Buhler Versatile 2290, Versatile 2335, Versatile 2360, Versatile 2375, Versatile 2425 Operator's Manual

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TO THE OWNER:
This manual contains information concerning the operation, adjustment, and maintenance of Buhler Versatile 4WD tractors. You have purchased a dependable machine, but only by proper care and operation can you expect to receive the performance and long service built into this tractor. HAVE ALL OPERATORS READ THIS MANUAL CAREFULLY AND KEEP IT AVAILABLE FOR READY REFERENCE.
The tractor was designed to pull agricultural equipment in agricultural applications at field speeds of 7.2 KPH (4.5 MPH) or greater. Proper ballasting to provide equal traction to front and rear axles under moderate to heavy load will improve tractor performance and life. Using the tractor in industrial only applications (ie. road building) will not be covered by warranty.
Your Buhler Versatile dealerwill instruct you in the general operation ofyour tractor.Your dealer’sstaff of facto­ry-trained service technicians will be glad to answer any questions that may arise regarding the operation of your tractor.
For engine maintenance not covered in this manual, follow the instructions provided in the Cummins Engine Operator’s manual. Before putting the tractor in service, become familiar with the procedures outlined in both manuals.
The warranty coverage that is extended to your Buhler Versatile 4WD tractor is explained in the Warranty and Limitation of Liability form. Your dealer will provide you with a copy of the warranty and retain a copy which you have signed. After you read the warranty, ask your dealer to explain any points that you may not understand.
Do not modify, alter, or permit anyone else to modify or alter this tractor or any of its components, or any tractor function, without first consulting an authorized Buhler Versatile dealer. If you have any questions regarding tractor modifications, contact Buhler Versatile Inc., 1260 Clarence Ave. Winnipeg MB, R3T 1T2.
Your safety, and the safety of those around you depends upon the care and good judgement you use while operating this equipment. Read the safety precautions carefully.
For a complete list of the delivery service checks performed by your dealer, refer to the Delivery Report in this manual. The first copy is your record of the service performed and the second copy, which is to be removed from the manual, is your dealer’s record. MAKE SURE THAT YOU AND THE DEALER SIGN BOTH COPIES.
After you have operated the tractor for 50 hours, have your dealer perform the factory recommended 50-hour service. Return this manual with your tractor to the dealer so the “First 50-Hour Service” checklist can be filled out. You will be responsible for the cost of lubricants, fluids, filters and other items replaced as part of normal maintenance. Prior to taking the tractor to your selling dealer for service, it is recommended that you contact them to determine any other charges for which you may be responsible.
All data given in this book is subject to production model variations. Dimensions and weights are approxima­tions only, and the illustrations do not necessarily show tractors in standard condition. For exact information about any particular tractor, please consult your Buhler Versatile dealer.
CAUTION: THIS SYMBOL IS USED THROUGHOUT THIS BOOK WHENEVER PERSONAL SAFETY IS INVOLVED. TAKE TIME TO READ AND FOLLOW THE INSTRUCTIONS. BE CAREFUL!
CAUTION: PICTURES IN THIS MANUAL MAY SHOW PROTECTIVE SHIELDING OPEN OR REMOVED TO BETTER ILLUSTRATE A PARTICULAR FEATURE OR ADJUSTMENT.
BE CERTAIN, HOWEVER, TO CLOSE OR REPLACE ALL SHIELDING BEFORE OPERATING THE MACHINE.
Buhler Versatile Inc. is continually striving to improve its products. We reserve the right to make improvements or changes when it becomes practical and possible to do so, without incurring any obligationto make changes or additions to the equipment sold previously.
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IMPROVEMENTS
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CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT
Your Warranty Rights and Obligations
The California Air Resources Board and Buhler Versatile are pleased to explain the emission control system warranty on your engine. In California, new 1996 and later heavy-duty off-road engines from 175 to 750 HP must be designed, built, and equipped to meet the State’s stringent anti-smog standards. Buhler Versatile must warrant the emission control system on your engine for the periods of time listed below, provided there has been no abuse, neglect, or improper maintenance of your engine.
Your emission control system includes parts such as the fuel injection system and the air induction system.
Manufacturer’s Warranty Coverage:
The 1996 and later heavy-duty off-road engines are warranted from the original date of delivery for five years or 3,000 hours of operation, whichever occurs first. If any emission-related part on your engine is defective, the part will be repaired or replaced by Buhler Versatile.
Owner’s Warranty Responsibilities:
D As the heavy-duty off-road engine owner, you are responsible for the performance of the required maintenance listed in your owner’s
manual. Buhler Versatile recommends that you retain all receipts covering maintenance on your heavy-duty off-road engine, but Buhler Versatile cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance.
D As the heavy-duty off-road engine owner, you should, however, be aware that Buhler Versatile may deny you warranty coverage if your
heavy-duty off-road engine or a part has failed due to abuse, neglect, improper maintenance, or unapproved modifications.
D Your engine is designed to operate on commercially available diesel fuel only. Use of any other fuel may result in your engine no longer
operating in compliance with California’s emissions requirements.
D You are responsible for initiating the warranty process. The ARB suggests that you present your heavy-duty off-road engine to a Buhler
Versatile dealer as soon as a problem exists. The warranty repairs should be completed by the dealer as expeditiously as possible.
If you have questions regarding your warranty rights and responsibilities, you should contact the Buhler Versatile Warranty Department.
D Prior tothe expiration of the warranty, youmust give notice of any failure of an emission control warranted part.Such notice must be given
to Buhler Versatile or an authorized dealer, and you must deliver the engine to the repair location.
D You, the owner, are responsible for incidental costs incurred by yourself or your employees as a result of a warrantable failure. Examples
of such costs are communication expenses, meals and lodging.
D The owner is responsible for any business costs or losses, any “downtime” expenses and any “cargo” damage which result from the
failure of a warranted part. Buhler Versatile is not responsible fo r other incidental or consequential damages, including but not limited to fines, theft, vandalism or collisions.
Parts covered:
This emission control system warranty applies to the following 675TA/V emission control parts.
Fuel Injection Pump Fuel Injectors Turbocharger Intake Manifold Charge Air Cooler Exhaust Manifold
Any replacement part, equivalent in performance and durability, may be used in the performance of any maintenance or repairs and must be provided without charge to the owner. The use of these parts does not reduce the warranty obligations of Buhler Versatile. However, Buhler Versatilerecommends theuse of new, genuine Buhler Versatile service parts or Buhler Versatileapproved rebuiltparts andassemblies. Buhler Versatile also recommends that the engine be serviced by a Buhler Versatile authorized dealer.
Buhler Versatile Responsibilities
Warranty work will be provided at no charge to the owner at any authorized dealer, using new genuine Buhler Versatile service parts or Buhler Versatile approved rebuilt parts or assemblies..
The ownerwill not be charged for diagnostic labor which leads to the determination that a warranted part isdefective, if the diagnostic work was performed at a warranty station.
Buhler Versatile is liable for damages to other engine components caused by the failure under warranty of any warranted part.
Warranty Limitations
Buhler Versatile is not responsible for failures resulting from abuse or neglect by owner or operator.
Buhler Versatile warrants to the ultimate purchaser and each subsequent purchaser that the engine is designed, built, and equipped so as to conform with all applicableregulations adoptedby the Air Resources Board, and that it isfree fromdefects in materials and workmanship which cause the failure of a warranted part.
Any warranted part which is not scheduled for replacement as required maintenance, or which is scheduled only for regular inspection to the effect of “repair or replace as necessary” is warranted for the warranty period.
Any warranted part which is scheduled for replacement as required maintenance is warranted for the period of time prior to the first scheduled replacement point for that part.
Buhler Versatile is liable for damages to other engine components caused by the failure under warranty of any warranted part.
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FEDERAL EMISSIONS WARRANTY
(California owner’s emissions warranty is covered elsewhere)
Buhler Versatile warrants that your new 2001 and later heavy-duty off-road diesel engine was designed, built, and equipped to conform to applicable U.S. Environmental Protection Agency regulations for a period of use of five years or 3,000 hours of operation, whichever occurs first.
The new model year, class of diesel engine, and emission application determination for your engine are identified on the emission control information label affixed to the top of your engine’s rocker arm cover. The warranty period begins on the date the new equipment is sold to the first retail purchaser.
Any emission control system parts which are proven defective during normal use will be repaired or replaced during the warranty period. The warranty repairs and service will be performed by any authorized Buhler Versatile dealer at the dealer’s place of business, with no charge for parts or labor (including diagnosis).
As the engine owner, you are responsible to perform all the required maintenance listed in your owner’s manual. Buhler Versatile will notdeny an emission warranty claim solely because you have no record of maintenance; however, a claim may be denied if your failure to perform maintenance resulted in the failureof awarranted part. Receipts covering regularmaintenance shouldbe retained inthe eventof questions and these receipts should be passed on to each subsequent owner of the engine.
It is recommended replacement parts used for maintenance or repairs be Buhler Versatile Service Parts to maintain the quality originally designed into your emission certified engine. The use of non-Buhler Versatile parts does not invalidate the warranty on other components unless the use of such parts causes damage to warranted parts.
Buhler Versatile wishes to assure the emission control systems warranty is being properly administered. If you believe you have not received the service entitled to under this warranty, you should contact the Buhler Versatile Service Department.
Service Department Buhler Versatile Inc. 1260 Clarence Avenue Winnipeg , MB R3T 1T2 (204) 661--8711
Please note that the Emission Warranty does not cover:
1. Systems and parts that were not first installed on the new equipment or engine as original equipment by Buhler Versatile.
2. Part malfunctions caused by abuse, misuse, improper adjustment, modification, alteration, tampering, disconnection, improper or inadequate maintenance, or use of non-recommended fuels and lubricating oils.
3. Accident caused damage, acts of nature, or other events beyond Buhler Versatile’s control.
4. Replacement of expendable items made in connection with scheduled maintenance.
5. Parts requiring replacement, inspection or adjustment maintenance intervals for reasons other than being defective.
6. Parts which are not Buhler Versatile Service Parts.
7. Loss of time, inconvenience, loss of use of equipment/engine or commercial loss.
8. Equipment with altered or disconnected hourmeter where the hours cannot be determined.
9. Equipment normally operated outside the United States.
10. Non-defective parts replaced by other than Buhler Versatile dealers.
Coverage
This emission control system warranty applies to the following 675TA/V emission control parts.
Fuel Injection Pump Fuel Injectors Turbocharger Intake Manifold Charge Air Cooler Exhaust Manifold Boost Pressure Tubing
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CONTENTS
SAFETY 0-4.........................................................................
SECTION 1 - GENERAL INFORMATION 1-1.............................................
SECTION 2 - OPERATION 2-1.........................................................
SECTION 3 - LUBRICATION AND MAINTENANCE 3-1...................................
SECTION 4 - TROUBLESHOOTING 4-1................................................
SECTION 5 - SPECIFICATIONS 5-1....................................................
INDEX 5-31..........................................................................
DELIVERY REPORT after Index.......................................................
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PRECAUTIONARY
STATEMENTS
PERSONAL SAFETY
Throughout this manual and on machine decals, you will find precautionary statements (“CAUTION”, “WARNING”, and “DANGER”) followed by specific instructions. These precautions are intended for the personal safety of you and those working with you. Please take the time to read them.
CAUTION: THE WORD “CAUTION” IS USED WHERE A SAFE BEHAVIORAL PRACTICE AC­CORDING TO OPERATING AND MAINTENANCE INSTRUCTIONS AND COMMON SAFETY PRACTICES WILL PROTECT THE OPERATOR AND OTHERS FROM ACCIDENT INVOLVEMENT.
WARNING: THE WORD “WARNING” DENOTES A POTENTIAL OR HIDDEN HAZARD WHICH HAS A POTENTIAL FOR SERIOUS INJURY. IT IS USED TO WARN OPERATORS AND OTHERS TO EX­ERCISE EVERY APPROPRIATE MEANS TO AVOID A SURPRISE INVOLVEMENT WITH MACHIN­ERY.
DANGER: THE WORD “DANGER” DENOTES A FORBIDDEN PRACTICE IN CONNECTION WITH A SERIOUS HAZARD.
FAILURE TO FOLLOW THE “CAUTION”, “WARNING”, AND “DANGER” INSTRUCTIONS MAY RESULT IN SERIOUS BODILY INJURY OR DEATH.
MACHINE SAFETY
Additional precautionary statements (“ATTENTION” and “IMPORTANT”) are followed by specific in­structions. These statements are intended for machine safety.
ATTENTION: The word “ATTENTION” is used to warn the operator of potential machine damage if a certain procedure is not followed.
IMPORTANT: The word “IMPORTANT” is used to inform the reader of something he needs to know to prevent minor machine damage if a certain procedure is not followed.
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SAFETY
PRECAUTIONARY STATEMENTS
National Safety Council statistics indicate many people die or suffer serious injury each year as a result of farm accidents.
Don’t become a statistic or victim.
Carefully review the procedures given in this manual with all operators ANNUALLY. It is important that all operators be familiar with, AND FOLLOW, safety precautions.
Operating instructions must be given to everyone using the tractor before operation and at least once yearly thereafter in compliance with OSHA Regulation 1928.57 (United States).
A careful operator is the best operator. Most accidents can be avoided by observing certain precautions. To help prevent accidents, read and take the following precautions before operating the tractor. Equipment should be operated only by those who are responsible and instructed to do so.
THE TRACTOR
1. Read the Operator’s Manual carefully before using the tractor. Lack of operating knowledge can lead to accidents.
2. Only allow properly trained and qualified persons to operate the tractor.
3. Do not permit anyone but the operator to ride on the tractor. There is no safe place for extra riders.
4. Replace all missing, illegible or damaged safety decals.
5. Keep safety decals free of dirt or grime.
6. Do not modify, alter, or permit anyone else to modify or alter the tractor or any of its components or any tractor function without first consulting an authorized Buhler Versatile dealer.
7. Install all shields before starting or operating the tractor.
DRIVING THE TRACTOR
1. Always sit in the driver ’s seat while starting or driving the tractor.
2. When driving on public roads, have consideration for other road users. Pull to the side of the road so that any following traffic may pass.
3. Dim the tractor lights when meeting a vehicle at night. Make sure the lights are adjusted to prevent blinding the driver of an oncoming vehicle.
4. Reduce engine speed before turning or applying the brakes.
5. Any towed vehicle whose total weight exceeds that of the towing tractor must be equipped with brakes for safe operation.
6. Never apply the differential lock when turning. When engaged, the differential lock will increase the effort required to turn the tractor and increase the turning radius.
8. Never jump from the tractor. There is a danger of catching clothing on protruding parts.
7. Always check overhead clearance, especially when transporting the tractor. Watch where you are going, especially at row ends, on roads, and around trees and low overhanging obstacles.
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8. Use extreme caution when operating on steep slopes.
9. To avoid overturns, drive the tractor with care and at speeds compatible with safety, especially when operating over rough ground, when crossing ditches or slopes and when turning corners.
10. Keep the tractor in the same gear when going down hill as would be used when going uphill. Do not coast or freewheel down hills.
11. When descending steep grades, select a sufficiently low gear to maintain control with minimum braking.
12. Drive the tractor slowly on hillsides and curves to eliminate the danger of tipping. Avoid slopes which are too steep for safe operation. Avoid sharp uphill turns.
13. When driving out of a ditch, gully or up a steep hillside, engage the clutch slowly. Avoid sharp uphill turns.
14. Use caution when driving near the edge of a ditch or gully. It may cave in, causing the tractor to roll over.
15. Use extreme caution when operating the tractor on single wheels. The danger of tipping increases. Do not travel at high speeds.
