Bush Hog PT5 User Manual

This Operator's Manual is an integral part of the safe operation of this machine and must be maintained with the unit at all times. READ,

UNDERSTAND, and FOLLOW the Safety

and Operation Instructions contained in this manual before operating the equipment. C01-

Cover

PT5

SICKLE BAR

BOOM MOWER

Published 09/10 Revised 03/11

41886005 .oN traP C

OPERATOR’S MANUAL

BUSH HOG

2501 Griffin Ave. Selma, AL 36703 334-874-2700 www.bushhog.com

$0.00

To the Owner/Operator/Dealer

All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents.

BEFORE YOU ST ART! Read the safety messages on the impl ement a nd shown in your ma nual. Obse rve th e rules of safety and common sense!

WARRANTY INFORMATION: Read and understand the complete Warranty Statement found in this Manual. Fill out the Warranty Registration

Form in full and return it to within 30 Days. Make certain the Serial Number of the Machine is recorded on the Warranty Card and on the Warranty Form that you retain.

In order to reduce accidents and enhance the safe operation of mowers, Bush Hog, in cooperation with other industry manufacturers has developed the AEM/FEMA Industrial and Agricultural Mower Safety Practices video and guide book.

The video will familiarize and instruct mower-tractor operators in safe practices when using industrial and agricultural mowing equipment. It is important that Every Mower Operator be educated in the operation of their mowing equipment and be able to recognize the potential hazards that can occur while operating a mower. This video, along with the mower operator’s manual and the warning messages on the mower, will significantly assist in this important education.

Your Authorized Bush Hog Dealer may have shown this video and presented you a DVD Video when you purchased your mower. If you or any mower operator have not seen this video, Watch the Video, Read this Operator’s Manual, and Complete the V ideo Guidebook before operating your new mower. If you do not understand any of the instructions included in the video or operator’s manual or if you have any questions concerning safety of operation, contact your supervisor, dealer or Bush Hog.

If you would like a VHS video tape of the video, please email AEMVideo@alamo-group.com or Fax AEM VHS Video at (830) 372-9529 or mail in a completed copy of the form on the back of this page to AEM VHS Video 1502 E Walnut Street, Seguin, TX 78155. and request the VHS video version. Please include your name, mailing address, mower model and serial number.

Every operator should be trained for each piece of equipment (Tractor and Mower), understand the intended use, and the potential hazards before operating the equipment.

Bush Hog Division is willing to provide

one (1) AEM Mower Safety Practices Video

Please Send Me: VHS Format – AEM/FEMA Mower Operator Safety Video

DVD Format – AEM/FEMA Mower Operator Safety Video

Mower Operator’s Manual

AEM Mower Operator’s Safety Manual

Requester Name:_______________________________Phone:_________________________________

Requester Address:_______________________________________

City:_____________________________________

State: ____________________________________

Zip Code:_________________________________

Mower Model:_____________________________Serial Number:________________________

Date Purchased:____________________________Dealer Salesperson:_____________________

Dealership Name:__________________________ Dealership Location:____________________

Mail to:

AEM Video Services

1502 E Walnut street

Seguin, TX 78155

Or Fax to:

(830) 372-9529

Or Email to:

AEMVideo@alamo-group.com

TABLE OF CONTENTS

SAFETY SECTION ..............................................................................................................1-1

Safety Messages ................................................ ... ... ... ... ................................................. ..................................1-2

Decal Location .................................................................................................................................................1-12

Decal Description ............................................................................................................................................. 1-14

Federal Laws and Regulations ........................................................................................................................1-18

INTRODUCTION SECTION .................................................................................................2-1

ASSEMBLY SECTION ........................................................................................................3-1

TRACTOR SELECTION ....................................................................................................................................3-2

Ballast Weight ....................................................................................................................................................3-2

ATTACHMENT TO TRACTOR ....... ... ................................................. ... ... .... ... ..................................................3-2

COUPLING UP HYDRAULICS ..........................................................................................................................3-3

REMOVAL FROM THE TRACTOR ...................................................................................................................3-3

STORAGE .........................................................................................................................................................3-3

OPERATION SECTION .......................................................................................................4-1

Standard Equipment and Specifications ............................................................................................................ 4-3

