Bunn-O-Matic 445000000 Installation Manual

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RELEASED FOR PRODUCTION
My Café® MCO
INSTALLATION & OPERATING GUIDE
BUNN-O-MATIC CORPORATION
POST OFFICE BOX 3227
SPRINGFIELD, ILLINOIS 62708-3227
PHONE: (217) 529-6601 FAX: (217) 529-6644
To ensure you have the latest revision of the Operating Manual, or to view the Illustrated Parts Catalog, Programming Manual, or Service Manual, please visit the Bunn-O-Matic website, at www.bunn.com. This is absolutely FREE, and the quickest way to obtain the latest catalog and
49251.0000A 07/14 ©2014 Bunn-O-Matic Corporation
DIR Num: 49251.0000 08, July 2014
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Bunn-O-Matic Corp. (“BUNN”) warrants equipment manufactured by it as follows:
1) Airpots, thermal carafes, decanters, GPR servers, iced tea/coffee dispensers, MCR/MCP/MCA single cup brewers, ther­mal servers and ThermoFresh® servers (mechanical and digital) 1 year parts and 1 year labor.
2) All other equipment - 2 years parts and 1 year labor plus added warranties as specified below: a) Electronic circuit and/or control boards - parts and labor for 3 years. b) Compressors on refrigeration equipment - 5 years parts and 1 year labor. c) Grinding burrs on coffee grinding equipment to grind coffee to meet original factory screen sieve analysis - parts and labor for 4 years or 40,000 pounds of coffee, whichever comes first.
These warranty periods run from the date of installation BUNN warrants that the equipment manufactured by it will be commercially free of defects in material and workmanship existing at the time of manufacture and appearing within the applicable warranty period. This warranty does not apply to any equipment, component or part that was not manufactured by BUNN or that, in BUNN’s judgment, has been affected by misuse, neglect, alteration, improper installation or operation, improper maintenance or repair, non periodic cleaning and descaling, equipment failures related to poor water quality, damage or casualty. In addition, the warranty does not apply to replacement of items subject to normal use including but not limited to user replaceable parts such as seals and gaskets. This warranty is conditioned on the Buyer 1) giving BUNN prompt notice of any claim to be made under this warranty by telephone at (217) 529-6601 or by writing to Post Office Box 3227, Springfield, Illinois 62708-3227; 2) if requested by BUNN, shipping the defective equipment prepaid to an authorized BUNN service location; and 3) receiving prior authorization from BUNN that the defective equipment is under warranty.
THE FOREGOING WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTY, WRITTEN OR ORAL, EX­PRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF EITHER MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. The agents, dealers or employees of BUNN are not authorized to make
modifications to this warranty or to make additional warranties that are binding on BUNN. Accordingly, statements by such individuals, whether oral or written, do not constitute warranties and should not be relied upon. If BUNN determines in its sole discretion that the equipment does not conform to the warranty, BUNN, at its exclusive op­tion while the equipment is under warranty, shall either 1) provide at no charge replacement parts and/or labor (during the applicable parts and labor warranty periods specified above) to repair the defective components, provided that this repair is done by a BUNN Authorized Service Representative; or 2) shall replace the equipment or refund the purchase price for the equipment.
THE BUYER’S REMEDY AGAINST BUNN FOR THE BREACH OF ANY OBLIGATION ARISING OUT OF THE SALE OF THIS EQUIPMENT, WHETHER DERIVED FROM WARRANTY OR OTHERWISE, SHALL BE LIMITED, AT BUNN’S SOLE OPTION AS SPECIFIED HEREIN, TO REPAIR, REPLACEMENT OR REFUND.
In no event shall BUNN be liable for any other damage or loss, including, but not limited to, lost profits, lost sales, loss of use of equipment, claims of Buyer’s customers, cost of capital, cost of down time, cost of substitute equipment, facilities or services, or any other special, incidental or consequential damages.
