Burley SOLO WALK N ROLLER User Manual

Solo Walk ‘n Roller™
Stroller Supplement
To be used in conjunction with the Burley Solo Owner’s Instruction & Safety Manual for models 2004 and beyond.
Table of Contents Page
I. Introduction 2 II. Preparation for Installation 2 III. Mount Wheel Pivot Assembly 3 IV. Using the Walk ‘n Roller Wheel 6 V. Safety Guidelines 7 VI. Maintenance 8 Warranty 8
I. Introduction
Congratulations! With the Walk’n Roller option you are able to stroll or jog with your kids – using your Burley Solo trailer!. You can enjoy years of maintenance-free cycling and strolling together, all in one neat package. Every effort has been made to ensure that your purchase is of top quality and proven design, ready to provide you with many years and thousands of miles of happy, safe trailering.
The Walk n’ Roller has been designed to empower you to bicycle and stroll, all in the same trip. You can bike with your Burley as a trailer to a store or a scenic park, lock your bike and quickly convert the trailer to a stroller, without tools. The conversion from trailer to stroller, and stroller to trailer, is done without removing any Walk n’ Roller components.
Before using your converted Burley trailer, carefully read this supplement for essential information regarding daily use, warning, safety guidelines, and maintenance. If you have any questions , we encourage you to contact your Burley dealer.
When loaning or selling your trailer, supply the new user with both this Supplement and the original Owner’s Instruction & Safety Manual for your trailer. They must familiarize themselves with all sections, especially with Safety Guidelines and Safety Checklists prior to use.
If you do not have a copy of the appropriate manual, contact Burley at www.burley.com or call (800) 311-5294
II. Preparation for Installation
The Walk’n Roller requires the assembly and attachment of the stroller wheel. This is covered in section III. The section begins with a part list so that you may confi rm that you have received all the parts needed. If any parts are missing contact Burley; do not proceed with installation.
Tools Required:
7/16 inch wrench Torque wrench Extension 7/16 inch socket
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Burley Solo Walk ‘n Roller Instruction Guide: Models ‘04 and Beyond
III. Mount Wheel Pivot Assembly
Parts Included for Pivot Wheel Assembly attachment:
(1) ¼ x 2” hex bolt (1) Pivot Wheel assembly (3) ¼” locking nut (2) ¼ x 1” hex bolts (3) 1/4” washers
Some of the above may be shipped loosely fastened to the Pivot Wheel Assembly, or in a separate bag.
Your 2004 Burley Solo ™ trailer came equipped with both a parking brake and a handlebar. The Pivot Wheel will make your Walk n’ Roller complete. These instructions will assist you to permanently install the stroller wheel.
This Walk n’ Roller wheel is capable of folding out of the way for trailering, or dropping into position for strolling. The wheel mounts at the end of the trailer’s tongue, at the front of the trailer (see image at left).
Burley Solo Walk ‘n Roller Instruction Guide: Models ‘04 and Beyond
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Temporary Hitch Removal
3
1
2
4
5
Before installing the Wheel Pivot Assembly, the hitch has to be removed from the end of the tongue.
• Loosen and remove the securing bolt, #1 in drawing below.
• As you remove the bolt, notice how it secures the hitch through the hitch connector (#2), and the Safety strap (#4).
• Save the hitch and the d-ring (#3), for reinstallation.
• The locking nut(#5), and the bolt (#1), can be discarded. A longer bolt is provided for the next step.
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Burley Solo Walk ‘n Roller Instruction Guide: Models ‘04 and Beyond
Re-Assembly with the Pivot Wheel
2
3
5
4
1
Slide the Wheel pivot assembly over the end of the tongue so that the hole in the tongue lines up with the hole in the top as shown below.
• Line up the hitch connector hole (#4, see left), with those those same two holes.
• Run the 2 inch bolt provided through the d-ring, and then through the wheel pivot assembly, tongue hitch connector.
• Push the bolt through the hole at the bottom, visible in the cavity underneath, and then secure with the new locking nut provided (tighten to 6 ft-lbs).
• The end of the bolt should be fl ush with, or completely pass through the end of the nut.
• Place the 1 inch bolt (#2), using 2 washers as shown and a locking nut. Then place the other 1 inch bolt (#3), through one washer and the remaining hole.
• On the underside of (#3) place the safety strap and a locking nut. Tighten to 6 ft­lbs using the torque wrench, the end of the bolt must be fl ush with or completely pass through the nut.
