Buhler 595 User Manual

WARRANTY REGISTRATION AND POLICY

Buhler Manufacturing products are warranted for a period of twelve (12) months from
original date of purchase, by original purchaser, to be free from defects in material and
workmanship under correct, normal agricultural use and proper applications.

Buhler Manufacturing’s obligations under this warranty shall be limited to the repair or
exchange, at Buhler Manufacturing’s option, of any Buhler Manufacturing product or
part which proves to be defective as provided. Buhler Manufacturing reserves the right
to either inspect the product at the buyer’s location or have it returned to the factory for
inspection.

The above warranty does not extend to goods damaged or subject to accident, abuse or
misuse after shipment from Buhler Manufacturing’s factory, nor to goods altered or
repaired by anyone other than an authorized Buhler Manufacturing representative.

Buhler Manufacturing makes no Express Warranties other than those which are
specifically described. Any description of goods, including any references and
specifications in catalogues, circulars and other written material published is for the sole
purpose of identifying goods and shall conform to such descriptions. Any sample or
model is for illustrative purposes only and does not create an Express Warranty that the
goods conform to sample or model shown.

The purchaser is solely responsible for determining suitability of goods sold. This
warranty is expressly in lieu of all other warranties expressed or implied. Buhler
Manufacturing will in no event be liable for any incidental or consequential damages
whatsoever, nor for any sum in excess of the price received for the goods for which
liability is claimed.

WARRANTY CLAIMS:

Warranty requests must be prepared on Buhler Manufacturing Warranty Claim Forms
with all requested information properly completed. Warranty Claims must be submitted
within a thirty (30) day period from date of failure repair.

WARRANTY LABOR:

Any labor subject to warranty must be authorized by Buhler Manufacturing. The labor
rate for replacing defective parts, where applicable, will be credited at a rate determined
by the Company, Buhler Manufacturing.

IMPORTANT FACTS:
Buckets and Bucket Tines Carry No Warranty
Bent Spears Carry No Warranty
Snowblower Fan Shafts Carry No Warranty
Mower Blades Carry No Warranty
Portable Auger Parts Have Two (2) Year Warranty
Loader Parts Have Two (2) Year Warranty

PRINTED IN CANADA

595

Hydraulic Farm Loader

Operator’s Manual

Table of Contents

Section

Introduction

and

Identification

Safety

and

Pre-use

Information

Operating

Information

Assembly

and

Parts

Information

Description Page

Warranty Registration and Policy............................................

Table of Contents....................................................................

Loader Specification Chart..................................................... 2

Torque Chart.......................................................................... 2

Pre-delivery Check List.......................................................... 3

Loader Identification Diagram................................................ 4

Hydraulic Hose Kit Identification Diagrams............................ 5

Safety..................................................................................... 6

Important Precautions............................................................ 7

Safety Decals.........................................................................8

Lubrication and Decals Location Diagram............................. 9

General Instructions and Information....................................10

Operation and Maintenance.................................................. 11

Operating Suggestions for Loading ...................................... 12

Operating Suggestions for Backfilling................................... 13

Attaching the Loader to Your Tractor....................................14

Removing the Loader from Your Tractor .............................. 16

Trouble Shooting................................................................... 18

TSL General Notes and Instructions.....................................19

Sub-frame Diagram...............................................................20

Sub-frame Parts Table.......................................................... 21

Mainframe Diagram............................................................... 22

Mainframe Parts Table..........................................................23

TSL Mainframe Diagram....................................................... 24

TSL Mainframe Parts Table..................................................25

Hydraulic Plumbing Diagram ................................................ 26

Hydraulic Plumbing Parts Table............................................ 27

TSL Hydraulic Plumbing Diagram......................................... 28

TSL Hydraulic Plumbing Parts Table.................................... 29

Hydraulic Cylinder Assembly ................................................ 30

PLEASE READ AND UNDERSTAND THIS MANUAL

BEFORE OPERATING LOADER

Pre-delivery Check List

Before delivering this equipment please complete the following check list.

1. The loader has been installed using the appropriate mounting kit for the tractor and loader.

2. The hydraulic system installed is appropriate for the tractor and loader

3. The loader is properly installed.

4. All bolts are tightened to the torque specifications shown in the torque chart.

5. All safety decals are readable.

6. The loader has been tested and operates properly.

7. The operator’s manual has been delivered to the owner who has been instructed on the safe and proper use
of the loader.

Dealer’s Signature_________________________________________________
This check list is to remain in this Owner’s Manual and is the responsibility of the dealer to complete it before

delivery to the customer.

3

Loader Identification Diagram

(HSL Model Shown)

For further details refer to Loader Mainframe and Subframe diagrams.

