Bunn-O-Matic SMART WAVE Series Part Manual

Series
®
WIDE BASE
NARROW BASE
ILLUSTRATED PARTS CATALOG
Designs, materials, weights, specifications, and dimensions for equipment or replacement parts
are subject to change without notice.
BUNN-O-MATIC CORPORATION
POST OFFICE BOX 3227
SPRINGFIELD, ILLINOIS 62708-3227
40409.0000E 07/10 ©2007 Bunn-O-Matic Corporation
BUNN-O-MATIC COMMERCIAL PRODUCT WARRANTY
Bunn-O-Matic Corp. (“BUNN”) warrants equipment manufactured by it as follows:
1) All equipment other than as specified below: 2 years parts and 1 year labor.
2) Electronic circuit and/or control boards: parts and labor for 3 years.
3) Compressors on refrigeration equipment: 5 years parts and 1 year labor.
4) Grinding burrs on coffee grinding equipment to grind coffee to meet original factory screen sieve analysis: parts and labor for 3 years or 30,000 pounds of coffee, whichever comes first. These warranty periods run from the date of installation BUNN warrants that the equipment manufactured by it will be commercially free of defects in material and workmanship existing at the time of manufacture and appearing within the applicable warranty period. This warranty does not apply to any equipment, component or part that was not manufactured by BUNN or that, in BUNN’s judgment, has been affected by misuse, neglect, alteration, improper installation or operation, improper maintenance or repair, damage or casualty. This warranty is conditioned on the Buyer 1) giving BUNN prompt notice of any claim to be made under this warranty by telephone at (217) 529-6601 or by writing to Post Office Box 3227, Springfield, Illinois 62708-3227; 2) if requested by BUNN, shipping the defective equipment prepaid to an authorized BUNN service location; and 3) receiving prior authorization from BUNN that the defective equipment is under warranty.
THE FOREGOING WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTY, WRITTEN OR ORAL, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF EITHER MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. The agents, dealers or employees of BUNN
are not authorized to make modifications to this warranty or to make additional warranties that are binding on BUNN. Accordingly, statements by such individuals, whether oral or written, do not constitute warranties and should not be relied upon. If BUNN determines in its sole discretion that the equipment does not conform to the warranty, BUNN, at its exclusive option while the equipment is under warranty, shall either 1) provide at no charge replacement parts and/or labor (during the applicable parts and labor warranty periods specified above) to repair the defective components, provided that this repair is done by a BUNN Authorized Service Representative; or 2) shall replace the equipment or refund the purchase price for the equipment.
THE BUYER’S REMEDY AGAINST BUNN FOR THE BREACH OF ANY OBLIGATION ARISING OUT OF THE SALE OF THIS EQUIPMENT, WHETHER DERIVED FROM WARRANTY OR OTHERWISE, SHALL BE LIMITED, AT BUNN’S SOLE OPTION AS SPECIFIED HEREIN, TO REPAIR, REPLACEMENT OR REFUND.
In no event shall BUNN be liable for any other damage or loss, including, but not limited to, lost profits, lost sales, loss of use of equipment, claims of Buyer’s customers, cost of capital, cost of down time, cost of substitute equipment, facilities or services, or any other special, incidental or consequential damages. 392, AutoPOD, AXIOM, BrewLOGIC, BrewMETER, Brew Better Not Bitter, BrewWISE, BrewWIZARD, BUNN Espress, BUNN Family Gourmet, BUNN Gourmet, BUNN Pour-O-Matic, BUNN, BUNN with the stylized red line, BUNNlink, Bunn-OMatic, Bunn-O-Matic, BUNNserve, BUNNSERVE with the stylized wrench design, Cool Froth, DBC, Dr. Brew stylized Dr. design, Dual, Easy Pour, EasyClear, EasyGard, FlavorGard, Gourmet Ice, Gourmet Juice, High Intensity, iMIX, Infusion Series, Intellisteam, My Café, PowerLogic, Quality Beverage Equipment Worldwide, Respect Earth, Respect Earth with the stylized leaf and coffee cherry design, Safety-Fresh, savemy­coffee.com, Scale-Pro, Silver Series, Single, Smart Funnel, Smart Hopper, SmartWAVE, Soft Heat, SplashGard, The Mark of Quality in Beverage Equipment Worldwide, ThermoFresh, A Partner You Can Count On, Air Brew, Air Infusion, Beverage Bar Creator, Beverage Profit Calculator, Brew better, not bitter., BUNNSource, Coffee At Its Best, Cyclonic Heating System, Digital Brewer Control, Nothing Brews Like a BUNN, Pouring Profits, Signa­ture Series, Tea At Its Best, Phase Brew, The Horizontal Red Line, Titan, trifecta, Ultra, Velocity Brew are either trademarks or registered trademarks of Bunn-O-Matic Corporation.