16. Before transporting the tractor and implement on public roadways, check with authorities for local regulations.
17. Use the wide transport marker lights to clearly indicate the full width of the tractor with those tire options.
20. Be aware of the transport width of towed implements. Install additional lights to the sides of wide implements to alert passing traffic. Keep clear of the approaching lane.
21. Use hazard warning flashers as required by law when transporting or driving the tractor on public roads. Use extremity lighting kit when required or deemed necessary.
22. Use extreme caution when pulling heavy loads at road speeds. Avoid hard application of the tractor brakes at high speed.
OPERATING THE TRACTOR
1. Apply the parking brake, place the PTO control in the “OFF” position, the lift control in the down position, the remote control valve levers in the neutral position and the transmission lever in neutral before starting the tractor.
2. Do not start the engine or operate controls while standing beside the tractor.Always sit in thetractor seat when starting the engine or operating the controls.
3. Do not bypass the transmission neutral start switch. Consult your authorized dealer if your neutral start controls malfunction. Use jumper cables only in the recommended manner. Improper use can result in a tractor runaway.
4. Avoid accidental contact with the gear shift lever while the engine is running. Unexpected tractor movement can result from such contact.
18. Equip towed implements with slow-moving vehicle (SMV) signs when traveling on public roads.
19. Install additional lights on implement rear to safeguard against rear-end collisions. Daybreak and dusk are particularly dangerous. Buhler Versatile tractors have seven -pin trailer connectors to facilitate installation of extra lighting.
5. Do not get off the tractor while it is in motion.
6. Shut off the engine and PTO and apply the parking brake before getting off the tractor.
7. Do not park the tractor on a steep incline.
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8. Do not operate the tractor engine in an enclosed building without adequate ventilation. Exhaust fumes can cause death.
9. The cab air filter is designed to remove dust from the air but will not exclude chemical vapor. Follow the chemical manufacturer’s directions regarding protection from dangerous chemicals.
10. Always wear a protective mask when working with toxic spray chemicals. Follow the directions on the chemical container.
11. If the power steering or engine ceases to operate, stop the tractor immediately as the tractor will be more difficult to control.
However, noise (sound pressure level) in the workplace can exceed 86dB(A) when the cab windows are open. Therefore, it is recommended that the operators wear suitable ear protectors when operating in high noise level conditions.
19. Always keep sleeves, jackets or other clothing relatively tight and belted. Loose clothing may catch in moving parts and result in personal injury or death.
20. Use steps and handholds when mounting and dismounting the tractor or for servicing components too high to reach from the ground.
21. Lock the seat in position and buckle your safety belt before operating the tractor.
12. Stop the engine and relieve pressure before connecting or disconnecting hydraulic, steering, water, or fuel lines.
13. Pull only from the swinging drawbar. Use only a drawbar pin that locks in place. Pulling from the tractor rear axle or any point above the axle may cause the tractor to overturn.
14. Be sure hydraulic couplers are properly mounted and will disconnect safely in case of accidental detachment of the implement.
15. Do not leave equipment in the raised position when the vehicle is stopped or unattended.
16. Ensure any attached equipment or accessories are correctly installed, are approved for use with the tractor, do not overload the tractor and are operated and maintained in accordance with the instructions issued by the equipment or accessory manufacturer.
17. Remember that your tractor, if abused or incorrectly used, can be dangerous and become a hazard both to the operator and to bystanders. Do not overload or operate with attached equipment which is unsafe, not designed for the particular task, or is poorly maintained.
22. Do not operate the tractor when you are tired, sick, or impaired in any way.
23. Never operate the tractor in confined areas, or when visibility next to the tractor is reduced. Injury to bystanders or damage to the tractor or equipment may result.
24. When hitching drawn equipment to the drawbar, only allow an assistant between the tractor and implement if the tractor is off, in neutral and the brakes are engaged.
25. Do not leave implements with the hydraulic cylinders fully extended or retracted where the heat from the sun can cause the hydraulic fluid to expand. Hydraulic pressure can rupture the hoses, releasing high pressure oil causing personal injury.
26. Be careful when turning with an implement. Lift it from the ground if possible during turns. Side thrust caused by the implement could damage the tire and implement.
27. Use transport locks, lower the implement to the ground and securely block the frame before servicing the implement. Relieve pressure from the hydraulic system and shut off the tractor.
18. The cab is designed to provide the minimum noise level at the operator’s ears and, in fact, meets or exceeds applicable standards in this respect.
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OPERATING THE PTO
1. When operating PTO-driven equipment, shut off the engine and wait until the PTO stops before getting off the tractor and disconnecting the equipment.
2. Do not wear loose clothing when operating the power take-off or when near rotating equipment.
3. When operating stationary PTO-driven equipment, always apply the tractor parking brake and block the rear wheels front and back. Engage the articulation lock.
4. To avoid injury, do not clean, adjust, unclog or service PTO driven equipment when the tractor engine is running.
5. Make sure all PTO shields are in position at all times.
6. Be sure the articulation lock is engaged, the park brake is set and the gearshift lever is in neutral when using the PTO in stationary applications. Do not leave the tractor unattended. If you must leave the tractor for any reason, stop the tractor and remove the key.
7. Take special care in hook-up of implements to the PTO.
SERVICING THE TRACTOR
Most accidents can be avoided by observing certain precautions. To help prevent accidents, read and take the following precautions before servicing the tractor.
1. The cooling system operates under pressure which is controlled by the radiator cap. It is dangerous to remove the cap while the system is hot. Always turn the cap slowly to the first stop and allow the pressure to escape before removing the cap entirely. Wear gloves when removing the cap.
2. Do not smoke while refueling the tractor. Keep any type of open flame a way.
3. Keep the tractor and equipment, particularly brakes and steering, maintained in a reliable and satisfactory condition to ensure your safety and comply with legal requirements.
4. To prevent fire or explosion, keep open flames away from the battery or cold­weather starting aids. To prevent sparks which could cause explosion, use jumper cables according to instructions.
5. Do not attempt to service the air conditioning system. It is possible to suffer severe frost bite or injury from escaping refrigerant. Special equipment and instruments are required to service the air conditioning system which uses R134A refrigerant. See your authorized Buhler Versatile dealer for service.
6. Stop the engine before performing any service on the tractor.
7. Escaping diesel/hydraulic fluid under pressure can penetrate the skin causing serious injury.
- DO NOT use your hand to check for
leaks. Use a piece of cardboard or paper to search for leaks.
- Stop the engine and relieve pressure
before connecting or disconnecting lines.
- Tighten all connections before starting
the engine or pressurizing lines.
- If fluid is injected into the skin, obtain
medical attention immediately or gangrene may result.
8. Do not modify, alter or permit anyone else to modify or alter the tractor or any of its components or any tractor function without first consulting an authorized Buhler Versatile dealer.
9. The fuel oil in the injection system is under high pressure and can penetrate the skin. Unqualified persons should not remove or attempt to adjust a pump, injector, nozzle or any other part of the fuel injection system. Failure to follow these instructions can result in serious injury.
10. Continuous long-term contact with used engine oil may cause skin cancer. Avoid prolonged contact with used engine oil. Wash skin promptly with soap and water.
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11. Tractor wheels are very heavy. Handle with care and ensure, when stored, they cannot fall and cause injury.
12. Dispose of all drained fluids and removed filters properly. Follow local laws governing disposal of used engine oil.
13. Never oil, grease or adjust the tractor while it is running. Do not leave the engine running while the tractor or drawn equipment is being adjusted, repaired or cleaned.
14. Be sure all connections are tight and lines and hoses are undamaged. Before disconnecting hydraulic lines, relieve all pressure. Do not overfill the hydraulic tank.
15. Do not smoke and avoid open flames if servicing any batteries.
16. Starting fluid is highly flammable. Do not use near fire, sparks, or open flames.
17. Remove mud, crop residue, chains and tools from steps and operator’s platform. They may interfere with pedal operation or entry/exit from the tractor.
18. Never operate with a damaged tire. The tire may explode.
19. Tighten all connections before starting the engine or pressurizing lines.
DIESEL FUEL
1. Under no circumstances should gasoline, alcohol or blended fuels be added to diesel fuel. These combinations can create an increased fire or explosive hazard. In a closed container, such as a fuel tank, these blends are m ore explosive than pure gasoline. Do not use these blends.
2. Do not smoke while refueling the tractor or when standing near fuel. Keep any type of open flame away.
3. Never remove the fuel cap or refuel with the engine running. Allow the tractor to cool off before fueling.
4. Use the proper fuel transfer hose and nozzle. Make sure the nozzle and hose are grounded to dissipate static electric charges.
5. When refueling, make sure the nozzle is in contact with the filler neck of the tractor fuel tank before fuel starts to flow and during the entire time fuel is flowing.
6. Maintain control of the fuel filler pipe nozzle when filling the tank.
7. Do not fill the fuel tank to capacity. Allow room for expansion.
8. Wipe up spilled fuel immediately.
9. Always tighten the fuel tank cap securely.
10. If the original fuel tank cap is lost, replace it with a genuine replacement cap. A non-approved cap may not be safe.
11. Keep equipment clean and properly maintained.
12. Do not drive equipment near open fires.
13. Never use fuel for cleaning purposes.
14. Arrange fuel purchases so that summer grade fuels are not held over and used in the winter.
15. Ground fuel storage tanks to prevent static buildup.
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SAFETY CAB
Your tractor is equipped with a safety cab which must be maintained in a serviceable condition. Be careful when driving through doorways or working in confined spaces with low headroom.
1. Do not modify, drill, weld, or alter the safety cab in any way. Doing so could render you liable to legal prosecution in some countries.
2. Never attempt to straighten or weld any part of the main frame or retaining brackets which have suffered damage. By doing so you may weaken the structure and endanger your safety. Replace all damaged parts.
3. Never attach chains or ropes to the cab or main frame for pulling purposes.
4. Never take unnecessary risks even though your safety cab affords you the maximum protection possible.
5. Do not carry harmful chemicals in the cab. Chemicals may rupture the container, and the fumes may poison the operator.
6. The tractor cab is not designed to provide a “sprayer safe” environment for the operator. When applying chemicals from a spray unit, do not rely on the cab filter elements to provide protection to the operator from the airborne chemicals.
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SAFETY DECALS
The following decals were installed on the tractor in the areas indicated. They are intended for your safety and for those working with you. Please take this manual and walk around your tractor to note the content and location of these decals.
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Review these decals and the operating instruc­tions detailed in this manual with themachine op­erators.
Keep the decals legible. If they are not, obtain re­placements from your authorized dealer.
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1. ROPS Certificate - Locatedrear left of cab.
3. Slow-Moving Vehicle - Located rear center of tractor.
2. Implement Attaching - Located on the drawbar at the rear of the tractor.
5. Battery Boosting - Located on the
4. Jump Starting - Located on the leftside of the tractor on the starter.
underside of the battery cover.
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6. Pivoting Frames - Located on the right and left sides of the rear frame in the articulation area.
8. Radiator Cap Pressure - Located on the left side of the hood at the access hole for the radiator cap.
86000553
7. ROPS Caution - Located inside the cab on the rear left post.
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9. Hot Exhaust - Located on the right side engine hood.
9702854
11. Ground Speed Radar - Located on the front left side of the tractor.
10. Park Brake - Located in the front windshield in the center.
12. PTO Safety - Located on top of the PTO master shield.
13. Engine Cooling Fan - Located under the engine side shields.
14. Fuse and Relay Panel - Located on rear shelf of cab in panel compartment.
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ADDITIONAL SAFETY ITEMS
ARTICULATION LOCK
1. Use the articulation lock, 1, during stationary applications, servicing, jacking or overhaul operations. Do not use when the tractor is operating.
2. Before engaging the lock, drive the tractor to a level surface, put the steering straight, engage the park brake, put the gearshift in neutral and stop the engine.
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3. Remove the pin from the storage position on the swing frame right and put the pin through theholeontheswingframeleft.
NOTE: It may be necessary to start the engine and articulate the frame slightly to be sure the articulation pin is positioned properly and completely seated through the frame pieces.
ALTERNATE EXIT
1. The cab has an emergency exit located in the right rear of the cab. Pull the pin attaching the lever to the glass window. This will allow the window to open beyond the latch. If greater access is required, thesilicone hinge/seal can be sliced to remove the window completely.
19992745
Figure 0- 1
19992746
Figure 0- 2
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SAFETY CAB
A safety cab incorporating a Roll Over Protective Structure (ROPS) and safety belt were standard equipment for the tractor at time of factory assem­bly. The safety belt, when used by the operator, maximizes the protection offered by the ROPS.
WARNING: ALWAYS USE YOUR SAFETY BELT WITH THE CAB/ROPS TO PREVENT BEING THROWN FROM THE TRACTOR IN THE EVENT OF A ROLLOVER. SAFETY BELTS SAVE LIVES WHEN THEY ARE USED.
Information regarding the safety cab/Roll Over Protective Structure and safety belt are available from your authorized Buhler Versatile dealer.
ROPS Maintenance and Inspection
After the first 50 hours of operation and every 1500 hours of operation (or yearly, whichever comes first):
19992747
Figure 0- 3
1. Check the torque of the cab/ROPS mounting bolts, as detailed in the lubrication and maintenance section of this manual.
2. Check the operator’s seat mounting bolts and the safety belt mounting bolts. Tighten the seat mounting bolts to 40 Nm (30 ft. lbs.). Replace any worn or damaged parts.
Damage to the Cab/ROPS
If the tractor has rolled over or the cab/ROPS has been damaged (such as striking an overhead ob­ject during transport), it must be replaced to pro­vide the original protection.
After an accident, check for damage to the cab/ ROPS, operator’s seat, safety belt and safety belt mountings. Before you operate the tractor, re­place all damaged parts.
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IMPORTANT: Do not try to weld or straighten the cab/ROPS.
WARNING: NEVER ATTACH CHAINS, ROPES OR CABLES TO THE CAB/ROPS FOR PULLING PURPOSES. ALWAYS PULL FROM THE TRACTOR DRAWBAR. BE CAREFUL WHEN DRIVING THROUGH DOOR OPENINGS OR UNDER LOW OVERHEAD OBJECTS. MAKE SURE THERE IS SUFFICIENT OVERHEAD CLEARANCE FOR THE CAB/ROPS.
WARNING: IF THE CAB/ROPS IS REMOVED OR REPLACED, MAKE CERTAIN THAT THE PROPER HARDWARE IS USED AND THE RECOMMENDED TORQUE VALUES ARE APPLIED TO THE ATTACHING BOLTS. SEE YOUR AUTHORIZED BUHLER VERSATILE DEALER.
19992747
Figure 0- 4
0-17
Page 20
0-18
Page 21
SECTION 1
GENERAL INFORMATION
INTRODUCTION TO THIS MANUAL
This manual has been prepared to assist you in the correct procedure for breaking in, driving, operating, and maintaining your tractor.
The manual is divided into five sections as detailed in the “Contents” page. An index is provided at the back of the manual.
Read this manual carefully and keep it in the manual holder attached totherear of the seat for future reference. If at any time you require advice concerning your tractor, do not hesitate to contact your authorized Buhler Versatile dealer. He has factory-trained personnel, genuine replacement parts, and the necessary equipment for your service requirements.
Your tractor has been designed and built to give maximum performance, economy and ease of operation under a wide variety of operating conditions. Prior to delivery, the tractor was carefully inspected, both at the factory and by your dealer, to ensure that it reaches you in optimum condition. To maintain this condition and ensure trouble -free operation, it is important that the routine services, as specified in this manual, are carried out at the recommended intervals.
The company policy i s one of continuous improvement, and the right to change prices, specifications or equipment at any time without notice is reserved.
Section “0” of thismanuallists the precautions to be observed to ensure your safety and the safety of others. Read the safety precautions carefully and follow the advice offered BEFORE operating the tractor.
