Bunn-O-Matic FPG-2 DBC, FPGA-2 DBC, FPGB-2 DBC Part Manual

FPG-2 DBC FPGA-2 DBC FPGB-2 DBC
®
GRINDER DBC
ILLUSTRATED PARTS CATALOG
Designs, materials, weights, specifications, and dimensions for equipment or replacement parts
are subject to change without notice.
BUNN-O-MATIC CORPORATION
SPRINGFIELD, ILLINOIS 62708-3227
PHONE: (217) 529-6601 FAX: (217) 529-6644
36777.0000E 07/10 ©2004 Bunn-O-Matic Corporation
BUNN-O-MATIC COMMERCIAL PRODUCT WARRANTY
Bunn-O-Matic Corp. (“BUNN”) warrants equipment manufactured by it as follows:
1) All equipment other than as specified below: 2 years parts and 1 year labor.
2) Electronic circuit and/or control boards: parts and labor for 3 years.
3) Compressors on refrigeration equipment: 5 years parts and 1 year labor.
4) Grinding burrs on coffee grinding equipment to grind coffee to meet original factory screen sieve analysis: parts and labor for 3 years or 30,000 pounds of coffee, whichever comes first. These warranty periods run from the date of installation BUNN warrants that the equipment manufactured by it will be commercially free of defects in material and workmanship existing at the time of manufacture and appearing within the applicable warranty period. This warranty does not apply to any equipment, component or part that was not manufactured by BUNN or that, in BUNN’s judgment, has been affected by misuse, neglect, alteration, improper installation or operation, improper maintenance or repair, damage or casualty. This warranty is conditioned on the Buyer 1) giving BUNN prompt notice of any claim to be made under this warranty by telephone at (217) 529-6601 or by writing to Post Office Box 3227, Springfield, Illinois 62708-3227; 2) if requested by BUNN, shipping the defective equipment prepaid to an authorized BUNN service location; and 3) receiving prior authorization from BUNN that the defective equipment is under warranty.
THE FOREGOING WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTY, WRITTEN OR ORAL, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF EITHER MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. The agents, dealers or employees of BUNN
are not authorized to make modifications to this warranty or to make additional warranties that are binding on BUNN. Accordingly, statements by such individuals, whether oral or written, do not constitute warranties and should not be relied upon. If BUNN determines in its sole discretion that the equipment does not conform to the warranty, BUNN, at its exclusive option while the equipment is under warranty, shall either 1) provide at no charge replacement parts and/or labor (during the applicable parts and labor warranty periods specified above) to repair the defective components, provided that this repair is done by a BUNN Authorized Service Representative; or 2) shall replace the equipment or refund the purchase price for the equipment.
THE BUYER’S REMEDY AGAINST BUNN FOR THE BREACH OF ANY OBLIGATION ARISING OUT OF THE SALE OF THIS EQUIPMENT, WHETHER DERIVED FROM WARRANTY OR OTHERWISE, SHALL BE LIMITED, AT BUNN’S SOLE OPTION AS SPECIFIED HEREIN, TO REPAIR, REPLACEMENT OR REFUND.
In no event shall BUNN be liable for any other damage or loss, including, but not limited to, lost profits, lost sales, loss of use of equipment, claims of Buyer’s customers, cost of capital, cost of down time, cost of substitute equipment, facilities or services, or any other special, incidental or consequential damages.