OPERATOR REQUIREMENTS .........................................................................................................................4-4

TRACTOR REQUIREMENTS ............................................................................................................................4-5

ROPS and Seat Belt .............................................................................. ... .... ... ... ...............................................4-5

Operator Thrown Object Protection ...................................................................................................................4-5

Tractor Lighting and SMV Emblem ....................................................................................................................4-6

Tractor Horsepower ...........................................................................................................................................4-6

3-Point Hitch ......................................................................................................................................................4-6

Hydraulics ..........................................................................................................................................................4-7

Front End Weight ...............................................................................................................................................4-7

Power Take Off (PTO) .......................................................................................................................................4-7

GETTING ON AND OFF THE TRACTOR .........................................................................................................4-8

Boarding the Tractor .......................................................................................................................................... 4-8

Dismounting the Tractor .....................................................................................................................................4-8

STARTING THE TRACTOR ........................ ... .... ... ... ... ................................................. ... ... ... ............................4-9

CONNECTING THE IMPLEMENT TO TRACTOR ............. ... ... ... .... ... ... ... ................................................. ... ... 4-11

PRE-OPERATION INSPECTION AND SERVICE ...........................................................................................4-11

Tractor Pre-Operation Inspection/Service ........................................................................................................4-12

Boom Unit Pre-Operation Inspection and Service ...........................................................................................4-13

OPERATING THE IMPLEMENT ..................... .... ... ... ... ... .... ................................................ ... .... ... ...................4-19

Machine Controls .............................................................................................................................................4-19

Arm Controls ................ ... ... ... .... ................................................ ... .... ... .............................................................4-20

Forward Speed ................................................................................................................................................4-21

Highway Working .............................................................................................................................................4-21

Unclogging Cutterbar, Checks or Adjustments ............ ... .... ... ...... .... ... ... ... .... ... ... ... ... .... ... ... ... .... ... ... ................4-21

Breakaway .......................................................................................................................................................4-21

Swingover ........................................................................................................................................................4-21

DRIVING THE TRACTOR AND IMPLEMENT .................................................................................................4-22

Starting the Tractor ..........................................................................................................................................4-23

Brake and Differential Lock Setting ..................................................................................................................4-24

Driving the Tractor and Boom ...................... .................................................................... ................................4-25

OPERATING THE TRACTOR AND IMPLEMENT ...........................................................................................4-26

Foreign Debris Hazards/Overhead Obstructions .............................................................................................4-27

Operating Speed and Ground Speed ................................. ... ... ... ....... ... ... .... ... ... ... ... .... ... ... ... .... ... ...................4-27

Operating the Attached Head ..........................................................................................................................4-28

Shutting Down the Implement ..........................................................................................................................4-29

TRACTOR, BOOM, AND ATTACHED HEAD STORAGE ...............................................................................4-29

DISCONNECTING THE IMPLEMENT ... ... ... ... .... ... ... ... ....................................................................................4-30

TRANSPORTING THE TRACTOR AND IMPLEMENT ...................................................................................4-30

Transporting on Public Roadways ............ ... ................................................. ... ... ... ..........................................4-31

Hauling the Tractor and Implement .... .... ... ... ... .... ... ................................................ ... .... ... ................................4-34

TROUBLESHOOTING GUIDE ........................................................................................................................4-35

MAINTENANCE SECTION ..................................................................................................5-1

LUBRICATION .......................... .......................................................... ...............................................................5-2

FASTENERS .....................................................................................................................................................5-2

CUTTERBAR .....................................................................................................................................................5-3

Adjusting the Knife Guides .................................................................................................................................5-3

Sharpening the Knife .........................................................................................................................................5-4

HYDRAULIC RAMS ........................ ... .... ... ................................................ .... ... ... ...............................................5-5

Ram Seal Replacement- General Information ...................................................................................................5-5

To Change Seals on Angle, Reach and 40 MM Dia Lift Ram ............................................................................5-5

To Change Seals on 50 MM Dia Lift Ram .........................................................................................................5-5

Filtration Maintenance ........... ................................................. ... ... .... ..................................................................5-5

Cylinder Rod Maintenance .................................................................................................................................5-6

CONTROL VALVE .............................................................................................................................................5-6

