Buhler FK358 User Manual

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Swath Roller
TABLE OF CONTENTS
DESCRIPTION PAGE
Warranty ..................................................................... 1
Introduction................................................................ 2
SAFETY....................................................................... 3
Safety................................................................ 3
General Safety .................................................. 3
Operation Safety ............................................... 3
Transport Safety................................................ 3
Service & Maintenance Safety .......................... 4
Storage Safety .................................................. 4
Safety Signs...................................................... 4
Safety Sign Installation...................................... 4
ASSEMBLY................................................................. 6
Assembly Instructions ....................................... 6
OPERATION ............................................................... 6
Theory of Operation .......................................... 6
MAINTENANCE .......................................................... 7
Bolt Torque ....................................................... 7
PARTS LISTS
8’ Swath Roller Drawing.................................... 8
8’ Swath Roller Parts List .................................. 9
10’ Swath Roller Drawing & Parts List............... 11
SHIPPING KIT AND BUNDLE NUMBERS ................. 13
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WARRANTY POLICY
Buhler Manufacturing products are warranted for a period of twelve (12) months (90 days for commercial application) from original date of purchase, by original purchaser, to be free from defects in material and workmanship under correct, normal agricultural use and proper applications.
Buhler Manufacturing’s obligations under this warranty shall be limited to the repair or exchange, at Buhler Manufacturing’s option, of any Buhler Manufacturing product or part which proves to be defective as provided. Buhler Manufacturing reserves the right to either inspect the product at the buyer’s location or have it returned to the factory for inspection.
The above warranty does not extend to goods damaged or subject to accident, abuse or misuse after shipment from Buhler Manufacturing’s factory, nor to goods altered or repaired by anyone other than an authorized Buhler Manufacturing representative.
Buhler Manufacturing makes no Express Warranties other than those, which are specifically described. Any description of goods, including any references and specifications in catalogues, circulars and other written material published, is for the sole purpose of identifying goods and shall conform to such descriptions. Any sample or model is for illustrative purposes only and does not create an Express Warranty that the goods conform to sample or model shown.
The purchaser is solely responsible for determining suitability of goods sold. This warranty is expressly in lieu of all other warranties expressed or implied. Buhler Manufacturing will in no event be liable for any incidental or consequential damages whatsoever. Nor for any sum in excess of the price received for the goods for which liability is claimed.
WARRANTY CLAIMS:
Warranty requests must be prepared on Buhler Manufacturing Warranty Claim Forms with all requested information properly completed. Warranty Claims must be submitted within a thirty (30) day period from date of failure repair.
WARRANTY LABOR:
Any labor subject to warranty must be authorized by Buhler Manufacturing. The labor rate for replacing defective parts, where applicable, will be credited at 100% of the dealer’s posted shop rate. Defective parts will receive an extra 10% discount to assist with freight or other incidental costs.
GOVERNMENT LEGISLATION:
Warranty terms and conditions are subject to Provincial or State legislation.
IMPORTANT FACTS:
Buckets and Bucket Tines Carry No Warranty Bent Spears Carry No Warranty Snowblower Fan Shafts Carry No Warranty Mower Blades Carry No Warranty Portable Auger Parts Have Two (2) Year Warranty Loader Parts Have Two (2) Year Warranty
IMPORTANT NOTE: This warranty does not apply to rentals
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Swath Roller
INTRODUCTION
Buhler Farm King brings you this all-steel swath roller in eight and ten food models. Compress your canola and flax swath to prevent crop loss by wind scattering. Ground clearance is easily adjusted with a crank at both ends. Hook
Hook up to your swather with the swivel hitch…and take your mind off the wind.
Keep this manual handy for frequent reference. All new operators or owners must review the manual before using the equipment and at least annually thereafter. Contact your Buhler Dealer if you need assistance, information, or additional copies of the manual. Visit our website at www.buhler.com for a complete list of dealers in your area.
The directions left, right, front and rear, as mentioned throughout this manual, are as seen facing in the direction of travel of the implement.
SAFETY
Remember, YOU are the key to safety. Good safety practices not only protect you, but also the people around you. Make these practices a working part of your safety program. Be certain that everyone operating this equipment is familiar with the recommended operating and maintenance procedures and follows all the safety precautions. Most accidents can be prevented. Do not risk injury or death by ignoring good safety practices.
