Buhler FK332 User Manual

108” Allied Snowblower
TABLE OF CONTENTS
DESCRIPTION PAGE
Warranty......................................................................1
Safety Instructions & Safety Sign Locations ................2
Operating Instructions..................................................3
Assembly Instructions..................................................5
108” Allied Snowblower Drawings................................7
108” Snowblower Gearbox & Spouts Drawing.............9
108” Allied Snowblower Parts List................................10
108” Allied Snowblower PTO Drawing.........................14
108” Allied Snowblower PTO Parts Lists .....................15
Shipping Kit and Bundle Numbers...............................16
108” Allied Snowblower
WARRANTY POLICY
Buhler Manufacturing products are warranted for a period of twelve (12) months (90 days for commercial application) from original date of purchase, by original purchaser, to be free from defects in material and workmanship under correct, normal agricultural use and proper applications.
Buhler Manufacturing’s obligations under this warranty shall be limited to the repair or exchange, at Buhler Manufacturing’s option, of any Buhler Manufacturing product or part which proves to be defective as provided. Buhler Manufacturing reserves the right to either inspect the product at the buyer’s location or have it returned to the factory for inspection.
The above warranty does not extend to goods damaged or subject to accident, abuse or misuse after shipment from Buhler Manufacturing’s factory, nor to goods altered or repaired by anyone other than an authorized Buhler Manufacturing representative.
Buhler Manufacturing makes no Express Warranties other than those, which are specifically described. Any description of goods, including any references and specifications in catalogues, circulars and other written material published, is for the sole purpose of identifying goods and shall conform to such descriptions. Any sample or model is for illustrative purposes only and does not create an Express Warranty that the goods conform to sample or model shown.
The purchaser is solely responsible for determining suitability of goods sold. This warranty is expressly in lieu of all other warranties expressed or implied. Buhler Manufacturing will in no event be liable for any incidental or consequential damages whatsoever. Nor for any sum in excess of the price received for the goods for which liability is claimed.
WARRANTY CLAIMS:
Warranty requests must be prepared on Buhler Manufacturing Warranty Claim Forms with all requested information properly completed. Warranty Claims must be submitted within a thirty (30) day period from date of failure repair.
WARRANTY LABOR:
Any labor subject to warranty must be authorized by Buhler Manufacturing. The labor rate for replacing defective parts, where applicable, will be credited at 100% of the dealer’s posted shop rate. Defective parts will receive an extra 10% discount to assist with freight or other incidental costs.
GOVERNMENT LEGISLATION:
Warranty terms and conditions are subject to Provincial or State legislation.
IMPORTANT FACTS:
Buckets and Bucket Tines Carry No Warranty Bent Spears Carry No Warranty Snowblower Fan Shafts Carry No Warranty Mower Blades Carry No Warranty Portable Auger Parts Have Two (2) Year Warranty Loader Parts Have Two (2) Year Warranty
IMPORTANT NOTE: This warranty does not apply to rentals
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108” Allied Snowblower
SNOWBLOWERS
This manual is for model #1080 snowblowers with a combination three point and quick coupler hitch. All model #1080 snowblowers use an open gear drive. The standard model is a push type which will mount to a tractor with 1000 rpm PTO only. This model uses a chain drive reducer in the welded gearbox assembly which runs in an oil bath. A direct drive 540 rpm model is also available. It is supplied with category 2 pins as well as conversion bushings to category 3. This 108" wide snowblower comes with a hydraulic chute control as standard. A hand crank is not available. There is a shear bolt on the auger and two on the PTO shaft to protect the machine from damage if a large object is picked up. Any smaller objects in the snow will be thrown with it and could cause serious injury. Do not let anyone stand behind the tractor in the area of the discharged snow.
Replace safety signs immediately should they become damaged, torn or illegible. Obtain replacements from your authorized dealer using the part numbers shown.
#1
#2 #3
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108” Allied Snowblower
OPERATING INSTRUCTIONS
1. Do not operate the blower in the fully raised position. The three-point hitch on some tractors raises high enough to cause the PTO shaft to bind. This can cause damage to the PTO shaft and/or to the hitch and pins.
2. Depth of the cut can be partially controlled by tilting the blower forward or backward. Adjust the top link of the tractor hitch so the snowblower is just slightly tilted back when resting on the ground. may cause the “U” joints to flutter resulting in PTO shear bolt failure.
3. The snowblower hitch should mount on three types of tractor hitches. A standard category 2 uses the pins supplied without bushings. A standard category 3 uses the pins supplied with the bushings. A category 3 quick hitch uses the pins with bushings on the inside holes (holes are exactly 19” apart measured up and down.)
