Bunn-O-Matic JDF-2 Part Manual

®
BUNN
DISCONTINUED VERSION
Parts listed in this catalog
JDF-2
may no longer be available.
ILLUSTRATED PARTS CATALOG
Designs, materials, weights, specifications, and dimensions for equipment or replacement parts
are subject to change without notice.
BUNN-O-MATIC CORPORATION
POST OFFICE BOX 3227
PHONE: (217) 529-6601 FAX: (217) 529-6644
35304.0000 01/05 ©2003 Bunn-O-Matic Corporation
www.bunnomatic.com
BUNN-O-MATIC COMMERCIAL PRODUCT WARRANTY
Bunn-O-Matic Corp. (“BUNN”) warrants equipment manufactured by it as follows:
1) All equipment other than as specified below: 2 years parts and 1 year labor.
2) Electronic circuit and/or control boards: parts and labor for 3 years.
3) Compressors on refrigeration equipment: 5 years parts and 1 year labor.
4) Grinding burrs on coffee grinding equipment to grind coffee to meet original factory screen sieve analysis: parts and labor for 3 years or 30,000 pounds of coffee, whichever comes first.
These warranty periods run from the date of installation BUNN warrants that the equipment manufactured by it will be commercially free of defects in material and workmanship existing at the time of manufacture and appearing within the applicable warranty period. This warranty does not apply to any equipment, component or part that was not manufactured by BUNN or that, in BUNN’s judgment, has been affected by misuse, neglect, alteration, improper installation or operation, improper maintenance or repair, damage or casualty. This warranty is conditioned on the Buyer 1) giving BUNN prompt notice of any claim to be made under this warranty by telephone at (217) 529-6601 or by writing to Post Office Box 3227, Springfield, Illinois 62708-3227; 2) if requested by BUNN, shipping the defective equipment prepaid to an authorized BUNN service location; and 3) receiving prior authorization from BUNN that the defective equipment is under warranty.
THE FOREGOING WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTY, WRITTEN OR ORAL, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF EITHER MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. The agents, dealers or employees of BUNN
are not authorized to make modifications to this warranty or to make additional warranties that are binding on BUNN. Accordingly, statements by such individuals, whether oral or written, do not constitute warranties and should not be relied upon. If BUNN determines in its sole discretion that the equipment does not conform to the warranty, BUNN, at its exclusive option while the equipment is under warranty, shall either 1) provide at no charge replacement parts and/or labor (during the applicable parts and labor warranty periods specified above) to repair the defective components, provided that this repair is done by a BUNN Authorized Service Representative; or 2) shall replace the equipment or refund the purchase price for the equipment.
THE BUYER’S REMEDY AGAINST BUNN FOR THE BREACH OF ANY OBLIGATION ARISING OUT OF THE SALE OF THIS EQUIPMENT, WHETHER DERIVED FROM WARRANTY OR OTHERWISE, SHALL BE LIMITED, AT BUNN’S SOLE OPTION AS SPECIFIED HEREIN, TO REPAIR, REPLACEMENT OR REFUND.
In no event shall BUNN be liable for any other damage or loss, including, but not limited to, lost profits, lost sales, loss of use of equipment, claims of Buyer’s customers, cost of capital, cost of down time, cost of substitute equipment, facilities or services, or any other special, incidental or consequential damages.
BUNN, and JDF-2 are either trademarks or registered trademarks of Bunn-O-Matic Corporation.
