Buhler Inland 2500 User Manual
Model 2500
For serial number 08BM2500001 and later
Operator’s and Parts Manual
Bale Carrier
04/08
inland
P4186
INLAND WARRANTY POLICY
Buhler Manufacturing products are warranted for a period of twelve (12) months (90 days for commercial
application) from original date of purchase, by original purchaser, to be free from defects in material and
workmanship under correct, normal agricultural use and proper applications.
Buhler Manufacturing’s obligations under this warranty shall be limited to the repair or exchange, at Buhler
Manufacturing’s option, of any Buhler Manufacturing product or part which proves to be defective as provided.
Buhler Manufacturing reserves the right to either inspect the product at the buyer’s location or have it returned to the
factory for inspection.
The above warranty does not extend to goods damaged or subject to accident, abuse or misuse after shipment from
Buhler Manufacturing’s factory, nor to goods altered or repaired by anyone other than an authorized Buhler
Manufacturing representative.
Buhler Manufacturing makes no Express Warranties other than those, which are specifically described. Any
description of goods, including any references and specifications in catalogues, circulars and other written material
published, is for the sole purpose of identifying goods and shall conform to such descriptions. Any sample or model
is for illustrative purposes only and does not create an Express Warranty that the goods conform to sample or model
shown.
The purchaser is solely responsible for determining suitability of goods sold. This warranty is expressly in lieu of
all other warranties expressed or implied. Buhler Manufacturing will in no event be liable for any incidental or
consequential damages whatsoever. Nor for any sum in excess of the price received for the goods for which liability
is claimed.
WARRANTY CLAIMS:
Warranty requests must be prepared on Buhler Manufacturing Warranty Claim Forms with all requested information
properly completed. Warranty Claims must be submitted within a thirty (30) day period from date of failure repair.
WARRANTY LABOR:
Any labor subject to warranty must be authorized by Buhler Manufacturing. The labor rate for replacing defective
parts, where applicable, will be credited at 100% of the dealers posted shop rate. Defective parts will receive an
extra 10% discount to assist with freight or other incidental costs.
GOVERNMENT LEGISLATION:
Warranty terms and conditions are subject to Provincial or State legislation.
IMPORTANT FACTS:
Buckets and Bucket Tines Carry No Warranty
Bent Spears Carry No Warranty
Snowblower Fan Shafts Carry No Warranty
Mower Blades Carry No Warranty
Portable Auger Parts Have Two (2) Year Warranty
Printed in U.S.A.
bühler
2500 Bale Carrier
OPERATORS AND PARTS MANUAL
Table of Contents
Description Page
TERMINOLOGY AND DECAL LOCATIONS ILLUSTRATIONS……..………... 2
GENERAL SPECIFICATIONS…..………………………………………………… 3
INTRODUCTION……………………………………………………………………. 4
Serial Decal Location……………………………………………………………. 4
Warranty Registration……………………………………………………………. 4
SAFETY……………………………………………………………………………… 5
General Safety Notes……………………………………………………………. 5
Safety Decals…………………………………………………………………….. 7
Important Precautions…………………………………………………………… 8
PRE OPERATION CHECKLIST...………………………………………………… 9
OPERATION.……………………………………………………………………….. 10
Attaching Bale Carrier to Tractor……………………………………………….. 10
Attaching Bale Carrier Controls to Tractor…………………………………….. 10
Carrier Controls Operation……………………………………………………… 12
Loading Bales……………………………………………………………………..
Bale Pusher Operation…………………………………………………………... 14
Transporting 2500 Bale Carrier………………………………………………… 14
Unloading……..………………………………………………………………….. 15
LUBRICATION.……………………………………………………………………… 16
Pivot Points……………………………………………………………………….. 16
Roller Chain………………………………………………………………………. 16
Carrier Beams……………………………………………………………………. 16
MAINTENANCE……………………………………………………………………. 17
Fasteners…………………………………………………………………………. 17
Hydraulic System………………………………………………………………… 18
Hydraulic Fitting Torques……………………………………………………….. 18
Chain………………………………………………………………………………. 19
Wheels/Tires……………………………………………………………………… 19
Storage……………………………………………………………………………. 20
APPENDIX LIST…………………………………………………………………….. 21
APPENDIX A ASSEMBLY INSTRUCTIONS……………………………………. 22
APPENDIX B HYDRAULIC ASSEMBLY………………………………………... 26
APPENDIX C ELECTRICAL ASSEMBLY………………………………………... 51
APPENDIX D GENERAL ASSEMBLY…………………………………………... 55
CHECKLIST………………………………………………….……………………… 79
Predelivery………………………………………………………………………... 79
Customer Delivery……………………………………………………………….. 79
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TERMINOLOGY AND DECAL LOCATIONS ILLUSTRATION
14
LEFT SIDE
Front Stop
Bale Fork
Valve Bank
Jack
9
2500 Bale Carrier
FRONT
Clevis
8
5
END
Bale Lift Arm
Pusher
Second Crossmember
Front Crossmember
SIDE
10
16
YELLOW
Carrier Beam
Center Bale Stop
7
13
16
12
4
11
6
1
16
YELLOW
2
RIGHT SIDE
2500
13. Part # 814458
YELLOW
16
18
16
BACK
17
Vehicle
Slow Moving
ORANGE
15
AMBER
YELLOW
RED
FLOURESCENT
YELLOW
REFLECTOR
2
13. Part # 814490
2) Awarness signs are shown on right side
only for clarification. Signs are provided on
information on safety decals
Note: 1) Refer to page 8 for detailed
and 14 which are only on the position
both left and right sides except for numbers 9
indicated.
