Buhler inland 4500 Operator And Parts Manual

Download

Page 1

inland

Model 4500

For serial number 09BM4500001 and later

Operator’s and Parts Manual

Square Bale Carrier

08/2009

Page 2

INLAND WARRANTY POLICY

Buhler Manufacturing products are warranted for a period of twelve (12) months (90 days for commercial application) from original date of purchase, by original purchaser, to be free from defects in material and workmanship under correct, normal agricultural use and proper applications.

Buhler Manufacturing’s obligations under this warranty shall be limited to the repair or exchange, at Buhler Manufacturing’s option, of any Buhler Manufacturing product or part which proves to be defective as provided. Buhler Manufacturing reserves the right to either inspect the product at the buyer’s location or have it returned to the factory for inspection.

The above warranty does not extend to goods damaged or subject to accident, abuse or misuse after shipment from Buhler Manufacturing’s factory, nor to goods altered or repaired by anyone other than an authorized Buhler Manufacturing representative.

Buhler Manufacturing makes no Express Warranties other than those, which are specifically described. Any description of goods, including any references and specifications in catalogues, circulars and other written material published, is for the sole purpose of identifying goods and shall conform to such descriptions. Any sample or model is for illustrative purposes only and does not create an Express Warranty that the goods conform to sample or model shown.

The purchaser is solely responsible for determining suitability of goods sold. This warranty is expressly in lieu of all other warranties expressed or implied. Buhler Manufacturing will in no event be liable for any incidental or consequential damages whatsoever. Nor for any sum in excess of the price received for the goods for which liability is claimed.

WARRANTY CLAIMS:

Warranty requests must be prepared on Buhler Manufacturing Warranty Claim Forms with all requested information properly completed. Warranty Claims must be submitted within a thirty (30) day period from date of failure repair.

WARRANTY LABOR:

Any labor subject to warranty must be authorized by Buhler Manufacturing. The labor rate for replacing defective parts, where applicable, will be credited at 100% of the dealers posted shop rate. Defective parts will receive an extra 10% discount to assist with freight or other incidental costs.

GOVERNMENT LEGISLATION:

Warranty terms and conditions are subject to Provincial or State legislation.

IMPORTANT FACTS: Buckets and Bucket Tines Carry No Warranty Bent Spears Carry No Warranty Snowblower Fan Shafts Carry No Warranty Mower Blades Carry No Warranty Portable Auger Parts Have Two (2) Year Warranty

Printed in U.S.A.

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bühler

4500 Square Bale Carrier

OPERATOR’S AND PARTS MANUAL Table of Contents

Description Page

TERMINOLOGY AND DECAL LOCATIONS ILLUSTRATIONS……..………...

GENERAL SPECIFICATIONS…..…………………………………………………

INTRODUCTION…………………………………………………………………….

Serial Decal Location…………………………………………………………….

Warranty Registration…………………………………………………………….

SAFETY………………………………………………………………………………

General Safety Notes…………………………………………………………….

Safety Decals……………………………………………………………………..

Important Precautions……………………………………………………………

PRE OPERATION CHECKLIST...…………………………………………………

BALE CARRIER CONTROLLER...………………………………………………..

Menu and Controller Overview……..…………………………………………..

Calibration Mode……………………….….……………………………………..

Manual Mode.…………..……….………………………………………………

Auto Mode.………………………………………………………………………..

Diagnostic Mode……..…………………………………………………………...

OPERATION.………………………………………………………………………..

Attaching Bale Carrier to Tractor………………………………………………..

Carrier Controls Operation………………………………………………………

Loading Operations.……………………………………………………………..

Unloading Operations ...………………………………………………………...

Transporting Carrier.……………………………………………………………..

MAINTENANCE…………………………………………………………………….

Fasteners………………………………………………………………………….

Hydraulic System…………………………………………………………………

Chain/ Sprocket……….………………………………………………………….

Wheels/Tires………………………………………………………………………

Lubrication……………………………………………….………………………

Special Care Conditions………………………………………………………..

STORAGE…………………………………………………………………………..

End Of Season……………………………………………………………………

Start of Season……………………………………………………………………

During Season ……………………………………………………………………

Stack Storage……………………………………………………………………..

APPENDIX LIST……………………………………………………………………..

APPENDIX A ASSEMBLY INSTRUCTIONS…………………………………….

APPENDIX B HYDRAULIC ASSEMBLY………………………………………...

APPENDIX C ELECTRICAL ASSEMBLY………………………………………...

APPENDIX D GENERAL ASSEMBLY…………………………………………...

APPENDIX E TROUBLE SHOOTING GUIDE…………………………………...

CHECKLIST………………………………………………….………………………

Pre-delivery…………………………………………………………………...

Customer Delivery………………………………………………………………..

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To prevent serious injury or death from falling

21976

SHIELD

WARNING

To prevent serious injury or death from moving

21878

FRAME (over VALVE

before repairing or adjusting or disconnecting.

To prevent serious injury or death from pinching or

place all controls in neutral, stop engine, set park

WARNING

ELECTROCUTION HAZARD

To prevent serious injury or death from

electrocution stay at least 50 ft (15 m)

21973

21971

serious pinching injury

if fingers become trapped

Engage transport lock over lift arm cylinder before transporting.

RIGHT CARRIER BEAM (over LIFT ARM CYLINDER)

DANGER

away from overhead power line when raising tipping frame or lift arm.

FRA ME (f ront)

MOVING PART HAZARD

parts:

Close and secure guards and shields before starting. Keep hand, feet, hair and clothing away from moving parts. Disconnect and lockout power source before adjusting or servicing. Do not stand or climb on machine when operating.

FRONT SPROCKET

WARNING

PINCHING HAZARD

Pusher can cause

during pusher return.

PUSHER

21978

DANGER

FALLING BALE HAZARD

KEEP AWAY

bales:

1. Stay away from bale stack when unloading bale carrier.

2. Keep others away.

LEFT and RIGHT

PINCHING/CRUSHING HAZARD

KEEP AWAY

crushing:

1.Lower lift arm and tipping frame to the ground, brake, remove ignition key and wait for all moving

parts to stop before servicing, adjusting or repairing.

2. Keep away from lift arm and tipping frame when engine is running. Keep others away.

LEFT and RIGHT CARRIER

BEAM and MAIN ARM

WARNING

HIGH-PRESSURE FLUID HAZARD

To prevent serious injury or death:

Relieve pressure on system

Wear proper hand and eye protection when searching for leaks. Use wood or cardboard instead of hands. Keep all components in good repair.

21977

21972

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4500 Square Bale Carrier

GENERAL SPECIFICATIONS: DIMENSIONS: TIRES:

Length: 42’ 8” (13.0 m) 12.5Lx 15, load range F

Usable Deck Length: 34’ (10.36 m) Farm Highway Service. Transport Width: 10’ 2” (3.1 m) 6 bolt hubs, heavy-duty hubs Weight (empty): 9200 lbs. (4181 kg) (approx.) 8 tires Hitch Weight (empty): 1950 lbs. (884 kg) (approx.) Hitch Weight (max.): 7500 lbs. (3402 kg) (approx.)

BALE CAPACITY:

GVW: 25 000 lbs. (11340 kg) 8 - 48 x 48 x 96” nominal (1.22 x 1.22 x 2.44 m) 20 - 32 x 35 x 96” nominal (0.81 x0.88 x 2.44 m) 16 - 36 x 48 x 96” nominal (0.91 x 1.22 x 2.44 m)

(requires optional second layer kit)

STACKING UP TO 16 feet (4.8 m) HIGH:

example: 48 x 48 x 96” - 4 high Large Bales

32 x 35 x 96” - 5 high Intermediate Bales 36 x 48 x 96” - 4 high Intermediate Bales

HYDRAULICS:

Recommended range - 12 to 25 US gpm (45 to 80 lpm) @ 3000 psi – closed center or open center 1 - LIFT ARM CYLINDER - 4 x 18 – 27” retracted

1 - SQUEEZE CYLINDER - 3 x 16 – 24” retracted 1 - ROTATION CYLINDER - 3 x 16 – 24” retracted

2 - TIPPING CYLINDER – 3-1/2 x 36 – 44” retracted Max recommended pressure: 3500 psi Min. recommended pressure: 2000 psi Dual 22.2 cu. in. hydraulic motors.

2-speed valve. Solid-state valve bank.

Control module - operator initiated automatic loading as well as computer control setting and adjustments.

Electrical - Power 12 volt - neg. ground Internal fuse protection

TRACTOR POWER REQUIRED:

Minimum 100 hp with adequate braking capacity to safely control 25,000 lbs. (11,340 kg) GVW trailing load. Do not tow over 32 km/h (20 mph). Towing unit should weigh 7575 kg (16,700 lbs) or approximately 67% of GVW.

1 pair remote outlets required with variable flow control setting (system should be set at approximately 13 to 17 gpm). Control valve is restricted to approximately 27 gpm.

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4500 Square Bale Carrier

INTRODUCTION

CAUTION:

Your 4500 Square Bale Carrier requires minimum a 100 hp (75kw)

tractor. The maximum loaded transportation speed of 20 mph (32 km/h) and 37,440 LB (16983 kg) must not be exceeded.

This manual has been provided as a reference regarding specifications, safe operation and maintenance of your agricultural 4500 Square Bale Carrier. Read and understand this manual and the tractor manual prior operation to obtain the best use of your 4500 Square Bale Carrier. Keep this manual for reference and forward it to new operators and owners. Contact your local Buhler Inland dealer if you require any assistance, information or additional manuals.

Your new square bale carrier is designed to pickup, transport, and unload a wide range of rectangular hay or straw bales measuring approximately 48” (1.22 m) x 48” (1.22 m) x 96” (2.44 m).

Note: Right and Left designations are determined from the operator's position,

facing forward.

Serial Decal Location

The serial decal is located on the left side of the front cross member. Please

record the serial number in the space provided for future reference. The serial decal will provide the model and date of manufacture of the Square Bale Carrier and will be required to obtain correct service parts and complete warranty claims.

For your records, record Serial Number here: _________________________

Warranty Registration

The warranty registration and delivery report MUST be completed within thirty (30) days of delivery to validate the warranty.

B.I.I. FARGO INC.

FARGO NORTH DAKOTA

farm king

allied

inland

versatile

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bühler

4500 Square Bale Carrier

SAFETY

Read and understand all the safety messages listed in this manual. For your safety and the safety of others near the machine, learn how to control and operate your 4500 Square Bale Carrier properly. It is your responsibility to inform subsequent operators and owners of these precautions.

General Safety Notes

 Keep young children away from machinery and bales at all times.  Be aware that accidents often happen when the operator is tired or in a hurry to get

finished. Take the time to consider the safest way. Never ignore warning signs of fatigue.

 Keep hands, feet, clothing and hair away from moving

parts. Never attempt to clear obstructions or objects from a machine while the engine is running.

 Keep all shields in place. Never alter or remove safety

equipment.

 Do not attempt to clear any blockage or reach into the 4500 Square Bale Carrier with

your arm or leg unless the tractor engine is stopped.

 Do not load bales of sizes not outlined in the specifications section  Use proper lighting and safety warnings when transporting equipment on public

roads and during darkness. The slow moving vehicle emblem must be visible. Check with your local law enforcement agency for specific requirements.

 Provide a first-aid kit for use in case of

emergencies.

 The safety information in this manual does

not replace safety codes, insurance needs, or laws governing your area. Be sure your machine meets the standards set by these regulations.

 Keep a fire extinguisher with the machine.

Be sure the extinguisher is properly maintained and be familiar with its proper use.

 Wear close-fitting clothing and cover long hair. Never wear

dangling items such as scarves or bracelets.

 Remember that YOU are the key to safety. Good safety

practices protect you and the people around you.

 Follow all safety messages in the manual and on safety

signs located on the machine.

 It is your responsibility to read and understand this manual

completely before operating the bale carrier.

 Never leave the tractor unattended while the 4500 Square Bale Carrier is hooked up,

always shut tractor off and remove key before leaving the tractor seat. A child or even a pet could engage an idling machine.

 Keep the 4500 Square Bale Carrier on solid ground; rocks and holes can be

dangerous for operation and movement.

 Prior to use, check to ensure the attachment is properly hitched.

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4500 Square Bale Carrier

 Improper use of the 4500 Square Bale Carrier and tractor can cause serious injury

or death.

 Never operate 4500 Square Bale Carrier with frayed or damaged hoses or leaking

fittings. A burst could cause one or more hydraulic components to behave erratically causing serious injury or loss of life.

 Operate 4500 Square Bale Carrier only while seated in the tractor seat.  Do not load bales improperly; always load according to the manual’s operation

procedures.

 If for some reason you feel the tractor tipping immediately lower lift arm.  Do not raise lift arms to extreme heights while tractor is on an incline. Be alert for

terrain changes and adjust accordingly.

 Allow for 4500 Square Bale Carrier and tractor length when turning.  Do not overload the GVW of 37 440 LB (16983 kg) and when loaded keep the speed

below 20 mph (32 km/h).

 Before allowing anyone to operate the machine, for however a short time or

distance, make sure they have been instructed in its safe and proper use.

 Review the manual and all safety related items with all operators annually,

correct other operators not using recommended procedures before an accident occurs.

 When assembling, operating and servicing machinery, wear all the protective

clothing and personal safety devices that could be necessary for the job at hand.

 Never work beneath a raised lift arm unless it is securely supported. The control

handle can be moved or a hydraulic leak could cause the arm to drop resulting in serious injury or death.

 Use only service and repair parts made or approved by the equipment manufacturer,

substituted parts may not meet strength, design, or safety requirements.

 Do not modify the machine. Unauthorized modifications may impair the function

and/or safety and affect machine life.  Keep the area used for servicing machinery clean and dry. Wet or oily floors are slippery. Wet spots can be dangerous when

working with electrical equipment. Be sure all electrical outlets

and tools are properly grounded.  Keep machinery clean. Straw and chaff on hot surfaces are a fire hazard. Do not

allow oil or grease to accumulate on service platforms, ladders or controls. Clean

machines before storage.  Never use gasoline, naphtha or any volatile material for cleaning purposes. These

materials may be toxic and/or flammable.  When storing machinery, cover sharp or extending components to prevent injury

from accidental contact.

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4500 Square Bale Carrier

Safety Decals

The Terminology And Decal Location Illustration shows the approximate location and detail of safety decals. To install safety decals ensure the installation area is clean and dry. Decide on the exact position before you remove the backing paper. Remove the smallest portion of the split backing paper and align over the specified area. Carefully press in place. Slowly peel back the remaining paper and smooth the remaining portion in place. Small air pockets can be pierced with a pin and smoothed out. Keep all decals clean and replace any that are damaged or missing. Replacement decals are available from you local dealer. The following pictorials indicate important precautions to be used during the operation of the 4500 Square Bale Carrier.

1. Read Operator's Manual before using.

3. Close and secure guards before operating.

4. Keep hands, feet, hair and clothing away from moving

parts.

2. Lower lift arm and tipping frame fully, place all controls in neutral, stop engine, set park brake, remove ignition key and wait for all moving parts to stop before servicing, adjusting or repairing.

5. Raise lift arm, rotate swing arm over bale deck and install lift cylinder lock before transporting.

6. Do not transport faster than 20 mph (32 kph) when loaded.

7. Use hazard flasher when transporting.

8. Do not allow riders.

9. Keep hydraulic components in good condition.

10. Stay away from overhead power lines when raising lift arm or tipping frame to prevent electrocution.

11. Stay away from lift arm and tipping frame when operating to prevent crushing. Keep others away.

12. Stay away from bale pile when unloading. Bales can tip over. Keep others away.

13. Review safety instructions annually.

21970

CAUTION

FRAME (front)

21971

Pusher can cause

serious pinching injury

if fingers become trapped

during pusher return.

PINCHING HAZARD

WARNING

PUSHER

ELECTROCUTION HAZARD

To prevent serious injury or death from

electrocution stay at least 50 ft (15 m)

away from overhead power line when raising tipping frame or lift arm.

DANGER

21973

FRAME (front)

FALLING BALE HAZARD

KEEP AWAY

To prevent serious injury or death from falling

bales:

1. Stay away from bale stack when unloading bale carrier.

2. Keep others away.

DANGER

21976

LEFT and RIGHT

CARRIER FRAME

LEFT and RIGHT

CARRIER BEAM and

To prevent serious injury or death from pinching or

crushing:

2. Keep away from lift arm and tipping frame when engine is running. Keep others away.

1. Lower lift arm and tipping frame to the ground,

place all controls in neutral, stop engine, set park

brake, remove ignition key and wait for all moving parts to stop before servicing, adjusting or repairing.

21972

PINCHING/CRUSHING HAZARD

KEEP AWAY

WARNING

RIGHT CARRIER

BEAM (over LIFT

ARM CYLINDER)

21978

Engage transport lock over lift arm cylinder before transporting.

WARNING

FRONT

SPROCKET

WARNING

To prevent serious injury or death from moving

parts:

MOVING PART HAZARD

21878

FRAME (over

VALVE BANK)

21977

WARNING

To prevent serious injury or death:

Relieve pressure on system

before repairing or adjusting or disconnecting.

Wear proper hand and eye protection when searching for leaks. Use wood or cardboard instead of hands.

Keep all components in good repair.

HIGH-PRESSURE FLUID HAZARD

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4500 Square Bale Carrier

Important Precautions

The alert symbol is used throughout this manual. It indicates attention is required and identifies hazards and alerts you that your safety is involved. Follow the recommended precautions.