4. Adjust the lower link sway chains or blocks on the tractor to restrict movement of the blower when operating.
5. The snowblowers may be purchased with either of two available spouts. Both spouts have hydraulically controlled spout deflectors. The standard spout should be suitable for all general snow blowing applications. The truckloader spout was designed to blow snow directly onto the back of a truck. The maximum height of the truck side you blow over should be approximately 10 feet.
6. Run the blower at low RPM to check operation before blowing snow.
7. The snowblower has shear bolts to protect the tractor and blower in case a large object enters the blower. The PTO shaft uses two - 3/8" x 1" (grade 2) hex bolts as shear bolts. The auger uses one - 5/16" x 1 ¼” (grade 5) hex bolt as a shear bolt. Shear bolts should be fastened with a lock nut. These bolts must be kept tight to prevent wear of the bolt and bolt holes.
8. Never run PTO shaft at over 1000 RPM.
9. Chain Tension: Slack on the lower side of the chain should be 3/8 to ½ inch.
CAUTION: Excessive backward tilt
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108” Allied Snowblower
OPERATING INSTRUCTIONS – cont’d.
10. Lubrication:
a) The spout clamps and rings should be periodically lubricated with gun
grease. This is particularly important on the truckloader spout which
turns harder than the standard spout due to the length and weight. b) PTO shaft universal joints and splined slide should be greased daily. c) Regularly oiling the chain will significantly increase the life of the chain. d) The grease fitting on the hydraulic spout swivel arm and discharge spout should be kept lubricated. e) Use any 80-90 gear oil or multigrade with 80 minimum in the gearbox up to the level plug height.
11. Periodically check all bolts for tightness. The bolt holding on the fan and the
bearing bolts are of particular importance.
12.
DANGER: Always stop blowing for servicing or unplugging. The PTO
should be disengaged before dismounting from the tractor.
13. Shear Sprocket: The shear sprocket (#46) should be checked at the beginning of every season to make sure it will spin freely. Clean to loosen if necessary.
14. When replacing bearings or tightening a loose bearing collar, always tighten collar
in the
15.
CAUTION: Avoid raising or lowering snowblower under load. Doing so can
create excessive end pressure on the PTO shaft which could lead to bearing failure on the snowblower.
direction of shaft rotation using a center punch or a similar tool.
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108” Allied Snowblower
ASSEMBLY INSTRUCTIONS
1. Hitch Assembly: With lower hitch tubes (#3) turned as shown in drawing, slide
them into the sleeves welded to the main body. These tubes are adjustable to two different positions. The correct position for each individual tractor will be determined when mounting the snowblower on the tractor (see section 4). Start with the tubes pulled out to the last hole. These tubes are connected to the snowblower with a 1 ¼” x 5 ½” pin (#6) and a hair pin clip (#12). Slide the three­point hitch (#2) into the top sleeve on the snowblower body and hold in place with a 1" x 4 3/8" pin (#7) and a hair pin clip (#12). Bolt the bottom of the hitch to the ends of the hitch tubes using ½” x 2” hex bolts, lock washers, flat washers and hex nuts.
2. Spout Assembly: Mount the discharge spout (#64 or #73) using the spout clamp
(#22) bolted to the spout ring on the snowblower. Lubricate the spout ring and clamp. Mount the 5” stroke cylinder (#68) on the spout as shown in the drawing.
CAUTION: The ports in the cylinder are both 9/16" orb. Be sure that the
bottom edge of the deflectors are properly fitted in the guides before using the hydraulic control.
3. Hydraulic Spout Swivel: a) Bolt the cylinder arm base (#17) to the bottom of the hitch using 5/8” x 2”
hex bolt, lock washers and hex nuts. NOTE: There are three sets of
holes. The hole used to bolt on this base must match with the holes used
to assemble the hitch in the hitch tubes (i.e. 1 b) Mount the spout swivel (#16) onto the swivel pin welded to the back
corner of the fan housing using a 1 ¼” i.d. flat washer (#31) and a ¼” x 1 ¾” cotter pin (#32)
c) Wrap cable (#18) around spout and clamp to the ends of the swivel using 3/8” cable clamps (#19).
d) With the spout turned forward and the swivel arm centered with the spout,
clamp the cable to the spout cable anchor using another cable clamp.
Ensure that the spout is not jammed and that there is no slack in the
cable e) Use a standard 8” stroke cylinder (20 ¼” min., 28 ½” max. pin centers).
st
hole, second hole, etc.)
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