Bunn Coffee Maker FCD-4 Parts List

BUNN
®
FCD-4
DISCONTINUED VERSION
Parts listed in this catalog
may no longer be available.
ILLUSTRATED PARTS CATALOG
Designs, materials, weights, specifications, and dimensions for equipment or replacement parts
are subject to change without notice.
BUNN-O-MATIC CORPORATION
POST OFFICE BOX 3227
PHONE: (217) 529-6601 FAX: (217) 529-6644
33497.0000 03/04 ©2001 Bunn-O-Matic Corporation
www.bunnomatic.com
BUNN-O-MATIC COMMERCIAL PRODUCT WARRANTY
Bunn-O-Matic Corp. (“BUNN”) warrants equipment manufactured by it as follows:
1) All equipment other than as specified below: 2 years parts and 1 year labor.
2) Electronic circuit and/or control boards: parts and labor for 3 years.
3) Compressors on refrigeration equipment: 5 years parts and 1 year labor.
4) Grinding burrs on coffee grinding equipment to grind coffee to meet original factory screen sieve analysis: parts and labor for 3 years or 30,000 pounds of coffee, whichever comes first.
These warranty periods run from the date of installation BUNN warrants that the equipment manufactured by it will be commercially free of defects in material and workmanship existing at the time of manufacture and appearing within the applicable warranty period. This warranty does not apply to any equipment, component or part that was not manufactured by BUNN or that, in BUNN’s judgment, has been affected by misuse, neglect, alteration, improper installation or operation, improper maintenance or repair, damage or casualty. This warranty is conditioned on the Buyer 1) giving BUNN prompt notice of any claim to be made under this warranty by telephone at (217) 529-6601 or by writing to Post Office Box 3227, Springfield, Illinois 62708-3227; 2) if requested by BUNN, shipping the defective equipment prepaid to an authorized BUNN service location; and 3) receiving prior authorization from BUNN that the defective equipment is under warranty.
THE FOREGOING WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTY, WRITTEN OR ORAL, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF EITHER MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. The agents, dealers or employees of BUNN
are not authorized to make modifications to this warranty or to make additional warranties that are binding on BUNN. Accordingly, statements by such individuals, whether oral or written, do not constitute warranties and should not be relied upon.
If BUNN determines in its sole discretion that the equipment does not conform to the warranty, BUNN, at its exclusive option while the equipment is under warranty, shall either 1) provide at no charge replacement parts and/or labor (during the applicable parts and labor warranty periods specified above) to repair the defective components, provided that this repair is done by a BUNN Authorized Service Representative; or 2) shall replace the equipment or refund the purchase price for the equipment.
THE BUYER’S REMEDY AGAINST BUNN FOR THE BREACH OF ANY OBLIGATION ARISING OUT OF THE SALE OF THIS EQUIPMENT, WHETHER DERIVED FROM WARRANTY OR OTHERWISE, SHALL BE LIMITED, AT BUNN’S SOLE OPTION AS SPECIFIED HEREIN, TO REPAIR, REPLACEMENT OR REFUND.
In no event shall BUNN be liable for any other damage or loss, including, but not limited to, lost profits, lost sales, loss of use of equipment, claims of Buyer’s customers, cost of capital, cost of down time, cost of substitute equipment, facilities or services, or any other special, incidental or consequential damages.
