Bush Hog GHM 800, GHM 900, GHM 1800, GHM 1900, GHM 700 User Manual

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BUSH HOG
®
1297
Part No. 99707
GEARDRIVE
HAY MOWERS
ASSEMBLY OPERATION MAINTENANCE
$4.00
SERIES GHM 700, GHM 800, GHM 900
GHM 1800 & GHM 1900
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CONGRATULATIONS!
You have invested in the best implement of its type on the market today. The care you give your Bush Hog implement will greatly determine your satisfaction
with its performance and its service life. We urge a careful study of this manual to provide you with a thorough understanding of your new implement before operating, as well as suggestions for operation and maintenance.
If your manual should become lost or destroyed, Bush Hog will be glad to provide you with a new copy. Order from Bush Hog, P. O. Box 1039, Selma, Alabama 36702-1039. Most of our manuals can also be downloaded from our website at www.bushhog.com.
As an authorized Bush Hog dealer, we stock genuine Bush Hog parts which are manufactured with the same precision and skill as our original equipment. Our trained service personnel are well informed on methods required to service Bush Hog equipment, and are ready and able to help you.
Should you require additional information or assistance, please contact us.
YOUR AUTHORIZED
BUSH HOG DEALER
BECAUSE BUSH HOG MAINTAINS AN ONGOING PROGRAM OF PRODUCT IMPROVEMENT, WE RESERVE THE RIGHT TO MAKE IMPROVEMENTS IN DESIGN OR CHANGES IN SPECIFICATIONS WITH­OUT INCURRING ANY OBLIGATION TO INSTALL THEM ON UNITS PREVIOUSLY SOLD.
BECAUSE OF THE POSSIBILITY THAT SOME PHOTOGRAPHS IN THIS MANUAL WERE TAKEN OF PROTOTYPE MODELS, PRODUCTION MODELS MAY VARY IN SOME DETAIL. IN ADDITION, SOME PHOTOGRAPHS MAY SHOW SHIELDS REMOVED FOR PURPOSES OF CLARITY. NEVER OPERATE THIS IMPLEMENT WITHOUT ALL SHIELDS IN PLACE.
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GHM HAY MOWER
TABLE OF CONTENTS
SECTION/PARA PAGE
Warranty.......................................................3
Dealer Preparation Check List.....................4
Safety Precautions.......................................5
Federal Laws and Regulations ....................6
I. INTRODUCTION & DESCRIPTION ............7
1-1 Introduction............................................7
1-2 Description.............................................7
II. PREPARATION FOR USE...........................8
III.OPERATING INSTRUCTIONS..................10
3-1 General Safety.....................................10
3-2 Cutting Height......................................10
3-3 Transporting.........................................10
3-4 Breakaway Latch.................................10
3-5 Operation.............................................11
3-6 Swath Board .......................................11
3-7 Cutter Bar Helper Spring
Adjustment...........................................12
3-8 Unhitching From Tractor and Storage........12
SECTION/PARA PAGE
RETAIL CUSTOMER’S RESPONSIBILITY
UNDER THE BUSH HOG WARRANTY
It is the Retail Customer and/or Operator’s responsibility to read the Operator ’s Manual, to operate, lubricate, maintain and store the product in accordance with all instructions and safety procedures. Failure of the operator to read the Operator’s Manual is a misuse of this equipment.
It is the Retail Customer and/or Operator’s responsibility to inspect the product and to have any part(s) repaired or replaced when continued operation would cause damage or exces­sive wear to other parts or cause a safety hazard.
It is the Retail Customer’s responsibility to deliver the product to the authorized Bush Hog Dealer, from whom he purchased it, for service or replacement of defective parts which are covered by warranty. Repairs to be submitted for warranty consideration must be made with­in forty-five (45) days of failure.
It is the Retail Customer’s responsibility for any cost incurred by the Dealer for traveling to or hauling of the product for the purpose of performing a warranty obligation or inspection.
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IV.MAINTENANCE.........................................12
4-1 Maintenance Check List ......................12
4-2 Lubrication...........................................13
4-3 Blade Replacement .............................14
4-4 Belt Adjustment....................................14
4-5 Belt Replacement ................................14
4-6 Spindle Housing Removal and
Reassembly.........................................14
4-7 Cutter Bar Removal.............................15
4-8 Cutter Bar Installation..........................16
4-9 Troubleshooting...................................17
V. ASSEMBLY................................................19
Safety Decals.............................................21
Torque Specifications.................................23
UNDERSTAND SIGNAL WORDS
DANGER: Indicates an imminently
hazardous situation which, if not avoid­ed, will result in death or serious injury. This signal word is to be limited to the most extreme situations.
WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION: Indicates a potentially haz­ardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.
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BUSH HOG
®
LIMITED WARRANTY
✯✯✯✯✯✯✯✯✯✯✯✯✯✯✯✯✯✯✯✯✯✯✯✯✯✯✯✯✯✯✯
Bush Hog warrants to the original purchaser of any new Bush Hog equipment, purchased from an authorized Bush Hog dealer, that the equipment be free from defects in material and workmanship for a period of one (1) year for non-commercial, state, and municipalities’ use and ninety (90) days for commercial use from date of retail sale. The obligation of Bush Hog to the purchaser under this warranty is limited to the repair or replacement of defective parts.
Replacement or repair parts installed in the equipment covered by this limited warranty are warranted for ninety (90) days from the date of purchase of such part or to the expiration of the applicable new equip­ment warranty period, whichever occurs later. Warranted parts shall be provided at no cost to the user at an authorized Bush Hog dealer during regular working hours. Bush Hog reserves the right to inspect any equip­ment or parts which are claimed to have been defective in material or workmanship.
DISCLAIMER OF IMPLIED WARRANTIES & CONSEQUENTIAL DAMAGES
Bush Hog’s obligation under this limited warranty, to the extent allowed by law, is in lieu of all war­ranties, implied or expressed, INCLUDING IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE and any liability for incidental and consequential damages with respect to the sale or use of the items warranted. Such incidental and consequential damages shall include but not be limited to: transportation charges other than normal freight charges; cost of installation other than cost approved by Bush Hog; duty; taxes; charges for normal service or adjustment; loss of crops or any other loss of income; rental of substitute equipment, expenses due to loss, damage, detention or delay in the delivery of equipment or parts resulting from acts beyond the control of Bush Hog.