OPERATOR’S MANUAL HOLDER
A manual holder, 1, is attached to the rear of the seat. Store the operator’s manual and other tractor information in the holder.
All data given in this book is subject to production variations. Dimensions and weights are approximate only, and the illustrations do not necessarily show tractors in standard condition. For exact information about any particular tractor, please consult your authorized dealer.
Figure 1-1
1-1
Page 22
SECTION 1 - GENERAL INFORMATION
TRACTOR STATEMENT OF USE
Buhler Versatile has designed the 2290, 2335, 2360, 2375 and 2425 4WD articulated tractors to be used in customary agricultural applications. Using the tractor in an industrial only application (ie. road building) will not be covered by warranty.
The machine is constructed to use specific tire combinations along with additional ballast to properly distribute weight and power for the operation of agricultural equipment.
To obtain maximum performance and durability, the tractor must be operated and maintained in a manner as described in this manual. Failure to follow the information contained in this manual may lead to premature deterioration or personal injury.
You have made a substantial investment in this agricultural tractor and it demands proper operation and maintenance. PLEASE
FOLLOW YOUR OPERATOR’S MANUAL.
Thank you for purchasing your Buhler Versatile tractor.
1-2
Page 23
SECTION 1 - GENERAL INFORMATION
TRACTOR ORIENTATION
OVERALL DESCRIPTION
The Models 2290, 2335, 2360, 2375 and 2425 tractors are classified as 4 -wheel drive articulating vehicles. The tractors consist of front and rear frame assemblies which steer by pivoting at the center articulation joint.
The front frame, 1, incorporates the engine, fuel tanks, transmission, front drive axle, and cab. The rear frame, 2, incorporates the rear drive axle and supports any implements that are operated by the tractor. This type of design allows for greater flexibility of weight distribution, depending upon operating conditions and typeof implement. The operator can ballast the tractor to best suit the needs of the particular operation.
The construction of the tractor is a modular-type construction. This means that the major components are individual units which are supported within the front and rear frames. This makes for easier serviceability and longer life due to reduced structural stress on components.
1
2
Figure 1-2
TRACTOR TERMINOLOGY
This manual uses the following terms todescribe tractor function and directional relationships:
Front, 1 - The engine end of the tractor. This direction will also be referred to as “Forward Direction of Travel.”
Right, 2 - The console side of the cab.
Back , 3 - The drawbar end of the tractor, which is
used for pulling implements.
Left, 4 - The doorway side of the cab.
1
2
4
3
Figure 1-3
1-3
Page 24
SECTION 1 - GENERAL INFORMATION
Articulation - The ability to steer by pivoting between front and rear frame sections.
Oscillation - The ability of a vehicle to twist, allowing travel over uneven terrain.
Figure 1-4
Figure 1-5
1-4
Page 25
SECTION 1 - GENERAL INFORMATION
IDENTIFICATION NUMBERS
TRACTOR IDENTIFICATION DATA
The tractor and its major components are identified using serial numbers and/or manufacturing codes. The following provides the locations of the identification data.
NOTE: Tractor identification data must be supplied to the dealer when requesting parts or service.
Identification data is needed to aid in identifying the tractor if it is ever stolen.
VEHICLE IDENTIFICATION PLATE
The vehicle identification plate is located on the left rear corner, 1, of the cab.
1
Record the identification data in the sample ID plate.
Figure 1-6
1-5
Page 26
SECTION 1 - GENERAL INFORMATION
TRACTOR IDENTIFICATION
The serial number is stamped on the front frame beside the left fuel tank, 1.
This serial number stamp is used in the event that the Tractor Identification Plate is removed or mutilated.
1
Figure 1-7
ENGINE IDENTIFICATION
The Cummins engine used in your Buhler Versatile 4WD tractor is serviced solely by the Cummins Engine Company through its authorized dealers and distributors. For service, warranty, and parts information, contact your Buhler Versatile dealer. Many Buhler Versatile dealers are authorized Cummins dealers. If your dealer is not, he will arrange for the engine service on your tractor by an authorized Cummins engine dealer or distributor.
30XXXX
Figure 1-8
1-6
Page 27
SECTION 1 - GENERAL INFORMATION
For the 2290, 2335, 2375 tractor (Cummins QSM11 engine), the Engine Identification Plate, (1), is located on the left side of the engine block below the valve cover.
Please record this information on the lines provided.
For the 2360 and 2425 tractors (Cummins N14 engine), the Engine Identification Plate, 1, is located on the left side of theengine ahead of the fuel injection pump.
1
Figure 1-9
Please record this information on the lines provided.
NOTE: It is very important to include the engine number, engine family, and engine CPL number (control parts listing) when contact is made with a Cummins dealer or distributor.
1
Figure 1-10
1-7
Page 28
SECTION 1 - GENERAL INFORMATION
TRANSMISSION IDENTIFICATION
Quad Shift III Transmission (12x4 Synchronized)
The serial number plate, 1, is on the right rear of the transmission case. This is a 6-digit alpha numeric number. Record this number on the line provided.
Powershift Transmission (12x2 Powershift)
The serial number plate, 1, is located on the left rear of the transmission housing.
1
Figure 1-11
The serial number plate contains information that may be required for parts, service, or warranty. Record the identification data in the sample ID plate.
1
Figure 1-12
1-8
Page 29
SECTION 1 - GENERAL INFORMATION
FRONT AND REAR AXLE IDENTIFICATION
On the underside (or topside) of the input shaft is the Differential Identification Plate, 1, containing Eaton differential model information. Record this information on the lines provided.
NOTE: Make a copy of the information recorded in the preceding paragraphs and keep in a safe location in the event your operator’s manual is lost or destroyed.
1
19988494
Figure 1-13
1-9
Page 30
SECTION 1 - GENERAL INFORMATION
PROTECTIVE SHIELDING
ENGINE SIDE COVERS
The side covers, 1, protect the operator from heated and/or moving parts. Do not operate the tractor without the engine side covers in place and latched.
BATTERY COVER
The battery cover, 1, protects the batteries from damage and the electrical connections from accidental contact. The battery cover must always be in place and latched during operation.
1
Figure 1-14
1
STARTER SOLENOID SHIELD
The shield, 1, covers the starter solenoid electrical connections to prevent accidental contact. The shield must be installed whenever the batteries are connected to the electrical system.
DANGER: NEVER ATTEMPT TO START THE TRACTOR BY BYPASSING THE WIRES TO THE STARTER MOTOR.
Figure 1-15
1
19992828
Figure 1-16
1-10
Page 31
SECTION 1 - GENERAL INFORMATION
MASTER PTO SHIELD
The shield, 1, covers the PTO stub shaft, if so equipped. The shield does not pivot or lift up.
CAUTION: DO NOT REMOVE OR MODIFY THE PTO SHIELD.
CENTER PTO ARTICULATION DRIVE SHAFT SHIELD
The shield, 1, covers the PTO drive shaft, if so equipped, as it passes through the articulation area.
1
Figure 1-17
CAUTION: DO NOT REMOVE OR MODIFY THE PTO SHIELD.
WARNING: INSTALL PROTECTIVE SHIELDS BEFORE STARTING OR OPERATING THE TRACTOR.
1
Figure 1-18
1-11
Page 32
SECTION 1 - GENERAL INFORMATION
TIRE CONFIGURATIONS
The 2290, 2335, 2360, 2375 and 2425 tractors are designed to be used with specific tire configurations and should only be used with those tires approved for use on a specific model. The detailed charts on the following pages give all tire configurations by model that can be used on a particular model tractor.
IF A SPECIFIC TIRE SIZE IS NOT LISTED UNDER THE MODEL TRACTOR YOU OWN, DO NOT ATTEMPT TO INSTALL THAT SIZE OR CONFIGURATION OF TIRE.
ARTICULATION STOP SPACERS - QUICK REFERENCE CHART
BAND
DRUM DUAL
INNER
24.5x32 N/A N/A NONE NONE N/A
30.5x32 N/A N/A NONE 38_ N/A
18.4x38 NONE NONE NONE NONE N/A
20.8x38 NONE NONE NONE NONE N/A
18.4x42 38_ 38_ 38_ 38_ 31_
20.8x42 38_ 38_ 38_ 38_ 31_
18.4x46 38_ 38_ N/A N/A 31_
700/65x38 38_ 33_ N/A N/A N/A
710/70x38 38_ 33_ N/A N/A N/A
750/65x38 38_ 33_ N/A N/A N/A
850/60x38 31_ 31_ N/A N/A N/A
DRUM DUAL
OUTER
SPACER
DUAL INNER
BAND
SPACER
DUAL OUTER
DRUM DUAL
TRIPLE
1-12
Page 33
SECTION 1 - GENERAL INFORMATION
2290
TIRE SIZE CONFIGURATION RIM STYLE MAXIMUM
ARTICULATION
ANGLE (1)
24.5R32 RADIAL ** SINGLES TIE ROD 42°
20.8R38 R1W RADIAL SINGLES DRUM 42°
20.8R42 R1W RADIAL SINGLES DRUM 38°
30.5x32 R1 10 PLY SINGLES TIE ROD 38°
30.5x32 R2 10 PLY SINGLES TIE ROD 38°
710/70R38 RADIAL ** SINGLES DRUM 38°
710/70R38 R1W RADIAL SINGLES DRUM 38°
700/65x38 8 PLY SINGLES DRUM 38°
750/65R38 8 PLY SINGLES DRUM 38°
850/60R38 8 PLY SINGLES DRUM 31°
18.4x38 R1 6 PLY DUALS TIE ROD 42°
18.4x38 R2 6 PLY DUALS TIE ROD 42°
18.4R38 RADIAL * DUALS TIE ROD 42°
18.4x42 R1 8 PLY DUALS TIE ROD 42°
20.8x38 R1 8 PLY DUALS TIE ROD 42°
20.8x38 R2 8 PLY DUALS TIE ROD 42°
20.8R38 RADIAL * DUALS TIE ROD 42°
20.8R38 R1W RADIAL DUALS TIE ROD 42°
20.8x42 R1 10 PLY DUALS TIE ROD 38°
20.8R42 RADIAL ** DUALS TIE ROD 38°
20.8x42 R2 RADIAL DUALS TIE ROD 38°
20.8R42 R1W RADIAL DUALS TIE ROD 38°
24.5x32 R1 10 PLY DUALS TIE ROD 42°
24.5R32 RADIAL * DUALS TIE ROD 42°
30.5x32 R2 10 PLY DUALS TIE ROD 33°
30.5R32 R1 RADIAL DUALS TIE ROD 33°
18.4R46 RADIAL *** DUALS DRUM 38°
20.8R38 R1W RADIAL DUALS DRUM 42°
20.8x42 R1 8 PLY DUALS DRUM 38°
20.8R42 RADIAL ** DUALS DRUM 38°
20.8R42 R1W RADIAL DUALS DRUM 38°
20.8R42 R2 RADIAL DUALS DRUM 38°
700/65x38 8 PLY DUALS DRUM 33°
710/70R38 RADIAL ** DUALS DRUM 33°
710/70R38 R1W RADIAL DUALS DRUM 33°
750/65R38 8 PLY DUALS DRUM 33°
18.4x38 R1 8 PLY DUALS DRUM (30) ROW CROP 42°
18.4R38 RADIAL * DUALS DRUM (30) ROW CROP 42°
18.4x42 R1 10 PLY DUALS DRUM (30) ROW CROP 38°
18.4R42 RADIAL ** DUALS DRUM (30) ROW CROP 38°
18.4R46 RADIAL *** DUALS DRUM (30) ROW CROP 38°
Radial tires are identified according to rating by a star code - either one star (*), two stars (**) or three stars (***). (1) Any tractor that is equipped with a PTO option requires a 38° articulation block kit be installed on it . If the tire size of the
tractor requires a 33° or 31° articulation kit, use those kits instead of the 38° kit for a PTO option.
1-13
Page 34
SECTION 1 - GENERAL INFORMATION
2335
TIRE SIZE CONFIGURATION RIM STYLE MAXIMUM
ARTICULATION
ANGLE (1)
24.5R32 RADIAL ** SINGLES TIE ROD 42°
20.8R38 R1W RADIAL SINGLES DRUM 42°
20.8R42 R1W RADIAL SINGLES DRUM 38°
30.5x32 R1 10 PLY SINGLES TIE ROD 38°
30.5x32 R2 10 PLY SINGLES TIE ROD 38°
710/70R38 RADIAL ** SINGLES DRUM 38°
710/70R38 R1W RADIAL SINGLES DRUM 38°
700/65x38 8 PLY SINGLES DRUM 38°
750/65R38 8 PLY SINGLES DRUM 38°
850/60R38 8 PLY SINGLES DRUM 31°
18.4x38 R1 6 PLY DUALS TIE ROD 42°
18.4x38 R2 6 PLY DUALS TIE ROD 42°
18.4R38 RADIAL * DUALS TIE ROD 42°
18.4x42 R1 8 PLY DUALS TIE ROD 42°
20.8x38 R1 8 PLY DUALS TIE ROD 42°
20.8x38 R2 8 PLY DUALS TIE ROD 42°
20.8R38 RADIAL * DUALS TIE ROD 42°
20.8R38 R1W RADIAL DUALS TIE ROD 42°
20.8x42 R1 10 PLY DUALS TIE ROD 38°
20.8R42 RADIAL ** DUALS TIE ROD 38°
20.8x42 R2 RADIAL DUALS TIE ROD 38°
20.8R42 R1W RADIAL DUALS TIE ROD 38°
24.5x32 R1 10 PLY DUALS TIE ROD 42°
24.5R32 RADIAL * DUALS TIE ROD 42°
30.5x32 R2 10 PLY DUALS TIE ROD 33°
30.5R32 R1 RADIAL DUALS TIE ROD 33°
18.4R46 RADIAL *** DUALS DRUM 38°
20.8R38 R1W RADIAL DUALS DRUM 42°
20.8x42 R1 8 PLY DUALS DRUM 38°
20.8R42 RADIAL ** DUALS DRUM 38°
20.8R42 R1W RADIAL DUALS DRUM 38°
20.8R42 R2 RADIAL DUALS DRUM 38°
700/65x38 8 PLY DUALS DRUM 33°
710/70R38 RADIAL ** DUALS DRUM 33°
710/70R38 R1W RADIAL DUALS DRUM 33°
750/65R38 8 PLY DUALS DRUM 33°
18.4x38 R1 8 PLY DUALS DRUM (30) ROW CROP 42°
18.4R38 RADIAL * DUALS DRUM (30) ROW CROP 42°
18.4x42 R1 10 PLY DUALS DRUM (30) ROW CROP 38°
18.4R42 RADIAL ** DUALS DRUM (30) ROW CROP 38°
18.4R46 RADIAL *** DUALS DRUM (30) ROW CROP 38°
Radial tires are identified according to rating by a star code - either one star (*), two stars (**) or three stars (***). (1) Any tractor that is equipped with a PTO option requires a 38° articulation block kit be installed on it . If the tire size of the
tractor requires a 33° or 31° articulation kit, use those kits instead of the 38° kit for a PTO option.
