Buhler FK314 User Manual

740, 840 & 840G Snowblowers
TABLE OF CONTENTS
DESCRIPTION PAGE
WARRANTY................................................................ 1
INTRODUCTION ......................................................... 2
SAFETY....................................................................... 3
Safety Instructions............................................ 3
General Safety .................................................. 4
Operation Safety ............................................... 4
Trasport Safety.................................................. 5
Service and Maintenance Safety....................... 5
Storage Safety .................................................. 5
Safety Signs...................................................... 5
Safety Sign Installation...................................... 6
ASSEMBLY ............................................................... 7
Assembly Instructions ....................................... 7
OPERATION ............................................................... 10
Operating Instructions.................................................. 10
Theory Of Operation .................................................... 12
MAINTENANCE ..........................................................13
Bolt Torque ....................................................... 13
PARTS DRAWINGS.................................................... 14
740 840 & 840G Snowblower Drawings............ 14
740 840 & 840G Snowblower Parts Lists.......... 18
840G Snowblower Gearbox Drawing
and Parts List ......................................... 21
740 840 & 840G Snowblower PTO Drawing ..... 22
Snowblower PTO (Standard) Parts List ............ 23
Snowblower PTO (Optional Long) Parts List..... 24
` Cylinder Drawings & Parts Lists ........................ 25
SHIPPING KIT AND BUNDLE NUMBERS ................. 26
740, 840 & 840G Snowblowers
WARRANTY POLICY
Buhler Manufacturing products are warranted for a period of twelve (12) months (90 days for commercial application) from original date of purchase, by original purchaser, to be free from defects in material and workmanship under correct, normal agricultural use and proper applications.
Buhler Manufacturing’s obligations under this warranty shall be limited to the repair or exchange, at Buhler Manufacturing’s option, of any Buhler Manufacturing product or part which proves to be defective as provided. Buhler Manufacturing reserves the right to either inspect the product at the buyer’s location or have it returned to the factory for inspection.
The above warranty does not extend to goods damaged or subject to accident, abuse or misuse after shipment from Buhler Manufacturing’s factory, nor to goods altered or repaired by anyone other than an authorized Buhler Manufacturing representative.
Buhler Manufacturing makes no Express Warranties other than those, which are specifically described. Any description of goods, including any references and specifications in catalogues, circulars and other written material published, is for the sole purpose of identifying goods and shall conform to such descriptions. Any sample or model is for illustrative purposes only and does not create an Express Warranty that the goods conform to sample or model shown.
The purchaser is solely responsible for determining suitability of goods sold. This warranty is expressly in lieu of all other warranties expressed or implied. Buhler Manufacturing will in no event be liable for any incidental or consequential damages whatsoever. Nor for any sum in excess of the price received for the goods for which liability is claimed.
WARRANTY CLAIMS:
Warranty requests must be prepared on Buhler Manufacturing Warranty Claim Forms with all requested information properly completed. Warranty Claims must be submitted within a thirty (30) day period from date of failure repair.
WARRANTY LABOR:
Any labor subject to warranty must be authorized by Buhler Manufacturing. The labor rate for replacing defective parts, where applicable, will be credited at 100% of the dealer’s posted shop rate. Defective parts will receive an extra 10% discount to assist with freight or other incidental costs.
GOVERNMENT LEGISLATION:
Warranty terms and conditions are subject to Provincial or State legislation.
IMPORTANT FACTS:
Buckets and Bucket Tines Carry No Warranty Bent Spears Carry No Warranty Snowblower Fan Shafts Carry No Warranty Mower Blades Carry No Warranty Portable Auger Parts Have Two (2) Year Warranty Loader Parts Have Two (2) Year Warranty
IMPORTANT NOTE: This warranty does not apply to rentals
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740, 840 & 840G Snowblowers
INTRODUCTION
Buhler Farm King has years of snowblower manufacturing expertise and thousands of acreages, farms and cities depend on Buhler snowblowers.
