quality materials by skilled workers to give maximum service with minimum down time. This manual is provided to give you the necessary operating and maintenance instructions for keeping your rotary cutter in top operating condition. Careful use and timely service saves extensive repairs and costly downtime losses. Please read this manual thoroughly. Understand what each control is for and how to use it.

Bush Hog typically offers three types of shielding to pr otect the ope rator, passerby, livestock, and property from thrown objects... deflectors, single chain guards, and double chain guar ds. Shielding should be selected based on the intended use of the mower. Double chain guards or deflectors should be used for highway, right-of-way, parks or greenbelt mowing or all other mowing where human dwellings, vehicles, or livestock could be within 300 feet of the mower. Chain guards are more durable, provide a longer service life and require less maintenance and replacement than deflectors. Single chain guards may be sufficient for agriculture and other mower use only where passersby or property are not within 300 feet of the mower during operation.

No shielding is 100% effective in preventing thrown objects. The possibility of injury and property damage from this hazard can be substantially reduce by selecting proper shielding, maintaining the mower and shielding in good operational condition, inspecting the area for foreign debris before mowing, operating the mower at a minimum cutting height of 4", and keep unprotected persons at a minimum distance of 300 feet from the

INTRODUCTION

mower at all times during operation. Safety is of primary importance to the owner/operator and to the manufacturer. Observe all safety precaution

decals on the machine and noted throughout the manual for safe operation of implement. If any assistance or additional information is needed, contact your authorized Bush Hog dealer. The owner/operator/dealer should know and understand the Safety Messages before assembly and be aware of the hazards of operating this cutter during assembly, use, and maintenance. The Safety Al ert Symbol combined with a Signal Word, as seen below, is intended to warn the owner/operator of impe nding hazards and the deg ree of possible injury faced when operating this machine.

Indicates an imminently hazardous situation that, if not avoided, WILL result in DEATH OR VERY SERIOUS INJURY.

Indicates an imminently hazardous situation that, if not avoided, COULD result in DEATH OR SERIOUS INJURY.

Indicates an imminently hazardous situation that, if not avoided, MAY result in MINOR INJURY.

Identifies special instructions or procedures that, if not strictly observed, could result in damage to, or destruction of the machine, atta ch me nts or the en vir on m en t.

RD5-RD6 05/12 Introduction Section 2-2

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INTRODUCTION

The Bush Hog RD5-RD6 Rotary Mower is designed for medium duty applications such as weed, grass, corn stalks and light brush to 1” diameter. These mowers are single spindle with two free-swinging blades. Free swinging blades reduce the shock of impact when a stationary object is hit. Additional protection is provided by a shear bolt on the gearbox input shaft. These Mowers are attached to the tractor using 3-Point Cat I standard hitch. Standard equipment includes driveline shields, clutch shields and front and rear discharge shields.

Equipment Specifications

RD5 RD6 RD5 RD6

Cutting Width 60” 72” Blade Tip Speed Transport Width 66” 78” 12469 FPM 14963 FPM Overall Width 66” 78” Overall Length 88” 107” Cutting Height (Min) 1-1/2” 1-1/2” 540 RPM 50 HP 50 HP HP Required 20 HP 25 HP Limited Warranty 1 Year 1 Year Cutting Capacity 1” 1” Weight 522 bs. 638 lbs.

Gearbox Rating

Driveline Size CAT 3 CAT 3

Limited Warranty 1 Year 1 Year

RD5-RD6 05/12 Introduction Section 2-3

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INTRODUCTION

KEY OPERATION POINTS

• Cutting performance and distribution are best when cutter is level from side to side and front to rear.

• In extra heavy material, rear chains will allow better discharge and better distribution than solid rear bands.

• Never operate the Mower below full PTO speed of 540 rpm.

• Corn should be cut at 5 to 6 mph. If full PTO rpm cannot be maintained, use one lower gear.

Operating Noise Level/Sound Pressure

The sound levels at the operator's ear from the attached machine (rotary cutter) are at least 10 dB(A) below the levels from typical Agricultural tractors used to power and transport this machine. Therefore, the Noise emission values given by the OEM of the Agricultural tractor used to power and transport this machine would be valid when this machine is attached to and operated by that Agr icultural tractor in all OEM re commended applications.

INTRODUCTION

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INTRODUCTION

LIMITED WARRANTY



Bush Hog warrants to the original purchaser of any new Bush Hog equipment, purchased from an authorized Bush Hog dealer, that the equipment be free from defects in material and workmanship for a period of one (1) year for non-commercial, state and municipalities’ use and ninety (90) days for commercial use from date of retail sale. The obligation of Bush Hog to the purchaser under this warranty is limited to the repair or replacement of defective parts.

Replacement or repair parts installed in the equipment covered by this limited warranty are warranted for ninety (90) days from the date of purchas e of such part or to the expiration of the applicable new equipment warranty period, whichever occurs later. Warranted parts shall be provided at no cost to the user at an authorized Bush Hog dealer during regular working hours. Bush Hog reserves the right to inspect any equipment or parts which are clai med to have been defective in material or workmanship.

DISCLAIMER OF IMPLIED WARRANTIES & CONSEQUENTIAL DAMAGES

Bush Hog’s obligation under this limited warranty, to the extent allowed by law, is in lieu of all warranties, implied or expressed, INCLUDING IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE and any liability for incidental and consequential damages with respect to the sale or use of the items warranted. Such incidental and consequential damages shall include but not be limited to: transportation charges other than normal freight charges; cost of installation other than cost approved by Bush Hog; duty; taxes; charges for normal service or adjus tmen t; loss o f crops or any othe r loss of inco me; rental of substitute equipment, expenses due to loss, damage, detention or delay in the delivery of equipment or parts resulting from acts beyond the control of Bush Hog.

THIS LIMITED WARRANTY SHALL NOT APPLY:

INTRODUCTION

1. To vendor items which carry their own warranties, such as engines, tires, and tubes.

2. If the unit has been subjected to misapplication, abuse, misuse, negligence, fire or other accident.

3. If parts not made or supplied by Bush Hog have been used in connection with the unit, if, in the sole judgement of Bush Hog such use affects its performance, stability or reliability.

4. If the unit has been altered or repaire d outside of an authorized Bush Hog deale rship in a manner which, in the sole judgement of Bush Hog, affects its performance, stability or reliability.

5. To normal maintenance service and normal replacement items such as gearbox lubricant, hydraulic fluid, worn blades, or to normal deterioration of such things as belts and exterior finish due to use or exposure.

6. To expendable or wear items such as teeth, chains, sprockets, belts, springs and any other items that in the company’s sole judgement is a wear item.

NO EMPLOYEE OR REPRESENTATIVE OF BUSH HOG IS AUTHORIZED TO CHANGE THIS LIMITED WARRANTY IN ANY WAY OR GRANT ANY OTHER WARRANTY UNLESS SUCH CHANGE IS MADE IN WRITING AND SIGNED BY BUSH HOG’S SERVICE MANAGER, 2501 GRIFFIN AVE., SELMA, ALABAMA

36703.



Record the model number, serial number and date purchased. This information will be helpful to your dealer if parts or service are required. MAKE CERTAIN THE WARRANTY HAS BEEN FILED WITH BUSH HOG SELMA, ALABAMA

MODEL NUMBER _________________________ SERIAL NUMBER _________________________ DATE OF RETAIL SALE ____________________

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Page 39

ASSEMBLY SECTION

Assembly Section 3-1

Page 40

ASSEMBLY

DEALER SETUP INSTRUCTIONS

The mower as received from the factory is partially assembled and requires minimum time to complete assembly and is ready for sale.

The mower is shipped vertically with shipping brackets. These shipping brackets are intended for use in transporting the mower from the factory to dealer.

DO NOT use these brackets to store the unit. DO NOT store mower vertically, the mower can fall over resulting in serious injury or death. To avoid injury, always store mower lying down on flat ground.

ASSEMBLY

SHIELD ASSEMBLY

Before installing gearbox shields, check lubricant level in gearbox. Refer to Maintenance Section - Gearbox. Attach the safety shield assembly (1) to the front of the g earbox (2) making sure the inspection cover (3) is to the top. Place the shield over the gearbox shaft. Place the inner support ring (4) inside the shield. Place the four 5/16” x 3/4” capscrews (5) and four 5/16” flatwashers (6) through the slotted holes in the sup port ring with the flatwashers between the slot and the capscrew head. Center the sh ield on the gearbox shaft and tighten.

RD5-RD6 05/12 Assembly Section 3-2

Page 41

ASSEMBLY

A-FRAME INSTALLATION

1. Attach the A-Frame Bars (1) to the right and left Hitch Lugs (2) with two Cat. 1 Hitch Pins (3), 5/8” Flatwashers (4), and Nuts (5).

2. Attach the Lift Strap Bars (6) to the Mainframe with two M12 x 40 Bolts (7), Flatwashers (8) and Nuts (9).

3. Attach the Lift Strap Bars (6) to the A-Frame Bars (1) with one Bolt (10), Top Link (11), Bushing, (12), and Nut (13).

4. Tighten all bolts to the proper torque.

ASSEMBLY

RD5-RD6 05/12 Assembly Section 3-3

Page 42

ASSEMBLY

TAILWHEEL INSTALLATION

1. Align Tail Wheel Beam Weldment (1) between pivot brackets located behind gearbox mount on the Mainframe Weldment.

Note: Long side of caster fork pivot tube is positioned up.

2. Attach the Tail Wheel Beam Weldment (1) to the Mainframe Weldment with one Bolt (2), and Nut (3). Slide Tail Wheel Beam Weldment (1) into Gauge Wheel Mount and retain with two Bolts, (4) Flatwasher (5), and Nuts (6).

3. Insert the Tail Wheel Assembly into the Tail Wheel Beam (1) and retain with Flatwasher (8), and Cotter Pin (8).

4. Tighten all Bolts to the proper torque.

ASSEMBLY

RD5-RD6 05/12 Assembly Section 3-4

Page 43

ASSEMBLY

Front rubber-fabric Deflectors are Standard Equipment. Guard must be installed (and maintained in good repair) except for agricultural purposes only in areas where persons, vehicles, livestock, or other property will not be endangered by thrown objects and where such safety equipment would prevent the mower's reasonable performance of its assigned agricultural task. Assy02-Shielding

SHEAR BOLT or SLIP CLUTCH DRIVELINE INSTALLATION

Attach rear driveline of U-Joint to input shaft on gearbox, install snap ring in groove on input shaft.

NOTE: Check that Snap Ring is properly seated in groove.

This snap ring retains driveline when shear bolt shears. Install Grade 2 (Only) shear bolt 1/2” x 3”. Use of a stronger shear bolt other than Grade 2, will result in driveline failure and will void warranty.Asm-R-0605 and Asm-R-0606.

ASSEMBLY

FRONT DEFLECTORS AND REAR METAL BAND (Standard Equipment)

Deflectors: Front Deflectors (Standard Equipment) are recommended for the average user and will provide

protection from thrown objects with proper operation under normal conditions. Deflectors must be maintained in good repair or replaced after no more than two inches of wear off lower edge.