Non Return Valve ............ ... ................................................. ... ... ... .... ..................................................................5-6

Replacing Spool “O” Rings ................................................................................................................................5-7

Main Relief Valve ...............................................................................................................................................5-7

HYDRAULIC HOSES ... ... ... ... .... ................................................ ... .... ... ...............................................................5-7

Hose Replacement ............................................................................................................................................5-7

Hose Warranty ...................................................................................................................................................5-8

HOSE CONNECTIONS .....................................................................................................................................5-8

STORAGE .........................................................................................................................................................5-8

PROPER TORQUE VALUES FOR FASTENERS .................................... .... ... ... ... ... .... ... ... ... .... ... ...... ... .... ... ... . .5-8

SAFETY SECTION

Safety Section 1-1

Safety Messages

A careful operator is the best operator. Safety is of primary importance to the manufacturer and should be to the owner/operator . Most accidents can be avoided by being aware of your equipment, your surroundings, and observing certain precautions. The first section of this manual includes a list of Safety Messages that, if followed, will help protect the operator and bystanders from injury or death. Read and understand these Safety Messages before assembling, operating or servicing this Implement. This equipment should only be operated by those persons who have read the manual, who are responsible and trained, and who know how to do so responsibly.

The Safety Alert Symbol combined with a Signal Word, as seen below, is used throughout this manual and on decals which are attached to the equipment. The Safety Alert Symbol means: “ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!” The Symbol and Signal Word are intended to warn the owner/operator of impending hazards and the degree of possible injury faced when operating this equipment.

Indicates an imminently hazardous situation that, if not avoided, WILL result in DEATH OR VERY SERIOUS INJURY.

Indicates an imminently hazardous situation that, if not avoided, COULD result in DEATH OR SERIOUS INJURY.

Indicates an imminently hazardous situation that, if not avoided, MAY result in MINOR INJURY.

Identifies special instructions or procedures that, if not strictly observed, could result in damage to, or destruction of the machine, attachments or the environment.

NOTE: Identifies points of particular interest for more efficient and convenient operation or repair.

(SG-1)

Practice all usual and customary safe working precautions and above all---remember safety is up to YOU

. Only YOU can prevent serious injury or death from unsafe practices.

READ, UNDERSTAND, and FOLLOW the following Safety Messages. Serious injury or death may occur unless care is taken to follow the warnings and instructions stated in the Safety Messages. Always use good common sense to avoid hazards.

(SG-2)

Si no lee ingles, pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad.

(SG-3)

SAFETY

PT5 09/10 Safety Section 1-2

SAFETY

Never operate the Tractor or Implement until you have read and completely understand this Manual, the Tractor Operator’s Manual, and each of the Safety Messages found in the Manual or on the Tractor and Implement. Learn how to stop the tractor engine suddenly in an emergency. Never allow inexperienced or untrained personnel to operate the Tractor or Implement without supervision. Make sure the operator has fully read and understood the manuals prior to operation.

(SG-4)

Always maintain the safety signs in good readable condition. If th e safety signs are missing, damaged, or unreadable, obtain and install replacement safety signs immediately.

(SG-5)

Make certain that the “Slow Moving Vehicle” (SMV) sign is installed in such a way as to be cl early visible and legible. When transport ing the Equipment use the Tractor flashing warning lights and follow all local traffic regulations.

(SG-6)

Operate this Equipment only with a Tractor equipped with an approved rollover-protective system (ROPS). Always wear seat belts. Serious injury or even death could result from falling off the tractor--particularly during a turnover when the operator could be pinned under the ROPS.

(SG-7)

Do not modify or alter this Implement. Do not permit anyone to modify or alter this Implement, any of its components or any Implement function.

(SG-8)

BEFORE leaving the tractor seat, always set the parking brake and/or set the tractor transmission in parking gear, disengage the PTO, stop the engine, remove the key, and wait for all moving parts to stop. Place the tractor shift lever into a low range or parking gear to prevent the tractor from rolling. Never dismount a Tractor that is moving or while the engine is running. Operate the Tractor controls from the tractor seat only.

(SG-9)

Never allow children or other persons to ride on the Tracto r or Implement. Falling off can result in serious injury or death.