1-14
Page 35
SECTION 1 - GENERAL INFORMATION
2360
TIRE SIZE CONFIGURATION RIM STYLE MAXIMUM
ARTICULATION
ANGLE (1)
24.5R32 RADIAL * SINGLES TIE ROD 42°
20.8R38 R1W RADIAL SINGLES DRUM 42°
20.8R42 R1W RADIAL SINGLES DRUM 38°
30.5x32 R2 10 PLY SINGLES TIE ROD 38°
710/70R38 RADIAL ** SINGLES DRUM 38°
710/70R38 R1W RADIAL SINGLES DRUM 38°
700/65 x 38 8 PLY SINGLES DRUM 38°
750/65R38 8 PLY SINGLES DRUM 38°
850/60R38 8 PLY SINGLES DRUM 31°
20.8x38 R2 8 PLY DUALS TIE ROD 42°
20.8R38 R1W RADIAL DUALS TIE ROD 42°
20.8x42 R1 10 PLY DUALS TIE ROD 38°
20.8R42 RADIAL ** DUALS TIE ROD 38°
20.8R42 R2 RADIAL DUALS TIE ROD 38°
20.8R42 R1W RADIAL DUALS TIE ROD 38°
24.5x32 R1 10 PLY DUALS TIE ROD 42°
24.5R32 RADIAL * DUALS TIE ROD 42°
30.5x32 R2 10 PLY DUALS TIE ROD 33°
30.5R32 R1 RADIAL DUALS TIE ROD 33°
18.4R46 RADIAL *** DUALS DRUM 38°
20.8R38 R1W RADIAL DUALS DRUM 42°
20.8x42 R1 8 PLY DUALS DRUM 38°
20.8R42 RADIAL ** DUALS DRUM 38°
20.8R42 R2 RADIAL DUALS DRUM 38°
20.8R42 R1W RADIAL DUALS DRUM 38°
700/65x38 8 PLY DUALS DRUM 33°
710/70R38 RADIAL ** DUALS DRUM 33°
750/65R38 8 PLY DUALS DRUM 33°
850/65R38 8 PLY DUALS DRUM 31°
18.4R46 RADIAL *** DUALS DRUM (30) ROW CROP 38°
18.4R46 R1 RADIAL TRIPLES DRUM 31°
20.8x42 R1 8 PLY TRIPLES DRUM 31°
20.8R42 RADIAL ** TRIPLES DRUM 31°
20.8R42 R2 RADIAL TRIPLES DRUM 31°
Radial tires are identified according to rating by a star code - either one star (*), two stars (**) or three stars (***).
- Triple tires mounted on the 2360 only when the tractor is equipped with heavy-duty axles.
(1) Any tractor that is equipped with a PTO option requires a 38° articulation block kit be installed on it . If the tire size of the
tractor requires a 33° or 31° articulation kit, use those kits instead of the 38° kit for a PTO option.
1-15
Page 36
SECTION 1 - GENERAL INFORMATION
2375
TIRE SIZE CONFIGURATION RIM STYLE MAXIMUM
ARTICULATION
ANGLE (1)
24.5R32 RADIAL * SINGLES TIE ROD 42°
20.8R38 R1W RADIAL SINGLES DRUM 42°
20.8R42 R1W RADIAL SINGLES DRUM 38°
30.5x32 R2 10 PLY SINGLES TIE ROD 38°
710/70R38 RADIAL ** SINGLES DRUM 38°
710/70R38 R1W RADIAL SINGLES DRUM 38°
700/65 x 38 8 PLY SINGLES DRUM 38°
750/65R38 8 PLY SINGLES DRUM 38°
850/60R38 8 PLY SINGLES DRUM 31°
20.8x38 R2 8 PLY DUALS TIE ROD 42°
20.8R38 R1W RADIAL DUALS TIE ROD 42°
20.8x42 R1 10 PLY DUALS TIE ROD 38°
20.8R42 RADIAL ** DUALS TIE ROD 38°
20.8R42 R2 RADIAL DUALS TIE ROD 38°
20.8R42 R1W RADIAL DUALS TIE ROD 38°
24.5x32 R1 10 PLY DUALS TIE ROD 42°
24.5R32 RADIAL * DUALS TIE ROD 42°
30.5x32 R2 10 PLY DUALS TIE ROD 33°
30.5R32 R1 RADIAL DUALS TIE ROD 33°
18.4R46 RADIAL *** DUALS DRUM 38°
20.8R38 R1W RADIAL DUALS DRUM 42°
20.8x42 R1 8 PLY DUALS DRUM 38°
20.8R42 RADIAL ** DUALS DRUM 38°
20.8R42 R2 RADIAL DUALS DRUM 38°
20.8R42 R1W RADIAL DUALS DRUM 38°
700/65x38 8 PLY DUALS DRUM 33°
710/70R38 RADIAL ** DUALS DRUM 33°
750/65R38 8 PLY DUALS DRUM 33°
850/65R38 8 PLY DUALS DRUM 31°
18.4R46 RADIAL *** DUALS DRUM (30) ROW CROP 38°
18.4R46 R1 RADIAL TRIPLES DRUM 31°
20.8x42 R1 8 PLY TRIPLES DRUM 31°
20.8R42 RADIAL ** TRIPLES DRUM 31°
20.8R42 R2 RADIAL TRIPLES DRUM 31°
Radial tires are identified according to rating by a star code - either one star (*), two stars (**) or three stars (***).
- Triple tires mounted on the 2375 only when the tractor is equipped with heavy-duty axles.
(1) Any tractor that is equipped with a PTO option requires a 38° articulation block kit be installed on it . If the tire size of the
tractor requires a 33° or 31° articulation kit, use those kits instead of the 38° kit for a PTO option.
1-16
Page 37
SECTION 1 - GENERAL INFORMATION
2425
TIRE SIZE CONFIGURATION RIM STYLE MAXIMUM
ARTICULATION
ANGLE (1)
20.8R38 R1W RADIAL SINGLES DRUM 42°
20.8R42 R1W RADIAL SINGLES DRUM 38°
30.5x32 R2 10 PLY SINGLES TIE ROD 38°
710/70R38 RADIAL ** SINGLES DRUM 38°
710/70R38 R1W RADIAL SINGLES DRUM 38°
700/65x38 8 PLY SINGLES DRUM 38°
750/65R38 8 PLY SINGLES DRUM 38°
850/60R38 8 PLY SINGLES DRUM 31°
20.8x38 R2 8 PLY DUALS TIE ROD 42°
20.8R38 R1W RADIAL DUALS TIE ROD 42°
20.8x42 R1 10 PLY DUALS TIE ROD 38°
20.8R42 RADIAL ** DUALS TIE ROD 38°
20.8R42 R2 RADIAL DUALS TIE ROD 38°
20.8R42 R1W RADIAL DUALS TIE ROD 38°
24.5x32 R1 10 PLY DUALS TIE ROD 42°
24.5R32 RADIAL * DUALS TIE ROD 42°
30.5x32 R2 10 PLY DUALS TIE ROD 33°
30.5R32 R1 RADIAL DUALS TIE ROD 33°
20.8R38 R1W RADIAL DUALS DRUM 42°
20.8x42 R1 10 PLY DUALS DRUM 38°
20.8R42 RADIAL ** DUALS DRUM 38°
20.8R42 R2 RADIAL DUALS DRUM 38°
20.8R42 R1W RADIAL DUALS DRUM 38°
700/65x38 8 PLY DUALS DRUM 33°
710/70R38 RADIAL ** DUALS DRUM 33°
750/65R38 8 PLY DUALS DRUM 33°
850/65R38 8 PLY DUALS DRUM 31°
18.4R46 RADIAL *** DUALS DRUM (30) ROW CROP 38°
18.4R46 R1 RADIAL TRIPLES DRUM 31°
20.8x42 R1 10 PLY TRIPLES DRUM 31°
20.8R42 RADIAL ** TRIPLES DRUM 31°
20.8R42 R2 RADIAL TRIPLES DRUM 31°
Radial tires are identified according to rating by a star code - either one star (*), two stars (**) or three stars (***).
(1) Any tractor that is equipped with a PTO option requires a 38° articulation block kit be installed on it . If the tire size of the
tractor requires a 33° or 31° articulation kit, use those kits instead of the 38° kit for a PTO option.
1-17
Page 38
SECTION 1 - GENERAL INFORMATION
EXTERNAL LIGHTING
Your tractor is equipped with lights to allow for nighttime and low light operation.
Front lighting consists of four worklamps, 1, above the grille, one worklamp, 2, on each front fender and two safety flashers, 3, at the top of the cab.
Rear lighting consists of two worklamps, 1, located on each rear fender. A combination brake, turn and taillight, 2, is located in the rear fenders and amber safety flashers, 3, are mounted on the cab as standard equipment.
3
1
2
Figure 1-19
3
1
2
Wide transport marker lights are standard equipment on all tractors. These are adjustable to indicate the full width of the tires.
Figure 1-20
Figure 1-21
1-18
Page 39
SECTION 1 - GENERAL INFORMATION
Optional high mount worklamps, 1, for mounting on top of the cab can be purchased from your local Buhler Versatile dealer.
1
Figure 1-22
1-19
Page 40
SECTION 1 - GENERAL INFORMATION
CONTROLS AND INSTRUMENTS -
OVERVIEW OF LOCATION AND FUNCTION
The information on the following pages identifies, locates and briefly describes the function of the controls and instruments located in the cab.
The controls have been divided into the following six areas:
1. Forward operator controls
2. Foot and floor controls
3. Overhead controls
4. Right side console controls
5. Additional cab controls
6. Operator seat controls
IMPORTANT: The following information in this section provides a general overview of location of the controls, but does not provide detailed operational information. Thoroughly read Section 2 -“Operation” for details on how to use the controls and read the instruments before operating the tractor.
WARNING: DO NOT OPERATE THE TRACTOR UNTIL YOU ARE THOROUGHLY FAMILIAR WITH THE LOCATION AND OPERATION OF ALL CONTROLS.
1-20
Page 41
SECTION 1 - GENERAL INFORMATION
FORWARD OPERATOR CONTROLS
1 Electronic monitor digit select switch
2 Instrument cluster
3 Engine oil pressure gauge
4 Electronic monitor
5 Engine water temperature gauge
6 Warning light bar
7 Electronic monitor acknowledge/reset button
8 Electronic monitor rotary select switch
9 Radio (if equipped)
10 Ignition switch
11 Steering wheel tilt control lever
12 Ether start button
13 Ashtray
14 Combination horn, turn signal and
headlight dimmer switch lever
18
15
14
1
13
2
3
4
5
6
7
8
16
9
17
11
10
12
Figure 1-23
15 Front windshield wiper switch
16 Rear window wiper switch
17 Front and rear windshield washer switch
18 Rotary light switch
Steering wheel (removed in figure)
Steering wheel height control knob (removed in figure)
1-21
Page 42
SECTION 1 - GENERAL INFORMATION
FOOT AND FLOOR CONTROLS
1 Clutch control pedal
2 Brake pedal
3 Decelerator pedal
OVERHEAD CONTROLS
1 Air duct
2
1
3
Figure 1-24
2
3
5
7
2 Speaker (2)
3 Air conditioner on/off switch
4 Fan rotary select switch
5 Temperature control rotary select switch
6 Recirculation baffle rotary control
7 Recirculation vent (2)
8 Auxiliary three-pin connector
9 Rearview mirror
1
4
6
8
9
Figure 1-25
1-22
Page 43
SECTION 1 - GENERAL INFORMATION
RIGHT SIDE CONSOLE CONTROLS
1 Transmission shift levers - 12x4
Quad Shift III*
2 Speed chart
3 Flow control knob - grey circuit only
4 Tractor Performance Monitor (if equipped)
5 Cup holder
6 Remote valve control levers
7 PTO switch (optional)
8 Differential lock switch (optional)
9 Three-point hitch switch (optional)
10 Throttle control lever
11 Flow control knobs - blue, tan, and green
circuits
12 Cigarette lighter
13 Cruise control on/off switch
10
4
1
2
6
3
12
11
7
8
13
14
9
5
Figure 1-26
14 Cruise control +/-- switch
* See the following pages for powershift
transmission control lever.
ADDITIONAL CAB CONTROLS
Fuel Gauge - Mounted on the right-hand front pillar of the cab.
Figure 1-27
1-23
Page 44
SECTION 1 - GENERAL INFORMATION
Liquid Crystal Display Readout - Powershift Tractors Only - Mounted above the fuel gauge.
Electrical Control Panel - Directly behind the operator’s seat, right-hand corner of the cab.
Figure 1-28
Dome Light and Coat Hook
Figure 1-29
Figure 1-30
1-24
Page 45
SECTION 1 - GENERAL INFORMATION
Console Light - The console light, 1, is mounted in the front right-hand cab post directly below the fuel gauge.
Powershift Transmission Control Lever, 1 ­Powershift Transmissions Only
1
Figure 1-31
1
Three-Point Hitch Controls - Optional - Located on the right-hand console.
Figure 1-32
Figure 1-33
1-25
Page 46
SECTION 1 - GENERAL INFORMATION
Trouble Light - Mounted in the lower left rear corner of the cab under the rear shelf.
Side Window - Right-hand rear window of the cab. The only window that swings outward from the cab.
Figure 1-34
Figure 1-35
1-26
Page 47
SECTION 1 - GENERAL INFORMATION
OPERATOR SEAT CONTROLS
The seat control levers s hown in this figure are:
1 Right-hand armrest height adjustment
2 Left-hand armrest height adjustment
3 Seat belt buckle
4 Fore and aft adjustment
5 Seat belt retractor
6 Air ride position control switch
The seat control levers s hown in this figure are:
1 Lumbar control knob
2 Backrest position control lever
3 Fore and aft isolation lever
4 Lateral isolation lever
2
6
3
1
5
4
Figure 1-36
1
2
5 Damping knob
6 Seat swivel control lever
3
4
6
5
Figure 1-37
1-27
Page 48
SECTION 1 - GENERAL INFORMATION
INSTALLATION OF CAB-MOUNTED ACCESSORIES
IMPLEMENT MONITOR BOXES, GAUGES, CB RADIO, AND CELLULAR PHONE
1. The cab has convenient mounting hardware, 1, located on the cab pillars to attach brackets for monitor boxes, radios, or phones to be placed near the operator.
A bracket P/N 86029617, 1, can be purchased to aid in the installation of a monitor on the cab pillar.
1
Figure 1-38
A bracket -- monitor/powerbar P/N 86031182, 2, can be purchased to aid in the installation of a monitor and/or power bar on the cab pillar. This powerbar includes a harness, 1, for monitor power. The harness includes: 1 Cigarette Type Receptacle, 3, and 2 3-Pin Auxiliary Connectors, 4.
1--KeySwitchPower--30Amp 2--LiveBatteryPower--15Amp 3 -- Ground
1
Figure 1-39
**
2
3
4
*
3
1
1
2
Figure 1-40
1-28
Page 49
SECTION 1 - GENERAL INFORMATION
Some monitors require a true ground speed signal from a radar unit to be fed into them for proper operation.
Buhler Versatile 4WD tractors equipped with a Tractor Performance Monitor (TPM) option can provide this signal to the monitor by tapping into the existing wire harness on the tractor.
To tap into the existing signal wire on the tractor, use the following procedure:
a. Remove the cover from the rear of the
TPM module on the right-hand console. The cover, 1, is held in position with velcro.
b. Pull out wire harness, 1, that is tucked into
the rear of the TPM.
c. The TPM is connected to the main cab wire
harness with a green 8-pin connector. Locate the gray wire marked “CM-90” that is plugged into the connector.
Figure 1-41
1
Wire “CM-90” is a processed 5-volt signal that supplies the TPM with a 58.9 Hz/mph output from the Electronic Instrument Control System monitor
d. Using a pigtail-type splice connector, tie
into the “CM-90” wire with the wire leading into the implement monitor.
The monitor will now receive a signal from the radar unit at the front of the tractor.
e. Route the signal wire along the right-hand
console and out to the implement monitor.
f. Reinstall the TPM wire harness and
connect back into place and install the TPM backplate.
Figure 1-42
1-29
Page 50
SECTION 1 - GENERAL INFORMATION
2. There are also four mounting bolt locations directly above the dash so that a “Heads Up” type monitor could also be located in front of the operator.