The alert symbol is used throughout this manual. It indicates attention is required and identifies hazards. Follow the recommended precautions.
The safety alert symbol means…
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
CAUTION
The caution symbol indicates a potentially hazardous situation that, if not
avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.
WARNING
The Warning Symbol indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury, and includes hazards that are exposed when guards are removed. It may also be used to alert against unsafe practices.
DANGER
The Danger Symbol indicates an imminently hazardous situation that, if
not avoided will result in death or serious injury. This signal word is to be limited to the most extreme situations, typically for machine components that, for functional purposes, cannot be guarded.
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GENERAL SAFETY INSTRUCTIONS
Have a first-aid kit available for use and know how to use it. Have a fire extinguisher available, stored in a highly visible location, and know how to use it. Wear appropriate protective gear. This list may include but is not limited to:
- hard hat
- protective shoes with slip resistant soles
- protective glasses or goggles
- heavy gloves
- wet weather gear
- hearing protection
- respirator or filter mask
Read and understand the Operator’s Manual and all safety signs before operating, servicing, adjusting, repairing, or unplugging the equipment. Do not attempt any unauthorized modifications to your Buhler product as this could affect function or safety, and could affect the life of the equipment. Inspect and clean the working area before operating. Keep hands, feet, clothing, and hair away from moving parts. Ensure bystanders are clear of the area before operating.
START UP SAFETY
Do not let inexperienced operators or children run this equipment. Operate only with ROPS and seatbelt equipped tractors.
OPERATION SAFETY
Do not permit riders. Do not wear loose fitting clothing during operation.
TRANSPORT SAFETY
Review Transport Safety instructions in tractor manual before moving. Check with local authorities regarding transport on public roads. Obey all applicable laws and regulations. Do not tow equipment that does not have brakes at speeds over 32 km/h (20 mile/h). Do not two equipment that does not have brakes that, when fully loaded, has a mass (weight) over 1.5t (3300 lb.) and more than 1.5 times the mass (weight) of the towing unit. Make sure the SMV (Slow Moving Vehicle) emblem and all the lights and reflectors that are required by the local highway and transport authorities are in place, are clean, and can be seen clearly by all overtaking and oncoming traffic. The equipment should never be towed without the safety chain securely attached to the unit and the towing vehicle. Always travel at a safe speed. Inflate transport tires to recommended pressure.
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SERVICE AND MAINTENANCE SAFETY
Stop engine, set brake, remove ignition key, and wait for all moving parts to stop before servicing, adjusting, repairing, or unplugging. Support the equipment with blocks or safety stands before working beneath it. Follow good shop practices including:
- keep service area clean and dry
- be sure electrical outlets and tools are properly grounded
- use adequate light for the job Use only tools, jacks, and hoists of sufficient capacity for the job. Use heavy leather gloves to handle sharp objects. Failure to follow proper procedures when mounting a tire on a wheel or rim can produce an explosion, which may result in serious injury or death.
STORAGE SAFETY
Store the unit in an area away from human activity. Do not permit children to play on or around the stored machine. Support the frame on stands and blocks to provide a secure base.
SAFETY SIGNS
The following illustration shows the approximate location and detail of safety signs. Keep all safety signs clean and legible and replace any that are damaged or missing. When original parts are replaced, any safety signs affixed to those parts should be replaced as well. Replacement safety signs are available from your local dealer.
INSTALLATION
To install safety signs, ensure the installation area is clean and dry. Decide on the exact position before you remove the backing paper. Remove the smallest portion of the split backing paper and align over the specified area. Carefully press in place. Slowly peel back the remaining paper and smooth the remaining portion in place. Small air pockets can be pierced with a pin and smoothed out.
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SWATH ROLLER
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ASSEMBLY
1. Center the drum shaft (#2) in the drum (#1) and tighten in place using the set screws supplied in the hubs at the ends of the drum.
2. Slide the right and left side frames (#7) and (#8) onto the drum shaft with the side frames turned as shown in drawing.