CAUTION

Indicates a potentially hazardous situation, which may result in

injury. It may also be used to alert against unsafe practices.

WARNING

The warning symbol indicates a potentially hazardous

situation, which could result in death or serious injury and includes hazards that are exposed when guards are removed. It may also be used to alert against unsafe practices.

DANGER

The danger symbol indicates an imminently hazardous

situation, which will result in death or serious injury. This signal word is limited to the most extreme situations, typically for machine components, which for functional purposes, cannot be guarded

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4500 Square Bale Carrier

PRE-OPERATION CHECKLIST

CAUTION

Make sure the tractor has a 100 hp (75 kw) or greater rating

and a mass of 45000 LB (11340 kg). Make sure the drawbar is capable of supporting the 4500 Square Bale Carrier empty or loaded.

WARNING

The tractor must be equipped with an approved Roll over

Protection Structure (ROPS) and safety belts to help prevent personal injury or death caused by tractor roll over.

To ensure safe and proper operation of the 4500 Square Bale Carrier, inspect the following items prior to operation and daily thereafter. Refer to operation, lubrication and maintenance sections for detailed instructions.

 Prior to first use verify that the 4500 Square Bale Carrier has been properly

assembled and that the operator understands the safety, operating, and maintenance requirements.

 Check for missing fasteners and replace if necessary. Refer to maintenance section

for details.

 Check and maintain proper tire pressure of 90 psi (620 kpa).  Check for loose wheel bolts. Bolts must be torque to 125 ft LB (170 Nm).  Clean 4500 Square Bale Carrier of any foreign material that may have accumulated

from previous run.

 Lubricate all points requiring daily lubrication.  Check chain tension and adjust if necessary with front sprocket adjusting bolt

(approximately 6” (15 cm) of upward slack). This is verified by raising the chain by hand.

 Ensure top surface of bale carrier beams are properly coated with a graphite coating

to reduce bale friction while pushing bales back.

 Ensure that the tractor used to pull the 4500 Square Bale Carrier is in working order

according to the tractor manual.

 Verify that the 4500 Square Bale Carrier is properly coupled to the tractor with the

safety chain.

 Inspect all safety reflective decals, slow moving vehicle decals and lights where

applicable.

 Inspect the hydraulic system on the 4500 Square Bale Carrier and your tractor for

leaks or any other damage.

 Ensure the control handle actions reflect the movements of the 4500 Square Bale

Carrier.

 Inspect all electrical connections to ensure proper function of the machine  Ensure transport safety chain is disengaged from bale lift arm and stored on chain

lug located on second cross member. Failure to do so may cause damage to lift arm.

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4500 Square Bale Carrier

Bale Carrier Controller

Menu and Controller Overview

DISPLAY UNI

DISPLAY UNIDISPLAY UNI

DISPLAY UNI

CAB HARNESS

TOTAL LENGTH 16'

4444

ESC

4500 SQUARE BALE CARRIER

VERSION 1.0.05

GROUND CONNECTION

IGNITION POWER

CONNECTION

PLUG TO TRACTOR

CONTROL HANDLE

CONTROL HANDLECONTROL HANDLE

CONTROL HANDLE

POWER CONNECTOR

POWER CONNECTORPOWER CONNECTOR

POWER CONNECTOR

COMM/POWER CONNECTOR

COMM/POWER CONNECTORCOMM/POWER CONNECTOR

COMM/POWER CONNECTOR

bühler

inland

Power for the Display Box (located in the tractor cab) and the Controller (located near the valve bank) comes from the Power connection connected to your tractor power accessory port. The Controller is turned on by turning the tractor key to “accessory” or by turning on the tractor. The first menu that appears on the Display unit is the Buhler/Inland Logo. To by-pass this menu press the “O.K.” button located on the front panel. The following flow diagram outlines the menu structure found in the Display unit. There are several common features used to navigate through the menu structure. They are shown in the attached flow diagram. Any unique functionality specific to the menu is described in detail in the corresponding menu.

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4500 Square Bale Carrier

MANUAL MODE

AUTO MODE

CALIBRATION MODE

DIAGNOSTIC MODE

4444

ESC

4500 SQUARE BALE CARRIER

VERSION 1.0.05

4444

ESC

VERSION 1.0.05

PRESS O.K. FOR NEXT MENU

1-8 BUTTON; FUNCTION SELECTION BUTTON

MENU HEADING; NAME OF CURRENT MENU

DOWN OR LEFT BUTTON; PRESS AND HOLD TO MOVE FEATURE DOWN OR LEFT

O.K. BUTTON; PRESS TO ACCEPT INPUT

ESC BUTTON; PRESS TO EXIT OUT OF CURRENT MENU AND RETURN TO PREVIOUS MENU

LED; COMMUNICATION STATUS, BLINKING RED LED = COMMUNICATION ERROR. NO LED = COMMUNICATION O.K

UP OR RIGHT BUTTON; PRESS AND HOLD TO MOVE FEATURE DOWN OR LEFT

buhler

bühler

inland

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4500 Square Bale Carrier

Calibration Mode

The Calibration Mode is used to calibrate (setup) the full range of motion of the bale carrier. This section is used to define limits of travel for all functions as well as setting the Hydraulic Specification, Custom Bale Setup and Screen Brightness levels.

NOTE:

Calibration of the unit has been factory set. Calibration is required only if there is a change in sensors, sensor links, tractor and or the controller. The following flow

diagram shows the menu layout for the Calibration mode.

CALIBRATION MODE

CLAMP OPEN PRESSURE

Min

Max

CALIBRATION MODE

LIFT ARM

UP LIMITDOWN LIMIT

ESC TO RETURN/OK TO STORE

CALIBRATION MODE

LIFT ARM

TIPPING FRAME

PUSHER

ROTATE ARM

CLAMP

ROTATE ARM

LEFT LIMIT

RIGHT LIMIT

ESC TO RRETURN/OK TO STORE

ESC TO RETURN/OK TO STORE

1.55V

CALIBRATION MODE OR M ACHINE

CALIBRATION MODE OR M ACHINE CALIBRATION MODE OR M ACHINE

CALIBRATION MODE OR M ACHINE SETUP; SETTING THE LIMIT OF TRAV

SETUP; SETTING THE LIMIT OF TRAVSETUP; SETTING THE LIMIT OF TRAV

SETUP; SETTING THE LIMIT OF TRAVEL OF EACH FUNCTIO

OF EACH FUNCTIOOF EACH FUNCTIO

OF EACH FUNCTIO

4444

ESC

4444

ESC

CALIBRATION MODE

CLAMP CLOSE PRESSURE

Min

Max

ESC TO RETURN/OK TO STORE

1.55V

4444

ESC

4444

ESC

4444

ESC

FUNCTION SELECTION B UTTON;

FUNCTION SELECTION B UTTON; FUNCTION SELECTION B UTTON;

FUNCTION SELECTION B UTTON; PRESS TO SELECT FU NCTION

PRESS TO SELECT FU NCTIONPRESS TO SELECT FU NCTION

PRESS TO SELECT FU NCTION

PRESS SO ENTER SUB MENU

PRESS SO ENTER SUB MENUPRESS SO ENTER SUB MENU

PRESS SO ENTER SUB MENU

PRESS

PRESS PRESS

PRESS

TO EXIT THIS MENU;

RETURN TO PREVIOUS MENU

FUNCTION HEADING; N AME OF

FUNCTION HEADING; N AME OF FUNCTION HEADING; N AME OF

FUNCTION HEADING; N AME OF

CURRENT FUNCTION

CURRENT FUNCTIONCURRENT FUNCTION

CURRENT FUNCTION

CURRENT FUNCTION'S

SEN

SENSEN

SENSOOOO

R VOTAGE READING

FUNCTION ICON; ICON A PPEARS

FUNCTION ICON; ICON A PPEARS FUNCTION ICON; ICON APPEARS

FUNCTION ICON; ICON A PPEARS WHEN FUNCTION IS SELE CTED

WHEN FUNCTION IS SELE CTEDWHEN FUNCTION IS SELE CTED

WHEN FUNCTION IS SELE CTED

FUNCTION

FUNCTIONFUNCTION

FUNCTION

NAME; FUNCTION'S

LIMIT

LIMIT LIMIT

LIMIT

UP OR RIGHT ARROW BUT TON; PRESS AND

UP OR RIGHT ARROW BUT TON; PRESS AND UP OR RIGHT ARRO W BUTTON; PRESS AND

UP OR RIGHT ARROW BUT TON; PRESS AND HOLD TO MOVE FUNCT ION

HOLD TO MOVE FUNCT IONHOLD TO MOVE FUNCT ION

HOLD TO MOVE FUNCT ION

O.K. BUTTON; PRESS TO STORE THE DESIRE VALUE

O.K. BUTTON; PRESS TO STORE THE DESIRE VALUEO.K. BUTTON; PRESS TO STORE THE DESIRE VALUE

O.K. BUTTON; PRESS TO STORE THE DESIRE VALUE

FUNCTION SELECTION BUTTON;

FUNCTION SELECTION BUTTON; FUNCTION SELECTION BUTTON;

FUNCTION SELECTION BUTTON;

PRESS TO SELECT FUNCTION

PRESS TO SELECT FUNCTIONPRESS TO SELECT FUNCTION

PRESS TO SELECT FUNCTION

DOWN OR LEFT ARROW BU TTON; PRESS

DOWN OR LEFT ARROW BU TTON; PRESS DOWN OR LEFT ARROW BU TTON; PRESS

DOWN OR LEFT ARROW BU TTON; PRESS AND HOLD TO MOVE F UNCTION

AND HOLD TO MOVE F UNCTIONAND HOLD TO MO VE FUNCTION

AND HOLD TO MOVE F UNCTION

PRESS

PRESS PRESS

PRESS

TO EXIT THIS MENU;

RETURN TO PREVIOUS MENU

PRESS

PRESS PRESS

PRESS

TO EXIT THIS MENU;

RETURN TO PREVIOUS MENU

PRESS

PRESS PRESS

PRESS

TO EXIT THIS MENU;

RETURN TO PREVIOUS MENU

FUNCTION HEADING; NAM E OF CURRENT

FUNCTION HEADING; NAM E OF CURRENT FUNCTION HEADING; NAM E OF CURRENT

FUNCTION HEADING; NAM E OF CURRENT FUNCTION

FUNCTIONFUNCTION

FUNCTION

CURRENT FUNCTION'S

SEN

SENSEN

SENSOOOO

R VOTAGE

READING

BAR GRAPH; VISUAL REPRESENTATION OF

BAR GRAPH; VISUAL REPRESENTATION OF BAR GRAPH; VISUAL REPRESENTATION OF

BAR GRAPH; VISUAL REPRESENTATION OF PRESSURE SETTING

PRESSURE SETTINGPRESSURE SETTING

PRESSURE SETTING

UP OR

UP OR UP OR

UP OR

OPEN

ARROW BUTTON; PRESS

ARROW BUTTON; PRESS ARROW BUTTON; PRESS

ARROW BUTTON; PRESS

AND HOLD TO MOVE FU NCTION

AND HOLD TO MOVE FU NCTIONAND HOLD TO MOVE FUNCTION

AND HOLD TO MOVE FU NCTION

O.K. BUTTON; PRESS TO STORE THE DESIRE VALUE

O.K. BUTTON; PRESS TO STORE THE DESIRE VALUEO.K. BUTTON; PRESS TO STORE THE DESIRE VALUE

O.K. BUTTON; PRESS TO STORE THE DESIRE VALUE

DOWN OR

DOWN OR DOWN OR

DOWN OR

A A

RRO

W BUTTON;

W BUTTON; W BUTTON;

W BUTTON;

PRESS AND HOLD TO MOVE FUNCTION

PRESS AND HOLD TO MOVE FUNCTIONPRESS AND HOLD TO MOVE FUNCTION

PRESS AND HOLD TO MOVE FUNCTION

bühler

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4500 Square Bale Carrier

The following flow diagram shows sub-menus required to setup other functions. These functions include the set up of the Hydraulic system, Custom Bale setup and the Screen Brightness level for your Display unit.

CALIBRATION MODE

LIFT ARM

TIPPING

FRAME

PUSHER

ROTATE ARM

CLAMP

CALIBRATION MODE

SET HYD SYSTEM

SET CUSTOM BALE SIZE

SCREEN BRIGHTNESS

CALIBRATION MODE OR MACHINE SETUP; SETTING

CALIBRATION MODE OR MACHINE SETUP; SETTING CALIBRATION MODE OR MACHINE SETUP; SETTING

CALIBRATION MODE OR MACHINE SETUP; SETTING

THE LIMIT OF TRAV

THE LIMIT OF TRAVTHE LIMIT OF TRAV

THE LIMIT OF TRAVEL OF EACH FUNCTIO

OF EACH FUNCTIO OF EACH FUNCTIO

OF EACH FUNCTIO

4444

ESC

4444

ESC

SET HYD SYTEM FIRST

FUNCTION SELECTION BUTTON; PRESS TO SELECT

FUNCTION SELECTION BUTTON; PRESS TO SELECT FUNCTION SELECTION BUTTON; PRESS TO SELECT

FUNCTION SELECTION BUTTON; PRESS TO SELECT FUNCTION

FUNCTIONFUNCTION

FUNCTION

PRESS

PRESS PRESS

PRESS TO ENTER SUB MENU

O ENTER SUB MENUO ENTER SUB MENU

O ENTER SUB MENU

PRESS

PRESS PRESS

PRESS

TO EXIT THIS MENU;

RETURN TO PREVIOUS MENU

BLINKING TEXT; INFORMATION

BLINKING TEXT; INFORMATIONBLINKING TEXT; INFORMATION

BLINKING TEXT; INFORMATION MESSAGE

ESSAGEESSAGE

ESSAGE

O SET HYDRAULIC SYSTEM

O SET HYDRAULIC SYSTEMO SET HYDRAULIC SYSTEM

O SET HYDRAULIC SYSTEM

FUNCTION SELECTION BUTTON; PRESS TO

FUNCTION SELECTION BUTTON; PRESS TOFUNCTION SELECTION BUTTON; PRESS TO

FUNCTION SELECTION BUTTON; PRESS TO

SELECT FUNCTION

SELECT FUNCTIONSELECT FUNCTION

SELECT FUNCTION

PRESS

PRESS PRESS

PRESS

TO EXIT THIS MENU;

RETURN TO PREVIOUS MENU

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4500 Square Bale Carrier

The following flow diagram shows sub-menus of the Brightness Setting and Hydraulic System Setting. The hydraulic Setup allows the operator to match the unit’s hydraulic system to the tractor’s hydraulic specification. The unit’s hydraulic system can operate as an OPEN CENTER or CLOSE CENTER depending on the attached tractor. To set the Hydraulic system, simply choose the corresponding system. Select

OPEN CENTER

when using tractors with

LOAD SENSING

hydraulic system.

HYDRAULIC SYSTEM

OPEN CENTER

CLOSE CENTER

ESC TO RETURN

CALIBRATION MODE

SET HYD SYSTEM

SET CUSTOM BALE SIZE

SCREEN BRIGHTNESS

BRIGHTER DARKER

80%

ESC TO RETURN

4444

ESC

SET HYD SYTEM FIRST

4444

ESC

CALIBRATION MODE

4444

ESC

BLINKING TEXT; INFORMATION

BLINKING TEXT; INFORMATIONBLINKING TEXT; INFORMATION

BLINKING TEXT; INFORMATION

ESSAGE

ESSAGEESSAGE

ESSAGE TO SET HYDRAULIC SYSTEM

O SET HYDRAULIC SYSTEMO SET HYDRAULIC SYSTEM

O SET HYDRAULIC SYSTEM

FUNCTION SELECTION BUTTON;

FUNCTION SELECTION BUTTON; FUNCTION SELECTION BUTTON;

FUNCTION SELECTION BUTTON; PRESS TO SELECT FUNCTION

PRESS TO SELECT FUNCTIONPRESS TO SELECT FUNCTION

PRESS TO SELECT FUNCTION

FUNCTION HEADING; NAME OF CURRENT

FUNCTION HEADING; NAME OF CURRENT FUNCTION HEADING; NAME OF CURRENT

FUNCTION HEADING; NAME OF CURRENT FUNCTION

FUNCTIONFUNCTION

FUNCTION

LIGHT INTENSITY VALUE;

LIGHT INTENSITY VALUE;LIGHT INTENSITY VALUE;

LIGHT INTENSITY VALUE;

SHOWS CURRENT

LIGHT INTENSITY GIVEN BY THE DISPLAY UNIT

FUNCTION BUTTON; PRESS

FUNCTION BUTTON; PRESS FUNCTION BUTTON; PRESS

FUNCTION BUTTON; PRESS

TO DECREASE

LIGHT INTENSITY (MINIMUN 10%)

PRESS

PRESS PRESS

PRESS

TO EXIT THIS MENU;

RETURN TO PREVIOUS MENU

FUNCTION BUTTON; PRESS

FUNCTION BUTTON; PRESS FUNCTION BUTTON; PRESS

FUNCTION BUTTON; PRESS

TO INCREASE LIGHT INTENSITY

(MAXIMUN 100%)

PRESS

PRESS PRESS

PRESS

TO EXIT THIS MENU;

RETURN TO PREVIOUS MENU

FUNCTION HEADING; NAME OF

FUNCTION HEADING; NAME OF FUNCTION HEADING; NAME OF

FUNCTION HEADING; NAME OF CURRENT FUNCTION

CURRENT FUNCTIONCURRENT FUNCTION

CURRENT FUNCTION

FUNCTION; CLOSE CENTER FOR CLOSE

FUNCTION; CLOSE CENTER FOR CLOSE FUNCTION; CLOSE CENTER FOR CLOSE

FUNCTION; CLOSE CENTER FOR CLOSE CENTER TRACTOR

CENTER TRACTORCENTER TRACTOR

CENTER TRACTOR

FUNCTION SELECTION BUTTON;

FUNCTION SELECTION BUTTON; FUNCTION SELECTION BUTTON;

FUNCTION SELECTION BUTTON; PRESS TO SELECT FUNCTION

PRESS TO SELECT FUNCTIONPRESS TO SELECT FUNCTION

PRESS TO SELECT FUNCTION

FUNCTION;

FUNCTION; FUNCTION;

FUNCTION;

OPEN

CENTER FOR

CENTER FOR CENTER FOR

CENTER FOR

OPEN

CENTER TRACTOR

CENTER TRACTORCENTER TRACTOR

CENTER TRACTOR

FUNCTION

FUNCTIONFUNCTION

FUNCTION

ICON;

ICON WILL APPEAR WHEN

FUNCTION IS SELECTED

PRESS

PRESS PRESS

PRESS

TO EXIT THIS MENU;

RETURN TO PREVIOUS MENU

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4500 Square Bale Carrier

The following flow diagram shows sub-menu for Custom Bale Size setup. Custom Bale Size setup is design so the user can define various parameters to load the bales. It is recommended that this setup be perform using actual bales.