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33497 060302
TABLE OF CONTENTS
Main Frame & Covers ................................................................................................................................................................ 4
Upper Cabinet & Panels ............................................................................................................................................................. 6
Water Tank Assy ...................................................................................................................................................................... 10
Water Valve Assy ..................................................................................................................................................................... 14
Refrigeration Components ....................................................................................................................................................... 18
Fan Assy .................................................................................................................................................................................. 20
Compressor Assy ..................................................................................................................................................................... 22
Dispense Platform Assy ...........................................................................................................................................................24
Dispense Valve Assy ................................................................................................................................................................ 28
Plain Water Manifold Assy ....................................................................................................................................................... 30
Pump Assy ............................................................................................................................................................................... 32
Rinse Water Manifold Assy ...................................................................................................................................................... 36
Bottle Adapter Assy .................................................................................................................................................................. 38
Door Assy ................................................................................................................................................................................ 40
Electrical Components ............................................................................................................................................................. 44
Refillable Container Assy ......................................................................................................................................................... 48
Numerical Index .......................................................................................................................................................................50
3
33497 112701
BUNN
®
17
MAIN FRAME & COVERS
10 9 8 23
15
7
6
Refrig Condensor Fan Motor only
eration Comp
ress
o r
and
FCD-4
16
13
14
23
24
12
11
DO NOT OVER
! WARNING
ALWAYS ELEC O R
ADAPTO
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FOLLOW NATI
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ROUND THE CHAS
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AILURE TO COM
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LOCAL ELECTRICAL
AWAY
D
RE
AMAGE, FIRE OR SHOCK HAZARD.
SI
A
.
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S
009
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THE ENTIRE OPERATING MANUAL
L
8
Y RISKS
6
.0002E 5/98
BEFORE USI
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©1994 Bunn-O-Matic Cor
UIPMENT
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THIS PR
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3
5
4
22
21
1
2
SANITIZE
6
18 19 20
4
7
P2269
33497 092101
MAIN FRAME & COVERS
ITEM PART NO. QTY. DESCRIPTION
1 29819.1000 1 Base Assy w/Decal (Includes item 18)
2 26528.0000 4 Leg
03996.0000 4 Pad, Non-skid
3 29828.0000 1 Frame Assy, Refrigeration
01326.0004 8 Screw, Locking #10-32 x .438"
4 33283.0000 1 Frame Tray
01326.0004 4 Screw, Locking #10-32 x .438"
5 33156.0000 1 Bracket
6 27354.0000 10 Bushing, Snap
7 00668.0000 10 Plug
8 32489.1000 1 Panel, Right w/Decal (Includes item 23)
02331.0001 2 Screw, BLK #10-32 x .38"
9 32009.1000 1 Panel, Top w/Decal (includes item 10)
02331.0001 4 Screw, BLK #10-32 x .38"
10 33458.0000 1 Decal, Refrigeration ON/OFF
11 32481.1000 1 Panel, Left w/Decals (Includes items 12,13,14,23 & 24)
02331.0001 2 Screw, BLK #10-32 x .38"
12 - - - - - - - - 1 Schematic, Refrigeration (Early Models)
Order item 25
13 33461.0000 1 Decal, Refrigerant Charge
14 33465.0000 1 Decal, Refrigerant Dye
15 32479.0000 1 Panel, Upper Rear
02331.0001 2 Screw, BLK #10-32 x .38"
16 32477.0000 1 Panel, Lower Rear
02331.0001 2 Screw, BLK #10-32 x .38"
17 32635.0000 1 Plug .812" Dia.
18 33460.0000 1 Decal, Sanitize Switch
19 33217.0000 2 Bracket
01315.0000 4 Screw #8-32 x .38"
20 33048.1000 1 Drip Tray
21 32474.0000 1 Cover, Drip Tray
22 32450.0000 1 Cup Stop
23 27442.0000 2 Decal, Moving Parts Warning
24 00986.0002 1 Decal, Warning - Electrical
25 13255.0003 - Leg Kit (Includes 4 Legs and 4 Pads)
5
33497 092303
BUNN
®
UPPER CABINET & PANELS
1 2 24 25 26 27 28 29
FCD-4
7
9
30
4
5
6
16
13
12
20
18
3
8
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10
16
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15
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31
21
22
23
19
14
15
17
33
32
Second Type
NOTE: Letters appearing within this illustration correspond to matching connections in other illustrations.