PTO-driven Buhler Farm King Snowblowers attach to 3-point hitch. This snowblower is supplied with category 2 pins with conversion bushings to category 3 available. 740 and 840 Snowblowers have open gearboxes. The Y840G has an oil bath gearbox. Adjustable cup type skid shoes are standard on all models. Three blade fans are on all models. A 4 blade fan is also available as an option. Shear bolt protection is provided at the sprocket to the main auger, and is easily accessed by removing wing nuts and cover at the back of the housing. A hitch system, which is quick-hitch compatible is standard on all models. A longer 36" PTO shaft is optional on the Y740 and Y840 models.
Also available is an optional Hydraulic Spout Control. There is a shear bolt on the auger and on the PTO shaft to protect the machine from damage if a large object is picked up. Any smaller objects in the snow will be thrown with it and could cause serious injury. Do not allow anyone stand behind the tractor or in the area of the discharged snow.
Keep this manual handy for frequent reference. All new operators or owners must review the manual before using the equipment and at least annually thereafter. Contact your Buhler Dealer if you need assistance, information, or additional copies of the manual. Visit our website at www.buhler.com for a complete list of dealers in your area. The directions left, right, front and rear, as mentioned throughout this manual, are as seen facing in the direction of travel of the implement.
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740, 840 & 840G Snowblowers
SAFETY
Remember, YOU are the key to safety. Good safety practices not only protect you, but also the people around you. Make these practices a working part of your safety program. Be certain that everyone operating this equipment is familiar with the recommended operating and maintenance procedures and follows all the safety precautions. Most accidents can be prevented. Do not risk injury or death by ignoring good safety practices.
The alert symbol is used throughout this manual. It indicates attention is required and identifies hazards. Follow the recommended precautions.
The safety alert symbol means…
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
CAUTION
The caution symbol indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.
WARNING
The Warning Symbol indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury, and includes hazards that are exposed when guards are removed. It may also be used to alert against unsafe practices.
DANGER
The Danger Symbol indicates an imminently hazardous situation that, if not avoided will result in death or serious injury. This signal word is to be limited to the most extreme situations, typically for machine components that, for functional purposes, cannot be guarded.
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740, 840 & 840G Snowblowers
GENERAL SAFETY
Have a first-aid kit available for use and know how to use it. Have a fire extinguisher available, stored in a highly visible location, and know how to use it. Wear appropriate protective gear. This list may include but is not limited to:
- Hard hat
- Protective shoes with slip resistant soles
- Protective glasses or goggles
- Heavy gloves
- Wet weather gear
- Hearing protection
- Respirator or filter mask Read and understand the Operator’s Manual and all safety signs before operating, servicing, adjusting, repairing, or unplugging the equipment. Do not attempt any unauthorized modifications to your Buhler product as this could affect function or safety, and could affect the life of the equipment. Never start or operate the snowblower except from the operator’s station on the power unit. Inspect and clean the working area before operating. Keep hands, feet, clothing, and hair away from moving parts. Ensure bystanders are clear of the area before operating.
START-UP SAFETY
Do not let inexperienced operators or children run this equipment. Place all tractor and machine controls in neutral before starting. Operate only with ROPS and seatbelt equipped tractors. Do not operate inside a building unless there is adequate ventilation. Ensure all shields are in place and in good condition before operating. Stay clear of PTO shaft and machine when engaging PTO.
OPERATION SAFETY
Do not permit riders. Do not wear loose fitting clothing during operation. Stay clear of Snowblower augers. Stay clear of Snowblower discharge chute. Rocks or debris can be picked up and thrown. Never operate over 540 rpm PTO speed. Never operate the equipment in the raised position.
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740, 840 & 840G Snowblowers
TRANSPORT SAFETY
Review Transport Safety instructions in tractor manual before moving. Check with local authorities regarding transport on public roads. Obey all applicable laws and regulations. Make sure the SMV (Slow Moving Vehicle) emblem and all the lights and reflectors that are required by the local highway and transport authorities are in place, are clean, and can be seen clearly by all overtaking and oncoming traffic. Never have the equipment in operation during transport. Always travel at a safe speed.