bühler
2500 Bale Carrier
GENERAL SPECIFICATIONS:
Dimensions:
- Length: 45’ (13.7 m)
- Deck Length: 37’ (11.3 m)
- Width: 12’ 9” (3.9 m)
- Weight (empty): 9,587 LB (4349 kg)
- Drawbar Vertical Load (empty): 2395 LBF (10653 N)
- GVW: 37440 LB (16983 kg)
Capacity:
- Total bale payload: 28065 LB (12731 kg)
- Bales up to 6’ (1.8 m) diameter maximum to 4’ (1.2 m) diameter minimum
- Hay crop, small grains, and flax straw
- Sixteen 4’ (1.2 m) wide bales
- Fourteen 5’ (1.52 m) wide bales
Tires:
- 8-12.5L x 15 FI - 12 ply, Load Range F, Farm Hwy Service tire
- Six bolt heavy duty hubs with twine guards
- Walking beam axle design
Control Handle:
- Power: 12v
- Fuse: 15 amp (surge protection provided on machine)
Hydraulics:
- Two remote tractor hydraulics circuits required for operation
- Closed-center hydraulic standard.
- In-field configuration is required for open-center or load-sensing tractors
- Two lift cylinders with restrictor
- Two tilt cylinders with restrictor
- Four 22.2 cu. inch (363.79 cu cm) hydraulic motors
- See Appendix B for details on hydraulic components
Tractor:
- Size: 100 hp (75kW) recommended
- Weight: As per ASAE specification ASAE S365.4 the tractor must weight 25000 LB
(11340 kg) to adequately handle a GVW of 37440 LB (16983 kg)
- Maximum loaded towing speed 20 mph (32 km/h)
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INTRODUCTION
2500 Bale Carrier
CAUTION:
Your 2500 Bale Carrier requires a recommended minimum 100 hp
(75kw) tractor. The maximum loaded transportation speed of 20 mph (32 km/h) and
37440 LB (16983 kg) must not be exceeded.
This manual has been provided as information regarding the specifications, safe
operation and maintenance of your agricultural 2500 Bale Carrier. Read and understand
this manual and the tractor manual prior to operating to obtain the best use of operating
your 2500 Bale Carrier. Keep this manual for reference and to forward to new operators
and owners. Contact your local Buhler Inland dealer if you require any assistance,
information or additional manuals.
Your new bale carrier is designed to retrieve, transport, and unload a wide range of
round bales. Sizes that can be accommodated range from 4’ (1.2 m) diameter to 6’ (1.8
m) diameter in a variety of hay crops as well as small grain and flax straw.
Serial Decal Location
The serial decal is located on the left side of the front crossmember. Please record the
serial number in the space provided for future reference. The serial decal will provide
the model and date of manufacture of the Bale Carrier and will be required to obtain
correct replacement parts and complete warranty claims.
For your records, record
Serial Number here:_________________________
B.I.I. FARGO INC.
FARGO NORTH DAKOTA
versatile
farm king
allied
inland
Warranty Registration
The warranty registration and delivery report MUST be completed within thirty (30) days
of delivery to validate the warranty.
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2500 Bale Carrier
SAFETY
Read and understand all the safety messages listed in this manual. For your safety and
the safety of others near the machine, learn how to control and operate your 2500 Bale
Carrier properly. It is your responsibility to inform subsequent operators and owners of
these precautions.
General Safety Notes
Keep young children away from machinery and bales at all times.
Be aware that accidents often happen when the operator is tired or in a hurry to get
finished. Take the time to consider the safest way. Never ignore warning signs of
fatigue.
Keep hands, feet, clothing and hair away from moving
parts. Never attempt to clear obstructions or objects
from a machine while the engine is running.