3. The cab has a three-pin auxiliary connector, 1, located at the top of the right rear cab pillar inside the cab.
Figure 1-43
1
4. The three-pin auxiliary connector has three terminals inside of it. Pin, 1, is a switched 12-volt power source protected by a 20-amp fuse. Pin 2 is an unswitched (live) 12-volt power source protected by a 20-amp fuse. The third pin, 3, is a ground pin.
Figure 1-44
3
1
2
Figure 1-45
1-30
Page 51
SECTION 1 - GENERAL INFORMATION
Buhler Versatile has a male connector, 1, that will plug into the three-pin auxiliary connector. It is available from your local Buhler Versatile dealer using part #86032122. This number will contain all parts necessary to install the male connector. Please contact your Buhler Versatile dealer for assistance in assembling the connector. A special tool is required to crimp the pins in the kit.
5. There is a secondary power source located on a four-pin bus bar behind the cowling that secures the fuel gauge.To access the four-pin bus bar, remove the four cap screws, 1, that secure the panel to the cab post.
1
Figure 1-46
NOTE: The power source pins are protected by a 10-amp and 3-amp fuse, respectively. The pins may not be suitable for use with an implement monitor (due to electrical load the monitor requires) and are intended for use with additional gauges installed by the operator. It is suggested that the 3-pin auxiliary connector be used to power the monitor.
1
Figure 1-47
1-31
Page 52
SECTION 1 - GENERAL INFORMATION
The bus bar pins are identified as follows:
Pin 1 is a switched 12-volt power source that is live when the ignition is in the “RUN” position (10-amp circuit protection).
Pin 2 is a switched 12-volt power source that is live when the rotary light switch is in the roadway or field use positions (3-amp circuit protection).
Pin 3 is a ground pin.
Pin 4 is a secondary source for external
signals to access the external alarm control of the Electronic Instrument Control System.
For more information on how to hook up the external alarm control, see the “Electronic Instrument Control System” section of this manual.
NOTE: The cowling that secures the bus bar and fuel gauge has circular scribe marks that can be cut out for installing additional gauges. The scribe marks are sized to standard size gauges.
34
2
1
Figure 1-48
6. To route umbilical cords to a monitor box, remove the cover plate, 1, on the underside of the right rear corner of the cab and route the cord up into the cab.
1
Figure 1-49
1-32
Page 53
SECTION 1 - GENERAL INFORMATION
The rear shield, 1, in the back of the cab can be removed by loosening the twowing nuts, 2, and pulling the shield away from the rear wall of the cab. Once the shield is removed, the umbilical cord can be routed to the monitor box.
1
2
2
Figure 1-50
7. Antennas for CB radios and cellular phones can be installed in theroof cap, 1. These items should be of such quality that they are shielded to prevent interference with tractor controls and instruments. Consult the radio or phone manufacturer for proper antenna installation.
The roof cap has additional antenna mounts under the right-hand and left-hand rear corner of the roof panel. These mounts can be used by the operator for additional electrical devices that require an antenna be mounted on the tractor.
The roof cap also has two flat mounting locations on top for mounting rotary style beacons.
1
Figure 1-51
1-33
Page 54
SECTION 1 - GENERAL INFORMATION
WELDING & BATTERY CHARGING
PRECAUTIONS: WELDING
To avoid damage to the electronic/electrical systems, always observe the following:
1. Always disconnect the ground cablefromthe batteries before carrying out arc welding on the tractor or on any implement attached to the tractor.
2. Position the welder ground cable clamp as close to the welding area as possible. Never weld on one frame member (i.e., front or rear frame) and have the ground strap of the welder on the other frame. Doing this can cause damage to the hoses, articulation bearings, and wire harnesses in the articulation joint area.
3. Never allow welding cables to lay on, near or across any electrical wiring or electronic component while welding is in progress.
4. On powershift transmission equipped units, remove the electrical connectors attached to the transmission electronic controller, even when the negative cable of the battery is disconnected, to provide additional protection to the transmission controller.
5. Always have an assistant standing by with a fire extinguisher to put out any fires that may start due to welding procedures.
6. Always completely clean the area to be welded so that it is free of any grease, fuel or oil before welding.
PRECAUTIONS: BATTERY CHARGING
1. Never make or break any of the charging circuit connections, including the connection at the batteries, when the engine is running.
2. Never short any of the charging components to ground.
3. Do not use a booster battery of higher than 12 volts nominal voltage.
4. Always observe correct polarity when installing the batteries or using a booster battery to jump start the engine. Follow the instructions in this manual when jump starting the tractor. Connect positive to positive and negative to negative.
5. Always disconnect the negative cable from the batteries when charging the batteries in the tractor with a battery charger.
WARNING: BATTERIES CONTAIN SULFURIC ACID. IN CASE OF CONTACT WITH SKIN, FLUSH THE AFFECTED AREA WITH WATER FOR FIVE MINUTES. SEEK MEDICAL ATTENTION IMMEDIATELY.
AVOID CONTACT WITH THE SKIN, EYES OR CLOTHING. WEAR EYE PROTECTION WHEN WORKING NEAR BATTERIES.
1-34
Page 55
SECTION 1 - GENERAL INFORMATION
TOWING THE TRACTOR
IMPORTANT: The tractor should only be towed a short distance, such as out of a building. Do not tow down roadways or as a method of transport. Haul the tractor on a trailer or truck for transport.
Use a strong chain if towing the tractor is necessary. Tow the tractor BACKWARD from the drawbar or FORWARD from the axle. Use the tie-down slots in the front and rear frames to attach the chains to the tractor.
IMPORTANT: Do not tow the tractor by hooking to the engine cross brace.
1. Place the transmission in neutral and engage the park brake. Attach thec hain to the tractor.
2. If possible start the engine and let the engine run so that full use can be made of the power steering. If the engine cannot be run, engage
the articulation lock.
If the engine is not operational, and the transmission internal components are rotated by the axle drive shafts for a long period of time, possible transmission damage due to lack of lubrication may result.
IMPORTANT: When the engine is running, the clutch, transmission input shaft, and transmission output shafts will also be driven. Be sure that these components are functional prior to starting the engine.
3. Release the park brake and tow the tractor.
WARNING: IF BOTH DRIVE SHAFTS TO BOTH AXLES ARE DISCONNECTED AT THE SAME TIME THERE WILL BE NO BRAKES ON THE TRACTOR AND A POSSIBLE COLLISION MAY RESULT.
If the transmission has failed and it is necessary to disconnect the drive shafts between the transmission and both the front and rear axle, a solid towing bar must be hooked between the tractor drawbar and the towing vehicle. The towing vehicle must be of adequate size to stop the towed tractor.
CAUTION: DO NOT TOW THE TRACTOR FASTER THAN 8 KPH (5 MPH). ENGAGETHE ARTICULATION LOCK WHEN IT IS NOT POSSIBLE TO STEER THE TRACTOR (WITH THE ENGINE RUNNING).
WARNING: DO NOT USE CABLES OR ROPE TO TOW THE TRACTOR. IF THE CABLE OR ROPE BREAKS OR SLIPS, IT MAY WHIP WITH SUFFICIENT FORCE TO CAUSE SERIOUS INJURY. WHEN USING A CHAIN, ATTACH WITH THE HOOK OPEN SIDE FACING UP; IF IT SLIPS, IT WILL DROP DOWN INSTEAD OF FLYING UP AND CAUSING SERIOUS INJURY.
4. If a failure has occurred in the front axle, disconnect the drive shaft from the transmission to the front axle only. Do not disconnect the drive shaft between the transmission and the rear axle.
1-35
Page 56
SECTION 1 - GENERAL INFORMATION
HAULING THE TRACTOR ON A TRANSPORTER
1. Haul the tractor with all four wheels on a flatbed trailer or truck.
2. Remove the outer duals or triples during hauling unless special permits allow for over-width hauling. Consult local authorities for information on over-width hauling.
3. Make an accurate measurement of the highest point on the tractor when it is on the flatbed of the truck. Consult local authorities regarding over height hauling based on the measurement taken.
4. Tie-down brackets are located on either side of the drawbar cage, 1, to allow a chain of adequate size to be routed through the brackets and hold down the rear end of the tractor.
5. There are cutout slots, 1, on either side of the front frame of the tractor to allow a chain hook to fasten the front end of the tractor down.
6. Always install the articulation lock pin and set the park brake while transporting the vehicle.
1
Figure 1-52
1
Figure 1-53
1-36
Page 57
SECTION 1 - GENERAL INFORMATION
PRE-OPERATION CHECKS
Before operating the tractor, be sure you are thoroughly familiar with the location and operation of the controls.
Perform all daily lubrication and maintenance operations as outlined in Section 3.
After completing the daily maintenance operations, perform a walk around visual inspection of the tractor. Pay particular attention to the following items:
D Fan belt for cracks
D Engine area for accumulation of debris
D Hoses, lines, and fittings for leaks or
damage.
D Tires for damage
D Hardware for looseness
D Driveline and hydraulic pump areas for
leaks or debris accumulation
D Make sure the tractor is ballasted properly
for the work to be performed (see “Ballasting” in Section 2)
D Check dual or triple wheel mounting bolt
torque
Make any necessary repairs before using the tractor.
1-37
Page 58
SECTION 1 - GENERAL INFORMATION
1-38
Page 59
SECTION 2
OPERATION
INTRODUCTION
Read this section thoroughly. It details the location and operation of the various instruments, switches and controls on your tractor. Even if you operate other tractors, you should thoroughly read this section of the manual and be sure that you are familiar with the location and function of all the features of the tractor.
Do not start the engine or attempt to drive or operate the tractor until you are fully accustomed to all the controls. It is too late to learn after the tractor is moving. If in doubt about any aspect of operation of the tractor, consult your authorized dealer.
Pay particular attention to the break-in recommendations to ensure that your tractor will give the long and dependable service for which it was designed.
See Section 3 for lubrication and maintenance requirements. Tractorspecifications are listed in Section 5.
2-1
Page 60
SECTION 2 - OPERATION
PRECAUTIONARY STATEMENTS
CAUTION: DO NOT OPERATE THE TRACTOR IN A CLOSED BUILDING.
BEFORE STARTING THE ENGINE, BE SURE ALL OPERATING CONTROLS ARE IN NEUTRAL OR OFF AND THE PARK BRAKE IS ENGAGED.
OPERATE ALL CONTROLS ONLY FROM THE OPERATOR’S SEAT.
STOP THE ENGINE BEFORE SERVICING THE TRACTOR.
KEEP ALL SHIELDS IN PLACE.
STOP THE ENGINE BEFORE RAISING THE ENGINE SIDE SHIELDS.
USE HANDHOLDS AND STEPS WHEN MOUNTING AND DISMOUNTING THE TRACTOR.
USE THE ARTICULATION LOCK IN STATIONARY APPLICATIONS AND SERVICING. DO NOT USE WHEN THE TRACTOR IS MOVING.
ON HIGHWAYS, SIGNAL BEFORE STOPPING, TURNING, OR SLOWING THE TRACTOR.
USE PROPER SAFETY DEVICES TO WARN OF SLOW-MOVING VEHICLE WHEN DRIVING ON PUBLIC ROADS. CHECK WITH LOCAL AUTHORITIES CONCERNING HIGHWAY TRAVEL.
WIDE TRANSPORT MARKER LIGHTS ARE SUPPLIED WITH ALL TIRE OPTIONS. USE THEM.
2-2
Page 61
SECTION 2 - OPERATION
CAB
ENTERING THE CAB
The cab has been designed for operator comfort and convenience. The roof and floor are insulated to reduce noise.
CAUTION: THE CAB IS NOT DESIGNED TO PROVIDE A “SPRAYER SAFE” ENVIRONMENT FOR THE OPERATOR. WHEN APPLYING CHEMICALS FROM A SPRAY UNIT, DO NOT RELY ON THE CAB FILTER ELEMENTS TO PROVIDE PROTECTION TO THE OPERATOR FROM AIRBORNE CHEMICALS.
Standard features include one door, tinted glass, hinged window, assist rails, a fresh air heater/defroster, air-conditioning, interior light, an air suspension seat, storage tray, cigar lighter, and ashtray.
The cab has an entry ladder, 1, and grab rails, 2, located on the left side of the tractor. Use these to gain entrance to the cab.
There is one door, 3, on the left side of the cab and is the only means of entering the cab.
The door has a push-button latch, 1, located on the outside. To enter the cab, push thebutton and swing the door outward from the cab.
3
2
2
1
Figure 2-1
1
Figure 2-2
2-3
Page 62
SECTION 2 - OPERATION
The push-button latch can be locked by using the ignition key. When the key slotin thepush-button latch is in the horizontal position, the door is unlocked. When the slot is inthevertical position, the door is locked.
NOTE: Be careful not to lock the keys in the cab.
The latch on the inside of the door is a lever type. To open the door, pull forward on the lever. The inside latch will open the door even if the door is locked from the outside.
Figure 2-3
The door is front hinged and is retained in the fully opened position by a gas spring.
Figure 2-4
2-4
Page 63
SECTION 2 - OPERATION
RIGHT REAR WINDOW
The right rear window, 1, can be opened to provide ventilation. The window can be locked open, closed, or positioned partially open.
To lock the window,pull the handle in and forward in an arc. The handle will fold, go over center and lock.
To open the window, pull the handle back and push out. The handle will unfold. There are four detents in the handle, which will hold the window in a partially open position. To lock in the full open position, continue rotating the handle outward until the handle stops. This is also an over center position, which will prevent the window from closing unless the latch is pulled.
1
Figure 2-5
The right rear window serves as an emergency exit in the event that the cab door cannot be opened. Pull the latch pin to open the window wide enough for exit. If necessary, the window can be removed by slicing the silicon hinge.
Figure 2-6
Figure 2-7
2-5
Page 64
SECTION 2 - OPERATION
OPERATOR’S SEAT
The seat has an electronically controlled pneumatic suspension.
The seat is equipped with controls to permit adjustment for personal comfort.
NOTE: Before operating the tractor, it is important to adjust the seat, steering wheel, and controls to the most comfortable position.
SEAT BELT
WARNING: THIS TRACTOR IS EQUIPPED WITH A RETRACTABLE SEAT BELT. ALWAYS USE THE SEAT BELT.
The seat belt retracts when not in use. The belt automatically adjusts for the size of the individual in the seat.
To fasten the belt, pull the belt from the reel and push the tongue end, 1, into the buckle end, 2, until a click indicates it is properly engaged.
1
2
3
To release the belt, push the red release button, 3, on the buckle and remove the tongue from the buckle.
To clean the belt, sponge with clean, soapy water. Do not use solvents, bleach or dye on the belt as these chemicals will weaken thewebbing. Replace the belt when it shows signs of fraying, damage or general wear.
Figure 2-8
2-6
Page 65
SECTION 2 - OPERATION
SEAT ADJUSTMENTS
NOTE: All adjustments should be made in the following order while sitting in the seat.
Adjust the seat using the following procedures:
NOTE: Turn the ignition switch to the “ ACC” position to use the electric functions of the seat. DO NOT START THE ENGINE.
1. Height/Weight Adjustment
Raise -- Depress the top of the switch. Release when the desired height is obtained.
Lower -- Depress the bottom of the switch. Release when the desired height is achieved.
2. Backrest Angle Adjustment
Lift the lever and tilt the backrest to the desired position. Release the lever to lock the backrest in position.
NOTE: The backrest will tilt backward far enough to contact the rear window.
Figure 2-9
3. Fore/Aft Position Adjustment
Pull up on the lever and move the seat fore/aft through the 178 mm (7”) adjustment range to the desired position. Release the lever to lock the seat into position.