3. Assemble the cross brace (#3) between the two side frames. Do not tighten the clamp bolts until after the bearings on the side frames have the collars locked in place. NOTE: When mounting bearings on a shaft, always tighten the bearing collar in the direction of shaft rotation using a center punch or a similar tool.
4. Clamp the hitch (#4) to the center of the cross brace. ALERT: The 10’ Swath Roller has two additional braces (#31) clamped to both sides of the hitch.
OPERATION
THEORY OF OPERATION
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MAINTENANCE
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8’ SWATH ROLLER
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WHEN ORDERING PARTS
Always give your dealer the Model, Color and Serial Number of your machine to assist him in ordering and obtaining the correct parts. Use the exploded view and tabular listing of the area of interest to exactly identify the required part.
8' SWATH ROLLER
ITEM PART # DESCRIPTION
1 F6500 Drum Weldment 2 967501 Drum Shaft Weldment 3 967585 Cross-Brace 4 909958 Hitch Weldment 5 967504 Hitch Clamp (20") 6 967505 Crank Weldment 7 967587 Right Side Frame 8 967588 Left Side Frame
9 967508 Slider Bracket Weldment 10 961792 Housing with Bearing Pillow 11 81599 7/16" x 1 1/2" Hex Bolt (pl) 12 981616 7/16" Flat Washer (pl) 13 81615 7/16" Lock Washer (pl) 14 81614 7/16" Hex Nut (pl) 15 812338 7/16" x 3" Hex Bolt (pl) 16 86273 7/16" Lock Nut (pl) 17 961891 Oil Seal (SE11) 18 967712 Inner Bearing Cone (LM67048) 19 967711 Inner Bearing Cup (LM67010) 20 105173 4-Bolt Hub with Cups 21 968404 1/2" Wheel Bolt 22 968405 Outer Bearing Cup (LM11910) 23 968406 Outer Bearing Cone (LM11949) 24 9812416 Washer (3/4" S.A.E.) (pl) 25 81834 3/4" Slotted Hex Nut (br) 26 9812486 1/8" x 1 1/2" Cotter Pin 27 968409 Dust Cap (DC12) 28 9105173 H411 Hub Assembly 29 81213 3/8" x 1" Square Head Set Screw (pl) 30 967246 5/8" Square Nut (pl) 31 901005 Hitch Clevis 32 901078 Clevis Pin 3/4" x 3 1/2" 33 900368 SMV Mounting Bracket
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34 84050 3/4" S.A.E. Flat Washer (pl) 35 9812433 3/16" x 1 1/2" Cotter Pin (pl) 36 812026 5/16" x 1" Hex Bolt (pl) 37 81568 5/16" Hex Nut (pl) 38 81569 5/16" Lock Washer (pl) 39 81598 7/16" x 1 1/4" Hex Bolt (pl) 40 967900 1/4" Grease Fitting 41 81592 3/8" Hex Nut (pl) 42 F7110 15" x 4.5" x 4-Bolt Wheel 43 81549 5/16" x 3/4" Hex Bolt (pl) 44 909277 Manual Holder 45 84467 3/4" Hex Bolt (pl) 46 812365 3/4" Lock Nut (pl) 47 F0420 1/4" Safety Chain
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10’ SWATH ROLLER
10' SWATH ROLLER
ITEM PART # DESCRIPTION
1 F6551 Drum Weldment 2 967577 Drum Shaft Weldment 3 967589 Cross-Brace 4 909959 Hitch Weldment 5 967504 Hitch Clamp 6 967505 Crank 7 901146 Right Side Frame 8 901147 Left Side Frame 9 967508 Slider Bracket
10 961792 1" Pillow Bearing