CUSTOM BALE SETUP

DOUBLE STACK

CUSTOM 1

CUSTOM 2

ESC TO RETURN/OK TO STORE

SET HYD SYSTEM

SET CUSTOM BALE SIZE

SCREEN BRIGHTNESS

CUSTOM 3

4444

ESC

SET HYD SYTEM FIRST

4444

ESC

BLINKING TEXT; INFORMATION

BLINKING TEXT; INFORMATIONBLINKING TEXT; INFORMATION

BLINKING TEXT; INFORMATION

ESSAGE

ESSAGEESSAGE

ESSAGE

SET HYDRAULIC SYSTEM

SET HYDRAULIC SYSTEM SET HYDRAULIC SYSTEM

SET HYDRAULIC SYSTEM

FUNCTION SELECTION BUTTON;

FUNCTION SELECTION BUTTON; FUNCTION SELECTION BUTTON;

FUNCTION SELECTION BUTTON;

PRESS TO SELECT FUNCTION

PRESS TO SELECT FUNCTIONPRESS TO SELECT FUNCTION

PRESS TO SELECT FUNCTION

FUNCTION HEADING; NAME OF

FUNCTION HEADING; NAME OF FUNCTION HEADING; NAME OF

FUNCTION HEADING; NAME OF CURRENT FUNCTION

CURRENT FUNCTIONCURRENT FUNCTION

CURRENT FUNCTION

PRESS

PRESS PRESS

PRESS

TO EXIT THIS MENU;

RETURN TO PREVIOUS MENU

O.K. BUTTON; PRESS TO STORE SELECTION

O.K. BUTTON; PRESS TO STORE SELECTIONO.K. BUTTON; PRESS TO STORE SELECTION

O.K. BUTTON; PRESS TO STORE SELECTION

PRESS

PRESS PRESS

PRESS

TO EXIT THIS MENU;

RETURN TO PREVIOUS MENU

FUNCTION

FUNCTIONFUNCTION

FUNCTION

STATUS; SHOWS STATUS OF FUNCTION

(DEFAULT= "NO")

FUNCTION SELECTION BUTTON;

FUNCTION SELECTION BUTTON; FUNCTION SELECTION BUTTON;

FUNCTION SELECTION BUTTON; PRESS TO SELECT FUNCTION

PRESS TO SELECT FUNCTIONPRESS TO SELECT FUNCTION

PRESS TO SELECT FUNCTION

FUNCTION

FUNCTION FUNCTION

FUNCTION

ICON; ICON APPEARS

WHEN SELECTED

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4500 Square Bale Carrier

This menu selection allows the user to setup up to three (3) different custom bale sizes for picking. It also gives the user the ability to double stack the custom bale sizes. Follow the menu below to custom setup bale sizes.

CUSTOM 2

SET PUSH FULL

SET BALE 1 ROW HEIGHT

SET BALE DOWN

ESC TO RETURN/OK TO STORE

CLAMP

ROTATE

1.55V

350

1.55V

4444

ESC

CALIBRATION MODE

CUSTOM BALE SETUP DOUBLE STACK

CUSTOM 1

CUSTOM 2

ESC TO RETURN/OK TO STORE

CUSTOM 3

4444

ESC

CALIBRATION MODE

FUNCTION HEADING; NAME OF

FUNCTION HEADING; NAME OF FUNCTION HEADING; NAME OF

FUNCTION HEADING; NAME OF CURRENT FUNCTION

CURRENT FUNCTIONCURRENT FUNCTION

CURRENT FUNCTION

O.K. BUTTON; PRESS TO STORE SELECTION

O.K. BUTTON; PRESS TO STORE SELECTIONO.K. BUTTON; PRESS TO STORE SELECTION

O.K. BUTTON; PRESS TO STORE SELECTION

PRESS

PRESS PRESS

PRESS

TO EXIT THIS MENU;

RETURN TO PREVIOUS MENU

FUNCTION

FUNCTIONFUNCTION

FUNCTION

STATUS; SHOWS STATUS OF FUNCTION

(DEFAULT "NO")

FUNCTION SELECTION BUTTON; PRESS

FUNCTION SELECTION BUTTON; PRESS FUNCTION SELECTION BUTTON; PRESS

FUNCTION SELECTION BUTTON; PRESS

TO SELECT FUNCTION

TO SELECT FUNCTIONTO SELECT FUNCTION

TO SELECT FUNCTION

FUNCTION

FUNCTION FUNCTION

FUNCTION

ICON; ICON APPEARS WHEN

SELECTED

FUNCTION HEADING; NAME OF CURRENT

FUNCTION HEADING; NAME OF CURRENT FUNCTION HEADING; NAME OF CURRENT

FUNCTION HEADING; NAME OF CURRENT FUNCTION

FUNCTIONFUNCTION

FUNCTION

FUNCTION SELECTION BUTTON; PRESS TO

FUNCTION SELECTION BUTTON; PRESS TO FUNCTION SELECTION BUTTON; PRESS TO

FUNCTION SELECTION BUTTON; PRESS TO SELECT FUNCTION

SELECT FUNCTIONSELECT FUNCTION

SELECT FUNCTION

SENSOR

SENSOR SENSOR

SENSOR

READING

;

; ;

;

INDICATE THE

POSTION OF THE CURRENT FUNCTION

FUNCTION

FUNCTION FUNCTION

FUNCTION

NAME

;

; ;

;

NAME OF FUNCTION

SELECTED

FUNCTION

FUNCTION FUNCTION

FUNCTION

ICON

;

; ;

;

ICON APPEAR WHEN

SELECTED

UUUU

P/ OPEN/ FORWARD

ARROW BUTTON;

ARROW BUTTON; ARROW BUTTON;

ARROW BUTTON;

PRESS AND HOLD TO MOVE FUNCTION

PRESS AND HOLD TO MOVE FUNCTIONPRESS AND HOLD TO MOVE FUNCTION

PRESS AND HOLD TO MOVE FUNCTION

DOW

DOWDOW

DOW

N/CLOSE/BACK

A A

RRO

W BUTTON;

W BUTTON; W BUTTON;

W BUTTON;

PRESS AND HOLD TO MOVE FUNCTION

PRESS AND HOLD TO MOVE FUNCTIONPRESS AND HOLD TO MOVE FUNCTION

PRESS AND HOLD TO MOVE FUNCTION

O.K. BUTTON; PRESS TO STORE VALUE. ONCE VALUE

O.K. BUTTON; PRESS TO STORE VALUE. ONCE VALUE O.K. BUTTON; PRESS TO STORE VALUE. ONCE VALUE

O.K. BUTTON; PRESS TO STORE VALUE. ONCE VALUE IS STORED ICON FRON FUNCTION WILL DISAPPEAR.

IS STORED ICON FRON FUNCTION WILL DISAPPEAR.IS STORED ICON FRON FUNCTION WILL DISAPPEAR.

IS STORED ICON FRON FUNCTION WILL DISAPPEAR.

PRESS

PRESS PRESS

PRESS

TO EXIT THIS MENU;

RETURN TO PREVIOUS MENU

THESE FUNCTIO

THESE FUNCTIOTHESE FUNCTIO

THESE FUNCTIONS DO NOT REQUIRE SETTING.

DO NOT REQUIRE SETTING. DO NOT REQUIRE SETTING.

DO NOT REQUIRE SETTING.

VALUES ARE OBTAINED FROM MACHINE SETUP.

VALUES ARE OBTAINED FROM MACHINE SETUP.VALUES ARE OBTAINED FROM MACHINE SETUP.

VALUES ARE OBTAINED FROM MACHINE SETUP.

FUNCTION BUTTON: PRESS TO CHANGE STATUS TO "Y"

FUNCTION BUTTON: PRESS TO CHANGE STATUS TO "Y"FUNCTION BUTTON: PRESS TO CHANGE STATUS TO "Y"

FUNCTION BUTTON: PRESS TO CHANGE STATUS TO "Y"

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4500 Square Bale Carrier

To double stack the bale, the top bale must align with the bottom bale to prevent uneven stacking. It is recommended that setup of double stacking be done in the field with bales. Once set, the system retains all settings until changes are made to it. The system will retain all settings even if power to the controller (and the display unit) is turned off.

CUSTOM 2

SET PUSH FULL

SET BALE 1 ROW HEIGHT

SET BALE DOWN

ESC TO RETURN/ OK TO STORE

CLAMP

ROTATE

1.55V

350

1.55V

4444

ESC

CALIBRATION MODE

PUSHBACK

PART

350

SET BALE 2 ROW HEIGHT

1.55V

CUSTOM BALE SETUP DOUBLE STACK

CUSTOM 1

CUSTOM 2

ESC TO RETURN/OK TO STORE

CUSTOM 3

4444

ESC

CALIBRATION MODE

FUNCTION HEADING; NAME OF

FUNCTION HEADING; NAME OF FUNCTION HEADING; NAME OF

FUNCTION HEADING; NAME OF CURRENT FUNCTION

CURRENT FUNCTIONCURRENT FUNCTION

CURRENT FUNCTION

O.K. BUTTON; PRESS TO STORE SELECTION

O.K. BUTTON; PRESS TO STORE SELECTIONO.K. BUTTON; PRESS TO STORE SELECTION

O.K. BUTTON; PRESS TO STORE SELECTION

PRESS

PRESS PRESS

PRESS

TO EXIT THIS MENU;

RETURN TO PREVIOUS MENU

FUNCTION

FUNCTIONFUNCTION

FUNCTION

STATUS; SHOWS STATUS OF FUNCTION

(DEFAULT ="NO")

FUNCTION SELECTION BUTTON;

FUNCTION SELECTION BUTTON; FUNCTION SELECTION BUTTON;

FUNCTION SELECTION BUTTON; PRESS TO SELECT FUNCTION

PRESS TO SELECT FUNCTIONPRESS TO SELECT FUNCTION

PRESS TO SELECT FUNCTION

FUNCTION

FUNCTION FUNCTION

FUNCTION

ICON; ICON APPEARS

WHEN SELECTED

FUNCTION HEADING; NAME OF CURRENT

FUNCTION HEADING; NAME OF CURRENT FUNCTION HEADING; NAME OF CURRENT

FUNCTION HEADING; NAME OF CURRENT FUNCTION

FUNCTIONFUNCTION

FUNCTION

FUNCTION SELECTION BUTTON; PRESS TO

FUNCTION SELECTION BUTTON; PRESS TO FUNCTION SELECTION BUTTON; PRESS TO

FUNCTION SELECTION BUTTON; PRESS TO SELECT FUNCTION

SELECT FUNCTIONSELECT FUNCTION

SELECT FUNCTION

SENSOR

SENSOR SENSOR

SENSOR

READING

;

; ;

;

INDICATE THE

POSTION OF THE CURRENT FUNCTION

FUNCTION

FUNCTION FUNCTION

FUNCTION

NAME

;

; ;

;

NAME OF FUNCTION SELECTED SET PUSHER FULL = LOCATION OF PUSHER FOR PUSHING BOTH BALES BACK

FUNCTION

FUNCTION FUNCTION

FUNCTION

ICON

;

; ;

;

ICON APPEAR WHEN

SELECTED

UUUU

P/ OPEN/ FORWARD

ARROW BUTTON;

ARROW BUTTON; ARROW BUTTON;

ARROW BUTTON;

PRESS AND HOLD TO MOVE FUNCTION

PRESS AND HOLD TO MOVE FUNCTIONPRESS AND HOLD TO MOVE FUNCTION

PRESS AND HOLD TO MOVE FUNCTION

DOW

DOWDOW

DOW

N/CLOSE/BACK

A A

RRO

W BUTTON;

W BUTTON; W BUTTON;

W BUTTON;

PRESS AND HOLD TO MOVE FUNCTION

PRESS AND HOLD TO MOVE FUNCTIONPRESS AND HOLD TO MOVE FUNCTION

PRESS AND HOLD TO MOVE FUNCTION

O.K. BUTTON; PRESS TO STORE VALUE. ONCE VALUE

O.K. BUTTON; PRESS TO STORE VALUE. ONCE VALUE O.K. BUTTON; PRESS TO STORE VALUE. ONCE VALUE

O.K. BUTTON; PRESS TO STORE VALUE. ONCE VALUE IS STORED ICON FRON FUNCTION WILL DISAPPEAR.

IS STORED ICON FRON FUNCTION WILL DISAPPEAR.IS STORED ICON FRON FUNCTION WILL DISAPPEAR.

IS STORED ICON FRON FUNCTION WILL DISAPPEAR.

PRESS

PRESS PRESS

PRESS

TO EXIT THIS MENU;

RETURN TO PREVIOUS MENU

THESE FUNCTION

THESE FUNCTIONTHESE FUNCTION

THESE FUNCTIONS DO NOT REQUIRE SETTING.

DO NOT REQUIRE SETTING. DO NOT REQUIRE SETTING.

DO NOT REQUIRE SETTING.

VALUES ARE OBTAINED FROM MACHINE SETUP.

VALUES ARE OBTAINED FROM MACHINE SETUP.VALUES ARE OBTAINED FROM MACHINE SETUP.

VALUES ARE OBTAINED FROM MACHINE SETUP.

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4500 Square Bale Carrier

Manual Mode

The Manual mode allows the user to only operate one function at a time. To operate, the user simply selects the desired function; a circular light icon will appear beside that function. The UP/DOWN arrow keys are used to activate a function. Press ESC to return to the main menu.

MANUAL MODE

AUTO MODE

CALIBRATION MODE

DIAGNOSTIC MODE

MANUAL MODE

PUSHER

TIPPING FRAME

ROTATE ARM

LIFT ARM

CLAMP ARM

4444

ESC

PRESS O.K. BUTTON TO EXIT OUT OF THIS MENU

CLAMP ARM, UP ARROW = OPEN, DOWN ARROW = CLOSE LIFT ARM, UP ARROW = ARM UP, DOWN ARROW = ARM DOWN ROTATE ARM, UP ARROW = ROTATE RIGHT, DOWN ARROW = ROTATE LEFT (ROTATE OVER THE DECK) PUSHER, UP ARROW = PUSHER HOME, DOWN ARROW = PUSHER BACK

TIPPING FRAME, UP ARROW = TIPPING UP, DOWN ARROW =

TIPPING DOWN

350

4500 SQUARE BALE CARRIER

READING ONLY APPEARS IF

FUNCTION IS SELECTED.

VERSION 1.0.05

4444

ESC

VERSION 1.0.05

4444

ESC

PRESS

PRESS PRESS

PRESS

TO EXIT THIS MENU;

RETURN TO PREVIOUS MENU

FUNCTION SELECTION BUTTON; PRESS TO SELECT FUNCTIO

FUNCTION SELECTION BUTTON; PRESS TO SELECT FUNCTIOFUNCTION SELECTION BUTTON; PRESS TO SELECT FUNCTIO

FUNCTION SELECTION BUTTON; PRESS TO SELECT FUNCTIO

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4500 Square Bale Carrier

Auto Mode

The Auto mode automates the picking and stacking of bales with minimal input from the user. Once the unit has been calibrated and the bale size selected, the user simply lets the controller sets all functions to the ready STATE required to enter the Auto- mode. Once in auto-mode, the user is ready to start the picking process. Loading and unloading operations are described later in the section.

MANUAL MODE

AUTO MODE

CALIBRATION MODE

DIAGNOSTIC MODE

AUTO MODE

36x36

36x48

48x48

CUSTOM 1

CUSTOM 2

CUSTOM 3

AUTO MODE

BALE SIZE

DOUBLE

CLAMP

PUSHER

TIPPING FRAME

TOTAL 2785 CURRENT 5

AUTO MODE

HOME POSITION

PUSHER

TIPPING

FRAME

ROTATE ARM

LIFT ARM

CLAMP ARM

PAUSE

O.K.TO CONFIRM SELECTION

HYDRAULIC SYSTEM

PRESS 4 TO RESET CURRENT

THE USER CAN SWITCH BETWEEN DOUBLE STACK "YES" AND DOUBLE STACK "NO" BY PRESSING THE BUTTON. IF THE BALE SELECTED HAS ONLY SINGLE ROW VALUES, PRESSING THE BUTTON DOES NOT CHANGE THE STATUS.