THIS LIMITED WARRANTY SHALL NOT APPLY:
1. To vendor items which carry their own warranties, such as engines, tires, and tubes.
2. If the unit has been subjected to misapplication, abuse, misuse, negligence, fire or other accident.
3. If parts not made or supplied by Bush Hog have been used in connection with the unit, if, in the sole judge-
ment of Bush Hog such use affects its performance, stability or reliability.
4. If the unit has been altered or repaired outside of an authorized Bush Hog dealership in a manner
which, in the sole judgement of Bush Hog, affects its performance, stability or reliability.
5. To normal maintenance service and normal replacement items such as gearbox lubricant, hydraulic fluid,
worn blades, or to normal deterioration of such things as belts and exterior finish due to use or exposure.
6. To expendable or wear items such as teeth, chains, sprockets, belts, springs and any other items that in the
company’s sole judgement is a wear item.
NO EMPLOYEE OR REPRESENTATIVE OF BUSH HOG IS AUTHORIZED TO CHANGE THIS LIM­ITED WARRANTY IN ANY WAY OR GRANT ANY OTHER WARRANTY UNLESS SUCH CHANGE IS MADE IN WRITING AND SIGNED BY BUSH HOG’S SERVICE MANAGER, POST OFFICE BOX 1039, SELMA, ALABAMA 36702-1039.
✯✯✯✯✯✯✯✯✯✯✯✯✯✯✯✯✯✯✯✯✯✯✯✯✯✯✯✯✯✯✯
Record the model number, serial number and date purchased. This information will be helpful to your
dealer if parts or service are required. MAKE CERTAIN THE WARRANTY REGISTRATION
CARD HAS BEEN FILED WITH BUSH HOG/ SELMA, ALABAMA
MODEL NUMBER SERIAL NUMBER DATE OF RETAIL SALE
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DEALER PREPARATION CHECK LIST
GHM HAY MOWER
BEFORE DELIVERING MACHINE — The following check list should be completed.
Use the Operator’s Manual as a guide.
1. Assembly completed. 2. Gearbox filled with oil. 3. All fittings lubricated. 4. All shields in place and in good condition. 5. All fasteners torqued to specifications given in Torque Chart. 6. All decals in place and readable. (See decal page.) 7. Overall condition good (i.e. paint, welds) 8. Operators manual has been delivered to owner and he has been instructed
on the safe and proper use of the mower.
Dealer’s Signature Purchaser’s Signature
THIS CHECKLIST TO REMAIN IN OWNER’S MANUAL
It is the responsibility of the dealer to complete the procedures listed
above before delivery of this implement to the customer.
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IMPORTANT SAFETY PRECAUTIONS
This symbol is used to call attention to safe­ty precautions that should be followed by the operator to avoid accidents. When you see this symbol, carefully read the message that follows and heed its advice. Failure to comply with safety precautions could result in serious bodily injury.
In addition to the design and configuration of equipment, hazard control and accident prevention are depen­dent upon the awareness, concern, prudence and proper training of personnel in the operation, transport, maintenance and storage of equipment. Lack of attention to safety can result in accident, personal injury, reduction of efficiency and worst of all—loss of life. Watch for safety hazards and correct deficiencies prompt­ly. Use the following safety precautions as a general guide to safe operations when using this machine. Additional safety precautions are used throughout this manual for specific operating and maintenance proce­dures. Read this manual and review the safety precautions often until you know the limitations.
1. Read the Operator’s Manual. Failure to read the Operator’s Manual is considered a misuse of this equip­ment.
2. Become familiar with all the machine’s controls and all the caution, warning and danger decals affixed to the machine before attempting to start or operate.
3. Before starting or operating the machine, make a walk around inspection and check for obvious defects such as loose mounting bolts and damaged components. Correct any deficiency before starting.
4. Do not allow children to operate the mower. Do not allow adults to operate it without proper instruction.
5. Do not carry passengers.
6. Keep the area of operation clear of all persons, particularly small children and pets. The operator should cease mowing whenever anyone comes within the operating area.
7. Clear the work area of objects which might be picked up and thrown.
8. Use a piece of cardboard or wood rather than hands to search for hydraulic leaks. Escaping hydraulic oil under pressure can penetrate skin. If fluid is injected into the skin, it must be surgically removed within a few hours by a doctor familiar with this form of injury or gangrene may result.
9. Do not operate without all guards and shields in place and in good condition.
10. Stop PTO, lower implement to ground, place tractor transmission in neutral or park, set parking brake, stop tractor engine, remove ignition key and wait for all motion to completely stop before leaving the tractor.
11. Keep hands and feet away from blades.
12. This mower is not to be operated in any area where people may be present unless all sides of the unit are enclosed by a curtain guard that is in good repair.
13. Wear personal protective equipment such as, but not limited to, protection for eyes, ears, feet, hands and head when operating or repairing the equipment. Do not wear loose clothing or jewelry that may catch on equipment moving parts.
14. When performing adjustments or maintenance on the mower, first lower it to the ground or block it securely at a workable height.
15. Never stand between tractor and mower while tractor is being backed to the cutter hitch.
16. Reduce speed when transporting mower to avoid bouncing and momentary loss of steering.
17. Use tractor flashing warning lights, day or night, when transporting mower on road or highways unless pro­hibited by law.
18. Pin transport lock to retain cutter bar in transport position.
19. Lower mower to ground before unhitching from tractor.
20. In the event that someone other than yourself will operate this equipment we firmly suggest that all SAFETY references be discussed prior to operation.
21. It is recommended that tractor be equipped with Rollover Protective System (ROPS) enclosed cab, and a seat belt.
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IMPORTANT FEDERAL LAWS AND REGULATIONS* CONCERNING
EMPLOYERS, EMPLOYEES AND OPERATIONS.
*(This section is intended to explain in broad terms the concept and effect of the following federal laws and
regulations. It is not intended as a legal interpretation of the laws and should not be considered as such). U.S. Public Law 91-596 (The Williams-Steiger Occupational and Health Act of 1970) OSHA
This Act Seeks:
“...to assure so far as possible every working man and woman in the nation safe and healthful working
conditions and to preserve our human resources...”
