Buhler Versatile 2425 User Manual

TO THE OWNER:

This manual contains information concerning the operation, adjustment, and maintenance of Buhler Versatile
4WD tractors. You have purchased a dependable machine, but only by proper care and operation can you
expect to receive the performance and long service built into this tractor. HAVE ALL OPERATORS READ
THIS MANUAL CAREFULLY AND KEEP IT AVAILABLE FOR READY REFERENCE.

The tractor was designed to pull agricultural equipment in agricultural applications at field speeds of 7.2 KPH
(4.5 MPH) or greater. Proper ballasting to provide equal traction to front and rear axles under moderate to
heavy load will improve tractor performance and life. Using the tractor in industrial only applications (ie. road
building) will not be covered by warranty.

Your Buhler Versatile dealerwill instruct you in the general operation ofyour tractor.Your dealer’sstaff of facto­ry-trained service technicians will be glad to answer any questions that may arise regarding the operation of
your tractor.

For engine maintenance not covered in this manual, follow the instructions provided in the Cummins Engine
Operator’s manual. Before putting the tractor in service, become familiar with the procedures outlined in both
manuals.

The warranty coverage that is extended to your Buhler Versatile 4WD tractor is explained in the Warranty and
Limitation of Liability form. Your dealer will provide you with a copy of the warranty and retain a copy which you
have signed. After you read the warranty, ask your dealer to explain any points that you may not understand.

Do not modify, alter, or permit anyone else to modify or alter this tractor or any of its components, or any tractor
function, without first consulting an authorized Buhler Versatile dealer. If you have any questions regarding
tractor modifications, contact Buhler Versatile Inc., 1260 Clarence Ave. Winnipeg MB, R3T 1T2.

Your safety, and the safety of those around you depends upon the care and good judgement you use while
operating this equipment. Read the safety precautions carefully.

For a complete list of the delivery service checks performed by your dealer, refer to the Delivery Report in this
manual. The first copy is your record of the service performed and the second copy, which is to be removed
from the manual, is your dealer’s record. MAKE SURE THAT YOU AND THE DEALER SIGN BOTH COPIES.

After you have operated the tractor for 50 hours, have your dealer perform the factory recommended 50-hour
service. Return this manual with your tractor to the dealer so the “First 50-Hour Service” checklist can be filled
out. You will be responsible for the cost of lubricants, fluids, filters and other items replaced as part of normal
maintenance. Prior to taking the tractor to your selling dealer for service, it is recommended that you contact
them to determine any other charges for which you may be responsible.

All data given in this book is subject to production model variations. Dimensions and weights are approxima­tions only, and the illustrations do not necessarily show tractors in standard condition. For exact information
about any particular tractor, please consult your Buhler Versatile dealer.

CAUTION: THIS SYMBOL IS USED THROUGHOUT THIS BOOK WHENEVER PERSONAL SAFETY IS
INVOLVED. TAKE TIME TO READ AND FOLLOW THE INSTRUCTIONS. BE CAREFUL!

CAUTION: PICTURES IN THIS MANUAL MAY SHOW PROTECTIVE SHIELDING OPEN OR REMOVED
TO BETTER ILLUSTRATE A PARTICULAR FEATURE OR ADJUSTMENT.

BE CERTAIN, HOWEVER, TO CLOSE OR REPLACE ALL SHIELDING BEFORE OPERATING THE
MACHINE.

IMPROVEMENTS

Buhler Versatile Inc. is continually striving to improve its products. We reserve the right to make improvements
or changes when it becomes practical and possible to do so, without incurring any obligationto make changes
or additions to the equipment sold previously.

386

CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT

Your Warranty Rights and Obligations

The California Air Resources Board and Buhler Versatile are pleased to explain the emission control system warranty on your engine. In
California, new 1996 and later heavy-duty off-road engines from 175 to 750 HP must be designed, built, and equipped to meet the State’s
stringent anti-smog standards. Buhler Versatile must warrant the emission control system on your engine for the periods of time listed below,
provided there has been no abuse, neglect, or improper maintenance of your engine.

Your emission control system includes parts such as the fuel injection system and the air induction system.

Manufacturer’s Warranty Coverage:

The 1996 and later heavy-duty off-road engines are warranted from the original date of delivery for five years or 3,000 hours of operation,
whichever occurs first. If any emission-related part on your engine is defective, the part will be repaired or replaced by Buhler Versatile.

Owner’s Warranty Responsibilities:

D As the heavy-duty off-road engine owner, you are responsible for the performance of the required maintenance listed in your owner’s

manual. Buhler Versatile recommends that you retain all receipts covering maintenance on your heavy-duty off-road engine, but Buhler
Versatile cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance.

D As the heavy-duty off-road engine owner, you should, however, be aware that Buhler Versatile may deny you warranty coverage if your

heavy-duty off-road engine or a part has failed due to abuse, neglect, improper maintenance, or unapproved modifications.

D Your engine is designed to operate on commercially available diesel fuel only. Use of any other fuel may result in your engine no longer

operating in compliance with California’s emissions requirements.