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35304 081303
TABLE OF CONTENTS
Main Frame & Covers ................................................................................................................................................................ 4
Upper Cabinet & Panels ............................................................................................................................................................. 6
Refrigeration Components ......................................................................................................................................................... 8
Fan Assembly ........................................................................................................................................................................... 10
Water Tank Assy ...................................................................................................................................................................... 12
Circulation Pump & Lines ........................................................................................................................................................ 16
Product Coil & Lines ................................................................................................................................................................18
Dispense Platform Assy ...........................................................................................................................................................20
Dispense Valve Assy ................................................................................................................................................................ 22
Plain Water Manifold (Early Models) ........................................................................................................................................ 24
Plain Water Manifold (Late Models) ......................................................................................................................................... 26
Rinse Water Manifold & Solenoid (Early Models) .................................................................................................................... 28
Rinse Water Manifold & Solenoid (Late Models) ..................................................................................................................... 32
Pump Assy ............................................................................................................................................................................... 36
Bottle Adapter Assy .................................................................................................................................................................. 40
Door Assy ................................................................................................................................................................................ 42
Electrical Components ............................................................................................................................................................. 46
Refillable Container Assy ......................................................................................................................................................... 50
Numerical Index .......................................................................................................................................................................52
3
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BUNN
18 17 15 14
16
13
®
MAIN FRAME & COVERS
8 7
5 4
JDF-2
6
11
10
12
20
19
24
23
9 3 1 2 21 22
4
P2701
35304 081303
MAIN FRAME & COVERS
ITEM PART NO. QTY. DESCRIPTION
1 34409.0000 1 Base Frame Assy
2 26528.0000 4 Leg
03996.0000 4 Pad, Non-skid
3 34410.0000 1 Frame, Refridgeration
- - - - - - - - 4 Screw #10-32 x
4 34797.0000 2 Bracket, Rear support
02332.0001 8 Screw, Crimptite #6 x .25"
5 34871.0000 1 Bracket, Upper Frame
6 34788.1000 1 Panel w/Decals, Right (Includes item 11)
02332.0001 3 Screw, Crimptite #6 x .25"
7 34786.1000 1 Panel w/Decals, Top (Includes item 8)
02332.0001 4 Screw, Crimptite #6 x .25"
8 33458.0000 1 Decal, Refridgeration ON - OFF
9 34787.1000 1 Panel w/Decals, 120V Left (Includes items 10, 11, 12 & 20)
34787.1001 1 Panel w/Decals, 230V Left (Includes items 10, 11, 12 & 20)
02332.0001 3 Screw, Crimptite #6 x .25"
10 33461.0001 1 Decal, Refridgerant Charge
11 27442.0000 2 Decal, Warning - Moving Parts
12 00986.0002 1 Decal, Warning - Electrical
13 34789.1000 1 Panel w/Decals, Rear (Includes items 14, 15 & 16)
02332.0001 4 Screw, Crimptite #6 x .25"
14 33645.0000 1 Decal, Main Water Connection
15 33646.0000 1 Decal, Rinse Water Connection
16 00656.0000 1 Decal, Comply To Plumbing Code
17 27354.0000 4 Bushing
18 00668.0000 4 Plug
19 35018.0000 1 Panel, Splash
01317.0003 2 Screw, Truss Head, Locking #8-32 x .38"
20 35277.0000 1 Electrical Schematic 120V
35277.0001 1 Electrical Schematic 230V
21 21436.0000 2 Catch, Magnetic
22 33538.0000 1 Bracket, Right
33539.0000 1 Bracket, Left
01311.0001 4 Screw, Truss Head, Locking #8-32 x .25"
23 33528.0000 1 Drip Tray
24 34994.0000 1 Grate, Drip Tray
5
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BUNN
®
UPPER CABINET & PANELS
1 7 6 10
JDF-2
11
12
9
8
2
3
4
5
13
14
15
18
16
17
19
24
21
22
23
6
20
P2702
35304 081303
UPPER CABINET & PANELS
ITEM PART NO. QTY. DESCRIPTION
1- - - - - - - - 1 Cabinet (Not serviced)
24544.0000 16 Screw, Pan Head #8-18
2 34738.0000 1 Plate, Cabinet Mounting
- - - - - - - - 4 Screw
3 34784.0000 1 Plate, Bottom Closure
01359.0000 3 Screw, Flat Head #8-32 x .38"
4 34362.0000 1 Bushing, Lower Hinge
5 34790.0000 1 Wrap
- - - - - - - - 4 Screw
6 34785.0000 1 Bracket, Hinge
01327.0000 3 Screw, Pan Head #10 -32 x .38"
7 34666.0001 1 Catch, Door Latch
01382.0000 2 Screw, Truss Head #6 x .375"
8 27394.0000 2 Plug
9 00669.0002 4 Plug
10 34419.0000 1 Coil, Water
24544.0000 4 Screw, Pan Head #8-18
11 27246.0000 1 Sensor Assy, Temperature
12 33669.0000 1 Clip, Adhesive Back
13 33297.0000 1 Fan Assy.