RD5-RD6 05/12 Assembly Section 3-5

Page 44

Front Deflector

Units are shipped with Front Deflector attached.

If replacing Front Deflector on Mower use Bolts, Flatwashers, and Locknuts.

ASSEMBLY

Rear Metal Band

Units are shipped with Rear Metal Band attached. If replacing Band, install to deck using

1/2” x 1-1/4” Bolts and Locknuts.

ASSEMBLY

Gearbox Lubrication

The gearbox is shipped without fluid and MUST be filled with (18 ounces) 0.54 liters of lubricant. .

Recommended lubricant is EP80W-90 Gear Oil.

NOTE: Make sure mower is level when checking oil in the gearbox. Gearbox capacity is 18 oz.

NOTE: Overfilling of Gearbox will cause pressure to build up and cause Grease Seals to leak.

RD5-RD6 05/12 Assembly Section 3-6

Page 45

OPERAT ION SECTION

Operation Section 4-1

Page 46

OPERATION

READ AND UNDERSTAND THE ENTIRE OPERATING INSTRUCTIONS AND SAFETY SECTION OF THIS MANUAL AND THE TRACTOR MANUAL BEFORE ATTEMPTING TO USE THE TRACTOR AND IMPLEMENT. If you do not understand any of the instructions, contact your nearest authorized dealer for a

full explanation. Pay close attention to all safety signs and safety messages contained in this manual and those affixed to the implement and tractor. OPS-U- 0001

READ, UNDERSTAND, and FOLLOW the following Safety Messages. Serious injury or death may occur unless care is taken to follow the warnings and instructions stated in the Safety Messages. Always use good common sense to avoid hazards.

(SG-2)

BUSH HOG RD5-RD6 ROTARY MOWER

OPERATION INSTRUCTIONS

Bush Hog RD5-RD6 rotary mowers are manufactured with quality material by skilled workers. These mowers are designed to cut grass, weeds, small brush and other vegetative material up to 1” diameter in areas such as pastures, industrial areas, and roadsides. The mower is equipped with protective deflectors and/or chain guards to prevent objects being thrown from the mower by the blades, however, no shielding is 100% effective. All shields, guards, deflectors, and chains equipped on the unit must be maintained on the mower in good operational condition.

It is the operator’s responsibility to be knowledgeable of all potential operating hazards and to take every reasonable precaution to ensure oneself, others, animals, and property are not injured or damaged by the mower, tractor, or a thrown object. Do not operate the mower if passersby, pets, livestock, or property are within 300 feet of the unit unless:

• All THROWN OBJECT SHIELDING including, Front and Rear Deflectors, Chains Guards, Steel Guards, Bands, Side Skirts and Skid Shoes in place and in good condition when mowing.

• Mower sections or wing are adjusted to be clos e an d parallel to grou n d withou t exposing blades.

OPERATION

• MOWING AREA has been inspected and foreign materials and debris have been removed.

• PASSERSBY are inside enclosed vehicle.

This section of the Operator’s Manual is designed to familiarize, instruct, and educate safe and proper mower use to the operator. Pictures contained in this section are intended to be used as a visual aid to assist in explaining the operation of a rotary mower. Some pictures may show shields removed for purposes of clarity. NEVER OPERA TE this implement without all shields in place and in good o perational co ndition. Th e ope rator must be familiar with the mower and tractor operation and all associated safety practices before operating the mower and tractor. Proper operation of the mower, as detailed in this manual, will help ensure years of safe and satisfactory use of the mower

IMPORTANT: To avoid mower damage, retorque all bolts after the first 10 hours of operation. Retighten blade carrier retaining nut on gearbox lower shaft to 450 ft./lbs.

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OPERATION

1. OPERATOR REQUIREMENTS

Safe operation of the unit is the responsibility of a qualified operator. A qualified operator has read and understands the implement and tractor Operator’s Manuals and is experienced in implement and tractor operation and all associated safety practices. In addition to the safety messages contained in this manual, safety signs are affixed to the implement and tractor. If any part of the operation and safe use of this equipment is not completely understood, consult an authorized dealer for a complete explanation.

If the operator cannot read the manuals for themselves or does not completely und erst and the opera tion of the equipment, it is the responsibility of the supervisor to read and explain the manuals, safety practices, and operating instructions to the operator.

Safe operation of equipment requires that the operator wear approved Personal Protective Equipment (PPE) for the job conditions when attaching, operating, servicing, and repairing the equipment. PPE is designed to provide operator protection and includes the following safety wear:

PERSONAL PROTECTIVE EQUIPMENT (PPE)

• Always Wear Safety Glasses

•Hard Hat

• Steel Toe Safety Footwear

• Gloves

• Hearing Protection

• Close Fitting Clothing

• Respirator or Filter Mask (depends on operating conditions) OPS-U- 0002

DO NOT use drugs or alcohol immediately before or while operating the Tractor and Implement. Drugs and alcohol will affect an operator’s alertness and coordination and therefore affect the operator’s ability to operate the equipment safely. Before operating the Tractor or Implement, an operator on prescription or over-the-counter medication must consult a medical professional regard ing any side effects of the medication that would hinder their ability to operate the Equipment safely. NEVER knowingly allow anyone to operate this equipment when their alertne ss or coordination is impaired. Serious injury or death to the operator or others could result if the operator is under the influen ce of drugs or a lcohol.

(SG-27)

OPERATION

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OPERATION

2.1 ROPS and Seat Belt

The tractor must be equipped with a Roll-Over-Protective-Structure (ROPS) (tractor cab or roll-bar) and seat belt to protect the operator from falling off the tractor, especially during a roll over where the driver could be crushed and killed. Only operate the tractor with the ROPS in the raised position and seat belt fastened. Tractor models not equipped with a ROPS and seat belt should have these life saving features installed by an authorized dealer. OPS-U- 0003

Operate this Equipment only with a Tractor equipped with an approved rollover-protective system (ROPS). Always wear seat belts. Serious injury or even death could result from falling off the tractor--particularly during a turnover when the operator could be pinned under the ROPS.

(SG-7)

2.2 Tractor Safety Devices

If transporting or operating the tractor and implement near a pub lic roadway, the tractor must be equipped with proper warning lighting and a Slow Moving Vehicle (SMV) emblem which are clearly visible from the rear of the unit. Lights and a SMV emblem must be equipped directly on implements if the visibility of the tractor warning signals are obscured.

Maintain all manufacturer equipped safety shields and guards. Always replace shields and guards that were removed for access to connect, service, or repair the tractor or implement. Never operate the tractor PTO with the PTO master shield missing or in the raised position. OPS-U- 0004

2. TRACTOR REQUIREMENTS

The tractor used to operate the mower must have the power capacity to lift, pull, and operate the Power Take Off (PTO) at the mower’s rated speed while traveling at a ground speed between 2 and 5 MPH. Operating the mower with a tractor that does not meet the following requirements may cause tractor or mower damage and be a potential danger to the operator and passersby .

T ractor Requirements and Capabilities

• ASABE approved Roll-Over Protective Structure (ROPS) or ROPS cab and seat belt.

• Tractor Safety Devices.....................Slow Moving Vehicle (SMV) emblem, lighting, PTO master shield

• Tractor Horsepower:

-Minimum ..................RD5 - 20 HP , RB6 - 25 HP

-Maximum..................50 HP

• Hitch -Lift Type Mower:

- Lifting Capacity........RD5 - 522 lbs., RD6 - 638 lbs.

- 3-Point Hitch............CAT I

• Front End Weight ............................. As needed to maintain 20% weight on front axle

• Power Take Off.................................540 RPM 6-spline, 1-3/6” diameter output shaft

OPERATION

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OPERATION

Standard Hitch

2.5 Front End Weight

A minimum of 20% total tractor weight must be maintained on the tractor front end at all times. Front end weight is critical to maintain steering control and to prevent the tractor from rearing up while driving. If the front end is too light, add weight until a minimum of 20% total weight is reached on the front tires. Front weights and weight carriers can be purchased throug h an authorized tractor dealership. OPS-U- 0005

2.6 Power Take Off (PTO)

This mower is designed to operate at a PTO speed of 540. Most tractors operate at either 540, or a combination of 540 and 1000 RPM PTO speeds. The operating speed of the mower and tractor can be determined by the number of splines on the driveline yoke and PTO output shaft. Those operating at 540 RPM will have a 6-spline shaft and those operating at 1000 RPM will have a 20 or 21-spline shaft. Note: The mower will not operate on tractors equipped with a 1000 RPM 21-spline or 1000 RPM 20-spline, 1-3/4” shaft. Refer to the tractor owner’s manual for instructions to change PTO speeds on models that operate at more than one speed.

If operating an older model tractor where the tractor’s transmission and PTO utilize one master clutch, an over-running clutch must be used between the PTO output shaft and the driveline of the mower. An authorized tractor dealer can provide the over-running clutch and its installation if needed. OPS-R- 0066_D

2.3 T ractor Horsepower

The power required to operate a mower is determined by the tractor PTO horsepower. For most mowing conditions, the RD5-RD6 mower requires a tractor with at least 20 HP for the RD5 and 25 HP for the RD6. Operating the mower with a tractor that does not have adequate power may damage the tractor engine. Exceeding 75 HP may cause mower damage by overpowering the unit in heavy cutting conditions.

2.4 3-Point Hitch

The tractor 3-point hitch must be rated to lift at least 522 lbs. for RD5 and 638 lbs. for RD6.

The RD5-RD6 mower is designed to be mounted on a tractor with a CAT I 3-point hitch. Refer to the tractor operator’s manual for the category of the tractor being used. If the hitch does not conform to ASABE CAT I dimensions, the mower may not fit or raise properly. Consult an authorized dealer for possible modification procedures to mount nonconforming hitches.

Depending on the hitch category, certain size pins are used to attach the mower to the tractor. CAT I hitches require 7/8” lower and 3/4” upper d iameter hitch pins.

OPERATION

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OPERATION

DO NOT use a PTO adapter to attach a non-matching Implement driveline to a Tractor

PTO. Use of an adapter can double the operating speed of the Implement resulting in excessive vibration, thrown objects, and blade and implement failure. Adapter use will also change the working length of the driveline exposing unshielded driveline areas. Serious bodily injury and/or equipment failure can result from using a PTO adapter. Consult an authorized dealer for assistance if the Implement driveline does not match the Tractor PTO.

(S3PT-14)

Never operate the Tractor and Mower if the Im plement input driveline is directly connected to the Tractor transmission. Tractor braking distances can be substantially increased by the momentum of the rotating Mower blades driving the Tractor transmission even though the Tractor clutch has been d ise ngage d. Install an over running clutch between the Tractor PTO and the Mower driveline to prevent this potentially dangerous situation.

(S3PT-16)

2.7 Tire Spacing

Tractor tires should be set a minimum of 60”(1.5 mm) apart measured from inside of tir e to ins ide of tire. Refer to the tractor Operator’s Manual or consult an authorized dealer for instructions to change tractor tire spacing. OPS-R- 0062

3. GETTING ON AND OFF THE TRACTOR

Before getting onto the tractor, the operator must read and completely understand the implement and tractor operator manuals. If any part of either manual is not completely understood, consult an authorized dealer for a complete explanation. OPS-U- 0007

Do not mount or dismount the Tractor while the t ractor is moving . Mount the Tractor only when the Tractor and all moving parts are completely stopped.