(SG-10)

SAFETY

PT5 09/10 Safety Section 1-3

SAFETY

Never allow children to operate, ride on, or come close to the Tractor or Implement. Usually, 16-17 year-old children who are mature and responsible can operate the implement with adult supervision, if they have read and understand the Operator’s Manuals, been trained in proper operation of the tractor and Implement, and are physically large enough to reach and operate the controls easily.

(SG-11)

Do not mount or dismount the Tractor while the tractor is moving. Mount the Tractor only when the Tractor and all moving parts are completely stopped.

(SG-12)

Start tractor only when properly seated in the Tractor seat. Starting a tractor in gear can result in injury or death. Read the Tractor operators manual for proper starting instructions.

(SG-13)

Never work under the Implement, the framework, or any lifted component unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death.

(SG-14)

Do not operate this Equipment with hydraulic oil or fuel leaking. Oil and fuel are explosive and their presence could present a hazard. Do not check for leaks with your hand! High-pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene. To check for a hose leak, SHUT the unit ENGINE OFF and remove all hydraulic pressure. Wear oil imp ene trab le glo ves , safety glasses and use Cardboard to check for evidence of oil leaks. If you suspect a leak, REMOVE the HOSE and have it tested at a Dealer. If oil does penetrate the skin, have the injury treated immediately by a physician knowledgeable and skilled in this procedure.

(SG-15)

The operator and all support personnel should wear hard hats, safety shoes, safety glasses, and proper hearing protection at all times for protection from injury including injury from items that may be thrown by the equipment.

(SG-16)

SAFETY

PT5 09/10 Safety Section 1-4

SAFETY

PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE PERMANENT HEARING LOSS! Tractors with or without an Implement attached can often be noisy enough to cause permanent hearing loss. We recommend that you always wear hearing protection if the noise in the Operator’s position exceeds 80db. Noise over 85db over an extended period of time will cause severe hearing loss. Noise over 90db adjacent to the Operator over an extended period of time will cause permanent or total hearing loss. NOTE: Hearing loss from loud noise

[from tractors, chain saws, radios, and other such sources close to the ear] is cumulative over a lifetime without hope of natural recovery.

(SG-I7)

Transport only at speeds where you can maintain control of the equipment. Serious accidents and injuries can result from operating this

equipment at high speeds. Understand the Tractor and Implement and how it handles before transporting on streets and highways. Make sure the Tractor steering and brakes are in good condition and operate properly.

Before transporting the Tractor and Implement, determine the proper transport speeds for you and the equipment. Make sure you abide by the following rules:

Test the tractor at a slow speed and increase the speed slowly. Apply the Brakes smoothly to determine the stopping characteristics of the Tractor and Implement. As you increase the speed of the Tractor the stopping distance increases. Determine the maximum transport speed not to exceed 20 mph (30 kph) for transporting this equipment.

Test the equipment at a slow speed in turns. Increase the speed through the turn only after you determine that the equipment can be operated at a higher speed. Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from turning over. Determine the maximum turning speed for you and this equipment before operating on roads or uneven ground.

Only transport the Tractor and Implement at the speeds which allow you to properly control the equipment.

Be aware of the operating conditions. Do not operate the Tractor with weak or faulty brakes or worn tires. When operating down a hill or on wet or rain slick roads, the braking distance increases: use extreme care and reduce you r speed. When operating in traffic always use the Tractor’s flashing warning lights and red uce your speed. Be a ware of traf fic around yo u and watch out for the other guy.

(SG-19)

Never attempt to lubricate, adjust, or remove material from the Implement while it is in

motion or while tractor engine is running.

(SG-20)

SAFETY

PT5 09/10 Safety Section 1-5

SAFETY

Periodically inspect all moving parts for wear and replace when necessary with authorized service parts. Look for loose fasteners, worn or broken parts, and leaky or loose fittings. Make sure all pins have cotter pins and washers. Serious injury may occur from not maintaining this machine in good working order.

(SG-21)

Always read carefully and comply fully with the manufacturer’s instructions when handling oil, solvents, cleansers, and any other chemical agent.

(SG-22)

Never run the Tractor engine in a closed building or without adequate ventilation. The exhaust fumes can be hazardous to your health.

(SG-23)

KEEP AWAY FROM ROTATING ELEMENTS to prevent entanglement and possible serious injury or death.