SERVICE AND MAINTENANCE SAFETY
Stop engine, set brake, remove ignition key, and wait for all moving parts to stop before servicing, adjusting, repairing, or unplugging. Support the equipment with blocks or safety stands before working beneath it. Follow good shop practices including
Keep service area clean and dry Be sure electrical outlets and tools are properly grounded
Use adequate light for the job Use only tools, jacks, and hoists of sufficient capacity for the job. Replace and secure all shields removed during servicing before operating. Use heavy leather gloves to handle sharp objects. Check hydraulics regularly for leaks. Use cardboard to look for leaks, and use hand and eye protection. Relieve pressure on hydraulic system before repairing or adjusting.
STORAGE SAFETY
Store the unit in an area away from human activity. Do not permit children to play on or around the stored machine. Support the frame on stands and blocks to provide a secure base.
SAFETY SIGNS
The following illustration shows the approximate location and detail of safety signs. Keep all safety signs clean and legible and replace any that are damaged or missing. When original parts are replaced, any safety signs affixed to those parts should be replaced as well. Replacement safety signs are available from your local dealer.
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740, 840 & 840G Snowblowers
INSTALLATION OF SAFETY SIGNS
To install safety signs, ensure the installation area is clean and dry. Decide on the exact position before you remove the backing paper. Remove the smallest portion of the split backing paper and align over the specified area. Carefully press in place. Slowly peel back the remaining paper and smooth the remaining portion in place. Small air pockets can be pierced with a pin and smoothed out.
WHEN ORDERING PARTS
Always give your dealer the Model and Serial Number of your machine to assist him in ordering and obtaining the correct parts. Use the exploded view and tabular listing of the area of interest to exactly identify the required part.
#1 #1
#2
#2 #3
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740, 840 & 840G Snowblowers
ASSEMBLY INSTRUCTIONS
1. #740: Turn the bottom tube weldments (#9) as shown in drawing and slide them into the sleeve welded to the main body.
#840 & #840G: Turn the bottom tubes (#93) as shown in drawing and slide them into the sleeve welded to the main body.
ALL SIZES: The correct position for each individual tractor will be determined when mounting the snowblower on the tractor. These tubes are connected to the sleeves with a ¾” x 4 ¼” pin (#96) and a hair pin clip (#103).
2. #740: Bolt the left (#20) and the right (#21) a-frames to the inside of the plates welded to the hitch tubes using 7/8” x 2 ½” hex bolts (#101) and lock nuts. Join the top of the hitch arms by bolting a 1” o.d. x 2” spacer (#19) between the top plates using a ¾” x 4” bolt, lock washer and hex nut through the lower outside holes. Bolt the upper hitch tube weldment (#47) between the same plates using the same size of bolt. Use the inside holes on the top plates for the upper tube. The other end of the top hitch tube bolts between the welded brackets on the top edge of the fan housing with the same hardware. Tube must be turned as shown in drawing. Tighten all hardware.
#840 & #840G: Turn the hitch weldment (#4) as shown in drawing. Bolt the hitch to the two bottom tubes (#93) using 7/8” x 5” bolts (#102) and lock nuts. The upper hitch tube (#80) bolts to the top of the hitch and the welded brackets on the top edge of the fan housing using ¾” x 4” bolts (#97), lock washers and hex nuts. Tube must be turned as shown in drawing. Tighten all hardware.
3. #740: A category 1 top link pin (#18) is fitted in the top holes of the hitch arm plates. This pin is used for standard three-point hitch only. The bushing in the lower holes is used for the quick hitch.
#840 & #840G: The hitch fits standard category 1 and 2 three-point hitches as well as category 1 and 2 quick hitches. The highest and lowest holes are for standard three-point only. The inside set of holes must be used for a quick hitch. Adaptor bushings are supplied to convert from category 1 or 2.
4. Mount the discharge spout (#6) using the spout clamps (#59) bolted to the spout ring on the snowblower. Lubricate the spout ring and clamps.
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