392, A Partner You Can Count On, Air Infusion, AutoPOD, AXIOM, BrewLOGIC, BrewMETER, Brew Better Not Bitter, Brew­WISE, BrewWIZARD, BUNN Espress, BUNN Family Gourmet, BUNN Gourmet, BUNN Pour-O-Matic, BUNN, BUNN with the stylized red line, BUNNlink, Bunn-OMatic, Bunn-O-Matic, BUNNserve, BUNNSERVE with the stylized wrench design, Cool Froth, DBC, Dr. Brew stylized Dr. design, Dual, Easy Pour, EasyClear, EasyGard, FlavorGard, Gourmet Ice, Gourmet Juice, High Intensity, iMIX, Infusion Series, Intellisteam, My Café, Phase Brew, PowerLogic, Quality Beverage Equipment Worldwide, Respect Earth, Respect Earth with the stylized leaf and coffee cherry design, Safety-Fresh, savemycoffee.com, Scale-Pro, Silver Series, Single, Smart Funnel, Smart Hopper, SmartWAVE, Soft Heat, SplashGard, The Mark of Quality in Beverage Equipment Worldwide, ThermoFresh, Titan, trifecta, TRIFECTA (sylized logo), Velocity Brew, Air Brew, Beverage Bar Creator, Beverage Profit Calculator, Brew better, not bitter., Build-A-Drink, BUNNSource, Coffee At Its Best, Cyclonic Heating System, Daypart, Digital Brewer Control, Element, Milk Texturing Fusion, Nothing Brews Like a BUNN, Picture Prompted Cleaning, Pouring Profits, Signature Series, Sure Tamp, Tea At Its Best, The Horizontal Red Line, Ultra are either trademarks or registered trademarks of Bunn-O-Matic Corporation. The commercial trifecta® brewer housing configura­tion is a trademark of Bunn-O-Matic Corporation.
RELEASED FOR PRODUCTION
BUNN-O-MATIC COMMERCIAL PRODUCT WARRANTY
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CONTENTS
Warranty .............................................................................................................2
Introduction ........................................................................................................3
User Notices .......................................................................................................3
Electrical Requirements ......................................................................................4
Plumbing Requirements .....................................................................................5
Initial Setup .........................................................................................................5
Brewing Instructions ...........................................................................................7
Cleaning ..............................................................................................................8
Tank Draining ......................................................................................................8
Programming .....................................................................................................9
Time/Date, Language, Advanced ..................................................................10
Password, Units, Drink Set Up .....................................................................11
Machine Settings:
Drink, Water, General, Energy Saver .......................................................12
Service Tools:
Import/Export ..........................................................................................13
Calibrate Volume .....................................................................................14
Calibrate Temperature & Refill, Diagnostics
Factory Defaults ......................................................................................16
............................................15
INTRODUCTION
This equipment is factory set to brew approximately 6-8 ounces of coffee or tea into an awaiting dispenser. It is only for indoor use on a sturdy counter or shelf. Replace any unreadable or damaged labels.
USER NOTICES
WARNING
• DO NOT OVERLOAD CIRCUIT.
• ALWAYS ELECTRICALLY GROUND THE CHASSIS.
• DO NOT DEFORM PLUG OR CORD.
• FOLLOW NATIONAL AND LOCAL
ELECTRICAL CODES.
• KEEP COMBUSTIBLES AWAY.
FAILURE TO COMPLY RISKS EQUIPMENT
DAMAGE, FIRE OR SHOCK HAZARD.
READ THE ENTIRE OPERATING MANUAL INCLUDING
THE LIMIT OF WARRANTY AND LIABILITY BEFORE
BUYING OR USING THIS PRODUCT.
THIS EQUIPMENT IS ENERGIZED AT ALL TIMES UNLESS
ELECTRICALLY DISCONNECTED.
00986.7000A 10/07 ©2007 Bunn-O-Matic Corporation
#00986.7000
WARNING HOT LIQUIDS
#37280.0001
AVERTISSEMENT
• NE PAS SURCHARGER LE CIRCUIT.
• TOUJOURS METTRE LE BOITIER À LA MASSE.
• NE PAS DÉFORMER LA FICHE OU LE CORDON.
• SE CONFORMER AUX CODES NATIONAL OU LOCAL D'ÉLECTRICITÉ.
