Bunn AUTOPOD BREWER Programming Manual

PROGRAMMING MANUAL
BUNN-O-MATIC CORPORATION
POST OFFICE BOX 3227
SPRINGFIELD, ILLINOIS 62708-3227
PHONE: (217) 529-6601 FAX: (217) 529-6644
41170.0000A 06/08 ©2008 Bunn-O-Matic Corporation www.bunn.com
Bunn-O-Matic Corp. (“BUNN”) warrants equipment manufactured by it as follows:
1) All equipment other than as specified below: 2 years parts and 1 year labor.
2) Electronic circuit and/or control boards: parts and labor for 3 years.
3) Compressors on refrigeration equipment: 5 years parts and 1 year labor.
4) Grinding burrs on coffee grinding equipment to grind coffee to meet original factory screen sieve analysis: parts and labor for 3 years or 30,000 pounds of coffee, whichever comes first. These warranty periods run from the date of installation BUNN warrants that the equipment manufactured by it will be commercially free of defects in material and workmanship existing at the time of manufacture and appearing within the applicable warranty period. This warranty does not apply to any equipment, component or part that was not manufactured by BUNN or that, in BUNN’s judgment, has been affected by misuse, neglect, alteration, improper installation or operation, improper maintenance or repair, damage or casualty. This warranty is conditioned on the Buyer 1) giving BUNN prompt notice of any claim to be made under this warranty by telephone at (217) 529-6601 or by writing to Post Office Box 3227, Springfield, Illinois 62708-3227; 2) if requested by BUNN, shipping the defective equipment prepaid to an authorized BUNN service location; and 3) receiving prior authorization from BUNN that the defective equipment is under warranty.
THE FOREGOING WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTY, WRITTEN OR ORAL, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF EITHER MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. The agents, dealers or employees of BUNN
are not authorized to make modifications to this warranty or to make additional warranties that are binding on BUNN. Accordingly, statements by such individuals, whether oral or written, do not constitute warranties and should not be relied upon. If BUNN determines in its sole discretion that the equipment does not conform to the warranty, BUNN, at its exclusive option while the equipment is under warranty, shall either 1) provide at no charge replacement parts and/or labor (during the applicable parts and labor warranty periods specified above) to repair the defective components, provided that this repair is done by a BUNN Authorized Service Representative; or 2) shall replace the equipment or refund the purchase price for the equipment.
THE BUYER’S REMEDY AGAINST BUNN FOR THE BREACH OF ANY OBLIGATION ARISING OUT OF THE SALE OF THIS EQUIPMENT, WHETHER DERIVED FROM WARRANTY OR OTHERWISE, SHALL BE LIMITED, AT BUNN’S SOLE OPTION AS SPECIFIED HEREIN, TO REPAIR, REPLACEMENT OR REFUND.
In no event shall BUNN be liable for any other damage or loss, including, but not limited to, lost profits, lost sales, loss of use of equipment, claims of Buyer’s customers, cost of capital, cost of down time, cost of substitute equipment, facilities or services, or any other special, incidental or consequential damages.
BrewWISE, BUNN Gourmet Ice, BUNN Pour-O-Matic, BUNN, Bunn-OMatic, Bunn-O-Matic, BUNNlink, BUNNserve, BUNN Espress, DBC, Dr. Brew, Dual, EasyClear, EasyGard, Easy Pour, FlavorGard, Gourmet Ice, Gourmet Juice, High Intensity, IMIX, Infusion Series, Legendary for Quality, Quality Beverage Equipment Worldwide, The Mark of Quality in Beverage Equipment Worldwide, My Café, PowerLogic, Safety-Fresh, Scale-Pro, Single, Smart Funnel, Smart Hopper, SmartWAVE, Soft Heat, SplashGard, System III, ThermoFresh, 392, AutoPOD, AXIOM, Beverage Profit Calculator, Beverage Bar Cre­ator, BrewLOGIC, BrewMETER, BrewWIZARD, BUNNSERVE, BUNNsource, Coffee At Its Best, Cool Froth, Digital Brewer Control, Intellisteam, Nothing Brews Like a BUNN, Pouring Profits, Pulse Wave, Signature Series, Silver Series, Smart Heat, Tea At Its Best, The Horizontal Red Line, Titan, Ultra, are either trademarks or registered trademarks of Bunn-O-Matic Corporation.