(SG-12)

OPERATION

Do not connect the PTO driveline to the tractor or operate the implement unless the implement is securely connected to the tractor.

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OPERATION

3.1 Boarding the Tractor

Use both hands and equipped handrails and steps for support when boarding the tractor. Never use control levers for support when mounting the tractor. Seat yourself in the operator’s seat and secure the seat belt around you.

Never allow passengers to ride on the tractor or attached equipment. Riders can easily fall off and be seriously injured or killed from falling off and being ran over. It is the operator’s responsibility to forbid all extra riders at all times. OPS-U- 0008

Never allow children to operate, ride on, or come close to the Tractor or Implement. Usually, 16-17 year-old children who are mature and responsible can operate the implement with adult supervision, if they have read and understand the Operator’s Manuals, been trained in proper operation of the tractor and Implement, and are physically large enough to reach and operate the controls easily.

(SG-11)

Never allow children or other persons to ride on the Tracto r or Implement. Falling off can result in serious injury or death.

(SG-10)

3.2 Dismounting the Tractor

Before dismounting, park the tractor and implement on a reasonably level surface, apply the parking brake, idle the engine down, disengage the PTO, and lower the implement to the ground. Shut down the tractor engine according to the operator’s manual, remove the key, and wait for all motion to completely stop. Never leave the seat until the tractor , its engine and all moving parts have come to a complete stop.

Use hand rails and steps when exiting the tractor. Be careful of your step and use extra caution when mud, ice, snow or other matter has accu mu la te d o n t he st eps or han d r ails . Us e a ll ha n dr ails an d s te ps for su ppor t and never rush or jump off the tractor. OPS-U- 0009

OPERATION

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OPERATION

4. STARTING THE TRACTOR

The operator must have a complete understanding of the placement, function, and operational use of all tractor controls before starting the trac tor. Review the tractor operator’s manual and consult an authorized dealer for tractor operation instructions if needed.

Essential Tractor Controls:

• Locate the light control switch.

• Locate the engine shut off control.

• Locate the brake pedals and the clutch.

• Locate the PTO control.

• Locate the 3-point hitch control lever.

• Locate the hydraulic remote control levers. Before starting the tractor ensure the following:

• Conduct all pre-start operation inspection and service according to the tractor operator’s manual.

• Make sure all guards, shields, and other safety devices are securely in place.

• The parking brake is on.

• The PTO control lever is disengaged.

• The 3-point hitch control lever is in the lowered position.

• The hydraulic remote control levers are in the neutral position.

• The tractor transmission levers are in park or neu tral. Refer to the tractor owner’s manual for tractor starting procedures. Only start the tractor while seated and belted in the tractor operator’s seat. Never bypass the ignition switch by short circuiting the starter solenoid.

After the tractor engine is running, avoid accidental contact with the tractor transmission to prevent sudden and unexpected tractor movement. OPS-U-0028

Never run the Tractor engine in a closed building or without adequate ventilation. The exhaust fumes can be hazardous to your health.

(SG-23)

Start tractor only when properly seated in the Tractor seat. Starting a tractor in gear can result in injury or death. Read the Tractor operators manual for proper starting instructions.

(SG-13)

5. CONNECTING THE MOWER TO THE TRACTOR

Use extreme caution when connecting the mower to the tractor. The mower should be securely resting at ground level or setting on blocks. Keep hands and feet from under the mower deck and clear of pinch points between the tractor hitch arms and mower pins. OPS-R-0001

Always shut the Tractor completely down, place the transmission in park, and set the parking brake before you or anyone else attempts to connect or disconnect the Implement and Tractor hitches.

(S3PT-15)

OPERATION

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OPERATION

5.2 Safety Tow Chain

If the mower is towed on a public roadway, a safety chain with tensile strength equal to or greater than the gross weight of the mower must be connected between the tractor and mower. This will help control the implement in the event the tongue becomes disconnected from the drawbar. Make sure the chain is attached to a secure location on the tractor and not to an intermediate support.

After connecting both ends of the safety chain, drive the tractor to the right and left to check for proper chain length. Adjust length as necessary and allow only enough slack in the chain to make a maximum turn in both directions. When not in use, store the safety cha in to protect it from mud or standing water by wrapping the chain around the tongue. Replace the safety chain if one or more links or end fittings are broken, stretched or otherwise damaged or deformed. OPS-U-0039

5.1 Connecting Mower

1. Make sure the tractor is equipped with the correct PTO shaft. Change shafts if needed.

2. Shorten or remove the tractor drawbar to avoid interference when raising and lowering the mower.

3. Board the tractor and start the engine. Position the tractor to the mower with the 3-point lift arms positioned at the same height and to the outside of the mower hitch pins.

Note: Set the 3-point lift control to “Position Control” so that the lift arms maintain a constant height when attaching the mower. See the tractor Operator’s Manual for correct settings when attaching 3-point equipment.

4. Turn off the tractor engine and dismount.

5. One lift arm at a time, align arm end hole between the set of A-frame lift lugs. Insert hitch pin through the lug and arm holes and insert retaining pin into hitch pin.

6. Walk around to opposite side and repeat procedure for remaining lift arm and hitch pin.

7. Extend or retract 3-point top link to align its end hole with the holes of the mower’s top link. Insert the top link hitch pin and insert retaining pin into hitch pin.

8. Adjust any lower link check chains, guide blocks, or sway blocks to prevent the mower from swaying side to side and possible contact with tractor rear tires.

OPERATION

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OPERATION

IMPORTANT: Scan this QR Code with your smart phone to link to the PAMI Safe Implement Hitching Manual for more information on correctly connecting agricultural tractors to implements. Or type in your internet browser the following web address: www.algqr.com/hme

Ops-0008-MISC

6. SETTING THE MOWER

Properly setting the cutting height is essential for efficient and safe operation. A properly set mower will make a more uniform cut, distribute clippings more evenly, require minimal tractor work, and follow the contour of uneven terrain. NOTE: Avoid very low cutting heights, striking the ground with the blades gives the most

damaging shock loads and will cause damage to the mower and drive. Blades contacting the ground may cause objects to be thrown out from und er the mower deck. Always avoid operating the mower at a height which causes the blades to contact the ground. OPS-U- 0010

Never work under the Implement, the framework, or any lifted component unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death.

(SG-14)

OPERATION

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OPERATION

6.1 Setting Mower Height- Lift Type - (Standard or Quick Hitch)

1. Park the tractor and mower on level ground.

2. Using the 3-point hitch control lever, position the front of the mower with the side skids 1” less off the ground than desired cut height. For example, for a 3” cut, position the skids 2” from the ground. Set the 3-point control lever stop at this position to maintain this height when raising and lowering the mower.

3. Shut down the tractor and remove the key.

4. Adjust the mower deck front to rear by extending or retracting the 3-point top link. Always set front of deck 3/4” lower than rear for best performance.

5. Level the mower side to side by manipulating one lower lift arm length. On most tractors, at least one of the lift arms is designed to allow for manipulation of its length. Shortening or extending will allow for deck leveling from side to side.

OPERATION

6. Securely block up the mower at this height.

7. Remove the bolts securing the tailwheel beam in position and allow the tailwheel to rest at ground level. Align tailwheel beam between nearest sets of holes in beam support brackets and reinstall support bolts on each side of beam. Tighten all bolts and nuts.

8. Extend the tractor’s top 3-point link so that when lifting the mower, the front of the deck will raise 2 to 2½” before the tail wheel leaves the ground. This will allow the mower to follow the contour of uneven terrain.

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OPERATION

6.2 Setting Deck Pitch

Lower Horse Power - Better Fuel Efficiency

To increase fuel efficiency and lower horsepower requirements for mower operation, the mower should be operated with the deck approximately 3/4" LOWER IN THE FRONT THAN THE REAR. Operating the mower at this pitch will allow the mower to cut the grass only once and requires less work from the tractor.

Increase Mulching To increase mulching of the grass or crop material

during mower operation, the mower should be operated with the deck approximately 3/4" HIGHER IN THE FRONT THAN THE REAR.

Operating the mower at this pitch will allow the mower to cut the grass twice and can result in a more even cut and improved distribution of the cut material.

OPS-U-0041_B

7. DRIVELINE ATTACHMENT

The driveline yoke and tractor PTO shaft must be dirt free and greased for atta chment.

To connect the mower driveline to the tractor PTO output shaft, pull the driveline yoke collar back and align the grooves and splines of the yoke with those of the PTO shaft. Push the driveline yoke onto the PTO shaft, release the locking collar, and position the yoke until the locking collar balls are seated onto the PTO shaft. Push and pull the driveline back and forth several times to ensure a secure attachment. OPS-R-0003_A

OPERATION

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OPERATION

When attaching the Implement input driveline to the Tractor PTO, it is important that the connecting yoke spring activated locking collar slides freely and the locking balls are seated securely in the groove on the Tractor PTO shaft. Push and pull the driveline back and forth several times to ensure it is securely attached. A driveline not attached correctly to the Tractor PTO shaft could come loose and result in personal injury and damage to the Implement.

(S3PT-17)

Before operating the Implement, check to make sure the Implement input driveline will not bottom out or become disengaged. Bottoming out occurs when the inner shaft penetrates the outer housing until the assembly be comes solid -it can shorte n no more. Bott oming out can cause serious damage to the Tractor PTO by pushing the PTO into the Tractor and through the support bearings or downward onto the PTO shaft, breaking it off. A broken driveline can cause personal injury.

(S3PT-18)

“Bottoming Out” Check Procedure

• Disconnect driveline from the tractor and slide the profiles together until fully compressed.

• Place a mark on the inner shield 1/8” from the end of the outer shield.

• Reattach the driveline to the PTO Shaft.

• Raise the mower. Drive through a typical ditch which the unit may encounter and w atch marks on the driveline. If the distance between the mark and the outer shield becomes less than 2” at any point there is a potential problem bottoming out the driveline and the driveline should be shortened. OPS-R-0004_F

7.1 Driveline Length Check

When fitting the mower to the tractor, the telescoping driveline must be inspected to ensure that at its most compressed position, the profiles do not “bottom out”, and when at its farthest extended position, there is sufficient engagement between the profiles to operate safely. At its shortest length, there must be at least a 1” clearance between each profile end and opposite profile universal joint. At its farthest operating extension, a minimum profile engagement of 9” must be maintained.

OPERATION

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OPERATION

Shorten the driveline profiles as follows:

• Remove the driveline from the tractor.

• Raise and lower the mower to find the position

with the shortest distance between the tractor PTO shaft and cutter gearbox. Shut down the tractor and securely block the mower in this position.

• Pull driveline apart and reattach yoke to PTO

shaft.

• Hold driveline sections parallel to one another

and measure back 1” from yoke of each shaft and place mark on opposite section. Cut this length off with a saw.

• Round off all sharp edges and debur.