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11 81599 7/16" x 1 1/2" Hex Bolt (pl) 12 981616 7/16" BS Flat Washer (pl) 13 81615 7/16" Lock Washer (pl) 14 81614 7/16" Hex Nut (pl) 15 812338 7/16" x 3" Hex Bolt (pl) 16 86273 7/16" Lock Nut (pl) 17 961891 Oil Seal (SE11) 18 967712 Inner Bearing Cone (LM67048) 19 967711 Inner Bearing Cup (LM67010) 20 105173 4-Bolt Hub with Cups 21 968404 1/2" Wheel Bolt 22 968405 Outer Bearing Cup (LM11910) 23 968406 Outer Bearing Cone (LM11949) 24 9812416 Washer (3/4" S.A.E.) 25 81834 3/4" Slotted Hex Nut (br) 26 9812486 1/8" x 1 1/2" Cotter Pin 27 968409 Dust Cap (DC12) 28 9105173 H411 Hub Assembly 29 81213 3/8" x 1" Square Head Set Screw (pl) 30 967246 5/8" Square Nut (pl) 31 967580 Hitch Brace 32 967581 6" Clamp 33 901005 Hitch Clevis 34 901078 Clevis Pin 3/4" x 3 1/2" 35 900368 SMV Mounting Bracket 36 84050 3/4" S.A.E. Flat Washer (pl) 37 9812433 3/16" x 1 1/2" Cotter Pin (pl) 38 812026 5/16" x 1" Hex Bolt (pl) 39 81568 5/16" Hex Nut (pl) 40 81569 5/16" Lock Washer (pl) 41 81598 7/16" x 1 1/4" Hex Bolt (pl) 42 967900 1/4" Grease Fitting 43 81592 3/8" Hex Nut (pl) 44 F7110 15" x 4.5" x 4-Bolt Wheel 45 81549 5/16" x 3/4" Hex Bolt (pl) 46 909277 Manual Holder 47 84467 3/4" Hex Bolt (pl) 48 812365 3/4" Lock Nut (pl) 49 F0420 1/4" Safety Chain
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SHIPPING KIT AND BUNDLE NUMBERS
The following is a list of Kit Numbers for this product and the Bundle Numbers, Descriptions, and Quantities for each Kit.
QUANTITY BUNDLE NO. DESCRIPTION
C800SR 8’ SWATH ROLLER:
1 F6500 Drum Weldment 1 F0897 Frame Bundle 1 F0924 Hitch, Shaft, Brace Bundle 2 F7110 Wheel 15” 1 F0926 Carton of Parts
C1000SR 10’ SWATH ROLLER:
1 F6551 Drum Weldment 1 F0925 Hitch, Shaft, Brace Bundle 1 F0899 Frame Bundle 2 F7110 Wheel 15” 1 F0927 Carton of Parts
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NOTES
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NOTES
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Farm King Division 301 Mountain Street S. Morden, MB R6M 1X7 Ph.: (204) 822-4467 Fax: (204) 822-6348
Allied/Inland Division 1260 Clarence Avenue Winnipeg, MB R3T 1T2 Ph.: (204) 284-6100 Fax: (204) 477-2325
B.I.I. Division 1330 43
rd
Street N.W. Fargo, ND 58102 Ph: (701) 282-7014 Fax: (701) 282-5865
B.C., Abbotsford (604) 864-2665
AR, West Memphis (870) 732-3132
GA, Stone Mountain (770) 908-9439
ID, Meridian (208) 887-6006
IN, Clarksville (812) 284-3376
KS, Wichita (316) 265-9577
MN, Lakeville (952) 469-5267
MT, Billings (406) 248-7771
ND, Bismarck (701) 223-1886
ND, Fargo (701) 282-7003
NE, Blair (402) 426-8211
OH, Youngstown (330) 793-0862
OR, Beaverton (503) 641-1865
SD, Huron (605) 352-8616
TX, Houston (713) 928-2632
UT, Salt Lake City (801) 972-4321
WI, Portage (608) 742-1370
AB, Edmonton (780) 962-6991
SK, Regina (306) 781-2300
ON, Woodstock (519) 539-0435
QC, Dorion (450) 455-4840
Buhler Manufacturing
301 Mountain Street S. Morden MB. R6M 1X7 Ph.: (204) 822-4467 Fax: (204) 822-6348
www.buhler.com
Burando Hill Katanning W. Australia 011-618-98-214422
Chihuahua, Mexico
011-52-158-90306
John Kerr Equipment Ltd. Wilcoxholm Farm Linlithgow, W. Lothian Scotland 011-441-506-842280
Skovde, Sweden 011-46-500-452651
Naestved, Denmark 011-45-557-29511
Printed in Canada
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