(SG-24)

Never allow children to play on or around Tractor or Implement. Children can slip or fall off the Equipment and be injured or killed. Children can cause the Implement to shift or fall crushing themselves or others.

(SG-25)

Do not exceed the rated PTO speed for the Implement. Excessive PTO speeds can cause Implement driveline or blade failures resulting in serious injury or death.

(SG-26)

SAFETY

PT5 09/10 Safety Section 1-6

SAFETY

NEVER use drugs or alcohol immediately before or while operating the

Tractor and Implement. Drugs and alcohol will affect an operator’s

alertness and coordination and therefore affect the operator’s ability to

operate the equipment safely. Before operating the Tractor or Implement,

an operator on prescription or over-the-counter medication must consult

a medical professional regard ing any side effects of the medication that

would hinder their ability to operate the Equipment safely. NEVER

knowingly allow anyone to operate this equipment when their alertne ss or

coordination is impaired. Serious injury or death to the operator or others

could result if the operator is under the influen ce of drugs or a lcohol.

(SG-27)

Operate the Tractor and/or Implement control s only while properly seated in the Tractor seat with the seat belt securely fastened around you. Inadvertent movement of the Tractor or Implement may cause serious injury or death.

(SG-29)

Mow only in conditions where you have clear visibility in daylight or with adequate artificial lighting. Never mow in darkness or foggy conditions where you cannot clearly see at least 300 feet (90 m) in front and to the sides of the tractor and mower. Make sure that you can clearly see and identify passersby, steep slopes, ditches, drop-offs, overhead obstructions, power lines, debris and foreign objec ts. If you are unab le to clear ly see thes e type of ite ms discontinue mowing.

(SGM-1)

There are obvious and hidden potential hazards in the operation of this Mower. REMEMBER! This machine is often operated in heavy brush and in heavy weeds. The Blades of this Mower can throw objects if shields are not properly installed and maintained. Serious injury or even death may occur unless care is taken to insure the safety of the operator, bystanders, or passersby in the area. Do not operate this machine with anyone in the immediate area. Stop mowing if anyone is within 300 feet of mower.

(SGM-02)

All Safety Shields, Guards and Safety devices including (but not limited to) - the Deflectors, Chain Guards, Steel Guards, Gearbox Shields, PTO integral shields, and Retractable Door Shields should be used and maintained in good working condition. All safety devices should be inspected carefully at least daily for missing or broken components. Missing, broken, or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects, entanglement, or blade cont act.

(SGM-3)

SAFETY

PT5 09/10 Safety Section 1-7

SAFETY

The rotating parts of this machine have been designed and tested for rugged use.

However, the blades could fail upon impact with heavy, solid objects such as metal guard

rails and concrete structures. Such impact could cause the broken objects to be thrown

outward at very high velocities. To reduce the possibility of property damage, serious

injury, or even death, never allow the cutting blades to contact such obstacles.

(SGM-4)

Extreme care should be taken when operating near loose objects such

as gravel, rocks, wire, and other debris. Inspect the area before

mowing. Foreign objects should be removed from the site to prevent

machine damage and/or bodily injury or even death. Any objects that

cannot be removed must be clearly mark ed and car efully avo ide d b y th e

operator. Stop mowing immediately if blades strike a foreign object.

Repair all damage and make certain rotor or blade carrier is balanced

before resuming mowing.

(SGM-05)

Many varied objects, such as wire, cable, rope, or chains, can become entangled in the operating parts of the mower head. These items could then swing outside the housing at greater velocities than the blades. Such a situation is extremely hazardous and could result in serious injury or even death. Inspect the cutting area for such objects before mowing. Remove any like object from the site. Never allow the cutting blades to contact such items.

(SGM-06)

Mow at the speed that you can safely operate and control the tractor and mower. The correct mowing speed depends on terrain condition and grass type, density, and height of cut. Normal ground speed range is from 2 to 5 mph(3-8 kph). Use slow mowing speeds when operating on or near steep slopes, ditches, drop-offs, overhead obstructions, power lines, or when debris and foreign objects are to be avoided.