D You are responsible for initiating the warranty process. The ARB suggests that you present your heavy-duty off-road engine to a Buhler

Versatile dealer as soon as a problem exists. The warranty repairs should be completed by the dealer as expeditiously as possible.

If you have questions regarding your warranty rights and responsibilities, you should contact the Buhler Versatile Warranty Department.

D Prior tothe expiration of the warranty, youmust give notice of any failure of an emission control warranted part.Such notice must be given

to Buhler Versatile or an authorized dealer, and you must deliver the engine to the repair location.

D You, the owner, are responsible for incidental costs incurred by yourself or your employees as a result of a warrantable failure. Examples

of such costs are communication expenses, meals and lodging.

D The owner is responsible for any business costs or losses, any “downtime” expenses and any “cargo” damage which result from the

failure of a warranted part. Buhler Versatile is not responsible fo r other incidental or consequential damages, including but not limited to
fines, theft, vandalism or collisions.

Parts covered:

This emission control system warranty applies to the following 675TA/V emission control parts.

Fuel Injection Pump
Fuel Injectors
Turbocharger
Intake Manifold
Charge Air Cooler
Exhaust Manifold

Any replacement part, equivalent in performance and durability, may be used in the performance of any maintenance or repairs and must be
provided without charge to the owner. The use of these parts does not reduce the warranty obligations of Buhler Versatile. However, Buhler
Versatilerecommends theuse of new, genuine Buhler Versatile service parts or Buhler Versatileapproved rebuiltparts andassemblies. Buhler
Versatile also recommends that the engine be serviced by a Buhler Versatile authorized dealer.

Buhler Versatile Responsibilities

Warranty work will be provided at no charge to the owner at any authorized dealer, using new genuine Buhler Versatile service parts or Buhler
Versatile approved rebuilt parts or assemblies..

The ownerwill not be charged for diagnostic labor which leads to the determination that a warranted part isdefective, if the diagnostic work was
performed at a warranty station.

Buhler Versatile is liable for damages to other engine components caused by the failure under warranty of any warranted part.

Warranty Limitations

Buhler Versatile is not responsible for failures resulting from abuse or neglect by owner or operator.

Buhler Versatile warrants to the ultimate purchaser and each subsequent purchaser that the engine is designed, built, and equipped so as to
conform with all applicableregulations adoptedby the Air Resources Board, and that it isfree fromdefects in materials and workmanship which
cause the failure of a warranted part.

Any warranted part which is not scheduled for replacement as required maintenance, or which is scheduled only for regular inspection to the
effect of “repair or replace as necessary” is warranted for the warranty period.

Any warranted part which is scheduled for replacement as required maintenance is warranted for the period of time prior to the first scheduled
replacement point for that part.

Buhler Versatile is liable for damages to other engine components caused by the failure under warranty of any warranted part.

0-1

FEDERAL EMISSIONS WARRANTY

(California owner’s emissions warranty is covered elsewhere)

Buhler Versatile warrants that your new 2001 and later heavy-duty off-road diesel engine was designed, built, and equipped to conform to
applicable U.S. Environmental Protection Agency regulations for a period of use of five years or 3,000 hours of operation, whichever occurs
first.

The new model year, class of diesel engine, and emission application determination for your engine are identified on the emission control
information label affixed to the top of your engine’s rocker arm cover. The warranty period begins on the date the new equipment is sold to the
first retail purchaser.

Any emission control system parts which are proven defective during normal use will be repaired or replaced during the warranty period. The
warranty repairs and service will be performed by any authorized Buhler Versatile dealer at the dealer’s place of business, with no charge for
parts or labor (including diagnosis).

As the engine owner, you are responsible to perform all the required maintenance listed in your owner’s manual. Buhler Versatile will notdeny
an emission warranty claim solely because you have no record of maintenance; however, a claim may be denied if your failure to perform
maintenance resulted in the failureof awarranted part. Receipts covering regularmaintenance shouldbe retained inthe eventof questions and
these receipts should be passed on to each subsequent owner of the engine.

It is recommended replacement parts used for maintenance or repairs be Buhler Versatile Service Parts to maintain the quality originally
designed into your emission certified engine. The use of non-Buhler Versatile parts does not invalidate the warranty on other components
unless the use of such parts causes damage to warranted parts.

Buhler Versatile wishes to assure the emission control systems warranty is being properly administered. If you believe you have not received
the service entitled to under this warranty, you should contact the Buhler Versatile Service Department.

Service Department
Buhler Versatile Inc.
1260 Clarence Avenue
Winnipeg , MB R3T 1T2
(204) 661--8711

Please note that the Emission Warranty does not cover:

1. Systems and parts that were not first installed on the new equipment or engine as original equipment by Buhler Versatile.

2. Part malfunctions caused by abuse, misuse, improper adjustment, modification, alteration, tampering, disconnection, improper or
inadequate maintenance, or use of non-recommended fuels and lubricating oils.