00617.0000 1 Cable Tie
24544.0000 4 Screw, Pan Head #8-18
14 34421.0000 1 Cover, Fan
24544.0000 4 Screw, Pan Head #8-18
15 34422.1000 1 Shelf, Product (Includes items 16 & 17)
16 33459.0003 2 Decal, Dispense/Rinse
17 33459.0002 2 Decal, Flow Adjustment
18 32461.0000 2 Gasket, Drip
19 32455.0000 2 Knob
20 27394.0000 2 Plug
21 32467.1000 2 Nozzle Assy (Includes items 22 - 24)
22 32848.0000 2 O-ring
23 32858.0000 2 Sheild
24 32621.0000 2 Mixer, Spiral (Standard)
35108.0000 2 Mixer, Spiral (High Viscocity)
25 M2568.0000 - Grease, USDA H-1 (Use when assembling items 22,23 & 24)
7
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®
REFRIGERATION COMPONENTS
JDF-2
4
11
8
7
B
3
A
2
5
1
9
10
12
14
13
15
16
17
6
P2703
NOTE: Letters appearing within this illustration correspond to matching connections in other illustrations.
8
35304 081303
REFRIGERATION COMPONENTS
ITEM PART NO. QTY. DESCRIPTION
1 35164.0000 1 Air Filter
2 29951.0000 1 Condenser
02335.0001 4 Screw, Crimptite #8 x .38"
3 35180.0001 1 Tube (Requires brazing to install) (Not serviced)
4 35386.0001 1 Tube (Requires brazing to install) (Not serviced)
5 00396.0002 1 Tee (Requires brazing to install) (Not serviced)
6 35385.0001 1 Tube (Requires brazing to install) (Not serviced)
7 35580.0001 1 Tube (Requires brazing to install) (Not serviced)
8 35175.1000 1 Filter Dryer Assy (Requires brazing to install)
9 35179.0001 1 Tube (Requires brazing to install) (Not serviced)
10 32776.0001 1 Accumulator
11 35581.0001 1 Tube (Requires brazing to install) (Not serviced)
12 33522.0000 1 Compressor 120V
33522.0001 1 Compressor 230V
21431.0003 4 Washer
00901.0000 4 Nut .25"-20
13 - - - - - - - - 4 Grommet
14 - - - - - - - - 4 Sleeve
15 33536.0000 1 Platform
01317.0003 4 Screw, Truss Head, Locking #8-32 x .38"
16 - - - - - - - - 1 Fan Assy (See FAN ASSEMBLY)
27243.0000 3 Screw #8-36 x .437"
17 34418.0000 1 Bracket
01317.0003 4 Screw, Truss Head, Locking #8-32 x .38"
18 28567.0000 1 Mounting Kit (Includes four each of items 13 & 14)
19 M2332.1000 - Insulation, Tube 25/50 - 1.6"ID x .50" wall x 6.0 Ft (Use as required)
20 M2316.1000 - Insulation, Tube 25/50 - 0.5"ID x .38" wall x 6.0 Ft (Use as required)
Order item 18
9
35304 100903
BUNN
®
FAN ASSEMBLY
4 3
JDF-2
2 1
10
P2704
35304 081303
FAN ASSEMBLY
ITEM PART NO. QTY. DESCRIPTION
- 32204.1001 1 Fan Assy 120V (Includes items 1-4)
32204.1002 1 Fan Assy 230V (Includes items 1-4)
1 33603.0000 1 Motor Assy 120V
33603.0001 1 Motor Assy 230V
2 33602.0000 1 Blade, Fan
3 27258.0000 1 Silencer
4 23700.0000 1 Nut .25"-20
11
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BUNN
®
WATER TANK ASSY
JDF-2
16
14
15
8
6
5
3
2
7
4
9
B
A
14
13
14
11
12
10
17
18
20
19
21
23
22
1
NOTE: Letters appearing within this illustration correspond to matching connections in other illustrations.