Keep all shields in place. Never alter or remove safety
equipment.
Do not attempt to clear any blockage or reach into the 2500 Bale Carrier with your
arm or leg unless the tractor engine is stopped.
Do not load bales of sizes not out lined in the specifications section
Use proper lighting and safety warnings when transporting equipment on public
roads and during darkness. The slow moving vehicle emblem must be visible. Check
with your local law enforcement agency for specific requirements.
Provide a first-aid kit for use in case of
emergencies.
The safety information in this manual does
not replace safety codes, insurance needs, or
laws governing your area. Be sure your machine
meets the standards set by these regulations.
Keep a fire extinguisher with the machine.
be sure the extinguisher is properly maintained
and be familiar with its proper use.
Wear close-fitting clothing and cover long hair. Never wear
dangling items such as scarves or bracelets.
Remember that YOU are the key to safety. Good safety
practices protect you and the people around you.
Follow all safety messages in the manual and on safety
signs located on the machine.
It is your responsibility to read and understand this manual
completely before operating the bale carrier.
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2500 Bale Carrier
Never leave the tractor unattended while the 2500 Bale Carrier is hooked up, always
shut tractor off and remove key before leaving the tractor seat. A child or even a pet
could engage an idling machine.
Keep the 2500 Bale Carrier on solid ground, rocks and holes can be dangerous for
operation and movement.
Prior to use, check to ensure the attachment is properly hitched.
Improper use of the 2500 Bale Carrier and tractor can cause serious injury or death.
Never operate 2500 Bale Carrier with frayed or damaged hoses or leaking fittings. A
burst could cause one or more hydraulic components to behave erratically causing
serious injury or loss of life.
Operate 2500 Bale Carrier only while seated in the tractor seat.
Do not load bales improperly, always load according to the manual’s operation
procedures.
If for some reason you feel the tractor tipping immediately lower lift arms.
Do not raise lift arms to extreme heights while tractor is on an incline. Be alert for
terrain changes and adjust accordingly.
Allow for 2500 Bale Carrier and tractor length when turning.
Do not overload the GVW of 37 440 LB (16983 kg) and when loaded keep the speed
below 20 mph (32 km/h).
Before allowing anyone to operate the machine, for however a short time or
distance, make sure they have been instructed in its safe and proper use.
Review the manual and all safety related items with all operators annually.
correct other operators not using recommended procedures before an accident
occurs.
When assembling, operating and servicing machinery, wear all the protective
clothing and personal safety devices that could be necessary for the job at hand.
Never work beneath a raised lift arm unless it is securely supported. The control
handle can be moved or a hydraulic leak could cause the arm to drop resulting in
serious injury or death.
Use only service and repair parts made or approved by the equipment manufacturer.
substituted parts may not meet strength, design, or safety requirements.
Do not modify the machine. Unauthorized modifications may impair the function
and/or safety and affect machine life.
Keep the area used for servicing machinery clean and dry. Wet
or oily floors are slippery. Wet spots can be dangerous when
working with electrical equipment. Be sure all electrical outlets
and tools are properly grounded.
Keep machinery clean. Straw and chaff on hot surfaces are a fire hazard. Do not
allow oil or grease to accumulate on service platforms, ladders or controls. Clean
machines before storage.
Never use gasoline, naphtha or any volatile material for cleaning purposes. These
materials may be toxic and/or flammable.
When storing machinery, cover sharp or extending components to prevent injury
from accidental contact.
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1. Part # 813624
2. Part # 813625
4. Part # 813626
5. Part # 813627
6. Part # 813632
11. Part # 8
13636
10. Part # 813637
3. Part # 21867
before repairing or adjusting or disc onnecting.
14. Part # 813952
YELLOW REFLECTIVE
RED REFLECTIVE
ORANGE FLUORESCENT
AMBER REFLECTIVE
13. Part # 814458
2500
2500 Bale Carrier
Safety Decals
The Terminology And Decal Location Illustration shows the approximate location and
detail of safety decals. To install safety decals ensure the installation area is clean and
dry. Decide on the exact position before you remove the backing paper. Remove the
smallest portion of the split backing paper and align over the specified area. Carefully
press in place. Slowly peel back the remaining paper and smooth the remaining portion
in place. Small air pockets can be pierced with a pin and smoothed out. Keep all decals
clean and replace any that are damaged or missing. Replacement decals are available
from you local dealer. The following pictorials indicate important precautions to be used
during the operation of the 2500 Bale Carrier.
12. Part # 814490
8. Part # 813635
WARNING
HIGH-PRESSURE FLUID HAZARD
To prevent serious injury or death:
Relieve pressure on system
Wear proper hand and eye protection
when searching for leaks. Use wood or
cardboard instead of hands.
