Bunn 1SH, 2SH User Manual

BUNN
®
STAND
OPERATING & SERVICE MANUAL
BUNN-O-MATIC CORPORATION
POST OFFICE BOX 3227
SPRINGFIELD, ILLINOIS 62708-3227
PHONE: (217) 529-6601 FAX: (217) 529-6644
28342.0000D 8/00 ©1997 Bunn-O-Matic Corporation
WARRANTY
Bunn-O-Matic Corp. (“Bunn”) warrants the equipment manufactured by it to be commercially free from defects in material and workmanship existing at the time of manufacture and appearing within one year from the date of installation. In addition:
1.) Bunn warrants electronic circuit and/or control boards to be commercially free from defects in material and
workmanship for two years from the date of installation.
2.) Bunn warrants the compressor on refrigeration equipment to be commercially free from defects in material
and workmanship for two years from the date of installation.
3.) Bunn warrants that the grinding burrs on coffee grinding equipment will grind coffee to meet original factory
screen sieve analysis for three years from date of installation or for 30,000 pounds of coffee, whichever comes first.
This warranty does not apply to any equipment, component or part that was not manufactured by Bunn or that, in Bunn’s judgement, has been affected by misuse, neglect, alteration, improper installation or operation, improper maintenance or repair, damage or casualty.
THE FOREGOING WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTY, WRITTEN OR ORAL, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF EITHER MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. The agents, dealers or employees of Bunn are
not authorized to make modifications to this warranty or to make additional warranties that are binding on Bunn.
USER NOTICES
The notice on the stands should be kept in good condition. Replace if unreadable or damaged.
00986.0000
Page 2
ELECTRICAL REQUIREMENTS
The stands have an attached cordset and requires 2-wire grounded service rated 120 volts ac, single phase, 90 watts total for the 1SH, 180 watts total for the 2SH, or 2-wire grounded service rated 230 volts ac, single phase, 90 watts total for the 1SH, 180 watts total for the 2SH.
CLEANING
The use of a damp cloth rinsed in any mild, nonabrasive, liquid detergent is recommended for cleaning all surfaces on Bunn-O-Matic equipment.
TROUBLESHOOTING
A troubleshooting guide is provided to suggest probable causes and remedies for the most likely problems encountered. If the problem remains after exhausting the troubleshooting steps, contact the Bunn-O-Matic Technical Service Department.
Inspection, testing, and repair of electrical equipment should be performed only by qualified service personnel.
All electronic components have 120 - 240 volt ac and low voltage dc potential on their terminals. Shorting of terminals or the application of external voltages may result in board failure.
Intermittent operation of electronic circuit boards is unlikely. Board failure will normally be permanent. If an intermittent condition is encountered, the cause will likely be a contact or a loose connection at a terminal or crimp.
WARNING
Exercise extreme caution when servicing electrical equipment.
Disconnect power source when servicing, except when electrical tests are specified.
Follow recommended service procedures.
Replace all protective shields or safety notices.
Problem
Server will not heat
Probable Cause
1. No power or incorrect voltage.
2. Circuit breaker
3. Receptacle contact
4. Transformer
5. Rectifier
Remedy
Be sure the stand is connected to the power source.
A) Check and reset if necessary
B) Refer to
for test procedures. See page 4
Clean or replace. See page 5
Refer to test procedures. See page 7
Refer to procedures. See page 6
Service -
Service
Service
Circuit breaker
- Transformer for
- Rectifier for test
Page 3
28342 071599
SERVICE
This section provides procedures for testing and replacing various major components used in these stands should service become necessary. Refer to
Troubleshooting
cause of any problem.
WARNING - Inspection, testing, and repair of electri­cal equipment should be performed only by qualified service personnel. The stands should be unplugged when servicing, except when electrical tests are re­quired and the test procedure specifically states to connect the stand to the power source.