392, AutoPOD, AXIOM, BrewLOGIC, BrewMETER, Brew Better Not Bitter, BrewWISE, BrewWIZARD, BUNN Espress, BUNN Family Gourmet, BUNN Gourmet, BUNN Pour-O-Matic, BUNN, BUNN with the stylized red line, BUNNlink, Bunn-OMatic, Bunn-O-Matic, BUNNserve, BUNNSERVE with the stylized wrench design, Cool Froth, DBC, Dr. Brew stylized Dr. design, Dual, Easy Pour, EasyClear, EasyGard, FlavorGard, Gourmet Ice, Gourmet Juice, High Intensity, iMIX, Infusion Series, Intellisteam, My Café, PowerLogic, Quality Beverage Equipment Worldwide, Respect Earth, Respect Earth with the styl­ized leaf and coffee cherry design, Safety-Fresh, savemycoffee.com, Scale-Pro, Silver Series, Single, Smart Funnel, Smart Hopper, SmartWAVE, Soft Heat, SplashGard, The Mark of Quality in Beverage Equipment Worldwide, ThermoFresh, A Partner You Can Count On, Air Brew, Air Infusion, Beverage Bar Creator, Beverage Profit Calculator, Brew better, not bitter., BUNNSource, Coffee At Its Best, Cyclonic Heating System, Digital Brewer Control, Nothing Brews Like a BUNN, Pouring Profits, Signature Series, Tea At Its Best, Phase Brew, The Horizontal Red Line, Titan, trifecta, Ultra, Velocity Brew are either trademarks or registered trademarks of Bunn-O-Matic Corporation.
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36777 051910
TABLE OF CONTENTS
TITLE
PAGE NO.
Electrical and Operating Controls ................................................................................................................12
Hopper and Lid Assembly .............................................................................................................................6
Housing and Panels ......................................................................................................................................4
Motor, Burr Housing and Components........................................................................................................14
Numerical Index ..........................................................................................................................................16
Solenoid and Components (Early Models) ....................................................................................................8
Solenoid and Components (Late Models) ...................................................................................................10
3
36777 061807
BUNN
GRINDER
DBC
®
®
HOUSING AND PANELS
FPG-2 DBC
2
3
1
10
4
5
6
7
9
13
8
11
12
P2949.65
4
36777 041707
HOUSING AND PANELS
ITEM PART NO. QTY. DESCRIPTION
1 20617.1014 1 Panel W/Decal, Rear 120V (Includes item 3)
20617.1016 1 Panel W/Decal, Rear 230V (Includes item 3)
01315.0000 4 Screw, Truss Head #8-32 x .38"
00917.0000 4 Fastener, “J” Type #8
2 36706.0000 1 Schematic, Electrical
3 37881.0000 1 Decal, No Serviceable Parts
4 36455.1000 1 Housing, Hopper (Includes item 5)
01311.0000 4 Screw, Truss Head #8-32 x .25"
5 29975.0000 1 Membrane Switch
6 20585.0001 1 Support, Motor
02308.0000 3 Screw, Pan Head Serrated #8-32 x .38"
7 36512.0000 1 Outlet Funnel
01330.0000 3 Screw, Hex Head w/serrated washer #10-32 x .38"
8 05839.0000 2 Rail, Funnel
02308.0000 4 Screw, Pan Head Serrated #8-32 x .38"
9 20591.1003 1 Housing W/Decals, Trunk (Includes item 10)
10 20545.0000 1 Decal, Warning - Electrical
11 20592.0003 1 Base
01311.0000 4 Screw, Truss Head, Locking #8-32 x .25"
12 20704.0001 2 Pad, Base W/Adhesive Back 6.38"
13 20704.0002 2 Pad, Base W/Adhesive Back 2.50"
5
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BUNN
®
7
HOPPER AND LID ASSEMBLY
FPG-2 DBC
1
2
3
4
8
5
6
P1024
6
36777 041604
HOPPER AND LID ASSEMBLY
ITEM PART NO. QTY. DESCRIPTION
- 27076.1000 1 Hopper/Lid Assy (Includes items 1 thru 8)
1 00725.0000 2 Knob, Hopper Lid
2 26855.1000 1 Lid & Hinge Assy W/ Decals, Hopper (Includes item 3)
02328.0000 3 Screw, Pan Head Locking #6-32 x .38"
3 05876.0000 2 Decal, Caution
4 25997.0000 1 Divider, Hopper
01317.0000 2 Screw, Truss Head #8-32 x .50"
00991.0000 2 Nut, Elastic Lock #8-32
5 25994.0000 1 Brace, Divider
01315.0000 2 Screw, Truss Head #8-32 x .38"
01516.0000 2 Washer, Nylon-Retainer #8 x .312" O.D.