Keep all components in good repair.
SW700
BUHLER BALE CARRIER 1500/2500 SNUBBER UNIT
DECAL PN: 813952
P/N: 813949
(NO SERVICEABLE PARTS INSIDE)
CONTINUITY LIGHT
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Important Precautions
The alert symbol is used throughout this manual. It indicates attention is required and
identifies hazards and alerts you that your safety is involved. Follow the recommended
precautions.
2500 Bale Carrier
CAUTION
injury. It may also be used to alert against unsafe practices.
WARNING
situation, which could result in death or serious injury and includes hazards that are
exposed when guards are removed. It may also be used to alert against unsafe
practices.
DANGER
situation, which will result in death or serious injury. This signal word is limited to the
most extreme situations, typically for machine components, which for functional
purposes, cannot be guarded
Indicates a potentially hazardous situation, which may result in
The warning symbol indicates a potentially hazardous
The danger symbol indicates an imminently hazardous
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PRE-OPERATION CHECKLIST
2500 Bale Carrier
CAUTION
and a mass of 25000 LB (11340 kg). Make sure the drawbar is capable of supporting
the 2500 Bale Carrier empty or loaded.
WARNING
Protection Structure (ROPS) and safety belts to help prevent personal injury or death
caused by tractor roll over.
To ensure safe and proper operation of the 2500 Bale Carrier, inspect the following
items prior to operation and daily thereafter. Refer to operation, lubrication and
maintenance sections for detailed instructions.
Prior to first use verify that the 2500 Bale Carrier has been properly assembled and
that the operator understands the safety, operating, and maintenance requirements.
Check for missing fasteners and replace if necessary. Refer to maintenance section
for details.
Check and maintain proper tire pressure of 90 psi (620 kpa).
Check for loose wheel bolts. Bolts must be torqued to 125 ft LB (170 Nm).
Clean 2500 Bale Carrier of any foreign material that may have accumulated from
previous run.
Lubricate all points requiring daily lubrication.
Check chain tension and adjust if necessary with front sprocket adjusting bolt
(approximately 6” (15 cm) of upward slack). This is verified by raising the chain by
hand.
Ensure top surface of bale carrier beams are properly coated with a graphite coating
to reduce bale friction while pushing bales back.
Ensure that the tractor used to pull the 2500 Bale Carrier is in working order
according to the tractor manual.
Verify the 2500 Bale Carrier is properly coupled to the tractor with the safety chain.
Inspect all safety reflective decals, slow moving vehicle decals and lights where
applicable.
Inspect the hydraulic system on the 2500 Bale Carrier and your tractor for leaks or
any other damage.
Ensure the control handle actions reflect the movements of the 2500 Bale Carrier.
Inspect all electrical connections to ensure proper function of the machine
Ensure transport safety chain is disengaged from bale lift arm and stored on chain
lug located on second cross member. Failure to do so may cause damage to lift arm.
.
Make sure the tractor has a 100 hp (75 kw) or greater rating
The tractor must be equipped with an approved Roll over
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OPERATION
2500 Bale Carrier
CAUTION
understands the safety requirements of the 2500 Bale Carrier. Ensure the pre-operation
checks have been completed prior to operation.
1. Attaching Bale Carrier To Tractor
CAUTION
working around 2500 Bale Carrier. Refer to tractor manual for tractor parking
procedures.
CAUTION
tractor. Ensure drawbar is capable of handling the 2500 Bale Carrier load. The tractor
must have a minimum mass of 25000 LB (11340 kg) and recommended 100 hp (75 kw).
Using the tongue jack, raise tongue to align with hitch pin, adjust clevis position
as necessary to level the carrier beams.
Position tractor and secure with locking type drawbar pin (not supplied). Use an
approved hitch pin with a mechanical retainer.
Route safety chain around the hitch clevis, around drawbar support and back
hook. Refer to tractor manual for further drawbar instructions.
Do not use intermediate support on drawbar as attaching point.
Store safety chain off the ground when not in use. If safety chain is damaged in
any way, contact your dealer for a replacement.
For serial number 08BM2500001 and later, open-center valve is a factory-
installed feature
Note: The bale carrier is factory-configured to operate with tractors
For tractors with OPEN-CENTER or LOAD-SENSING hydraulic systems,
refer to the configuration on pages (29, 46 and 47).
2. Attaching Bale Carrier Controls To Tractor
Bale raise and push functions are controlled by the 2500 Bale Carrier valve.
Pressure and tank are supplied by two hoses complete with black hydraulic tip
covers. The retract hose is designated with a check valve and ensures proper
flow through the valve. Connect tank hose to retract circuit and extend hose to
opposite extend port see Appendix B for schematic.