4. Fore/Aft Float
Pull up on the lever to allow the seat to float fore and aft 51 mm (2”). Push down on the lever to lock the seat into position.
5. Lateral Float
Pull up on the lever to allow the seat to float laterallt 51 mm (2”). Push down on the lever to lock the seat into position.
6. Storage tray
Pull out for access.
2-7
Page 66
Page 67
SECTION 2 - OPERATION
STEERING WHEEL AND COLUMN
The steering column may be tilted and telescoped to provide a comfortable operating position.
Steering Wheel Tilt Control
Pulling the tilt control lever, 1, allows the steering column, 2, to be tilted to a comfortable operator position. The steering wheel can be tilted upward to the top stop to allow easy entry and exit of the cab.
Steering Wheel Te lescopic Adjustment
Rotating the center locking knob, 1, counterclockwise, will unlock the steering column so the steering wheel, 2, can be telescoped to a comfortable operating position. Tighten the column in place by rotating the locking knob, 1, clockwise.
IMPORTANT: Your tractor is equipped with hydrostatic power steering. Never hold the steering wheel against either of the articulation stops for more than 10 seconds or for more than a total of 10 secondsin any one minute. Failure to observe this precaution may result in damage to the steering system components.
2
1
Figure 2-11
Figure 2-12
2-9
Page 68
SECTION 2 - OPERATION
OPERATOR’S CONTROL CONSOLE
The following is a description of the switches and gauges located on the front operator’s console. The electronic monitor and related controls will be covered in the next section.
1 Rotary light switch
2 Engine oil pressure gauge
3 Engine coolant temperature gauge
4 Warning light bar
5 Radio (if equipped)
6 Ignition switch
7 Ether start button
8Ashtray
9 Combination horn, turn signal, and headlight
dimmer switch lever
10 Front windshield wiper switch
11 Rear window wiper switch
10
2
3
1
4
11
12
5
9
8
7
6
Figure 2-13
12 Front and rear windshield washer switch
2-10
Page 69
Ignition Switch
SECTION 2 - OPERATION
The ignition switch has four positions:
Stop, 1 - When the switch is in this position, the following cab functions will operate: rotary headlight switch, brake lights, dome light, cigar lighter, horn, turn signals, dimmer switch, pin 2 of the 3-pin auxiliary connector, trouble light, and fuel gauge. These items are live with the ignition switch in the stop position.
ACC, 2 - When the switch is in this position, the following cab functions are live in addition to the items listed in number one above: seat, front andrear windshield wiper switches, front and rear windshield washer switch, radio, fan rotary switch, and air-conditioner switch.
Run, 3- When the switch is in this position, the following cab functions are live in addition to the items listed in number two above: pin 1 of 3-pin auxiliary connector, electronic monitor select switch, electronic monitor acknowledge switch, electronic monitor rotary select switch, warning light bar, PTO switch (if equipped), differential lock switch (if equipped), engine fuel solenoid, tractor performance monitor, and ether cold start button.
1
2 3
4
Figure 2-14
Engine Start, 4 - When the switch is turned and held in this position, the engine will crank and start as long as the safety start switch circuit is complete. The following items will turn off momentarily when the switch is turned to thestart position,but will be live again when the key is released and returns to the run position: radio, air conditioner, and fan control switch.
The switch has a starter protection feature built-in. If the switch is rotated to the start position, and then released to the run position, it will be necessary to rotate the switch to the stop position in order to make another attempt at starting the tractor. This will prevent accidental engagement of the engine starting motor when the engine is already running.
2-11
Page 70
SECTION 2 - OPERATION
Ashtray and Cigarette Lighter
The ashtray can be tilted out for convenient use.
To clean the ashtray, pull it outward from the dash and empty.
The cigarette lighter, 1, is located at the center of the right console. Push the lighter intoactivate. It will automatically pop out when heated.
Figure 2-15
1
Ether Aid Button
The ether aid button, 1, is used to inject ether, a highly combustible substance, into the engine intake manifold. Ether will ignite in the engine at temperatures far below those needed to ignite diesel fuel. Use the ether to assist the engine starting in temperatures at or below 0°C(32°F).
Only depress the ether start button while the starter motor is cranking the engine. Depress the button again after 10 seconds if the engine does not start.
A temperature sensor, mounted on the side of the engine block, prevents ether from being injected into the engine if the engine block temperature is above 27°C(80°F). See “Engine Starting” later in this section.
Figure 2-16
1
Figure 2-17
2-12
Page 71
SECTION 2 - OPERATION
Combination Horn, Turn Signal, and Headlight Dimmer Switch Lever
The stalk-type multifunction switch, 1, operates the horn, turn signals, headlight flash and is used to select high or low beam.
Turn Signals - Move the stalk upward to indicate a right turn, or downward to indicate a left turn. The turn signal warning light on the warning light bar will flash when the signals are operated. The opposite warning light on the warning light bar will also light, but will remain steady. The turn signal must manually be returned to neutral after the turn is completed.
Headlights (High/Low Beams) -With the rotary select headlight switch in the roadway use position, the multifunction switch can be pulled toward the steering column to change the headlights from high to low beam and vice versa.
Headlight Flash - With the headlight rotary select switch in the off position, the multifunction switch can be pulled toward the steering column to flash the high or low beams of the grille­mounted headlights.
1
Figure 2-18
Horn - Press the button on the end of the
multifunction switch to activate the horn.
Front Windshield Wiper Switch
The front windshield wiper switch, 1, is a three­position switch. Position one (when the bottom of the switch is flush with the dash) is the off position. Position two (when the switch is in the center rocker position) is low speed. Position three (when the top of the switch is pressed flush with the dash) is high speed.
NOTE: When the front windshield wiper switch is turned off, the wiper arm will always stop on the right side of the windshield.
1
Figure 2-19
2-13
Page 72
SECTION 2 - OPERATION
Rear Window Wiper Switch
The rear windshield wiper switch, 2, is a three­position switch. Position one (when the bottom of the switch is flush with the dash) is the off position. Position two (when the switch is in the center rocker position) is low speed. Position three (when the top of the switch in pressed flush with the dash) is high speed.
NOTE: When the rear windshield wiper switch is turned off, the wiper arm will always stop on the left side of the rear cab window.
Front and Rear Windshield Washer Switch
The washer switch, 3, is a three position, momentary-type switch. Position one (when switch is in the center rocker position) is the off position. Position two (when the top of the switch is pressed flush with the dash) will provide washer fluid to wash the front windshield. Position three (when the bottom of the switch is flush with the dash) will provide washer fluid to wash the rear window.
2
Figure 2-20
3
Figure 2-21
2-14
Page 73
Engine Oil Pressure Gauge
SECTION 2 - OPERATION
The engine oil pressure gauge, 1, is a mechanical gauge that has a capillary tube to the engine to provide oil pressure for the gauge. The gauge has a 0 to 500 kPa (0 to 75 PSI) display on its face. The gauge is tied into the Electronic Instrument Control System to warn the operator that an unusual engine oil pressure reading is present during operation. For further information about the electronic dash module and how it relates to oil pressure, see “Electronic Instrument Control System” later in this section. The gauge also has red (warning) and green (normal operation) segments on the face of the gauge to indicate the operating range. The red (warning) segment, 2, stretches from 0 to 100 kPa (0 to 15 PSI) and indicates the engine is running at a lower than normal oil pressure. The green (normal operation) segment, 3, stretches from 100 to 500 kPa (15 to 75 PSI) and indicates the engine is running within normal oil pressure parameters.
Engine Coolant Temperature Gauge
1
3
2
Figure 2-22
The engine coolant temperature gauge, 1, is a mechanical gauge that has a capillary tube to the engine to provide a coolant temperature reading for the gauge. The gauge is tied into the Electronic Instrument Control System to warn the operator that an unusual engine coolant temperature reading is present during operation. For further information about the electronic dash module and how it relates to engine coolant temperature, see the “Electronic Instrument Control System” portion of this section. The gauge is numberless with two indicator bands on it to display engine coolant temperature. The green zone, 2, (normal operating temperature) ranges from 54°C to 109°C (130°Fto228°F). The red band, 3, (warning operating temperature) ranges from 109°C to 121°C (228°F TO 250°F).
NOTE: On 2360 and 2425 tractors equipped with electronic engines, the engine coolant temperature gauge is not tied into the module. The system has its own temperature sending unit. See “Electronic Instrument Control System” portion if this manual for more information.
1
3
2
Figure 2-23
2-15
Page 74
SECTION 2 - OPERATION
1 2 3 4 5 6 7 8 9 10
11 12 13 14 15 16 17 18 19 20
Figure 2-24
Warning Light Bar
The warning light bar provides visual indication of specific functions as follows:
1 Left Turn Signal and Flasher Indication
Arrow - illuminates when the multifunction switch is placed in the left turn position (flashes), when the multifunction switch is placed in the right turn position (steady) and when the rotary light switch is in positions two or three (flashes).
2 High Beams - illuminates when the
multifunction switch is pulled toward the steering column for headlight flash or high beam position.
3 Air Filter Restriction - illuminates when there
is 635 mm (25)ofH caused by a restriction in the engine air filter assembly.
4 Park Brake - illuminates when the park brake
handle is pulled upward in the lock position and goes out when the park brake is in the downward (operate) position.
5 Safety Belt - illuminates when the ignition
switch is turned to the “RUN” position and stays illuminated for five seconds to remind the operator to fasten the safety belt. The light will then go out and will not re-light until the ignition switch is turned off and then turned back to the run position.
6 Low Fuel Level - illuminates when the fuel in
the tanks is at 1/12 or less capacity (1/12 equals 68.1 L or 18 US gals).
O vacuum being
2
8 Alternator Output - illuminates when the
alternator has stopped sending a charging output to the electrical system.
9 Front Differential Lock - illuminates when the
differential lock switch is placed in the “ON” position. The light goes off when the differential lock switch is placed in the “OFF” position or when the brake is depressed.
10 Right Turn Signal and Flasher Indication
Arrow - illuminates when the multifunction switch is placed in the right turn position (flashes), when the multifunction switch is placed in the left turn position (steady) and when the rotary light switch is in positions two or three (flashes).
11 Engine Coolant Level - illuminates when the
engine coolant in the radiator has dropped
4.5 L (5.3 US qts.) below the acceptable fill level in the radiator.
12 Red Engine Coolant Temperature -
illuminates when the engine coolant temperature reaches 109°C (228°F), indicating engine overheating requiring shutdown.
13 Not used.
14 Engine Oil Pressure - illuminates when the
engine oil pressure reaches 100 kPa (15 PSI), indicating the engine oil pressure has reached a point unacceptable for proper engine lubrication.
7 PTO Switch - illuminates when the PTO
switch is placed in the “ON” position and power is supplied to the circuit supplying the PTO solenoid.
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SECTION 2 - OPERATION
1 2 3 4 5 6 7 8 9 10
11 12 13 14 15 16 17 18 19 20
Figure 2-25
15 Hydraulic Oil Temperature - illuminates when
the hydraulic oil temperature has reached 99°C (210°F), which is unacceptable for normal operation.
16 Transmission Lube Pressure - illuminates
when the transmission oil pressure being supplied for transmission lubrication is below 20 kPa (3 PSI) and unacceptable for proper transmission lubrication.
17 Transmission Lube Filter - illuminates when
the transmission lube filter has a pressure drop of 210 kPa (40 PSI) indicating a restricted filter. The filter is now in its bypass condition and is no longer filtering the oil returning to the transmission.
18 Hydraulic Lube Filter - illuminates when the
hydraulic lube filter has a pressure drop of 210 kPa (40 PSI) indicating a restricted filter. The filter is now in its bypass condition and is no longer filtering the oil returning to the reservoir.
19 Yellow Engine Warning Light (electronic
engines only) - illuminates when a non-critical fault occurs in the electronic engine control system. As soon as possible, contact your Buhler Versatile dealer.
20 Red Engine Warning Light (electronic
engines only) - illuminates when a critical fault occurs in the electronic engine controls. Stop the tractor immediately and contact your Buhler Versatile dealer. This light will also come on when the system detects an engine overspeed condition. The red engine warning light when illuminated can be used to retrieve engine fault codes that have occured.
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SECTION 2 - OPERATION
RIGHT CONSOLE
On the right side of the cab is a console which contains controls for operation of the throttle, 1; transmission (Quad Shift III shown), 2; PTO, 3, (if equipped); differential lock, 4, (if equipped); cruise control, 5; remote control valves, 6; and flow control, 7.
On tractors equipped with the powershift transmission, the right console is laid out exactly the same as the Quad Shift III equipped tractors with the exception of the shift lever, 1.
1
2
5 6
4
7
3
Figure 2-26
1
Convenience items on the right console include the cup holder, 1, and two storage trays, 2.
Figure 2-27
2
1
Figure 2-28
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SECTION 2 - OPERATION
On 3-point hitch equipped tractors, the 3-point hitch control switches and dials are located on the rear portion of the right console.
At the lower front corner is an adjustable heater/air-conditioning vent, 1, and the decelerator pedal, 2.
Figure 2-29
1
Above the front corner of the right console on the cab post is the fuel gauge, 1. If the tractor is equipped with the powershift transmission, a digital readout, 2, displaying transmission information is located above the fuel gauge.
2
Figure 2-30
2
1
Figure 2-31
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Page 78
ARTICULATION LOCK
SECTION 2 - OPERATION
The articulation lock pin prevents the tractor frames from articulating when placed in the lock position. The pin has two positions in the frame:
When the pin is in the right side of the frame, 1, it is in the operate position.
When the pin is in the left side of the frame, 2, it is in the lock position.
Use the articulation lock during stationary applications, servicing, jacking or overhaul operations. Do not use when the tractor is operating. To install the articulation lock, use the following procedure:
1
Figure 2-32
2
1. Before engaging the lock, drive the tractor to a level surface, put the steering straight, engage the park brake, put the gearshift in neutral, and stop the engine.
2. Remove the pin from the operate position on the right side of the frame and put the pin through the hole on the left side of the frame.
NOTE: It may be necessary to start the engine and articulate the frame slightly to be sure the articulation pin is positioned properly and completely seated through the frame pieces.
Figure 2-33
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SECTION 2 - OPERATION
TRACTOR START-UP AND ENGINE OPERATION
WARNING: AVOID POSSIBLE INJURY OR DEATH FROM A MACHINE RUNAWAY.
DO NOT START THE ENGINE BY SHORTING ACROSS STARTER TERMINALS. THE ENGINE CAN START AND THE MACHINE CAN MOVE WHEN THE STARTING SAFETY SWITCH IS BYPASSED.
6. Check the drawbar and 3-point hitch for wear, especially around metal-to-metal contact parts.
ENGINE STARTING
IMPORTANT: Protect the turbocharger during start-up by not opening the throttle or accelerating above 1000 RPM until the engine oil pressure gauge reads in the normal range. Avoid excessive engine speed during warm-up.
1. Fasten your seat belt.
2. Put the transmission in neutral.
CAUTION: PREVENT INADVERTENT TRACTOR OR IMPLEMENT MOVEMENT.
BE SURE THE HYDRAULIC CONTROL LEVERS ARE IN NEUTRAL AND THE 3-POINT HITCH IS SET TO THE LOWEST POSITION PRIOR TO STARTING THE TRACTOR WHEN ATTACHED TO AN IMPLEMENT.
THE TRACTOR CAN MOVE AS SOON AS THE ENGINE IS STARTED BY TURNING THE STEERING WHEEL, EVEN WITH THE PARK BRAKE ENGAGED AND THE TRANSMISSION IN NEUTRAL. BE SURE ALL PERSONNEL ARE CLEAR OF THE TRACTOR BEFORE STARTING.