4

Hydraulic (Hose Kit) Identification Diagrams

Hose Kit “A”

Loader Powered by the tractor remotes.
Consists of four hoses leading from loader

tubing to tractor remote couplers

Hose Kit “C”

Loader operated by an external valve that is
plumbed into the tractor hydraulic system.

Consists of 4 hoses leading from loader
tubing to external mounted valve plus the
necessary fittings, hoses and adapter blocks
(if necessary) to tap into tractor hydraulic
system. Use valve type shown with hose kit
“C”.

5

Safety

• Never work beneath raised loader unless it
is securely supported. The following are
instructions for the Lift Lock Supports;

Lift Lock
Support

Clevis

Lift Cylinder Shaft

• Space rear tires as recommended by
tractor manufacturer. Maximize width
for high lift applications.

LIFT LOCK INSTRUCTIONS

TO ENGAGE SUPPORTS:

1. RAISE LOADER PAST LEVEL
POSITION

2. SECURE SUPPORTS INTO
POSITION ON THE CLEVIS AND
CYLINDER SHAFT.

3. SLOWLY LOWER FULL WEIGHT OF
LOADER ONTO SUPPORTS.

IMPORTANT:

-DO NOT USE WHEN TRACTOR IS MOVING.

-DO NOT STORE LIFT LOCK SUPPORTS OTHER THAN WHERE INDICATED.

-REPLACE IMMEDIATELY IF DAMAGED.

• Do not pivot or turn tractor with bucket raised,
except at a minimum speed. Always make
allowance for length of loader when making
turns.

• Never leave tractor unattended while the
bucket is raided. Always lower bucket to the
ground and shut off before leaving tractor seat.

• Do not walk under raised bucket.

• Never operate loader while operator is not

seated in the driver’s seat on the tractor.

• Keep tractor on solid ground. Loose fill, rocks
and holes can be dangerous for loader
operation or movement.

• Never operate a loader with frayed or damaged
hoses or leaking fittings.

• Add ballast as required to ensure 25% of
gross vehicle weight is transferred to the
rear axle.

TO DISENGAGE SUPPORTS:

1. RAISE LOADER OFF LIFT LOCK
SUPPORTS.

2. SWING LOCK SUPPORTS UP INTO
STORAGE POSITION.

-THE BUCKET MUST BE EMPTY

-ALWAYS USE BOTH SUPPORTS

• Do not raise bucket to extreme heights
while tractor is on an incline. Carry
loader low for safety. Note in above
illustration how load center moves out
when bucket is raised on a slope. Be
alert for terrain changes and adjust
bucket accordingly. Keep bucket low,
no more than one foot high, as long as
possible.

• Note: A pivoting front axle acts like a
three-wheeled tractor until the stops hit
the axle.

• If lift cylinders are used to raise front
wheels of tractor for service, place
blocks under tractor before working
around front end.

THIS SAFETY ALERT SYMBOL MEANS:

ATTENTION!

BECOME ALERT!

YOUR SAFETY IS INVOLVED!

6

Important Precautions

ELECTROCUTION HAZARD

To prevent serious injury or death:

Stay away from power lines and cables.
Electrocution can occur with or without direct
contact.

CRUSHING HAZARD

To prevent serious injury of death:

Do not handle round bales or other shiftable objects
unless loader is equipped with an attachment designed
for this purpose.
Do not handle loose loads that are not secured.
Do not lift load higher than necessary.

FALLING HAZARD

To prevent serious injury or death:

Do not lift, carry or allow anyone to ride on or work from
any portion of loader.

HIGH PRESSURE FLUID

To prevent serious injury or death:

Relieve pressure on system before repairing or adjusting
or disconnecting.
Wear proper hand and eye protection when searching
for leaks. Use wood or cardboard instead of hands.
Keep all components in good repair.
If hydraulic fluid penetrates skin, obtain medical
treatment IMMEDIATELY.

ROLL-OVER HAZARD

To prevent serious injury or death:

Move and turn tractor at low speed.
Carry load no higher than necessary to clear the ground
when transporting.
Add wheel ballast or rear weight for stability.
Move wheels to widest possible settings to increase
stability.
It is recommended the tractor be equipped with a rollover
protective structure (ROPS).

7

CRUSHING HAZARD

To prevent serious injury or death:

Do not allow bystanders in loader work area.
Lower loader to the ground before leaving seat.
Do not walk or work under raised loader. For servicing,
refer to operator's manual.
Read and understand operator's manual before operating
loader.

Safety Decals

These decals are located as shown on the Decal Location diagram and the Sub-Frame Assembly
diagram.