3. Accident caused damage, acts of nature, or other events beyond Buhler Versatile’s control.

4. Replacement of expendable items made in connection with scheduled maintenance.

5. Parts requiring replacement, inspection or adjustment maintenance intervals for reasons other than being defective.

6. Parts which are not Buhler Versatile Service Parts.

7. Loss of time, inconvenience, loss of use of equipment/engine or commercial loss.

8. Equipment with altered or disconnected hourmeter where the hours cannot be determined.

9. Equipment normally operated outside the United States.

10. Non-defective parts replaced by other than Buhler Versatile dealers.

Coverage

This emission control system warranty applies to the following 675TA/V emission control parts.

Fuel Injection Pump
Fuel Injectors
Turbocharger
Intake Manifold
Charge Air Cooler
Exhaust Manifold
Boost Pressure Tubing

0-2

CONTENTS

SAFETY 0-4.........................................................................

SECTION 1 - GENERAL INFORMATION 1-1.............................................

SECTION 2 - OPERATION 2-1.........................................................

SECTION 3 - LUBRICATION AND MAINTENANCE 3-1...................................

SECTION 4 - TROUBLESHOOTING 4-1................................................

SECTION 5 - SPECIFICATIONS 5-1....................................................

INDEX 5-31..........................................................................

DELIVERY REPORT after Index.......................................................

0-3

PRECAUTIONARY

STATEMENTS

PERSONAL SAFETY

Throughout this manual and on machine decals, you will find precautionary statements (“CAUTION”,
“WARNING”, and “DANGER”) followed by specific instructions. These precautions are intended for the
personal safety of you and those working with you. Please take the time to read them.

CAUTION: THE WORD “CAUTION” IS USED WHERE A SAFE BEHAVIORAL PRACTICE AC­CORDING TO OPERATING AND MAINTENANCE INSTRUCTIONS AND COMMON SAFETY
PRACTICES WILL PROTECT THE OPERATOR AND OTHERS FROM ACCIDENT INVOLVEMENT.

WARNING: THE WORD “WARNING” DENOTES A POTENTIAL OR HIDDEN HAZARD WHICH HAS
A POTENTIAL FOR SERIOUS INJURY. IT IS USED TO WARN OPERATORS AND OTHERS TO EX­ERCISE EVERY APPROPRIATE MEANS TO AVOID A SURPRISE INVOLVEMENT WITH MACHIN­ERY.

DANGER: THE WORD “DANGER” DENOTES A FORBIDDEN PRACTICE IN CONNECTION WITH
A SERIOUS HAZARD.

FAILURE TO FOLLOW THE “CAUTION”, “WARNING”, AND “DANGER” INSTRUCTIONS MAY
RESULT IN SERIOUS BODILY INJURY OR DEATH.

MACHINE SAFETY

Additional precautionary statements (“ATTENTION” and “IMPORTANT”) are followed by specific in­structions. These statements are intended for machine safety.

ATTENTION: The word “ATTENTION” is used to warn the operator of potential machine damage if a
certain procedure is not followed.

IMPORTANT: The word “IMPORTANT” is used to inform the reader of something he needs to know to
prevent minor machine damage if a certain procedure is not followed.

0-4

SAFETY

PRECAUTIONARY STATEMENTS

National Safety Council statistics indicate many people die or suffer serious injury each year as
a result of farm accidents.

Don’t become a statistic or victim.

Carefully review the procedures given in this manual with all operators ANNUALLY. It is
important that all operators be familiar with, AND FOLLOW, safety precautions.

Operating instructions must be given to everyone using the tractor before operation and at least
once yearly thereafter in compliance with OSHA Regulation 1928.57 (United States).

A careful operator is the best operator. Most accidents can be avoided by observing certain
precautions. To help prevent accidents, read and take the following precautions before
operating the tractor. Equipment should be operated only by those who are responsible and
instructed to do so.

THE TRACTOR

1. Read the Operator’s Manual carefully
before using the tractor. Lack of
operating knowledge can lead to
accidents.

2. Only allow properly trained and qualified
persons to operate the tractor.

3. Do not permit anyone but the operator to
ride on the tractor. There is no safe place
for extra riders.

4. Replace all missing, illegible or damaged
safety decals.

5. Keep safety decals free of dirt or grime.

6. Do not modify, alter, or permit anyone
else to modify or alter the tractor or any of
its components or any tractor function
without first consulting an authorized
Buhler Versatile dealer.

7. Install all shields before starting or
operating the tractor.

DRIVING THE TRACTOR

1. Always sit in the driver ’s seat while
starting or driving the tractor.

2. When driving on public roads, have
consideration for other road users. Pull to
the side of the road so that any following
traffic may pass.

3. Dim the tractor lights when meeting a
vehicle at night. Make sure the lights are
adjusted to prevent blinding the driver of
an oncoming vehicle.

4. Reduce engine speed before turning or
applying the brakes.

5. Any towed vehicle whose total weight
exceeds that of the towing tractor must be
equipped with brakes for safe operation.

6. Never apply the differential lock when
turning. When engaged, the differential
lock will increase the effort required to
turn the tractor and increase the turning
radius.