• GARDER LES PRODUITS COMBUSTIBLES À DISTANCE.
TOUT MANQUEMENT À SE CONFORMER À CES DIRECTIVES PEUT ENTRAINER DES DOMMAGES À L'ÉQUIPMENT OU PRODUIRE DES
DANGERS D'INCENDIE OU D'ÉLECTROCUTION.
VEUILLEZ LIRE LE MANUEL DE FONCTIONEMENT
EN ENTIER, Y COMPRIS LES LIMITES DE GARANTIES ET
RESPONSABILITÉS,AVANT D’ACHETER OU D'UTILISER LE PRÉSENT PRODUIT.
L' ÉQUIPEMENT EST TOUJOURS SOUS TENSION
LORSQU'IL N'EST PAS DÉBRANCHÉ.
As directed in the International Plumbing Code of the International Code Council and the Food Code Manual of the Food and Drug Administration (FDA), this equipment must be installed with adequate backflow prevention to comply with federal, state and local codes. For models installed outside the U.S.A., you must comply with the applicable Plumb­ing /Sanitation Code for your area.
#00656.0001
#00824.0002
To reduce the risk of electric shock, do not remove or open cover. No user-serviceable parts inside.
W
A
R
N
I
N
G
SHARP NEEDLES IN CUP CHAMBER
N
R
A
W
#49867.0000
Authorized service personnel only. Disconnect power before servicing.
#37881.7002
G
N
I
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ELECTRICAL REQUIREMENTS
CAUTION - The brewer must be disconnected from the power source until specified in Initial Set-Up.
Refer to Data Plate on the Brewer, and local/national electrical codes to determine circuit requirements.
120 VOLT Model
Note: This electrical service consists of 2 current carrying conductors (L1 and Neutral) and a separate con-
ductor for chassis ground.
Electrical Hook-Up CAUTION – Improper electrical installation will damage electronic components.
1. An electrician must provide electrical service as specified.
2. Using a voltmeter, check the voltage and color coding of each conductor at the electrical source.
3. If plumbing is to be hooked up later be sure the brewer is disconnected from the power source. If plumbing has been hooked up, the brewer is ready for Initial Set-Up.
230 VOLT CE Model
230 VOLT UK Model
CE REQUIREMENTS
• This appliance must be installed in locations where it can be overseen by trained personnel.
• For proper operation, this appliance must be installed where the temperature is between 5°C to 35°C.
• Appliance shall not be tilted more than 10° for safe operation.
• An electrician must provide electrical service as specified in conformance with all local and national codes.
• This appliance must not be cleaned by water jet.
• This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental
capabilities, or lack of experience and knowledge, unless they have been given instructions concerning use of this appliance by a person responsible for its safety.
• Children should be supervised to ensure they do not play with the appliance.
If the power cord is ever damaged, it must be replaced by the manufacturer or authorized service personnel with
a special cord available from the manufacturer or its authorized service personnel in order to avoid a hazard.
Machine must not be immersed for cleaning.
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PLUMBING REQUIREMENTS
These brewers must be connected to a cold water system with operating pressure between 20 and 90 psi (138 and 620 kPa) from a ½˝ or larger supply line. A shut-off valve should be installed in the line before the brewer. Install a regulator in the line when pressure is greater than 90 psi (620 kPa) to reduce it to 50 psi (345 kPa). The water inlet fitting is .75-11.5 NH (HOSE THREAD). For convenience an elbow adaptor is provided to convert to a ¼˝ flare fitting. Bunn-O-Matic does not recommend the use of a reverse-osmosis or deionized water supply to this equipment.
NOTE - Bunn-O-Matic recommends ¼˝ copper tubing for installations of less than 25 feet and 25 feet from the ½˝ water supply line. A tight coil of tubing in the water line will facilitate moving the brewer to clean the countertop. Bunn-O-Matic does not recommend the use of a saddle valve to install the brewer. The size and shape of the hole made in the supply line by this type of device may restrict water flow.