• Thoroughly grease then reinstall the driveline.

• Recheck for proper operation.

Engagement Check Procedure

• With the driveline attached, raise and lower the mower within its operating range. Position the mower to

the point where the telescoping driveline is at its maximum extension. Completely shut down the tractor and secure in position.

• Mark the inner driveline shield 1/8” from the end of the outer shield.

• Disconnect the driveline from the tractor and separate the two driveline halves.

• Measure the distance from the mark to the end of the inner profile. This length is the amount the driveline

profiles were engaged.

• If the engaged length is less than 9”, the shaft is considered too short an d should be replaced with a longe r

shaft. Consult an authorized dealer to purchase the required driveline length.

NOTE: When raising the mower, at least 1” clearance must be maintained between the driveline and the mower deck. If necessary, place an upper lift stop on the 3-point hitch control lever to limit the height the mower can be raised. OPS-R-0005_E

8. PRE-OPERATION INSPECTION AND SERVICE

Before each use, a pre-operation inspection and service of the implement and tractor must be performed. This includes routine maintenance and scheduled lubrication, inspecting that all safety devices are equipped and functional, and performing needed repairs. DO NOT operate the unit if the pre-operation inspection reveals any condition affecting safe operation. Perform repairs and replacement of damaged and missing parts as soon as noticed. By performing a thorough pre-operation inspection and service, valuable down time and repair cost can be avoided. OPS-U-0029

Always disconnect the main PTO Driveline from the Tractor before performing service on the Implement. Never work on the Implement with the tractor PT O dr iveline conn ected and running. Rotating Parts, Blades or Drivelines could turn without warning and cause immediate entanglement, injury or death.

(S3PT-11)

OPERATION

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OPERATION

Periodically inspect all moving parts for wear and replace when necessary with authorized service parts. Look for loose fasteners, worn or broken parts, and leaky or loose fittings. Make sure all pins have cotter pins and washers. Serious injury may occur from not maintaining this machine in good working order.

(SG-21)

OPERATION

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OPERATION

8.1 Tractor Pre-Operation Inspection/Service

Refer to the tractor operator’s manual to ensure a complete pre-operation inspection and scheduled service is performed according to the manufacturers recommendations. The following are some of the items that require daily service and inspection:

• Tire condition/air pressure

• Wheel lug bolts

• Steering linkage

• PTO shield

• SMV sign is clean and visible

• Tractor’s lights are clean and functional

• Tractor Seat belt is in good condition

• Tractor ROPS is in good condition

• ROPS is in the raised position

• No tractor oil leaks

• Radiator free of debris

• Engine oil level and condition

• Engine coolant level and condition

• Power brake fluid level

• Power steering fluid level

• Fuel condition and level

• Sufficient lubrication at all lube points

• Air filter condition OPS-U-0030

8.2 Mower Pre-Operation Inspection/Service

Before each mower use, a complete inspection and service is required to ensure the mower is in a good and safe working condition. Damaged and/or broken parts should be repaired and/or replaced immediately. To ensure the mower is ready for operation, conduct the following. OPS-R-0007

The operator’s manual and safety signs affixed on the unit contain important instructions on the safe and proper use of the equipment. Maintain these important safety features on the implement in good condition to ensure the information is available to the operator at all times.

• Ensure the manual canister is secured to the equipment with the operator’s manual inside.

• Ensure all safety signs are in plac e an d leg ible. Replace missing, damaged, and illegible decals. OPS-U- 0011

OPERATION

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OPERATION

• Perform scheduled lubrication as detailed in

the maintenance section.

• Ensure all decals are in place and legible.

• Ensure the driveline is securely attached to

tractor. Make sure the driveline yoke locking collar is securely seated in the grooves of the PTO shaft by pushing and pulling the yoke several times.

• Lift Type-Inspect that the 3-point hitch pins are

the proper size, correctly installed, and secured to the tractor lift arms with retaining pins inserted.

• Pull Type-Inspect that the hitch pin is the

correct size. OPS-R-0008_E

• Ensure deflectors are in position and not

damaged. Replace worn, broken, and missing pieces. OPS-R-0068_A

All Safety Shields, Guards and Safety devices including (but not limited to) - the Deflectors, Chain Guards, Steel Guards, Gearbox Shields, PTO integral shields, and Retractable Door Shields should be used and maintained in good working condition. All safety devices should be inspected carefully at least daily for missing or broken components. Missing, broken, or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects, entanglement, or blade cont act.

(SGM-3)

OPERATION

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OPERATION

• Lift Type-Ensure the tailwheel beam position

support bolts are properly installed and tightened.

• Inspect all bolts and screws and tighten to the

recommended torque. OPS-R-0039_E

• Ensure the tractor PTO master shield and the

mower slip clutch shield are in place, lowered, and in good condition.

• Ensure the driveline integral shield is in good

condition and rotates freely.

• Ensure the driveline slip clutch (if equipped) is

properly adjusted. OPS-R-0039

• Inspect the gearbox oil level. A low oil level is a

warning sign that the gearbox may be cracked or its seal is damaged and needs replacement.

• Ensure the gearbox vent is in place and free

from clogs. OPS-R-0040

OPERATION

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OPERATION

• Inspect blades and blade bolts for looseness

and excessive wear. Make sure the mower is securely blocked up before crawling beneath. Replace damaged, worn and missing blades as complete sets to maintain rotary balance during operation.

• Ensure blade pan nut is tightened with the

cotter pin inserted and spread. OPS-R-0041

8.3 Cutting Component Inspection

Inspect blade pan and blade assembly for the following:

OPS-U-0031

OPERATION

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OPERATION

Operating the mower with loose blade hardware will damage the blade holder or blades and can result in blade breakage or blade fastener fa ilure. Bro ken blad es o r bolts can be thrown out from under the mower for distances up to 300 feet. When the blades are replaced, the fastening hardware must be replaced. Check and retighten the blade hardware after the first eight hours of operation. In severe cutting conditions, recheck the blade carrier and blade bolt torque every 50 hours.

To help prevent structural damage caused by loose hardware, tighten gearbox mounting hardware as specified. Check the fastener torque after first 8 hours of use and every 50 hours thereafter.

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OPERATION

Inspect the Blades daily for abnormal wear. REPLACE BOTH BLADES on that carrier IMMEDIATEL Y if either blade has:

• Become bent or deformed from it’s original sh ape or

• Any cracks are visible, or

• Deep gouges in the blade’s surface are present, or

• Gouges or chipped areas in the cutting edge are larger than 1/2”(12.7mm), or

• The material on the leading edge has been worn away by more than 1/2 (12.7mm)”

Failure to replace abnormally worn blades may lead to catastrophic failure of the blades and ejection of the broken part with tremendous force which may cause serious bodily injury or death. OPS-U-0032

OPERATION

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OPERATION

8.4 Blade Bolt Inspection

Inspect Blade Bolt Head daily for wear as followed:

Inspect the Blade Bolt Heads daily for abnormal wear. REPLACE BOTH BLADE BOLTS on the Blades IMMEDIATELY if either blade bolts has:

• Visible cracks or

• If the recessed area on blade bolt is worn off or

• If Blade Bolt has gouges or chipped areas.

Failure to replace abnormally worn blade bolts may lead to catastrophic failure of the blades and ejection of the broken part which may cause serious bodily injury or death.

Always replace Blade Bolts with new bolts whenever replacing the Blades. OPS-U-0037

OPERATION

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OPERATION

Rotary Mower PRE-OPERATION Inspection

Mower ID#________________

Date: ________________

Before conducting the inspection, make sure the tractor engine is off, all rotation has stopped and the tractor is in park with the parking brake engaged. Make sure the mower is resting on the ground or securely blocked up and all hydraulic pressure has been relieved.

Make____________________ Shift ____________________

Operator’s Signature:

Item

Condition at

Start of Shift

Specific Comments if

not O.K.

The Operator’s Manual is in the canister on the mower All safety decals are in place and legible The tongue/hitch connection bolts & pins are tight There are no cracks in tongue or hitch The tow chain is secured to the tractor & mower The hydraulic cylinders pins are tight There are no leaking or damaged hoses The mower deck is clear of cut grass and debris Chain guards/deflectors are in place & in good condition Driveline/gearbox shields are in good condition Driveline clutches are in good condition; not frozen Driveline telescoping members & U-joints are lubricated Driveline yokes are securely attached to PTO & mower Gearbox mounting bolts are tight Gearbox oil is at the proper level Blade carrier retaining nut is tight Blades are not chipped, cracked or bent Blade bolts are tight Wheel lug nuts are tight Transport locks are in good condition

DO NOT OPERATE an UNSAFE TRACTOR or MOWER

IMPORTANT: Scan

this QR Code for an electronic copy of this inspection sheet.

www.algqr.com/rmi

OPERATION

RD5-RD6 05/12 Operation Section 4-23

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OPERATION

Tractor PRE-OPERATION Inspection

Tractor ID#:________________________Make:________________________

Date:______________________________Shift:________________________

Before conducting the inspection, make sure the tractor engine is off, all rotation has stopped and the tractor is in park with the parking brake engaged. Make sure the implement is resting on the ground or securely blocked up and all hydraulic pressure has been relieved.

Operator’s Signature:___________________________________________________

Item

Condition at

Start of Shift

Specific Comments if

not O.K.

The flashing lights function properly The SMV Sign is clean and visible The tires are in good condition with proper pressure The wheel lug bolts are tight The tractor brakes are in good condition The steering linkage is in good condition There are no visible oil leaks The hydraulic controls function properly The ROPS or ROBS Cab is in good condition The seatbelt is in place and in good condition The 3-point hitch is in good condition The drawbar pins are securely in place The PTO master shield is in place The engine oil level is full The brake fluid level is full The power steering fluid level is full The fuel level is adequate The engine coolant fluid level is full The radiator is free of debris The air filter is in good condition

DO NOT OPERATE an UNSAFE TRACTOR or IMPLEMENT

OPERATION

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OPERATION

Never run the Tractor engine in a closed building or without adequate ventilation. The exhaust fumes can be hazardous to your health.

(SG-23)

Transport only at speeds where you can maintain control of the equipment. Serious accidents and injuries can result from operating this

equipment at high speeds. Understand the Tractor and Implement and how it handles before transporting on streets and highways. Make sure the Tractor steering and brakes are in good condition and operate properly.

Before transporting the Tractor and Implement, determine the proper transport speeds for you and the equipment. Make sure you abide by the following rules:

Test the tractor at a slow speed and increase the speed slowly. Apply the Brakes smoothly to determine the stopping characteristics of the Tractor and Implement. As you increase the speed of the Tractor the stopping distance increases. Determine the maximum transport speed not to exceed 20 mph (30 kph) for transporting this equipment.

Test the equipment at a slow speed in turns. Increase the speed through the turn only after you determine that the equipment can be operated at a higher speed. Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from turning over. Determine the maximum turning speed for you and this equipment before operating on roads or uneven ground.

Only transport the Tractor and Implement at the speeds which allow you to properly control the equipment.