WARNING

OVERHEAD HAZARD

STAY AWAY FROM UNDER LIFT

ARMS AND BUCKET

To prevent serious injury or death:

1. Do not stand or work under raised loader, unless supported.

2. Support bucket and lift arms before working under loader.

3. Lower loader to the ground before leaving seat.

CAUTION

1. Read Operator's Manual before operating.

2. Move and turn tractor at low speed.

3. Carry loader arms at a low position during transport.

4. Lower loader arms, stop engine and lock brakes before
leaving operator seat.

5. Do not stand or work under raised loader, unless properly
supported.

6. Add recommended wheel ballast or rear weight for stability.

7. Move wheels to widest recommended settings to increase
stability.

8. Do not handle large round bales or other shiftable objects
unless loader is equipped with a grapple fork.

9. Do not use loader to move or carry people.

10. Stay away from power lines. Electrocution can occur
without direct contact.

11. Review safety instructions annually.

8

General Instructions and Information

As with any piece of equipment, the care with which your loader is operated and maintained
will greatly affect it’s life and the safety of the people using it.

1. Keep all pivots well lubricated for longer bushing life. Inspect every 500 hours of operation
for wear.

2. Periodically check all bolts for tightness. If any bolt is damaged, replace it with a bolt of
equivalent grade or strength.

3. Follow the recommendations of the tractor manufacturer in regards to the quantity of oil used.

4. Check oil level frequently to ensure the system is full.

5. When making an oil check, be sure lift cylinders are retracted.

6. Before operating the loader, particularly if the loader is left standing for any length of time,
check the hydraulic system and oil level.

7. When installing hydraulics, follow the circuit carefully. See hydraulic hook-up section and
make sure the hoses do not contact any hot manifolds or sharp edges on tractor. After
assembly, raise the loader slowly and check to make sure that the hoses do not bind in all
positions.

CAUTION

The pressure of the relief and open center valves is set at the factory. Do not tamper with the
setting, serious injury to the operator or damage to the loader or tractor hydraulics may occur.
Warranty will be void if the loader is operated above recommended pressure.

9. When servicing any hydraulic components, care must be taken to prevent any foreign matter
from entering the system.

10. Do not neglect oil leaks. Leaks affect loader operation, are dangerous and can result in
personal injury or damage to the hydraulic system.

11. Never leave the cylinder shafts exposed when loader is not in use.

12. Worn or damaged components should be replaced as soon as possible with only the
manufacturer’s recommended component or equivalent.

10

Operation and Maintenance

GENERAL

Refer to tractor Operator’s Manual for Operating
information on the tractor’s hydraulic system.

Hydraulic systems using auxiliary valves should have
them located for easy reach from the tractor seat.
Hoses should be connected in such a manner that
pushing forward on valve handles lowers the boom or
dumps the bucket.

CAUTION: Always connect boom hoses to float
section.

Weight added to rear of tractor provides better traction
and an easier, more efficient loader operation. Extra
weight, along with widening the rear wheels, reduces
the risk of roll-over.

LOWER

BOOM

DUMP

BUCKET

DUMP

BUCKET

LOWER

BOOM

WARNING

The smaller the tractor is, the easier it will roll. We
recommend that weight be added to rear tires with
liquid or by the installation of rear wheel weights.
Where additional weight is required, a counterweight
box can be fabricated for tractors with three-point
hitches.

Extra weight can also be added by the use of a heavy
implement mounted to the three-point hitch.

A roll-over protective structure is also recommended.

In cold weather, operate the tractor’s engine at idle
speed until the hydraulic fluid is warmed up. High
engine speed when the hydraulic fluid is cold will
cause the pump to wear prematurely.

Under normal conditions, operate the tractor’s engine
at ½ throttle. Shift the tractor into a low gear before
entering a pile of material to minimize strain on loader
arms.

11

Operating Suggestions for Loading

When handling heavy loads, be sure to lower
lift arms slowly. This is known as feathering
the hydraulic lever. If load is lowered too fast
and stopped suddenly, excessive shock loads
are created which can damage loader or
tractor.

When loading bucket, drive straight into
material. Attempting to turn tractor while
loading bucket can cause damage to both the
loader and tractor.

Come in level:

DO THIS! NOT THIS!

A straight bottom offers more resistance to lift.

NOTE: Bottom surface of bucket is parallel to
line on motion

Work both levers back to direct pressure to
both cylinders.

Combined action of lift and bucket cylinders
increases loading efficiency.

To increase loading efficiency, minimize angle of
turn and length to run between pile and
spreader.

Leave material which drifts over side of bucket
for final clean-up.

12

Operating Suggestions

For Backfilling

DO THIS!

When backfilling approach pile with a flat
bucket. Leave dirt in bucket. Dumping on
each pass wastes time.