Page 2
41170 052008
CONTENTS
LOCKOUT SWITCH .............................................................................................4
PROGRAMMING SWITCHES...............................................................................5
PROGRAMMING .................................................................................................6
Page 3
411701 061308
ADJUSTMENTS & PROGRAMMING
PROGRAMMING THE BREWER
The programming of the brewer is divided into two levels. Brewing adjustments are in Level 1. Service func­tions are accessed in Level 2. The following function screens are in order of appearance. Each screen will have instructions on how to access, and the procedures to program the various functions of the brewer.
IMPORTANT PROGRAMMING NOTES
- READ CAREFULLY -
To exit the programming mode at any time, press and hold "Hidden" switch located on the front panel. The display will return to the MAIN SCREEN. If none of the programming switches are pressed within one minute during programming, the display will return to the MAIN SCREEN. Always remember to place an empty cup under the sprayhead when operating the brewer during the set-up of PULSE BREW, CALIBRATE FLOW and testing the brew valve in SERVICE TOOLS/TEST OUTPUTS.
PROGRAMMING LOCKOUT SWITCH
(Mounted on main control board)
This switch can be set to prevent access to the programming settings of the brewer. Once all the correct brew settings are pro­grammed, the operator can set the switch to the "ON" position to prohibit anyone from changing the settings. With the switch in the "ON" position, the programming menus can still be accessed to view the current settings. However, no changes will be saved.
Disconnect brewer from power source before removing any panel!
Page 4
411701 061308
AutoPOD BREWER
MAIN SCREEN
HIDDEN SWITCH
Press until display reads
"BREW LOCKOUT"
Press/hold to exit program
PROGRAM FUNCTIONS
SMALL BREW
Step backwards through screens
BREW LOCKOUT:
NO DONE YES
NEXT
BREW LOCKOUT ?
Prevents brewing if the water temperature is less than the "SET READY" temperature. To access this function screen press and hold the hidden switch. Release when the display reads: "BREW LOCKOUT".
The YES or NO should be flashing. Select YES to prevent brewing if the water temperature is below the set READY temperature. Select NO to permit brewing at any water temperature. When finished, press and release DONE. This will step to the next function screen. To return to the MAIN SCREEN at any time, press and hold the hidden switch.
Press here
for NO
B
Press here
for YES
A
Press here
for DONE
Page 5
411701 061308
PROGRAM FUNCTIONS
BREW TYPE A
TEA DONE COFFEE
BREW OZ A: 8.0
(-) DONE (+)
BREW METER A: 2
- +
ENTER SERVICE #?
NO YES
ENTER PASSWORD
0 0 0
SET PASSWORD
0 0 0
BREW TYPE (A/B) (Tea/Coffee)
Tea setting provides half the "purge" pressure as coffee at the end of brew cycle.
BREW OZ. (A/B) (1-16) Adjust brew volume.
BREW METER (A/B) (1-5) Simplified pulse brew adjustment. 1=Preinfusion. 2-5=pulse brew, 2 being the shortest pulse brew cycle, 5 the longest pulse brew cycle.
ENTER SERVICE #
Program service phone number to be displayed anytime there is a fault mes­sage.
ENTER PASSWORD
User must enter a 3 digit number to access remainder of adjustments. If no number has been pre-programmed (0 0 0), then access is allowed.
SET PASSWORD (001-999) Program any three digit number as a password.
SET LANGUAGE ?
NO YES
UNITS
METRIC DONE ENG
SET TEMP: 200°
(-) DONE (+)
SET READY: 195°
(-) DONE (+)
ENTER ASSET # ?
NO YES
SetPulseBrew A/B ?
NO DONE YES
SET LANGUAGE
Choose between English or Spanish.
UNITS Choose between English (Oz, F°) or metric (Ml, C°)
SET TEMP
Adjust tank temperature 185 to 205° F (85 to 96° C)
SET READY
Sets the minimum temperature allowable to start a brew cycle, if "BrewLockout" is enabled. Range: (2° to 20° F) or (2° to 10° C) below the set temperature.
ENTER ASSET #
This function allows the you to enter in an optional 4 digit number. This can be useful for tracking the usage of an individual machine within a group.