8. Never jump from the tractor. There is a
danger of catching clothing on
protruding parts.

7. Always check overhead clearance,
especially when transporting the tractor.
Watch where you are going, especially at
row ends, on roads, and around trees and
low overhanging obstacles.

0-5

8. Use extreme caution when operating on
steep slopes.

9. To avoid overturns, drive the tractor with
care and at speeds compatible with
safety, especially when operating over
rough ground, when crossing ditches or
slopes and when turning corners.

10. Keep the tractor in the same gear when
going down hill as would be used when
going uphill. Do not coast or freewheel
down hills.

11. When descending steep grades, select a
sufficiently low gear to maintain control
with minimum braking.

12. Drive the tractor slowly on hillsides and
curves to eliminate the danger of tipping.
Avoid slopes which are too steep for safe
operation. Avoid sharp uphill turns.

13. When driving out of a ditch, gully or up a
steep hillside, engage the clutch slowly.
Avoid sharp uphill turns.

14. Use caution when driving near the edge of
a ditch or gully. It may cave in, causing the
tractor to roll over.

15. Use extreme caution when operating the
tractor on single wheels. The danger of
tipping increases. Do not travel at high
speeds.

16. Before transporting the tractor and
implement on public roadways, check
with authorities for local regulations.

17. Use the wide transport marker lights to
clearly indicate the full width of the tractor
with those tire options.

20. Be aware of the transport width of towed
implements. Install additional lights to
the sides of wide implements to alert
passing traffic. Keep clear of the
approaching lane.

21. Use hazard warning flashers as required
by law when transporting or driving the
tractor on public roads. Use extremity
lighting kit when required or deemed
necessary.

22. Use extreme caution when pulling heavy
loads at road speeds. Avoid hard
application of the tractor brakes at high
speed.

OPERATING THE TRACTOR

1. Apply the parking brake, place the PTO
control in the “OFF” position, the lift
control in the down position, the remote
control valve levers in the neutral
position and the transmission lever in
neutral before starting the tractor.

2. Do not start the engine or operate
controls while standing beside the
tractor.Always sit in thetractor seat when
starting the engine or operating the
controls.

3. Do not bypass the transmission neutral
start switch. Consult your authorized
dealer if your neutral start controls
malfunction. Use jumper cables only in
the recommended manner. Improper use
can result in a tractor runaway.

4. Avoid accidental contact with the gear
shift lever while the engine is running.
Unexpected tractor movement can result
from such contact.

18. Equip towed implements with
slow-moving vehicle (SMV) signs when
traveling on public roads.

19. Install additional lights on implement rear
to safeguard against rear-end collisions.
Daybreak and dusk are particularly
dangerous. Buhler Versatile tractors
have seven -pin trailer connectors to
facilitate installation of extra lighting.

5. Do not get off the tractor while it is in
motion.

6. Shut off the engine and PTO and apply the
parking brake before getting off the
tractor.

7. Do not park the tractor on a steep incline.

0-6

8. Do not operate the tractor engine in an
enclosed building without adequate
ventilation. Exhaust fumes can cause
death.

9. The cab air filter is designed to remove
dust from the air but will not exclude
chemical vapor. Follow the chemical
manufacturer’s directions regarding
protection from dangerous chemicals.

10. Always wear a protective mask when
working with toxic spray chemicals.
Follow the directions on the chemical
container.

11. If the power steering or engine ceases to
operate, stop the tractor immediately as
the tractor will be more difficult to control.

However, noise (sound pressure level) in
the workplace can exceed 86dB(A) when
the cab windows are open. Therefore, it is
recommended that the operators wear
suitable ear protectors when operating in
high noise level conditions.

19. Always keep sleeves, jackets or other
clothing relatively tight and belted. Loose
clothing may catch in moving parts and
result in personal injury or death.

20. Use steps and handholds when mounting
and dismounting the tractor or for
servicing components too high to reach
from the ground.

21. Lock the seat in position and buckle your
safety belt before operating the tractor.

12. Stop the engine and relieve pressure
before connecting or disconnecting
hydraulic, steering, water, or fuel lines.

13. Pull only from the swinging drawbar. Use
only a drawbar pin that locks in place.
Pulling from the tractor rear axle or any
point above the axle may cause the
tractor to overturn.

14. Be sure hydraulic couplers are properly
mounted and will disconnect safely in
case of accidental detachment of the
implement.

15. Do not leave equipment in the raised
position when the vehicle is stopped or
unattended.

16. Ensure any attached equipment or
accessories are correctly installed, are
approved for use with the tractor, do not
overload the tractor and are operated and
maintained in accordance with the
instructions issued by the equipment or
accessory manufacturer.

17. Remember that your tractor, if abused or
incorrectly used, can be dangerous and
become a hazard both to the operator and
to bystanders. Do not overload or operate
with attached equipment which is unsafe,
not designed for the particular task, or is
poorly maintained.