2
40409 051910
TABLE OF CONTENTS
HOOD ASSEMBLIES .....................................................................................................................................4
TRUNK, FAUCET & BASE ..............................................................................................................................6
REAR FRAME & INLET FIRST STYLE ............................................................................................................8
REAR FRAME & INLET SECOND STYLE .....................................................................................................10
TANK AND COMPONENTS ........................................................................................................................ 12
NUMERICAL INDEX .................................................................................................................................. 14
To order coffee filters, water filters, or other accessories, refer to Specification Sheets at www.bunn.com
Fraction Decimal Fraction Decimal
1/16 0.063 9/16 0.563
1/8 0.125 5/8 0.625
3/16 0.188 11/16 0.688
1/4 0.250 3/4 0.750
5/16 0.313 13/16 0.813
3/8 0.375 7/8 0.875
7/16 0.438 15/16 0.938
1/2 0.500 1 1.000
3
40409 030909
HOOD ASSEMBLIES
TM
Display Series
6
1
2
3
4
Early Style Vent
Silver Series
7
8
6
9
5
4
11
13
13
12
10
12
4
40409 030909
HOOD ASSEMBLIES
ITEM PART NO. QTY. QTY. DESCRIPTION DISPLAY SILVER
1 40152.1000 1 1 Cover, (Includes Item 2)
01360.0001 2 2 Screw # 8-32 x .375”
2 37881.0002 1 1 Decal, No User Serviceable Parts
3 40405.0001 1 1 Schematic 230V
40405.0002 1 1 Schematic 120V/240V
40405.0003 1 1 Schematic 100V & 120V
4 39661.0000 - 1 Hood (Silver Series)
39661.0001 1 - Hood (Display)
01360.0001 2 2 Screw # 8-32 x .375”
00908.0000 2 2 Nut #8-32
01501.0000 3 3 Washer
5 39955.1000 1 - Display Board
01360.0001 2 - Screw # 8-32 x .375”
40608.0000 2 - Washer
6 40201.0000 - 1 Decal, Silver Series
40202.0000 1 - Decal, Display Series
7 40310.0000 - 1 Switch, Enable Brew ON/OFF
8 40298.0000 - 1 LED
9 40309.0000 - 1 Switch, Brew Start
10 38316.1000 1 1 Air Pump (Includes 2 Cable Ties)
11 39984.1000 1 1 Vent Solenoid (Includes Cable Ties) Early Style
36329.0002* 1 1 Cable Tie
39984.1001 1 1 Vent Solenoid (Includes Cable Ties) Later Style
36329.0004* 1 1 Cable Tie
12 36630.0000 1 1 Tube .125˝ ID x 6.0˝ LG
13 36631.0000 2 2 Tube .188˝ ID x 4.0˝ LG
The Following Items Are Not Illustrated
14 36671.0003 1 - Decals, Flavor/Batch
15 40167.0001 1 1 Wiring Harness, CBA To Vent, Pump, Level Probe
16 40168.0001 - 1 Wiring Harness, CBA To Switches
17 40173.0000 1 1 Wiring Harness, Main 120V (Includes 1 Limit Thermostat)
40173.0001 1 1 Wiring Harness, Main 230V (Includes 2 Limit Thermostats)
40173.0002 1 1 Wiring Harness, Main 120V/240V (Includes 1 Limit Thermostat)
18 40378.0001 1 - Wiring Harness, CBA To Display Board
5
40409 062510
* Indicates the part number listed is for reference only. See DESCRIPTION for possible service replacement.