6
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33497 033001
UPPER CABINET & PANELS
ITEM PART NO. QTY. DESCRIPTION
1 32805.0000 1 Cabinet Assy (Includes items 8 thru 11)
2 33053.0000 1 Bracket
33052.0000 3 Screw
3 01663.0000 5 Bushing (Early models only)
4 33516.0000 1 Foam, Upper Cabinet
5 32369.0000 1 Plate, Upper Cabinet
01345.0000 5 Screw #6-32 x .50"
6 32594.0000 1 Bracket, Upper Cabinet
24544.0000 10 Screw #8-18
01326.0004 4 Screw, Locking #10-32 x .438"
7 32599.0000 1 Wrap, Upper Cabinet
01326.0004 5 Screw, Locking #10-32 x .438"
8 33297.0000 1 Fan Assy
24544.0000 4 Screw #8-18
9 32763.0000 1 Water Coil, Upper Cabinet
01382.0000 4 Screw #6-32 x .38"
10 32448.1000 1 Cover (Includes item 11)
24544.0000 4 Screw #8-18
11 33511.0000 1 Gasket
12 33172.0000 1 Bracket, Lock
01326.0004 2 Screw, Locking #10-32 x .438"
13 32446.1000 1 Panel, Front Dispense (Includes 4 of items 14,15 & 16)(First type; models with
4 same size flavor bottles)
32446.1001 1 Panel, Front Dispense (Includes 4 of items 14,15 & 16)(Second type; models with 2 large & 2 small flavor bottles)
01345.0000 2 Screw #6-32 x .50"
14 33459.0000 4 Decal, Dispense/Rinse Flow Adj. (First type; models with 4 same size flavor bottles)
33459.0001 4 Decal, Dispense/Rinse
33459.0002 4 Decal, Flow Adj.
15 27394.0000 4 Plug
16 32461.0000 4 Gasket, Drip
17 32467.1000 4 Nozzle (includes items 18 thru 20)
18 32848.0000 4 O-ring
19 32858.0000 4 Shield
Second type; models with 2 large & 2 small flavor bottles
20 32621.0000 4 Mixer, Spiral
21 32443.0000 1 Product Shelf
22 32147.1000 1 Splash Guard (Includes item 23)
01315.0000 2 Screw #8-32 x .38"
(Continued)
7
33497 092101
BUNN
®
UPPER CABINET & PANELS
(Continued)
1 2 24 25 26 27 28 29
FCD-4
7
9
30
4
5
6
16
13
12
20
18
3
8
11
10
16
13
14
15
D
E
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A
W
31
21
22
23
19
14
15
17
33
32
Second Type
NOTE: Letters appearing within this illustration correspond to matching connections in other illustrations.
8
P2270
33497 033001
UPPER CABINET & PANELS
ITEM PART NO. QTY. DESCRIPTION
23 33457.0000 1 Schematic, Electrical
24 - - - - - - - - 3 Hose .38" ID x .595" OD x 36.0" (Order item 34)
25 33462.0002 2 Decal, Concentrate #4
33462.0003 2 Decal, Concentrate #2
33462.0004 2 Decal, Concentrate #3
26 21275.0003 3 Clamp .59 - .66"
27 33150.0000 3 Nut, Swivel
28 33686.0000 3 Fitting
29 00619.0000 3 Plug
30 27246.0000 1 Temperature Sensor
31 32455.0000 4 Knob
32 32948.1000 1 Nozzle, Cold Water (Includes 1 of item 33)
33 32849.0001 3 O-ring
34 32759.1002 - Hose .38" ID x .595" OD x 120.0" (Use as required)
35 M2568.0000 - Grease, USDA H-1 (Use when assembling items 17,18 & 19)
9
33497 060302
BUNN
19
13
®
WATER TANK ASSY
29 31 32
FCD-4
18
16
12
Early Models
22
23
(Replacement Screen #23721.0000) Strainer Assembly #23720.1000
90 psig max operating pressure
BUNN
24
®
FLOW
30
33
29
34
28
A
35
29
B
36
27
29
26
37
25
38
39
21
(Replacement Screen #23721.0000)
Strainer Assembly #23720.1000
90 psig max operating pressure
BUNN
®
FLOW
G
40
42 29
20
E
13
43
41 29
F
6
17
15
M
10
L
11
7
6
5
3
C
4
2
1
44
NOTE: Letters appearing within this illustration correspond to matching connections in other illustrations.