The tilt function is controlled by the tractor’s remote valve. Extension and
retraction are supplied by two hoses complete with red hydraulic tip covers.
Connect control handle harness to the machine harness. Connection is made at
the snubber unit by matching the appropriate socket and plug.
Prior to operation ensure the operator has read and
Shut off tractor, engage parking brake and remove key before
Use only the drawbar to couple the 2500 Bale Carrier to the
having CLOSED-CENTER hydraulic systems (page 27).
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2500 Hayliner
The power required to operate the 2500 Bale Carrier is supplied by the tractors
12-volt electrical system. Connect the red wire to the tractor positive and green to
tractor ground. Connection may be made via tractor accessory plug or alternate
method. The 15 amp fuse must be used on the positive wire as supplied.
Verify 2500 Bale Carrier operation matches 2500 Bale Carrier control handle
decal.
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2500 Hayliner
3. Carrier Control Operation
To begin 2500 Bale Carrier operation engage the remote hydraulic valve in the
extension position. Lock valve in detent. Valve to remain constantly on during
operation.
The control handle is fitted with one (1) rocker switch and four (4) momentary
contact rocker switches. They function as follows:
o PUSHER SPEED: Select (HIGH) to operate
pusher motors in series at high speed or
(LOW) to operate in parallel at low speed. Torque
is increased at low speed and pushes bales with
more force.
o RH PUSHER: Depress and hold RH PUSHER
FWD to move right forward. Depress and hold RH
PUSHER BACK to move right pusher back.
o
LH PUSHER: Depress and hold LH PUSHER
FWD to move left pusher forward. Depress and
hold LH PUSHER BACK to move left pusher
back
.
o RH LIFT ARM: Depress and hold RH LIFT ARM
UP to raise right lift arm. Depress and hold RH
LIFT ARM DN to lower right lift arm.
o LH LIFT ARM: Depress and hold LH LIFT ARM
UP to raise left lift arm. Depress and hold LH LIFT
ARM DN to lower left lift arm.
To operate raise / lower tilt function engage the remote hydraulic valve in the
extension position to raise the tilt deck and engage the retract position to lower
the deck.
4. Loading Bales
PUSHER
SPEED
RH PUSHER FWD
LH PUSHER FWD
RH PUSHER BACK
LH PUSHER BACK
RH LIFT ARM UP
LH LIFT ARM UP
RH LIFT ARM DN
LH LIFT ARM DN
CONTROL
HANDLE
WARNING
Make sure area is clear before lowering bale lift arms. Failure
to do so could result in injury or death.
The right bale lift arm is used to load bales onto the right side of the carrier while
the left bale lift arm is used to load bales onto the left side of the carrier.
Align the tractor and 2500 Bale Carrier as indicated in the pictoral for pick up
method used. Slowly approach the bale at 5 mph (8 km/h) while loading. When
bale is properly captured begin to raise the bale.
To balance the 2500 Bale Carrier, alternate bale picking sides.
The 2500 Bale Carrier is designed to load bales with one of three options. Refer
to the appropriate section on the next page for your option loading instructions.
Instructions for the fork positions are provided in appendix A.
NOTE:
Before loading bale the pusher must be at the front of the carrier deck.
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The Fixed Pick Up Arm requires the
The Bale Deflector attached to the fixed pick
operator to drive at 90° to the baling direction.
The bales are loaded “End On”. The bale is
loaded onto the carrier deck by depressing
and holding LH or RH LIFT ARM UP until the
bale rolls off the pickup arm and onto the
carrier beams.
up arm allows the bales to be picked up from
either “End On” or “Side On.” The deflector
rotates the bale 90° before it is lifted up onto
the carrier. Forward travel is used to rotate
the bale. Approach the bale so that the outer
end of the bale rides up on the bale deflector
as the loading arm moves under the bale.
To pickup bales that are placed “End On,”
drive so the inner arm of the loading fork is
against the inner edge the bale. The bale will
then be loaded onto the carrier in the same
direction as it was picked up. Continue to
load using fixed arm instrucitons.
2500 Hayliner
FIXED PICK UP ARM
BALE DEFLECTOR
NOTE:
using the bale deflector. Contacting the bale further to the inside may result in damage
to the deflector, bale lift arm or bale.
The Rotating Pick Up Arm (RPU) loads
The bale should be contacted about 12” (30 cm) from its outer end when
bales “side on”. The lift arm starts in the
lowered position. Drive forward until the forks
are positioned around the ends of the bale
with the inside stationary fork as close as
possible to the bale. Depress and hold LH or
RH LIFT ARM UP. The bale is then squeezed
on end until the pressure matches the
sequence valve setting that rotates and
raises the bale.