COMPONENT ACCESS
WARNING - Disconnect the stand from the power
source before the removal of any panel or the replace­ment of any component.
All components are accessible by the removal of the receptacle cover and the stand cover.
for assistance in determining the
CIRCUIT BREAKER
FIG. 1 COMPONENT ACCESS
FIG. 2 CIRCUIT BREAKER
P1402
Location
The circuit breaker(s) is located on the upper part of the receptacle bracket just above the spring contact receptacle(s) assembly.
P1402
Page 4
SERVICE (cont.)
Test Procedures
1. Disconnect the stand from the power source.
2. Remove the wires from the circuit breaker.
3. Check for continuity between the circuit breaker terminals. Continuity must be present between the terminals.
If continuity is present as described the circuit breaker is functioning properly. If continuity is not present as described, press reset button and repeat step #3, if continuity is not present as described, replace the circuit breaker.
Removal and Replacement:
1. Remove the wires from the circuit breaker.
2. Compress the clips on the back side of the recep­tacle bracket and gently push the circuit breaker through the opening in the receptacle bracket.
3. Push the new circuit breaker into the opening in the receptacle bracket until the clips snap into position.
4. Reconnect the wires to the circuit breaker.
5. Refer to Fig. 3 when reconnecting the wires.
BLU/BLK to Transformer #12
RECEPTACLE ASSEMBLY (SPRING CONTACT)
P1402
FIG. 4 RECEPTACLE ASSEMBLY
Location:
The receptacle assembly is located on the lower front of the receptacle bracket just below the circuit breaker.
BLU/BLK to Rectifier "AC"
FIG. 3 CIRCUIT BREAKER TERMINALS
P1330
Test Procedures:
1. Clean or replace spring contacts.
Removal and Replacement:
1. Disconnect the stand from the power source.
2. Disconnect the wires from the receptacle assem-
bly.
3. Remove the two #6-32 flat head screws securing
the receptacle to the receptacle bracket.
4. Remove and discard receptacle.
5. Install new receptacle in the receptacle bracket
and secure with two #6-32 flat head screws..
6. Refer to Fig. 5 and reconnect the wires.
BLK to (-) Terminal on Rectifier
RED to (+) Terminal on Rectifier
Page 5
FIG. 5 RECEPTACLE TERMINALS
P1380
28342 091597
SERVICE (cont.)
+
A
C
A
C
1 2 3 4 5 6
RECTIFIERS (cont.)
RECTIFIER
Removal and Replacement: 1 Disconnect the wires from the rectifier.
2. Remove the #6-32 truss head screw securing the rectifier to the stand housing.
3. Remove the rectifier and discard.
4. Install new rectifier in the stand housing and secure with a #6-32 truss head screw.
6 5 4
3 2
1
5. Refer to Fig 7 and reconnect the wires.
FIG. 6 RECTIFIER
P1403.40
Location:
The rectifier(s) is located inside on the right side of the stand housing just to the right of the transformer for 1SH Stand and on the right and left side of the stand housing for 2SH Stand.
Test Procedures:
1. Disconnect the stand from the power source.
2. Remove the red wire and the black wire from the
rectifier.
3. Check the voltage across the (+) and (-) terminals
on the rectifier with a voltmeter. Connect the stand
to the power source. The indication must be 24
volts dc.
4. Disconnect the stand from the power source.
If voltage is present as described, the rectifier is operating properly. If voltage is not present as described, refer to the stand wiring diagrams and check the stand wiring harness.
Page 6
FIG. 7 RECTIFIER TERMINALS
P1381
SERVICE (cont.)
1 2 3 4 5 6
1 2 3 4 5 6
1 2 3 4 5 6
TRANSFORMER
5. Disconnet the blue/black wires from terminals #7 and #12 on the transformer.
6. Check the voltage across terminal #7 and #12 of the transformer with a voltmeter. Connect the stand to the power source. The indication must be 24 volts ac.