PRESTART INSPECTION
Do the following before starting the engine each day:
1. Check the engine oil level and adjust, if necessary.
2. Check the coolant level and adjust, if necessary.
3. Check and clean the radiator and grill for dirt and debris, if required.
4. Check the transmission and hydraulic oil tank levels and adjust, if necessary.
5. Inspect the condition of all belts, lights, switches, hoses, lines, fittings, seals, tires, nuts and bolts. Replace or tighten, if required.
3. On tractors equipped with a PTO, put the switch to the “OFF” position. A safety switch on PTO-equipped models permits engine starting only when the PTO is off.
4. Engage the park brake.
IMPORTANT: A safety switch in the park brake will not permit the tractor to start unless the park brake is engaged.
5. Check to be sure that the remote hydraulic levers are in the neutral position.
6. On tractors equipped with a 3-point hitch, make sure that the hitch controls are set to the lowest position.
7. Set the engine throttle to the lowest position.
8. Turn the ignition to “RUN” to activate the electrical accessories.
Observe the warning lamps to be sure they are functioning.
9. Turn the ignition to the “START” position to crank the engine, and release when the engine starts.
The switch has a starter protection feature built-in. If the switch is rotated to the start position, and then released to the run position, it will be necessary to rotate the switch to the stop position in order to make another attempt to start the tractor. This will prevent an accidental engagement of the engine starter motor when the engine is already running.
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SECTION 2 - OPERATION
IMPORTANT: To prevent starter motor damage, never crank the engine for more than 30 seconds. If the engine does not start within 30 seconds, wait 2 minutes to cool the starter motor before recranking.
10. Once the engine has started, allow it to idle and warm up before adding a working load.
IMPORTANT: Pay attention to the warning light bar and electronic monitor for any indication of a problem. Stop the tractor immediately and investigate the problem.
Cold-Weather Starting
CAUTION: STARTING FLUID IS HIGHLY FLAMMABLE. DO NOT USE NEAR FIRE, SPARKS, OR FLAMES. BE SURE ALL OPERATORS READ THE CAUTIONARY INFORMATION ON CONTAINERS.
NOTE: A feature on the starting aid prevents starting fluid injection if the engine temperature is above 27
°
C(80°F).
After following steps 1 to 10 under “Engine Starting,” proceed as follows:
11. If the engine does not start within 15 seconds of cranking, depress the cold start switch, 1, for two seconds while the engine is cranking and release to inject starting fluid. If the engine does not start after 15 more seconds, release the ignition switch. Allow the starter motor to cool down for two minutes, and repeat the procedure.
IMPORTANT: Use only one starting fluid charge per engine crank cycle of 30 seconds. Never hold the button longer than 5 seconds, as damage to the electric solenoid valve may result.
1
Figure 2-34
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SECTION 2 - OPERATION
12. If, after the engine starts, it runs roughly while at low idle with an outside ambient temperature below 0° C(32° F), it is permissible to press the cold start button and inject an additional amount of starting fluid into the engine to aid in engine warm-up.
NOTE: The cold start system injects a
4.8 cc metered shot of starting fluid into the engine with each depression of the switch.
The engine is protected from starting fluid being injected into it when the engine temperature is above 27° C(80° F) by a temperature sensor, 1, mounted on the side of the engine block.
ATTENTION: Use a maximum of three injections of starting fluid into the engine for initial start-up and engine warm-up. If the engine will not start or will not smooth out, shut the tractor off and investigate the cause. See “Engine Troubleshooting” in Section 4 of this manual.
1
13. Once the engine has started, allow it to warm up before putting it under load.
IMPORTANT: Pay attention to the warning light bar and electronic monitor for any indication of a problem. Stop the tractor immediately and investigate the problem.
NOTE: If the engine fails to start after three attempts, use a block heater or other means to warm the engine.
Figure 2-35
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SECTION 2 - OPERATION
Engine Block Heater
1. Block heaters are standard equipment on Buhler Versatile tractors. The block heater cord, 1, is located on the right side of the engine.
2. A 3-wire 15-amp extension cord is required to connect the block heater to a grounded 115­volt electrical outlet.
WARNING: TO AVOID SHOCKS OR OTHER INJURIES, NEVER USE AN UNGROUNDED OR INADEQUATE EXTENSION CORD. ALWAYS USE A GROUNDED 3-WIRE EXTENSION CORD WITH A 3-WIRE PLUG WHICH IS RATED FOR AT LEAST A 15-AMPERE LOAD, AND PROTECTED BY A SUITABLE FUSE OR CIRCUIT BREAKER.
1
Figure 2-36
3. To operate the heater, plug the heater cord in for at least four hours before attempting to start. Maximum starting ability is usually obtained within four hours.
4. Disconnect the cord when the engine has started.
WARNING: ELECTRICAL SHOCK HAZARD!
BE SURE CORDS ARE PROPERLY GROUNDED; DO NOT HANDLE IF WET. DO NOT PLUG THE HEATER IN IF NOT IMMERSED IN COOLANT. IT MAY OVERHEAT AND BURST CAUSING INJURY.
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SECTION 2 - OPERATION
Tractor Boosting
1. Set the park brake, put the transmission in neutral, PTO clutch control and all accessories OFF.
2. Attach one end of the booster cable to the positive terminal of the booster batteries and the other end of the same cable to the positive terminal of the center battery on the tractor.
3. Attach one end of the negative cable to the negative terminal of the booster battery, and the other end of the same cable to a ground on the tractor frame at least 305 mm (12″) from the discharged batteries. DO NOT CONNECT TO THE NEGATIVE POST OF THE DISCHARGED BATTERIES.
4. Be sure that the clamps from one cable do not touch the clamps of the other cable. Do not lean over the battery when making connections.
5. Start the tractor following normal engine starting procedures.
6. When the tractor starts, remove the booster cables. Disconnect the negative cable, then the positive cable.
7. If the tractor fails to start, charge the batteries.
All models have three batteries connected in parallel that have 950 CCA (BCI Group 31).
CAUTION: WHEN SERVICING BATTERIES, DISCONNECT THE NEGATIVE (BLACK) CABLES BEFORE THE POSITIVE (RED) CABLES. WHEN CONNECTING CABLES, CONNECT THE POSITIVE (RED) CABLE FIRST, THEN THE NEGATIVE (BLACK). THIS WILL REDUCE THE POSSIBILITY OF SPARKING AND BATTERY EXPLOSION.
WARNING: ALL BATTERIES GENERATE HYDROGEN GAS, WHICH IS HIGHLY FLAMMABLE. IF IGNITED BY A SPARK OR FLAME, THE GAS MAY EXPLODE VIOLENTLY CAUSING A SPRAY OF ACID, FRAGMENTATION OF THE BATTERY, AND POSSIBLE SEVERE PERSONAL INJURY, PARTICULARLY TO THE EYES.
THEREFORE, AS A SAFETY PRECAUTION:
WEAR PROTECTIVE CLOTHING AND GOGGLES.
DO NOT SMOKE OR EXPOSE THE BATTERY TO OPEN FLAME.
DO NOT CONNECT OR DISCONNECT LIVE CIRCUITS.
FOLLOW THE CONNECTION PROCEDURE AS OUTLINED ABOVE.
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SECTION 2 - OPERATION
THROTTLE
The tractor is equipped with a hand throttle, located on the right console. Rated operating speed is 2100 RPMIdlespeed is 850--900 RPM. High idle no load speed varies by model from 2250 RPM to 2300 RPM.
To increase engine speed, move the lever forward (rabbit). Pulling the lever backward will reduce engine speed (turtle).
Fuel consumption can be reduced by operating at lower engine speeds under light load.
CRUISE CONTROL OPERATION
Cruise control automatically keeps the engine speed at a specified RPM. Two switches control cruise mode operation. The “CRUISE/OFF” button, 1, enters and exits cruise mode. The “+/–(SET)” button, 2, adjusts the cruise setting. When cruise mode is activated, the engine returns to the last cruise setting, if possible, based on throttle lever position.
Figure 2-37
The cruise function can be set to any engine RPM, but the operating cruise RPM cannot exceed the normal RPM for the current throttle position. For example, if the cruise setting is 1800 RPM but the hand throttle is at a normal 1700 RPM position, cruise will not increase the RPM. On the 2360/2425 models equipped with the N14 the operating cruise RPM always stays about 100 RPM under the normal throttle position RPM. On the models, 2290, 2335 and 2375 equipped with the QSM 11 the cruise RPM is always less than or equal to the normal throttle RPM.
Setting - Move the throttle handle higher than the desired cruise setting and press the “CRUISE” button, 1, to enter cruise operation. On the QSM 11 engine cruise will not engage unless the throttle is set to a higher operating speed than the previous set point. The engine speed will go to the RPM of the cruise setting. Adjust the cruise setting with the “+/–(SET)” button, 2. Set the cruise mode with the throttle lever at Full Throttle (throttle lever fully forward) whenever possible. Cruise function will disengage if the cruise RPM is set to a value equal to the throttle position RPM--moving the throttle to a higher position will return cruise function.
1
2
Figure 2-38
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SECTION 2 - OPERATION
The “+/–(SET)” button will change the setting 10 RPM per momentary push. When the button is held down, the RPM will continue to move up or down. However, the dash RPM display will not keep up with RPM changes when the button is held down. In this case, it is advisable to estimate the setting by ear, wait for the dash to catch up, and fine tune the RPM using momentary pushes. It is never possible to set the cruise higher than the current throttle lever position.
If the last cruise setting was above the throttle position, the system will remember that cruise setting unless the “+/–(SET)” button is pressed in cruise mode. The cruise RPM will return to the stored cruise setting if the throttle is moved above that RPM.
The electronic system remembers the current cruise control setting at all times. The cruise setting remains in memory after the cruise switch is turned off, aftertheengine is shut off, or if the batteries are disconnected.
Alternate Engine Speed Overrun -AllN14 engines in 2360 and 2425 tractors have a rated engine speed of 2100 RPM. Actual high engine speed, when the throttle lever is placed inthe full forward position, is 2225 +/-- 50 RPM. The difference between the rated speed and the actual full throttle speed (125 RPM) is called throttle overrun (or sometimes referred to as high speed droop). The 125 RPM results in a 6% overrun (125 RPM ÷ by 2225 RPM = 0.06 x 100%) of the engine in normal loaded operating conditions when tractor ground speed is below approximately 18.5 KPH (11.5 MPH).
In situations where engine load is minimal and tractor ground speed is high above 18.5 KPH (above 11.5 MPH), the Electronic Engine Control System will progress to an alternate engine speed overrun condition. The full throttle overrun will now be 15% (2450 +/-- 50 RPM) instead of the normal 6% (2225 +/-- 50 RPM). An example of this would be a tractor traveling at
12.9 KPH (8 MPH), over the road, with the throttle lever fully forward and the cruise switch in the OFF position. Maximum engine RPM shown on the EICS of the tractor will be 2225 +/-­50 RPM. If the transmission is shifted into a higher gear and ground speed increases above
18.5 KPH (11.5 MPH), the engine will accelerate to a new higher speed, with the EICS now displaying a maximum engine speed of 2450 +/-- 50 RPM.
The alternative engine speed overrun feature of the electronic engine controls provide a higher ground speed when traveling over the road with the tractor.
If tractor ground speed is reduced below 18.5 KPH (11.5 MPH), the system will revert to the 6% normal overrun mode.
IMPORTANT: Loads placed on the engine while roading (implements, road grade) will affect tractor ground speed and the alternate speed overrun feature.
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SECTION 2 - OPERATION
Deceleration (manual or pedal) - When in cruise mode and hand throttle, 1, moves lower than the cruise setting, the cruise RPM decreases as well and stays 100 RPM less than the normal RPM for that throttle position. The RPM will increase back up to the cruise setting if the throttle handle is moved forward again.
Example: With the throttle handle at Full Throttle, the cruise is set to 1800 RPM. When the throttle handle is moved back past the normal 1800 RPM position, the cruise speed will drop to 1700 RPM and continue to decrease as the throttle decreases. When the handle moves back up to full throttle, the cruise speed increases until it reaches 1800 RPM again.
Using the deceleration pedal in cruise mode works the same as moving the throttle handle. If the deceleration pedal causes the throttle linkage to decrease past the cruise setting, the cruise speed will decrease as well. When the deceleration pedal is released, the cruise RPM will return to the specified setting. It is not
possible to use the “+” button to increase the cruise setting higher than the current throttle position.
1
Figure 2-39
Exiting Cruise Mode - Pressing the “OFF”
button, 1, exits cruise mode and returns to the normal engine speed for the current throttle position. The cruise function can be used in this way for two-speed applications. The throttle position for high speed, the cruise setting for low speed.
1
Figure 2-40
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SECTION 2 - OPERATION
STOPPING THE TRACTOR
1. Gradually slow down the tractor. Set the throttle as low as possible.
2. Disengage the clutch, apply the brake andput the controls into neutral.
3. Reduce the engine speed to Idle. Run the engine for 3 to 5 minutes before shutdown to allow the engine to cool.
4. Shut down the engine and remove the key. Turn all electrical accessories OFF.
IMPORTANT: If the engine has overheated, allow it to idle an extended length of time to reduce the temperature. If the temperature does not return to normal or the coolant level warning lamp is ON, shut down the tractor immediately.
OVERHEAD CLIMATE CONTROLS
Above the right console is a panel containing the climate controls. These consist of a rocker switch, which activates the air conditioning, and three rotary switches, controlling the pressurizer fan, temperature, and recirculation mix.
CAUTION: THE CAB IS NOT DESIGNED TO PROVIDE A “SPRAYER SAFE” ENVIRONMENT FOR THE OPERATOR. WHEN APPLYING CHEMICALS FROM A SPRAY UNIT, DO NOT RELY ON THE CAB FILTER ELEMENTS TO PROVIDE PROTECTION TO THE OPERATOR FROM AIRBORNE CHEMICALS.
Heater
1. To activate the heater, open the heater hose valve, 1, on the right side of the engine block. Under most cold -weather conditions it is not necessary to have the valve completely open.
During hot weather, shut the heater valve off on the s ide of the engine. This will ensure no heated engine coolant will flow into the heater core.
1
Figure 2-41
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SECTION 2 - OPERATION
2. Rotate the temperature control k nob, 1, counterclockwise (toward the red) to increase the temperature and clockwise (toward the blue) to decrease the temperature.
3. There are four positions on the pressurizer fan switch, 2. The full counterclockwise position is off. Each detent in the clockwise direction increases the speed of the fan. The fan speeds are low, high, and purge.
4
2 3
4. The recirculation knob, 3, controls the mix between external air and recirculated cab air. To increase the amount of fresh air entering the cab, rotate the knob counterclockwise. Rotate the knob clockwise to recirculate the cab air. Do not block the recirculation vent, 4, when recirculating cab air.
NOTE: The left-hand side of the cab roof has a second recirculation vent that has a fixed opening and is not adjustable.
5. To dehumidify the cab air during cold weather, use the heater in conjunction with the air­conditioning system to reduce air humidity. Turn the air conditioner on and turn the recirculation knob clockwise to recirculate the cab air. Place the temperature control knob to the desired heat level.
Air Conditioning
1. The air conditioning is activated by a two­position rocker switch, 1. An indicator light on the switch will glow when the air conditioning is activated.
1
Figure 2-42
31
4
NOTE: The air-conditioning system uses R134A refrigerant. DO NOT mix with other refrigerants. DO NOT attempt to top off the system with any other refrigerants. Rely on a qualified technician for all air conditioning repairs.
2. Rotate the temperature control k nob, 2, counterclockwise (toward the red) to increase the temperature and clockwise (toward the blue) to decrease the temperature.
3. There are four positions on the pressurizer fan switch, 3. The full counterclockwise position is off. Each detent in the clockwise direction increases the speed of the fan. The fan speeds are low, high, and purge.