DUTIES
Sec. 5 (a) Each employer—
(1) shall furnish to each of his employees employment and a place of employment
which are free from recognized hazards that are causing or are likely to cause death or serious physical harm to his employees;
(2) shall comply with occupational safety and health standards promulgated under
this Act.
(b) Each employee shall comply with occupational safety and health standards
and all rules, regulations and orders issued pursuant to this Act which are applicable to his own actions and conduct.
OSHA Regulations
Current OSHA regulations state in part: “At the time of initial assignment and at least annually thereafter, the employer shall instruct every employee in the safe operation and servicing of all equipment with which the employee is, or will be involved.” These will include (but are not limited to) instructions to:
Keep all guards in place when the machine is in operation; Permit no riders on equipment; Stop engine, disconnect the power source, and wait for all machine movement to stop before
servicing, adjusting, cleaning or unclogging the equipment, except where the machine must be
running to be properly serviced or maintained, in which case the employer shall instruct employees as to all steps and procedures which are necessary to safely service or maintain the equipment.
Make sure everyone is clear of machinery before starting the engine, engaging power, or operating the machine.
Child Labor Under 16 Years Old
Some regulations specify that no one under the age of 16 may operate power machinery. It is your
responsibility to know what these regulations are in your own area or situation. (Refer to U.S. Dept. of Labor, Employment Standard Administration, Wage & Home Division, Child Labor Bulletin #102.)
EMPLOYEE TRACTOR OPERATING INSTRUCTIONS:
1. Securely fasten your seat belt if the tractor has a ROPS.
2. Where possible, avoid operating the tractor near ditches, embankments, and holes.
3. Reduce speed when turning, crossing slopes, and on rough, slick, or muddy surfaces.
4. Stay off slopes too steep for safe operation.
5. Watch where you are going, especially at row ends, on roads, and around trees.
6. Do not permit others to ride.
7. Operate the tractor smoothly - no jerky turns,
starts, or stops.
8. Hitch only to the drawbar and hitch points recom-
mended by tractor manufacturers.
9. When tractor is stopped, set brakes securely and
use park lock if available.
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SECTION 1
INTRODUCTION AND DESCRIPTION
1-1 INTRODUCTION
We are pleased to have you as a Bush Hog cus­tomer. Your GHM hay mower has been carefully designed to give maximum service with minimum down time. This manual is provided to give you the necessary operating and maintenance instructions for keeping your mower in top operating condition. Please read this manual thoroughly. Understand what each control is for and how to use it. Observe all safe­ty precautions decaled on the machine and noted throughout the manual for safe operation of imple­ment. If any assistance or additional information is needed, contact your authorized Bush Hog dealer.
NOTE All references made to right, left, front, rear, top or bottom is as viewed facing the direction of forward travel with implement properly attached to tractor.
1-2 DESCRIPTION
The GHM (Figure 1-1) is intended for cutting hay and grass in a clean maintained area. A breakaway mechanism built into the three point hitch allows cut­ter bar to pivot back if a stationary object is hit. The cutter bar consists of individual spindle assemblies driven from the main gearbox by a gear train. An optional overrunning clutch is available to allow “coast down” of blades when PTO is disengaged.
Curtain Support Assembly
Transport Lock
Swathboard
Crop Divider Cutter Bar
Gearbox
Hitch Breakaway
Parking Stand
Helper Spring Assembly
Three Point Hitch
Figure 1-1 GHM Major Components (Safety Curtain Removed To Show Details Only)
HM 900 Shown
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SECTION II
PREPARATION FOR USE
TO AVOID SERIOUS INJURY OR DEATH NEVER STAND BETWEEN TRACTOR AND MOWER WHILE TRACTOR IS BEING BACKED TO HITCH.
TO AVOID SERIOUS INJURY OR DEATH ADDITIONAL TRACTOR FRONT BAL­LAST MAY BE NEEDED FOR STABLE OPERATION AND TRANSPORT OF MOWER. SEE TRACTOR OPERATOR’S MANUAL FOR RECOMMENDED WEIGHTS.
WARNING
WARNING
During mower operations, the right tractor tire should run on stubble between the cut and uncut crop. As shown in Figure 2-1, tractors with smaller/larger wheel tread widths require the mower to be mounted differently to achieve this.
A. Position mower hitch pins and attach mower to tractor according to the illustration in Figure 2-1 that is closest to your situation. Hitch pins are reversible to accommodate Cat.I or Cat. II hitches. On larger tractors it may also be necessary to move the right wheel inward. The STANDARD configura­tion will work on tractors with a maximum dimension of 46” from centerline to outside of right tire.
B. Connect and/or adjust stabilizer bars, sway blocks, sway chains, or equivalent to prevent laterql movement of lift arms. Refer to tractor operator’s manual.
C. Connect hydraulic hose to tractor remote hydraulic outlet.
Figure 2-2
NOTE If tractor is equipped with a Cat. II quick hitch, mower must have optional bushings installed on upper and lower lift pins as shown in Figure 2-2. Lower lift pins must be attached to the mower as shown in the STANDARD configuration of Figure 2-1.
Figure 2-1 Hitch Adjustments
NARROW
STANDARD
WIDE
Hitch Pin Bushings
8
46”
Max.
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D. Attach PTO driveline to tractor 540 rpm or
1000 rpm PTO shaft. Make certain driveline is securely connected at both ends. Attach PTO drive­line shield safety chain on both the implement and tractor ends. (Figure 2-3)
CAUTION
DO NOT USE A PTO SHAFT ADAPTER WITH THIS IMPLEMENT. USE OF A PTO SHAFT ADAPTER WILL VOID ALL WARRANTY CONSIDERATIONS.
E. Pin parking stand in work position. (Figure 2-4)
F. Adjust tractor lower lift arms so vertical main frame is perpendicular to the ground as shown in Figure 2-5.
G. Set tractor 3-point hitch depth control or install the optional check chain assembly to stop with the horizontal main frame pivot approximately 20 inches from the ground. (Figure 2-4)
Figure 2-3
Fasten Shield Safety
Chains At Each End
Figure 2-4
Parking Stand Stored
20”
Ground
H. Check to be certain all persons are clear of
cutter bar.