6 20751.0003 1 Hopper
01315.0000 4 Screw, Truss Head #8-32 x .3/8"
01516.0001 8 Washer, Nylon-Retainer #8 x .50" O.D.
00917.0000 4 Fastener, “J” Type #8
7 20694.0000 2 Bracket, Divider Mounting
01317.0000 2 Screw, Truss Head #8-32 x .50"
00991.0000 2 Nut, Elastic Lock #8-32
8 25996.0000 1 Bracket, Hopper Filler
01315.0000 4 Screw, Truss Head #8-32 x .38"
01516.0000 4 Washer, Nylon-Retainer #8 x .312" O.D.
7
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BUNN
®
10 11 12 13 14 15 16
SOLENOID AND COMPONENTS (Early Models)
FPG-2 DBC
1
2
25
18
21
20
19 22
4
17
9
3
5
6
5
8 7
9
23
24
230V Models
P1025
8
36777 061807
SOLENOID AND COMPONENTS (Early Models)
ITEM PART NO. QTY. DESCRIPTION
1 20611.0000 1 Gasket, Motor/Hopper
2 23976.0000 1 Ring, Retaining
01370.0000 3 Screw, Pan Head #8-32 x .75"
00970.0000 3 Nut, Keps #8-32
3 26854.0000 1 Divider, Burr Housing (Early Models)
4 26824.0000 1 Plate, Filler
5 23978.0000 2 Plate, Slide
6 23979.0000 1 Plate, Spacer
7 23983.0000 1 Ring, Mounting
8 27102.0000 1 Setscrew, Cup Point #10-32 x .38" (Early Models)
9 27089.0000 2 Pin, Dowel
10 05939.0000 2 Solenoid & Bracket Assembly 120V
05939.0007 2 Solenoid & Bracket Assembly 100V
05939.0004 2 Solenoid & Bracket Assembly 230V
01311.0000 8 Screw, Truss Head #8-32 x .25"
11 23923.0000 2 Washer .063" Thick
12 27087.0000 2 Spring
13 23922.0000 2 Washer .035" Thick
14 27086.0000 2 Plunger, Solenoid
15 02858.0000 2 Pin, Spring .125" Dia.
16 23919.0000 2 Ring, Snap
17 26033.0001 2 Bearing, Snap-in
18 23975.0000 2 Bracket, Solenoid Mounting
19 21438.0002 2 Washer, Shoulder .203" I.D.
20 23982.0000 1 Plate, Solenoid Mounting
21 27088.0000 2 Washer, Nylon
22 24457.0000 2 Screw, Shoulder #8-32 x .125" Long
23 21484.0000 1 Setscrew, Burr Housing Divider Retaining, Cup Point #8-32 x .38" (Early Models)
24 23917.0000 2 Limit Thermostat 230V
25 36335.0000 2 Clip, Limit Thermostat
01311.0000 4 Screw, Truss Head #8-32 x .25"
9
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BUNN
®
10 11 12 13 14 15 16
SOLENOID AND COMPONENTS (Late Models)
FPG-2 DBC
1
2
19
20
230V Models
14
17
16
15
18
10
13
3
4
3
5
10
P3874
36777 061807
SOLENOID AND COMPONENTS (Late Models)
ITEM PART NO. QTY. DESCRIPTION
1 20611.0000 1 Gasket, Motor/Hopper
2 23976.0000 1 Ring, Retaining
01370.0000 3 Screw, Pan Head #8-32 x .75"
00970.0000 3 Nut, Keps #8-32
3 23978.0000 2 Plate, Slide
4 39297.0000 1 Spacer
5 27089.0000 2 Pin, Dowel
6 05939.0005 2 Solenoid & Bracket Assembly 120V
05939.0006 2 Solenoid & Bracket Assembly w/leads (LPGA-2E, 230V)
05939.0007 2 Solenoid & Bracket Assembly 100V
01311.0000 4 Screw, Truss Head #8-32 x .25"
7 23923.0000 2 Washer .063" Thick
8 27087.0000 2 Spring
9 23922.0000 2 Washer .035" Thick
10 27086.0000 2 Plunger, Solenoid
11 02858.0000 2 Pin, Spring .125" Dia.