13
14
15
TM
TRUNK, FAUCET & BASE
16
12
120V-230V
Narrow Frame shown
9
17
18
23
8
7
3
6
1
2
5
2122
19
20
4
10
11
6
40409 030310
TRUNK, FAUCET & BASE
ITEM PART NO. QTY. QTY. DESCRIPTION DISPLAY SILVER
1 39658.1000 1 1 Control Board Assy. 120V
39658.1001 1 1 Control Board Assy. 240V RoHS
29081.0002 6 6 Spacer
02367.0000 6 6 Screw Truss head #6-32 x .625˝
2 40153.1000 1 1 Front Cover w/Decals (Narrow)
41691.1000 1 1 Front Cover w/Decals (Wide)
01308.0000 6 6 Screw Truss head #6-32 x .25˝
3 37881.0002 1 1 Decal, No User Serviceable Parts
4 40273.0000 1 1 Booster Plate (Narrow)
40273.0001 1 1 Booster Plate (Wide)
5 39974.0000 1 1 Bezel, Faucet
40374.0000 2 2 Ring, Self Locking
6 29264.0000 1 1 Nut, Faucet
7 28526.0035* 1 1 Tube, .313˝ ID x 3.5˝ LG (Order # 23)
8 12422.0006 2 2 Clamp, SNP - 8
9 00614.0000 2 2 Bushing
10 39703.1000 2 2 Leg Assy. (Includes 2 Feet Assy.)
01360.0001 6 6 Screw, Tapping Pan head #6 x .6˝
11 39667.0000 4 4 Foot Assy.
12 40293.0000 1 1 Faucet Assy.
13 02861.0003 1 1 Handle
14 02858.0000 1 1 Pin
15 02854.0000 1 1 Bonnet
16 02595.0000 1 1 Spring
17 13054.0000 1 1 Stem
18 02766.0000 1 1 Seat Cup
19 00658.0000 1 1 Decal, Warning-Decanter/Funnel
20 42878.0000 1 1 Decal, Warning-Hot Water Faucet
21 00970.0000 1 1 Keps Nut #8-32, Ground Wire
22 00824.0000 1 1 Decal, Ground
Not Used On
120V/240V Frame
23 02856.0001* 1 1 Body, Faucet
The Following Items Are Not Illustrated
24 28526.1000 - - Tube, .313˝ ID x 12˝ LG
28526.1001 - - Tube, .313˝ ID x 36˝ LG
28526.1002 - - Tube, .313˝ ID x 60˝ LG
28526.1003 - - Tube, .313˝ ID x 120˝ LG
7
40409 030310
* Indicates the part number listed is for reference only. See DESCRIPTION for possible service replacement.