I. Raise mower using tractor 3-point lift. Raise cutter bar to transport position. When cylinder “bot­toms out” hold valve open an additional 3-5 seconds to purge air from system.
J. Pin transport lock to retain cutter bar in the transport position. (Figure 2-6)
Figure 2-5
Figure 2-6 Transport Lock
90°
Ground
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SECTION III
OPERATING INSTRUCTIONS
3-1 GENERAL SAFETY
Only qualified people familiar with this operator’s manual should operate this machine. Operator should wear hard hat, safety glasses and safety shoes. The operator should read, understand and practice all safety messages shown on the caution, warning and danger decals affixed to the mower to avoid serious injury or death. It is recommended that tractor be equipped with Rollover Protective System (ROPS) and a seat belt be used. Before beginning operation, clear work area of any objects that may be picked up and thrown. Check for ditches, stumps, holes or other obstacles that could upset tractor or damage mower. Always turn off tractor engine, set parking brake, lower mower to ground and allow blades to come to a complete stop before leaving tractor operator’s seat.
3-2 CUTTING HEIGHT
Cutting height is controlled by tilting the cutter bar forward or rearward. Shorten the 3-point hitch top link to tilt cutter bar forward and decrease cutting height or lengthen top link to increase cutting height. Recommended cutting heights are approximately 1” to 2-1/2”.
3-3 TRANSPORTING
Raise mower off ground using 3-point hitch. Fully raise cutter bar and pin transport lock in the trans­port position. (Figure 2-6) Place parking stand in the work position as shown in Figure 2-4. Make certain slow moving vehicle (SMV) sign mounted on rear shield is clean and in good condition. When trans­ported on roads or highways, day or night, use trac­tor flashing warning lights unless prohibited by law. Do not exceed 15 mph.
3-4 BREAKAWAY LATCH
The breakaway latch, shown in Figure 3-2, allows the cutter bar to swing rearward if an obstruction is hit. If the latch releases, stop tractor and disengage PTO immediately. Thoroughly check cutter bar com­ponents for damage.
Figure 3-2 Breakaway Latch
WARNING
TO AVOID SERIOUS INJURY OR DEATH, DO NOT ALLOW CUTTER BAR TO CON­TACT ELECTRICAL WIRES. USE CARE WHEN PASSING BENEATH OVERHEAD OBSTRUCTIONS.
IMPORTANT During operation the cutter bar should operate at 90° to the path of travel. The lead angle of the cutter bar may be adjust­ed by varying the mounting position of the breakaway assembly. The combination of holes and adjustment plate allow up to five different positions. (Figure 3-2)
Lead Adjustment Plate
IMPORTANT
FAILURE TO STOP IMMEDIATELY AFTER BREAKAWAY LATCH TRIPS CAN CAUSE DAMAGE TO MOWER
To reset breakaway latch, slowly back up tractor with PTO disengaged and without raising cutter bar. The pressure of the cutter bar on the ground should be enough to reset latch.
Figure 3-1 3-Point Hitch Top Link - Cutting Height Adjustment
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Breakaway pressure is regulated by the tension of the latch springs (Figure 3-3). Spring length as shipped from the factory is 4-1/8” and is satisfactory for most conditions. Breakaway pressure can be increased by turning spring retaining nuts clockwise or decreased by turning counterclockwise. DO NOT COLLAPSE SPRING TO LESS THAN 3-3/4” OR SPRING WILL BECOME SOLID BEFORE LATCH CAN TRIP.
Figure 3-3
Breakaway Latch Spring
4-1/8”
3-5 OPERATION
A. Perform BEFORE EACH USE maintenance
listed in paragraph 4-1.
B. Pin parking stand and transport latch in the
work position.
C. Start tractor. Set tractor 3-point hitch depth control or install the optional check chain assembly to stop with the horizontal main frame pivot approxi­mately 20” from the ground. (Figure 2-4) Check chain retainers should be installed onto tractor rear casting using top link pin.
D. Lower cutter bar parallel to ground. Lower 3­point hitch to work position. Place control valve for cutter bar cylinder in “float” position.
TO AVOID SERIOUS INJURY OR DEATH: STAY CLEAR OF ROTATING DRIVELINE. DO NOT OPERATE WITHOUT DRIVELINE SHIELDS IN PLACE AND IN GOOD CONDITION.
TO AVOID SERIOUS INJURY OR DEATH: STAND CLEAR OF ROTATING MOWER BLADES UNTIL ALL MOTION HAS STOPPED. TO AVOID ACCIDENTAL FALL FROM TRACTOR AND POSSIBLE INJURY FROM MOWER, IT IS RECOM­MENDED THAT TRACTOR BE EQUIPPED WITH ROLLOVER PROTECTIVE SYSTEM (ROPS) AND THAT A SEAT BELT BE USED FOR ALL MOWING OPERATIONS.
DANGER
DANGER
E. With tractor at idle speed, engage PTO drive. Set tractor throttle for 540 PTO rpm for models GHM 700, GHM 800, and GHM 900 and 1000 PTO rpm for models GHM 1800 and GHM 1900.
F. Place tractor in a gear that will give proper speed for terrain and crop conditions , then begin mowing. Tractor forward speed should be controlled by gear selection, not engine speed. For maximum efficiency, forward speed should allow mower to maintain a constant maximum blade speed.
If tractor engine stalls, do not slip tractor clutch to allow engine to regain speed as this will exert tremendous strain on the driveline. When stalling occurs,disengage PTO drive, move to a cut area,set tractor throttle at idle, then re-engage PTO drive. If stalling continues, use lower gear.
3-6 SWATH BOARD
The swath board is manufactured in the correct posi­tion for most efficient operation. However, some conditions may require that the swath board be removed. To do this remove the bolt at the spring assembly and remove the complete assembly.
DANGER
TO AVOID SERIOUS INJURY OR DEATH FROM THROWN OBJECTS: DO NOT OPERATE WITH CURTAIN GUARD REMOVED. DO NOT OPERATE WITHOUT CURTAIN GUARD IN GOOD CONDITION OR REPAIR.