2
Figure 2-43
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SECTION 2 - OPERATION
4. The recirculation knob, 4, controls the mix between external air and recirculated cab air. To increase the amount of fresh air entering the cab, rotate the knob counterclockwise. Rotate the knob clockwise to recirculate the cab air. Do not block the recirculation vent when recirculating cab air.
NOTE: The left-hand side of the cab roof has a second recirculation vent that has a fixed opening and is not adjustable.
IMPORTANT: Always turn the air conditioner off when cooled or dehumidified air is not required. For proper air conditioner operation, the cab air filter must be serviced regularly.
Pressurizer Vents
The pressurizer fan has several adjustable vents to direct air flow as required. All vents can be rotated to adjust direction and have adjustable fins to direct the angle of air flow. The forward vents, 1, can be adjusted for the front or side windows. The rearward vents, 2, are for operator comfort.
2
For additional comfort, a floor vent, 1, is provided at the bottom of the right console.
1
Figure 2-44
1
Figure 2-45
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SECTION 2 - OPERATION
MIRROR
An interior rearview mirror, 1, is provided for your convenience. It is located on the right post and is adjustable.
NOTE: To provide a wider view, the mirror has a convex lens. This causes objects to appear farther away than they are.
RADIO (Optional Equipment)
There are various optional radios that can be installed in the cab. If no radio has been installed in your tractor, your Buhler Versatile dealer can install the radio of your choice.
1
Figure 2-46
A separate operator’s manual is supplied with each radio purchased through Parts and should be followed for proper radio operation.
Figure 2-47
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SECTION 2 - OPERATION
BRAKING SYSTEM
PARK BRAKE
The park brake is located on the floor just to the right of the operator’s seat. The parking brake must be engaged (pulled up) to start the tractor. A light on the warning light bar will indicate park brake engagement.
NOTE: The tractor will not start if the park brake is not engaged.
FOOT BRAKE
Figure 2-48
The foot brake pedal, 1, is located in the lower right corner of the operator’s console near the cab floor. The pedal should be depressed to bring the tractor to a stop once the clutch pedal is fully depressed.
CAUTION: KEEP THE CAB FLOOR AREA FREE FROM DEBRIS OR OBJECTS WHICH MAY OBSTRUCT THE OPERATION OF THE BRAKE PEDAL. KEEP THE PEDAL CLEAN AND DRY TO PREVENT YOUR FOOT FROM SLIPPING OFF THE PEDAL.
DANGER: NEVER LEAVE THE OPERATOR’S SEAT WITHOUT FIRST BRINGING THE TRACTOR TO A COMPLETE STOP USING THE FOOT BRAKE, AND THEN ACTIVATING THE PARK BRAKE.
DANGER: NEVER OPERATE THE TRACTOR IF THE FOOT OR PARK BRAKE DOES NOT FUNCTION PROPERLY.
1
Figure 2-49
DANGER: NEVER RELY SOLELY ON THE TRANSMISSION TO HOLD THE TRACTOR STATIONARY WHEN PARKED; ALWAYS SET THE PARK BRAKE.
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SECTION 2 - OPERATION
TRANSMISSION OPERATION
QUADSHIFTIII12x4OPERATION
The transmission has three forward ranges and one reverse range. Within each range, including reverse, there are four synchronized speeds. The synchronized speeds allow for easier shifting within each range. This combination allows for twelve forward speeds and four reverse speeds.
All shifting is done manually, in conjunction with the clutch. The transmission incorporates a shaft brake, which is designed to stop transmission rotation when shifting between ranges. This is activated when the range lever is in neutral and the clutch pedal is fully depressed.
IMPORTANT: Engage the clutch at a low throttle setting and as light a draft load as possible to extend clutch and synchronizer life. Do not engage the clutch when the throttle is set higher than 1700 RPM while under load. Raise the implement whenever possible during shifting. Use the decelerator pedal to bring the engine speed down when shifting or engaging the clutch.
All gears in the transmission are constantly in mesh. When a range is selected, shift collars splined to the shafts are being engaged with the range gears. The tractor must be at full stop
in order to shift between ranges.
The transmission bearings and gears are pressure lubricated. The lubrication circuit consists of a gear pump located on and driven by the transmission, an oil cooler located in front of the engine radiator, a filter located inside the frame at the front of the tractor, and the o il distribution manifold on the transmission. The transmission case acts as a reservoir.
Should the transmission oil pressure light come on, immediately shut down the tractor and contact your Buhler Versatile dealer to investigate the cause of lubrication failure.
CAUTION: KEEP THE CAB FLOOR AREA FREE FROM DEBRIS OR OBJECTS WHICH MAY OBSTRUCT THE OPERATION OF THE CLUTCH PEDAL. KEEP THE PEDAL CLEAN AND DRY TO PREVENT YOUR FOOT FROM SLIPPING OFF THE PEDAL, CAUSING ABRUPT ENGAGEMENT.
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SECTION 2 - OPERATION
QUAD SHIFT III SHIFTING
Range Shifting
1. Be sure the engine speed is below 1700 RPM. Whenever possible, reduce engine speed to idle.
2. Depress the clutch fully and bring the tractor to a complete stop. Place the range shift lever,1, in neutral. Wait three to four seconds to allow the gears to slow down to a near stopped condition. Select the desired range. Shift pattern decals, 2,are located behind the shift lever indicating range position. A decal on the right cab window gives the range and gear position for speed selections based on tire size options.
3. If you are not able to move to the desired position, turn the s teering wheel to the left or right to allow gears to mesh.
4. Slowly release the clutch pedal to achieve a smooth start.
5. Reset the engine speed to operating range.
1
2
Figure 2-50
The range shift decal located behind the range shift lever displays the position the range shift lever s hould be i n for high (H), medium (M), low (L), or reverse (R) range.
Figure 2-51
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SECTION 2 - OPERATION
Gear Shifting within a Range
IMPORTANT: It is recommended that shifting on the fly be limited to light draft or rolling loads and only within a gear range. Do not attempt to shift
between ranges without first coming to a complete stop.
1. Depress the clutch pedal fully.
2. Move the gearshift lever, 1, to the proper gear. Shift pattern decals, 2, are located below the shift lever indicating gear position and a speed chart decal is located on the right window of the cab.
NOTE: It is not necessary to reduce engine speed for shifts within a range, but is recommended to increase the life of shift components.
3. Release the clutch pedal slowly to insure a smooth transmission engagement.
1
2
NOTE: While it is possible to shift on the fly within a range, under heavy loads the tractor will probably come to an abrupt stop before the shift is complete. For your safety, it is recommended that the operator throttle down, raise any implements, and stop before attempting any shifts.
The gearshift decal located behind the gearshift lever displays the gearshift lever position during operation (1 - 2 - 3 - 4).
Forward/Reverse Shifting
Shuttle shifting should not be attempted between the forward and reverse ranges while the tractor is still moving. Harsh transmission engagement will occur as well as damage to the range shift mechanisms in the transmission.
1. Bring the tractor to a complete stop before shifting the range lever.
2. Select the range desired.
3. Release the clutch pedal slowly to achieve a smooth start.
Figure 2-52
Figure 2-53
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Page 95
SECTION 2 - OPERATION
POWERSHIFT TRANSMISSION OPERATION
The powershift transmission gears are constantly in mesh. Gear shifting is done by the use of eight clutches in the transmission.
There are twelve forward speeds and two reverse speeds.
Clutch selection is controlled by electric solenoid valves which direct hydraulic oil to the required clutches. When the operator selects a gear, an electronically controlled shift system activates the solenoids required for the specified gear.
The tractor may be started by either moving the shift lever in the appropriate direction (forward or reverse) or by using the clutch pedal.
The clutch pedal is used to modulate pressure to the master clutch allowing the operator to feather engagement to any of the first seven forward gears or first reverse gear. Use of the clutch pedal allows for safe, accurate positioning of the tractor when hitching up implements or operating in confined spaces. Optimum inching control, particularly with heavy loads, is best achieved in lower gears and by reducing engine RPM.
The powershift transmission controller has built-in error codes which may appear on the powershift display of the tractor. Refer to “Transmission Troubleshooting” in Section 4 for an explanation and possible causes of the error codes.
Powershift Transmission Shifting
When the tractor is started, the transmission display module will display 3N showing that the shifter is in neutral position and that it is the
rd
default 3
gear selection. Depressing the clutch pedal with the tractor stationary will automatically change the transmission to thefirst gear setting. By shifting the shift lever forward with inching pedal released, the transmission automatically will go to any operator pre--
st
selected gear from 1
thru 7thgears.
NOTE: When gears 4 thru 7 are selected, the programming starts the tractor in 3rd gear and automatically shifts up to the pre-­selected gear.
3N
Figure 2-54
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SECTION 2 - OPERATION
The powershift transmission is operated by a single control lever, 1. Because the transmission has only one control lever, it is extremely easy to use.
NOTE: The control lever is equipped with a neutral lock button, 2. The control lever may only be moved to the forward or reverse positions if the neutral lock button on the control lever knob is depressed. Neutral may be selected without depressing the neutral lock button.
The control lever is used to select forward or reverse travel and to change transmission speeds. Move the lever forward for forward travel and rearward for reverse travel.
IMPORTANT: Shifting the transmission at low throttle setting and a lightdraft load will extend clutch life.
The control lever is also used to make instantaneous upward or downward gear ratio changes. Nudge the lever to the right for upward c hanges and to the left for downward changes. (In this context, “nudge” means move the lever and then release.)
1
2
Figure 2-55
Consecutive gear ratio changes may be made, either by nudging the lever several times or by holding the lever to the left or right and allowing the transmission to shift through the gear ratios automatically.
NOTE: Reverse gears are displayed as Rl and R2.
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SECTION 2 - OPERATION
Automatic Range Select
Depressing the clutch pedal while the tractor is moving causes a neutral condition, allowing the electronic control to automatically select a transmission range matching tractor ground and engine speeds when the clutch pedal is released. For example, if the tractor is in ninth gear forward and the operator depresses the clutch pedal, tractor ground speed will be reduced but engine RPM will remain the same. The transmission controller will sense the reduction in ground speed and automatically shift the transmission down to a gear that will match the ground speed when the clutch pedal is released.
If the clutch pedal is held down and the tractor comes to a rolling stop, the transmission controller will shift the tractor to first gear. The transmission will not shift to neutral unless the control lever is put in the neutral position.
Forward/Reverse Shifting
The automatic modulation feature of the transmission allows the transmission to be shuttled from a pre--selected forward gear (1 through 7thgear) to R1 using the control lever. Shuttling the control lever back to forward will return the tractor to the pre--selected gear up to
th
gear.
7
It is not necessary tocome to a complete stop for this shuttle shifting operation.
st
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SECTION 2 - OPERATION
DECELERATOR PEDAL
At the lower front of the right console is a mechanically actuated decelerator pedal, 1, which can be used to reduce engine speed when turning or while shifting. When fully depressed, engine speed will drop to a preset level. If the pedal is not fully depressed, engine speed will be reduced proportionally. When the pedal is released, engine speed will return to the previous throttle setting.
IMPORTANT: Do not release the decelerator before c ompleting the turn. If the transmission is in a high gear, the tractor will accelerate quickly, reducing the time to correct tractor direction.
The factory presets the decelerator pedal to reduce the engine speed to 1400 RPM. See Section 3 of this manual for adjustment procedures.
1
Figure 2-56
DIFFERENTIAL LOCK
The tractor may be factory equipped with an electronically controlled front axle differential lock. This will provide additional tractive effort on hillsides or wet ground. The switch, 1, is a three­position momentary switch located on the right console. To activate, push the front side of the switch. An indicator light will illuminate on the warning light bar. The differential lock can be locked when the tractor is moving or stopped.
IMPORTANT: Do not engage the lock when the tractor wheels are spinning or when the wheels are turning at different speeds, such as an end of the field turn. Drivetrain damage may result.
To disengage the differential lock, push the rear of the switch down until the indicator light on the warning light bar turns off. Depressing the brake pedal will also disengage the differential lock.
Disengage the differential lock when not required, such as during high speeds and road travel, turning and parking, or when additional traction is not needed.
1
Figure 2-57
CAUTION: DO NOT USE THE DIFFERENTIAL LOCK WHEN DRIVING THE TRACTOR ON ROADS OR STEERING MAY BE IMPAIRED.
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SECTION 2 - OPERATION
DRIVING THE TRACTOR
WARNING: OBSERVE THE FOLLOWING PRECAUTIONS WHEN DRIVING THE TRACTOR:
WATCH WHERE YOU ARE GOING ­ESPECIALLY AT ROW ENDS, ON ROADS, AND AROUND TREES.
USE CAUTION WHEN OPERATING ON SLOPES.
KEEP THE TRACTOR IN GEAR WHEN GOING DOWNHILL. USE A LOW GEAR TO MAINTAIN CONTROL WITH MINIMUM BRAKING.
ALWAYS USE THE DRAWBAR FOR PULL-TYPE WORK. DO NOT PULL FROM ANY OTHER PART OF THE TRACTOR SINCE IT MAY TIP OVER.
DIM THE TRACTOR HEADLIGHTS WHEN MEETING A VEHICLE ON THE HIGHWAY AT NIGHT. KEEP THE LIGHTS ADJUSTED SO THEY DO NOT BLIND THE OPERATOR OF AN ONCOMING VEHICLE.
ENGAGE THE CLUTCH PEDAL SLOWLY WHEN DRIVING OUT OF A DITCH, GULLY, OR UP A STEEP HILLSIDE.
REDUCE SPEED BEFORE TURNING OR APPLYING THE BRAKE.
NEVER APPLY THE DIFFERENTIAL LOCK WHEN TURNING.
USE EXTREME CAUTION AND AVOID HARD APPLICATIONS OF THE TRACTOR BRAKE WHEN PULLING HEAVY, TOWED LOADS AT ROAD SPEEDS.
TOWED LOADS THAT WEIGH MORE THAN THE WEIGHT OF THE TRACTOR SHOULD HAVE BRAKES FOR SAFE OPERATION. ENSURE COMPLIANCE WITH LOCAL REGULATIONS.
ALWAYS SIT IN THE DRIVER’S SEAT WHILE STARTING OR DRIVING THE TRACTOR.
ALWAYS USE A SLOW-MOVING VEHICLE (SMV) EMBLEM WHEN TRAVELING ON PUBLIC ROADS.
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TRACTOR LIGHTING
SECTION 2 - OPERATION
Rotary Light Switch
The rotary light switch is a five-position switch. Rotating the switch clockwise will activate the tractor lighting as follows:
1Off 2 Hazard lights 3 Roadway use 4 Field use 5 Field use
NOTE: The rotary light switch is wired live at all times and will work with the ignition key switch in any position.
Position One - “OFF” - No lights will be lit.
Position Two - “Hazard Lights” - The two front roof-mounted amber lights, 1, and the two rear roof-mounted amber lights, 2, will flash (as will the wide transport marker lights). The red taillights, 3, on each of the rear fenders will be lit.
4
3
5
2
1
Figure 2-58
1
2
3
NOTE: When the rotary light switch is in position two, and the multifunction switch is placed in the right or left turn signal position, the front and rear roof-mounted amber warning lights will stop flashing, except for the front and rear roof-mounted warning lights on the side to which the turn is being made. The opposite front and rear mounted warning lights will remain lit, but will not flash (as will the extremity lights).
When the rotary light switch is in position two, depressing the brake pedal will cause the taillights to get brighter.
WARNING: FOR YOUR PROTECTION, USE THE HAZARD WARNING LIGHTS WHEN TRAVELING ON PUBLIC ROADS UNLESS PROHIBITED BY LAW
Figure 2-59
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