NOT THIS!

Backgrade work surface with a loaded
bucket. Release all pressure on lift cylinders
so full weight of bucket is scraping ground.
Use heel of bucket.

WARNING!

DO NOT USE LOADER

AS BATTERING RAM!

SAFETY: FIRST, LAST, ALWAYS

DO NOT use bucket in dumped position for
bulldozing. This will only impose severe
shock loading on the bucket cylinders and
make it more difficult to maintain a level
grade.

13

Attaching the Loader to Your Tractor

1. Position the tractor as centrally as possible and drive, using lowest gear possible, into the

loader frame until hoses can be connected.

2. Couple up the hydraulic hose lines to the loader or tractor valve ensuring proper function

(see Operator and Maintenance Section)

NOTE: When mounting the loader for the first time, slowly
work the cylinders back and forth, so that most of the air is
removed. Loosen the bolts on the hooks so that they can
be moved. Also, check that the nuts in the rear of the
subframes are in line with the holes.

3. On some tractors, the lift cylinders may have to be extended slightly,

so that the subframes can clear the front axle. Do not extend the
cylinders more than is required.

4. Drive the tractor ahead until the subframe is past the front axle and the front hook is close

to mounting boss.

WARNING! Check front grill clearance during
installation to avoid tractor damage.

5. Retract or extend the lift cylinders to line up the front hook with the mounting boss.

14

Attaching the Loader to Your Tractor

(Continued)

6. When the hook is lined up, dump or roll back the bucket to lower or raise the subframe

upright to align with the mounting boot.

7. Continue to drive the tractor forward until the subframe uprights are seated in the boot.

8. Secure the subframe uprights with the bolts and washers. Torque to 500 ft-lbs.

IMPORTANT: When mounting for the first
time, the front hook bolts will have to be
tightened after positioning the hook
directly over the mounting boss (most
rearward position).

9. Raise the loader and lock the support stand tubes into the up position.

NOTE: When mounting for the first time,
raise the loader slowly and check to make
sure that the hoses do not bind or become
pinched in all positions. Work the loader and
bucket up and down to work out all the air in
the hydraulics. Check and refill the tractor’s
hydraulic system.

15

Removing the Loader from Your Tractor

WARNING! When removing the loader, it must be fitted with a bucket or
other suitable attachment to give the frame stability after removal. If this is
not done, the frame will not remain standing.

IMPORTANT! Always remove the loader on firm, level ground (away from
children’s play areas and high traffic areas). This makes attaching and
removing much faster and easier. It also makes the free standing loader
more stable.

1. Raise the loader, lower support stand tubes and lock into position

2. Lower the loader until the stand tubes are firmly on the ground and

then dump the bucket so that it is also firmly on the ground.
There should be slight downward pressure.

3. Loosen the bolts from the rear of the subframe boots and swing

bolt up into lock position.

16

Removing the Loader from Your Tractor

(Continued)

4. Roll back the bucket slightly and simultaneously extend or retract

the lift cylinders to free hooks from spools. Then slowly back
up the tractor.

5. Once the subframe is clear of the boot and the hook is clear of the mounting boss, roll

back the bucket all the way. This raises the rear uprights of the loader.

NOTE: On some mountings, the lift cylinders
must be extended more while the tractor is
backing up, so that the subframes clear the
front axle.

6. Continue backing up until the loader is clear.

CAUTION! Be sure the hoses DO NOT get
pinched or catch on any frame members
while backing up.

7. After the loader is clear, retract the lift cylinders to protect the shafts and disconnect the

hydraulic lines at quick couplers.

17

Trouble Shooting

PROBLEM POSSlBLE CAUSE REMEDY

Loader slow and/or will not dump. Quick couplers leaking. Check connections and compatibility or

replace.
Hydraulic oil too heavy. Change or replace filter.
Oil filter plugged. Clean or replace filter.
Hydraulic pump worn. Repair or replace pump.
Oil line restricted or leaking. Check all hoses and tubes for leaks,

damage or restrictions. Replace damaged

or restricted hoses or tube lines.
Control valve does not shift properly. Inspect, clean, repair or replace valve.
Air in hydraulic system. Cycle lift cylinders and bucket cylinders

several times to free system of air.
Cylinder leaks internally. Replace seals.
Faulty valve. Repair or replace valve.

Loader chatters or vibrates when Air leak in pump inlet line. Check, tighten or replace inlet line.
raising and lowering. Air in hydraulic system. Cycle lift cylinders and bucket cylinders.

Oil level too low. Add oil as required.