Figure 3-4 Swath Board Assembly
Swath Board Spring Assembly
Crop Divider
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3-7 CUTTER BAR HELPER SPRING
ADJUSTMENT
(9’ MODELS ONLY)
The 9’ models are equipped with a helper spring assembly to transfer cutter bar weight from the outer end of the cutter bar back to the frame assembly. The recommended minimum adjustment
measurement is 5-1/2” from under the bolt head to the end of the rod weldment nut. (Figure 3-5) To transfer more weight, shorten the measurement. To transfer less weight, lengthen the measurement. Be advised, the shorter the measurement, the less the outer end of the cutter bar can reach down.
3-8 UNHITCHING FROM TRACTOR AND
STORAGE
To prevent rust, always clean all debris from mower after use. Store in a clean, dry place preferably with a hard, level floor. Clean and paint any areas where paint is missing. Apply a light coat of grease to cylin­der rod..
Unhitch mower as follows:
A. Pin parking stand in the down position as
shown in Figure 3-6.
B. Unfold cutter bar and lower to ground.
C. Lower 3-point hitch to rest on parking stand. Make certain all pressure is relieved from cutter bar cylinder.
D. Disconnect PTO driveline, hydraulic hose, and 3-point links.
WARNING
TO AVOID SERIOUS INJURY OR DEATH: ALWAYS STORE MOWER WITH THE CUTTER BAR IN THE UNFOLDED (HORIZONTAL) POSITION.
Figure 3-5 Helper Spring Assembly
5-1/2”
Figure 3-6 Parking Stand
SECTION IV
MAINTENANCE
4-1 MAINTENANCE CHECK LIST
Perform scheduled maintenance as outlined below. Lower implement to ground, turn off tractor, and set parking brake before doing maintenance inspections or work. Some checks may require raising machine off ground and supporting with blocks. All bolts should be torqued as indicated in torque at end of manual unless otherwise indicated.
WARNING
THE MOWER CAN FALL FROM HYDRAULIC SYSTEM FAILURE. TO AVOID SERIOUS INJURY OR DEATH, SECURELY SUPPORT MOWER BEFORE WORKING UNDERNEATH.
BEFORE EACH USE
1. Perform LUBRICATION per paragraph 4-2.
2. Check blades and spindles to be sure that no foreign objects such as wire or steel strapping bands are wrapped around them.
3. Inspect blades for wear. Replace if necessary per paragraph 4-3. Always replace both blades with two blades equal in weight. Use only genuine Bush Hog replacement parts.
4. Check blade bolts for tightness. Tighten to 50 ft./lbs.
5. Make certain all shields are in place and in good condition. Repair or replace any missing or dam­aged shields.
6. Check tractor tire air pressure. Refer to tractor oper­ator’s manual.
7. During operation, listen for abnormal sounds which might indicate loose parts, damaged bearings, or other damage. Correct any deficiency before contin­uing operation.
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Page 14
AFTER EACH USE
1. Clean all debris from machine. Replace any missing or illegible decals.
2. Inspect mower for worn or damaged components. Repair or replace before next use. Any replace ment components installed during repair shall include the components current safety decals specified by the manufacturer to be affixed to the component.
3. Store mower in a dry place.
4-2 LUBRICATION (Figures 4-1a, b, c, d)
NOTE
8 HOURS
1. Driveline Universal Joints - Apply multi-purpose grease with grease gun.
2. Driveline Guard - Apply 2-3 shots of multipur­pose grease with grease gun to plastic fitting.
3. Cutter Bar Pivot - Apply multi-purpose grease with grease gun. (2 fittings)
20 HOURS
4. Main Gearbox - Add EP80W-90 gear oil, if nec-
essary, to bring oil level to mark on dip stick.
5. Gear Bar Assembly - Fold mower into the trans­port position and fasten transport lock. Clean any grime and filth from around the fill/level plug. Add EP80W-90 gear oil, if necessary, to bring oil level up to the fill hole.
6. Overrunning Clutch - Apply multi-purpose grease with grease gun.
7. Driveline - Disconnect PTO driveline, pull the two sections apart, apply thin coat of multi-purpose grease to outside of inner (male) section.Reassemble sections and install. Pull each section to be sure driveline and shields are securely connected. Make certain PTO shielding is in good condition.
8. Mast Pivot - Apply multi-purpose grease with grease gun. (Figure 4-4)
The multi-purpose grease referenced in this section is an NLGI Grade 2 type grease.
Figure 4-1a
(2) BEfore Each Use
(1) Before Each Use
(7) 20 Hours
To Remove Yoke Shield: Turn all three tabs 1/4 turn with screwdriver and remove tabs. Slide cover and plastic tube back.
Figure 4-1b (4) 20 Hours
(3) Before Each Use
Figure 4-1c Overrunning Clutch (6) 20 Hours
Figure 4-1d (5) 20 Hours - Gear Bar Lube
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4-3 BLADE REPLACEMENT
The disc mower blades each have two cutting edges. When one edge becomes dull or damaged, remove the bolt and turn the blade over, Nuts can be re-used if not damaged. If both cutting edges of the blade have been used, the blades must be replaced. Always replace both blades on a spindle to retain balance. When replacing blades, the attaching bolt and nut should also be replaced. Use only genuine Bush Hog replacement parts. (Figure 4-2)
4-4 BELT ADJUSTMENT
Belt tension should be checked after first 2 hours of operation and thereafter every 40 hours to get maxi­mum life from drive belts and best performance from mower. To check adjustment, push upward through hole in bottom of belt shield with 10 lbs. of force. Belt should deflect approximately 1/2 inch (Figure 4-3). To increase tension, loosen jackshaft assembly pivot bolt, (Figure 4-8), loosen jam nut, and turn adjusting nut (Figure 4-4) clockwise. Tighten pivot bolt and jam nut.
Figure 4-2
Blade Bolt
Blade Disc
Blade Stop
Blade
Nut
When replacing blades, insure that shoulder of blade nut is seated into the blade stop and blade disc. Torque blade bolt to 50 ft. lbs. Strike nut with hammer and retorque.
Figure 4-3
Approximately 1/2”
Straight Edge
Ruler
10 lbs. of force
4-5 BELT REPLACEMENT
Replacement belts are sold in matched sets. To maintain an equal amount of tension on each belt, replace all belts at same time. Use only genuine
Bush Hog replacement parts. Replace as follows:
A. Remove belt shield cover.
B. Loosen jackshaft assembly pivot bolt, loosen jamnut, and turn adjusting nut (Figure 4-4) counter­clockwise to relieve belt tension.