TM
REAR FRAME & INLET - FIRST STYLE
C
1
E
D
B
A
7
16
15
14
3
4
2
9
20
12
17
8
6
10
11
13
11
18
B
7
19
5
C
120V/240V
Frame shown
A
D
8
40409 030909
REAR FRAME & INLET - FIRST STYLE
ITEM PART NO. QTY. QTY. DESCRIPTION DISPLAY SILVER
1 40125.0003* 1 1 Frame Assy. 120V & 230V Narrow Models
40125.0004* 1 1 Frame Assy. 120V/240V Narrow Models Only (Illustrated)
2 07038.0000 1 1 terminal Block 120V/240V Models Only
01317.0000 2 2 Screw, Truss Head #8-32 x .5˝
3 40739.1000 1 1 Cover, Term. Block Access 120V/240V Models Only (Includes Decal)
01308.0000 1 1 Screw, Truss Head #6-32 x .25˝
4 37881.0000 2 2 Decal, No User Serviceable Parts (1 less used on 120V)
5 00656.0001 1 1 Decal, Comply to Plumbing Code
6 00986.0000 1 1 Decal, Warning-Electrical
7 22300.0222 1 1 Strainer/Flow Control .222 GPM A 22249.0000 1 1 Cap .25˝ Flare B 23721.0000 1 1 Screen C 20526.1222 1 1 Flow Washer .222 GPM D 01155.0000 1 1 Gasket E 01154.0001 1 1 Outlet .25˝ Flare
8 12422.0006 2 2 Clamp, SNP-8
9 28526.0034* 1 1 Tube, .313˝ ID x 5.5˝ LG (Order # 23 on page 7)
10 36996.0001 1 1 Bracket
01327.0000 2 2 Screw, Pan Head #10-32 x .375˝
11 01085.0002 1 1 Solenoid Assy. 120V
01085.0005 1 1 Solenoid Assy. 230V
01327.0000 2 2 Screw, Pan Head #10-32 x .375˝
01502.0000 2 2 Lockwasher A 01111.0002 1 1 Repair Kit (Plunger, Spring, O-ring) B 28479.0000 1 1 Base/O-Ring Kit C 28480.0000 1 1 Coil, 120VAC D 28481.0000 1 1 Guide/O-Ring Kit
12 40343.0000 1 1 Fitting
13 00402.0001 1 1 Fitting
14 40179.1000 1 1 Cover, Board Access 120V & 230V Models
40179.1001 1 1 Cover, Board Access 120V/240V Models Only (Illustrated)
01308.0000 4 4 Screw, Truss Head #6-32 x .25˝
15 40763.0001 1 1 Toggle Switch, DPST, Main ON/OFF (120V/240V Only)
16 25102.0000 1 1 Bracket, Switch Gaurd (120V/240V Only)
17 37804.0000 1 1 Ground Screw #8-32 x .5˝ (120V/240V Models Only)
Includes
Decals
18 01590.0000 1 1 Connector, Cord
19 00310.0000 1 1 Tube Assembly
20 36378.0001 1 1 Valve, Check 2.5 Psi (CE Models Only)
The Following Items Are Not Illustrated
21 36381.0005 1 1 Power Cord, 120V
36381.0006 1 1 Power Cord, 230V
9
40409 042609
* Indicates the part number listed is for reference only. See DESCRIPTION for possible service replacement.
12
11
TM
REAR FRAME & INLET - SECOND STYLE
1
10
3
4
2
8
13
15
6
7
9
14
16
5
120V/240V
Frame shown
10
40409 042009
REAR FRAME & INLET - SECOND STYLE
ITEM PART NO. QTY. QTY. DESCRIPTION DISPLAY SILVER
1 40125.0005* 1 1 Frame Assy. 120V & 230V Narrow Models Only
40125.0006* 1 1 Frame Assy. 120V/240V Narrow Models Only (Illustrated)
41681.0000* 1 1 Frame Assy. 120V Wide Models Only
41681.0001* 1 1 Frame Assy. 120V/240V & 230V Wide Models Only
2 07038.0000 1 1 terminal Block 120V/240V Models Only
01317.0000 2 2 Screw, Truss Head #8-32 x .5˝
3 40739.1000 1 1 Cover, Term. Block Access 120V/240V Models Only (Includes Decal)
01308.0000 1 1 Screw, Truss Head #6-32 x .25˝
4 37881.0000 2 2 Decal, No User Serviceable Parts (1 less used on 120V)
5 00656.0001 1 1 Decal, Comply to Plumbing Code
6 00986.0000 1 1 Decal, Warning-Electrical
7 12422.0006 2 2 Clamp, SNP-8
8 28526.0034* 1 1 Tube, .313˝ ID x 5.5˝ LG (Order # 23 on page 7)
9 40693.1000 1 1 Inlet Valve Assy, 120V W/FLO CTL
40693.1001 1 1 Inlet Valve Assy, 230V W/FLO CTL
40693.1004 1 1 Inlet Valve Assy, 100V W/FLO CTL
32283.0000 2 2 Screw, SST SLTD PNH M4 X 6MM
10 40179.1000 1 1 Cover, Board Access 120V & 230V Models
40179.1001 1 1 Cover, Board Access 120V/240V Models Only (Illustrated)
01308.0000 4 4 Screw, Truss Head #6-32 x .25˝
11 40763.0001 1 1 Toggle Switch, DPST, Main ON/OFF (120V/240V Only)
12 25102.0000 1 1 Bracket, Switch Guard (120V/240V Only)
13 37804.0000 1 1 Ground Screw #8-32 x .5˝ (120V/240V Models Only)
14 01590.0000 1 1 Connector, Cord
15 36378.0001 1 1 Valve, Check 2.5 Psi (CE Models Only)
16 37297.0006 1 1 Elbow
The Following Items Are Not Illustrated
17 36381.0005 1 1 Power Cord, 120V
36381.0006 1 1 Power Cord, 230V
11
40409 072710
* Indicates the part number listed is for reference only. See DESCRIPTION for possible service replacement.