7
8
9
P2271
10
33497 033001
WATER TANK ASSY
ITEM PART NO. QTY. DESCRIPTION
1 33224.0000 1 Tank Assy
2 32378.0000 1 Evaporator Coil
3 32583.0000 4 Spacer
4 32837.1000 1 Product Coil Assy (Includes 3 each of items 5 & 6)
5 33050.0000 3 Spacer
6 32734.0000 3 Tie, Cable SST (17.5" long)
32734.0001 2 Tie, Cable SST (28.0" long)
7 00617.0000 3 Tie, Nylon
8 33225.1000 1 Lid, Front (Includes item 9)
01317.0000 6 Screw #8-32 x .50"
9 29988.0001 1 Insulation
10 29985.0000 1 Lid, Rear (Includes item 11)(Early Models)
33226.1000 1 Lid, Rear (Includes item 11)(Late Models)
01317.0000 4 Screw #8-32 x .50"
11 29988.0000 1 Insulation (Early Models)
29988.0002 1 Insulation (Late Models)
12 33323.1000 1 Caplug w/Insulation
13 12570.0000 1 Grommet (Early Models)
33801.0000 1 Grommet (Late Models)
14 29327.0000 1 Temperature Sensor Kit
15 02536.0000 2 Grommet
16 02645.1000 1 Level Probe Assy (Includes hardware indented below)
01501.0000 1 Washer
20203.0100 1 Lockwasher, Internal-tooth #8
00908.0000 1 Nut #8-32
17 32656.0000 1 Fitting, Elbow
18 21275.0001 1 Clamp .43 - .48"
19 32616.1000 1 Tube, Ice Bank Control
00908.0000 2 Nut #8-32
20 32444.0000 1 Return Manifold
21 23720.1000 2 Strainer Assy (Includes items 22,23 & 24)(Second to be used at water inlet)
Early Models
22 23723.0000 1 Cap, End
23 23721.0000 1 Screen
24 - - - - - - - - 1 Housing, Strainer (Order item 21)
25 33149.0000 1 Gasket
26 33686.0000 1 Fitting, Barb
27 33150.0000 1 Swivel Nut
(Continued)
11
33497 100501
BUNN
®
WATER TANK ASSY
FCD-4
18
16
19
13
Early Models
22
23
(Replacement Screen #23721.0000)
Strainer Assembly #23720.1000
90 psig max operating pressure
BUNN
24
®
FLOW
(Continued)
29 31 32
30
33
29
34
28
A
35
29
B
36
27
29
26
37
25
38
39
21
(Replacement Screen #23721.0000)
Strainer Assembly #23720.1000
90 psig max operating pressure
BUNN
®
FLOW
G
40
42 29
20
E
13
F
6
12
43
17
41 29
15
M
10
L
11
7
6
5
3
C
4
2
1
44
NOTE: Letters appearing within this illustration correspond to matching connections in other illustrations.
7
8
9
P2271
12
33497 033001
WATER TANK ASSY
ITEM PART NO. QTY. DESCRIPTION
28 - - - - - - - - 1 Tube, Silicone .38" ID x .625" OD x 2.625" (Order item 45)
29 21275.0003 8 Clamp .59 - .66"
30 33623.0000 2 Elbow
31 - - - - - - - - 2 Tube, Silicone .38" ID x .625" OD x 4.0" (Order item 45)
32 12422.0005 2 Clamp .62 - .71"
33 - - - - - - - - 1 Tube, Silicone .38" ID x .625" OD x 30.0" (Order item 45)
34 33328.0000 1 Pump Assy
35 33067.0001 1 Fitting
36 33499.0000 1 Bushing
37 24374.0000 1 Tee
38 - - - - - - - - 1 Tube, Silicone .38" ID x .625" OD x 1.6" (Order item 45)
39 33068.0000 1 Fitting
40 33685.0000 1 Deflector
41 33263.0000 1 Fitting
42 33299.0000 1 Elbow
43 33149.0001 2 Gasket
44 33707.0000 1 Bracket
01326.0004 1 Screw, Locking #10-32 x .438"
45 20976.1000 - Tube, Silicone .38" ID x .625" OD x 12.0" (Use as required)
20976.1001 - Tube, Silicone .38" ID x .625" OD x 36.0" (Use as required)
20976.1002 - Tube, Silicone .38" ID x .625" OD x 120.0" (Use as required)
13
33497 062702
BUNN
®
WATER VALVE ASSEMBLY
FCD-4
21 22 15 20
H
9
18 19
1
2
3
6
16
15
17
4
6
5 8
RINSE WATER CONNECTION
This equipment is to be installed to
comply with the Basic Plumbing Code of
the Building Officials and Code
Administrators International, Inc. (BOCA) and the Food Service Sanitation Manual
of the Food and Drug Administration (FDA).