C. Remove belts.
D. Install new matched set of belts.
E. Tighten adjusting nut until belts deflect 1/2” with 10 lbs. of force applied (Figure 4-3). Rotate
belt pulleys 6 complete revolutions to seat the belts into the pulleys. Tighten adjusting nut a sec-
ond time until belts deflect 1/2” with 10 lbs. of force applied. Tighten jam nut on adjusting nut and tighten assembly pivot bolt.
F. Install belt shield cover.
Figure 4-4 (8) Mast Pivot Grease Fitting
Belt Tension Adjusting Nut
4-6 SPINDLE HOUSING REMOVAL AND
REASSEMBLY
A. Lower cutter bar to rest on a flat surface that
will support the entire length. (Figure 4-5)
B. Remove the cap and the blade disc assembly
retaining nut on desired blade disc assembly. The outer gear housing assembly has the crop divider asembled to the blade disc assembly. The cap for the crop divider must be removed to provide access to the retaining nut.
STANDARD CROP DIVIDER - Detach the cap and cutter by removing the four (4) capscrews attaching the cap to the crop divider. (Figure 4-6)
OPTIONAL CROP DIVIDER - Remove cap by loos­ening jam nut, turn threaded rod counterclockwise so cap moves down on threaded rod approximately 1-1/2” tilt cap sideways and remove out the top of
crop divider. (Figure 4-7)
14
Page 16
Figure 4-5
Blade Disc Cap Covering
Retaining Nut
Standard Crop
Divider
Cutter Bar
The blade disc assembly is now ready to be removed from the cutter bar. If required, a steady prying force on either side of the cutter bar, spaced 180° apart, can aid in removing the blade disc assembly from the spindle shaft.
C. Remove the six (6) M10 nuts connecting the
spindle assembly to the cutter bar. (Figure 4-8)
D. Lightly tap a screwdriver into the two slotted notches cast into each spindle housing, positioned 180° apart. Simultaneously and with equal force, press downward on the two screwdrivers. When the sealant attaching the spindle housing to the cutter bar has been broken, remove the entire spindle
assembly from the cutter bar taking special care to keep dirt and debris out of the cutter bar.
E. Prior to reassembling the spindle assembly onto the cutter bar (see your Bush Hog Repair Parts Catalog for the spindle assembly part number), thor-
oughly clean the top face of the cutter bar casing where the spindle was originally located of all old sealant, oil and dirt.
F. Draw a bead of oil resistant gasket sealant (Dow Corning 735 sealant recommended by manufacturer) around the perimeter of the spin­dle housing opening in the cutter bar casing.
G. Position the spindle assembly over the six (6) M10 bolts (ensuring that blade disc will assemble at 90° to the adjacent assembly) and join the spindle assembly to the cutter bar using the six (6) M10 nuts removed in Step C. Apply Loctite 242 thread sealant to the threads of the
Figure 4-7 Optional Crop Divider
Cutter
Cap
Hub Cap
Threaded Rod
Cap
Jam Nut
Crop Divider
Retaining Nut
Output Shaft
Blade Disc
Assembly
Crop
Divider
Retaining Nut
Output Shaft
Blade Disc Assembly
six (6) M10 bolts and torque the nuts to a value of 62.5 - 73 ft./lbs.
H. Install blade disc assembly onto the same
gear assembly from which it was removed, making
sure the blades of the disc assembly being installed are exactly 90° apart from both adjacent blade disc assemblies to ensure proper timing. Tighten the retaining nut to 200 ft./lbs. The outer
gear housing assembly has the crop divider assem­bled to the blade disc assembly. The cap for the crop divider must be installed.
Figure 4-8 Cutter Bar
Spindle Assembly
15
(Curtain Removed To Show Details Only)
Figure 4-6 Standard Crop Divider
Page 17
STANDARD CROP DIVIDER (Figure 4-6) Reattach the cap and cutter to the crop divider by reinstalling the four(4) capscrews through the top of crop divider and tightening securely.
OPTIONAL CROP DIVIDER (Figure 4-7) Tilt cap sideways and insert cap assembly into the top of the crop divider. Insert pointed end of threaded rod into the center hole on the end of the round output shaft. Tighten cap by turning threaded rod clockwise so cap moves up on threaded rod until it fits tight into taper of crop divider. Tighten jam nut. Snap on hub cap.
4-7 CUTTER BAR REMOVAL
A. Lower cutter bar to rest on the ground.
B. Remove pin (Figure 4-9) and disconnect cylin­der from cylinder lug. For models with cutter bar helper spring only, disconnect helper spring assem­bly from curtain/beam assembly.
C. Detach shield and curtain/beam assembly from the gearbox/cutter bar assembly. (Figure 4-9)
D. Remove belt shield rear cover. (Figure 4-9)
E. Loosen tension then remove the belts.
F. Remove three bolts securing sheave to gear­box input shaft. Install bolts in adjacent holes and progressively tighten to remove sheave from tapered hub. (Figure 4-11
G. Remove the two bolts securing the front mounting lug (Figure 4-10). Remove front mounting lug. Detach gearbox/cutter bar assembly from the main beam/hitch frame assembly.
4-8 CUTTER BAR INSTALLATION
A. Install gearbox into frame, securing with front
mounting lug and two bolts. (Figure 4-10)
B. Install sheave (Figure 4-11) onto gearbox input shaft and key aligning with driver sheave. Alternately tighten the three retaining bolts.
C. Install matched set of belts (Figure 4-11) Tighten adjusting nut until belts deflect 1/2” with 10 pounds of force applied. Rotate belt pulleys 6 complete revolu- tions to seat the belts into the pulleys. Tighten adjusting nut a second time until the belts deflect 1/2 “ with 10 pounds of force applied. Tighten jam nut on adjusting nut and tighten assembly pivot bolt.
D. Install belt shield rear cover. Figure 4-9)
E. Attach shield and curtain/beam assembly to gearbox/cutter bar assembly. (Figure 4-9)
F. Pin cylinder to cylinder lug. For models with cut­ter bar helper spring assembly, attach spring assembly to curtain/beam assembly. (Figure 4-9)
Belt Shield Cylinder Pin
Figure 4-9 Helper Spring
Figure 4-10
16
Curtain/Beam
Assembly
Two Bolts Securing Front Mounting Lug
Shield
Page 18
4-9 TROUBLESHOOTING
Troubleshooting procedures are listed in Table 4-1 below. If the problem cannot be solved or replacement parts are necessary, contact your authorized Bush Hog dealer. Please have ready your machine name, model num­ber, serial number, purchase date and exact cause or description of problem.