22. Do not operate the tractor when you are
tired, sick, or impaired in any way.

23. Never operate the tractor in confined
areas, or when visibility next to the tractor
is reduced. Injury to bystanders or
damage to the tractor or equipment may
result.

24. When hitching drawn equipment to the
drawbar, only allow an assistant between
the tractor and implement if the tractor is
off, in neutral and the brakes are engaged.

25. Do not leave implements with the
hydraulic cylinders fully extended or
retracted where the heat from the sun can
cause the hydraulic fluid to expand.
Hydraulic pressure can rupture the
hoses, releasing high pressure oil
causing personal injury.

26. Be careful when turning with an
implement. Lift it from the ground if
possible during turns. Side thrust caused
by the implement could damage the tire
and implement.

27. Use transport locks, lower the implement
to the ground and securely block the
frame before servicing the implement.
Relieve pressure from the hydraulic
system and shut off the tractor.

18. The cab is designed to provide the
minimum noise level at the operator’s
ears and, in fact, meets or exceeds
applicable standards in this respect.

0-7

OPERATING THE PTO

1. When operating PTO-driven equipment,
shut off the engine and wait until the PTO
stops before getting off the tractor and
disconnecting the equipment.

2. Do not wear loose clothing when
operating the power take-off or when near
rotating equipment.

3. When operating stationary PTO-driven
equipment, always apply the tractor
parking brake and block the rear wheels
front and back. Engage the articulation
lock.

4. To avoid injury, do not clean, adjust,
unclog or service PTO driven equipment
when the tractor engine is running.

5. Make sure all PTO shields are in position
at all times.

6. Be sure the articulation lock is engaged,
the park brake is set and the gearshift
lever is in neutral when using the PTO in
stationary applications. Do not leave the
tractor unattended. If you must leave the
tractor for any reason, stop the tractor
and remove the key.

7. Take special care in hook-up of
implements to the PTO.

SERVICING THE TRACTOR

Most accidents can be avoided by observing
certain precautions. To help prevent
accidents, read and take the following
precautions before servicing the tractor.

1. The cooling system operates under
pressure which is controlled by the
radiator cap. It is dangerous to remove
the cap while the system is hot. Always
turn the cap slowly to the first stop and
allow the pressure to escape before
removing the cap entirely. Wear gloves
when removing the cap.

2. Do not smoke while refueling the tractor.
Keep any type of open flame a way.

3. Keep the tractor and equipment,
particularly brakes and steering,
maintained in a reliable and satisfactory
condition to ensure your safety and
comply with legal requirements.

4. To prevent fire or explosion, keep open
flames away from the battery or cold­weather starting aids. To prevent sparks
which could cause explosion, use jumper
cables according to instructions.

5. Do not attempt to service the air
conditioning system. It is possible to
suffer severe frost bite or injury from
escaping refrigerant. Special equipment
and instruments are required to service
the air conditioning system which uses
R134A refrigerant. See your authorized
Buhler Versatile dealer for service.

6. Stop the engine before performing any
service on the tractor.

7. Escaping diesel/hydraulic fluid under
pressure can penetrate the skin causing
serious injury.

- DO NOT use your hand to check for

leaks. Use a piece of cardboard or
paper to search for leaks.

- Stop the engine and relieve pressure

before connecting or disconnecting
lines.

- Tighten all connections before starting

the engine or pressurizing lines.

- If fluid is injected into the skin, obtain

medical attention immediately or
gangrene may result.

8. Do not modify, alter or permit anyone else
to modify or alter the tractor or any of its
components or any tractor function
without first consulting an authorized
Buhler Versatile dealer.

9. The fuel oil in the injection system is
under high pressure and can penetrate
the skin. Unqualified persons should not
remove or attempt to adjust a pump,
injector, nozzle or any other part of the
fuel injection system. Failure to follow
these instructions can result in serious
injury.

10. Continuous long-term contact with used
engine oil may cause skin cancer. Avoid
prolonged contact with used engine oil.
Wash skin promptly with soap and water.

0-8

11. Tractor wheels are very heavy. Handle
with care and ensure, when stored, they
cannot fall and cause injury.

12. Dispose of all drained fluids and removed
filters properly. Follow local laws
governing disposal of used engine oil.

13. Never oil, grease or adjust the tractor
while it is running. Do not leave the
engine running while the tractor or drawn
equipment is being adjusted, repaired or
cleaned.

14. Be sure all connections are tight and lines
and hoses are undamaged. Before
disconnecting hydraulic lines, relieve all
pressure. Do not overfill the hydraulic
tank.

15. Do not smoke and avoid open flames if
servicing any batteries.

16. Starting fluid is highly flammable. Do not
use near fire, sparks, or open flames.

17. Remove mud, crop residue, chains and
tools from steps and operator’s platform.
They may interfere with pedal operation
or entry/exit from the tractor.

18. Never operate with a damaged tire. The
tire may explode.

19. Tighten all connections before starting
the engine or pressurizing lines.

DIESEL FUEL

1. Under no circumstances should
gasoline, alcohol or blended fuels be
added to diesel fuel. These combinations
can create an increased fire or explosive
hazard. In a closed container, such as a
fuel tank, these blends are m ore
explosive than pure gasoline. Do not use
these blends.