The bolt must go through the hole in the fl exible coupling; otherwise, hitch could come loose causing an accident resulting in serious injury or death.
Burley Solo Walk ‘n Roller Instruction Guide: Models ‘04 and Beyond
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When installed the hitch is re-attached by the
1
2
bolt that goes through the tongue (and hitch’s fl exible coupling); the safety strap is anchored, and the d-ring is on top.
Note: If using the Burley Alternative hitch, the fl exible coupling is attached in the same manner, using the bolt through the tongue. The safety strap is anchored in the same way, to the wheel assembly clamp bolt.
IV. Using the Walk n’ Roller Wheel
The wheel must be placed in the up position in order to attach the trailer to a bicycle. The conversion from “bike” (up) position, to “stroll” position, is quick and requires no tools. First, engage the parking brake.
To covert from “stroll” to “bike”, loosen the Knob (#1), turning counterclockwise, until the triangular pivot section (#2), can be rotated.
Rotate the section bringing the wheel up until the word “bike” appears.
With the word “bike” in view, line up the triangular sections and then tighten the knob by hand.
Use the similar procedure for converting back to “stroll” position.
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Burley Solo Walk ‘n Roller Instruction Guide: Models ‘04 and Beyond
Using your Walk n’ Roller, bicycling with a trailer, and bicycling in general can be hazardous. Failure to obey the following Safety Guidelines could result in serious injury or death.
V. Safety Guidelines
• Walk n’ Roller must be operated by a responsible adult.
• Wear street shoes. Do not wear roller or in-line skates, as you may lose balance or
be unable to emergency stop.
• Check handle is secure, with button protruding through handle receivers.
• Always wear wrist tether and hold securely onto handle when jogging or
strolling.
• Set parking brake before release of handle to prevent loss of contol.
• Do not stroll with or jog with headphones, radios, cell phones, or other
distractions as you will be unable to hear oncoming vehicles or other hazards.
• Do not use Walk n’ Roller on stairs or escalators.
• Do not use Walk n’ Roller components on any product other than the Burley
trailer for which it was designed and tested.
• Wear helmets (adult and child) when cycling. Helmets can signifi cantly reduce
injury in the event of accident.
• Avoid serious injury. Always use and properly adjust seat harness.
• Never leave child unattended.
• Observe cargo maximum of 12 lbs behind seat; excessive weight may cause
hazardous unstable condition.
• Make sure that parking brake is properly adjusted and working prior to jogging,
strolling, or cycling use. Check after any change of tire or wheel removal.
• Refer to accompanying Burley Owner’s Instruction & Safety Manual for use of
seat harness, additional maintenance advice, “Safety Guidelines,” and “Safety Checklists”.
Burley Solo Walk ‘n Roller Instruction Guide: Models ‘04 and Beyond
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VI. Maintenance
1
Grease the wheel-pivot assembly twice a year (monthly under wet, dirty, salty conditions). Use a standard grease gun with multi­purpose (thick brown, or green) grease and insert into the hole on pivot casing (1). Wipe clean all the old grease that fl ushes out. This can be done while you wait by your local bike shop or gas station.
Inspect handle, receivers, parking brake and wheel pivot monthly. Replace any loose or damaged parts.
Burley Walk n’ Roller Limited Warranty
Burley will repair or replace any Walk n’ Roller parts it determines to be defective for the life of the trailer. The owner of a Burley trailer with Walk n’ Roller parts installed must present the trailer for repair at an authorized Burley dealer, together with an original sales receipt or similar proof of purchase. This warranty applies to the original owner and is non-transferable. Burley cannot be responsible for failure due to improper assembly, modifi cation of parts or instructions, neglect, abuse, accident, and/or normal wear. The warranty does not cover any trailers used for rental, competition, or commercial use, nor does it cover Walk n’ Roller parts used on anything other than a Burley trailer.
Burley neither assumes nor authorizes any person to assume any other liability in connection with Burley trailers, and there are no oral agreements or warranties collateral to or affecting this agreement.
This warranty gives you specifi c legal rights. You may also have other rights which vary from state to state.
Burley Design Cooperative
4020 Stewart Road • Eugene, Oregon 97402 USA
(541) 687-1644 • Fax (541) 687-0436
www.burley.com
“Burley” is a registered trademark of Burley Design Cooperative
Copyright © 2004 by Burley Design Cooperative
Burley Solo is a trademark of Burley Design Cooperative
rev. 04/04
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