As directed in the International Plumbing Code of the International Code Council and the Food Code Manual of the Food and Drug Administration (FDA), this equipment must be installed with adequate backflow pre­vention to comply with federal, state and local codes. For models installed outside the U.S.A., you must comply with the applicable Plumbing /Sanitation Code for your area.
NOTE - If a backflow preventer is required by code, a shock arrestor should be installed between backflow pre-
venter and dispenser. Installing the shock arrestor as close to the dispenser as possible will provide the best results.
Plumbing Hook-Up
1. Flush the water line.
2. Securely attach the adaptor elbow assembly to the ¼˝ flare fitting on water supply line.
3. Securely attach adaptor elbow assembly to the the .75-11.5 NH fitting at the rear of the brewer.
4. Turn on the water supply.
3
8" for more than
MAIN SWITCH
WATER LINE
CONNECTION
INITIAL SET-UP
1. Connect to power source.
2. Turn on main switch.
3. Wait approximately ten minutes for the tank to fill and heat. The display will read "READY TO BREW" when
tank reaches it's operating temperature.
4.
The brewer is now ready for use in accordance with the instructions for Coffee Brewing.
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SELECT YOUR BEVERAGE
BREWING INSTRUCTIONS
Coffee
Cocoa
HOT WATER
Hot Tea
Iced Beverage
INFO ?
Press picture to select beverage type.
Press & hold "Hot Water" icon to dis-
pense up to 10 ounces of hot water
SELECT SIZE
S M L
HOT WATER
Cancel
Press "INFO?" icon to access this instruc-
tion screen. Follow screen to lift handle, place
cartridge in basket and lower handle.
PLACE CUP BEFORE YOU BEGIN
Press to brew
HOT WATER
Cancel
Press to select small, medium or large.
(Lifting handle in this screen will go back
to "INFO" screen)
NOTE: This screen may not be displayed
Place apropriate sized cup under brew
chamber.
Press the picture to start.
(Alternates between green and white)
if some selections have been disabled in
"Advanced Programming".
NOTE: Screen shots shown above are typical examples, not all screens and scenarios are depicted.
NOTE: Water volumes and flow settings have been preset at the factory. Refer to "PROGRAMMING" section of
this manual for the "DRINK SETUP SCREEN", should the volume need to be increased or decreased.
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CLEANING
BASKET HOLDER
1. Disconnect brewer from power source and allow to cool.
2. Raise lever to access the basket holder.
3. Tilt basket back and loosen screw a few turns.
4. Tilt forward and lift basket out.
5. Wash and rinse basket. Verify holes are cleared.
CAUTION: BASKET CONTAINS A SHARP NEEDLE.
6. Install basket back into holder, carefully snug screw back in.
DRIP TRAY
1. Pull the drip tray out.
2. Lift the drip tray cover up.
CARTRIDGE BIN
1. Open front door.
2. Slide bin forward.
3. Empty as needed.
The use of a damp cloth rinsed in any mild, nonabra­sive, liquid detergent is recommended for cleaning exterior surfaces except display screen. To clean display screen, turn off power and use a soft damp cloth with no chemicals.
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TANK DRAINING
TANK DRAINING
1. Disconnect the power and water supply to brewer. Allow brewer to cool before proceeding.
2. Remove 4 screws and the top cover.
3. Remove plug from tank lid.
4. Place brewer next to a sink.
5. Insert a syphon hose through the unplugged hole to syphon water out of tank.
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PROGRAMMING
Programming lockout switch
1. Disconnect brewer from power source.
2. Remove four screws and top cover.
3. Locate the slide switch on control board (behind display assembly). Down=normal, up=locked.
NOTE: When locked, only "time and date" can be changed, all other screens will display "READ ONLY". NOTE: Brewer MUST be powered down each time switch is moved in order for the change to take effect.
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NOTE: Keypad will
not be displayed if no
password has been set
Press to highlight desired box, then
press "Up" or "Down" to adjust.
Press "Save" when finished.
User can reset "Current" counts,
but not "Lifetime" counters
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View events/error messages
SELECT YOUR BEVERAGE
RELEASED FOR PRODUCTION
Time/Date, Language, Advanced
PROGRAMMING
Press "BUNN" logo until the
program screen appears (below)
Select language, press "Save"
Press "Advanced" to
enter programming
screens
Coffee
Cocoa
HOT WATER
SELECT YOUR BEVERAGE
Hot Tea
Iced Beverage
INFO ?