2. Do not smoke while refueling the tractor
or when standing near fuel. Keep any type
of open flame away.

3. Never remove the fuel cap or refuel with
the engine running. Allow the tractor to
cool off before fueling.

4. Use the proper fuel transfer hose and
nozzle. Make sure the nozzle and hose are
grounded to dissipate static electric
charges.

5. When refueling, make sure the nozzle is in
contact with the filler neck of the tractor
fuel tank before fuel starts to flow and
during the entire time fuel is flowing.

6. Maintain control of the fuel filler pipe
nozzle when filling the tank.

7. Do not fill the fuel tank to capacity. Allow
room for expansion.

8. Wipe up spilled fuel immediately.

9. Always tighten the fuel tank cap securely.

10. If the original fuel tank cap is lost, replace
it with a genuine replacement cap. A
non-approved cap may not be safe.

11. Keep equipment clean and properly
maintained.

12. Do not drive equipment near open fires.

13. Never use fuel for cleaning purposes.

14. Arrange fuel purchases so that summer
grade fuels are not held over and used in
the winter.

15. Ground fuel storage tanks to prevent
static buildup.

0-9

SAFETY CAB

Your tractor is equipped with a safety cab
which must be maintained in a serviceable
condition. Be careful when driving through
doorways or working in confined spaces with
low headroom.

1. Do not modify, drill, weld, or alter the
safety cab in any way. Doing so could
render you liable to legal prosecution in
some countries.

2. Never attempt to straighten or weld any
part of the main frame or retaining
brackets which have suffered damage.
By doing so you may weaken the
structure and endanger your safety.
Replace all damaged parts.

3. Never attach chains or ropes to the cab or
main frame for pulling purposes.

4. Never take unnecessary risks even
though your safety cab affords you the
maximum protection possible.

5. Do not carry harmful chemicals in the
cab. Chemicals may rupture the
container, and the fumes may poison the
operator.

6. The tractor cab is not designed to provide
a “sprayer safe” environment for the
operator. When applying chemicals from
a spray unit, do not rely on the cab filter
elements to provide protection to the
operator from the airborne chemicals.

0-10

SAFETY DECALS

The following decals were installed on the tractor
in the areas indicated. They are intended for your
safety and for those working with you. Please
take this manual and walk around your tractor to
note the content and location of these decals.

14

Review these decals and the operating instruc­tions detailed in this manual with themachine op­erators.

Keep the decals legible. If they are not, obtain re­placements from your authorized dealer.

0-11

1. ROPS Certificate - Locatedrear left of cab.

3. Slow-Moving Vehicle - Located rear center
of tractor.

2. Implement Attaching - Located on the
drawbar at the rear of the tractor.

4. Jump Starting - Located on the leftside of
the tractor on the starter.

5. Battery Boosting - Located on the
underside of the battery cover.

0-12

6. Pivoting Frames - Located on the right and left sides of
the rear frame in the articulation area.

8. Radiator Cap Pressure - Located on the
left side of the hood at the access hole for
the radiator cap.

0-13

86000553

7. ROPS Caution - Located inside
the cab on the rear left post.

9. Hot Exhaust - Located on the right side
engine hood.

9702854

11. Ground Speed Radar - Located on the
front left side of the tractor.

10. Park Brake - Located in the front
windshield in the center.

12. PTO Safety - Located on top of the PTO
master shield.

13. Engine Cooling Fan - Located under the
engine side shields.

14. Fuse and Relay Panel - Located
on rear shelf of cab in panel
compartment.

0-14

ADDITIONAL SAFETY ITEMS

ARTICULATION LOCK

1. Use the articulation lock, 1, during stationary
applications, servicing, jacking or overhaul
operations. Do not use when the tractor is
operating.

2. Before engaging the lock, drive the tractor to a
level surface, put the steering straight,
engage the park brake, put the gearshift in
neutral and stop the engine.

1

3. Remove the pin from the storage position on
the swing frame right and put the pin through
theholeontheswingframeleft.

NOTE: It may be necessary to start the
engine and articulate the frame slightly to
be sure the articulation pin is positioned
properly and completely seated through
the frame pieces.

ALTERNATE EXIT

1. The cab has an emergency exit located in the
right rear of the cab. Pull the pin attaching the
lever to the glass window. This will allow the
window to open beyond the latch. If greater
access is required, thesilicone hinge/seal can
be sliced to remove the window completely.

19992745

Figure 0- 1

19992746

0-15

Figure 0- 2

SAFETY CAB

A safety cab incorporating a Roll Over Protective
Structure (ROPS) and safety belt were standard
equipment for the tractor at time of factory assem­bly. The safety belt, when used by the operator,
maximizes the protection offered by the ROPS.

WARNING: ALWAYS USE YOUR SAFETY
BELT WITH THE CAB/ROPS TO PREVENT
BEING THROWN FROM THE TRACTOR IN
THE EVENT OF A ROLLOVER. SAFETY BELTS
SAVE LIVES WHEN THEY ARE USED.