350

1.55V

4500 SQUARE BALE CARRIER

4444

ESC

VERSION 1.0.05

4444

ESC

4444

ESC

4444

ESC

STACKING

OPEN YES BALE1 36 X 36

CHOOSE FROM THE THREE (3) PRE-PROGRAM BALES SIZES OR 3 CUSTOM BALE SIZES PROGRAM BY THE USER TO PICK.

-PRESS THE CORRESPONDING BUTTON TO HAVE THE COMPUTER MOVE THAT FUNCTION TO THE READY POSITION.

-A CIRCULAR LIGHT ICON WILL APPEAR BESIDE THE FUNCTION WHEN IT IS IN THE READY POSTION.

-ONLY WHEN ALL FUNCTIONS ARE IN THE READY POSITION DOES THE MENU CHANGE.

-IF A FUNCTION DOES NOT MOVE WHEN ACTIVATED. AN UNSAFE CONDITION HAS ARISEN, SIMPLY ACTIVATE THE NEXT FUNCTION, THE UNSAFE CONDITION WILL AUTOMATICALLY RESOLVE ITSELF.

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4500 Square Bale Carrier

Diagnostic Mode

The Diagnostic mode is used to determine errors (malfunctions) in all sensors used on the unit. If the status of the sensor shows ERROR, this indicates that the sensor is not working, not connected properly to the wire harness, or a defective wire harness.

MANUAL MODE

AUTO MODE

CALIBRATION MODE

DIAGNOSTIC MODE

CLAMP OPEN SENSOR

CLAMP CLOS E SENSOR

LIFT ARM S ENSOR

ROTATE SE NSOR

TIPPI NG FR AME SENSO R

MOTOR SPEE D SENSOR

O.K. O.K. O.K. O.K. O.K. O.K.

250

2500

500 500 500

STATU S VALUE

PROXI MITY SENSO R

O.K.

THIS SHOULD APPLIED FOR POSITION SENSOR STATUS = O.K or ERROR

VALUE = 2500 or 0

MOTOR SENSOR STATUS = O.K. or ERROR

VALUE = 0

PROXIMITY SENSOR STATUS = O.K or ERROR

VALUE = ON or OFF

4500 SQUARE BALE CARRIER

4444

ESC

VERSION 1.0.05

4444

ESC

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4500 Square Bale Carrier

OPERATION

CAUTION

Prior to operation, ensure that the operator has read and

understood the safety requirements of the 4500 Square Carrier. Ensure the preoperation checks have been completed prior to operation.

Attaching Bale Carrier To Tractor

CAUTION: Shut off tractor, engage parking brake and remove key before

working around hitch.

WARNING: Never attach bale carrier to rear axle or three point hitch arms.

Use only the drawbar. Make sure tractor size is adequate (100 hp or greater) and drawbar is capable of supporting the torque whether empty or loaded.

1. CLEVIS adjustment: For most conditions, the hitch height should be adjusted on firm level ground so that, when the TIPPING FRAME is vertical on level ground, there is a 0” to 1” (0 to 2.5 cm) clearance at ground level. Note: For more convenient, adjust CLEVIS so that bottom of HITCH BEAMS (at the point where the beams are joined to each hitch bolt plate) is approximately 17” (43 cm) from the ground.

The objective of adjusting the hitch height is to bring the TIPPING FRAME firmly on the ground when unloading, but not hard enough to transfer excessive machine weight onto the TIPPING FRAME.

2. Using TOP WIND JACK, raise BASE HITCH above DRAW BAR. Position tractor so that holes are aligned. Insert pin and secure using retaining clip. Raise JACK and hold it in the transport position.

3. Route SAFETY CHAIN around the hitch clevis, around drawbar support and back hook. IMPORTANT: Adjust CHAIN length to remove all slack except what is needed for turns.

4. Do not use intermediate support on drawbar as attaching point.

5. Store SAFETY CHAIN off the ground when not in use. If safety chain is damaged in any way, contact your dealer for a replacement.

6. The pressure is the “P” port on the valve bank; return line is “T” port.

7. Connect Power/Communication harness to Cab Harness.

SAFETY CHAIN

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4500 Square Bale Carrier

8. Connect lighting coupler.

WARNING: Engage LIFT CYLINDER LOCK over lift arm cylinder before transporting.

NOTE: The LIFT CYLINDER LOCK is installed by extending lift cylinder far enough to insert lock, inserting lock (the notched end fits over the cylinder’s rod pin eye and between the pin plates), attaching chain hook to the gusset above the pin plates, and retracting cylinder until lock is secured in place.

LIFT CYLINDER LOCK

HYDRAULIC CONNECTION

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4500 Square Bale Carrier

Carrier Control Operation

WARNING: When transporting on public roadways, use amber flashers day or

night. Do not tow over 20 mph (32 km/h) when loaded.

CAUTION: Before proceeding to the field, become thoroughly familiar with the operating controls. Although the loading arms cycling is virtually automatic, the operator needs to be aware of some safety functions.

Built-in Safety Features

1- The Rotate Arm will not rotate toward the deck if it has not been raised above the

deck by a minimum of 1 foot.

2- Pusher will not push back toward the Tipping Frame if the Tip Frame is not at

“home” position (tipping frame is parallel to the deck).

3- Tipping frame will not lower or rise if Pusher is not in its “home” position (adjacent

to the Proximity sensor)

4- Lift Arm will not lower beyond deck height if Rotate Arm is positioned over the

deck. Rotate Arm must be rotated parallel to Lift arm (to the right) before Lift arm can be lowered to its “home” position.

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4500 Square Bale Carrier

Carrier Control

The 3 BUTTON CONTROL HANDLE is supplied as a remote controller to duplicate the

SQUEEZE, PUSHER, and TIP FRAME function located on the Display Box when in Auto mode

. The CONTROL HANDLE is fitted with one (1) plunger style switch and two

(2) momentary rocker style switches. Their function are as follows:

(top) button: Depress and hold to capture bale and start automatic loading cycle. Press and release will only jog the Clamp arm closer to each other. Release switch once AUTO cycle is started (loading arm raising).

2nd button: Depress and hold Tipping Frame Up to raise the tipping frame vertically. Release button to stop tipping fame motion. Tipping frame will not move beyond set limit.

2nd button: Depress and hold Tipping Frame Down to

lower tipping frame. Release button to stop. Tipping Frame will stop when it reaches “home” position.

3rd button: Depress “Pusher Home” and hold to move

PUSHER home. Release to stop pusher motion. Pusher will also stop when it is in home position.

3rd button: Depress “Pusher Back” and hold to move PUSHER back. Release to stop pusher motion. Pusher will not travel back beyond set limit.

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4500 Square Bale Carrier

Automatic Sequence Adjustment

Pressure transducers, proximity sensors, and rotary position sensors are working in concert to control the Automatic-Sequencing. The automatic loading cycle has been tested and adjusted for 14.5 US gpm at 2500 psi at the factory. It is necessary to readjust the CLAMP OPEN and CLAMP CLOSE pressure settings compatible to your tractor to ensure that the automatic loading/unload sequence performs correctly. Follow the flow diagram below to perform this adjustment.

MANU AL MO DE

AUTO MODE

CALI BRATI ON MO DE

DIAG NOSTI C MOD E

CALI BRATI ON M ODE

CLAM P OPE N PR ESSUR E

Min

Max

DIAG NOS TIC MODE

CLAMP OPEN SENSOR

CLAMP CLOSE SENSOR

LIFT A RM SE NSOR

ROTATE SENS OR

TIPPIN G FRA ME SE NSOR

MOTOR SPEED SENSOR

O.K. O.K. O.K. O.K. O.K. O.K.

250

2500

500 500 500

STATUS V ALUE

4444

ESC

CALIB RATI ON MO DE

LIFT ARM

PROXIM ITY S ENSOR O.K.

TIPP ING FR AME

PUSHE R

ROTA TE AR M

CLAMP

HYDRA ULIC SYST EM

OPEN CENTE R

CLOS E

CENTE R

ESC T O RE TURN

PRESS O.K. BUTTON TO EXIT OUT OF THIS MENU

ESC TO RE TURN /OK T O STO RE

1.55V

4500 SQUARE BALE C ARRIER

4500 SQUA RE B ALE C ARRIE R

CALIB RATI ON MO DE

SET H YD SYSTE M

SET C USTO M BALE SIZE

S CREE N BRIGH TNES S

PREVI OUS P AGE

VERSI ON 1 .0.05

4444

ESC

VERSI ON 1 .0.05

4444

ESC

4444

ESC

4444

ESC

CALI BRATI ON M ODE

CLAM P CLO SE P RESSU RE

Min

Max

ESC TO RE TURN /OK T O STO RE

1.55V

4444

ESC

4444

ESC

SET HYD S YTEM FIRS T

4444

ESC

CALIBR ATION MODE

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4500 Square Bale Carrier

Adjustment for Bale Sizes

Basically, ONE adjustment will allow the carrier to load and unload most intermediate and large square bales:

1. The LEFT GRAB ARM has two pin locations. Select the inside location for large bales (4’ x 4’) and the outside location for intermediate bales.

2. An adjustable BALE STOP is provided to stop the bale at a point where it will be centered on the carrier deck when released. Bales longer than 8’ (2.44 m) will require the stop to be fully retracted.

3. The BALE EXTENSION SLEEVES need to be adjusted about 6” (15 cm) shorter than the intended total stack height of the bales.

BALE STOP

ADJUST BALE STOP

SLEEVE (RIGHT

SHOWN)

6”

BALE EXTENSION SLEEVES

ADJUSTMENT

INT ER ME DIA T E BALE S ETTIN

INT ER ME DIA T E BALE S ETTININT ER ME DIA T E BALE S ETTIN

INT ER ME DIA T E BALE S ETTIN

LAR G E BALE S E T TIN

LAR G E BALE S E T TINLAR G E BALE S E T TIN

LAR G E BALE S E T TIN

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4500 Square Bale Carrier

Two Speed Control

The PUSHER is featured to accommodate different bale types and weights. The Pusher is driven by means of two hydraulic motors connected together. Two directional control valves,

BACK/HOME

and

SERIES/PARALLEL

, control the motion of the two motors.

“Pusher hydraulic circuit is designed and controlled to PUSH-BACK in PARALLEL, which means low speed and high torque”. Pushing back in parallel (low

speed, and high torque) allows handling heavy wet bales. If after five seconds at low speed the pusher has not moved, a flashing message

“DECK FULL” will appear on the display unit indicating that the deck is full and unloading procedure can take place.

Pre-start Check List

Check the following daily before operating the bale carrier. This should ensure that the bale carrier functions properly and avoid breakdowns and accidents.

1. Check that all component and assemblies are complete and that all shields are in

place.

2. Check for missing fasteners and replace if necessary (it is normally not

necessary to retighten fasteners on a daily basis).

3. Tighten loose wheel bolts, especially if tire has been removed recently (wheel

bolts do not normally require daily inspection).

4. Clean bale carriers of any foreign material that may have accumulated from

previous runs, especially the areas where sensors are located. The automatic loading cycle will not function properly if there is interference in sensor readings.

5. Lubricate all points requiring daily lubrication.

6. Check and maintain proper tire pressure.

7. Ensure that the bale carrier has been correctly set for the intended bale size (see

the section “Adjusting for Bale Size” in this manual).

8. Ensure that the automatic loading cycle has been adjusted for the intended

hydraulic flow rate and pressure, especially if a different tractor is used (see the section “Automatic Sequencing Adjustments” in this manual).

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Loading Operations

WARNING: Stay away from lift arm or tipping frame when operating to prevent crushing. Keep others away.

DANGER: Stay away from overhead power lines when rising lift arm or tipping frame to prevent electrocution.

Initial Preparation

To move arm from transport to operational position follow the flow diagram below:

1. To raise the lift arm up, press and hole the Up arrow key until the Transport lock

no longer touches the cylinder base, release button.

2. Remove Transport Locker Assembly and stow as follows:

MANUAL MODE

AUTO M ODE

CALIBR ATION MODE

DIAGNO STIC MODE

MANUAL MODE

PUSHER

TIPPIN G FRAM E

ROTATE ARM

LIFT A RM

CLAMP ARM

4444

ESC

PRESS O.K. B UTTON TO EXIT O UT OF THIS M ENU

1.55V

450 0 S QUAR E BALE CAR RIE R

4500 S QUARE BALE C ARRIER

READI NG ON LY AP PEARS IF FUNC TION IS SELEC TED.

VERSIO N 1.0. 05

4444

ESC

VERSIO N 1.0. 05

4444

ESC

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LIFT CYLINDER LOCK (IN STORAGE)

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4500 Square Bale Carrier

Initial Loading Operation

Follow the flow diagram to set machine for loading operation. IMPORTANT: Do not attempt to load two rows of large (4’ x 4’ x 8’) bales. Doing so would exceed the gross vehicle weight of the carrier.

MANUAL MODE

AUTO MO DE

CALIBRA TION

MODE

DIAGNOS TIC M ODE

AUTO MO DE

36x36

36x48

48x48

CUSTOM 1

CUSTOM 2

CUSTOM 3

AUTO MOD E

BALE SIZE

DOUBLE

CLAMP

PUSHER

TIPPING

FRAME

TOTAL 2785 CURRENT 5

AUTO MODE

HOME POSITION

PUSHER

TIPPING FRAME

ROTATE ARM

LIFT ARM

CLAMP ARM

4444

ESC

PAUSE

O.K.TO CONFIRM SELECTI ON

HYDRAULI C

SYSTEM

PRESS 4 TO RESE T CURRE NT

THE USER CAN SWITCH BETWEEN DOUBLE STACK "YES" AND DOUBLE STACK "NO" BY PRESSING THE BUTTON. IF THE BALE SELECTED HAS ONLY SINGLE ROW VALUES, PRESSING THE BUTTON DOES NOT CHANGE THE STATUS.

PRESS O.K. BUTTON TO EXIT OUT OF THIS MENU

350

1.55V

4500 SQUARE BALE CARRIER

4500 SQ UARE BAL E CARRI ER

THESE READING ARE ALWAYS SHOWN

VERSION 1.0.05

4444

ESC

VERSION 1.0.05

4444

ESC

4444

ESC

4444

ESC

STACKING

OPEN

YES BAL E1

36 X 36

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4500 Square Bale Carrier

1. After selecting bale size, the “Auto Home Position” screen appears. This menu

screen is designed to automatically set (“activate”) all functions to the ready state needed for loading operation. By pressing the button corresponding to each function, the Controller will automatically activate that function. When a function is in the ready position (activated) a circular icon will appear beside that function. If a function has not been activated when the corresponding button is pressed, this indicates that an unsafe condition exists. The safety protocol has prevented the function from operating. For example, Lift Arm down cannot be activated until the Rotate Arm has rotated away from the deck. The menu screen will change when all functions are in the ready position (activated).

2. The next screen is the “Auto Mode” screen, this indicates that all functions are

ready and loading operation can begin. Loading operation can be started with the “CLAMP” button located on the Display unit or with the “SQUEEZE” button located on the hand held pendent. Pressing and release to jog the clamp arm together. Press and hold to activate the Auto cycle. Once the Lift Arm rises, release Squeeze button.

Loading Operation

1. Approach the bale from the narrow side in a straight line parallel to the bale

(baling direction), not at an angle. When rear of bale strikes BALE STOP, stop tractor and depress and hold “CLAMP” button (or the 1st button on the 3BUTTON CONTROL HANDLE) until ARM begins to rise, release switch. The automatic loading cycle is now engaged. Lift arm should continue to rise to Row 1 Bale height location, SWING ARM rotates 90° to le ft, and bale is released onto deck. SWING ARM rotates forward (right), and Lift Arm goes down to the loading position. Simultaneously, the Pusher will automatically push the released bale back to a preset location. Proceed with the next bale. You are now ready to load the next bale.

2. If Double Stacking: As mentioned above the Pusher will automatically push the

first bale back to a predetermined location, approximately 6” to 12”. Then, the DOUBLE STACKING indicator will indicate BALE2. Load the second bale as in step 1 noting that the LIFT ARM goes UP higher than in first step (higher than the bale that is already on the deck). SWING ARM rotates 90° with the second bale coming in perfect alignment with the first bottom bale. The bale is released on top of the bottom bale. The PUSHER will push back both bales, enough to clear the deck for the next set of bales.

DIRECTION OF APPROACH

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4500 Square Bale Carrier

NOTE: When four bales (if loading a single layer) are picked up (or two layers with five intermediate-sized bales each), push the entire load back against the TAIL STOPS at the back of TIPPING FRAME to minimize hitch load. This can be done either using the buttons on the Display unit or the handheld control handle. You DO NOT have to exit the “Auto Mode” to perform these functions.

1. Continue loading bales until bale carrier is fully loaded. When the last bale is

loaded, you will see the DECK FULL message flashing on the display unit indicating that you are ready for unloading.

Once the loading techniques are mastered, loading can be done on-the-go. Tractor speed should not exceed 10km/hr when approaching the bale. High speeds result in damage to the bale carrier.

Unloading Operation

WARNING: Stay away from lift arm or tipping frame when operating to prevent crushing.

Keep others away.

DANGER: Stay away from overhead power lines when rising lift arm or tipping frame to prevent electrocution.