12 23919.0000 2 Ring, Snap
13 26033.0001 2 Bearing, Snap-in
14 23975.0000 2 Bracket, Solenoid Mounting
15 21438.0002 2 Washer, Shoulder .203" I.D.
16 38877.0000 1 Bracket
17 27088.0000 2 Washer, Nylon
18 24457.0000 2 Screw, Shoulder #8-32 x .125" Long
19 36335.0000 2 Clip (230V)
01311.0000 4 Screw, Truss Head #8-32 x .25"
20 23917.0000 2 Limit Thermostat (230V)
11
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BUNN
®
6
ELECTRICAL AND OPERATING CONTROLS
FPG-2 DBC
1
2
3
7
8
9
10
11
12
4
5
12
P2950
36777 041707
ELECTRICAL AND OPERATING CONTROLS
ITEM PART NO. QTY. DESCRIPTION
1 29970.0001 1 Mount
00973.0000 2 Nut, Keps #6-32
2 29972.1000 1 Control Board 120V
29972.1002 1 Control Board 230V
38724.1001 1 Control Board 230V (RoHS Compliant)
00973.0000 2 Nut, Keps #6-32
3 32156.0000 1 Spacer
4 01309.0000 1 Screw, Power Cord Ground, Pan Head W/Terminal Washer #10-32 x .50"
5 20987.0000 1 Circuit Breaker, 3 Amp
6 22126.0000 1 Rectifier, Bridge Sgl Phase
01338.0000 1 Screw, Truss Head #8-32 x .62"
7 37711.0000 1 Relay 120V
37711.0001 1 Relay 230V
02308.0000 2 Screw, Pan Head Serrated #8-32 x .38"
8 36693.0000 1 Bracket, Component Mounting
9 00707.0000 1 Bushing, Strain Relief 120V
01685.0000 1 Bushing, Strain Relief 230V
10 00824.0000 1 Decal, Ground
11 36801.0000 1 EMI Filter
02328.0000 2 Screw, pan Head, Locking #6-32 x .375"
12 39005.0000 1 Bracket, EMI Filter 230V
13 20630.0001 1 Cord Assy, Power (100V & 120V)
27728.0007 1 Cord Assy, Power (230V)
14 36708.0000 1 Harness, Wiring 120V
36708.0001 1 Harness, Wiring 230V
15 35260.0000 1 Cable Mount, Adhesive
16 00927.0000 1 Fastener, Cable Clip 230V
17 36371.0000 1 Wiring Harness, Slide Gate 230V
Not Illustrated
13
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BUNN
®
16 13 15
MOTOR, BURR HOUSING AND COMPONENTS
FPG-2 DBC
1
2
OPTIONAL EXTRA FINE
DECHAFFER
10
12
3
4
5
6
7
8
9 11
13
14
14
P1027
36777 041604
MOTOR, BURR HOUSING AND COMPONENTS
ITEM PART NO. QTY. DESCRIPTION
1 20576.0000 1 Cover, Motor
20609.0000 2 Screw, Flat Head #8-32 x .50"
2 25909.1005 1 Motor & Housing Assy (Includes Terminals)(100V & 120V)(Late Models)
25909.1006 1 Motor & Housing Assy (Includes Terminals)(230V)
01326.0000 3 Screw, Truss Head #10-32 x .25"
3 -------------- 1 Burr, Upper (Order item 17)
20669.0000 2 Screw, Binding Head #10-32 x .29"
4 -------------- 1 Burr, Lower (Order item 17)
20669.0000 2 Screw, Binding Head #10-32 x .29"
5 20667.0000 1 Bushing, Spring Retainer
6 20666.0000 1 Spring, Burr Rotor
7 26043.0000 1 Rotor Assy (Includes item 6)
8 20670.0000 1 Disc, Load
9 20673.1000 1 Cap, Burr Housing (Includes item 10)
20672.0000 2 Screw, Fillister Head #10-32 x .62"
10 05880.0002 1 Decal, Grind Indicator
11 20671.1000 1 Screw, Burr Adjusting (Includes item 12)
12 05796.0000 1 Decal, Adjusting Screw
13 20588.0000 2 Spring Plate, Dechaffing
14 20572.0000 2 Support, Dechaffer
02336.0001 2 Screw, Truss Head #4-40 x .31"
15 33223.0000 2 Support, Dechaffer
02336.0003 2 Screw, Truss Head #4-40 x .68"
16 33222.0000 2 Support, Dechaffer
17 05861.1002 - Burr Kit (Includes items 3, 4 and Mounting Screws)
18 20620.0001 1 Burr Adjuster (Not Illustrated)
Optional. Models with Extra Fine Dechaffer.