Information regarding the safety cab/Roll Over
Protective Structure and safety belt are available
from your authorized Buhler Versatile dealer.

ROPS Maintenance and Inspection

After the first 50 hours of operation and every
1500 hours of operation (or yearly, whichever
comes first):

19992747

Figure 0- 3

1. Check the torque of the cab/ROPS mounting
bolts, as detailed in the lubrication and
maintenance section of this manual.

2. Check the operator’s seat mounting bolts and
the safety belt mounting bolts. Tighten the
seat mounting bolts to 40 N⋅m (30 ft. lbs.).
Replace any worn or damaged parts.

Damage to the Cab/ROPS

If the tractor has rolled over or the cab/ROPS has
been damaged (such as striking an overhead ob­ject during transport), it must be replaced to pro­vide the original protection.

After an accident, check for damage to the cab/
ROPS, operator’s seat, safety belt and safety belt
mountings. Before you operate the tractor, re­place all damaged parts.

0-16

IMPORTANT: Do not try to weld or straighten the
cab/ROPS.

WARNING: NEVER ATTACH CHAINS, ROPES
OR CABLES TO THE CAB/ROPS FOR
PULLING PURPOSES. ALWAYS PULL FROM
THE TRACTOR DRAWBAR. BE CAREFUL
WHEN DRIVING THROUGH DOOR OPENINGS
OR UNDER LOW OVERHEAD OBJECTS.
MAKE SURE THERE IS SUFFICIENT
OVERHEAD CLEARANCE FOR THE
CAB/ROPS.

WARNING: IF THE CAB/ROPS IS REMOVED
OR REPLACED, MAKE CERTAIN THAT THE
PROPER HARDWARE IS USED AND THE
RECOMMENDED TORQUE VALUES ARE
APPLIED TO THE ATTACHING BOLTS. SEE
YOUR AUTHORIZED BUHLER VERSATILE
DEALER.

19992747

Figure 0- 4

0-17

0-18

SECTION 1

GENERAL INFORMATION

INTRODUCTION TO THIS MANUAL

This manual has been prepared to assist you in
the correct procedure for breaking in, driving,
operating, and maintaining your tractor.

The manual is divided into five sections as
detailed in the “Contents” page. An index is
provided at the back of the manual.

Read this manual carefully and keep it in the
manual holder attached totherear of the seat for
future reference. If at any time you require
advice concerning your tractor, do not hesitate
to contact your authorized Buhler Versatile
dealer. He has factory-trained personnel,
genuine replacement parts, and the necessary
equipment for your service requirements.

Your tractor has been designed and built to give
maximum performance, economy and ease of
operation under a wide variety of operating
conditions. Prior to delivery, the tractor was
carefully inspected, both at the factory and by
your dealer, to ensure that it reaches you in
optimum condition. To maintain this condition
and ensure trouble -free operation, it is
important that the routine services, as specified
in this manual, are carried out at the
recommended intervals.

The company policy i s one of continuous
improvement, and the right to change prices,
specifications or equipment at any time without
notice is reserved.

Section “0” of thismanuallists the precautions to
be observed to ensure your safety and the
safety of others. Read the safety precautions
carefully and follow the advice offered BEFORE
operating the tractor.

OPERATOR’S MANUAL HOLDER

A manual holder, 1, is attached to the rear of the
seat. Store the operator’s manual and other
tractor information in the holder.

All data given in this book is subject to
production variations. Dimensions and weights
are approximate only, and the illustrations do
not necessarily show tractors in standard
condition. For exact information about any
particular tractor, please consult your
authorized dealer.

Figure 1-1

1-1

SECTION 1 - GENERAL INFORMATION

TRACTOR STATEMENT OF USE

Buhler Versatile has designed the 2290, 2335,
2360, 2375 and 2425 4WD articulated tractors
to be used in customary agricultural
applications. Using the tractor in an industrial
only application (ie. road building) will not be
covered by warranty.

The machine is constructed to use specific tire
combinations along with additional ballast to
properly distribute weight and power for the
operation of agricultural equipment.

To obtain maximum performance and durability,
the tractor must be operated and maintained in
a manner as described in this manual. Failure to
follow the information contained in this manual
may lead to premature deterioration or personal
injury.

You have made a substantial investment in this
agricultural tractor and it demands proper
operation and maintenance. PLEASE

FOLLOW YOUR OPERATOR’S MANUAL.

Thank you for purchasing your Buhler Versatile
tractor.

1-2

SECTION 1 - GENERAL INFORMATION

TRACTOR ORIENTATION

OVERALL DESCRIPTION

The Models 2290, 2335, 2360, 2375 and 2425
tractors are classified as 4 -wheel drive
articulating vehicles. The tractors consist of front
and rear frame assemblies which steer by
pivoting at the center articulation joint.

