Buhler 595 User Manual

WARRANTY REGISTRATION AND POLICY

Buhler Manufacturing products are warranted for a period of twelve (12) months from
original date of purchase, by original purchaser, to be free from defects in material and
workmanship under correct, normal agricultural use and proper applications.

Buhler Manufacturing’s obligations under this warranty shall be limited to the repair or
exchange, at Buhler Manufacturing’s option, of any Buhler Manufacturing product or
part which proves to be defective as provided. Buhler Manufacturing reserves the right
to either inspect the product at the buyer’s location or have it returned to the factory for
inspection.

The above warranty does not extend to goods damaged or subject to accident, abuse or
misuse after shipment from Buhler Manufacturing’s factory, nor to goods altered or
repaired by anyone other than an authorized Buhler Manufacturing representative.

Buhler Manufacturing makes no Express Warranties other than those which are
specifically described. Any description of goods, including any references and
specifications in catalogues, circulars and other written material published is for the sole
purpose of identifying goods and shall conform to such descriptions. Any sample or
model is for illustrative purposes only and does not create an Express Warranty that the
goods conform to sample or model shown.

The purchaser is solely responsible for determining suitability of goods sold. This
warranty is expressly in lieu of all other warranties expressed or implied. Buhler
Manufacturing will in no event be liable for any incidental or consequential damages
whatsoever, nor for any sum in excess of the price received for the goods for which
liability is claimed.

WARRANTY CLAIMS:

Warranty requests must be prepared on Buhler Manufacturing Warranty Claim Forms
with all requested information properly completed. Warranty Claims must be submitted
within a thirty (30) day period from date of failure repair.

WARRANTY LABOR:

Any labor subject to warranty must be authorized by Buhler Manufacturing. The labor
rate for replacing defective parts, where applicable, will be credited at a rate determined
by the Company, Buhler Manufacturing.

IMPORTANT FACTS:
Buckets and Bucket Tines Carry No Warranty
Bent Spears Carry No Warranty
Snowblower Fan Shafts Carry No Warranty
Mower Blades Carry No Warranty
Portable Auger Parts Have Two (2) Year Warranty
Loader Parts Have Two (2) Year Warranty

PRINTED IN CANADA

595

Hydraulic Farm Loader

Operator’s Manual

Table of Contents

Section

Introduction

and

Identification

Safety

and

Pre-use

Information

Operating

Information

Assembly

and

Parts

Information

Description Page

Warranty Registration and Policy............................................

Table of Contents....................................................................

Loader Specification Chart..................................................... 2

Torque Chart.......................................................................... 2

Pre-delivery Check List.......................................................... 3

Loader Identification Diagram................................................ 4

Hydraulic Hose Kit Identification Diagrams............................ 5

Safety..................................................................................... 6

Important Precautions............................................................ 7

Safety Decals.........................................................................8

Lubrication and Decals Location Diagram............................. 9

General Instructions and Information....................................10

Operation and Maintenance.................................................. 11

Operating Suggestions for Loading ...................................... 12

Operating Suggestions for Backfilling................................... 13

Attaching the Loader to Your Tractor....................................14

Removing the Loader from Your Tractor .............................. 16

Trouble Shooting................................................................... 18

TSL General Notes and Instructions.....................................19

Sub-frame Diagram...............................................................20

Sub-frame Parts Table.......................................................... 21

Mainframe Diagram............................................................... 22

Mainframe Parts Table..........................................................23

TSL Mainframe Diagram....................................................... 24

TSL Mainframe Parts Table..................................................25

Hydraulic Plumbing Diagram ................................................ 26

Hydraulic Plumbing Parts Table............................................ 27

TSL Hydraulic Plumbing Diagram......................................... 28

TSL Hydraulic Plumbing Parts Table.................................... 29

Hydraulic Cylinder Assembly ................................................ 30

PLEASE READ AND UNDERSTAND THIS MANUAL

BEFORE OPERATING LOADER

Pre-delivery Check List

Before delivering this equipment please complete the following check list.

1. The loader has been installed using the appropriate mounting kit for the tractor and loader.

2. The hydraulic system installed is appropriate for the tractor and loader

3. The loader is properly installed.

4. All bolts are tightened to the torque specifications shown in the torque chart.

5. All safety decals are readable.

6. The loader has been tested and operates properly.

7. The operator’s manual has been delivered to the owner who has been instructed on the safe and proper use
of the loader.

Dealer’s Signature_________________________________________________
This check list is to remain in this Owner’s Manual and is the responsibility of the dealer to complete it before

delivery to the customer.

3

Loader Identification Diagram

(HSL Model Shown)

For further details refer to Loader Mainframe and Subframe diagrams.

4

Hydraulic (Hose Kit) Identification Diagrams

Hose Kit “A”

Loader Powered by the tractor remotes.
Consists of four hoses leading from loader

tubing to tractor remote couplers

Hose Kit “C”

Loader operated by an external valve that is
plumbed into the tractor hydraulic system.

Consists of 4 hoses leading from loader
tubing to external mounted valve plus the
necessary fittings, hoses and adapter blocks
(if necessary) to tap into tractor hydraulic
system. Use valve type shown with hose kit
“C”.