Table 4-1 Troubleshooting PROBLEM PROBABLE CAUSE REMEDY
Uneven or streaked stubble Cylinder control valve not in “float” Place valve in “float” position
position. Blades dull, rounded or broken Reverse or replace Low PTO speed (heavy crops) Operate at 540 or 1000 rpm High PTO speed (light crops) Operate at 540 or 1000 rpm Material collecating on cutter bar Reduce cuter bar lift Excessive ground speed Use lower gear Belt slippage Tighten or replace belt
Material dragging on swathboard Remove swathboard Stubble too long Cutter bar tilted back too far Tilt cutter bar forward Vibration Blade damaged or missing Replace blade
Disc damaged Replace disc Tapping or clicking noise Bent blade or rock guard Repair or replace
Blade disc out of time Correct timing
Figure 4-11
Pivot Bolt
Belt Tension Adjusting Bolt
(1) Belts
(3) Retaining Plate
Key Bushing
Securing Bolts
(2) Sheave
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Page 19
Figure 4-12 Cutter Bar Arrangement and Blade Rotation
NOTE The blades of adjacent oval discs must be 90° apart from one another as shown above to ensure proper timing.
9’
MAIN GEARBOX
8’
MAIN GEARBOX
7’
MAIN GEARBOX
FORWARD
#1
#2
#2
#2
#3
#3
#3
#4
#4
#4
#5
#5
#5
#6
#6
#7
CW
CW
CCW
CW
CCW
CW
CW
CCW
#1
#1
CCW
CCW
CW
CCW
CW
CCW
CW
CCW
CW
CW
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Page 20
SECTION V
ASSEMBLY
CAUTION
THE FOLLOWING SAFETY PRECAUTIONS SHOULD
BE THOROUGHLY UNDERSTOOD BEFORE
ATTEMPTING MACHINE ASSEMBLY.
1.Wear protective equipment such as , but not limited to, protection for eyes, ears, feet, hands, lungs and head when assembling the equipment. Do not wear loose clothing or jewelry that may catch on equipment moving parts.
2.Do not lift heavy parts or assemblies. Use crane, jack, tackle, fork t5rucks, or other mechanical devices.
3.Select an area for assembly that is clean and free of any debris which might cause persons working on the assembly to trip.
4. Arrange parts to be assembled neatly in the work area and have tools or other mechanical assisting devices in easy reach.
5.Inspect all parts and asemblies thoroughly and remove any sharp edges, grease, oil, or dirt which might cause pieces to slip when handling.
6.Preview the asembly instructions in your operator’s manual berfore proceeding further.
7.If the assembly instructions call for parts or assemblies to be blocked up, use only blocking material that is in good condition and is capable of handling the weight of the assembly to be blocked. Also insure that the blocking material is on a clean, dry surface.
8.Never put hands or any other part of body under blocked up assemblies if at all possible.
9.Always wear goggles or safety glasses when hammering, grinding or drilliing metal parts.
10.If the assembly calls for welding or cutting, be sure that there are no flammable materials close at hand and the bystanders have taken necessary precautions.
AFTER COMPLETING ANY ASSEMBLY STEP, THOROUGHLY READ THE NEXT STEP IN THE ASSEMBLY INSTRUCTIONS BEFORE PROCEEDING WITH THAT STEP.
11.After completing assembly, thoroughly inspect the machine to be sure that all nuts, bolts, hydraulic fittings or any other fastened assemblies have been thogoughtly tightened.
12. After completing assembly, be sure that all safety locking devices or guards are in place.
13.Before operating the machine, thoroughly read the operation section of this manual.
14.Before operating, read the maintenance section of this manual to be sure that any parts requiring
lubrication such as gearboxes are full to avoid any possible damage.
BEFORE OPERATING THE EQUIPMENT, IF YOU HAVE ANY QUESTIONS REGARDING THE PROPER ASSEMBLY OR OPERATION, CONTACT YOUR AUTHORIZED BUSH HOG DEALER OR REPRESENTATIVE.
A. Attach hitch assembly to cutter bar assembly
using 1 x 9” pin, cotter pin, 3/8 x 2” bolt, and locknut. The bolt should be installed through the welded bushing. (Figure 5-1)
B. Slide breakaway assembly over bushing on
hitch mast and rotate 180 degrees to lock in place. Fasten breakaway assembly to beam using 1 x 3-3/4” bolt and locknut.
C. Pin butt end of cylinder and beam spring cush-
ion to frame using 1 x 8-1/8” pin, 3/8 x 2” bolt, and locknut. Note that cylinder ports must be facing down.
D. Fasten opposite end of spring cushion to beam
using 1/2 x 2-1/4” bolt and locknut.
E. Pin parking stand in place. F. Attach curtain support beam to the gearbox
using four 12mm x 40mm bolts and lockwashers.
G. Attach gearbox strap with 1/2 x 2” bolts, nuts
and lockwashers.
H. Attach cylinder lug and dirt shield bracket to
curtain support beam using two 1 x 5-1/4” pins, cotter pins and flatwashers.
I. Attach dirt shield with 1/2 x 2-1/2” bolts, nuts,
flatwashers, lockwashers and spacer.
J. Attach upper end of dirt shield to dirt shield brack-
et with 3/8 x 1” machine screws, nuts and washers.
K. Attach rear bracket to curtain beam plate with
1/2 x 3” bolt, nut and lockiwasher.
L. Fasten front and rear curtain supports to sup­port beam using 3/8 x 2-1/4” bolts and locknuts. Do not over-tighten to allow curtain supports to pivot. Attach curtain adjustment chain between beam and frame as shown. (Figure 5-1)
M. Remove solid plug from butt end of cylin- der and install vent plug. Plumb opposite end of cylinder as shown in Figure 5-2. Be sure that restric­tor is in place on elbow.