TANK AND COMPONENTS
12
TM
13
14
8
5
6
7
1
10
26
15
3
7
11
16
29
4
21
25
12
18
19
17
20
40409 032708
TANK AND COMPONENTS
ITEM PART NO. QTY. QTY. DESCRIPTION DISPLAY SILVER
1 04118.0005 1 1 Tank,
01326.0007 4 4 Screw #10-32x.625˝
2 40141.0001 1 1 Tank Lid,
00908.0000 8 8 Nut #8-32
3 04221.0000 2 1 Gasket, Tank Lid
4 39294.1000 1 1 Tank Heater 1850W, 230V (Includes Gasket)
39294.1001 1 1 Tank Heater 1250W, 100V (Includes Gasket)
39294.1002 1 1 Tank Heater 1320W, 120V (Includes Gasket)
00908.0000 3 3 Nut #8-32
5 39590.0000 1 1 Gasket, Tank Heater
6 40288.1000 1 1 Probe Kit, Liquid Level (Includes Nut & Washer)
20203.0100 1 1 Lock Washer
00970.0000 1 1 Keps Nut
7 33201.0000 2 2 Grommet, Probes
8 40287.0000 1 1 Tee Fitting
9 33801.0001 1 1 Grommet, Tee
10 40160.0000 1 1 Tube Assy., Sprayhead
00908.0000 3 3 Nut #8-32
11 05515.0000 1 1 Gasket, Sprayhead Tube
12 38855.0001 1 1 Probe, Temperature Sensor
13 40176.0000 1 1 Cover, Tank Heater
14 29329.1000 1 1 Thermostat, Limit 120V, 120/240V (Auto Reset)
37188.0000 2 2 Thermostat, Limit 230V, (One Shot)
15 01075.0000 1 1 Nut, Sprayhead .438-20
16 01082.0000 1 1 Sprayhead, 6-.078 (Standard)
17 33119.0000* 1 1 Funnel Body, Not Available (Order # 21)
18 32964.0000 1 1 Splashgard
19 03408.0002 1 1 Decal, Warning-Remove Funnel
20 03409.0002 1 1 Decal, Warning-Hot Liquid
21 20583.0003 1 1 Funnel Assy.
Also Included in
Main Harness
25 01188.0000 1 1 Deliming Spring
26 01527.0000 1 1 Washer
The Following Items Are Not Illustrated
27 40291.1000 1 1 Tank Kit, 1320W, 120V, (Includes 1-5 & 7-11)
40291.1001 1 1 Tank Kit, 1850W, 220V, (Includes 1-5 & 7-11)
40291.1003 1 1 Tank Kit, 1250W, 100V, (Includes 1-5 & 7-11)
13
40409 062510
* Indicates the part number listed is for reference only. See DESCRIPTION for possible service replacement.
NUMERICAL INDEX
PART NO. PAGE NO. PART NO. PAGE NO. PART NO. PAGE NO. PART NO. PAGE NO.