5

Safety

• Never work beneath raised loader unless it
is securely supported. The following are
instructions for the Lift Lock Supports;

Lift Lock
Support

Clevis

Lift Cylinder Shaft

• Space rear tires as recommended by
tractor manufacturer. Maximize width
for high lift applications.

LIFT LOCK INSTRUCTIONS

TO ENGAGE SUPPORTS:

1. RAISE LOADER PAST LEVEL
POSITION

2. SECURE SUPPORTS INTO
POSITION ON THE CLEVIS AND
CYLINDER SHAFT.

3. SLOWLY LOWER FULL WEIGHT OF
LOADER ONTO SUPPORTS.

IMPORTANT:

-DO NOT USE WHEN TRACTOR IS MOVING.

-DO NOT STORE LIFT LOCK SUPPORTS OTHER THAN WHERE INDICATED.

-REPLACE IMMEDIATELY IF DAMAGED.

• Do not pivot or turn tractor with bucket raised,
except at a minimum speed. Always make
allowance for length of loader when making
turns.

• Never leave tractor unattended while the
bucket is raided. Always lower bucket to the
ground and shut off before leaving tractor seat.

• Do not walk under raised bucket.

• Never operate loader while operator is not

seated in the driver’s seat on the tractor.

• Keep tractor on solid ground. Loose fill, rocks
and holes can be dangerous for loader
operation or movement.

• Never operate a loader with frayed or damaged
hoses or leaking fittings.

• Add ballast as required to ensure 25% of
gross vehicle weight is transferred to the
rear axle.

TO DISENGAGE SUPPORTS:

1. RAISE LOADER OFF LIFT LOCK
SUPPORTS.

2. SWING LOCK SUPPORTS UP INTO
STORAGE POSITION.

-THE BUCKET MUST BE EMPTY

-ALWAYS USE BOTH SUPPORTS

• Do not raise bucket to extreme heights
while tractor is on an incline. Carry
loader low for safety. Note in above
illustration how load center moves out
when bucket is raised on a slope. Be
alert for terrain changes and adjust
bucket accordingly. Keep bucket low,
no more than one foot high, as long as
possible.

• Note: A pivoting front axle acts like a
three-wheeled tractor until the stops hit
the axle.

• If lift cylinders are used to raise front
wheels of tractor for service, place
blocks under tractor before working
around front end.

THIS SAFETY ALERT SYMBOL MEANS:

ATTENTION!

BECOME ALERT!

YOUR SAFETY IS INVOLVED!

6

Important Precautions

ELECTROCUTION HAZARD

To prevent serious injury or death:

Stay away from power lines and cables.
Electrocution can occur with or without direct
contact.

CRUSHING HAZARD

To prevent serious injury of death:

Do not handle round bales or other shiftable objects
unless loader is equipped with an attachment designed
for this purpose.
Do not handle loose loads that are not secured.
Do not lift load higher than necessary.

FALLING HAZARD

To prevent serious injury or death:

Do not lift, carry or allow anyone to ride on or work from
any portion of loader.

HIGH PRESSURE FLUID

To prevent serious injury or death:

Relieve pressure on system before repairing or adjusting
or disconnecting.
Wear proper hand and eye protection when searching
for leaks. Use wood or cardboard instead of hands.
Keep all components in good repair.
If hydraulic fluid penetrates skin, obtain medical
treatment IMMEDIATELY.

ROLL-OVER HAZARD

To prevent serious injury or death:

Move and turn tractor at low speed.
Carry load no higher than necessary to clear the ground
when transporting.
Add wheel ballast or rear weight for stability.
Move wheels to widest possible settings to increase
stability.
It is recommended the tractor be equipped with a rollover
protective structure (ROPS).

7

CRUSHING HAZARD

To prevent serious injury or death:

Do not allow bystanders in loader work area.
Lower loader to the ground before leaving seat.
Do not walk or work under raised loader. For servicing,
refer to operator's manual.
Read and understand operator's manual before operating
loader.

Safety Decals

These decals are located as shown on the Decal Location diagram and the Sub-Frame Assembly
diagram.

WARNING

OVERHEAD HAZARD

STAY AWAY FROM UNDER LIFT

ARMS AND BUCKET

To prevent serious injury or death:

1. Do not stand or work under raised loader, unless supported.

2. Support bucket and lift arms before working under loader.

3. Lower loader to the ground before leaving seat.

CAUTION

1. Read Operator's Manual before operating.

2. Move and turn tractor at low speed.

3. Carry loader arms at a low position during transport.

4. Lower loader arms, stop engine and lock brakes before
leaving operator seat.

5. Do not stand or work under raised loader, unless properly
supported.

6. Add recommended wheel ballast or rear weight for stability.

7. Move wheels to widest recommended settings to increase
stability.

8. Do not handle large round bales or other shiftable objects
unless loader is equipped with a grapple fork.

9. Do not use loader to move or carry people.

10. Stay away from power lines. Electrocution can occur
without direct contact.

11. Review safety instructions annually.

8