Excessive movement at pivots Worn bushings and/or pins. Replace bushings and/or pins.
Pump noisy Inlet line restricted or leaking. Check for air leaks, restrictions or collapsed

hose. Tighten or replace hose. Clean

filter if necessary.
Oil level too low. Add oil as required.
Pump worn or damaged. Repair or replace pump.

Oil leaks. Damaged fittings or hoses. Replace damaged parts.

Loose connections. Tighten fittings.
Worn or damaged O-ring wiper Install a seal repair kit.
seal in cylinder rod end.
Worn or damaged O-rings in valve. Install an O-ring repair kit.

Insufficient lift capacity Improper hydraulic pump operation. Repair or replace pump.

Load is greater than boom lift capacity. Check loader specifications.
Internal boom cylinder leakage. Replace any worn parts and install

a seal repair kit.
Improper hydraulic valve operation. Repair or replace valve.

Slow leakdown. Worn control valve. Have authorized dealer replace seals.

Worn cylinder piston seals. Have authorized dealer replace seals.

Excessive wear on bottom oil bucket Float position not used while operating Use float position provided on valve.
and wear pads. loader.
Hydraulic cylinders inoperative. Hose from control valve improperly Refer to plumbing diagrams.

connected.

Pump operating continually on closed Tractor control valve relief stuck See your tractor manual for proper
center tractor hydraulic system. open. adjustment or Loader dealer for loader

valve. (3000 PSI is maximum pressure

relief setting recommended.)
Hydraulic control valve set too low. Adjust valve in accordance with manual.

Loader lift and bucket tilt controls do Hoses improperly connected. Refer to plumbing diagrams
not work according to decal. and correct hose connections.
Valve noisy and/or hot Open center control valve on closed Replace relief valve with closed center plug

center tractor. and plug the power beyond adapter on valve.

Tractor loads/pump squeals Closed center control valve on open Install open center plug on optional valve.

center tractor. Replace closed center plug with relief and

install short plug in place of power beyond

adapter.

18

General Notes and Instructions to the Operator

Regarding ALLIED TSL Loader Operations

1. The true self levelling system (TSL) utilizes mechanical linkages to
maintain bucket level while raising and lowering. The pivot plate
weldment, levelling tubes and linkages have been developed to ensure
that the bucket remains at the same position throughout its range of
motion. This feature is standard with 3.00” diameter bucket cylinders.

2. The TSL system incorporates a relief and anticavitation manifold to
provide extra dump at ground and rollback at full lift height. This feature is
available on 3.00” bucket cylinders only. If the loader is raised with the
bucket fully dumped, oil from the bucket piston side will be bypassed at
high pressure to the bucket shaft side and the lift shaft side as the quick
attach contacts the dump stop. If the loader is lowered with the bucket
fully rolled back, oil from the bucket shaft side will be bypassed at high
pressure to the bucket piston side and makeup will be provided by the lift
piston side as the quick attach contact the rollback stop. Note that these
two conditions are likely to occur intermittently and although the pump will
be forced to supply oil at a higher pressure, no damage to the loader
components will occur. It is, however, recommended to avoid the above
situations and keep the bucket somewhat level while raising or lowering
the loader for smoother operation.

3. The extra bucket stroke length allows for the bucket to be dumped to
approximately 90 degrees at ground. This allows for bucket assist when
traction is minimal. If the loader is raised from this position, the bucket will
retract as the quick attach contacts the dump stop and the circuit goes
through relief as described in note 2.

4. Extra bucket retraction allows for the bucket to be rolled back as the
loader raises. The TSL feature maintains the bucket level, but as required
the bucket can be manually rolled back approximately 20 degrees to allow
for increased bucket capacity. If the loader is lowered from this position,
the bucket will extend as the quick attach contacts the rollback stop and
the circuit goes through relief as described in note 2.

5. The relief valve is factory set at 3250 PSI cracking pressure and is
capable of bypassing 10-15 GPM. If loader lock-up should occur due to a
low tractor relief setting, higher inlet flows or return line restrictions, the
relief valve may be backed off slightly until the lock-up condition is
overcome (counterclockwise turn of set-screw). Contact the factory for
further instructions.