DANGER: Stay away from bale stack when unloading. Bales can tip over. Keep others away. Stacking should be attempted on level ground only.

STAY AWAY FROM OVERHEAD POWER

LINES

STAY AWAY FROM

BALE STACK

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4500 Square Bale Carrier

The most stable bale stack is achieved by stacking bales with the most dense side facing outward. Gravity virtually assures that as bales are being formed in the baler heavier particles end up in the bottom half of the bale, making the lower half denser (heavier) than the top. The lighter side of the bale may “sag” over time. As a result, stacked bales being leaned toward the stack.

Starting A Stack

If possible, start a stack less than full height for the first load to allow bales to support each other. This is best achieved by loading only 5 bales for the first load (i.e. load 3 bales first, push these all the way to the rear, then load two additional bales. Unload the first stack of 3 bales, drive forward, and then unload the remaining stack of 2 bales against the first stack). Lay the main stack from the opposite end to the direction of the initial stack.

NOTE: The unloading procedure outlined below can be done in the Auto Mode.

1. Press and hold TIP FRAME UP until TIPPING FRAME is vertical.

2. Slowly drive the tractor forward until the stack eases off the TAIL STOPS and onto the ground.

3. Second Stage Unloading: Drive the tractor forward until there is enough room to safely lower the TIPPING FRAME onto the carrier deck. Depress and hold TIP FRAME DOWN until TIPPING FRAME is lowered fully onto carrier deck. Depress and hold PUSHER BACK. Release switch when rear bale hits TAIL STOPS. Return pusher to the front by pressing and holding the PUSHER HOME button.

RAISE TIPPING FRAME

LOWER TIPPING FRAME

INITIAL STACK

MAIN STACK

BALE STACKS

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4500 Square Bale Carrier

4. Raise the TIPPING FRAME when the pusher is at the home position and repeat the unloading procedure by placing the second stack as close as possible to the first.

NOTE: TIPPING FRAME will go about 5° past vertical position when TIPPING CYLINDERS are fully extended. This feature is useful to straighten out a leaning stack.

Transporting Carrier

1. Use tractor with a minimum of 100 hp and adequate braking capacity to safely control 25,000 lbs. (11,340 kg) GVW trailing load to tow the bale carrier.

2. The towing unit should weigh 16,700 lbs. (7575 kg) or approximately 67% of the carrier's GVW.

3. Do not tow over 20 mph (32 kph) when loaded.

4. Turn on flashing lights when transporting on public roadways.

5. Obey local regulations regarding road transport.

6. Raise lift arm to transport position and engage LIFT CYLINDER LOCK over lift arm cylinder before transporting.

7. If the bale carrier is equipped with the optional second layer kit, close the rear stack stabilizer sufficiently to reduce its

width prior to transporting.

LIFT CYLINDER LOCK

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4500 Square Bale Carrier

MAINTENANCE

WARNING:

Place all tractor controls in neutral, stop engine, set parking brake, remove ignition key and wait for all moving parts to stop before servicing, adjusting or repairing bale carrier.

The following sections explain regular inspections and adjustments. IMPORTANT: Service intervals should be increased when operating in extreme or difficult conditions.

Fasteners

The tables below list the correct torque values for various bolts and cap screws used on the bale carrier. Tighten all bolts to specified values unless otherwise noted.

BOLT TORQUE

SAE 2 SAE 5 SAE 8 L9

BOLT

DIAMET

"A"

lb-ft N.m lb-ft N.m lb-ft N.m lb-ft N.m

1/4" 6 8 9 12 12 17 10 13

5/16" 10 13 19 25 27 36 19 26

3/8" 20 27 33 45 45 63 30 41

7/16" 30 41 53 72 75 100 55 75

1/2" 45 61 80 110 115 155 85 115

9/16" 70 95 115 155 165 220 120 163

5/8" 95 123 160 215 220 298 170 231 3/4" 155 225 290 390 400 540 265 360 7/8" 170 230 420 570 650 880 475 645

1" 225 305 630 850 970 1320 550 746

LOCATION

lb-ft

N.m

WHEEL HUB BOLTS 125 170 HITCH MOUNT 1-1/4” HEX NUT 225 305 ALL CARRIAGE BOLTS 33 45

Check all bolts for tightness after the first 10 hours of operation and every 50 hours thereafter.

Periodically inspect for broken or missing fasteners. Replace with those designated in the “Parts” section of this manual.

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4500 Square Bale Carrier

Hydraulic System

WARNING: To prevent serious injury or death from high-pressure fluid:

•

Relieve pressure on system before repairing, adjusting or disconnecting hydraulic components.

•

Wear proper hand and eye protection when searching for leaks. Use wood or cardboard instead of hands.

•

Seek immediate medical attention if injured by hydraulic fluid piercing the skin.

1. Keep the hydraulic components clean to prevent contaminants from entering the system.

2. Regularly check the fluid level in the tractor reservoir and follow the maintenance procedures in the tractor Operator’s Manual.

3. Regularly inspect cylinders, hoses and fittings for leaks, crimps and abrasions or other signs of wear and tear or impending failure.

4. Replace cut, worn or crimped hoses and metal lines.

5. Check that all components are in good working condition. Tighten any loose components.

6. Avoid makeshift repairs to the hydraulic system such as clamping or taping fittings or hoses. The system operates at high pressure and failure of such repairs can happen suddenly and without warning resulting in unsafe or hazardous conditions.

7. Hydraulic lines and cylinders must be free of air to function correctly. Air can be bled from the hydraulic system by parking the bale carrier in the field position on a level surface with the tractor engine running and cycling the system.

Chain/Sprocket

1. Inspect and tighten chain and sprockets after the first 10 hours and every 50 hours thereafter.

2. The PUSHER ROLLER CHAIN can be tightened by turning SPROCKET TENSION BOLT clockwise (it should be tightened until there is little or no slack in the CHAIN). If no more adjustment is possible, shorten ROLLER CHAIN by removing one link.

SPROCKET TENSION BOLT

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4500 Square Carrier

3. Apply a SAE light machine oil (or equivalent) with a brush to ROLLER CHAIN several times during the season and especially before out of season storage.

4. Repaint top of CARRIER BEAMS regularly with Slip Plate

to reduce friction,

especially when handling heavier bales.

Wheel/Tires

Check HUB BOLTS regularly for tightness.

1. Ensure that DUST CAPS are firmly in place.

2. Check tires pressure regularly: 90 psi (620 kPa).

3. The wheel bearings should be inspected and re-packed annually with SAE multi purpose type grease. When reinstalling the wheels, the HUB BOLTS should be torque to 125 ftlbs. (note: the valves should be facing away from the HUBS). A thread-locking compound such as Locktite 271 is recommended for the HUB BOLTS.

DUST CAP

BOLTS

CHECK TIRE

PRESSURE

WHEELS AND TIRES

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Lubrication

1. All grease fittings should be lubricated before operating the bale carrier at the start of the season and daily during the season. Use a SAE multi purpose lubricant or equivalent. There are 22 fittings to lubricate:

- At both ends of each HYDRAULIC CYLINDER - 10 fittings (A).

- At position where SWING ARM is joined to MAIN ARM - 4 fittings (B).

- At position where GRAB ARMS are joined to SWING ARM - 2 fittings (C).

- On each AXLE BEARING – 4 fittings (D).

- At position where TIPPING FRAME is joined to FRAME - 2 fittings (E).

LUBRICATION POINTS

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4500 Square Carrier

Special Care Condition

To assure trouble free service, keep the machine free of any build up hay or straw, especially areas where the sensors are located.

Follow the lubrication instructions regularly as indicated. To prevent rust on the CARRIER BEAMS, repaint regularly with graphite paint such as

Slip PlateTM. This should be done especially before placing machine in storage and

several times during the season.

Storage End of Season

1. Check for worn or damaged parts and replace, if necessary. To avoid costly delays, please contact your dealer for service parts long enough before starting the next season.

2. Store the bale carrier in a clean, dry, sheltered area.

3. Replace all missing or broken bolts with those designated in the “Parts” section of this manual.

4. Clean the bale carrier. Dirt draws moisture that rusts metal.

5. Repaint chipped or worn areas. Paint is available from your dealer.

6. Clean ROLLER CHAIN and brush with SAE light machine oil (or equivalent) to prevent rust.

7. Repaint the top of the CARRIER BEAMS with graphite paint such as Slip Plate

prevent rust.

Start of Season

1. Clean and inspect the bale carrier when taking it out of storage. Ensure that the bale carrier is in optimum condition at the start of the season in order to reduce chances of costly breakdown.

2. Clean and inspect ROLLER CHAIN for excessive wear or stiffness. Check for proper adjustment and alignment.

3. Lubricate the entire bale carrier. Ensure that all grease fittings are in place and taking grease properly.

4. Inspect and repack wheel bearings with a SAE multi purpose type grease.

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4500 Square Carrier

5. Check that tires are properly inflated.

6. Check all bolts for tightness. Replace lost or worn bolts.

7. Replace and secure safety shields. Review safety regulations.

8. Operate the bale carrier for a short time. Check that all moving parts are operating freely and that automatic loading cycle is operating as expected. Check for hydraulic leaks.

9. Review the Operator’s Manual.

During the Season

1. At the end of each day, park the bale carrier in a clean, dry, sheltered area.

2. Lubricate areas requiring daily lubrication.

3. Remove any build up hay or straw, especially in areas where sensors are located.

Stack Storage

1. Stacks should be placed in an open, flat and well-drained area. The area should have safe and easy access for bale handling and transportation equipment.

WARNING: Take all necessary steps to prevent children or unauthorized personnel from entering storage area. Keep a fire extinguisher handy because of the flammable nature of the baled material.

2. Use caution when retrieving stacks or bales. Do not extend bale-lifting equipment beyond its capacity or move more bales than the equipment is designed for.

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4500 Square Carrier

APPENDIX LIST

Description Appendix Page

Assembly Instructions……………….…….……………………….. A 42 Hydraulic Assembly……………...…………………………………. B 57 Electrical Assembly……………...…………………………………. C 70 General Assembly……………………………………….…………. D 80 Troubleshooting Guide…………………………………………….. E 88

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4500 Square Carrier

APPENDIX A Assembly Instructions Table of Contents

Description Page

Carrier Final Assembly….…………………………………………………………..

44-56

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4500 Square Carrier

CAUTION

Make sure area is clear of obstructions, well lit, and has

sufficient room for safe assembly.

CAUTION

Ensure the 4500 Square Carrier tires and hitch are securely

block. Otherwise, verify the 4500 Square Carrier is properly coupled to the drawbar on a tractor with a minimum of 25,000 LB (11340 kg).

NOTE:

Hydraulic Assembly methods and layouts are common to the right and left

sides. Only one side of each component is shown in this manual.

CAUTION

Stay clear of the arms when testing a finished assembly.

Ensure during assembly to keep your entire body out from underneath parts that are being attached to the main frame.

Page 45

Carrier Final Assembly, Base Frame (Part # I20090)

4500 Square Carrier

111212

14 12 12

1717

TYP

Page 46

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4500 Square Carrier

Carrier Final Assembly, Base Frame (Part # I20090)

ITEM QTY PART NUMBER DESCRIPTION

1 1 C2700-00 MAIN FRAME ASSY 2 1

I20087

HITCH WELDMENT RH

3 1

I20086

HITCH WELDMENT LH 4 1 C2721-00 AXLE BEAM 5 1 C2719-00 REAR CYLINDER MOUNT 6 2 A7004-00 TANDEM AXLE/4000-2500 ASSY 7 1 C2705-00 SECOND CROSS MEMBER ASSY 8 1

I20089

FRONT CROSS MEMBER WELDMENT 9 1 814352 HITCH BASE

10 1 B2363-00 HOSE HOLDER, YELLOW 11 3 9846394 BOLT HEX 0.750NC X 7LG GR8 PL 12 8 813590 WASHER 0.781ID X 1.25OD FL PL 13 4 813648 NUT LOCK (STEEL)0.750NC GRC PL 14 1 967286 BOLT HEX 0.750NC X 2.00 GR8 PL 15 1 813685 SCREW JACK 5 TON 16 86 967274 BOLT HEX 0.500NC X 1.50 GR8 PL 17 172 84048 WASHER 0.500 FLAT SAE Bs PL 18 86 813663 NUT LOCK (STEEL) 0.500NC GRCPL

Page 47

DETAIL A

11.0

17 12 12

1313

1112

TYP

WRAP SAFETY CHAIN AROUND LH HITCH BEAM. SECURE WITH WIRE TOPE. MAKE SURE TO PRVIDE PROTECTIVE SHEET ON HITCH BEAM TO PREVENT DAMAGE TO PAINT.

Carrier Final Assembly, Motors and Chain Guide (Part # I20090)

4500 Square Carrier

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4500 Square Carrier

Carrier Final Assembly, Motors and Chain Guide (Part # I20090)

ITEM QTY PART NUMBER

DESCRIPTION

1 1

I20091

CHAIN GUIDE RAIL WELDMENT 2 2

I100180

U-BOLT VALVE MOUNT 4500 3 1 E2795-00 DECAL MOUNT SMV 4 1 967066 DECAL SLOW MOVING VEHICLE SIGN 5 4 81525 BOLT HEX 0.250NC X 0.750 GR5 PL 6 4 812624 WASHER 0.250 SAE FLAT BS PL 7 4 84498 NUT LOCK (STEEL) 0.25NC GRB PL 8 1 813660 MOTOR 22.2 CU IN 9 1 814106 MOTOR 22.2 CU IN W/SENSOR

10 1 C2770-00 REAR SPROCKET ASSEMBLY 11 4 813686 BOLT HEX 0.500NC X 1.75 GR8 PL 12 20 84048 WASHER 0.500 FLAT SAE Bs PL 13 8 813663 NUT LOCK (STEEL) 0.500NC GRCPL 14 1 A2700-46 SPROCKET ASSEMBLY 15 1 C2768-00 SPROCKET ADJUSTING BOLT FRONT 1NC 16 1 813641 CHAIN SAFETY 40M GVW 17 8 81620 BOLT HEX 0.500NC X 1.25GR5 PL 18 8 812364 NUT LOCK (STEEL) 0.500NC GRB PL 19 1 84051 NUT HEX JAM 1.00NC GR2 20 1

I100202

MOUNTING PLATE

Page 49

DETAIL A

9 8

6 14

USED ONLY FOR REAR CROSS MEMBERBOLT PLAT (INE2700-23)

T Y P.

Carrier Final Assembly, Beams and Track (Part # I20090)

4500 Square Carrier

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4500 Square Carrier

Carrier Final Assembly, Beams and Track (Part # I20090)

ITEM QTY PART NUMBER

DESCRIPTION

1 1

I20079

LEFT CARRIER BEAM 4500

2 1

I20078

RIGHT CARRIER BEAM 4500 3 1 C2706-00 LEFT SLIDER BEAM 4 1 C2766-00 RIGHT SLIDER BEAM 5 1 E2776-00 REAR SPROCKET SHIELD 6 16 86170 BOLT HEX 0.375NC X 1.00 GR5 PL 7 16 812363 NUT LOCK (STEEL) 0.375 GRB PL 8 49 967274 BOLT HEX 0.500NC X 1.50 GR8 PL 9 98 84048 WASHER 0.500 FLAT SAE Bs PL

10 49 813663 NUT LOCK (STEEL) 0.500NC GRCPL 11 10 967285 BOLT HEX 0.625NC X 1.75 GR8 PL 12 20 812639 WASHER 0.625 SAE FLAT BS PL 13 10 812482 NUT LOCK (STEEL) 0.625NC GRB PL 14 4 81570 WASHER 0.375 FLAT ST HS PL

Page 51

DETAIL A

DETAIL B

T Y P.