00310.0000........................... 9
00402.0001........................... 9
00614.0000........................... 7
00656.0001...................... 9,11
00658.0000........................... 7
00824.0000........................... 7
00908.0000...................... 5,13
00970.0000...................... 7,13
00986.0000...................... 9,11
01075.0000......................... 13
01082.0000......................... 13
01085.0002........................... 9
01085.0005........................... 9
01111.0002........................... 9
01154.0001........................... 9
01155.0000........................... 9
01188.0000......................... 13
01308.0000................... 7,9,11
01317.0000...................... 9,11
01326.0007......................... 13
01327.0000........................... 9
01360.0001........................ 5,7
01501.0000........................... 5
01502.0000........................... 9
01527.0000......................... 13
01590.0000...................... 9,11
02367.0000........................... 7
02595.0000........................... 7
02766.0000........................... 7
02854.0000........................... 7
02856.0001........................... 7
02858.0000........................... 7
02861.0003........................... 7
03408.0002......................... 13
03409.0002......................... 13
04118.0005......................... 13
04221.0000......................... 13
05515.0000......................... 13
07038.0000...................... 9,11
12422.0006................... 7,9,11
13054.0000........................... 7
20203.0100......................... 13
20526.1222........................... 9
20583.0003......................... 13
22249.0000........................... 9
22300.0222........................... 9
23721.0000........................... 9
25102.0000...................... 9,11
28479.0000........................... 9
28480.0000........................... 9
28481.0000........................... 9
28526.0034...................... 9,11
28526.0035........................... 7
28526.1000........................... 7
28526.1001........................... 7
28526.1002........................... 7
28526.1003........................... 7
29081.0002........................... 7
29264.0000........................... 7
29329.1000......................... 13
32283.0000......................... 11
32964.0000......................... 13
33119.0000......................... 13
33201.0000......................... 13
33801.0001......................... 13
36329.0002........................... 5
36329.0004........................... 5
36378.0001...................... 9,11
36381.0005...................... 9,11
36381.0006...................... 9,11
36630.0000........................... 5
36631.0000........................... 5
36671.0003........................... 5
36996.0001........................... 9
37188.0000......................... 13
37297.0006......................... 11
37804.0000...................... 9,11
37881.0000...................... 9,11
37881.0002........................ 5,7
38316.1000........................... 5
38855.0001......................... 13
39294.1000......................... 13
39294.1001......................... 13
39294.1002......................... 13
39590.0000......................... 13
39658.1000........................... 7
39658.1001........................... 7
39661.0000........................... 5
39661.0001........................... 5
39667.0000........................... 7
39703.1000........................... 7
39955.1000........................... 5
39974.0000........................... 7
39984.1000........................... 5
39984.1001........................... 5
40125.0003........................... 9
40125.0004........................... 9
40125.0005......................... 11
40125.0006......................... 11
40141.0001......................... 13
40152.1000........................... 5
40153.1000........................... 7
40160.0000......................... 13
40167.0001........................... 5
40168.0001........................... 5
40173.0000........................... 5
40173.0001........................... 5
40173.0002........................... 5
40176.0000......................... 13
40179.1000...................... 9,11
40179.1001...................... 9,11
40201.0000........................... 5
40202.0000........................... 5
40273.0000........................... 7
40273.0001........................... 7
40287.0000......................... 13
40288.1000......................... 13
40291.1000......................... 13
40291.1001 ........................ 13
40291.1003 ........................ 13
40293.0000........................... 7
40298.0000........................... 5
40309.0000........................... 5
40310.0000........................... 5
40343.0000........................... 9
40374.0000........................... 7
40378.0001........................... 5
40405.0001........................... 5
40405.0002........................... 5
40405.0003........................... 5
40608.0000........................... 5
40693.1000......................... 11
40693.1001......................... 11
40693.1004......................... 11
40739.1000...................... 9,11
40763.0001...................... 9,11
41681.0000......................... 11
41681.0001......................... 11
41691.1000........................... 7
42878.0000........................... 7
14
40409 072710
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