19

1

595, S595, 595 TSL, & S595 TSL

Sub Frame Parts Table

Regular

Item Part No. Description

1 25440 595 Sub Frame Weldment Left
2 25441 595 Sub Frame Weldment Right

1 25457 595 S Sub Frame Weldment Right - - 1 ­2 25458 595 S Sub Frame Weldment Left - - 1 -

3 110959 Hook Weldment 2 2 2 2
4 112747 Plate Clamp 2 2 2 2
5 112746 Spacer Block 4 4 4 4
6 112748 Shim 2 2 2 2
7 112663 Cross Member Weldment 1 1 1 1
8 812882 Bolt Car. 0.625nc X 2.50 gr5 pl 4 4 4 4

9 112642 Shaft Pivot 1.75 DIA X 5.50 Long 2 2 2 2
10 113281 Bolt Retainer Weldment 2 2 2 2
11 110887 Loader Lift Lock Weldment 2 2 2 2
12 812717 Grommet 0.375 ID X 1.00 OD X .13 2 2 2 2
13 812026 Bolt Hex 0.313nc X 1.00 gr5 pl 2 2 2 2
14 812944 Bolt Car. 0.625nc X 3.00 gr5 pl 8 8 8 8
15 112730 Washer Boot 2 2 2 2
16 812939 Bolt Hex 0.875nc X 10.00 gr8 pl 2 2 2 2
17 81967 Nut Lock (nylon) 0.625nc grB pl 12 12 12 12
18 81723 Washer Lock 0.875 pl 2 2 2 2
19 112615 *Decal - S x 1.40 - - 1 1
20 112812 *Decal General Caution 2 2 2 2
21 113228 *Decal - 595 X 1.40 2 2 2 2
22 112983 *Decal - Warning Overhead Hazard 2 2 2 2
23 112982 *Decal - Lift Lock Instruction 2 2 2 2
24 113474 *Decal - Cross Member Caution 2 2 2 2

Quantity

1

TSL

Quantity

-

-- -

S595

Quantity

S595 TSL

Quantity

*Part of decal replacement kit X1256

21

595, S595

Main Frame Parts Table

Item Part No. Description 595 595 S

1 25442 595 Main Frame Weldment 1 ­1 25443 595 S Main Frame Weldment - 1

2 24296 Quick Attach Weldment Left 1 1
3 24297 Quick Attach Weldment Right 1 1
4 112798 Tube Cross Qtach 2 1
5 108827 Pin Weldment 2 2
6 111231 Stand Weldment 2 2
7 113114 Strap Stand 2 2
8 24329 Wrench Mounting 1 1
9 110907 Pin 0.625 Dia. Stand 2 2

10 12779 Hair Pin Clip #9 Western Wire 5 5
11 113109 Levelling Rod 1 1
12 117365 Pin 1.25 Dia. x 5.13 Long 4 4

13 117364 Pin 1.25 Dia. x 4.50 Long 4 4
14 117371 Pin Qtach 4 4
15 113766 Bushing 1.25 ID x 1.50 OD x 1.375 Long 8 8

16 24242 Tube Cover 1 1
17 24407 3.0 Dia. x 20.63 Bucket Cylinder 2 2
18 24408 3.0 Dia. x 20.50 Lift Cylinder 2 2

19 814546 Lynch Pin 6 6
20 81581 Bolt Hex 0.375nc x 2.50 gr5 pl 6 6
21 81669 Bolt Hex 0.625nc x 3.50 gr5 pl 4 4

22 81592 Nut Hex 0.375nc gr2 pl 4 4
23 81344 Nut Lock (nylon) 0.375nc grB pl 10 10
24 81967 Nut Lock (nylon) 0.625nc grB pl 6 6

25 81570 Washer Flat Std. 0.375 hs pl 4 4
26 113488 *Decal - Quick Attach Instruction 2 2
27 813356 *Decal - Buhler Allied x 1.75 2 2

28 52281-000 *Bright Orange Scotchcal #72368 10ft 10ft

*Part of decal replacement kit X 1080

23

t

r

t

5

A

g

5

8

595 TSL, S595 TSL

Main Frame Parts Table

3.0 DIA. Lift Cyl.

Item Part No. Description 595 TSL S595 TSL

1 24729 595 TSL Mainframe 3.0 DIA. Lift 1 ­1 24737 S595 TSL Mainframe 3.0 DIA. Lif

2 24717 Quick Attach Left 1 1
3 24716 Quick Attach Right 1 1

4 112798 Cross Tube 1 1
5 108827 Pin Weldment 2 2
6 114296 Stand Tube 2 2
7 114303 Stand foot 2 2
8 113690 Link Spacer 2 2

9 110907 Stand Pin 0.625 diamete
10 12779 Hair Pin Clip 4 4
11 114186 Levelling Rod 1 1

12 112954 Pin 1.25 X 6.75 LG 2 2
13 112955 Pin 1.25 DIA X 5.00 LG 2 2
14 117371 Pin 1.25 DIA X 6.13 LG 2 2

15 114181 Levelling Tube 2 2
16 24242 Cross Tube Cover 1 1
17 Cylinder Bucket

18 Cylinder Lif
19 114252 Pin 1.25 DIA X 6.75 lg 4 4
20 81581 Hex Bolt 0.375 DIA X 2.5 LG 28 28

21 81669 Hex Bolt 0.625 DIA X 3.
22 81592 Hex Nut 0.375 DIA 4 4
23 81344 Locknut 0.375 DIA 37 37