Be aware of the operating conditions. Do not operate the Tractor with weak or faulty brakes or worn tires. When operating down a hill or on wet or rain slick roads, the braking distance increases: use extreme care and reduce you r speed. When operating in traffic always use the Tractor’s flashing warning lights and red uce your speed. Be a ware of traf fic around yo u and watch out for the other guy.

(SG-19)

9. DRIVING THE TRACTOR AND IMPLEMENT

Safe tractor transport requires the operator possess a thorough knowledge of the model being operated and precautions to take while driving with an attached implement. Ensure the tractor has the capacity to handle the weight of the implement and the tractor operating controls are set for safe transport. To ensure safety while driving the tractor with an attached implement, review the following. OPS-U- 0012

OPERATION

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OPERATION

9.1 Starting the Tractor

The procedure to start the tractor is model specific. Refer to the tractor operator’s manual for starting procedures for your particular tractor. Consult an authorized dealer if the starting procedure is unclear. Ensure the 3-point control lever is in the lowered position and the PTO is disengaged before starting the tractor. OPS-U-0033

9.2 Brake and Differential Lock Setting

Make sure the tractor brakes are in good operating condition. Tractor brakes can be set to operate independently allowing single rear wheel braking action or locked together to provide simultaneous rear wheel braking. FOR MOST DRIVING AND OPERATING CONDITIONS, THE BRAKE PEDALS SHOULD BE LOCKED TOGETHER TO PROVIDE THE MOST EFFECTIVE BRAKING ACTION.

Always disengage the tractor differential lock when turning. When engaged the differential lock will prevent or limit the tractor from turning. During normal cutting conditions, locking the differential provides no benefit and should n ot be used. OPS-

U- 0013

Be aware of the operating conditions. Do not operate the Tractor with weak or faulty brakes. When operating down a hill or on wet or rain slick roads, the braking distance increases; use extreme care and reduce your speed in these conditions. When operating in traffic, always use the Tractor’s flashing warning lights and red uce your speed. Be aware of tr affic around you and watch out for the other guy.

OPERATION

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OPERATION

9.3 Raising the Mower

Using the tractor 3-point hitch control lever, raise the mower off the ground about 6”, or just high enough to clear any ground obstacles. When raising the mower, make sure all connection points are securely attached and at leas t 1” clearance is maintained between the driveline and the de ck. If necessary, place an upper lift stop on the 3-point hitch control lever to limit the height the mower can

be raised to avoid driveline damage

. OPS-R-0042

9.4 Driving the T ractor and Mower

Start off driving at a slow speed and gradually increase your speed while maintaining complete control of the tractor and mower. Moving slowly at first will also prevent the tractor from rearing up and loss of steering control. The tractor should never be operated at speeds that cannot be safely handled or which will prevent the operator from stopping quickly during an emergency. If the power steering or engine ceases operating, stop the tractor immediately as the tractor will be difficult to control.

Perform turns with the tractor and mower at slow speeds to determine how the tractor with an attached mower handles a turn. Determine the safe speed to maintain proper control of the tractor when making turns. When turning with a towed implement, the overall working length of the unit is increased. Allow additional clearance for the mower when turning.

To avoid overturns, drive the tractor with care and at safe speeds, especially when operating over rough ground, crossing ditches or slopes, and turning corners. Tractor wheel tread spacing should be increased when working on inclines or rough ground to reduce the possibility of tipping.

Use extreme caution when operating on steep slopes. Keep the tractor in a low gear when going downhill. DO NOT coast or free-wheel downhill.

OPS-R-0019

OPERATION

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OPERATION

When confronted with an incline or ditch, do not approach from an angle which is perpendicular or straight on as damage to or over-collapse of the driveline may occur. OPS-R-0021_A

9.5 Crossing Ditches and Steep Inclines

When crossing ditches with steep banks or going up sharp inclines, it is possible that the main driveline inner profile will penetrate into the outer housing to its maximum depth until the assembly becomes solid (driveline is at its extreme shortest length). This type of abusive operation can cause serious damage to the tractor and mower drive by pushing the PTO into the tractor and through the support bearings or downward onto the PTO shaft, breaking it off.

Damage resulting from over-collapse of the driveline’s inner profile and its outer housing may allow the driveline to come loose from the Tractor which could ca use bodily injury to the

OPERATION

operator or bystanders and/or extensive damage to the Tractor or Implement. OPS-R-0020

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OPERATION

Inclines and ditches should be approached along a line which is at an angle as shown. This type of path will reduce the possibility of over-collapse of the driveline and resulting damage. If the gradie nt is so steep that such an approach increases the possibility of a tractor roll-over, select an alternate crossing path.

When operating the tractor and mower across slopes and inclines, through ditches, and other uneven terrain conditions, it is important to maint ain sufficient deck to ground clearance. Blade contact with the ground may cause soil, rocks and other debris to be thrown out from under the mower resulting in possible injury and/or property damage. Ground contact also produces a severe shock load on the mower drive and to the mower blades

resulting in possible damage and premature wear.

OPS-R-0022

10. OPERATING THE TRACTOR AND IMPLEMENT

THE OPERATOR MUST COMPLETELY UNDERSTAND HOW TO OPERATE THE TRACTOR AND IMPLEMENT AND ALL CONTROLS BEFORE ATTEMPTING TO OPERATE. The operator must read and

understand the Safety and Operation Sections of the implement and tractor operator’s manuals. These manuals must be read and explained to any operator who cannot read. Never allow someone to operate the implement and tractor without complete operating instructions.

Before starting any operation, the operator must become familiar with the area to be worked in and any obstacles and hazards contained within to ensure safety to the operator, bystanders, and equipment. Special attention should be paid to foreign debris, ro ugh terr ain, steep slopes, and p assersby and an imals in the area.

OPS-U- 0015

Extreme care should be taken when operating near loose objects such

as gravel, rocks, wire, and other debris. Inspect the area before

mowing. Foreign objects should be removed from the site to prevent

machine damage and/or bodily injury or even death. Any objects that

cannot be removed must be clearly mark ed and car efully avo ide d b y th e

operator. Stop mowing immediately if blades strike a foreign object.

Repair all damage and make certain rotor or blade carrier is balanced

before resuming mowing.

(SGM-05)

OPERATION

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OPERATION

Many varied objects, such as wire, cable, rope, or chains, can become entangled in the operating parts of the mower head. These items could then swing outside the housing at greater velocities than the blades. Such a situation is extremely hazardous and could result in serious injury or even death. Inspect the cutting area for such objects before mowing. Remove any like object from the site. Never allow the cutting blades to contact such items.

(SGM-06)

10.1 Foreign Debris Hazards

Before mowing, inspect the area to make sure there are no foreign objects that the mower blades could hit or become entangled with. Remove all foreign objects and debris. If objects are too big to remove, mark them clearly and be sure to prevent the mower blades from contacting them.

If you hit a solid object or foreign debris, stop the mower and tractor at once. Immediately idle the engine speed and disengage the PTO. Wait for all mower rotating motion to stop, then raise the mower and move the tractor and implement off the object. Inspect the area and remove, or mark the location of the debris. Inspect the condition of the mower and make any needed repairs immediately. Make sure the blades are not damaged and the carrier is balanced before resuming operat ion .

Always wear your seat belt securely fastened and only operate the tractor and mower with the ROPS in the raised position. If the tractor or mower hits a tree stump, rock, or bump, a sudden movement could throw you off of the seat and under the tractor and/or mower. The seat belt is your best protection from falling off the tracto r an d th e R OPS provides protection from being crushed during a tractor roll-over. OPS-R-0023

Remove Foreign Material

Raise Mower over solid objects

OPERATION

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OPERATION

10.2 Bystanders/Passersby Precautions

If a bystander comes within 300 feet of the tractor while th e mower i s b eing op er ated, stop the tra ctor at on ce, idle the engine and disengage the PTO. Do not engage the PTO again until all bystanders are well past the 300 foot distance. OPS-R-0024

Rotary Mowers are capable under adverse conditions of throwing objects for great distances (300 ft (100 m) or more) and causing serious injury or death. Follow safety messages carefully.

STOP MOWING IF PASSERSBY ARE WITHIN 300 Feet (100 m) UNLESS:

-Front and Rear Deflectors, Chain Guards, or Bands are installed and in good, workable condition;

-Mower sections or Wings are running close to and parallel to the ground without exposed Blades;

-Passersby are outside the existing thrown-object zone;

-All areas have been thoroughly inspected and all foreign material such as rocks, cans, glass, and general debris has been removed.

NOTE: Where there are grass and weeds high enough to hide debris that could be struck by the blades, the area should be: inspected and large debris removed, mowed at an intermediate height, inspected, closely with any remaining debris being removed, and mowed again at desired final height. (This will also reduce power required to mow, reduce wear and tear on the Mower drivetrain, spread cut material better, reduce streaking, and make the final cut more uniform).

(SRM-01)

10.3 Engaging the Power Take Off (PTO)

Before engaging the PTO, make certain that the area is clear of bystanders and passersby. The implement must be completely lowered and the deck positioned at a safe operating heig ht. NEVER engage the PT O with the implement in the raised position.

Set the tractor engine speed at approximately 1,000 RPM before engaging the PTO. Shift the PTO control to the on position, and slowly increase the engine speed until the PTO is operating at the rated speed. If you hear unusual noises or see or feel abnormal vibrations, disengage the PTO immediately. Inspect the implement to determine the cause of the noise or vibration and repair the abno rmality. OPS-U- 0027

Do not let the Blades turn when the Mower Deck is raised for any reason, including clearance or for turning. Raising the Mower deck exposes the Cutting Blades which creates a potentially serious hazard and could cause serious injury or even death from objects thrown from the Blades.

(SRM-07)

OPERATION

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OPERATION

Do not put hands or feet under mower decks. Blade Contact can result

in serious injury or even death. Stay away until all motion has stopped

and the decks are securely blocked up.

(SGM-09)

10.4 PTO RPM and Ground Speed

Ground speed for mowing will depend upon the height, type, and density of vegetation to be cut. Recommended speed for efficient mowe r perfor mance is between 2 and 5 mph(3-8 kp h). Oper ate the mower at its full rated PTO speed to maintain blade speed for a clean cut. Refer to the tractor operator’s manual or the tractor instrument panel for the engine speed and gear to provide the required PTO and desired ground speed. Make sure that the mower is operating at its full rated speed before entering the vegetation to be cut. If it becomes necessary to temporarily regulate engine speed, increase or decrease the throttle gradually.

Ground speed is achieved by transmission gear selection and not by the engine operating speed. The operator may be required to experiment with several gear range combinations to determine the best gear and range which provides the most ideal performa nce fr om the mo we r and mo st e fficient tractor operation. As the severity of cutting conditions increase, the ground speed should be decreased by selecting a lower gear to maintain the proper operating PT O speed. OPS-R-0025

Do not exceed the rated PTO speed for the Implement. Excessive PTO speeds can cause Implement driveline or blade failures resulting in serious injury or death.

(SG-26)

Mow at the speed that you can safely operate and control the tractor and mower. The correct mowing speed depends on terrain condition and grass type, density, and height of cut. Normal ground speed range is from 2 to 5 mph(3-8 kph). Use slow mowing speeds when operating on or near steep slopes, ditches, drop-offs, overhead obstructions, power lines, or when debris and foreign objects are to be avoided.