The front frame, 1, incorporates the engine, fuel
tanks, transmission, front drive axle, and cab.
The rear frame, 2, incorporates the rear drive
axle and supports any implements that are
operated by the tractor. This type of design
allows for greater flexibility of weight distribution,
depending upon operating conditions and typeof
implement. The operator can ballast the tractor
to best suit the needs of the particular operation.

The construction of the tractor is a modular-type
construction. This means that the major
components are individual units which are
supported within the front and rear frames. This
makes for easier serviceability and longer life
due to reduced structural stress on components.

1

2

Figure 1-2

TRACTOR TERMINOLOGY

This manual uses the following terms todescribe
tractor function and directional relationships:

Front, 1 - The engine end of the tractor. This
direction will also be referred to as “Forward
Direction of Travel.”

Right, 2 - The console side of the cab.

Back , 3 - The drawbar end of the tractor, which is

used for pulling implements.

Left, 4 - The doorway side of the cab.

1

2

4

3

Figure 1-3

1-3

SECTION 1 - GENERAL INFORMATION

Articulation - The ability to steer by pivoting
between front and rear frame sections.

Oscillation - The ability of a vehicle to twist,
allowing travel over uneven terrain.

Figure 1-4

Figure 1-5

1-4

SECTION 1 - GENERAL INFORMATION

IDENTIFICATION NUMBERS

TRACTOR IDENTIFICATION DATA

The tractor and its major components are
identified using serial numbers and/or
manufacturing codes. The following provides the
locations of the identification data.

NOTE: Tractor identification data must be
supplied to the dealer when requesting parts
or service.

Identification data is needed to aid in identifying
the tractor if it is ever stolen.

VEHICLE IDENTIFICATION PLATE

The vehicle identification plate is located on the
left rear corner, 1, of the cab.

1

Record the identification data in the sample ID plate.

Figure 1-6

1-5

SECTION 1 - GENERAL INFORMATION

TRACTOR IDENTIFICATION

The serial number is stamped on the front frame
beside the left fuel tank, 1.

This serial number stamp is used in the event
that the Tractor Identification Plate is removed or
mutilated.

1

Figure 1-7

ENGINE IDENTIFICATION

The Cummins engine used in your Buhler
Versatile 4WD tractor is serviced solely by the
Cummins Engine Company through its
authorized dealers and distributors. For service,
warranty, and parts information, contact your
Buhler Versatile dealer. Many Buhler Versatile
dealers are authorized Cummins dealers. If your
dealer is not, he will arrange for the engine
service on your tractor by an authorized
Cummins engine dealer or distributor.

30XXXX

Figure 1-8

1-6

SECTION 1 - GENERAL INFORMATION

For the 2290, 2335, 2375 tractor (Cummins
QSM11 engine), the Engine Identification Plate,
(1), is located on the left side of the engine block
below the valve cover.

Please record this information on the lines
provided.

For the 2360 and 2425 tractors (Cummins N14
engine), the Engine Identification Plate, 1, is
located on the left side of theengine ahead of the
fuel injection pump.

1

Figure 1-9

Please record this information on the lines
provided.

NOTE: It is very important to include the
engine number, engine family, and engine
CPL number (control parts listing) when
contact is made with a Cummins dealer or
distributor.

1

Figure 1-10

1-7

SECTION 1 - GENERAL INFORMATION

TRANSMISSION IDENTIFICATION

Quad Shift III Transmission
(12x4 Synchronized)

The serial number plate, 1, is on the right rear of
the transmission case. This is a 6-digit alpha
numeric number. Record this number on the line
provided.

Powershift Transmission (12x2 Powershift)

The serial number plate, 1, is located on the left
rear of the transmission housing.

1

Figure 1-11

The serial number plate contains information
that may be required for parts, service, or
warranty. Record the identification data in the
sample ID plate.

1

Figure 1-12

1-8

SECTION 1 - GENERAL INFORMATION

FRONT AND REAR AXLE
IDENTIFICATION

On the underside (or topside) of the input shaft is
the Differential Identification Plate, 1, containing
Eaton differential model information. Record this
information on the lines provided.

NOTE: Make a copy of the information
recorded in the preceding paragraphs and
keep in a safe location in the event your
operator’s manual is lost or destroyed.

1

19988494

Figure 1-13

1-9

SECTION 1 - GENERAL INFORMATION

PROTECTIVE SHIELDING

ENGINE SIDE COVERS

The side covers, 1, protect the operator from
heated and/or moving parts. Do not operate the
tractor without the engine side covers in place
and latched.

BATTERY COVER

The battery cover, 1, protects the batteries from
damage and the electrical connections from
accidental contact. The battery cover must
always be in place and latched during operation.

1

Figure 1-14

1

STARTER SOLENOID SHIELD

The shield, 1, covers the starter solenoid
electrical connections to prevent accidental
contact. The shield must be installed whenever
the batteries are connected to the electrical
system.

DANGER: NEVER ATTEMPT TO START THE
TRACTOR BY BYPASSING THE WIRES TO
THE STARTER MOTOR.

Figure 1-15

1

19992828

Figure 1-16

1-10