24 81967 Locknut 0.625 DI
25 113691 Bushing 1.25 I.D. X 1.63 O.D x 0.75'' lg 8 8
26 81570 Flat Washer 0.375 DIA 4 4

27 113570 Bushing 1.25 I.D. X 1.63 O.D. x 1.88'' l
28 113766 Bushing 1.25 I.D. x 1.50 O.D. x 1.38'' lg 20 20
29 114104 Pin 1.25 DIA X 7.48 4 4

30 113697 Pin 1.25 DIA X 8.63 LG 4 4
31 117372 Pin 1.25 DIA X 7.63 LG 2 2
32 114119 Link Weldment Left 2 2

33 114120 Link Weldment Right 2 2
34 81966 Locknut 0.50 DIA 2 2
35 84583 Grease Fitting 1/8 NPT Straight 2 2

36 FNH114039 Bolt Plate 1 1
37 FNH114040 Rod Guide 1 1
38 114097 Link Assembly 11.25 4 4

39 114101 Pivot Plate Left 1 1
40 113998 Pivot Plate Right 1 1
41 113995 Pin 1.25 DIA X 7.13 LG 2 2

42 813228 1/2" Wing nut (pl) 2 2
43 81637 1/2" Lock washer (Pl) 2 2
44 813356 Decal - Buhler Allied X 1.75 2 2

45 114132 Decal - TSL X 1.7
46 813358 Decal - True Self Levelling 2 2
47 113488 Decal - Quick Attach Instruction 2 2

48 52281-000 Bright Orange Scotchcal #7236

-1

22

44

44

44

22

10ft 10ft

25

595, S595

Hydraulic Plumbing Diagram

26

595, S595

Plumbing Parts Table

Item Part No. Description Qty.

1 24458 2.5 Dia. X 20.63 Cyl. Assy. Bucket 2
2 24454 2.5 Dia. X 28.50 Cyl. Assy. Lift 2
3 812973 3/8 x 12" Hose 3/4 MORB x 3/4 SWFJIC 2
4 811754 3/8 x 18" Hose 3/4 MORB x 3/4 SWFJIC 2
5 812703 3/8 x 22" Hose 3/4 MORB x 3/4 SWFJIC 2
6 812947 3/8 x 22" Hose 3/4 SWFJIC x 3/4 SWFJIC 2
7 113222 Tubing - Lift Cyl. Bottom Raise 1
8 113223 Tubing - Lift Cyl. Top Drop 1

9 113031 Tubing - Lift Cyl. Comm. (23.0") 1
10 112937 Tubing - Lift Cyl. Comm. (31.0") 1
11 113224 Tubing - Bucket Cyl. Bottom Rollbk 1

12 113225 Tubing - Bucket Cyl. Top Dump 1
13 112837 Tubing - Bucket Cyl. Cross Tube 2
14 812128 Elbow 90 3/4 MJIC x 3/4 MJIC 4

15 811414 Elbow 90 3/4 MORB x 3/4 MJIC 2
16 812069 Tee 3/4 MJIC 4
17 11362 Clip Pipe Std. 10

18 81592 Nut Hex 0.375nc gr2 pl 4
19 81344 Nut Lock (Nylon) 0.375nc grB pl 6

27

C

595 TSL, S595 TSL

Plumbing Parts Table

3.0 Dia.

Item Part No. Description

1 24726 3.0 DIA x 22.0 Cyl. Assy. Bucket 2
2 24408 3.0 DIA x 28.5 Cyl. Assy. Lift 2
3 812069 Tee 3/4-16MJIC X 3/4-16 MJIC 8
4 811414 Elbow 90º 3/4-16 MORB to 3/4 MJIC 2
5 812128 Elbow 90º 3/4 MJIC x 3/4 MJIC 2
6 11362 Pipe Clip 9
7 113031 Tubing Ext. Lift Cyl 23.0" 2
8 114114 Tubing Lift Cyl. (Bottom, Raise) 1