When the bale is raised above the beam
release by depressing LH or RH arm down.
This releases the bale and returns the RPU
to the ready state for the next bale. Refer to
the assembly instructions for adjusting RPU’s
settings.
RPU LOADING BALE
RPU RAISING BALE
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5. Bale Pusher Operation
2500 Bale Carrier
CAUTION
To avoid misbalanced loads the operator is only required to
push back one bale length to prepare for the next bale.
NOTE:
Lower loading arm before operating the pusher.
Depress and hold LH or RH PUSHER BACK and move bales far enough to the
rear to provide room to load the next bale.
Return pusher all the way to the front by depressing and holding LH or RH
PUSHER FWD.
Hi speed / Low torque mode is recommended for normal use.
Low speed / High torque mode is for heavier payloads or situations where bales
are wet or resist sliding.
6. Transporting 2500 Bale Carrier
WARNING
Do not tow over 20 mph (32 km/h) when loaded. Turn on
flashing lights when transporting on public roadways. Obey local regulations regarding
road transport. Raise bale lift arm and use the safety chain when transporting. Ensure
the lift arm chain latch is used to prevent the safety chain from dislodging or loosening.
Do not transport if end bale is overhanging
beams. Beam should extend beyond last bale
for a minimum of 2’ (61 cm).
Raise left and right lift arms prior to transport.
Always engage lift arm safety chains when
LATCH
SAFETY CHAIN
transporting on public roadways or when not
in field. Lock chain in position with latch
LIFT ARM
provided.
Monitor the condition and position of bales
that are being transported.
Slow speed when transporting over bumps or
rough terrain.
LIFT ARM SAFETY CHAIN
ILLUSTRATION
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7. Unloading
2500 Bale Carrier
DANGER
could result in serious injury or death.
NOTE:
pusher moves faster and has more torque when operated individually. Do not run
pushers all the way to the end, the resulting shock load may cause damage to chain
and drive.
Extend tilt cylinder to raise carrier beams by engaging the tractor’s extension
Depress and hold LH and/or RH PUSHER BACK switch to push the bales off the
Once the rear bale has been pushed off the carrier, slowly drive forward while
When amber reflector on inside of the carrier
Slowly drive forward to unload the last bale.
Return PUSHER to the front of the 2500
Left or right decks can be unloaded individually or together. However, the
hydraulics.
carrier beam.
pushing the bales back (unloading) to keep all bale ends in contact.
beam becomes visible stop the pusher. The
reflector is approximately 26” (66cm) from the
end of the beam.
Retract the tilt cylinder to lower the beam and
begin the next loading cycle.
Bale Carrier to prepare for the next cycle.
Make sure area is clear before unloading. Failure to do so
AMBER REFLECTOR
LOCATION
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HY DR AUL IC C YLIN DER
LUBRICATION
2500 Bale Carrier
CAUTION
Place all controls in neutral, stop engine, set parking brake
and remove ignition key before inspecting, servicing, adjusting or repairing the 2500
Bale Carrier.
CAUTION
Ensure the 2500 Bale Carrier tires and hitch are securely
block. Otherwise, verify the 2500 Bale Carrier is properly coupled to the drawbar on a
tractor with a minimum mass of 25000 LB (11340 kg).
Pivot Points
Lubricate 2500 Bale Carrier bushings and pivots every eight hours of average
operation with high-grade grease at all fitting locations. Select grease based on
the expected outside temperature range. Lithium, Molybdenum and synthetic
greases are preferred. Use the tractor hour meter as a guide. Increase lubrication
intervals for extreme use or adverse conditions. Each pivot should be lubricated
until grease is visible at pin. The fixed arm carrier has 16 lubrication points and
the RPU carrier has 18 points. Refer to the illustrations below for locations.
RPU PIVOT LEFT
AND RIGHT SIDES
AX LE BEA RIN G
HY DR AUL IC C YLIN DER EN D
BU SHI NG
EN D
AX LE BEA RIN G
HY DR AUL IC C YLIN DE R EN D
BU SHI NG
RPU LUBRICATION
LUBRICATION ILLUSTRATION
ILLUSTRATION
Roller Chain
Manually brush an SAE lubricant while chain is stationary.
Lubricate the chains every time bolt torque maintenance is performed.
Carrier Beams
Apply a graphite coating such as Slip PlateTM to the carrier beams as required to
ensure a smooth push back operation.
Follow application instructions as provided by the coating manufacturer.
At the end of the season apply a coating to prevent rust on the carrier beams.