(SGM-07)

Avoid mowing in reverse direction when possible. Check to make sure there are no

persons behind the mower and use extreme care when mowing in reverse. Mow only at a

slow ground speed where you can safely operate and control the tractor and mower.

Never mow an area that you have not inspected and removed debris or foreign material.

(SGM-08)

Do not put hands or feet under mower decks. Blade Contact can result

in serious injury or even death. Stay away until all motion has stopped

and the decks are securely blocked up.

(SGM-09)

SAFETY

PT5 09/10 Safety Section 1-8

SAFETY

Replace bent or broken blades with new blades. NEVER ATTEMPT TO STRAIGHTEN, WELD, OR WELD HARDFACING ON BLADES SINCE THIS WILL LIKELY CRACK OR OTHERWISE DAMAGE THE BLADE WITH SUBSEQUENT FAILURE AND POSSIBLY CAUSE SERIOUS INJURY FROM THROWN BLADES.

(SGM-10)

Rotary Mowers are capable under adverse conditions of throwing objects for great distances (300 feet or more) and causing serious injury or death. Follow safety messages carefully.

STOP MOWING IF PASSERSBY ARE WITHIN 300 Feet UNLESS:

-Front and Rear Deflectors, Chain Guards, or Bands are installed and in good, workable condition;

-Mower sections or Wings are running close to and parallel to the ground without exposed Blades;

-Passersby are outside the existing thrown-object zone;

-All areas have been thoroughly inspected and all foreign material such as rocks, cans, glass, and general debris has been removed.

NOTE: Where there are grass and weeds high enough to hide debris that could be struck by the blades, the area should be: inspected and large debris removed, mowed at an intermediate height, inspected, closely with any remaining debris being removed, and mowed again at desired final height. (This will also reduce power required to mow, reduce wear and tear on the Mower drivetrain, spread cut material better, reduce streaking, and make the final cut more uniform).

(SRM-01)

Do not let the Blades turn when the Mower Deck is raised for any reason, including clearance or for turning. Raising the Mower deck exposes the Cutting Blades which creates a potentially serious hazard and could cause serious injury or even death from objects thrown from the Blades.

(SRM-07)

Never leave the Tractor and Implement unattended while the Implement is in the lifted position. Accidental operation of lifting lever or a hydraulic failure may cause sudden drop of unit with injury or death by crushing. To properly park the implement when disconnecting it from the tractor , lower the st and and put the retaining pin securely in place, or pu t a secure support under the A-Frame. Lower the implement carefully to the ground. Do not put hands or feet under lifted components .

(S3PT-1)

SAFETY

PT5 09/10 Safety Section 1-9

SAFETY

Be particularly careful when transporting the Implement with the Tractor. Turn curves or go up hills only at a low speed and using a gradual steering angle. Rear mounted implements move the center of gravity to the rear and remove weight from the front wheels. Make certain, by adding front ballast, that at least 20 % of the tractor’s weight is on the front wheels to prevent rearing up, loss of steering control or Tractor tip-over. Slow down on rough or uneven surfaces to prevent loss o f steering control which could result in property damage or possible injury. Do not transport unless 3-Point lift lever is fully raised and in the latched transport position. Dropping implement in transport can cause serious damage to the tractor and/or Implement and possibly cause the operator or others to be injured or killed.

(S3PT-02)

There are obvious and hidden potential hazards in the operation of this Implement as in all power-driven or pulled equipment. REMEMBER! This machine is often operated in rough terrain conditions that include tall grass, weeds, gullies, holes, slopes, hidden obstructions and the like. Serious injury or even death may occur unless care is taken to assure the safety of the operator and bystanders in the ar ea. Do not o per ate this m achin e with anyone in the immediate area.

(S3PT-07)

Make sure the PTO shield, integral driveline shields, and input shields are installed when using PTO-driven equipment. Always replace any shield if it is damaged or missing.

(S3PT-8)

Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement. Place the Implement on the ground or securely blocked up, disengage the PTO, and turn off the tractor engine. Push and pull the Remote Cylinder lever in and out several times prior to starting any maintenance or repair work.

(S3PT-09)

The rotating parts of this machine co ntinue to rot ate even af ter the PT O has been turned of f. The operator should remain in his seat for 60 seconds after the brake has been set, the PTO disengaged, the tractor turned off, an d all evidence of rotation has ceased.