N. Pin rod end of cylinder to cylinder lug.
O. (GHM 900 and 1900 only) Connect cutter bar helper spring to curtain support beam. Connect oppo­site end of helper spring to frame.
P. Lay curtain over supports. Secure using 3/8 x 1” machine screws, flatwashers, lockwashers and nuts. Use a tube clip to secure curtain to the left end
19
Page 21
of front and rear curtain support.
Q. Fasten transport latch to curtain support beam using a 5/8 x 1-3/4” bolt and locknut. Pin opposite end in place with faspin.
R. Install curtain stop weldment flush with end of curtain support beam using one 5/8” U-bolt, lock­washer, flatwashers and nuts.
Vent Plug Butt End
Cylinder
Elbow
Figure 5-2 Hydraulic Hose Restrictor
Figure 5-1 Assembly
Cutter Bar Helper Spring
Beam Spring Cushion
Hitch Assy.
Parking Stand
Cylinder
Curtain
Transport Latch
Breakaway Assy.
Beam
Gearbox
Dirt Shield
Tube Clip
Curtain Support
Curtain Support Beam
Swath Board
Curtain Stop Weldment
Crop Divider
Curtain Adjustment Chain
Cylinder Lug
20
Page 22
SAFETY DECALS
To promote safe operation, Bush Hog supplies safety decals on all products manufactured. Because damage can occur to safety decals either through shipment, use or reconditioning, Bush Hog will, upon request, provide safety decals for any of our products in the field at no charge. Contact your authorized Bush Hog dealer for more information.
21
82617
86158
24-6-423
86160
60873 60874
Page 23
86118
50012616
50012615
86159
78608
78786
22
Page 24
TORQUE SPECIFICATIONS
Proper toque for American fasteners used on Bush Hog equipment.
Recommended Torque in Foot Pounds (Newton Meters).*
BOLT DIAMETER
WRENCH (IN.) “B” AND SAE SAE SAE
SIZE (IN.) “A” THREAD SIZE GRADE 2 GRADE 5 GRADE 8
7/16 1/4 - 2O UNC 6 (7) 8 (11) 12 (16) 7/16 1/4 - 28 UNF 6 (8) 10 (13) 14 (18)
1/2 5/16 - 18 UNC 11 (15) 17 (23) 25 (33)
1/2 5/16 - 24 UNF 13 (17) 19 (26) 27 (37) 9/16 3/8 - 16 UNC 20 (27) 31 (42) 44 (60) 9/16 3/8 - 24 UNF 23 (31) 35 (47) 49 (66)
5/8 7/16 - 14 UNC 32 (43) 49 (66) 70 (95)
5/8 7/16 - 20 UNF 36 (49) 55 (75) 78 (106)
3/4 1/2 - 13 UNC 49 (66) 76 (103) 106 (144)
3/4 1/2 - 20 UNF 55 (75) 85 (115) 120 (163)
7/8 9/16 - 12 UNC 70 (95) 109 (148) 153 (207)
7/8 9/16 - 18 UNF 79 (107) 122 (165) 172 (233)
15/16 5/8 - 11 UNC 97 (131) 150 (203) 212 (287) 15/16 5/8 - 18 UNF 110 (149) 170 (230) 240 (325)
1-1/8 3/4 - 10 UNC 144 (195) 266 (360) 376 (509)
1-1/8 3/4 - 16 UNF 192 (260) 297 (402) 420 (569) 1-5/16 7/8 - 9 UNC 166 (225) 430 (583) 606 (821) 1-5/16 7/8 - 14 UNF 184 (249) 474 (642) 668 (905)
1-1/2 1 - 8 UNC 250 (339) 644 (873) 909 (1232)
1-1/2 1 - 12 UNF 274 (371) 705 (955) 995 (1348)
1-1/2 1 - 14 UNF 280 (379) 721 (977) 1019 (1381)
1-11/16 1-1/8 - 7 UNC 354 (480) 795 (1077) 1288(1745) 1-11/16 1-1/8 - 12 UNF 397 (538) 890 (1206) 1444 (1957)
1-7/8 1-1/4 - 7 UNC 500 (678) 1120 (1518) 1817 (2462)
1-7/8 1-1/4 - 12 UNF 553 (749) 1241 (1682) 2013 (2728) 2-1/16 1-3/8 - 6 UNC 655 (887) 1470 (1992) 2382 (3228) 2-1/16 1-3/8 - 12 UNF 746 (1011) 1672 (2266) 2712 (3675)
2-1/4 1-1/2 - 6 UNC 870 (1179) 1950 (2642) 3161 (4283)
2-1/4 1-1/2 - 12 UNF 979 (1327) 2194 (2973) 3557 (4820)
Proper torque for metric fasteners used on Bush Hog equpment.
Recommended torque in foot pounds (newton Meters).*
WRENCH BOLT
SIZE DIA. ASTM ASTM ASTM ASTM
(mm) “A” (mm) “B” 4.6 8.8 9.8 10.9
8 5 1.8 (2.4) 5.1 (6.9) 6.5 (8.8) 10 6 3 (4) 8.7 (12) 11.1 (15) 13 8 7.3 (10) 21.1 (29) 27 (37) 16 10 14.5 (20) 42 (57) 53 (72) 18 12 25 (34) 74 (100) 73 (99) 93 (126) 21 14 40 (54) 118 (160) 116 (157) 148 (201) 24 16 62 (84) 167 (226) 181 (245) 230 (312) 30 20 122 (165) 325 (440) 449 (608) 33 22 443 (600) 611 (828) 36 24 211 (286) 563 (763) 778 (1054) 41 27 821 (1112) 1138 (1542) 46 30 418 (566) 1119 (1516) 1547 (2096)
*Use 75% of the specified torque value for plated fasteners. Use 85% of the specificed torque
values for lubricated fasteners.
Numbers appearing on bolt heads indicate ASTM class.
METRIC
AMERICAN
Bolt Head Markings
Wrench Size “A”
Bolt
Diameter “B”
SAE Grade 8
(6 Dashes)
SAE Grade 2
(No Dashes)
SAE Grade 5
(3 Dashes)
Wrench
Size “A”
8.8
Bolt
Diameter “B”
23
Page 25
BUSH HOG, L.L.C.
®
P.O. Box 1039 Selma, AL 36702-1039 Telephone (334) 874-2700
www.bushhog.com
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