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MAINTENANCE
2500 Bale Carrier
CAUTION
Place all controls in neutral, stop engine, set parking brake,
remove ignition key and wait for all moving parts to stop before servicing, adjusting or
repairing the 2500 Bale Carrier.
CAUTION
Ensure the 2500 Bale Carrier tires and hitch are securely
block. Otherwise, verify the 2500 Bale Carrier is properly coupled to the drawbar on a
tractor with a minimum mass of 25000 LB (11340 kg).
NOTE:
Service intervals should be increased when operating in extreme or difficult
conditions.
1. Fasteners
Inspect all bolt torques after first use and 50 hours thereafter.
Periodically inspect for broken or missing fasteners. Replace with fasteners of
similar size and equivalent grade.
The table below lists the correct torque values for various bolts and cap screws
used on the bale carrier. Tighten all bolts to specified values unless otherwise
noted.
BOLT
DIAMETER
"A"
1/4" 6 8 9 12 12 17
5/16" 10 13 19 25 27 36
3/8" 20 27 33 45 45 63
7/16" 30 41 53 72 75 100
1/2" 45 61 80 110 115 155
9/16" 70 95 115 155 165 220
5/8" 95 123 160 215 220 298
3/4" 155 225 290 390 400 540
7/8" 170 230 420 570 650 880
1" 225 305 630 850 970 1320
WHEEL HUB BOLTS 125 170
ALL CARRIAGE BOLTS 33 45
SAE 2 SAE 5 SAE 8
lb-ft N.m lb-ft N.m lb-ft N.m
LOCATION
BOLT TORQUE
lb-ft
N.m
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-04
7/16-20
14-16
20-22
10-11
13-15
-05
1/2-20
18-20
24-27
13-15
18-20
-06
9/16-18
24-26
33-35
17-19
23-26
-08
3/4-16
50-60
68-78
34-38
47-52
-10
7/8-14
72-80
98-110
50-56
69-76
-12
1-1/16-12
125-135
170-183
70-78
96-106
-14
1-3/16-12
160-180
215-245
80-90
110-122
-16
1-5/16-12
200-220
270-300
94-104
127-141
-20
1-5/8-12
210-280
285-380
124-138
169-188
-24
1-7/8-12
270-360
370-490
156-173
212-235
2. Hydraulic System
2500 Bale Carrier
WARNING
Escaping fluid under pressure can have sufficient force to
penetrate the skin, causing serious personal injury. Before repairing, adjusting, or
disconnecting lines, be sure to relieve all pressure.
WARNING
Never operate the 2500 Bale Carrier with frayed or damaged
hoses or leaking fittings. A burst would cause the lift arm to drop suddenly and result in
serious injury or death and cause damage to the loader or tractor.
Before applying pressure to the system, be sure all
connections are tight and the lines, pipes, and hoses are
not damaged.
Wear proper hand and eye protection when searching for
leaks. Use a piece of wood or cardboard instead of hand
to check for leaks.
Maintain all components in good working order.
If injured by escaping fluid, see a doctor at once. Serious
infection or toxic reaction can develop if proper medical
treatment is not administered immediately.
Regularly check the fluid level in the tractor reservoir and
follow the maintenance procedures in the tractor
Operator’s Manual.
Regularly inspect cylinders, hoses and fittings for leaks,
crimps and abrasions or other signs of wear and tear or
impending failure.
Ensure hoses do not bind or stretch during operation.
Always keep hoses tied or supported to prevent rubbing against sharp areas or
being pinched. We suggest using tie wraps to support hoses.
Replacement hoses must have a working pressure of 3000 psi (20685 kpa) or
higher.
3. Hydraulic Fitting Torques
Jam Nut or Straight SAE 37° (JIC)
ORB Fitting Torque Swivel Nut Torque
(ft-lbs) (NM) (ft-lbs) (NM)
Dash Size
Thread
Size
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bühler
2500 Bale Carrier
4. Chains
Check for proper chain tension and sprocket
alignment after first use and every 50 hours
thereafter.
Turn the front sprocket adjusting bolt
clockwise until there is approximately 6” (15
cm) of upward slack in the chain at the center
of the track. Clockwise increases tension and
counter clockwise reduces tension.
Proper chain tension may be verified by
raising the chain by hand.
See lubrication section for further
FRONT ADJUSTING
BOLT
maintenance instructions.
5. Wheels / Tires
Inspect hub bolts after first use and 50 hrs thereafter. Hub bolts must be torqued
to 125 ft-lb (170 Nm).
Thread-locking compound such as Locktite 242 is recommended for the hub
bolts.
Ensure that dust caps are firmly in place.
Check tire pressure regularly: 90 psi (620 kpa).