(SGM-07)

OPERATION

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OPERATION

10.5 Operating the Mower

Only operate the mower from the tractor operator’s seat with the seatbelt securely fastened. The tractor must be equipped with a ROPS in the raised position or a ROPS cab.

The mower is designed to cut vegetation up to 1” in diameter. Sharp blades will produce a cleaner cut and

require less power. Travel at a speed that allows the mower sufficient time to cut through the vegetation and maintain the PTO operating speed to prevent overloading the mower and tractor. Choose a driving pattern that provides the maximum pass length and minimizes turning.

Under certain conditions, tractor tires may roll some grasses down preventing them from being cut at the same height as the surrounding area. When this occurs, reduce the tractor ground speed while maintaining the operating speed of the mower. A slower ground speed will permit grasses to at least p artially rebound and be cut. Taking a partial cut and/or reversing the direction of travel may also help produce a cleaner cut.

Avoid mowing in the reverse direction when possible. In situations where the mower must be backed to access areas to be cut, make sure there are no persons or other foreign debris behind the mower before mowing in reverse. When mowing in reverse, operate the tractor and mower at a reduced ground speed to ensure tractor and mower control is maintained. OPS-R-0026_G

Do not mow with two machines in the same area except with Cab tractors with the windows closed.

(SGM-11)

Mow only in conditions where you have clear visibility in daylight or with adequate artificial lighting. Never mow in darkness or foggy conditions where you cannot clearly see at least 300 feet (90 m) in front and to the sides of the tractor and mower. Make sure that you can clearly see and identify passersby, steep slopes, ditches, drop-offs, overhead obstructions, power lines, debris and foreign objec ts. If you are unab le to clear ly see thes e type of ite ms discontinue mowing.

(SGM-1)

Avoid mowing in reverse direction when possible. Check to make sure there are no

persons behind the mower and use extreme care when maneu vering in reve rse. Mow only

at a slow ground speed where you can safely operate and control the tractor and mower.

Never mow an area that you have not inspected and removed debris or foreign material.

(SGM-08)

OPERATION

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OPERATION

Follow these guidelines to reduce the risk of equipment and grass fires while operating, servicing, and repairing the Mower and Tractor:

-Equip the Tractor with a fire extinguisher in an accesible location.

-Do Not operate the Mower on a Tractor with an underframe exhaust.

-Do Not smoke or have an open flame near the Mower and Tractor.

-Do Not drive into burning debris or freshly burnt area s.

-Ensure slip clutches are properly adjusted to prevent excessive slippage and plate heating.

-Never allow clippings or debris to collect near drivelines, slip clutches, and gearboxes. Periodically shut down the T ractor an d Mo we r and cl ean clip pin gs and collected deb ris from the mower deck.

(SGM-12)

When you get to the end of a pass, slightly raise the mower (2-4”) before turning. Never raise the mower entirely while the blades are turning. If the mower must be raised higher than 12” from ground level, disengage the tractor PTO and wait for all mower rotation to come to a complete stop before proceeding to raise the mower. OPS-R-0027_B

(SRM-07)

OPERATION

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OPERATION

Large, dense, or wet vegetation may need to be mowed in two or more passes to achieve a uniform cut. In such conditions, raise the cutting height to

12” or more on the first pass

. OPS-R-0043

Then lower the mower to the desired height and mow the vegetation a second time. If possible, select a mowing pattern that is at a 90 degree ang le to the first pass to reduce streaking for a more uniform cut. OPS-R-0044

Stay alert and watch for trees, low hanging limbs, power lines, and other overhead obstacles and solid ground objects while you are operating. Use care

to avoid hitting these items

. OPS-R-0028_A

OPERATION

Do not mow, or drive the tractor into material that is burning, or areas that recently burnt and may contain hot spots. Burning material, sparks, and coals could be thrown from the mower to areas of vege tation that migh t ignite. Tire damage can occur when driving over hot material. Oil and grease on the tractor and mower could ignite resulting in equipment destruction. Carry a fire extinguisher on the tractor at all times to extinguish

possible fires encountered

RD5-RD6 05/12 Operation Section 4-35

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OPERATION

• USE DOUBLE CHAIN GUARDS for highway, right-of-way, parks, greenbelt mowing, or all other mowing where human dwellings, vehicles, or livestock could be within 300 feet of the mower.

• No shielding is 100% effective in preventing thrown objects. To Reduce Possibility of Injury:

1. MAINTAIN MOWER SHIELDING in good operat ion al co nd itio n,

2. DAILY INSPECT the condition of the Thrown Object Guards, mower Side Skirts, and skid shoes:

Replace or repair worn or damaged guards.

3. DAILY INSPECT the condition of the Blades and Blade Bolts. Replace any cracked, worn, bent or

damage blades. Always replace blade bolts an d nuts when replacing blades. Make sure the blade bolts are properly tightened.

4. RAISE CUTTING HEIGHT to 6 INCHES minimum.

5. INSPECT AREA thoroughly before mowing to REMOVE potential THROWN OBJECT HAZARDS.

6. NEVER ALLOW BLADES to CONTACT SOLID OBJECTS like wire, rocks, posts, curbs, guardrails,

or ground while mowing.

ROTARY MOWERS CAN THROW OBJECTS 300 FEET OR MORE UNDER ADVERSE CONDITIONS.

TO AVOID SERIOUS INJURY OR DEATH TO OPERATOR OR BYSTANDERS FROM THROWN OBJECTS:

INSPECT AREA FOR POTENTIAL THROWN OBJECTS BEFORE MOWING:

• REMOVE debris, rocks, wire, cable, metal objects and other foreign material from area.

Wire, cable, rope, chains and metal objects can be thrown or swung outside deck with great velocity:

1. MARK objects that cannot be removed.

2. AVOID these objects when mowing.

STOP MOWING IF P ASSERSBY IS WITHIN 300 FEET UNLESS:

• All THROWN OBJECT SHIELDING including Front and Rear Deflectors, Chain Guards, Steel Guards, Bands, Side Skirts and Skid Shoes are in place and in good condition when mowing.

• Mower sections or wings are adjusted to be close and parallel to ground without exposing blades.

• MOWING AREA has been inspected and foreign materials and debris have been removed.

• PASSERSBY are inside enclosed vehicle. OPS-U-0040

10.6 Right of Way (Highway) Mowing

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10.7 Shutting Down the Implement

To shut down attached mower head, first bring the tractor to a complete stop. Decrease engine RPM to idle then disengage cutterhead. Th e mower hea d will come to a complete stop within a suitable amount of time. Do not engage or disengage the cutterheads at a high RPM unless there is an emergency situation.

Park the tractor on a level surface, place the transmission in park or neutral and apply the parking brake, lower the attached implement to the ground, shut down the engine, remove the key, and wait for all motion to come to a complete stop before exiting the tractor. OPS-U- 0016

11. DISCONNECTING THE MOWER FROM THE TRACTOR

Before disconnecting the mower, the PTO must be disengaged and blade rotation at a complete stop. Move the mower to a level storage location and lower it to the ground. If the mower is not resting securely on the ground, block the mower up securely before attempting to disconnect it from the tractor.

Use extreme care to keep feet and hands from under the mower and clear of any pinch points caused by the tractor hitch arms and mower pins.

OPS-R-0030_A

OPERATION

RD5-RD6 05/12 Operation Section 4-37

Never stand or allow another person to stand between a running Tractor and the Mower when disconnecting the Implement from the Tractor 3-point hitch.

Page 82

OPERATION

Always shut the Tractor completely down, place the transmission in park, and set the parking brake before you or anyone else attempts to connect or disconnect the Implement and Tractor hitches.

(S3PT-15)

To disconnect the mower, first extend the tractor 3point hitch top link to remove tension on the top link hitch pin. When the pin is loose and easy to rotate , remove the pin from the mower. Next remove both lower hitch pins.

After disconnecting the 3 lift points, remove the mower driveline from the tractor PTO shaft. Lay the driveline down carefully on support flat to avoid damaging the driveline or its shield. Do not let the driveline fall into mud or dirt, which can contaminate the bearing and shorten the lif e of the driveline. OPS-R-0031_B

OPERATION

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OPERATION

12. MOWER STORAGE

Properly preparing and storing the mower at the end of the season is critical to maintaining its appearance and to help ensure years of dependable service. The following are suggeste d storage procedures:

• Thoroughly clean all debris off the mower to prevent damage from rotting grass and standing water.

• Lubricate all mower grease points and fill gearbox oil levels as detailed in the maintenance section.

• Tighten all bolts and pins to the recommend ed torque.

• Check the mower for worn and damaged parts. Perform repairs and make replacements immediately so that the mower will be ready for use at the start of the next season.

• Store the mower in a clean, dry place with the mower housing resting securely on blocks or at ground level.

• Keep the driveline yoke from sitting in water, dirt and other contaminants.

• Use spray touch-up enamel where necessary to prevent rust and maintain the appea rance of the mower.

It is critical that driveline clutches slip when an obstacle or heavy load is encountered to avoid mower and/or tractor damage. If the mower sits outside for an extended period of time or is exposed to rain and/or humid air, the clutch lining plates must be inspected to ensure they are not frozen together from rust or corrosion. If the mower has been exposed to such conditions, at the start of each mowing season, and any time it is suspected that the slip clutch plates may be frozen together, readjust the slip clutch as detailed in Seasonal Clutch Maintenance of the maintena nc e se ctio n in this ma nu al. OPS-R-0032_A

Never allow children or other persons to ride on the Tracto r or Implement. Falling off can result in serious injury or death.

(SG-10)

13. TRANSPORTING THE TRACTOR AND IMPLEMENT

Inherent hazards of operating the tractor and implement and the possibility of accidents are not left behind when you finish working in an area. Therefore, the operator mu st emp loy g ood judge men t and sa fe op eration practices when transporting the tractor and implement between locations. By using good judgement and following safe transport procedures, the possibility of accidents while moving between locations can be substantially minimized. OPS-U- 0017

OPERATION

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OPERATION

Before transporting the tractor and mower, idle the tractor engine, disengage the PTO and wait for all mower moving parts to come to a complete stop. Once all mower parts are completely stopped, raise the mower to transport height. NOTE: When

raising the mower, maintain 1” clearance between the driveline and mower deck. If additional mower deck height is needed for safe transport, disconnect the driveline from the tractor and secure its end to the mower deck. The mower can then be raised to the maximum lift height. OPS-R-0033_A

If the tractor’s hydraulic pump is not independent of the tractor PTO, or if the tractor PTO has to be run to have hydraulic power, disconnect the mower driveline from the tractor PTO output shaft. Secure the driveline to the mower deck to preven t driveline damage or loss during transport. OPS-R-0034

13.1 Tire and Wheels

Laminated Sectional Tires are designed for conditions where puncture proof performance is required and

the mower will not be transported for long distances on roadways. Transport speed for laminated tires should not exceed 15 MPH. Excessive speed can cause damage to the machine and tire sections. Sectional tires must be installed such that the rubber segments lay with the ground.