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CancelSave
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Enter four digit "password" Press "Enter"
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Password, Units, Drink Set Up
Password
PROGRAMMING
Units
Drink Set Up
Press "Save" when finished
Enter four digit "password"
Press "Enter" when finished
Select "English" or "Metric".
Press "Save" when finished
See page 13
See page 12
COFFEE
COCOA ICED BEVERAGE
COFFEE
HOT TEA
Cancel SaveAdvanced
COFFEE
1.4
10
60
Cancel Save
Select desired drink to access setup screen
Here you can enable/disable by pressing the green box(s). Pressing white box (left side) will enable/disable the "COFFEE" icon (in previous screen).
6.0
Pressing white box(s) under volume will display keypad to adjust ounces.
8.0
Green box indicates selection is enabled.
10.0
4-16 oz. in .1 oz increments. Defaults: 6, 8, 10 oz.
Use advanced setup screen to adjust pump pressure and times. Lower pressure will increase brew times, higher pressure will de-
1.4
1.4
crease brew times. FOR TRAINED TECHNICIANS ONLY!
10
10
RANGE Defaults
60
60
Pressure Set Point (PSI): .5-2.5 1.4 Air Pump Time (SEC): 1-60 10.0 Air Pump Power (%): 10-80 60.0
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MACHINE SETTINGS:
FOR FUTURE USE
RELEASED FOR PRODUCTION
PROGRAMMING
General:
DRINK
200
195
Here you can enable/disable the brew lockout feature. Green box
indicates selection is enabled and will not brew until temperature reaches the set value.
Pressing the white temperature box(s) will display the keypad screen. 180-205°F in 1°increments. Defaults: Enabled/200°F/195°F.
ENERGY SAVER
WATER
Hot Water Temperature
Here you can enable/disable the Hot Water lockout feature.
Green box indicates selection is enabled and hot water will not be dispensed when temperature is below the set value.
Pressing the white box(s) will display the keypad screen. 180-200°F in 1°increments. De­faults: Enabled/190°F.
190
CancelSaveCancelSave
Here you can enable/disable the energy saver feature. Green box indicates selection is enabled. .5-24 hours in 30 minute incre­ments. Choice of dropping to 140°F/60°C or "OFF". Defaults: Disabled.
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Press the "Up" or
"Down" buttons to
adjust time.
CancelSave
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SERVICE TOOLS:
IMPORT/EXPORT
RELEASED FOR PRODUCTION
PROGRAMMING
IMPORT/EXPORT
Diagnostics Calibrate
Import/Export Settings
Factory Defaults
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MAIN SWITCH
To Import drink/machine settings:
1. Turn off the power switch.
2. Remove 4 screws and the top cover.
1. Carefully insert USB flash drive into socket. NOTE:
Make sure no other files are stored on drive other than what you are updating.
2. Turn on power switch. Go to Import/Export screen. Press "Import". Allow files to finish loading.
3. Turn off the power switch.
4. Remove USB drive.
5. Re-install 4 screws and the top cover.
6. Turn on power switch.
To export machine settings:
1. Follow same procedures as above, except press "Ex­port" to copy drink/machine settings to the flash drive.
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SERVICE TOOLS:
RELEASED FOR PRODUCTION
PROGRAMMING
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VOLUME:
Diagnostics Calibrate
Import/Export Settings
Factory use only.
Factory Defaults
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Place Cup Before You Begin
CAUTION!
Hot Liquid Will Be Dispensed!
10.0
Weigh an empty 12 ounce or
larger container. Place empty con-
tainer under brew chamber.
Place Cup Before You Begin
CAUTION!
Hot Liquid Will Be Dispensed!
10.0
Enter the new value. When finished,
Press "Enter" then "Save" .
Verify/adjust cup volumes if needed.
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CAUTION: HOT LIQUID WILL BE DISPENSED!