9 114115 Tubing Lift Cyl. Right (Top, Drop) 1
10 114116 Tubing Bucket Cyl. (Bottom, Dump) 1
11 114117 Tubing Bucket Cyl. (Top, Rollback) 1
12 114118 Tubing Lift Cyl. Left (Top, Drop) 1
13 112837 Tubing Cross Tube 2
14 811754 Hose 3/8 X 18 3/4-16 MORB X 3/4-16 SWJIC 2
15 812697 Hose 3/8 X 24 3/4-16 SWFJIC X 3/4-16 SWFJIC 3
16 114605 Hose 3/8 X 24 3/4-16 MORB X 3/4-16 SWFJIC 2
17 811434 Hose 3/8 X 30 3/4-16 MORB X 3/4-16 SWFJIC 2
18 114174 Tubing Lift Cylinder Left (Bottom, Raise) 1
19 812052 Bolt Hex 0.250nc x 3.00 gr5 pl 2
20 81922 Nut Lock (Nylon) 0.25nc grbpl 2
21 25253 TSL Manifold 1
22 812829 Elbow 90º 3/4 SWFJIC x 3/4 MJIC 2
23 886897 Adaptor Str 7/8 MORB x 3/4 MJIC
24 812696 Hose 3/8 X 18 3/4 SWFJIC 1
25 115260 Hose 3/8 X 15 3/4 SWFJIC 1
26 812697 Hose 3/8 X 24 3/4 SWFJIC 1
27 115730 Hose 3/8 X 20 3/4 SWFJIC 1

Quantity

yl.

4

29

595, S595, 595TSL, S595TSL

Hydraulic Cylinder Assembly

Diameter 2.50" 3.00" 3.00” 2.50" 3.00"
Length of Stroke 20.63" 20.63" 22.00” 28.50" 28.50"
Retracted Length 33.00" 33.00" 47.50" 38.00" 38.00"
Extended Length 53.63" 53.63" 69.50" 66.50" 66.50"
Cylinder Assembly No. 24458 24407 24726 24454 24408
Seal Kit No. X1110 X1656 X1424 X1110 X1424
Shaft Diameter 1.50" 1.50" 1.75” 1.50" 1.75"

Item Description Part

1 Head Plate 24540 24656 24606 24540 24606
2 Shaft Weldment 113120 113120 113928 113218 113123
3 Cylinder Tube Weld't 24459 24409 24727 24456 24413
4 Piston Half (wide) 113217 112862 112862 113217 112862
5 Piston Half (narrow) 113216 112863 112863 113216 112863
6 Self-Locking Nut 813407 813407 813407 813407 813407
7 Shaft Bushing 113766 113766 113578 113766 113766

NOTES:

1. Bucket cylinder shown

2. All cylinder seals are contained in corresponding seal kit.

Bucket

Cylinders

Number

Bucket

Cylinders

Part

Number

TSL Bucket

Cylinders

Part

Number

Lift

Cylinders

Part

Number

Lift

Cylinders

Part

Number

CAUTION: Maximum pressure – 2750 psi

30

Allied Division
1260 Clarence Ave
Winnipeg, MB.
R3T 1T2
Ph.: [phone]
Fax: [phone]

Farm King Division
301 Mountain Street S.
Morden, MB R6M 1X7
Ph.: [phone]
Fax: [phone]

Inland Division
675 Washington Ave.
Winnipeg, MB R2K 1M4
Ph: [phone]
Fax: [phone]

B.I.I. Division
1330 43
Fargo, ND 58102

rd

Street N.W.

Ph: [phone]
Fax: [phone]

B.C., Abbotsford
[phone]

AB, Edmonton
[phone]

SK, Regina
[phone]

ON, Woodstock
[phone]

ON, Jasper
[phone]

QC, Dorion
[phone]

NE, Gothenburg

011-52-158-90306

AR, West Memphis
[phone]

GA, Stone Mountain
[phone]

IA, Atlantic
[phone]

IA, Lakeview
[phone]

ID, Meridian
[phone]

IL, Hooppole
[phone]

IL, LeRoy
[phone]

IN, Clarksville
[phone]

IN, Crawfordsville
[phone]

KS, Wichita
[phone]

MN, Lakeville
[phone]

MT, Billings
[phone]

[phone]

Burando Hill
Katanning
W. Australia
011-618-98-214422

Chihuahua, Mexico

NC, Dunn
[phone]

NC, Statesville

704) 873-0531

(

ND, Bismarck
[phone]

ND, Fargo
[phone]

NY, Oneida
[phone]

NY, Syracuse
[phone]

OH, Youngstown
[phone]

OR, Portland
[phone]

SD, Huron
[phone]

TX, Houston
[phone]

UT, Salt Lake City
[phone]

WI, Portage
[phone]

John Kerr Equipment Ltd.
Wilcoxholm Farm
Linlithgow, W. Lothian
Scotland
011-441-506-842280

Skovde, Sweden
011-46-500-452651

Naestved, Denmark
011-45-557-29511

Buhler Manufacturing

1260 Clarence Ave
Winnipeg, MB.
R3T 1T2
Ph.: [phone]
Fax: [phone]

www.buhler.com

“

a partnership”

Printed in USA