MAIN WATER CONNECTION
Early Models
12 10
21 22 15 27
H
11 13
E 29 28
18 19
14 9
42 41
WATER
BATH
27
26
25
G
15
23
24
40
C
MAIN
WATER
44
43
46
7
30
45
31
36 37 38
39 33 5
32
33
34
35
NOTE: Letters appearing within this illustration correspond to matching connections in other illustrations.
14
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33497 033001
WATER VALVE ASSEMBLY
ITEM PART NO. QTY. DESCRIPTION
1 32590.0000 1 Bracket, Valve Mounting
01311.0000 5 Screw #8-32 x .25"
2 33646.0000 1 Decal, Rinse Water Connection
3 00656.0000 1 Decal, Comply to Plumbing
4 33645.0000 1 Decal, Main Water Connection
5 27410.0000 3 Clip, Tube
6 32360.0001 2 Clamp
01311.0000 2 Screw #8-32 x .25"
7 32587.0001 1 Bracket
01311.0000 2 Screw #8-32 x .25"
8 20201.4300 1 Bracket
01311.0000 2 Screw #8-32 x .25"
9 01085.0002 1 Valve, Solenoid (Includes items 10 - 13)
01327.0000 2 Screw #10-32 x .38"
10 28480.0000 1 Solenoid Valve Coil
11 01111.0002 1 Solenoid Valve Repair Kit (Includes Plunger, Spring and O-ring)
12 28479.0000 1 Solenoid Valve Base Kit (Includes O-ring)
13 28481.0000 1 Guide Kit
14 33152.0000 1 Fitting
15 21275.0003 4 Clamp .59 - .66"
16 - - - - - - - - 1 Hose .38" ID x .595" OD x 3.0" (Order item 47)
17 32974.0001 1 Elbow
18 00402.0001 1 Connector
19 33149.0001 2 Gasket
20 33151.0002 1 Fitting, Elbow .38" Barb (Early Models)
21 - - - - - - - - 1 Hose .38" ID x .595" OD x 27.0" (Order item 47)(Early Models)
- - - - - - - - 1 Hose .25" ID x .44" OD x 27.0" (Order item 48)(LateModels)
22 33462.0001 1 Decal, Wrap Around - Rinse Line
23 12155.0003 1 Nipple
24 33113.0000 1 Valve (Also order item 25)
25 33466.0000 1 Decal, Water Bath Fill Valve
26 00403.0002 1 Connector
27 33151.0001 2 Fitting, Elbow .25" Barb (One less used on Early Models)
(Continued)
15
33497 033001
BUNN
®
WATER VALVE ASSEMBLY
FCD-4
(Continued)
21 22 15 20
H
9
18 19
1
2
3
6
16
15
17
4
6
5 8
RINSE WATER CONNECTION
This equipment is to be installed to
comply with the Basic Plumbing Code of
the Building Officials and Code
Administrators International, Inc. (BOCA) and the Food Service Sanitation Manual
of the Food and Drug Administration (FDA).
MAIN WATER
CONNECTION
Early Models
12 10
21 22 15 27
H
11 13
E 29 28
18 19
14 9
42 41
WATER
BATH
27
26
25
G
15
23
24
40
C
MAIN
WATER
44
43
46
7
30
45
31
36 37 38
39 33 5
32
33
34
35
NOTE: Letters appearing within this illustration correspond to matching connections in other illustrations.
16
P2272
33497 033001
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