12
21
24
25
26
27 28 29
P2705
35304 081303
WATER TANK ASSY
ITEM PART NO. QTY. DESCRIPTION
1 35165.0000 1 Tank Assy
- - - - - - - - 4 Screw
2 35272.1000 1 Lid Assy
24544.0000 6 Screw, Pan Head #8-18
3 35526.0000 2 Bracket
02332.0001 2 Screw, Crimptite #6 x .25"
01317.0003 2 Screw, Truss Head, Locking #8-32 x .38"
4 34403.1000 1 Panel Assy
00973.0000 4 Nut, Keps #6-32
5 33801.0000 1 Grommet
6 29327.0000 1 Probe, Temperature & Dry Plug
7 02536.0000 1 Grommet
8 20936.0001 1 Probe, Liquid Level
01522.0000 1 Washer
20203.0100 1 Lockwasher, Internal-tooth #8
00908.0000 1 Nut #8-32
9 34414.1000 1 Bracket
00973.0000 4 Nut, Keps #6-32
10 29837.1000 1 Pump Assy 120V
29837.1001 1 Pump Assy 230V
02361.0000 4 Screw, Pan Head #4-40 x .25"
11 - - - - - - - - 1 Tube, Silicone .38" ID x 1.75" (Order item 30)
12 21275.0005 1 Clamp .63" - .73"
13 34644.0001 1 Connector
14 21275.0004 3 Clamp .54" - .64"
15 - - - - - - - - 1 Tube, Silicone .625" OD x 6.0" (Order item 31)
16 33623.0000 1 Elbow .38" Barb
17 35106.0000 1 Manifold, Return Water
18 35132.0000 1 Product Coil
19 34416.0000 2 Spacer
00973.0000 4 Nut, Keps #6-32
20 00617.0000 2 Cable Tie, 3.9"
21 32734.0001 6 Cable Tie, 28.0"
22 33533.0000 4 Spacer
23 33519.0000 1 Evaporator Coil
(Continued)
13
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BUNN
®
WATER TANK ASSY
(Continued)
JDF-2
16
14
15
8
6
5
3
2
7
4
9
14
13
14
11
12
10
17
18
20
19
21
23
22
1
NOTE: Letters appearing within this illustration correspond to matching connections in other illustrations.
14
21
24
25
26
27 28 29
P2705
35304 081303
WATER TANK ASSY
ITEM PART NO. QTY. DESCRIPTION
24 - - - - - - - - 1 Tube, Clear .25" x 8.0" (Not serviced)
25 32760.0000 1 Tee
26 21275.0006 1 Clamp .40" - .50"
27 35174.0000 1 Fitting
28 33149.0000 1 Gasket
29 00976.0000 1 Cap
30 33159.1002 1 Tube, Silicone .38" ID x 120.0" (Cut to required length)
31 34325.1002 1 Tube, Silicone .625" OD x 120.0" (Cut to required length)
15
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BUNN
®
CIRCULATION PUMP & LINES
4 3 2 3 1
3
5
4
3
6
JDF-2
7
8
9
P2706
16
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