(S3PT-10)

“Wait a minute...Save a life!”

Always disconnect the main PTO Driveline from the Tractor before performing service on the Implement. Never work on the Implement with the tractor PT O dr iveline conn ected and running. Rotating Parts, Blades or Drivelines could turn without warning and cause immediate entanglement, injury or death.

(S3PT-11)

SAFETY

PT5 09/10 Safety Section 1-10

SAFETY

This Implement may be wider than the Tractor. Be careful when operating or transporting this equipment to prevent the Implement from running into or striking sign posts, guard rails, concrete abutments or other solid objects. Such an impact could cause the Implement and Tractor to pivot violently resulting in loss of steering control, serious injury, or even death. Never allow the Implement to contact obstacles.

(S3PT-12)

In addition to the design and configuration of this Implement, including Safety Signs and Safety Equipment, hazard control and accident prevention are dependent upon the awareness, concern, prudence, and proper training of personnel involved in the operation, transport, maintenance, and storage of the machine. Refer also to Safety Messages and operation instruction in each of the appropriate sections of the Tractor and Equipment Manuals. Pay close attention to the Safety Signs affixed to the Tractor and Equipment.

(SG-18)

PARTS INFORMATION Bush Hog mowers use balanced and matched system components for blade carriers, blades, cuttershafts, knives, knife hangers, rollers, drivetrain components, and be arings. These pa rt s a re made an d tested to Bush Hog specifications. Non-genuine "will fit" parts do not consistently meet these specifications. The use of “will fit” parts may reduce mower performance , void warranties, and present a safety ha zard. Use genuine Bus h Hog mower parts for economy and safety.

(SPBH-1)

SEE YOUR BUSH HOG DEALER

SAFETY

PT5 09/10 Safety Section 1-11

SAFETY

Decal Location

NOTE: Bush Hog supplies safety decals on this product to promote safe opera tion. Da mag e to the decals may occur while in shipping, use, or reconditioning. Bush Hog cares about the safety of its customers, operators, and bystanders, and will replace the safety decals on this product in the field, free of charge (Some shipping and handling charges may apply). Contact your Bush Hog dealer to order replacement decals.

SAFETY

PT5 09/10 Safety Section 1-12

SAFETY

ITEM PART NO. QTY TYPE DESCRIPTION

1. 02967827 1 DANGER Multiple Hazard Rotary

2. 02958241 1 DANGER Multiple Hazard Boom

3. 02965262 1 WARNING Oil Leak Penetration

4. 00786980 1 IMPORTANT Use Genuine Bush Hog Parts

5. 02962764 2 DANGER Pinch Points/Scissors

6. 02962765 1 DANGER Multiple Hazard/Crushing

7. 02965093 1 ATTENTION Do Not Overspeed Engine

8. 50068814 1 ________ Operator’s Manual (Inside Canister)

9. 3688303 1 DANGER Keep Away Sharp Blades

10. 50063360 1 LOGO Bush Hog Logo

11. 50068742 1 NAME PT5 Powertrim

12. 00763977 1 NOTICE Notice to Owner

SAFETY

13. NFS 1 SER PLT Powertrim Serial Plate

14. D524 1 ________ Safety Decal Booklet

15. 02977046 1 ________ AEM Mower Safety Manual

16. 00776031 1 ________ Canister

17. 10058000 1 ________ Bolt

18. 00024100 4 ________ Flatwasher

19. 0295924 4 ________ Locknut

20. 03200347 * REFLCTR SMV Sign

* Supplied by Tractor Manufacturer. Replace if missing from Tractor.

PT5 09/10 Safety Section 1-13

Decal Description

DANGER! - Multi Hazard - Failure to follow Safety Messages and Operating Instructions can cause serious bodily injury or even death to Operator and Others in area.

P/N 02967827

SAFETY

PT5 09/10 Safety Section 1-14

SAFETY

DANGER! - Multi-Hazard Boom. Take precautions while transporting and operating Boom Unit.

P/N 02958241

WARNING! Failure to INSPECT and REPAIR or REPLACE Hoses may allow worn Hoses to rupture SUDDENLY and VIOLENTLY with resulting serious BODILY INJURY from SCALDING or FIRE with resulting BURN INJURY or DEATH.