DETAIL C

DETAIL D

17 17

Final Assembly (Part # I20090), Pusher and Tipping Frame

4500 Square Carrier

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4500 Square Carrier

Final Assembly (Part # I20090), Pusher and Tipping Frame

ITEM QTY PART NUMBER

DESCRIPTION

1 2

I20094

PIVOT TUBE WELD'T

2 1

I20076

PIVOT CONNECTOR TUBE WELD'T

3 1

I20077

TIPPING FRAME ASSY 4500 4 1 C2736-00 LH BALE EXTENSION SLEEVE 5 1 C2737-00 RH BALE EXTENSION SLEEVE 6 4 E2723-00 TAIL STOP 7 4 812768 BOLT HEX 0.500NC X 1.25 GR8 PL 8 8 813663 NUT LOCK (STEEL) 0.500NC GRCPL 9 4 813686 BOLT HEX 0.500NC X 1.75 GR8 PL

10 8 86171 BOLT HEX 0.375NC X 1.25 GR5 PL 11 8 812363 NUT LOCK (STEEL) 0.375 GRB PL 12 8 984077 NUT HEX JAM 0.500 NC GR2PL 13 1

I20073

PIVOT HOLDER RH

14 2 E2791-00 SPLIT BUSHING UHMW 15 1 C2875-00 PIVOT HOLDER LH 16 24 813729 BOLT HEX 0.625NC X 1.79 L9 BOLT 17 48 813730 WASHER FL 0.325 L9 PL 18 24 813731 NUT LOCK 0.625NC PL 19 1

I20088

BALE PUSHER COMPLETE ASSY 4500

20 1 52959-648 CHAIN ROLLER #80 21 2 813643 CONNECTOR LINK HD C2080 22 1 C2853-00 FRONT SPROCKET SHIELD 23 4 81549 BOLT HEX 0.313NC X 0.75 GR5PL 24 4 812362 NUT LOCK (STEEL) 0.313NC GRBPL 25 8 813547 SET SCREW SQHDCUP 0.500 NC 26 2 814481 PROXIMITY SENSOR HARNESS ASSY 27 1 83000031 PROXIMITY SENSOR BRACKET, TIPPING

Page 53

DETAIL A

DETAIL B

10 9

DETAIL C

2019

Final Assembly (Part # I20090), Tipping Frame and Arm

4500 Square Carrier

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4500 Square Carrier

Final Assembly (Part # I20090), Tipping Frame and Arm

ITEM QTY PART NUMBER

DESCRIPTION

1 2 25106 CYL 3.5 X 36.0 INL 2 4 812363 NUT LOCK (STEEL) 0.375 GRB PL 3 4 811795 BOLT HEX 0.375NC X 2.00 GR5 PL 4 2 E2912-00 PIN / HYD. CLY 5 2 C2893-00 HYD CYL PIN 6 1 24879 CYL 4.0 X 18.0 INL 7 1 B2724-00 END CAP LH / PIVOT ARM 8 2 967285 BOLT HEX 0.625NC X 1.75 GR8 PL 9 2 81626 BOLT HEX 0.500NC X 2.75 GR5PL

10 10 812364 NUT LOCK (STEEL) 0.500NC GRB PL 11 1 E2733-00 MAIN CLEVIS PIN 12 1 E2732-00 CYL PIN MAIN ARM LIFT 13 4

I100225

STOP PLATE UHMW PIVOT ARM

14 8 87553 BOLT HEX 0.500NC X 1.75 GR5 PL 15 6 811414 ELBOW 90 3/4 MORB X 3/4 MJIC 16 1 83000028 ROTARY SENSOR 17 1 83000037 ROTARY SENSOR LEVER WELD'T 18 1 83000038 RIVET, FLAT HEAD (STEEL) 19 2 44510 SCREW, M5 X 16 20 2 86511996 NUT LOCK (NYLON) M5 CLASS 8 PL 21 1 83000033 ROTARY SENSOR LINK, LIFT ARM 22 1 50714 SET SCREW, HEX SKT

Page 55

DETAIL A

DETAIL B

DETAIL C

3940

2727

6 5

T Y P.

BOTH CYLINDERS

T Y P.

Final Assembly (Part # I20090), Lift- and Rotating Arm

4500 Square Carrier

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Final Assembly (Part # I20090), Lift - and Rotating Arm

ITEM QTY PART NUMBER DESCRIPTION

1 1

I20067

PIVOT ARM ASSEMBLY 4500

2 1

I20060

LIFT ARM WELD'T

3 2 24968 CYL 3.0 X 16.0 ASSY INLAND 4 7 811792 BOLT HEX 0.375 X 1.50 GR5 PL 5 7 81593 WASHER 0.375 LOCK PL 6 7 114825 PIN CAP 1.75ODX0.41IDX0.25 PL 7 4

I20070

PIN ASSY RH GRAB ARM 4500

8 1

I20075

PIVOT PIN ASSEMBLY 4500

9 1

I100222

CAP BOLT PIVOT PIN ASSEMBLY

10 1 81701 WASHER LOCK 0.750 PL 11 2 813515 BOLT HEX 0.750NC X 2.50 GR8 PL 12 2 814355 SHIM 2.0ID X 2.75OD X 0.188 POLYU 13 1 26026 HUB CAP 8" CHROME 14 2

I20069

LOCKING PIN BALE STOP 4500

15 1

I20062

RH GRAB ARM ASSY 4500

16 1

I20064

LH GRAB ARM ASSY 4500

17 1

I20066

GRAB ARM JOINT 4500

18 1

I20072

PIN ASSY REMOVEABLE 4500

19 4 12779 HAIR PIN 20 3

I20071

PIN ASSY LH GRAB ARM 4500

21 1

I20065

LH GRAB FINGER ASSY 4500

22 1

I20063

RH GRAB ARM ASSEMBLY 4500

23 27 84467 BOLT HEX 0.750NC X 2.00 GR5 PL 24 56 84050 WASHER 0.750 SAE FLAT BS PL 25 28 813648 NUT LOCK (STEEL)0.750NC GRC PL 26 4 84277 BOLT HEX 0.500NC X 1.50 GR5PL 27 8 84048 WASHER 0.500 FLAT SAE Bs PL 28 4 812364 NUT LOCK (STEEL) 0.500NC GRB PL 29 1 C2863-00 CYLINDER LOCK HOLDER 30 3 81922 NUT LOCK (NYLON) 0.25NC GR B PL 31 1 C2862-00 CLYINDER LOCK 32 1 81525 BOLT HEX 0.250NC X 0.750 GR5 PL 33 2 84062 GREASE FITTING 0.250NF STRAIGHT 34 1 83000028 ROTARY SENSOR 35 1 83000037 ROTARY SENSOR LEVER WELD'T 36 1 83000034 ROTARY SENSOR LINK, SWING ARM 37 1 83000038 RIVET, FLAT HEAD (STEEL)

Page 57

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4500 Square Carrier

38 1 00050714 SET SCREW, HEX SKT 39 2 00044510 SCREW, M5 X 16 40 2 86511996 NUT LOCK (NYLON) M5 CLASS 8 PL 41 4 811414 ELBOW 90 3/4 MORB X 3/4 MJIC 42 1

I100221

LIFT ARM SENSOR HOLD DOWN

43 2 81529 BOLT HEX 0.250NC X 1.5LG GR2 PL

Page 58

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4500 Square Carrier

APPENDIX B Hydraulic Assembly

NOTE: 1)

Seal Kits and Service Parts are only listed in the parts lists and are

not indicated on the illustrations.

Table of Contents

Description Page

Carrier Hydraulic Assembly. ………………………………………………………

58-65

Valve Bank Assembly………………………………………………………………

Hydraulic Pressure and Return Line Assembly…….…………………………...

67-68

Valve Bank Hydraulic Schematic………………………………………………….

Page 59

DETAIL A

DETAIL B

DETAIL C

DETAIL D

RETURN

PRESSURE

1918

Carrier Hydraulic Assembly (Part # I20090), Main Lines

4500 Square Carrier

Page 60

bühler

4500 Square Carrier

Carrier Hydraulic Assembly (Part # I20090), Main Lines

ITEM QTY PART NUMBER

DESCRIPTION

1 1 812363 NUT LOCK (STEEL) 0.375 GRB PL 2 1 00050133 BOLT HEX 0.625NC X 2.50 GR5 PL 3 1

I100113

HOSE CLAMP 3/4 4500 4 1 83000046 VALVE MANIFOLD ASSEMBLY, 4500 5 4 86170 BOLT HEX 0.375NC X 1.00 GR5 PL 6 4 9812410 WASHER LOCK 0.375 BR 7 1 83000025 HOSE HOLDER WELD'T 4500 8 2 813730 WASHER FL 0.325 L9 PL 9 1 813731 NUT LOCK 0.625NC PL

10 5 A2700-49 3/4 STEEL LINE MOUNT ASSY 11 2 814095 3/4 X 204 HYD HARD LINE 12 4 814140 ADAPTOR STR, 1-1/16 MJIC-MJIC 13 2 115608 HOSE 3/4 X 86" 1-1/16 SWFJIC-SWFJIC 14 1

I20085

HOSE 3/4 X 84" ASSEMBLY (RETURN)

15 1

I20084

HOSE 3/4 X 84" ASSEMBLY (PRESSURE)

16 1 83000047 COVER SHIELD, MANIFOLD 4500 17 1 814100 CONTROLLER 4500 18 4 967193 BOLT HEX 0.250 x 2.50 GR5PL 19 4 84498 NUT LOCK (STEEL) 0.25NC GRB PL

Page 61

DETAIL A

DETAIL B

M3 - A (RH)

M4 - A (LH)

M1 - B (RH)

M2 - B (LH)

Carrier Hydraulic Assembly (Part # I20090), Motors

4500 Square Carrier

Page 62

bühler

4500 Square Carrier

Carrier Hydraulic Assembly (Part # I20090), Motors

ITEM QTY PART NUMBER

DESCRIPTION

1 3 A2700-27 1/2" STEEL LINE MOUNT ASSEMBLY 2 3 A2700-28 STACKING MOUNT ASSEMBLY 3 4 81094 1/2 HARDLINE JIC STD 4 8 886704 ADAPTOR STR 3/4 MJIC-MJIC 5 2 812739 HOSE 1/2X40" 3/4 -3/4 SWFJIC 6 2 115448 HOSE 1/2X24" 3/4 -3/4 SWFJIC 7 4 812449 HOSE 1/2X36" 3/4 -3/4 SWFJIC 8 4 813094 ADAPTOR STR 7/8 MORB- 3/4 MJIC

Page 63

DETAIL A

DETAIL B

DETAIL C

DETAIL D

DETAIL E

ROT2

ROT1

LFT1

LFT2

ROT1

ROT2

Carrier Hydraulic Assembly (Part # I20090), Arm

4500 Square Carrier

Page 64

bühler

4500 Square Carrier

Carrier Hydraulic Assembly (Part # I20090), Arm

ITEM QTY PART NUMBER

DESCRIPTION

1 10 A2700-27 1/2" STEEL LINE MOUNT ASSEMBLY 2 2 814097 1/2 X 108 HYD HARDLINE ROTATE ARM 3 2 29164 HOSE 1/2X44" 3/4 -3/4 SWFJIC 4 4 814098 1/2 X 108 HYD HARDLINE LIFT ARM 5 12 886704 ADAPTOR STR 3/4 MJIC-MJIC 6 4 812449 HOSE 1/2X36" 3/4 -3/4 SWFJIC 7 5 29166 HOSE 1/2X77" 3/4-3/4 SWFJIC 8 1 811749 HOSE 1/2X60" 3/4-3/4 SWFJIC

Page 65

DETAIL A

DETAIL B

TLT1

TLT2

TLT1

TLT2

Carrier Hydraulic Assembly (Part # I20090), Tipping Frame

4500 Square Carrier

Page 66

bühler

4500 Square Carrier

Carrier Hydraulic Assembly (Part # I20090), Tipping Frame

ITEM QTY PART NUMBER

DESCRIPTION

1 1 812363 NUT LOCK (STEEL) 0.375 GRB PL 2 3 A2700-27 1/2" STEEL LINE MOUNT ASSEMBLY 3 1

I100113

HOSE CLAMP 3/4 4500 4 2 81094 1/2 HARDLINE JIC STD 5 5 886704 ADAPTOR STR 3/4 MJIC-MJIC 6 5 812449 HOSE 1/2X36" 3/4 -3/4 SWFJIC 7 1 29164 HOSE 1/2X44" 3/4 -3/4 SWFJIC 8 1 29166 HOSE 1/2X77" 3/4 -3/4 SWFJIC 9 2 812786 TEE 3/4 MJIC X RUN 3/4SWFJIC

Page 67

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4500 Square Carrier

Valve Bank Assembly (Part # 83000046)

ITEM QTY PART NUMBER

DESCRIPTION

1 1 814442 VALVE BANK 4500 2 12 886897 ADAPTOR STR 7/8 MORB X 3/4 MJIC 3 2 814203 EPO PRESSURE SENSOR 4 2 812661 ADAPTOR STR 1 1/16MORB X 1 1/6MJIC 5 2 86502603 COUPLER QUICK 7/16 MORB 6 2 83000027 PRESSURE SNUBBER, 1/4" NPT

Page 68

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4500 Square Carrier

Hydraulic Pressure Line Assembly (Part # I20084)

ITEM QTY PART NUMBER

DESCRIPTION

1 1 813208 ADAPTOR STR 1 1/16 MJIC X 7/8 MORB 2 1 813292 MALE TIP 0.50 BODY 0.88 FORB 3 1 813428 DUST CAP 0.5 RED 4 1 115253 HOSE 3/4X88" 1-1/16 SWFJIC-SWFJIC

Page 69

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4500 Square Carrier

Hydraulic Return Line Assembly (Part # I20085)

ITEM QTY PART NUMBER

DESCRIPTION

1 1 813208 ADAPTOR STR 1 1/16 MJIC X 7/8 MORB 2 1 813292 MALE TIP 0.50 BODY 0.88 FORB 3 1 813305 DUST CAP 0.5 BLACK 4 1 115253 HOSE 3/4X88" 1-1/16 SWFJIC-SWFJIC

Page 70

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4500 Square Carrier

Carrier Hydraulic Schematic

Page 71

bühler

4500 Square Carrier

APPENDIX C Electrical Assembly

WARNING

Read and understand the safety messages listed in

4500 Square Carrier operator manual. Shut off all power to unit before inspecting, servicing, adjusting or repairing the 4500 Square Carrier.

Table of Contents

Description Page

Controller. …………………………………………………………………………

Display Unit. ………………………………………………………………………

Bale Wagon Wire harness……………………………………………………….

Extension, Bale Wagon Wire harness….…………………………………….

Power Jumper Wire Harness……………………………………………………

Tractor Cab Wire Harness……………………………………………………….

Control Handle Wire Harness…………………………………………………...

77-78

Wiring Diagram for Switches.…………………………………………………...

Page 72

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4500 Square Carrier

Controller (P/N 814100)

Note: No salvageable parts inside. Unit is completely sealed and is rated to

IP 67 rating. Any physical tampering of the unit will void warranty.

MC050-020-00000 PLUS 1™ Controller

MOBILE MACHINE MANAGEMENT

The MC050-020-00000 is an element of the flexible, powerful, expandable, and affordable PLUS 1 family of mobile machine management products. This device is a general-purpose controller that is equally suited for use as a member of a distributed machine control system, with intelligence in every node, or as a stand-alone controller.

The MC050-020-00000 employs a Digital Signal Processor (DSP), providing the controller with extremely fast single cycle processing speed, and 256K internal flash.

APPLICATION DEVELOPMENT

Users develop MC050-020-00000 applications using the PLUS 1 GUIDE. This Microsoft® Windows® based development environment features a user-friendly, field proven, icon-based graphical programming tool, application downloader, and service/diagnostic tool.

MC050-020-00000 PLUS 1 Controller

Features

• User-programmable with the PLUS 1 GUIDE (Graphical User Integrated Development Environment)

• 50 pins: (1) Deutsch DRC connector

• 16 bit fixed-point DSP running at 150 MHz

• 12 bit analog-to-digital converter

• 24 inputs

• (6) universal (DIN/AIN/FreqIN) that are user-defined as either:

Analog:

with configurable ranges 0 to 5 V DC (with over range protection) or 0 to 36 V DC;

Digital:

pull up (5 V DC) or pull down (0 V DC);

Frequency (timing):

1 Hz to 10 kHz

• (10) digital (DIN) configurable as: pull up (5 V DC) or pull down (0 V DC)

• (4) digital/analog (DIN/AIN) that are user-defined as either:

Digital:

pull up (5 V DC) or pull down (0 V DC);

Analog:

0 to 5.25 V DC or 0 to 36 V DC

• (2) analog (AIN/Temp/Rheo) 0 to 5.25 V DC or 0 to 200 ohm rheostat

• (2) fixed range analog (AIN/CAN shield) 0 to 5.25 V DC or CAN shield pin

• 14 outputs

• (6) universal (PWMOUT/DOUT/PVEOUT) that are user-defined as either:

Digital:

(3 A), configurable as source or sink;

PWM:

(33 to 4000 Hz), configurable as open or closed loop with current control;

Analog voltage:

open loop PWM at 4000 Hz (if driving PVE valves, reserve one output for valve power supply; this

output can power up to three PVEs)

• (6) digital (DOUT) (3 A), configurable as source or sink

• (2) digital/PVE power supply (DOUT/PVE Pwr) user configurable; one DOUT/PVE Pwr will power up to three PVEs

• 9 to 36 V DC power supply, monitored internally

• 2 CAN 2.0 B ports, the fixed range analog inputs can be configured as the shield pin

• Power supply for external sensors rated at 5 V DC to 500 mA and regulated internally

• 2 LEDs both under user control

• 3 mounting alternatives: stack, end, or side

SPECIAL NOTE: PROGRAM UPLOAD AND UPDATES REQUIRED. UPLOAD AND UPDATE PERFORMED BY BUHLER MANUFACTURING. LATEST PROGRAM IS "BALE_WAGE_3.lhx" (09-20-2005).

5.690

5.477

6.225 REF

Ø0.276 TYP

7.611

2.076 REF

Page 73

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4500 Square Carrier

Display Unit (P/N 814101)

DP600 Graphical Terminals

INTRODUCTION

The Sauer-Danfoss DP600 Graphical Terminals family pro

vides best performance to fit the needs of mobile machines. DP600 design allows both in cab and open usage. Up to two external video inputs gives a good overview and ensure safe operation of your mobile equipment. High resolution color andmonochrome TFT options fit to your budget limits without losingperformance.

Features

• Small footprint

• Same outside dimensions for both screen variants

• Two mounting options:

• Flush in into dashboard

• Stand alone on post according to VESA standard75mm x 75mm [2.953 in x 2.953 in]

• Fully integrated connectors and silicone keypad provide water and dust protection from all sides.