15
36777 072210
NUMERICAL INDEX
PART NO. PAGE NO. PART NO. PAGE NO. PART NO. PAGE NO. PART NO. PAGE NO.
00707.0000........................ 13
00725.0000.......................... 7
00824.0000........................ 13
00917.0000....................... 5,7
00927.0000........................ 13
00970.0000..................... 9,11
00973.0000........................ 13
00991.0000.......................... 7
01309.0000........................ 13
01311.0000.................. 5,9,11
01315.0000....................... 5,7
01317.0000.......................... 7
01326.0000........................ 15
01330.0000.......................... 5
01338.0000........................ 13
01370.0000..................... 9,11
01516.0000.......................... 7
01516.0001.......................... 7
01685.0000........................ 13
02308.0000..................... 5,13
02328.0000..................... 7,15
02336.0001........................ 15
02336.0003........................ 15
02858.0000..................... 9,11
05796.0000........................ 15
05839.0000.......................... 5
05861.1002........................ 15
05876.0000.......................... 7
05880.0002........................ 15
05939.0000..................... 9,11
05939.0004..................... 9,11
05939.0007..................... 9,11
20545.0000.......................... 5
20572.0000........................ 15
20576.0000........................ 15
20585.0001.......................... 5
20588.0000........................ 15
20591.1003.......................... 5
20592.0003.......................... 5
20609.0000........................ 15
20611.0000..................... 9,11
20617.1014.......................... 5
20617.1016.......................... 5
20620.0001........................ 15
20630.0001........................ 13
20666.0000........................ 15
20667.0000........................ 15
20669.0000........................ 15
20670.0000........................ 15
20671.1000........................ 15
20672.0000........................ 15
20673.1000........................ 15
20694.0000.......................... 7
20704.0001.......................... 5
20704.0002.......................... 5
20751.0003.......................... 7
20987.0000........................ 13
21438.0002..................... 9,11
21484.0000.......................... 9
22126.0000........................ 13
23917.0000..................... 9,11
23919.0000..................... 9,11
23922.0000..................... 9,11
23923.0000..................... 9,11
23975.0000..................... 9,11
23976.0000..................... 9,11
23978.0000..................... 9,11
23979.0000.......................... 9
23982.0000.......................... 9
23983.0000.......................... 9
24457.0000..................... 9,11
25909.1006........................ 15
25994.0000.......................... 7
25996.0000.......................... 7
25997.0000.......................... 7
26033.0001..................... 9,11
26043.0000........................ 15
26824.0000.......................... 9
26854.0000.......................... 9
26855.1000.......................... 7
27076.1000.......................... 7
27086.0000..................... 9,11
27087.0000..................... 9,11
27088.0000..................... 9,11
27089.0000..................... 9,11
27102.0000.......................... 9
27728.0007........................ 13
29970.0001........................ 13
29972.1000........................ 13
29972.1002........................ 13
29975.0000.......................... 5
32156.0000........................ 13
33222.0000........................ 15
33223.0000........................ 15
35260.0000........................ 13
36335.0000..................... 9,11
36371.0000........................ 13
36455.1000.......................... 5
36512.0000.......................... 5
36693.0000........................ 13
36706.0000.......................... 5
36708.0000........................ 13
36708.0001........................ 13
36801.0000........................ 13
37711.0000........................ 13
37711.0001........................ 13
37881.0000.......................... 5
38877.0000........................ 11
39005.0000........................ 13
39297.0000........................ 11
16
36777 072210
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