SET PULSE BREW (A/B)
Individually adjust on/off times. 1st on time: OFF-.5-24.0; OFF time: OFF-.5-24.0; Last on time: Preinfusion-.5-24.0 This will overwrite "BREW METER"
AIR TIME A/B: 15.0
(-) DONE (+)
AIR TIME (A/B) (1-25 seconds)
Time the brew tank is purged at the end of each brew cycle.
CONTINUED
Page 6
411701 061308
PROGRAM FUNCTIONS
DRIP T I M E A/B: 15
(-) DONE (+)
BREWS TO EMPTY
(-) 25 (+)
Enabl EnergySavr
NO DONE YES
AIR PUMP POWER 4
(-) DONE (+)
BREW COUNT ##
NO YES
BREW COUNT ##
RESET NEXT
DRIP TIME (A/B) (OFF/1-50 seconds)
Time between brew cycle and pod ejection.
BREWS TO EMPTY (OFF/15-25) Set number of used pods in bin to turn on "EMPTY BIN" message.
ENABLE ENERGY SAVER
Choose to have the tank heaters turn off, or reduce the tank temp to (140° F) or (60° C) once the "SET IDLE TIME" has expired. .5-50.0 hrs.
AIR PUMP POWER (1 Weakest - 4 Strongest ) Adjust air pressure for end of brew cycle purge. Due to pod variations, reduce as needed if splattering occurs.
BREW COUNTS
Retains the total number of brew cycles completed, not reset-able.
BREW COUNTS
Retains the total number of brew cycles completed, reset-able.
CALIBRATE FLOW ?
NO YES
PRESS
BREW TO START
ENTER OZ 10.0
(-) DONE (+)
SERVICE TOOLS ?
NO YES
TEST OUTPUTS ?
NO YES
INDEX B MOTOR
DUMP NEXT LOAD
CALIBRATE FLOW
This function allows you to enter the actual flow rate of the sprayhead by dispens­ing for one minute. The volume is then entered in ounces per minute. (Oz/M)
Place a 10 ounce or larger measuring cup under sprayhead and press one of the brew switches.
After dispense finishes, read number of ounces and enter that amount into brewer using the +/- switches, then press "DONE" to set the volume into memory.
SERVICE TOOLS allows testing of load components and switches. It should only be used by trained technicians.
TEST OUTPUTS allows testing of load components by manually turning them ON/OFF. ---PLACE A 10 OUNCE CUP UNDER DISPENSE AREA--­WARNING: HOT WATER WILL DISPENSE DURING SOME TEST MODES!
INDEX MOTOR DUMP runs the pod holder back to the pod ejection position.
LOAD moves it out to the door open position. "B " indicates the assembly is in home postion.
EXTERNAL RELAY
ON NEXT OFF
EXTERNAL RELAY Main control board outputs 12vdc to activate external relay.
The N.O. contact then closes to provide line voltage to the heater in HOT WATER TANK.
CONTINUED
Page 7
411701 061308
WaterInIet #
ON NEXT OFF
WATER INLET
Activates the water inlet valve for the brew tank, and flow meter count.
AIR PUMP
ON NEXT OFF
HOT WATER
ON NEXT OFF
VENT VALVE
ON NEXT OFF
WATER PUMP
ON NEXT OFF
HotWaterAir PUMP
ON NEXT OFF
TANK HEATER
ON NEXT OFF
AIR PUMP
Activates the air pump motor for the brew tank.
HOT WATER
Activates the water inlet solenoid for the hot water tank.
VENT VALVE
Activates the vent solenoid for the hot water tank.
WATER PUMP
N/A
HOT WATER AIR PUMP
Activates the air pump motor for the hot water tank.
TANK HEATER
Activates the triac/relay on the main control board for the brew tank heater.
TEST SWITCHES ?
NO YES
PROGRAM SWITCH
TO EXIT
FACTORY BLOWOUT
NO YES
FACTORY DEFAULTS
NO YES
AutoPOD BREWER
VERSION xx.xx
TEST SWITCHES allows testing of the membrane switches.
Press the hidden program switch to go back to previous screen. Pressing any
other membrane switch will give corresponding readout for that switch.
FACTORY BLOWOUT
Used for tank draining.
FACTORY DEFAULTS
Reset all brew settings, calibrations back to factory presets. Requires following "INITIAL SETUP" procedure.
EXIT PROGRAM MODE TO MAIN SCREEN
Model: Software version:
Page 8
411701 061308
Page 9
411701 061308
Loading...