OPS-R-0035_A

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13.2 Transporting on Public Roadways

Extreme caution should be used when transporting the tractor and impl ement on public roadways. The tractor must be equipped with all req uired safety warning features including a SMV emble m and flashing warning lights to alert drivers of the tractor’s presence. Remember that roadways are primarily designed for automotive drivers and most drivers will not be looking out for you, therefore, you must look out for them. Check your side view mirrors frequently and remember that vehicles will approach quickly because of the tractor’s slower speed. Be extremely cautious when the piece of equipment that you are towing is wider than the tractor tire width and/or extends beyond your lane of the road.

Make sure that a proper size safety tow chain is secured between the tractor and implement before entering a public road. OPS-U- 0019

Make certain that the “Slow Moving Vehicle” (SMV) sign is installed in such a way as to be cl early visible and legible. When transport ing the Equipment use the Tractor flashing warning lights and follow all local traffic regulations.

(SG-6)

The SMV (Slow-Moving Vehicle) emblem is universal symbol used to alert drivers of the presence of equipment traveling on roadways at a slow speed. SMV signs are a triangular bright orange with reflective red trim for both easy day and night visibility. Make sure the SMV sign is clean and visible from the rear of the unit before transporting the tractor and implement on a public roadway. Replace the SMV emblem if faded, damaged, or no longer reflective. OPS-U- 0020

Make sure that all tractor flashing warning lights, headlights, and brake/tail lights are functioning properly before proceeding onto public roads. While newer model tractors have plenty of lighting to provide warning signals and operating lighting, most older models are only equipped with operating lights. Consult an authorized tractor dealer for lighting kits and modifications available to upgrade the lighting on older tractor models. OPS-U- 0021

OPERATION

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OPERATION

When operating on public roads, have consideration for other road users. Pull to the side of the road occasionally to allow all following traffic to pass. Do not exceed the legal speed limit set in your country for agricultural tractors. Always stay alert when transporting the tractor and implement on public roads. Use caution and reduce speed if other vehicles or pedestrians are in the area. OPS-

U- 0022_A

Reduce speed before turning or applying the brakes. Ensure that both brake pedals are locked together when operating on public roads. OPS-U- 0023

OPERATION

13.3 Hauling the Tractor and Implement

Before transporting a loaded tractor and implement, measure the height and width dimensions and gross weight of the complete loaded unit. Ensure that the load will be in compliance with the legal limits set for the areas that will be traveled through.

Use adequately sized and rated trailers and equipment to transport the tractor and implement. Consult an authorized dealer to determine the proper equipment required. Using adequately sized chains, heavy duty straps, cables and/or binders, securely tie down both the front and rear of the tractor utilizing the proper tie down locations as specified by the tractor manufacturer.

Arrange the chains so that when tightened the chains are pulling downward and against themselves. Carefully tighten the securing chains or other fasteners using boomers or binders to apply maximum tension. Use extreme care when attaching and removing the securing devices as the extreme tension involved when released has the potential to inflict serious injury.

While hauling the tractor and implement, make occasional stops to check that the tractor and implement have not moved or shifted and that the securing chains have maintained tension. If during transport a hard braking, sharp turning or swerving action was performed, stop at the next safe location to inspect the security of the load.

RD5-RD6 05/12 Operation Section 4-42

Page 87

OPERATION

14. TROUBLESHOOTING GUIDE

Problem Possible Cause Remedy

Uneven Cut Excessive ground speed. Reduce ground speed.

Blades worn, dull, or bent. Replace blades.

(Refer to “Maintenance” section). Mower not level side to side. Adjust. (Refer to “Assembly” section) Improper height adjustment. Adjust Mower height.

(Refer to “Assembly” section) Low tractor tire pressure on Adjust tire pressure. one side. (Refer to your tractor operator's

manual) Turning too fast. Reduce ground speed when turning. Tractor tires push grass down. Adjust your tractor wheel spacing.

(Refer to “Operation” section) Damaged Mower pan. Repair or replace as necessary.

Uncut Material Excessive ground speed Reduce ground speed.

RPM too low Use full PTO speed.

(Refer to your tractor operator's

manual) Improper blade for direction of cut. Install blades so rotation is correct.

OPERATION

Poor Shredding Excessive ground speed. Raise the front of Mower relative to the

rear to hold and circulate material

longer. (Refer to Op eration Section-

Setting the Mower-Setting Deck

Height) Reduce ground speed. Cutting too high. Lower cutting height. (Refer to

Operation Section-Setting the Mower-

Setting Deck Pitch)

Windrowing Material heavy and lush. Raise the front of Mower relative to the or Uneven rear. (Refer to Operation SectionDistribution Setting the Mower-Setting Deck

Height) Excessive ground speed Reduce ground speed. Conditions too wet. Wait for conditions to dry. Reduce

ground speed.

Blade Bolts Working Loose Bolts not tightened. Tighten Bolts to 300 ft./lbs.

Bolt hole elongated or oversized. Replace Blade Carrier. Locknut worn out. Replace Locknut.

RD5-RD6 05/12 Operation Section 4-43

Page 88

OPERATION

Gearbox Noisy Low Lubricant. Check lubricant level.

Rough gears. Run in or change Gears. Worn Bearing. Replace Bearing.

Gearbox Leaking Damaged Oil Seal. Replace Seal.

Bent Shaft. Replace Oil Seal and Shaft. Oil Seal Race rough. Replace Shaft or repair Race. Oil Seal installed wrong. Replace Seal. Oil Seal not sealing in the housing. Replace Seal or use a sealant on O.D.

of Seal. Oil level too high. Drain oil to proper level. Gasket damaged. Replace Gasket. Bolts loose. Tighten Bolts. Sand hole in casting. Replace castings or gearbox.

Streaking Conditions Conditions too wet for cutting. Allow grass to dry before cutting. Slow

OPERATION

Blades unable to cut that part of ground speed of tractor but keep grass pressed down by path of engine running at full PTO RPM. tractor tires. Lowering the cutting height may help. Dull blades. Sharpen or replace blades. Height of cutter lower at rear or See Cutting Height Instructions. front.

Gearbox Overheating Low on lubricant. Fill to level plug.

Improper type lubricant. Replace with proper lubricant. Excessive trash build-up around Remove trash. gearbox. Bearing or gears set up improperly. Consult your Dealer.

Shear Pin Shears Tractor PTO not being run at Run at 540 RPM. Excessively 540 RPM.

Heavy Material. Reduce ground speed. Raise cutting

height. Not using proper pin. Replace only with recommended

shear pin. PTO engaged at high engine RPM Idle engine to engage PTO Cutting in rocky conditions Increase cutting height. Blade carrier RPM too high. Check gearbox ratios. Blades not properly heat treated. Consult your Dealer.

RD5-RD6 05/12 Operation Section 4-44

Page 89

MAINTENANCE SECTION

Maintenance Section 5-1

Page 90

MAINTENANCE

AVOID SERIOUS INJURY OR DEATH FROM COMPONENT FAILURE BY KEEPING IMPLEMENT IN GOOD OPERATING CONDITION IN PERFORMING PROPER SERVICE, REPAIRS AND MAINTENANCE.

BEFORE PERFORMING SERVICE, REPAIRS AND MAINTENANCE ON THE IMPLEMENT:

• STOP ENGINE AND PTO, engage parking brake, lower implement, allow all moving parts to stop and remove key before

dismounting from tractor.

•PLACE implement on ground or securely block up raised equipment. Use large blocks on soft or wet soil.

•PUSH and PULL Remote Hydraulic Cylinder lever to relieve hydraulic pressure.

• DISCONNECT IMPLEMENT driveline from tractor PTO SHAFT. WEAR SAFETY GLASSES, P ROTECTIVE GLOVES and follow SAFETY PROCEDURES when performing service, repairs

and maintenance on the implement:

• Always WEAR protective GLOVES when handling blades, knives, cutting edges or worn component with sharp edges.

• Always WEAR GLOVES and SAFETY GLASSES when servicing hot components

• AVOID CONTACT with hot hydraulic oil tanks, pumps, motors, valves and hose connection surfaces.

• SECURELY support or BLOCK UP raised implement, framework and lifted components before working underneath

equipment.

•STOP any implement movements and SHUT-OFF TRACTOR engine before doing any work procedures.

•USE ladder or raised stands to reach high equipment areas inaccessible from ground.

• ENSURE good footing by standing on solid flat surfaces when getting on implement to perform work.

•FOLLOW manufacturer's instructions in handling oils, solvents, cleansers, and other chemical agents.

•DO NOT change any factory-set hydraulic calibrations to avoid component or equipment failures.

•DO NOT modify or alter implement, functions or components.

• DO NOT WELD or repair rotating mower components. These may cause vibrations and component failures being thrown

from mower.

PERFORM SERVICE, REPAIRS, LUBRICATION AND MAINTENANCE OUTLINED IN IMPLEMENT MAINTENANCE SECTION:

•INSPECT for loose fasteners, worn or broken parts, leaky or loose fittings, missing or broken cotter keys and washers on

pins, and all moving parts for wear.

•REPLACE any worn or broken parts with authorized service parts.

• LUBRICATE unit as specified by lubrication schedule

• NEVER lubricate, adjust or remove material while it is running or in motion.

• TORQUE all bolts and nuts as specified. BLADE INSPECTION:

•REPLACE bent, damage, cracked or broken blades immediately with new blades.

•AVOID blade failures and thrown broken blades. DO NOT straighten, weld, or weld hard-facing blades. SAFETY SHIELDS, GUARDS AND SAFETY DEVICES INSPECTION:

•KEEP all Deflectors, Chain Guards, Steel Guards, Gearbox Shields, and PTO integral shields, Bands, Side Skirts and Skid

Shoes in place and in good condition.

•REPLACE any missing, broken or worn safety shields, guards and safety devices.

• Engine Exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the state of

California to cause cancer, birth defects or other reproductive harm.

• Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the state of California to cause cancer, birth defects or other reproductive harm.

PN HM01

HAZARDS WITH MAINTENANCE OF IMPLEMENT

MAINTENANCE

RD5-RD6 05/12 Maintenance Section 5-2

Page 91

MAINTENANCE

(SPBH-1)

SEE YOUR BUSH HOG DEALER

PARTS INFORMATION

Before operating your Rotary Cutter, make sure it is properly lubricated and thoroughly inspected. Only a minimum of time and effort is required to regularly lubricate and maintain this machine to provide long life and trouble free operation.

Always disengage the PTO before raising the Rotary Cutter for transporting or making adjustments.

Lubrication

Do not let excess grease collect on or around parts, particularly when operating in sandy areas. The illustrations show lubrication points. The chart gives the frequency of lubrication in hours, based on normal operating conditions. Severe or unusual conditions may require more frequent lubrication.