P/N 02965262

For safety and to guarantee optimum product reliability always use genuine Bush Hog replacement parts.

P/N 00786980

WARNING! Pinch Points

P/N 02962764

SAFETY

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SAFETY

DANGER! Crushing and Pinch Points. Moving machinery parts can pinch or crush or fallwhich may cause injury or death.

P/N 02962765

INFORMATION - To prevent premature hydraulic component failure, do not over speed the engine. When using the mower attachment, operate tractor at the engine speed which will deliver 540 PTO RPM on Tachometer. Over speeding the engine and pump when operating the mower will overheat and rapidly ruin the oil which will decrease the life of the hydraulic components.

P/N 02965093

DANGER! Keep Away Sharp Blades.

3688303

P/N 50063360

Logo Product Name: Bush Hog (8”)

SAFETY

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SAFETY

Model Name - PT5 Powertrim

P/N 50068742

Operator's Manual (with repair parts) and warranty was attached to this implement during final inspection.

P/N 00763977

Read Operator’s Manual! The operator’s manual is located inside this canister. If the manual is missing order one from your dealer.

P/N 00776031

Slow Moving Vehicle Decal. Keep SMV reflector clean and visible. DO NOT transport or operate without the SMV.

P/N 03200347

SAFETY

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SAFETY

Federal Laws and Regulations

This section is intended to explain in broad terms the concept and effect of federal laws and regulations concerning employer and employee equipment operators. This section is not intended as a legal interpretation of the law and should not be considered as such.

Employer-Employee Operator Regulations

U.S. Public Law 91-596 (The Williams-Steiger Occupational and Health Act of 1970) OSHA

This Act Seeks:

“...to assure so far as possible every working man and woman in the nation safe and healthful working conditions and to preserve our human resources...”

DUTIES

Sec. 5 (a) Each employer(1) shall furnish to each of his employees employment and a place of employment which are free from

recognized hazards that are causing or are likely to cause death or serious physical harm to his employees; (2) shall comply with occupational safety and health standards promulgated under this Act. (b) Each employee shall comply with occupational safety and health standards and all rules, regulations and

orders issued pursuant to this Act which are applicable to his own actions and conduct.

OSHA Training Requirements

Title 29, Code of Federal Regulations Part 1928.57(a)(6). www.osha.gov Operator instructions. At the time of initial assignment and at least annually thereafter, the employer shall

instruct every employee who operates an agricultural tractor and implements in the safe operating practices and servicing of equipment with which they are or will be involved, and of any othe r practices dictated by the work environment.

Keep all guards in place when the machine is in operation; Permit no riders on equipment Stop engine, disconnect the power source, and wait for all machine movement to stop before servicing,

adjusting, cleaning or unclogging the equip ment, except where the machine must be running to be properly serviced or maintained, in which case the employer shall instruct employees as to all steps and procedures which are necessary to safely service or maintain the equipment.

Make sure everyone is clear of machinery before starting the engine, engaging power, or operating the machine.

Employer Responsibilities:

To ensure employee safety during Tractor and Implement operation, it is the employer’s responsibility to:

1. Train the employee in the proper and safe operation of the Tractor and Implement.

2. Require that the employee read and fully understand the Tractor and Implement Operator’s manual.

3. Permit only qualified and properly trained employees to operate the Tractor and Implement.

4. Maintain the Tractor and Implement in a safe operational condition and maintain all shields and guards on the equipment.

5. Ensure the Tractor is equipped with a functional ROPS and seat belt and require that the employee ope rator securely fasten the safety belt and operate with the ROPS in the raised position at all times.

6. Forbid the employee operator to carry additional riders on the Tractor or Implement.

7. Provide the required tools to maintain the Tractor and Implement in a good safe working condition and provide the necessary support devices to secure the equipment safely while performing repairs and service.

8. Require that the employee operator stop operation if bystanders or passersby come within 300 feet.

Child Labor Under 16 Y ear s of Age

Some regulations specify that no one under the age of 16 may ope rate power machinery. It is your responsibility to know what these regulations are in your own area or situation. (Refer to U.S. Dept. of Labor, Employment Standard Administration, Wage & Home Division, Child Labor Bulletin #102.)

SAFETY

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