6 5
4 3 2 1
6
5
4 3
2 1
6 5 4
3 2 1
FIG. 8 TRANSFORMER
If voltage is present as described the transformer is operating properly. If voltage is not present as described, replace the transformer.
Removal and Replacement:
1. Disconnect all the wires from the transformer.
2. Remove the four #6-32 screws securing the trans­former and mounting strap to the stand housing.
3. Remove transformer and discard.
4. Install new transformer in the stand housing se­curing with four #6-32 screws and mounting strap.
5. Refer to Fig. 9 when reconnecting the wires.
P1403.40
Location:
The transformer(s) is located in the stand housing
on the base plate.
Test Procedures:
1. Disconnect the stand from the power source.
2. Disconnect the black wire from terminal #5 and the white or red wire from terminal # 6.
3. Check the voltage across the black and white or red wire with a voltmeter. Connect the stand to the power supply. The indication must be: a.) 120 volts ac for two wire 120 volt models. b.) 200 to 240 volts ac for two wire 200 or 240 volt models.
4. Disconnect the stand from the power supply.
If voltage is present as described reconnect the wires and proceed to #5. If voltage is not present as described, refer to the wiring diagrams and check the stand wiring harness.
Page 7
28342 061598
SERVICE (cont.)
TRANSFORMER (cont.)
Page 8
SCHEMATIC WIRING DIAGRAM
NL1
BLK
WHI
120 VOLTS AC, 2 WIRE
SINGLE PHASE
NL1
BLK
WHI
120 VOLTS AC, 2 WIRE
SINGLE PHASE
GRN
GRN
WHI
BLK
1 SH STAND
TRANSFORMER
BLU/BLK BLU/BLK
1
2
5
6
SCHEMATIC WIRING DIAGRAM
TRANSFORMER
1
2
5
6
TRANSFORMER
1
2
5
6
12
7
12
7
12
7
2 SH STAND
BLU/BLK BLU/BLK
BLU/BLK
4
AMP
4
AMP
4
AMP
BLU/BLK
+
Front view of Server Contacts
24VDC
+
AC
RECT
+
BLU/BLKBLU/BLK
AC
RECT
+
AC
BLU/BLKBLU/BLK
AC
RECT
+
AC
BLU/BLKBLU/BLK
BLK
AC
Front view of Server Contacts
24VDC
BLK
RED
BLK
RED
RED
+
24VDC
+
+
Page 9
28342 071599
SCHEMATIC WIRING DIAGRAM
L2 L1
BRN
BLU
230 VOLTS AC, 2 WIRE
SINGLE PHASE
27789.0001D 11/98 © 1997 BUNN-O-MATIC CORPORATION
GRN/YEL
TRANSFORMER
1
2
BLK
5
6
1 SH STAND, 230V CE
BLU/BLK BLU/BLK
12
11
4
AMP
RESETTABLE
8
FUSE
7
+
Front view of Server Contacts
24VDC
+
AC
BLK
RED
AC
RECT
+
BLU/BLKBLU/BLK
L2 L1
BRN
BLU
230 VOLTS AC, 2 WIRE
SINGLE PHASE
27793.0001C 11/98 © 1997 BUNN-O-MATIC CORPORATION
GRN/YEL
BRN/BLK
BLU
BLK
BLK
1
2
5
6
1
2
5
6
SCHEMATIC WIRING DIAGRAM
2 SH STAND, 230V CE
TRANSFORMER
TRANSFORMER
BLU/BLK BLU/BLK
12
11
RESETTABLE
FUSE
8
BLU/BLK
7
BLU/BLK
12
11
RESETTABLE
FUSE
8
7
AMP
AMP
+
Front view of Server Contacts
4
AC
RECT
+
AC
BLU/BLK
4
BLU/BLK
AC
RECT
+
AC
BLU/BLKBLU/BLK
24VDC
BLK
RED
BLK
RED
24VDC
+
+
Page 10
28342 071599
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