• Designed to withstand high-levels of shock/vibration

• Extremely wide storage and operating temperature range

• GORE-TEX® membrane prevents moisture ingress and fogging up of screen

• Keypad with 14 buttons (8 soft-keys + 6 buttons for navigation)

• All buttons have backlight – night design

• High brightness alarm LED

• Protective glass integrated into keypad provides superior antiglare and contrast under all light conditions

• Integrated light sensor for automatic backlight adjustment

• Inputs for external menu NAV button give the driver full control while driving

• Digital output for external ALARM buzzer

DP600Graphical Terminals

Technical data

Operating voltage range

9 to 36 VDC, protected against reverse polarity and load-dump

Power consumption 15 W max Digital Inputs (3) 1.5 VDC logical low > Uin > 1.5 VDC logical high2 inputs designed for 90° A/B encoder signals, menu

NAV button Option: Video inputs (2)

Standard composite video signals

Output for buzzer (1) lowside, max 0.5 A CAN interface 2 CAN ports according to CAN specification 2.0 B (active).2 pins for CAN shield according to J1939.One

CAN port, fully compatible to Sauer-Danfoss RedCAN™ standard.

Communication USB, RS-232 Memory 8MB or 16MB flash, 8MB RAM, 8K FRAM (parameter memory) Electrical connections 1 Deutsch DTM 12-pin connector, Code A, 1 Deutsch DTM 6-pin connector1 Binder 7-pin connector for

USB/RS-232, 1 Binder 5-pin connector for video-signals Operating temperature color screenmonochrome screen -30 °C to + 70 °C [-22 °F to + 158 °F]

-20 °C to + 70 °C [ -4 °F to + 158 °F]

Storage temperature color screenmonochrome screen -30 °C to + 80 °C [-22 °F to + 176 °F]

-30 °C to + 80 °C [-22 °F to + 176 °F] Moisture SS-EN 60 529 Vibration IEC 60068-2-64-Fh with severity according toIEC TR 60721-4-5 environmental class 5M3

Shock IEC 60068-2-27-Eb with severity according toETS 300 19-2-5 environmental class 5M3; free fall according

to IEC 68-2-32Ed

Electrical Automotive transients ISO 7637/1-2, Automotive transients ISO 7637/3 EMC emission/immunity

EN 61000-6-3/EN 61000-6-2

High brightness ALARM LED and ambient light sensor integrated into keypad

SPECIAL NOTE: UPLOAD AND UPDATE OF PROGRAM REQUIRE. UPLOAD AND UPDATE OF PROGRAM PERFORMED BY BUHLER MANUFACTURING. LATEST PROGRAM IS "DP610S.lhx" (09-20-2005).

4.152±0.005

4 X M4 X 0.7 THREAD X 11mm MAX DP (REF)

Ø0.576

3.492

12.457 REF

8.581 REF

8.031 REF

4.496 REF

Note: No salvageable parts inside. Unit is completely sealed and is rated to

IP 67 rating. Any physical tampering of the unit will void warranty.

Page 74

BW001J-BLK-16>

TERM CIRCUIT NO.

FUNCTION

HSG DEU DRC26-50S-01

C007-4500 BALE WAGON CONTROL MODULE

GROUND BATTERY

"MATING FACE VIEW"

BW002D-RED-18>

POWER

BW010-WHT-16<

SQUEEZE

BW054-YEL-18>

LIFT ARM SENSOR - SIG

BW031-BLU-18>

PRESSURE TRANSDUCER (OPEN) - SIG

BW055-YEL-18>

ROTATE SENSOR - SIG

BW056-YEL-18>

TIPPING FRAME SENSOR - SIG

BW030-BLU-18>

PRESSURE TRANSDUCER (CLOSE) - SIG

BW032-BLU-20>

MOTOR SPEED SENSOR - SIG

BW033-BLU-16<

PUSHER PROXIMITY SENSOR - SIG

BW041-PNK-18>

LIFT ARM UP - PWR

BW048-PNK-18>

CLAMP CLOSE - PWR

BW045-PNK-18>

ROTATE ARM LEFT - PWR

BW044-PNK-18>

TIPPING FRAME UP - PWR

BW049-PNK-18>

PUSHER BACK - PWR

BW053-PNK-18>

OPEN/CLOSE CENTER - PWR

BW042-PNK-18>

LIFT ARM DOWN - PWR

BW047-PNK-18>

CLAMP OPEN - PWR

BW046-PNK-18>

ROTATE ARM RIGHT - PWR

BW043-PNK-18>

TIPPING FRAME DOWN - PWR

BW050-PNK-18>

PUSHER HOME - PWR

BW051-PNK-18>

SERIES/PARALLEL - PWR

BW052-PNK-18>

SLOW/FAST - PWR

BW002E-RED-18>

POWER

BW002F-RED-18>

BW002G-RED-18>

BW002H-RED-18>

BW01AA-BLK-18<

TERM CIRCUIT NO. FUNCTION

C021-LIFT ARM UP

SIG LIFT ARM UP

GROUND

BW041-PNK-18<

TERM CIRCUIT NO. FUNCTION

C020-TIPPING FRAME DOWN

SIG TIPPING FRAME DOWN

TERM CIRCUIT NO. FUNCTION

C019-ROTATE LEFT

TERM CIRCUIT NO. FUNCTION

C018-CLAMP OPEN

TERM CIRCUIT NO. FUNCTION

C017-PUSHER BACK

TERM CIRCUIT NO. FUNCTION

C016-SERIES/PARALLEL

TERM CIRCUIT NO. FUNCTION

C015-RELIEF VALVE - OPEN/CLOSE CENTRE

BW001R-BLK-18<

TERM CIRCUIT NO. FUNCTION

C009-LIFT ARM DOWM

SIG LIFT ARM DOWM

TERM CIRCUIT NO. FUNCTION

C010-TIPPING FRAME UP

TERM CIRCUIT NO. FUNCTION

C011-ROTATE RIGHT

TERM CIRCUIT NO. FUNCTION

C012-CLAMP CLOSE

TERM CIRCUIT NO. FUNCTION

C013-PUSHER HOME

TERM CIRCUIT NO. FUNCTION

C014-SLOW/FAST

1400

3800

4300 4800

150

600

4500

150

100

BW022-REDW-18<

TERM CIRCUIT NO. FUNCTION

C004-LIFT ARM SENSOR

BW001D-BLK-18<

HSG AMP 282087-1

BW054-YEL-18<

BW021-REDW-18<

TERM CIRCUIT NO. FUNCTION

C003-ROTATE ARM SENSOR

BW001E-BLK-18<

HSG AMP 282087-1

BW055-YEL-18<

BW020-REDW-16<

TERM CIRCUIT NO. FUNCTION

C002-PROXIMITY SENSOR

GROUND

POWER

BW001C-BLK-16<

B SIGNAL - PROXIMITY SNESORBW033-BLU-16>

BW01AG-BLK-16>

TERM CIRCUIT NO. FUNCTION

C001-CAB CONNECTOR

1 2

POWER

GROUND

BW002A-RED-16>

HSG AMP 206036-3

J1939 CAN HIGREEN

YELL0W

4 5

J1939 CAN SHIELD

J1939 CAN LO

SHIELD

xxxx

xxxxxx

xxxx

BW010-WHT-16>

10 11

TIPPING FRAME DOWN

SQUEEZE

BW011-WHT-16>

PUSHER HOMEBW012-WHT-16>

BW013-WHT-16>

13 14

PUSHER BACK

TIPPING FRAME UP

BW014-WHT-16>

xxxx

BW001B-BLK-14<

BW001K-BLK-16< BW001L-BLK-16>

BW001N-BLK-16>

BW001L-BLK-16< BW001R-BLK-18> BW001S-BLK-18> BW001T-BLK-18> BW001U-BLK-18> BW001V-BLK-18>

BW001W-BLK-18>

BW001N-BLK-16< BW01AA-BLK-18> BW01AB-BLK-18> BW01AC-BLK-18>

BW01AD-BLK-18> BW01AE-BLK-18> BW01AF-BLK-18>

100 100

BW001S-BLK-18<

BW001T-BLK-18<

BW001U-BLK-18<

BW001V-BLK-18<

BW001W-BLK-18<

BW001X-BLK-18<

BW001X-BLK-18>

BW01AB-BLK-18<

BW01AC-BLK-18<

BW01AD-BLK-18<

BW01AE-BLK-18<

BW01AF-BLK-18<

GROUND

J1939 CAN HI

GREEN

YELL0W

J1939 CAN SHIELD

J1939 CAN LO

BW001D-BLK-18>

BW001E-BLK-18>

BW001F-BLK-18>

BW001G-BLK-16<

TIPPING FRAME DOWN

BW011-WHT-16<

PUSHER HOME

BW012-WHT-16<

BW013-WHT-16<

PUSHER BACK

TIPPING FRAME UP

BW014-WHT-16<

ABC

BW025-REDW-18<

TERM

CIRCUIT NO.

FUNCTION

C008-CLOSE PRESSURE TRANSDUCER

GROUND

POWER

BW001Y-BLK-18<C

SIGNAL CLOSE PRESSBW030-BLU-18<

BW026-REDW-18<

TERM CIRCUIT NO. FUNCTION

C022-OPEN PRESSURE TRANSDUCER

SIGNAL OPEN PRESS

POWER

BW031-BLU-18<

C GROUNDBW001Z-BLK-18<

350

300

250

200

150

100

600

300

250

150

900

100

200

LABEL: CLLABEL: CLOSE

LABEL: RELIEF

LABEL: SLW/FST

LABEL: PUSH HOME

LABEL: CLMP CLOSE

LABEL: ROT RH

LABEL: TIP UP

LABEL: ARM DWN

LABEL: OPEN

LABEL: SER/PARA

LABEL: PUSH BK

LABEL: CLMP OPEN

LABEL: ROT LFT

LABEL: TIP DWN

LABEL: ARM UP

100

BW001G-BLK-16>

BW001J-BLK-16<

BW001H-BLK-20>

BW043-PNK-18<

BW045-PNK-18<

BW047-PNK-18<

BW049-PNK-18

BW051-PNK-18<

BW053-PNK-18<

BW052-PNK-18<

BW050-PNK-18<

BW048-PNK-18<

BW046-PNK-18<

BW044-PNK-18<

BW042-PNK-18<

SIG TIPPING FRAME UP

SIG ROTATE RIGHT

SIG PUSHER HOME

SIG CLAMP CLOSE

SIG SLOW/FAST

SIG RELIEF VALVE

SIG SERIES/PARALLEL

SIG PUSHER BACK

SIG CLAMP OPEN

SIG ROTATE LEFT

OPEN J1939 CAN SHIELD

PLUG

BW001M-BLK-16<

BW001M-BLK-16>

BW001P-BLK-16>

BW001P-BLK-16<

GREEN

YELL0W

120 OHM, 5%, 1/2W

GROUND

POWER

SIGNAL - LIFT ARM

GROUND

POWER

SIGNAL - ROTATE ARM

J1939 CAN BUS

TERMINATING RESISTOR

100

SPLICE - 03

SPLICE - 04

SPLICE - 05

SPLICE - 06

SPLICE - 07

SPLICE - 08

SPLICE - 09

SHIELD

100

BW001A-BLK-14<

BW001B-BLK-14>

SPLICE - 01

BW001C-BLK-16>

COVER WITH HEATSHRINK WITH HOTMELT GLUE

LABEL: LIFT

LABEL: ROT

LABEL: TILT

BW001K-BLK-16>

BW001Y-BLK-18> BW001Z-BLK-18>

BW002A-RED-16<

BW002B-RED-12>

SPLICE - 10

100

BW01AG-BLK-16<

BW001A-BLK-14>

SPLICE - 11

BW002B-RED-12< BW002D-RED-18<

SPLICE - 12

PLUG

PLUGPLUG

PLUG

PLUG DEU 0413-204-2005

LABEL: SPD

LABEL: PROX

NOTE: RED INDICATOR LAMP WILL "FLASH" WHEN CAN CONNECTION TO DISPLAY SCREEN IS DETECTED.

NOTE: GREEN INDICATOR LAMP WILL ILLUMINATE WHEN THE POWER IS ON

150

300

OPEN - 01

BACKSHELL AMP 206084-1

BW002E-RED-18<

BW002F-RED-18<

BW002G-RED-18<

BW002H-RED-18<

BW021-REDW-18>

BW022-REDW-18>

BW023-REDW-18>

BW02C2-REDW-14<

SPLICE - 16

BW02C1-REDW-14>

+12V SENSOR SUPPLY

Hirschmann Electronics Buhler p/n: 814441

1 2

POWER

SPLICE - 17

BW020-REDW-16>

BW02C1-REDW-14< BW02C2-REDW-14>

BATTERY GROUND

BATTERY POWER

GROUND FOR PROXIMITY SENSOR

POWER FOR PROXIMITY SENSOR

BW024-REDW-18> BW025-REDW-18> BW026-REDW-18>

HSG DIN 43650

HSG DT06-2S

HSG DIN 43650

123

BW023-REDW-20<

TERM CIRCUIT NO. FUNCTION

C005-SPEED SENSOR

GROUND

POWER

BW001H-BLK-20<

B SIGNAL SPEED SENSORBW032-BLU-20<

HSG DT06-2S

INSTALL DEU DT06-2S SOCKET

BW024-REDW-18<

TERM CIRCUIT NO. FUNCTION

C006-TIPPING FRAME SENSOR

GROUND

POWER

BW001F-BLK-18<

HSG PAC 12015793

B SIGNAL - PROXIMITY SNESORBW056-YEL-18<

ABC

HSG PAC 12015793 HSG PAC 12015793

HSG PAC 12015793

Bale Wagon Wire Harness (P/N 83000045)

4500 Square Carrier

Page 75

SOCKET

PAC 15300027

10 AMPS

TERM

POWER

A B

POWER FUSED

HSG

PAC 12033769 (OR EQUIVALENT)

FUSE BLOCK

RED-12> RED-12<

CAP

PAC 12033731 (OR EQUIVALENT)

FUSE

10 AMPS

TERM

POWER

A B

POWER FUSED

HSG

PAC 15300027

BATTERY POWER

P1-RED-12> P1-BLK-12<

100 9600

100

DEU DT04-2P

INSTALL DEU DT06-2S SOCKET

100

1 2

100

INSTALL

DEU DT06-2S

SOCKET

100

1 2

100

INSTALL

DEU DT06-2S

SOCKET

100

1 2

100

DEU DT04-2P

INSTALL DEU DT06-2S SOCKET

100

1 2

RELAY1RELAY

RELAY 3

RELAY 4

HSG

RELAY 1

BOSCH 3-334-485-008 (OR EQUIVALENT)

CIRCUIT NO.

TERM R1-RED-16> 30 C1-BLK/W-16<

C1-TAN-16<

S1-BRN-16<

RELAY 1

RELAY 2

RELAY 3

RELAY 4

100

858685

100

P1-RED-12>

R1-RED-16< R2-RED-16< R3-RED-16< R4-RED-16<

P1-BLK-12>

S1-BLK-16< S2-BLK-16< S3-BLK-16< S4-BLK-16<

HSG

RELAY 2

BOSCH 3-334-485-008 (OR EQUIVALENT)

CIRCUIT NO.

TERM R2-RED-16> 30 C2-BLK/W-16<

C2-TAN-16<

S2-BRN-16<

HSG

RELAY 3

BOSCH 3-334-485-008 (OR EQUIVALENT)

CIRCUIT NO.

TERM R3-RED-16> 30 C3-BLK/W-16<

C3-TAN-16<

S3-BRN-16<

HSG

RELAY 4

BOSCH 3-334-485-008 (OR EQUIVALENT)

CIRCUIT NO.

TERM R3-RED-16> 30 C3-BLK/W-16<

C3-TAN-16<

S3-BRN-16<

100

200

300

TERM

1 2

HSG

Hirschmann DIN 43650 Form A

SOLENOID 1

S1-BLK-16> S1-BRN-16>

TERM

1 2

HSG

DT04-2P

CONTROL 1

C1-BLK/W-16> C1-TAN-16>

TERM

1 2

HSG

Hirschmann DIN 43650 Form A

SOLENOID 2

S2-BLK-16> S2-BRN-16>

TERM

1 2

HSG

DT04-2P

CONTROL 2

C2-BLK/W-16> C2-TAN-16>

TERM

HSG

Hirschmann DIN

43650 Form A

SOLENOID 3

S3-BLK-16> S3-BRN-16>

TERM

1 2

HSG

DT04-2P

CONTROL 3

C3-BLK/W-16> C3-TAN-16>

TERM

HSG

DT04-2P

CONTROL 4

C4-BLK/W-16> C4-TAN-16>

TERM

1 2

HSG

Hirschmann DIN 43650 Form A

SOLENOID 4

S4-BLK-16> S4-BRN-16>

LABEL: 10AMP

LABEL:

RELIEF LABEL: RELIEF

LABEL:

LABEL: SER/PARA

LABEL: SLW/FST

LABEL: PUSH BK

LABEL: SER/PARA

LABEL: SLW/FST

LABEL: PUSH BK

DESCRIPTION

QUANTITY

ITEM

PART NO.