MAINTENANCE

Use Multi-Purpose Gear Oil, EP80W-90 when required in Gearbox. Use N.L.G.I #2 grease for all loc ations designated with grease gun. Be sure to clean the fitting thoroughly before using grease gun. Failure to maintain proper lubrication will result in damage to U-joints, gearbox, and/or driveshaft. Figure Mnt-R-0333

RD5-RD6 05/12 Maintenance Section 5-3

Page 92

MAINTENANCE

RD5-RD6 05/12 Maintenance Section 5-4

Page 93

MAINTENANCE

Gearbox Lubrication

The gearbox should be full (18 ounces) 0.54 liters and not require additional lubricant unless the box is cracked or a seal is leaking. It is recommended that the hex oil level check plug (Figure MntP-R-

0020) be removed to check oil level after every 8 hours of operation. If required, oil should be added until it runs out hole.

Recommended lubricant is EP80W-90 Gear Oil.

NOTE: Make sure mower is level when checking oil in the gearbox. Gearbox capacity is 18 oz..

NOTE: Overfilling of Gearbox will cause pressure to build up and cause Grease Seals to leak.

DRIVELINE LUBRICATION

MAINTENANCE

Grease Fittings are located on the Cross Assembly of each U-Joint and on the telescoping tubes. Grease the U-Joint after each 8 hours of use. Figure MntP-R-0021. Do not force grease through the Needle Cup Assemblies. Grease the telescoping tubes after every 8 hours use. To grease profile tube, disconnect drive from PTO and pull halves apart. Pump grease into outer profile tube and reinstall together. Lube Slide Collar weekly with WD40 or equivalent weight oil. Figure Mnt-R-

0037.

The Driveline Integral Shields should not become dented or otherwise damaged. The Integral Shield Asse mbly has a Nylon Bearing at each end and should turn freely. This nylon bearing should require lubrication every 40 hours. To remove the Integral Shields for replacement or repair , turn the three Nylo n Nut s 1/4 turn in the Shiel d Slots of the Cone and Tube and remove them. Slip the Shield Cone Assembly of f inner se ction of the Driveline. Install the new or repaired Shield on the Driveline. Place the split Nylon Bearing over the Driveline Housing of Shaft against the Yoke and in the Bearing groove. Install shield over the Housing so the Nylo n Be a rin g fits into the Shield Bearing Retainer. Align a slot in the Shield Cone with one of the slots in the Shield. Put one of the Nylon Nuts back in through the aligned slots and turn until it is perpendicular to the slots. Add the other two Nylon Nuts.

Make certain that the Driveline Integral Shields are free to telescope and rotate around the driveline without binding.

RD5-RD6 05/12 Maintenance Section 5-5

Page 94

MAINTENANCE

IMPORTANT: Scan this QR Code with your smart phone to link to the ADMA Driveline Safety Manual for more information on the safe use of a driveline during normal operation and maintenance. Or type in your internet browser the following web address: www.algqr. com/dme

Ops-0009-MISC

MAINTENANCE

SHEAR PIN YOKE LUBRICATION

Yoke is supplied with a grease fitting to lube between gearbox shaft and yoke. This allows yoke

to spin freely on gearbox shaft when pin shears. Failure to lube may cause yoke to gall and spin weld to shaft. Adding even small amount s o f gre ase will greatly prolong life of yoke. The shear bolt (1/2” x 3”) MUST BE a Grade 2 to ensure that it shears when high torque load is encountered.

RD5-RD6 05/12 Maintenance Section 5-6

Page 95

MAINTENANCE

BLADE SERVICING

Inspect blades before each use to determine that they are properly installed and in good condition. Replace any blade that is bent, excessively nicked, worn, or has any other damage. Small nicks can be ground out when sharpening.

Use only original equipment blades on this cutter. They are made of special heat-treated alloy steel. Substitute blades may not meet specifications and may fail in a hazardous manner that could cause injury.

Replace bent or broken blade with new blades. NEVER ATTEMPT TO STRAIGHTEN OR WELD ON BLADES SINCE THIS WILL LIKELY CRACK OR OTHERWISE DAMAGE THE BLADE WITH SUBSEQUENT FAILURE AND POSSIBLE SERIOUS INJURY FROM THROWN BLADES.

• Manually wiggle the blade carriers to check for any looseness.

• Retighten any loose parts.

• Recheck torque every 50 hours.

Operating with loose blade hardware will damage the blade holder and blades. Whenever the blades have been removed or replaced, the hardware must be retightened after the first eight hours of operation. On new units check blade hardware and the blade nut torque after first 8 hours.

(SGM-10)

MAINTENANCE

Operating with loose blade holder will damage the blade holder and output shaft, two initial tightenings are required. Retighten after one hour and again after the day of operation. In severe cutting conditions or commercial use, a daily inspection is required.

To help prevent structural damage caused by loose hardware, tighten gear case hardware as specified. Check torque after first 8 hours of use and every 50 hours thereafter.

NOTE: Correct Blade Rotation is counter-clockwise viewed from the top.

Inspect Blades daily for normal wear. If Blades have a notch worn into the leading worn into the leading edge at the lower bend more than 1/2” DEEP (due to running in gravel and/or the ground), REPLACE BOTH BLADES ON THAT CARRIER IMMEDIATELY. Failure to replace such abnormally worn blades may lead to catastrophic failure of the blade and ejection of the broken part with tremendous force which may cause bodily injury or death.

NOTE: Replace Blades in pairs after no more than 1/2” notch wear.

RD5-RD6 05/12 Maintenance Section 5-7

Page 96

BLADE SHARPENING

When sharpening blades, grind each blade the same amount to maintain balance. Follow original sharpening pattern as shown in Figure Mnt-R-0008. Always sharpen blades by grinding. Always sharpen both blades at same time to maintain balance. The difference in blade weights should not exceed 1 ounce. Unbalanced blades will cause excessive vibration which can damage gear box bearings. Vibration may also cause structural cracks in cutter housing. DO NOT heat and pound out edge. Do not sharpen blade to a razor edge, but leave a 1/16” blunt edge. Do not sharpen back side of blade.

Avoid personal injury. Always block the cutter up to prevent if from falling when the blades and/ or carrier are being serviced.

MAINTENANCE

BLADE CARRIER REMOVAL

Remove cotter pin and loosen slotted nut on gearbox shaft. Loosen but do not remove the nut until the blade carrier is loosened. Use a suitable 2 jaw gear puller to pull carr ier off tapered gearbox shaft. If gear puller is not available use long bar inserted through blade bolt access hole with end against rotor b ar. St rike opposite end of bar with sledge hammer. Rotate blade carrier 180 degrees and repeat process.

RD5-RD6 05/12 Maintenance Section 5-8

Page 97

MAINTENANCE

BLADE CARRIER INSPECTION

Blade bolt fit into carrier bushings should be checked every time blades are changed. The blade bolt should fit into carrier bushings as a snug slip fit. If the blade bolt fit appears to be loose or sloppy, measure the square hole in bushing. If the bottom of the sq uare hole is 1/1 6” or gr eater than t he squar e shou lder of th e new blade bolt the bushings should be replaced. Bushings can be removed by cutting bushing head where it is welded to carrier bar . On ce head is removed bushing ca n be pressed out of bar. Clean and grind top of blade bar so new bushing can be installed and welded. Bushing should be p ressed into bar as far as possible. Use low hydrogen rod to weld bushing in place.

Failure to replace a worn blade carrier bushing as described above may lead to cat astr ophic failure of the blade, blade bolt, and/or blade bolt nut resulting in the ejection of the broken parts out from under th e mower at tremen dous speed and force which cou ld result in se rious bodily injury or death.

MAINTENANCE

RD5-RD6 05/12 Maintenance Section 5-9

Page 98

MAINTENANCE

BLADE CARRIER INSTALLATION

Clean the splines on both the blade carrier and output shaft. Position carrier on the gearbox output shaft and install special washer nut.

Tighten nut hold ing blade ca rrier to minimum 450 f t. pounds , strike the carrier near the hub several times with a heavy hammer to seat the hub. Use a suitable spacer over the nut to prevent damage to the nut and threads. Retighten the nut to 450 ft. pounds. Install cotter pin and spread.

Operating the mower with a loos e bla de pan or ho lder can d ama ge the taper con nect ion on the gearbox output shaft. To ensure proper seating between the blade holder and output shaft, check and tighten the retaining nut after the first day of operation. Recheck the blade carrier attachment each morning before operating. Grasp the carrier firmly with both hands and try to push and pull the carrier with one hand while pulling and pushing with the other hand to try to rock or oscillate the blade carrier. If the carrier is loose, retighten the retaining nut before operating the mower.

Always recheck gearbox output shaft slotted blade carrier retaining nut torque after a few hours operation.

Avoid personal injury. Do not work under cutter without support blocks to keep frame from

MAINTENANCE

falling.

BLADE REMOVAL

Remove locknut from blade bolt through inspection hole in deck of mower near the gearbox to remove blades for sharpening or replacement. See Figure MntP-R-0057. Always replace nut when replacing blade bolt. When installing blades be sure and check blade bolt pivot diameter for wear. Replace bolt if worn more than 1/ 4 inch at any point. Tighten lock nut to 300 ft. lbs.

RD5-RD6 05/12 Maintenance Section 5-10

Page 99

Blade Bolt Inspection

Inspect Blade Bolt Head daily for wear as followed:

Inspect the Blade Bolt Heads daily for abnormal wear. REPLACE BOTH BLADE BOLTS on the Blades IMMEDIATELY if either blade bolts has:

• Visible cracks or

• If the recessed area on blade bolt is worn off or

• If Blade Bolt has gouges or chipped areas. Failure to replace abnormally worn blade bolts may lead to catastrophic failure of the blades and ejection of the broken part which may cause serious bodily injury or death.

Always replace Blade Bolts with new bolts whenever replacing the Blades. OPS-U-0037

MAINTENANCE

RD5-RD6 05/12 Maintenance Section 5-11

Page 100

MAINTENANCE

STORAGE

Your rotary cutter represents an investmen t from which you should get th e greatest possib le benefit. Ther efore, when the season is over , the cu tter should be thor ou ghly checked and pr epared for storage so that a minimum amount of work will be required to put it back into operation for the next season. The following are suggested storage procedures:

1. Thoroughly clean the cutter.

2. Lubricate the cutter as covered in Maintenance Section.

3. Tighten all bolts and pins to the recommended torque.

4. Check the cutter for worn or damaged parts. Make replacements immediately.

5. Place driveline in storage position resting on bracket.

6. Store the cutter in a clean, dry place with the cutter housing resting on blocks.

7. Use spray touch-up enamel where necessary to

MAINTENANCE

prevent rust and maintain the appearance of the cutter.

PROPER TORQUE FOR FASTENERS

The chart lists the correct tightening torque for fasteners. When bolts are to be tightened or replaced, refer to this chart to determine the grade of bolts and the proper torque except when specific torque values are assigned in manual text.

RECOMMENDED TORQUE IN FOOT POUNDS UNLESS OTHERWISE STATED IN THE MANUAL* NOTE: These values apply to fasteners as received from supplier, dry or when lubricated with normal engine

oil. They do not apply if special g raphited or moly disulphide grea ses or other ex treme pressur e lubricants are used. This applies to both UNF fine and UNC coarse threads.

RD5-RD6 05/12 Maintenance Section 5-12

Bush Hog RD5, RD6 Operator's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual