Buhler inland 4500 Operator And Parts Manual

inland
Model 4500
For serial number 09BM4500001 and later
Operator’s and Parts Manual
Square Bale Carrier
08/2009
INLAND WARRANTY POLICY
Buhler Manufacturing products are warranted for a period of twelve (12) months (90 days for commercial application) from original date of purchase, by original purchaser, to be free from defects in material and workmanship under correct, normal agricultural use and proper applications.
Buhler Manufacturing’s obligations under this warranty shall be limited to the repair or exchange, at Buhler Manufacturing’s option, of any Buhler Manufacturing product or part which proves to be defective as provided. Buhler Manufacturing reserves the right to either inspect the product at the buyer’s location or have it returned to the factory for inspection.
The above warranty does not extend to goods damaged or subject to accident, abuse or misuse after shipment from Buhler Manufacturing’s factory, nor to goods altered or repaired by anyone other than an authorized Buhler Manufacturing representative.
Buhler Manufacturing makes no Express Warranties other than those, which are specifically described. Any description of goods, including any references and specifications in catalogues, circulars and other written material published, is for the sole purpose of identifying goods and shall conform to such descriptions. Any sample or model is for illustrative purposes only and does not create an Express Warranty that the goods conform to sample or model shown.
The purchaser is solely responsible for determining suitability of goods sold. This warranty is expressly in lieu of all other warranties expressed or implied. Buhler Manufacturing will in no event be liable for any incidental or consequential damages whatsoever. Nor for any sum in excess of the price received for the goods for which liability is claimed.
WARRANTY CLAIMS:
Warranty requests must be prepared on Buhler Manufacturing Warranty Claim Forms with all requested information properly completed. Warranty Claims must be submitted within a thirty (30) day period from date of failure repair.
WARRANTY LABOR:
Any labor subject to warranty must be authorized by Buhler Manufacturing. The labor rate for replacing defective parts, where applicable, will be credited at 100% of the dealers posted shop rate. Defective parts will receive an extra 10% discount to assist with freight or other incidental costs.
GOVERNMENT LEGISLATION:
Warranty terms and conditions are subject to Provincial or State legislation.
IMPORTANT FACTS: Buckets and Bucket Tines Carry No Warranty Bent Spears Carry No Warranty Snowblower Fan Shafts Carry No Warranty Mower Blades Carry No Warranty Portable Auger Parts Have Two (2) Year Warranty
Printed in U.S.A.
bühler
4500 Square Bale Carrier
2
OPERATOR’S AND PARTS MANUAL Table of Contents
Description Page
TERMINOLOGY AND DECAL LOCATIONS ILLUSTRATIONS……..………...
3
GENERAL SPECIFICATIONS…..…………………………………………………
4
INTRODUCTION…………………………………………………………………….
5
Serial Decal Location…………………………………………………………….
5
Warranty Registration…………………………………………………………….
5
SAFETY………………………………………………………………………………
6
General Safety Notes…………………………………………………………….
6
Safety Decals……………………………………………………………………..
8
Important Precautions……………………………………………………………
9
PRE OPERATION CHECKLIST...…………………………………………………
10
BALE CARRIER CONTROLLER...………………………………………………..
11
Menu and Controller Overview……..…………………………………………..
12
Calibration Mode……………………….….……………………………………..
13
Manual Mode.…………..……….………………………………………………
19
Auto Mode.………………………………………………………………………..
20
Diagnostic Mode……..…………………………………………………………...
21
OPERATION.………………………………………………………………………..
22
Attaching Bale Carrier to Tractor………………………………………………..
22
Carrier Controls Operation………………………………………………………
24
Loading Operations.……………………………………………………………..
29
Unloading Operations ...………………………………………………………...
32
Transporting Carrier.……………………………………………………………..
34
MAINTENANCE…………………………………………………………………….
35
Fasteners………………………………………………………………………….
35
Hydraulic System…………………………………………………………………
36
Chain/ Sprocket……….………………………………………………………….
36
Wheels/Tires………………………………………………………………………
37
Lubrication……………………………………………….………………………
38
Special Care Conditions………………………………………………………..
39
STORAGE…………………………………………………………………………..
39
End Of Season……………………………………………………………………
39
Start of Season……………………………………………………………………
39
During Season ……………………………………………………………………
40
Stack Storage……………………………………………………………………..
40
APPENDIX LIST……………………………………………………………………..
41
APPENDIX A ASSEMBLY INSTRUCTIONS…………………………………….
42
APPENDIX B HYDRAULIC ASSEMBLY………………………………………...
55
APPENDIX C ELECTRICAL ASSEMBLY………………………………………...
70
APPENDIX D GENERAL ASSEMBLY…………………………………………...
80
APPENDIX E TROUBLE SHOOTING GUIDE…………………………………...
88
CHECKLIST………………………………………………….………………………
93
Pre-delivery…………………………………………………………………...
93
Customer Delivery………………………………………………………………..
93
To prevent serious injury or death from falling
21976
SHIELD
WARNING
To prevent serious injury or death from moving
21878
FRAME (over VALVE
before repairing or adjusting or disconnecting.
To prevent serious injury or death from pinching or
place all controls in neutral, stop engine, set park
WARNING
WARNING
ELECTROCUTION HAZARD
To prevent serious injury or death from
electrocution stay at least 50 ft (15 m)
21973
21971
serious pinching injury
if fingers become trapped
Engage transport lock over lift arm cylinder before transporting.
RIGHT CARRIER BEAM (over LIFT ARM CYLINDER)
DANGER
away from overhead power line when raising tipping frame or lift arm.
FRA ME (f ront)
MOVING PART HAZARD
parts:
Close and secure guards and shields before starting. Keep hand, feet, hair and clothing away from moving parts. Disconnect and lockout power source before adjusting or servicing. Do not stand or climb on machine when operating.
FRONT SPROCKET
WARNING
PINCHING HAZARD
Pusher can cause
during pusher return.
PUSHER
21978
DANGER
FALLING BALE HAZARD
KEEP AWAY
bales:
1. Stay away from bale stack when unloading bale carrier.
2. Keep others away.
LEFT and RIGHT
PINCHING/CRUSHING HAZARD
KEEP AWAY
crushing:
1.Lower lift arm and tipping frame to the ground, brake, remove ignition key and wait for all moving
parts to stop before servicing, adjusting or repairing.
2. Keep away from lift arm and tipping frame when engine is running. Keep others away.
LEFT and RIGHT CARRIER
BEAM and MAIN ARM
WARNING
HIGH-PRESSURE FLUID HAZARD
To prevent serious injury or death:
Relieve pressure on system
Wear proper hand and eye protection when searching for leaks. Use wood or cardboard instead of hands. Keep all components in good repair.
21977
21972
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4500 Square Bale Carrier
4
GENERAL SPECIFICATIONS: DIMENSIONS: TIRES:
Length: 42’ 8” (13.0 m) 12.5Lx 15, load range F
Usable Deck Length: 34’ (10.36 m) Farm Highway Service. Transport Width: 10’ 2” (3.1 m) 6 bolt hubs, heavy-duty hubs Weight (empty): 9200 lbs. (4181 kg) (approx.) 8 tires Hitch Weight (empty): 1950 lbs. (884 kg) (approx.) Hitch Weight (max.): 7500 lbs. (3402 kg) (approx.)
BALE CAPACITY:
GVW: 25 000 lbs. (11340 kg) 8 - 48 x 48 x 96” nominal (1.22 x 1.22 x 2.44 m) 20 - 32 x 35 x 96” nominal (0.81 x0.88 x 2.44 m) 16 - 36 x 48 x 96” nominal (0.91 x 1.22 x 2.44 m)
(requires optional second layer kit)
STACKING UP TO 16 feet (4.8 m) HIGH:
example: 48 x 48 x 96” - 4 high Large Bales
32 x 35 x 96” - 5 high Intermediate Bales 36 x 48 x 96” - 4 high Intermediate Bales
HYDRAULICS:
Recommended range - 12 to 25 US gpm (45 to 80 lpm) @ 3000 psi – closed center or open center 1 - LIFT ARM CYLINDER - 4 x 18 – 27” retracted
1 - SQUEEZE CYLINDER - 3 x 16 – 24” retracted 1 - ROTATION CYLINDER - 3 x 16 – 24” retracted
2 - TIPPING CYLINDER – 3-1/2 x 36 – 44” retracted Max recommended pressure: 3500 psi Min. recommended pressure: 2000 psi Dual 22.2 cu. in. hydraulic motors.
2-speed valve. Solid-state valve bank.
Control module - operator initiated automatic loading as well as computer control setting and adjustments.
Electrical - Power 12 volt - neg. ground Internal fuse protection
TRACTOR POWER REQUIRED:
Minimum 100 hp with adequate braking capacity to safely control 25,000 lbs. (11,340 kg) GVW trailing load. Do not tow over 32 km/h (20 mph). Towing unit should weigh 7575 kg (16,700 lbs) or approximately 67% of GVW.
1 pair remote outlets required with variable flow control setting (system should be set at approximately 13 to 17 gpm). Control valve is restricted to approximately 27 gpm.
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4500 Square Bale Carrier
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INTRODUCTION
CAUTION:
Your 4500 Square Bale Carrier requires minimum a 100 hp (75kw)
tractor. The maximum loaded transportation speed of 20 mph (32 km/h) and 37,440 LB (16983 kg) must not be exceeded.
This manual has been provided as a reference regarding specifications, safe operation and maintenance of your agricultural 4500 Square Bale Carrier. Read and understand this manual and the tractor manual prior operation to obtain the best use of your 4500 Square Bale Carrier. Keep this manual for reference and forward it to new operators and owners. Contact your local Buhler Inland dealer if you require any assistance, information or additional manuals.
Your new square bale carrier is designed to pickup, transport, and unload a wide range of rectangular hay or straw bales measuring approximately 48” (1.22 m) x 48” (1.22 m) x 96” (2.44 m).
Note: Right and Left designations are determined from the operator's position,
facing forward.
Serial Decal Location
The serial decal is located on the left side of the front cross member. Please
record the serial number in the space provided for future reference. The serial decal will provide the model and date of manufacture of the Square Bale Carrier and will be required to obtain correct service parts and complete warranty claims.
For your records, record Serial Number here: _________________________
Warranty Registration
The warranty registration and delivery report MUST be completed within thirty (30) days of delivery to validate the warranty.
B.I.I. FARGO INC.
FARGO NORTH DAKOTA
farm king
allied
inland
versatile
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4500 Square Bale Carrier
6
SAFETY
Read and understand all the safety messages listed in this manual. For your safety and the safety of others near the machine, learn how to control and operate your 4500 Square Bale Carrier properly. It is your responsibility to inform subsequent operators and owners of these precautions.
General Safety Notes
Keep young children away from machinery and bales at all times. Be aware that accidents often happen when the operator is tired or in a hurry to get
finished. Take the time to consider the safest way. Never ignore warning signs of fatigue.
Keep hands, feet, clothing and hair away from moving
parts. Never attempt to clear obstructions or objects from a machine while the engine is running.
Keep all shields in place. Never alter or remove safety
equipment.
Do not attempt to clear any blockage or reach into the 4500 Square Bale Carrier with
your arm or leg unless the tractor engine is stopped.
Do not load bales of sizes not outlined in the specifications section Use proper lighting and safety warnings when transporting equipment on public
roads and during darkness. The slow moving vehicle emblem must be visible. Check with your local law enforcement agency for specific requirements.
Provide a first-aid kit for use in case of
emergencies.
The safety information in this manual does
not replace safety codes, insurance needs, or laws governing your area. Be sure your machine meets the standards set by these regulations.
Keep a fire extinguisher with the machine.
Be sure the extinguisher is properly maintained and be familiar with its proper use.
Wear close-fitting clothing and cover long hair. Never wear
dangling items such as scarves or bracelets.
Remember that YOU are the key to safety. Good safety
practices protect you and the people around you.
Follow all safety messages in the manual and on safety
signs located on the machine.
It is your responsibility to read and understand this manual
completely before operating the bale carrier.
Never leave the tractor unattended while the 4500 Square Bale Carrier is hooked up,
always shut tractor off and remove key before leaving the tractor seat. A child or even a pet could engage an idling machine.
Keep the 4500 Square Bale Carrier on solid ground; rocks and holes can be
dangerous for operation and movement.
Prior to use, check to ensure the attachment is properly hitched.
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4500 Square Bale Carrier
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Improper use of the 4500 Square Bale Carrier and tractor can cause serious injury
or death.
Never operate 4500 Square Bale Carrier with frayed or damaged hoses or leaking
fittings. A burst could cause one or more hydraulic components to behave erratically causing serious injury or loss of life.
Operate 4500 Square Bale Carrier only while seated in the tractor seat. Do not load bales improperly; always load according to the manual’s operation
procedures.
If for some reason you feel the tractor tipping immediately lower lift arm. Do not raise lift arms to extreme heights while tractor is on an incline. Be alert for
terrain changes and adjust accordingly.
Allow for 4500 Square Bale Carrier and tractor length when turning. Do not overload the GVW of 37 440 LB (16983 kg) and when loaded keep the speed
below 20 mph (32 km/h).
Before allowing anyone to operate the machine, for however a short time or
distance, make sure they have been instructed in its safe and proper use.
Review the manual and all safety related items with all operators annually,
correct other operators not using recommended procedures before an accident occurs.
When assembling, operating and servicing machinery, wear all the protective
clothing and personal safety devices that could be necessary for the job at hand.
Never work beneath a raised lift arm unless it is securely supported. The control
handle can be moved or a hydraulic leak could cause the arm to drop resulting in serious injury or death.
Use only service and repair parts made or approved by the equipment manufacturer,
substituted parts may not meet strength, design, or safety requirements.
Do not modify the machine. Unauthorized modifications may impair the function
and/or safety and affect machine life. Keep the area used for servicing machinery clean and dry. Wet or oily floors are slippery. Wet spots can be dangerous when
working with electrical equipment. Be sure all electrical outlets
and tools are properly grounded. Keep machinery clean. Straw and chaff on hot surfaces are a fire hazard. Do not
allow oil or grease to accumulate on service platforms, ladders or controls. Clean
machines before storage. Never use gasoline, naphtha or any volatile material for cleaning purposes. These
materials may be toxic and/or flammable. When storing machinery, cover sharp or extending components to prevent injury
from accidental contact.
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4500 Square Bale Carrier
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Safety Decals
The Terminology And Decal Location Illustration shows the approximate location and detail of safety decals. To install safety decals ensure the installation area is clean and dry. Decide on the exact position before you remove the backing paper. Remove the smallest portion of the split backing paper and align over the specified area. Carefully press in place. Slowly peel back the remaining paper and smooth the remaining portion in place. Small air pockets can be pierced with a pin and smoothed out. Keep all decals clean and replace any that are damaged or missing. Replacement decals are available from you local dealer. The following pictorials indicate important precautions to be used during the operation of the 4500 Square Bale Carrier.
1. Read Operator's Manual before using.
3. Close and secure guards before operating.
4. Keep hands, feet, hair and clothing away from moving
parts.
2. Lower lift arm and tipping frame fully, place all controls in neutral, stop engine, set park brake, remove ignition key and wait for all moving parts to stop before servic­ing, adjusting or repairing.
5. Raise lift arm, rotate swing arm over bale deck and install lift cylinder lock before transporting.
6. Do not transport faster than 20 mph (32 kph) when loaded.
7. Use hazard flasher when transporting.
8. Do not allow riders.
9. Keep hydraulic components in good condition.
10. Stay away from overhead power lines when raising lift arm or tipping frame to prevent electrocution.
11. Stay away from lift arm and tipping frame when operat­ing to prevent crushing. Keep others away.
12. Stay away from bale pile when unloading. Bales can tip over. Keep others away.
13. Review safety instructions annually.
21970
CAUTION
FRAME (front)
21971
Pusher can cause
serious pinching injury
if fingers become trapped
during pusher return.
PINCHING HAZARD
WARNING
PUSHER
ELECTROCUTION HAZARD
To prevent serious injury or death from
electrocution stay at least 50 ft (15 m)
away from overhead power line when raising tipping frame or lift arm.
DANGER
21973
FRAME (front)
FALLING BALE HAZARD
KEEP AWAY
To prevent serious injury or death from falling
bales:
1. Stay away from bale stack when unloading bale carrier.
2. Keep others away.
DANGER
21976
LEFT and RIGHT
CARRIER FRAME
LEFT and RIGHT
CARRIER BEAM and
To prevent serious injury or death from pinching or
crushing:
2. Keep away from lift arm and tipping frame when engine is running. Keep others away.
1. Lower lift arm and tipping frame to the ground,
place all controls in neutral, stop engine, set park
brake, remove ignition key and wait for all moving parts to stop before servicing, adjusting or repairing.
21972
PINCHING/CRUSHING HAZARD
KEEP AWAY
WARNING
RIGHT CARRIER
BEAM (over LIFT
ARM CYLINDER)
21978
Engage transport lock over lift arm cylinder before transporting.
WARNING
FRONT
SPROCKET
WARNING
To prevent serious injury or death from moving
parts:
Close and secure guards and shields before starting. Keep hand, feet, hair and clothing away from moving parts. Disconnect and lockout power source before adjusting or servicing. Do not stand or climb on machine when operating.
MOVING PART HAZARD
21878
FRAME (over
VALVE BANK)
21977
WARNING
To prevent serious injury or death:
Relieve pressure on system
before repairing or adjusting or disconnecting.
Wear proper hand and eye protection when searching for leaks. Use wood or cardboard instead of hands.
Keep all components in good repair.
HIGH-PRESSURE FLUID HAZARD
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4500 Square Bale Carrier
9
Important Precautions
The alert symbol is used throughout this manual. It indicates attention is required and identifies hazards and alerts you that your safety is involved. Follow the recommended precautions.
CAUTION
Indicates a potentially hazardous situation, which may result in
injury. It may also be used to alert against unsafe practices.
WARNING
The warning symbol indicates a potentially hazardous
situation, which could result in death or serious injury and includes hazards that are exposed when guards are removed. It may also be used to alert against unsafe practices.
DANGER
The danger symbol indicates an imminently hazardous
situation, which will result in death or serious injury. This signal word is limited to the most extreme situations, typically for machine components, which for functional purposes, cannot be guarded
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4500 Square Bale Carrier
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PRE-OPERATION CHECKLIST
CAUTION
Make sure the tractor has a 100 hp (75 kw) or greater rating
and a mass of 45000 LB (11340 kg). Make sure the drawbar is capable of supporting the 4500 Square Bale Carrier empty or loaded.
WARNING
The tractor must be equipped with an approved Roll over
Protection Structure (ROPS) and safety belts to help prevent personal injury or death caused by tractor roll over.
To ensure safe and proper operation of the 4500 Square Bale Carrier, inspect the following items prior to operation and daily thereafter. Refer to operation, lubrication and maintenance sections for detailed instructions.
Prior to first use verify that the 4500 Square Bale Carrier has been properly
assembled and that the operator understands the safety, operating, and maintenance requirements.
Check for missing fasteners and replace if necessary. Refer to maintenance section
for details.
Check and maintain proper tire pressure of 90 psi (620 kpa). Check for loose wheel bolts. Bolts must be torque to 125 ft LB (170 Nm). Clean 4500 Square Bale Carrier of any foreign material that may have accumulated
from previous run.
Lubricate all points requiring daily lubrication. Check chain tension and adjust if necessary with front sprocket adjusting bolt
(approximately 6” (15 cm) of upward slack). This is verified by raising the chain by hand.
Ensure top surface of bale carrier beams are properly coated with a graphite coating
to reduce bale friction while pushing bales back.
Ensure that the tractor used to pull the 4500 Square Bale Carrier is in working order
according to the tractor manual.
Verify that the 4500 Square Bale Carrier is properly coupled to the tractor with the
safety chain.
Inspect all safety reflective decals, slow moving vehicle decals and lights where
applicable.
Inspect the hydraulic system on the 4500 Square Bale Carrier and your tractor for
leaks or any other damage.
Ensure the control handle actions reflect the movements of the 4500 Square Bale
Carrier.
Inspect all electrical connections to ensure proper function of the machine Ensure transport safety chain is disengaged from bale lift arm and stored on chain
lug located on second cross member. Failure to do so may cause damage to lift arm.
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4500 Square Bale Carrier
11
Bale Carrier Controller
Menu and Controller Overview
DISPLAY UNI
DISPLAY UNIDISPLAY UNI
DISPLAY UNI
T
CAB HARNESS
TOTAL LENGTH 16'
1
2
3
4444
5
6
7
8
OK
ESC
4500 SQUARE BALE CARRIER
VERSION 1.0.05
GROUND CONNECTION
IGNITION POWER
CONNECTION
PLUG TO TRACTOR
CONTROL HANDLE
CONTROL HANDLECONTROL HANDLE
CONTROL HANDLE
POWER CONNECTOR
POWER CONNECTORPOWER CONNECTOR
POWER CONNECTOR
COMM/POWER CONNECTOR
COMM/POWER CONNECTORCOMM/POWER CONNECTOR
COMM/POWER CONNECTOR
bühler
inland
Power for the Display Box (located in the tractor cab) and the Controller (located near the valve bank) comes from the Power connection connected to your tractor power accessory port. The Controller is turned on by turning the tractor key to “accessory” or by turning on the tractor. The first menu that appears on the Display unit is the Buhler/Inland Logo. To by-pass this menu press the “O.K.” button located on the front panel. The following flow diagram outlines the menu structure found in the Display unit. There are several common features used to navigate through the menu structure. They are shown in the attached flow diagram. Any unique functionality specific to the menu is described in detail in the corresponding menu.
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4500 Square Bale Carrier
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MANUAL MODE
AUTO MODE
CALIBRATION MODE
DIAGNOSTIC MODE
1
2
3
4444
5
6
7
8
OK
ESC
4500 SQUARE BALE CARRIER
4500 SQUARE BALE CARRIER
VERSION 1.0.05
1
2
3
4444
5
6
7
8
OK
ESC
VERSION 1.0.05
PRESS O.K. FOR NEXT MENU
1-8 BUTTON; FUNCTION SELECTION BUTTON
MENU HEADING; NAME OF CURRENT MENU
DOWN OR LEFT BUTTON; PRESS AND HOLD TO MOVE FEATURE DOWN OR LEFT
O.K. BUTTON; PRESS TO ACCEPT INPUT
ESC BUTTON; PRESS TO EXIT OUT OF CURRENT MENU AND RETURN TO PREVIOUS MENU
LED; COMMUNICATION STATUS, BLINKING RED LED = COMMUNICATION ERROR. NO LED = COMMUNICATION O.K
UP OR RIGHT BUTTON; PRESS AND HOLD TO MOVE FEATURE DOWN OR LEFT
buhler
bühler
inland
bühler
4500 Square Bale Carrier
13
Calibration Mode
The Calibration Mode is used to calibrate (setup) the full range of motion of the bale carrier. This section is used to define limits of travel for all functions as well as setting the Hydraulic Specification, Custom Bale Setup and Screen Brightness levels.
NOTE:
Calibration of the unit has been factory set. Calibration is required only if there is a change in sensors, sensor links, tractor and or the controller. The following flow
diagram shows the menu layout for the Calibration mode.
CALIBRATION MODE
CLAMP OPEN PRESSURE
Min
Max
CALIBRATION MODE
LIFT ARM
UP LIMITDOWN LIMIT
ESC TO RETURN/OK TO STORE
CALIBRATION MODE
CALIBRATION MODE
LIFT ARM
TIPPING FRAME
PUSHER
ROTATE ARM
CLAMP
ROTATE ARM
LEFT LIMIT
RIGHT LIMIT
ESC TO RRETURN/OK TO STORE
ESC TO RETURN/OK TO STORE
1.55V
1.55V
1.55V
NEXT PAGE
CALIBRATION MODE OR M ACHINE
CALIBRATION MODE OR M ACHINE CALIBRATION MODE OR M ACHINE
CALIBRATION MODE OR M ACHINE SETUP; SETTING THE LIMIT OF TRAV
SETUP; SETTING THE LIMIT OF TRAVSETUP; SETTING THE LIMIT OF TRAV
SETUP; SETTING THE LIMIT OF TRAVEL OF EACH FUNCTIO
OF EACH FUNCTIOOF EACH FUNCTIO
OF EACH FUNCTIO
N
1
2
3
4444
5
6
7
8
OK
ESC
1
2
3
4444
5
6
7
8
OK
ESC
CALIBRATION MODE
CLAMP CLOSE PRESSURE
Min
Max
ESC TO RETURN/OK TO STORE
1.55V
1
2
3
4444
5
6
7
8
OK
ESC
1
2
3
4444
5
6
7
8
OK
ESC
1
2
3
4444
5
6
7
8
OK
ESC
FUNCTION SELECTION B UTTON;
FUNCTION SELECTION B UTTON; FUNCTION SELECTION B UTTON;
FUNCTION SELECTION B UTTON; PRESS TO SELECT FU NCTION
PRESS TO SELECT FU NCTIONPRESS TO SELECT FU NCTION
PRESS TO SELECT FU NCTION
PRESS SO ENTER SUB MENU
PRESS SO ENTER SUB MENUPRESS SO ENTER SUB MENU
PRESS SO ENTER SUB MENU
PRESS
PRESS PRESS
PRESS
TO EXIT THIS MENU;
RETURN TO PREVIOUS MENU
FUNCTION HEADING; N AME OF
FUNCTION HEADING; N AME OF FUNCTION HEADING; N AME OF
FUNCTION HEADING; N AME OF
CURRENT FUNCTION
CURRENT FUNCTIONCURRENT FUNCTION
CURRENT FUNCTION
CURRENT FUNCTION'S
SEN
SENSEN
SENSOOOO
R VOTAGE READING
FUNCTION ICON; ICON A PPEARS
FUNCTION ICON; ICON A PPEARS FUNCTION ICON; ICON APPEARS
FUNCTION ICON; ICON A PPEARS WHEN FUNCTION IS SELE CTED
WHEN FUNCTION IS SELE CTEDWHEN FUNCTION IS SELE CTED
WHEN FUNCTION IS SELE CTED
FUNCTION
FUNCTIONFUNCTION
FUNCTION
NAME; FUNCTION'S
LIMIT
LIMIT LIMIT
LIMIT
UP OR RIGHT ARROW BUT TON; PRESS AND
UP OR RIGHT ARROW BUT TON; PRESS AND UP OR RIGHT ARRO W BUTTON; PRESS AND
UP OR RIGHT ARROW BUT TON; PRESS AND HOLD TO MOVE FUNCT ION
HOLD TO MOVE FUNCT IONHOLD TO MOVE FUNCT ION
HOLD TO MOVE FUNCT ION
O.K. BUTTON; PRESS TO STORE THE DESIRE VALUE
O.K. BUTTON; PRESS TO STORE THE DESIRE VALUEO.K. BUTTON; PRESS TO STORE THE DESIRE VALUE
O.K. BUTTON; PRESS TO STORE THE DESIRE VALUE
FUNCTION SELECTION BUTTON;
FUNCTION SELECTION BUTTON; FUNCTION SELECTION BUTTON;
FUNCTION SELECTION BUTTON;
PRESS TO SELECT FUNCTION
PRESS TO SELECT FUNCTIONPRESS TO SELECT FUNCTION
PRESS TO SELECT FUNCTION
DOWN OR LEFT ARROW BU TTON; PRESS
DOWN OR LEFT ARROW BU TTON; PRESS DOWN OR LEFT ARROW BU TTON; PRESS
DOWN OR LEFT ARROW BU TTON; PRESS AND HOLD TO MOVE F UNCTION
AND HOLD TO MOVE F UNCTIONAND HOLD TO MO VE FUNCTION
AND HOLD TO MOVE F UNCTION
PRESS
PRESS PRESS
PRESS
TO EXIT THIS MENU;
RETURN TO PREVIOUS MENU
PRESS
PRESS PRESS
PRESS
TO EXIT THIS MENU;
RETURN TO PREVIOUS MENU
PRESS
PRESS PRESS
PRESS
TO EXIT THIS MENU;
RETURN TO PREVIOUS MENU
FUNCTION HEADING; NAM E OF CURRENT
FUNCTION HEADING; NAM E OF CURRENT FUNCTION HEADING; NAM E OF CURRENT
FUNCTION HEADING; NAM E OF CURRENT FUNCTION
FUNCTIONFUNCTION
FUNCTION
CURRENT FUNCTION'S
SEN
SENSEN
SENSOOOO
R VOTAGE
READING
BAR GRAPH; VISUAL REPRESENTATION OF
BAR GRAPH; VISUAL REPRESENTATION OF BAR GRAPH; VISUAL REPRESENTATION OF
BAR GRAPH; VISUAL REPRESENTATION OF PRESSURE SETTING
PRESSURE SETTINGPRESSURE SETTING
PRESSURE SETTING
UP OR
UP OR UP OR
UP OR
OPEN
ARROW BUTTON; PRESS
ARROW BUTTON; PRESS ARROW BUTTON; PRESS
ARROW BUTTON; PRESS
AND HOLD TO MOVE FU NCTION
AND HOLD TO MOVE FU NCTIONAND HOLD TO MOVE FUNCTION
AND HOLD TO MOVE FU NCTION
O.K. BUTTON; PRESS TO STORE THE DESIRE VALUE
O.K. BUTTON; PRESS TO STORE THE DESIRE VALUEO.K. BUTTON; PRESS TO STORE THE DESIRE VALUE
O.K. BUTTON; PRESS TO STORE THE DESIRE VALUE
DOWN OR
DOWN OR DOWN OR
DOWN OR
CLOSE
A
A A
A
RRO
W BUTTON;
W BUTTON; W BUTTON;
W BUTTON;
PRESS AND HOLD TO MOVE FUNCTION
PRESS AND HOLD TO MOVE FUNCTIONPRESS AND HOLD TO MOVE FUNCTION
PRESS AND HOLD TO MOVE FUNCTION
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4500 Square Bale Carrier
14
The following flow diagram shows sub-menus required to setup other functions. These functions include the set up of the Hydraulic system, Custom Bale setup and the Screen Brightness level for your Display unit.
CALIBRATION MODE
LIFT ARM
TIPPING
FRAME
PUSHER
ROTATE ARM
CLAMP
NEXT PAGE
CALIBRATION MODE
SET HYD SYSTEM
SET CUSTOM BALE SIZE
SCREEN BRIGHTNESS
PREVIOUS PAGE
CALIBRATION MODE OR MACHINE SETUP; SETTING
CALIBRATION MODE OR MACHINE SETUP; SETTING CALIBRATION MODE OR MACHINE SETUP; SETTING
CALIBRATION MODE OR MACHINE SETUP; SETTING
THE LIMIT OF TRAV
THE LIMIT OF TRAVTHE LIMIT OF TRAV
THE LIMIT OF TRAVEL OF EACH FUNCTIO
OF EACH FUNCTIO OF EACH FUNCTIO
OF EACH FUNCTIO
N
1
2
3
4444
5
6
7
8
OK
ESC
1
2
3
4444
5
6
7
8
OK
ESC
SET HYD SYTEM FIRST
FUNCTION SELECTION BUTTON; PRESS TO SELECT
FUNCTION SELECTION BUTTON; PRESS TO SELECT FUNCTION SELECTION BUTTON; PRESS TO SELECT
FUNCTION SELECTION BUTTON; PRESS TO SELECT FUNCTION
FUNCTIONFUNCTION
FUNCTION
PRESS
PRESS PRESS
PRESS TO ENTER SUB MENU
O ENTER SUB MENUO ENTER SUB MENU
O ENTER SUB MENU
PRESS
PRESS PRESS
PRESS
TO EXIT THIS MENU;
RETURN TO PREVIOUS MENU
BLINKING TEXT; INFORMATION
BLINKING TEXT; INFORMATIONBLINKING TEXT; INFORMATION
BLINKING TEXT; INFORMATION MESSAGE
ESSAGEESSAGE
ESSAGE
T
O SET HYDRAULIC SYSTEM
O SET HYDRAULIC SYSTEMO SET HYDRAULIC SYSTEM
O SET HYDRAULIC SYSTEM
FUNCTION SELECTION BUTTON; PRESS TO
FUNCTION SELECTION BUTTON; PRESS TOFUNCTION SELECTION BUTTON; PRESS TO
FUNCTION SELECTION BUTTON; PRESS TO
SELECT FUNCTION
SELECT FUNCTIONSELECT FUNCTION
SELECT FUNCTION
PRESS
PRESS PRESS
PRESS
TO EXIT THIS MENU;
RETURN TO PREVIOUS MENU
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bühler
bühler
4500 Square Bale Carrier
15
The following flow diagram shows sub-menus of the Brightness Setting and Hydraulic System Setting. The hydraulic Setup allows the operator to match the unit’s hydraulic system to the tractor’s hydraulic specification. The unit’s hydraulic system can operate as an OPEN CENTER or CLOSE CENTER depending on the attached tractor. To set the Hydraulic system, simply choose the corresponding system. Select
OPEN CENTER
when using tractors with
LOAD SENSING
hydraulic system.
HYDRAULIC SYSTEM
OPEN CENTER
CLOSE CENTER
ESC TO RETURN
CALIBRATION MODE
SET HYD SYSTEM
SET CUSTOM BALE SIZE
SCREEN BRIGHTNESS
PREVIOUS PAGE
SCREEN BRIGHTNESS
BRIGHTER DARKER
80%
ESC TO RETURN
1
2
3
4444
5
6
7
8
OK
ESC
SET HYD SYTEM FIRST
1
2
3
4444
5
6
7
8
OK
ESC
CALIBRATION MODE
1
2
3
4444
5
6
7
8
OK
ESC
BLINKING TEXT; INFORMATION
BLINKING TEXT; INFORMATIONBLINKING TEXT; INFORMATION
BLINKING TEXT; INFORMATION
M
ESSAGE
ESSAGEESSAGE
ESSAGE TO SET HYDRAULIC SYSTEM
O SET HYDRAULIC SYSTEMO SET HYDRAULIC SYSTEM
O SET HYDRAULIC SYSTEM
FUNCTION SELECTION BUTTON;
FUNCTION SELECTION BUTTON; FUNCTION SELECTION BUTTON;
FUNCTION SELECTION BUTTON; PRESS TO SELECT FUNCTION
PRESS TO SELECT FUNCTIONPRESS TO SELECT FUNCTION
PRESS TO SELECT FUNCTION
FUNCTION HEADING; NAME OF CURRENT
FUNCTION HEADING; NAME OF CURRENT FUNCTION HEADING; NAME OF CURRENT
FUNCTION HEADING; NAME OF CURRENT FUNCTION
FUNCTIONFUNCTION
FUNCTION
LIGHT INTENSITY VALUE;
LIGHT INTENSITY VALUE;LIGHT INTENSITY VALUE;
LIGHT INTENSITY VALUE;
SHOWS CURRENT
LIGHT INTENSITY GIVEN BY THE DISPLAY UNIT
FUNCTION BUTTON; PRESS
FUNCTION BUTTON; PRESS FUNCTION BUTTON; PRESS
FUNCTION BUTTON; PRESS
TO DECREASE
LIGHT INTENSITY (MINIMUN 10%)
PRESS
PRESS PRESS
PRESS
TO EXIT THIS MENU;
RETURN TO PREVIOUS MENU
FUNCTION BUTTON; PRESS
FUNCTION BUTTON; PRESS FUNCTION BUTTON; PRESS
FUNCTION BUTTON; PRESS
TO INCREASE LIGHT INTENSITY
(MAXIMUN 100%)
PRESS
PRESS PRESS
PRESS
TO EXIT THIS MENU;
RETURN TO PREVIOUS MENU
FUNCTION HEADING; NAME OF
FUNCTION HEADING; NAME OF FUNCTION HEADING; NAME OF
FUNCTION HEADING; NAME OF CURRENT FUNCTION
CURRENT FUNCTIONCURRENT FUNCTION
CURRENT FUNCTION
FUNCTION; CLOSE CENTER FOR CLOSE
FUNCTION; CLOSE CENTER FOR CLOSE FUNCTION; CLOSE CENTER FOR CLOSE
FUNCTION; CLOSE CENTER FOR CLOSE CENTER TRACTOR
CENTER TRACTORCENTER TRACTOR
CENTER TRACTOR
FUNCTION SELECTION BUTTON;
FUNCTION SELECTION BUTTON; FUNCTION SELECTION BUTTON;
FUNCTION SELECTION BUTTON; PRESS TO SELECT FUNCTION
PRESS TO SELECT FUNCTIONPRESS TO SELECT FUNCTION
PRESS TO SELECT FUNCTION
FUNCTION;
FUNCTION; FUNCTION;
FUNCTION;
OPEN
CENTER FOR
CENTER FOR CENTER FOR
CENTER FOR
OPEN
CENTER TRACTOR
CENTER TRACTORCENTER TRACTOR
CENTER TRACTOR
FUNCTION
FUNCTIONFUNCTION
FUNCTION
ICON;
ICON WILL APPEAR WHEN
FUNCTION IS SELECTED
PRESS
PRESS PRESS
PRESS
TO EXIT THIS MENU;
RETURN TO PREVIOUS MENU
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4500 Square Bale Carrier
16
The following flow diagram shows sub-menu for Custom Bale Size setup. Custom Bale Size setup is design so the user can define various parameters to load the bales. It is recommended that this setup be perform using actual bales.
CUSTOM BALE SETUP
DOUBLE STACK
CUSTOM 1
CUSTOM 2
ESC TO RETURN/OK TO STORE
SET HYD SYSTEM
SET CUSTOM BALE SIZE
SCREEN BRIGHTNESS
PREVIOUS PAGE
CUSTOM 3
1
2
3
4444
5
6
7
8
OK
ESC
SET HYD SYTEM FIRST
1
2
3
4444
5
6
7
8
OK
ESC
N
BLINKING TEXT; INFORMATION
BLINKING TEXT; INFORMATIONBLINKING TEXT; INFORMATION
BLINKING TEXT; INFORMATION
M
ESSAGE
ESSAGEESSAGE
ESSAGE
TO
SET HYDRAULIC SYSTEM
SET HYDRAULIC SYSTEM SET HYDRAULIC SYSTEM
SET HYDRAULIC SYSTEM
FUNCTION SELECTION BUTTON;
FUNCTION SELECTION BUTTON; FUNCTION SELECTION BUTTON;
FUNCTION SELECTION BUTTON;
PRESS TO SELECT FUNCTION
PRESS TO SELECT FUNCTIONPRESS TO SELECT FUNCTION
PRESS TO SELECT FUNCTION
FUNCTION HEADING; NAME OF
FUNCTION HEADING; NAME OF FUNCTION HEADING; NAME OF
FUNCTION HEADING; NAME OF CURRENT FUNCTION
CURRENT FUNCTIONCURRENT FUNCTION
CURRENT FUNCTION
PRESS
PRESS PRESS
PRESS
TO EXIT THIS MENU;
RETURN TO PREVIOUS MENU
O.K. BUTTON; PRESS TO STORE SELECTION
O.K. BUTTON; PRESS TO STORE SELECTIONO.K. BUTTON; PRESS TO STORE SELECTION
O.K. BUTTON; PRESS TO STORE SELECTION
PRESS
PRESS PRESS
PRESS
TO EXIT THIS MENU;
RETURN TO PREVIOUS MENU
FUNCTION
FUNCTIONFUNCTION
FUNCTION
STATUS; SHOWS STATUS OF FUNCTION
(DEFAULT= "NO")
FUNCTION SELECTION BUTTON;
FUNCTION SELECTION BUTTON; FUNCTION SELECTION BUTTON;
FUNCTION SELECTION BUTTON; PRESS TO SELECT FUNCTION
PRESS TO SELECT FUNCTIONPRESS TO SELECT FUNCTION
PRESS TO SELECT FUNCTION
FUNCTION
FUNCTION FUNCTION
FUNCTION
ICON; ICON APPEARS
WHEN SELECTED
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4500 Square Bale Carrier
17
This menu selection allows the user to setup up to three (3) different custom bale sizes for picking. It also gives the user the ability to double stack the custom bale sizes. Follow the menu below to custom setup bale sizes.
CUSTOM 2
SET PUSH FULL
SET BALE 1 ROW HEIGHT
SET BALE DOWN
ESC TO RETURN/OK TO STORE
CLAMP
ROTATE
1.55V
1.55V
1.55V
350
1.55V
1
2
3
4444
5
6
7
8
OK
ESC
CALIBRATION MODE
CUSTOM BALE SETUP DOUBLE STACK
CUSTOM 1
CUSTOM 2
ESC TO RETURN/OK TO STORE
CUSTOM 3
1
2
3
4444
5
6
7
8
OK
ESC
N
CALIBRATION MODE
FUNCTION HEADING; NAME OF
FUNCTION HEADING; NAME OF FUNCTION HEADING; NAME OF
FUNCTION HEADING; NAME OF CURRENT FUNCTION
CURRENT FUNCTIONCURRENT FUNCTION
CURRENT FUNCTION
O.K. BUTTON; PRESS TO STORE SELECTION
O.K. BUTTON; PRESS TO STORE SELECTIONO.K. BUTTON; PRESS TO STORE SELECTION
O.K. BUTTON; PRESS TO STORE SELECTION
PRESS
PRESS PRESS
PRESS
TO EXIT THIS MENU;
RETURN TO PREVIOUS MENU
FUNCTION
FUNCTIONFUNCTION
FUNCTION
STATUS; SHOWS STATUS OF FUNCTION
(DEFAULT "NO")
FUNCTION SELECTION BUTTON; PRESS
FUNCTION SELECTION BUTTON; PRESS FUNCTION SELECTION BUTTON; PRESS
FUNCTION SELECTION BUTTON; PRESS
TO SELECT FUNCTION
TO SELECT FUNCTIONTO SELECT FUNCTION
TO SELECT FUNCTION
FUNCTION
FUNCTION FUNCTION
FUNCTION
ICON; ICON APPEARS WHEN
SELECTED
FUNCTION HEADING; NAME OF CURRENT
FUNCTION HEADING; NAME OF CURRENT FUNCTION HEADING; NAME OF CURRENT
FUNCTION HEADING; NAME OF CURRENT FUNCTION
FUNCTIONFUNCTION
FUNCTION
FUNCTION SELECTION BUTTON; PRESS TO
FUNCTION SELECTION BUTTON; PRESS TO FUNCTION SELECTION BUTTON; PRESS TO
FUNCTION SELECTION BUTTON; PRESS TO SELECT FUNCTION
SELECT FUNCTIONSELECT FUNCTION
SELECT FUNCTION
SENSOR
SENSOR SENSOR
SENSOR
READING
;
; ;
;
INDICATE THE
POSTION OF THE CURRENT FUNCTION
FUNCTION
FUNCTION FUNCTION
FUNCTION
NAME
;
; ;
;
NAME OF FUNCTION
SELECTED
FUNCTION
FUNCTION FUNCTION
FUNCTION
ICON
;
; ;
;
ICON APPEAR WHEN
SELECTED
UUUU
P/ OPEN/ FORWARD
ARROW BUTTON;
ARROW BUTTON; ARROW BUTTON;
ARROW BUTTON;
PRESS AND HOLD TO MOVE FUNCTION
PRESS AND HOLD TO MOVE FUNCTIONPRESS AND HOLD TO MOVE FUNCTION
PRESS AND HOLD TO MOVE FUNCTION
DOW
DOWDOW
DOW
N/CLOSE/BACK
A
A A
A
RRO
W BUTTON;
W BUTTON; W BUTTON;
W BUTTON;
PRESS AND HOLD TO MOVE FUNCTION
PRESS AND HOLD TO MOVE FUNCTIONPRESS AND HOLD TO MOVE FUNCTION
PRESS AND HOLD TO MOVE FUNCTION
O.K. BUTTON; PRESS TO STORE VALUE. ONCE VALUE
O.K. BUTTON; PRESS TO STORE VALUE. ONCE VALUE O.K. BUTTON; PRESS TO STORE VALUE. ONCE VALUE
O.K. BUTTON; PRESS TO STORE VALUE. ONCE VALUE IS STORED ICON FRON FUNCTION WILL DISAPPEAR.
IS STORED ICON FRON FUNCTION WILL DISAPPEAR.IS STORED ICON FRON FUNCTION WILL DISAPPEAR.
IS STORED ICON FRON FUNCTION WILL DISAPPEAR.
PRESS
PRESS PRESS
PRESS
TO EXIT THIS MENU;
RETURN TO PREVIOUS MENU
THESE FUNCTIO
THESE FUNCTIOTHESE FUNCTIO
THESE FUNCTIONS DO NOT REQUIRE SETTING.
DO NOT REQUIRE SETTING. DO NOT REQUIRE SETTING.
DO NOT REQUIRE SETTING.
VALUES ARE OBTAINED FROM MACHINE SETUP.
VALUES ARE OBTAINED FROM MACHINE SETUP.VALUES ARE OBTAINED FROM MACHINE SETUP.
VALUES ARE OBTAINED FROM MACHINE SETUP.
FUNCTION BUTTON: PRESS TO CHANGE STATUS TO "Y"
FUNCTION BUTTON: PRESS TO CHANGE STATUS TO "Y"FUNCTION BUTTON: PRESS TO CHANGE STATUS TO "Y"
FUNCTION BUTTON: PRESS TO CHANGE STATUS TO "Y"
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4500 Square Bale Carrier
18
To double stack the bale, the top bale must align with the bottom bale to prevent uneven stacking. It is recommended that setup of double stacking be done in the field with bales. Once set, the system retains all settings until changes are made to it. The system will retain all settings even if power to the controller (and the display unit) is turned off.
CUSTOM 2
SET PUSH FULL
SET BALE 1 ROW HEIGHT
SET BALE DOWN
ESC TO RETURN/ OK TO STORE
CLAMP
ROTATE
1.55V
1.55V
1.55V
350
1.55V
1
2
3
4444
5
6
7
8
OK
ESC
CALIBRATION MODE
PUSHBACK
PART
350
SET BALE 2 ROW HEIGHT
1.55V
CUSTOM BALE SETUP DOUBLE STACK
CUSTOM 1
CUSTOM 2
ESC TO RETURN/OK TO STORE
CUSTOM 3
1
2
3
4444
5
6
7
8
OK
ESC
Y
CALIBRATION MODE
FUNCTION HEADING; NAME OF
FUNCTION HEADING; NAME OF FUNCTION HEADING; NAME OF
FUNCTION HEADING; NAME OF CURRENT FUNCTION
CURRENT FUNCTIONCURRENT FUNCTION
CURRENT FUNCTION
O.K. BUTTON; PRESS TO STORE SELECTION
O.K. BUTTON; PRESS TO STORE SELECTIONO.K. BUTTON; PRESS TO STORE SELECTION
O.K. BUTTON; PRESS TO STORE SELECTION
PRESS
PRESS PRESS
PRESS
TO EXIT THIS MENU;
RETURN TO PREVIOUS MENU
FUNCTION
FUNCTIONFUNCTION
FUNCTION
STATUS; SHOWS STATUS OF FUNCTION
(DEFAULT ="NO")
FUNCTION SELECTION BUTTON;
FUNCTION SELECTION BUTTON; FUNCTION SELECTION BUTTON;
FUNCTION SELECTION BUTTON; PRESS TO SELECT FUNCTION
PRESS TO SELECT FUNCTIONPRESS TO SELECT FUNCTION
PRESS TO SELECT FUNCTION
FUNCTION
FUNCTION FUNCTION
FUNCTION
ICON; ICON APPEARS
WHEN SELECTED
FUNCTION HEADING; NAME OF CURRENT
FUNCTION HEADING; NAME OF CURRENT FUNCTION HEADING; NAME OF CURRENT
FUNCTION HEADING; NAME OF CURRENT FUNCTION
FUNCTIONFUNCTION
FUNCTION
FUNCTION SELECTION BUTTON; PRESS TO
FUNCTION SELECTION BUTTON; PRESS TO FUNCTION SELECTION BUTTON; PRESS TO
FUNCTION SELECTION BUTTON; PRESS TO SELECT FUNCTION
SELECT FUNCTIONSELECT FUNCTION
SELECT FUNCTION
SENSOR
SENSOR SENSOR
SENSOR
READING
;
; ;
;
INDICATE THE
POSTION OF THE CURRENT FUNCTION
FUNCTION
FUNCTION FUNCTION
FUNCTION
NAME
;
; ;
;
NAME OF FUNCTION SELECTED SET PUSHER FULL = LOCATION OF PUSHER FOR PUSHING BOTH BALES BACK
FUNCTION
FUNCTION FUNCTION
FUNCTION
ICON
;
; ;
;
ICON APPEAR WHEN
SELECTED
UUUU
P/ OPEN/ FORWARD
ARROW BUTTON;
ARROW BUTTON; ARROW BUTTON;
ARROW BUTTON;
PRESS AND HOLD TO MOVE FUNCTION
PRESS AND HOLD TO MOVE FUNCTIONPRESS AND HOLD TO MOVE FUNCTION
PRESS AND HOLD TO MOVE FUNCTION
DOW
DOWDOW
DOW
N/CLOSE/BACK
A
A A
A
RRO
W BUTTON;
W BUTTON; W BUTTON;
W BUTTON;
PRESS AND HOLD TO MOVE FUNCTION
PRESS AND HOLD TO MOVE FUNCTIONPRESS AND HOLD TO MOVE FUNCTION
PRESS AND HOLD TO MOVE FUNCTION
O.K. BUTTON; PRESS TO STORE VALUE. ONCE VALUE
O.K. BUTTON; PRESS TO STORE VALUE. ONCE VALUE O.K. BUTTON; PRESS TO STORE VALUE. ONCE VALUE
O.K. BUTTON; PRESS TO STORE VALUE. ONCE VALUE IS STORED ICON FRON FUNCTION WILL DISAPPEAR.
IS STORED ICON FRON FUNCTION WILL DISAPPEAR.IS STORED ICON FRON FUNCTION WILL DISAPPEAR.
IS STORED ICON FRON FUNCTION WILL DISAPPEAR.
PRESS
PRESS PRESS
PRESS
TO EXIT THIS MENU;
RETURN TO PREVIOUS MENU
THESE FUNCTION
THESE FUNCTIONTHESE FUNCTION
THESE FUNCTIONS DO NOT REQUIRE SETTING.
DO NOT REQUIRE SETTING. DO NOT REQUIRE SETTING.
DO NOT REQUIRE SETTING.
VALUES ARE OBTAINED FROM MACHINE SETUP.
VALUES ARE OBTAINED FROM MACHINE SETUP.VALUES ARE OBTAINED FROM MACHINE SETUP.
VALUES ARE OBTAINED FROM MACHINE SETUP.
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bühler
4500 Square Bale Carrier
19
Manual Mode
The Manual mode allows the user to only operate one function at a time. To operate, the user simply selects the desired function; a circular light icon will appear beside that function. The UP/DOWN arrow keys are used to activate a function. Press ESC to return to the main menu.
MANUAL MODE
AUTO MODE
CALIBRATION MODE
DIAGNOSTIC MODE
MANUAL MODE
PUSHER
TIPPING FRAME
ROTATE ARM
LIFT ARM
CLAMP ARM
1
2
3
4444
5
6
7
8
OK
ESC
PRESS O.K. BUTTON TO EXIT OUT OF THIS MENU
CLAMP ARM, UP ARROW = OPEN, DOWN ARROW = CLOSE LIFT ARM, UP ARROW = ARM UP, DOWN ARROW = ARM DOWN ROTATE ARM, UP ARROW = ROTATE RIGHT, DOWN ARROW = ROTATE LEFT (ROTATE OVER THE DECK) PUSHER, UP ARROW = PUSHER HOME, DOWN ARROW = PUSHER BACK
TIPPING FRAME, UP ARROW = TIPPING UP, DOWN ARROW =
TIPPING DOWN
350
4500 SQUARE BALE CARRIER
4500 SQUARE BALE CARRIER
READING ONLY APPEARS IF
FUNCTION IS SELECTED.
VERSION 1.0.05
1
2
3
4444
5
6
7
8
OK
ESC
VERSION 1.0.05
1
2
3
4444
5
6
7
8
OK
ESC
PRESS
PRESS PRESS
PRESS
TO EXIT THIS MENU;
RETURN TO PREVIOUS MENU
FUNCTION SELECTION BUTTON; PRESS TO SELECT FUNCTIO
FUNCTION SELECTION BUTTON; PRESS TO SELECT FUNCTIOFUNCTION SELECTION BUTTON; PRESS TO SELECT FUNCTIO
FUNCTION SELECTION BUTTON; PRESS TO SELECT FUNCTIO
N
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inland
bühler
4500 Square Bale Carrier
20
Auto Mode
The Auto mode automates the picking and stacking of bales with minimal input from the user. Once the unit has been calibrated and the bale size selected, the user simply lets the controller sets all functions to the ready STATE required to enter the Auto- mode. Once in auto-mode, the user is ready to start the picking process. Loading and unloading operations are described later in the section.
MANUAL MODE
AUTO MODE
CALIBRATION MODE
DIAGNOSTIC MODE
AUTO MODE
36x36
36x48
48x48
CUSTOM 1
CUSTOM 2
CUSTOM 3
AUTO MODE
BALE SIZE
DOUBLE
CLAMP
PUSHER
TIPPING FRAME
TOTAL 2785 CURRENT 5
AUTO MODE
HOME POSITION
PUSHER
TIPPING
FRAME
ROTATE ARM
LIFT ARM
CLAMP ARM
PAUSE
O.K.TO CONFIRM SELECTION
HYDRAULIC SYSTEM
PRESS 4 TO RESET CURRENT
THE USER CAN SWITCH BETWEEN DOUBLE STACK "YES" AND DOUBLE STACK "NO" BY PRESSING THE BUTTON. IF THE BALE SELECTED HAS ONLY SINGLE ROW VALUES, PRESSING THE BUTTON DOES NOT CHANGE THE STATUS.
350
1.55V
1.55V
4500 SQUARE BALE CARRIER
1
2
3
4444
5
6
7
8
OK
ESC
VERSION 1.0.05
1
2
3
4444
5
6
7
8
OK
ESC
1
2
3
4444
5
6
7
8
OK
ESC
1
2
3
4444
5
6
7
8
OK
ESC
STACKING
OPEN YES BALE1 36 X 36
CHOOSE FROM THE THREE (3) PRE-PROGRAM BALES SIZES OR 3 CUSTOM BALE SIZES PROGRAM BY THE USER TO PICK.
-PRESS THE CORRESPONDING BUTTON TO HAVE THE COMPUTER MOVE THAT FUNCTION TO THE READY POSITION.
-A CIRCULAR LIGHT ICON WILL APPEAR BESIDE THE FUNCTION WHEN IT IS IN THE READY POSTION.
-ONLY WHEN ALL FUNCTIONS ARE IN THE READY POSITION DOES THE MENU CHANGE.
-IF A FUNCTION DOES NOT MOVE WHEN ACTIVATED. AN UNSAFE CONDITION HAS ARISEN, SIMPLY ACTIVATE THE NEXT FUNCTION, THE UNSAFE CONDITION WILL AUTOMATICALLY RESOLVE ITSELF.
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4500 Square Bale Carrier
21
Diagnostic Mode
The Diagnostic mode is used to determine errors (malfunctions) in all sensors used on the unit. If the status of the sensor shows ERROR, this indicates that the sensor is not working, not connected properly to the wire harness, or a defective wire harness.
MANUAL MODE
AUTO MODE
CALIBRATION MODE
DIAGNOSTIC MODE
DIAGNOSTIC MODE
CLAMP OPEN SENSOR
CLAMP CLOS E SENSOR
LIFT ARM S ENSOR
ROTATE SE NSOR
TIPPI NG FR AME SENSO R
MOTOR SPEE D SENSOR
O.K. O.K. O.K. O.K. O.K. O.K.
250
0
2500
500 500 500
0
STATU S VALUE
PROXI MITY SENSO R
O.K.
ON
THIS SHOULD APPLIED FOR POSITION SENSOR STATUS = O.K or ERROR
VALUE = 2500 or 0
MOTOR SENSOR STATUS = O.K. or ERROR
VALUE = 0
PROXIMITY SENSOR STATUS = O.K or ERROR
VALUE = ON or OFF
4500 SQUARE BALE CARRIER
1
2
3
4444
5
6
7
8
OK
ESC
VERSION 1.0.05
1
2
3
4444
5
6
7
8
OK
ESC
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4500 Square Bale Carrier
22
OPERATION
CAUTION
Prior to operation, ensure that the operator has read and
understood the safety requirements of the 4500 Square Carrier. Ensure the pre­operation checks have been completed prior to operation.
Attaching Bale Carrier To Tractor
CAUTION: Shut off tractor, engage parking brake and remove key before
working around hitch.
WARNING: Never attach bale carrier to rear axle or three point hitch arms.
Use only the drawbar. Make sure tractor size is adequate (100 hp or greater) and drawbar is capable of supporting the torque whether empty or loaded.
1. CLEVIS adjustment: For most conditions, the hitch height should be adjusted on firm level ground so that, when the TIPPING FRAME is vertical on level ground, there is a 0” to 1” (0 to 2.5 cm) clearance at ground level. Note: For more convenient, adjust CLEVIS so that bottom of HITCH BEAMS (at the point where the beams are joined to each hitch bolt plate) is approximately 17” (43 cm) from the ground.
The objective of adjusting the hitch height is to bring the TIPPING FRAME firmly on the ground when unloading, but not hard enough to transfer excessive machine weight onto the TIPPING FRAME.
2. Using TOP WIND JACK, raise BASE HITCH above DRAW BAR. Position tractor so that holes are aligned. Insert pin and secure using retaining clip. Raise JACK and hold it in the transport position.
3. Route SAFETY CHAIN around the hitch clevis, around drawbar support and back hook. IMPORTANT: Adjust CHAIN length to remove all slack except what is needed for turns.
4. Do not use intermediate support on drawbar as attaching point.
5. Store SAFETY CHAIN off the ground when not in use. If safety chain is damaged in any way, contact your dealer for a replacement.
6. The pressure is the “P” port on the valve bank; return line is “T” port.
7. Connect Power/Communication harness to Cab Harness.
SAFETY CHAIN
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4500 Square Bale Carrier
23
8. Connect lighting coupler.
WARNING: Engage LIFT CYLINDER LOCK over lift arm cylinder before transporting.
NOTE: The LIFT CYLINDER LOCK is installed by extending lift cylinder far enough to insert lock, inserting lock (the notched end fits over the cylinder’s rod pin eye and between the pin plates), attaching chain hook to the gusset above the pin plates, and retracting cylinder until lock is secured in place.
LIFT CYLINDER LOCK
HYDRAULIC CONNECTION
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4500 Square Bale Carrier
24
Carrier Control Operation
WARNING: When transporting on public roadways, use amber flashers day or
night. Do not tow over 20 mph (32 km/h) when loaded.
CAUTION: Before proceeding to the field, become thoroughly familiar with the operating controls. Although the loading arms cycling is virtually automatic, the operator needs to be aware of some safety functions.
Built-in Safety Features
1- The Rotate Arm will not rotate toward the deck if it has not been raised above the
deck by a minimum of 1 foot.
2- Pusher will not push back toward the Tipping Frame if the Tip Frame is not at
“home” position (tipping frame is parallel to the deck).
3- Tipping frame will not lower or rise if Pusher is not in its “home” position (adjacent
to the Proximity sensor)
4- Lift Arm will not lower beyond deck height if Rotate Arm is positioned over the
deck. Rotate Arm must be rotated parallel to Lift arm (to the right) before Lift arm can be lowered to its “home” position.
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4500 Square Bale Carrier
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Carrier Control
The 3 BUTTON CONTROL HANDLE is supplied as a remote controller to duplicate the
SQUEEZE, PUSHER, and TIP FRAME function located on the Display Box when in Auto mode
. The CONTROL HANDLE is fitted with one (1) plunger style switch and two
(2) momentary rocker style switches. Their function are as follows:
1
st
(top) button: Depress and hold to capture bale and start automatic loading cycle. Press and release will only jog the Clamp arm closer to each other. Release switch once AUTO cycle is started (loading arm raising).
2nd button: Depress and hold Tipping Frame Up to raise the tipping frame vertically. Release button to stop tipping fame motion. Tipping frame will not move beyond set limit.
2nd button: Depress and hold Tipping Frame Down to
lower tipping frame. Release button to stop. Tipping Frame will stop when it reaches “home” position.
3rd button: Depress “Pusher Home” and hold to move
PUSHER home. Release to stop pusher motion. Pusher will also stop when it is in home position.
3rd button: Depress “Pusher Back” and hold to move PUSHER back. Release to stop pusher motion. Pusher will not travel back beyond set limit.
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4500 Square Bale Carrier
26
Automatic Sequence Adjustment
Pressure transducers, proximity sensors, and rotary position sensors are working in concert to control the Automatic-Sequencing. The automatic loading cycle has been tested and adjusted for 14.5 US gpm at 2500 psi at the factory. It is necessary to re­adjust the CLAMP OPEN and CLAMP CLOSE pressure settings compatible to your tractor to ensure that the automatic loading/unload sequence performs correctly. Follow the flow diagram below to perform this adjustment.
MANU AL MO DE
AUTO MODE
CALI BRATI ON MO DE
DIAG NOSTI C MOD E
CALI BRATI ON M ODE
CLAM P OPE N PR ESSUR E
Min
Max
DIAG NOS TIC MODE
CLAMP OPEN SENSOR
CLAMP CLOSE SENSOR
LIFT A RM SE NSOR
ROTATE SENS OR
TIPPIN G FRA ME SE NSOR
MOTOR SPEED SENSOR
O.K. O.K. O.K. O.K. O.K. O.K.
250
0
2500
500 500 500
0
STATUS V ALUE
1
2
3
4444
5
6
7
8
OK
ESC
CALIB RATI ON MO DE
LIFT ARM
PROXIM ITY S ENSOR O.K.
ON
TIPP ING FR AME
PUSHE R
ROTA TE AR M
CLAMP
HYDRA ULIC SYST EM
OPEN CENTE R
CLOS E
CENTE R
ESC T O RE TURN
PRESS O.K. BUTTON TO EXIT OUT OF THIS MENU
ESC TO RE TURN /OK T O STO RE
1.55V
4500 SQUARE BALE C ARRIER
4500 SQUA RE B ALE C ARRIE R
NEXT PAGE
CALIB RATI ON MO DE
SET H YD SYSTE M
SET C USTO M BALE SIZE
S CREE N BRIGH TNES S
PREVI OUS P AGE
VERSI ON 1 .0.05
1
2
3
4444
5
6
7
8
OK
ESC
VERSI ON 1 .0.05
1
2
3
4444
5
6
7
8
OK
ESC
1
2
3
4444
5
6
7
8
OK
ESC
1
2
3
4444
5
6
7
8
OK
ESC
CALI BRATI ON M ODE
CLAM P CLO SE P RESSU RE
Min
Max
ESC TO RE TURN /OK T O STO RE
1.55V
1
2
3
4444
5
6
7
8
OK
ESC
1
2
3
4444
5
6
7
8
OK
ESC
SET HYD S YTEM FIRS T
1
2
3
4444
5
6
7
8
OK
ESC
CALIBR ATION MODE
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4500 Square Bale Carrier
27
Adjustment for Bale Sizes
Basically, ONE adjustment will allow the carrier to load and unload most intermediate and large square bales:
1. The LEFT GRAB ARM has two pin locations. Select the inside location for large bales (4’ x 4’) and the outside location for intermediate bales.
2. An adjustable BALE STOP is provided to stop the bale at a point where it will be centered on the carrier deck when released. Bales longer than 8’ (2.44 m) will require the stop to be fully retracted.
3. The BALE EXTENSION SLEEVES need to be adjusted about 6” (15 cm) shorter than the intended total stack height of the bales.
BALE STOP
ADJUST BALE STOP
SLEEVE (RIGHT
SHOWN)
6”
BALE EXTENSION SLEEVES
ADJUSTMENT
INT ER ME DIA T E BALE S ETTIN
INT ER ME DIA T E BALE S ETTININT ER ME DIA T E BALE S ETTIN
INT ER ME DIA T E BALE S ETTIN
G
LAR G E BALE S E T TIN
LAR G E BALE S E T TINLAR G E BALE S E T TIN
LAR G E BALE S E T TIN
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4500 Square Bale Carrier
28
Two Speed Control
The PUSHER is featured to accommodate different bale types and weights. The Pusher is driven by means of two hydraulic motors connected together. Two directional control valves,
BACK/HOME
and
SERIES/PARALLEL
, control the motion of the two motors.
“Pusher hydraulic circuit is designed and controlled to PUSH-BACK in PARALLEL, which means low speed and high torque”. Pushing back in parallel (low
speed, and high torque) allows handling heavy wet bales. If after five seconds at low speed the pusher has not moved, a flashing message
“DECK FULL” will appear on the display unit indicating that the deck is full and unloading procedure can take place.
Pre-start Check List
Check the following daily before operating the bale carrier. This should ensure that the bale carrier functions properly and avoid breakdowns and accidents.
1. Check that all component and assemblies are complete and that all shields are in
place.
2. Check for missing fasteners and replace if necessary (it is normally not
necessary to retighten fasteners on a daily basis).
3. Tighten loose wheel bolts, especially if tire has been removed recently (wheel
bolts do not normally require daily inspection).
4. Clean bale carriers of any foreign material that may have accumulated from
previous runs, especially the areas where sensors are located. The automatic loading cycle will not function properly if there is interference in sensor readings.
5. Lubricate all points requiring daily lubrication.
6. Check and maintain proper tire pressure.
7. Ensure that the bale carrier has been correctly set for the intended bale size (see
the section “Adjusting for Bale Size” in this manual).
8. Ensure that the automatic loading cycle has been adjusted for the intended
hydraulic flow rate and pressure, especially if a different tractor is used (see the section “Automatic Sequencing Adjustments” in this manual).
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