Press start. When cycle finishes, weigh filled container. Subtract first measure from second to get the net weight of water. Repeat procedure at least three times to get an average "volume". Press the white "Volume Dispensed" box. Enter in the averaged weighed volume. Press enter. Press "Save" to retain the new setting.
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SERVICE TOOLS:
FOR TRAINED TECHNICIANS ONLY!
CALIBRATE TANK TEMPERATURE
199.0
1.0
200.0
200.0
CALIBRATE REFILL SENSITIVITY
PROGRAMMING
Insert a known acurate temperature sensing probe/device through the tank lid plug to a depth of 6 inches. Enter the "Measured temperature" in the white box. The "Un-calibrated Temperature" should be the old reading. "Calibrated Temperature" should be equal to the measured temperature. "Temperature Offset" should be the difference between the two.
DIAGNOSTICS
Filled
520
825
Adjust sensitivity of refill probe according to water quality. Always make
sure that the "Status" is filled. "New Refill Value should always be higher than "Current Refill Value" when water is contacting the tank refill probe.
These two screens allows you to manually operate various machine components for testing purposes. All are defaulted to Off" and may be momentarily turned on by pressing the associated white box next to it.
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Calibrate Volume - Volume Dispensed 10.7 6.0 16.0 Flow Meter Calibration
Calibrate Temperature - Measured Temperature 0.0 180.0 205.0
Measured temperature must be within 10 degrees of the Uncalibrated
calibration given (and thus no offset).
Calibrate Pressure - Low Calibration ADC 415 100 900
Calibrate Pressure - High Calibration ADC 540 100 900
Calibrate Pressure - Calibration Range 1.0 1.0 5.0 Calibration PSI
Calibrate Refill - New Refill Value 825 100 1023
machine settings
drink settings (per each drink)
calibrations
RELEASED FOR PRODUCTION
FACTORY DEFAULTS
BE SURE THIS IS WHAT YOU WANT TO DO BEFORE YOU START!
This will restore all machine
settings back to the factory set
default values
This will restore all machine
settings back to the factory set
default values
20%
3. Carefully insert USB flash drive into socket. NOTE: Make sure no other files are stored on drive other than
what you are updating.
4. Turn on power switch. Go to Import/Export screen. Press "Import". Allow files to finish loading.
5. Turn off the power switch.
6. Remove USB drive.
7. Re-install 4 screws and the top cover.
8. Turn on power switch.
NOTE: Resetting to factory defaults will reset drink settings, current history, language, units, and password. It will not reset calibrations or clear life counter.
DEFAULT VALUES
Brew Lockout Enable Enabled Enabled/Disabled Brew Temperature (Set Point) 200 190 205 This value affects the maximum ready to brew temperature Ready To Brew Temperature 195 180 200 Required to be at least 5 degrees below the set point Hot Water Lockout Enabled Enabled/Disabled Hot Water Temperature (Ready) 190 180 200 Required to be at least 5 degrees below the set point Energy Saver Enable Disabled Enabled/Disabled Energy Saver Idle Temperature 140F/60C Options are set to "140F/60C" or heater "Off" Energy Saver Idle Time 4 hours 30 min 24 hours Moves in 30 minute increments within the range Select Units English Options are "English" or "Metric" Language English Options are "English", "Spanish", or "French" Password 0 0 9999 Setting password to "0" will disable it
Drink Enable Enabled Enabled/Disabled Medium Size Enable Enabled Enabled/Disabled Large Size Enable Enabled Enabled/Disabled Small Volume 6.0 4.0 16.0 Ounces Of Water Medium Volume 8.0 4.0 16.0 Ounces Of Water Large Volume 10.0 4.0 16.0 Ounces Of Water Pressure Setpoint (PSI) 1.4 0.5 2.5 Small, Medium, Large are individually settable Air Pump Time (sec) 10 1 60 Small, Medium, Large are individually settable Air Pump Power (%) 60 10 80 Small, Medium, Large are individually settable
Parameter Name Default Value Min Max Notes
Parameter Name Default Value Min Max Notes
Parameter Name Default Value Min Max Notes
Temperature to be valid, even within the min / max. Starts out with no
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