15 AMP ATC FUSE

DEUTSCH 2 SOCKET CONNECTOR

DEU DT06-2S

DEUTSCH SOCKET TERMINAL

DEU 1062-16-0122

PACKARD 2 TERMINAL CONNECTOR

PAC 15300002

PACKARD TERMINAL

PAC 12048254

PACKARD CABLE SEAL

PAC 12015360

RELAY 12VDC BOSCH 0-332-209-137

61100

PACKARD LOCK

PAC 15300014

Extension, Bale Wagon Wire Harness (P/N 83000016)

4500 Square Carrier

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4500 Square Carrier

Power Jumper Wire Harness (P/N 83000041)

Dimensions are in millimeters

NOTES:

1) WIRE INSULATION TO BE GXL

2) WIRE TO BE 16g. (awg) / STRANDED

3) WIRES TO BE INJET OR HOTPRESS LABELED

4) USE BRAIDED LOOM TO COVER WIRES

5) ALL MEASUREMENTS ARE TO THE BACK OF

THE CONNECTOR HOUSINGS

6) APPLICATION: FOR USE WITH

THE 4500 BALE WAGON WHA

83000016

7) INCLUDE 15AMP ATC FUSE WITHIN FUSE

HOLDER

FUSE

HOLDER

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4500 Square Carrier

Tractor Cab Wire Harness (P/N 814105)

IGNITION POWER

CONNECTION

BUHLER P/N: 814141

FEMALE CONTACT BLADE STYLE (AMP 66741-6)

POWER CONNECTIO

POWER CONNECTION

BUHLER P/N: 814061

CABLE CLAMP STD SEX (AMP 206070-1)

BUHLER P/N: 814062

PLUG STD SEX (AMP 206037-1)

BUHLER P/N: 814061

CABLE CLAMP STD SIZE (AMP 206070-1)

BUHLER P/N: 814263

PLUG STD SSEX (AMP 206037-2)

POWER CONNECTIO

PIN #2 SQUEEZ

E − BROWN

PIN #

PIN #3 TIPPING FRAME DOWN − VIOLET

PIN #4 TIPPING FRAME UP − RED

PIN #

PIN #5 PUSH BACK − ORANGE

PIN #

PIN #6 PUSHER HOME − BLUE

PIN #

PIN #1

POWER

PIN #C1−P1 GROUND

PIN #C1−P2 POWER

445

9910

122

344

445

POWER +

GROUND −

DISPLAY CONNECTION

PENDENT CONNECTION

PIN #C1−P

PIN #C1−P5

CAN SHIELD

PIN #

PIN #C1−P6 CAN bus HIGH

PIN #

PIN #C1−P7 CAN bus LOW

BUHLER P/N: 814142

CABLE CLAMP STD SIZE (AMP 206966-1)

BUHLER P/N: 814147

PLUG REVERSE SEX (AMP 211400-1)

445

9910

6’

6’6’

6’

6’6’

6’

1’

1’1’

1’

10’

10’10’

10’

DISPLAY CO NNECTIO

DISPLAY CO NNECTION

PENDENT CO NNE

TIO

BUHLER P/N: 814446

CONNECTOR DP600

NOTE:

1− ALL WIRE ARE 16 GA

2− TYWRAP EVERY 12"

3− PROTECT WITH LOOM

SOLDER AND SHRINKWRAP

PROTECT WITH 1/2" LOOM

PROTECT WITH

1/4" LOOM

PROTECT WITH 1/4" LOOM

PROTECT WITH

1/4" LOOM

BUHLER P/N: 814054 (QTY 10)

SOCKET CONNECTOR (AMP 66101-2)

BUHLER P/N: 814447 (QTY 5)

SOCKET 0.075OD

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4500 Square Carrier

Control Handle Assembly (Part # I20093)

PIN WIRE COLOR FUNCTION

1 BLACK COMMON 2 BROWN SQUEEZE 3 VIOLET TIP DOWN 4 RED TIP UP 5 ORANGE PUSH BACK 6 BLUE PUSH HOME 7 N/A N/A

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4500 Square Carrier

Control Handle Assembly (Part # I20093)

ITEM QTY PART NUMBER

DESCRIPTION

1 1 22094 SWITCH HIGH PROFILE 4000 2 1 22094-01 WASHER 3 1 22094-02 NUT 4 1 22105 CONTROL HANDLE 5 4 813539 SCREW MACH 8-32 X 0.375 TR HD 6 2 813540 SCREW MACH 8-32 X 0.50 RD HD 7 6 814054 SOCKET CONNECTOR 0.062 DIA (AMP 66101-2) 8 1 814142 CALBE CLAMP STD SIZE (AMP 206966-1)

9 1 814202 DECAL REMOTE HANDLE 4500 10 1 814262 RECEPTACLE REVERSE SEX (211398-2) 11 1

I100227

COVER PLATE REMOTE CONTROL HANDLE 12 1 INE22105-01 CLAMP PLATE 13 2 814445 APPLIANCE ROCKER SWITCH

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4500 Square Carrier

Wiring Diagram for Switches

26 24

1. BLACK - COMMON

4. RED - TIP UP

2. BROWN - SQUEEZE

5. ORANGE - PUSH HOME

6. BLUE - PUSH BACK

3. VIOLET - TIP DOWN

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4500 Square Carrier

APPENDIX D General Assembly Table of Contents

Description Page

Tandem Axle Complete Assembly…………………………………………….

Tire Assembly………………………………………………………………….

Tandem Axle Assembly………………………………………………………

Hub Assembly……………………………………………………………….

Pusher Assembly…………………………………………………………………

Roller / Chain Guide Assembly………………………………………………….

Slow Moving Vehicle Sign Assembly…………………………………………..

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4500 Square Carrier

Tandem Axle Assembly (Part # A7004-00)

Item Component

Part #

Description Qty

1 C2322-00 AXLE BEARING WELDMENT 2 2 813646 GREASE ZERK 1/4" SELF TAPPING 2 3 B2700-03 TIRE ASSEMBLY 4 4 B2722-00 TANDEM AXLE 4500 /4000 4500 SQUARE CARRIER 1

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4500 Square Carrier

Tire Assembly (Part # B2700-03)

Item Component

art #

Description Qty

1 813655 15 X 10lb X 6 BOLT P65 RIM 4 2 813656 TR-416-MS VALVE STEM WITH CAP 1 3 813657 TIRE 12.5 X 15FI 12 PLY RANGE F FARM HWY TIRE 1

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4500 Square Carrier

Tandem Axle Assembly (Part # B2722-00)

Item Component

art #

Description Qty

1 C2722-00 TANDEM AXLE WELDMENT 1 2 81206 3/16" X 1-1/2 " COTTER PIN BLACK 4 3 813649 DUST SHIELD 4 4 813651 WASHER FLAT 1-1/32" X 2" X .188" BLK. 4 5 813673 NUT CASTLE 1.00 NF 4 6 813650 DUST CAP 4 7 C2339-00 HUB ASSEMBLY 4

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4500 Square Carrier

Hub Assembly (Part # C2339-00)

Item Component

art #

Description Qty

1 813652 6 BOLT WHEEL HUB 1 2 967205 BEARING CONE OUTER 1 3 967208 BEARING CONE INNER 1 4 967204 OIL SEAL SAE-30 1 5 813653 9/16" HUB BOLT 6

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4500 Square Carrier

Pusher Assembly (Part # I20088)

ITEM

PART NUMBER

DESCRIPTION QTY

1 813558 SCREW MACH M8 X 20 FLHD BRASS 26 2 813561 NUT HEX M8 BRASS 26 3 E2749-00 TOP SLIDER 2 4 E2750-00 SIDE SLIDER 4 5

I20080

BALE PUSHER WELD'T 4500 1 6 E2792-00 TOP SLIDER PUAHER REAR 1 7 813543 SCREW MACH 0.313NC X1.50 FLHD 2 8 812362 NUT LOCK (STEEL) 0.313NC GRBPL 2 9 E2794-00 SIDE SLIDER PUSHER REAR 2

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4500 Square Carrier

Roller / Chain Guide Assembly (Part # A7008-00)

Item Component

art #

Description Qty

1 813645 BEARING / 6205LLU/25.4/3E 2 2 INE7037-00 ROLLER / CHAIN GUIDE 1

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4500 Square Carrier

Slow Moving Vehicle Sign Assembly (Part # A7017-00)

Item Component

Part #

Description Qty

1 E2795-00 DECAL MOUNT SLOW MOVING VEHICLE SIGN 1 2 81525 BOLT HEX 0.25 NC X 0.75 GR5PL 2 3 84498 NUT LOCK (STEEL) 0.25 GRBPL 2 4 967066 SLOW MOVING VEHICLE DECAL 1

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4500 Square Carrier

APPENDIX E Troubleshooting Guide Table of Contents

Description Page

Troubleshooting Guide…………..……………………………………………….

89-92

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4500 Square Carrier

Troubleshooting Guide

This section contains solutions to common problems or malfunctions. If a problem arises that is not listed in this section, or if a problem remains after trying the recommended solution(s), please contact your dealer for further assistance.

General Problems Suggested Solutions

1- Display unit does not turn ON Make sure all connectors are all

securely connected.

2- LED blinks Red on Display unit No communication between Display

unit and Controller. Make sure all connections are secure and correctly

connected. 3- Diagnostic Mode, “ERROR” status on one or more sensor output values

One or more sensors are not correctly

connected and or sensor damage.

Make sure sensors are connected

correctly or change sensors. 4- Manual Mode, no function runs.

Make sure there is hydraulic flow going

to carrier’s valve bank. Supply line is

on the top side (Red dust cap) and

Return line is bottom line (Black dust

cap).

Make sure valve bank is correctly

configured to match tractor hydraulic

system type, OPEN-CENTER or

CLOSE-CENTER. Note: Select OPEN-

CENTER with tractors having LOAD-

SENSING hydraulic systems. Consult

your tractor manual to know the

hydraulic system type. 5- Manual Mode, Rotate Arm does not rotate toward deck (to the left) when Lift Arm is down

A safety feature prevents this action,

must raise Lift Arm up and above deck

1 ft minimum before rotate function is

activated. 6-

Manual Mode

, Pusher-Back does

not work.

A safety feature prevents this action,

must make sure Tipping Frame is at

“home” position (all the way down on

the deck) before Pusher can be

activated. 7- Manual Mode, Pusher works, but no change in the counter value is shown on the Display unit.

Motor speed sensor or sensor harness

is not properly installed or connected.

Speed sensor or harness might be

defective, replace as required.

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4500 Square Carrier

Auto Mode Problems Suggested Solutions

STEP-BY-STEP 1- Press SQUEEZE button, no response

Check PUSHER and TIPPING FRAME

positions. PUSHER must be fully

forward at home position. If PUSHER is

fully forward (“home” - position), check

that front PROXIMITY SENSOR turns

“ON” as the SWITCH-ACTIVATOR is

lined up with the sensor head (a small

LED in the back of the sensor should

be lit).

Also, TIPPING FRAME should be all

the way down (check Proximity in the

back of the carrier, similar to the

pusher).

2- SQUEEZE responds but arm will not lift up.

Go to Calibration Mode and re-

calibrate CLAMP-CLOSE pressure. 3-

SQUEEZE responds, arm rises too

high or too low

Lift Arm height can be adjusted in the

CUSTOME BALE setup.

Arm rises but SWING ARM will not

rotate 90° to the left.

A safety feature prevents this action,

Lift Arm has not been set high enough

to safely rotate arm over deck. Re-

adjust BALE 1 ROW HEIGHT in the

Custom Bale setup.

5- SWING ARM rotates 90° (left) but GRAB ARMS do not release the bale

Reset Rotate Arm 90° rotation limits.

This can be done in the Calibration

Mode under the Rotate Arm menu. As

viewed from the operator facing

forward the Rotate 90° is also known

as Rotate Left.

If adjustment does not work, ensure

that sensor is not defective by

observing that there is a constant

change in the sensor reading as it

rotates. NOTE: This check applies to

all sensors.

6- GRAB ARMS release bale but SWING ARM does not rotate back to right.

CLAMP OPEN Pressure setting is too

high. Re-adjust CLAMP OPEN

pressure. This can be done in the

Calibration Mode under the Clamp

pressure setting.

7- Pusher does not push the bale back to the preset location.

Ensure PUSH-BACK location is set

properly. This can be done in the

CUSTOM BALE Setup.

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4500 Square Carrier

Tipping Frame might not be at “home”

position (parallel to the deck). Verify

and reset the Tipping Frame home

position. This can be done in the

Calibration Mode under the Tipping

Frame Menu.

If getting “Deck Full” message on

display, speed sensor is not working.

Check speed sensor and or sensor

harness. Replace sensor and or motor

sensor harness, if required.

8- Pusher pushes the bale back toward the Tipping Frame and does not stop at the pre-set location.

Ensure PUSH-BACK location is set

properly. This can be done in the

CUSTOM BALE Setup.

Pusher motor speed sensor might be

defective. To verify operational status

of sensor, observe change in counter

value as pusher moves back and forth

on the deck. If there is no count then

check speed sensor or senor harness.

Replace sensor and or motor sensor

harness, if required.

9- PUSHER does not have enough power to push back full load of heavy bales even in high torque and low speed.

Power is limited by available tractor

hydraulics.

With extremely high moisture content

silage or alfalfa bales, pusher might not

be able to push a full load.

When load is a half full, push bale all

the way back. Do not attempt to push

more than a half load at once.

When PUSHING-BACK, system will

automatically gear down to low speed

and high torque to move bales.

10- Arm rotates slow

Re-adjust flow rate using flow control

needle valve “A” (see view in page

92).

Use a ¾ wrench to loosen the jam nut.

Use the ¼ Allen key to turn the setting

screw “OUT” to increase oil flow.

Turn the screw in quarter turns.

Retighten the jam nut.

Valve “A” also controls oil flow to lift

arm circuit.

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4500 Square Carrier

11- Lift arm “jerks” while going down

Re-adjust flow rate using flow control

needle valve “B” (page 92). Similar to

#10, turn setting screw “IN” to reduce

oil flow

12- Clamp arm does not work

First, close clamp arms and go to

Diagnostic Mode. Check CLAMP-

CLOSE sensor. If ERROR, go to

Calibration Mode and recalibrate

CLAMP-CLOSE pressure.

Still not working, check sensor harness

and/or replace sensor.

13- Difficulty in pushing back heavy bales

Re-adjust pressure relief valve (3000

PSI).

Use a ¾ wrench to loosen the jam nut.

Use the ¼ Allen key to turn the setting

screw “IN” to increase pressure

setting. Turn the screw in quarter

turns. Retighten the jam nut.

14- Unable to solve a problem.

Contact your local dealer for further

assistance

Page 94

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4500 Square Carrier

CHECKLIST

Pre-delivery

 Verify Hardware Torque  Verify Rear Wheel Bolt Torque  Verify Tire Pressure  Inspect Bearing Seals  Inspect All Lubrication Points  Inspect Chain Drives  Inspect Hydraulic Hoses and Electrical Harnesses

Dealer Representative: Date:

Customer Delivery

 Review safety procedures regarding 4500 Square Carrier operation and

maintenance.

 Review Operator’s and Part’s Manual.  Review proper operating procedures.  Review general adjustment and setup procedures.  Review chain tensioning procedures.  Review importance of regular lubrication.  Discuss road and highway transportation requirements and regulations.  Review front hitch height.

Dealer Representative: Date:

Page 95

Allied Division 1201 Regent Ave. W. Box 1003 Winnipeg, MB R2C 3B2 Ph.: (204) 661-8712 Fax: (204) 654-4331

Farm King Division 301 Mountain Street S. Morden, MB R6M 1X7 Ph.: (204) 822-4467 Fax: (204) 822-6348

Inland Division 675 Washington Ave. Winnipeg, MB R2K 1M4 Ph: (204) 667-7854 Fax: (204) 669-2599

B.I.I. Division 1330 43 Fargo, ND 58102

Street N.W.

Ph: (701) 282-7014 Fax: (701) 282-5865

B.C., Abbotsford (604) 864-2665

AB, Edmonton (403) 962-6991

SK, Regina (306) 781-2300

ON, Woodstock (519) 539-0435

ON, Jasper (613) 283-1758

QC, Dorion (450) 455-4840

NE, Gothenburg

011-52-158-90306

AR, West Memphis (870) 732-3132

GA, Stone Mountain (770) 908-9439

IA, Atlantic (712) 243-5520

IA, Lakeview (712) 657-8585

ID, Meridian (208) 887-6006

IL, Hooppole (815) 948-2591

IL, LeRoy (309) 962-8414

IN, Clarksville (812) 284-3376

IN, Crawfordsville (317) 362-4495

KS, Wichita (765) 265-9577

MN, Lakeville (952) 469-5267

MT, Billings (406) 248-7771

(308) 537-7175

Burando Hill Katanning W. Australia 011-618-98-214422

Chihuahua, Mexico

NC, Dunn (910) 892-8500

NC, Statesville

704) 873-0531

(

ND, Bismarck (701) 223-1886

ND, Fargo (701) 282-7003

NY, Oneida (315) 363-3390

NY, Syracuse (315) 463-5276

OH, Youngstown (330) 793-0862

OR, Portland (503) 234-0378

SD, Huron (605) 352-8616

TX, Houston (713) 928-2632

UT, Salt Lake City (801) 972-4321

WI, Portage (608) 742-1370

John Kerr Equipment Ltd. Wilcoxholm Farm Linlithgow, W. Lothian Scotland 011-441-506-842280

Skovde, Sweden 011-46-500-452651

Naestved, Denmark 011-45-557-29511

Buhler Manufacturing “a partnership”

Customer Support: 1-888-524-1003

1260 Clarence Ave. Box 7300 Winnipeg, MB. R3C 4E8 Ph.: (204) 661-8711 Fax: (204) 654-2503

www.buhler.com

Printed in USA

Buhler inland 4500 Operator And Parts Manual

Specifications and Main Features

Frequently Asked Questions

User Manual