The wheel bearings should be inspected and re-packed annually with a SAE
multi purpose type grease. If hub is supplied with grease fitting, grease every
500hrs.
Air valve should face away from the hub.
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6. Storage
2500 Bale Carrier
CAUTION
and remove ignition key before inspecting, servicing, adjusting or repairing the 2500
Bale Carrier.
CAUTION
block. Otherwise, verify the 2500 Bale Carrier is properly coupled to the drawbar on a
tractor with a minimum of 25000 LB (11340 kg).
Start of Season
Clean and inspect the bale carrier when taking it out of storage. Ensuring that the
bale carrier is in optimum condition at the start of the season reduces the
chances of a costly breakdown during the season.
Clean and inspect chains and chain rollers for excessive wear or stiffness. Check
for proper adjustment and alignment.
Lubricate entire bale carrier. Ensure that all grease fittings are in place and taking
grease properly.
Operate the bale carrier for a short time. Check that all moving parts are
operating freely. Check for hydraulic leaks.
Inspect and repack wheel bearings with a SAE multi purpose type grease.
Replace and secure safety shields. Review safety regulations.
Check all bolts for tightness. Replace lost or worn bolts.
Check that tires are properly inflated.
Review the Operator’s Manual.
During The Season
At the end of each day of operation park the bale carrier in a clean, dry, sheltered
area.
Lubricate areas requiring daily lubrication.
Remove any build up of hay or straw.
End Of Season
Replace worn or damaged parts and replace if necessary. To avoid costly delays
contact your dealer for replacement parts before the start of the next season.
Store the bale carrier in a clean, dry, sheltered area.
Replace all missing or broken bolts with bolts of similar size and grade.
Clean the baler carrier thoroughly. Dirt draws moisture that rusts metal.
Repaint chipped or worn areas. Paint is available from your dealer.
Clean chains and brush with SAE light machine oil (or equivalent) to prevent rust.
Repaint the top of the carrier beams with a graphite paint such as Slip PlateTM to
prevent rust.
Place all controls in neutral, stop engine, set parking brake
Ensure the 2500 Bale Carrier tires and hitch are securely
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bühler
2500 Bale Carrier
APPENDIX LIST
Description Appendix
Assembly Instructions……………….…….………………………………….
Hydraulic Assembly……………...……………………………………………
Electrical Assembly……………...………………………………..…………..
General Assembly……………………………………….…………………... D
A
B
C
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bühler
2500 Bale Carrier
APPENDIX A
Assembly Instructions
Table of Contents
Description Page
Taillight Assembly…………………………………………………………………… 23
Center Bale Stop……………………………………………………………………. 23
Fixed Lift Arm..………………………………………………………………………. 23
Bale Deflector Arm Assembly.…………………………………………………….. 24
RPU Assembly………………………………………………….…………………... 24
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2500 Bale Carrier
CAUTION
Make sure area is clear of obstructions, well lit, and has
sufficient room for safe assembly. Do not work underneath raised assembly.
CAUTION
Ensure the carrier’s tires and hitch are securely blocked.
Otherwise, verify the 2500 Bale Carrier is properly coupled to the drawbar on a tractor
with a minimum of 25000 LB (11340 kg).
1. Tail Light Assembly
Refer to carrier final assembly drawing in Appendix D.
YELLOW LENS OUTSIDE
Remove all required hardware from parts box.
Ensure taillights are installed correctly, refer to
illustration.
Connect the tail light wiring harnesses to their
appropriate connections.
Connect main lighting plug to tractor.
TO
CENTER
OF
HAYLINER
Test by verifying correct lamps illuminate
when signalling and braking.
VIEWED FROM THE FRONT
RIGHT HAND SIDE
2. Centre Bale Stop
Remove the hardware that is attached to the center bale stop and place center
bale stop bar on bolt plates in the position shown at the beginning of the manual.
Torque the provided hardware to the specifications listed on the bolt chart. Tie
wrap the hydraulic hoses that run to the lift and tilt cylinders under the roll bar.
NOTE:
Hydraulic Assembly methods and layouts are common to the right and left
sides. Only one side of each component is shown in this manual.
CAUTION
Stay clear of the arms when testing a finished assembly.
Ensure during assembly to keep your entire body out from underneath parts that are
being attached to the main frame.
3. Fixed Lift Arm
Remove lift arm pivot pins that are installed
on the 2500 Bale Carrier.
Thoroughly lubricate all pins involved in the
assembly with a SAE multi purpose grease.
Align arm to pivots with open end of arm
36.0"
facing forward and reinstall pins with
hardware provided and torque to
specifications called for in the bolt chart.
Remove the lift cylinder pin from the arm.
23
FIXED LIFT ARM
ATTACHMENT
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