Buhler 2895 User Manual

WARRANTY REGISTRATION AND POLICY
Buhler Manufacturing products are warranted for a period of twelve (12) months from original date of purchase, by original purchaser, to be free from defects in material and workmanship under correct, normal agricultural use and proper applications.
Buhler Manufacturing’s obligations under this warranty shall be limited to the repair or exchange, at Buhler Manufacturing’s option, of any Buhler Manufacturing product or part which proves to be defective as provided. Buhler Manufacturing reserves the right to either inspect the product at the buyer’s location or have it returned to the factory for inspection.
The above warranty does not extend to goods damaged or subject to accident, abuse or misuse after shipment from Buhler Manufacturing’s factory, nor to goods altered or repaired by anyone other than an authorized Buhler Manufacturing representative.
Buhler Manufacturing makes no Express Warranties other than those which are specifically described. Any description of goods, including any references and specifications in catalogues, circulars and other written material published is for the sole purpose of identifying goods and shall conform to such descriptions. Any sample or model is for illustrative purposes only and does not create an Express Warranty that the goods conform to sample or model shown.
The purchaser is solely responsible for determining suitability of goods sold. This warranty is expressly in lieu of all other warranties expressed or implied. Buhler Manufacturing will in no event be liable for any incidental or consequential damages whatsoever, nor for any sum in excess of the price received for the goods for which liability is claimed.
WARRANTY CLAIMS:
Warranty requests must be prepared on Buhler Manufacturing Warranty Claim Forms with all requested information properly completed. Warranty Claims must be submitted within a thirty (30) day period from date of failure repair.
WARRANTY LABOR:
Any labor subject to warranty must be authorized by Buhler Manufacturing. The labor rate for replacing defective parts, where applicable, will be credited at a rate determined by the Company, Buhler Manufacturing.
IMPORTANT FACTS: Buckets and Bucket Tines Carry No Warranty Bent Spears Carry No Warranty Snowblower Fan Shafts Carry No Warranty Mower Blades Carry No Warranty Portable Auger Parts Have Two (2) Year Warranty Loader Parts Have Two (2) Year Warranty
PRINTED IN CANADA
bühler
Description Page
Registration and Policy
Loader Specifications .......................................................................................... 2
Introduction
Serial Decal Location ................................................................................ 5
Safety
General Safety Notes ................................................................................ 6
Safety Decals ............................................................................................ 7
Important Precautions ............................................................................... 7
Pre – Operation .................................................................................................... 10
Operation
General Operating Notes .......................................................................... 11
Bucket ....................................................................................................... 12
A – Frame ................................................................................................. 14
Grapple ..................................................................................................... 17
Allied Front-End Loader
2895 OPERATOR’S AND PARTS MANUAL
Table of Contents
Terminology .............................................................................................. 4
Hydraulics ................................................................................................. 11
Backfilling or Scraping .............................................................................. 13
Handling Bales and Pallets ....................................................................... 15
Installing / Removing Loader
Installing .................................................................................................... 18
Removing .................................................................................................. 19
Installing / Removing Loader Attachments
Installing .................................................................................................... 21
Removing .................................................................................................. 21
Lubrication ............................................................................................................ 22
Maintenance
General Inspection .................................................................................... 23
Hydraulic Loader Lock .............................................................................. 23
Pins and Bushings .................................................................................... 23
Mounting Kit .............................................................................................. 24
Bolt Torque Chart ...................................................................................... 24
Hydraulics ................................................................................................. 25
TSL General Notes ............................................................................................... 28
Trouble Shooting ................................................................................................. 29
Parts Appendix ..................................................................................................... 31
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LOADER SPECIFICATIONS
Illustration (TSL shown)
Allied Front-End Loader
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Allied Front-End Loader
2895 2895
Item Description
A Maximum lift height to pivot pin [in/cm] 181/460 181/460 169/429 169/429
B Maximum lift height under level bucket [in/cm] 171/434 171/434 159/403 159/403
C Clearance with bucket dumped [in/cm] 146/370 146/370 134/340 134/340
D Reach at maximum lift height [in/cm] 29/74 29/74 20/51 20/51
E Maximum dump angle [deg] 62 61 62 61
G Maximum rollback angle [deg] 35 35 34 34
H Digging depth [in/cm] 5.0/12.7 5.0/12.7 5.0/12.7 5.0/12.7
J Overall height in carry position [in/cm] 101/255 103/262 101/255 103/262
U Lift capacity to maximum height - at pivot pin [lb/kg] 7000/3175 6900/3129 6900/3129 6875/3118
optional cylinder
V Lift capacity to maximum height [lb/kg] 4950/2245 4950/2245 4925/2234 4925/2234
optional cylinder
W Lift capacity to 59 in. height - at pivot pin [lb/kg] 7650/3470 7650/3470 8375/3798 8400/3800
optional cylinder
X Lift capacity to 59 in. height [lb/kg] 6125/2778 6125/2778 6600/2993 6600/2993
optional cylinder
Y Breakout force - at pivot pin [lbf/daN] 8475/3770 8500/3781 9950/4426 9950/4426
optional cylinder
Z Breakout force [lbf/daN] 6550/2914 6550/2914 7450/3314 7475/3325
optional cylinder
VV Bucket rollback force at maximum height [lbf/daN] 6250/2780 6375/2836 6300/2802 6400/2847
optional cylinder
XX Bucket rollback force at 59 in. lift height [lbf/daN] 8000/3559 7850/3492 8000/3559 7875/3503
optional cylinder
ZZ Bucket rollback force at ground line [lbf/daN] 7400/3292 7025/3125 7400/3292 7000/3114
optional cylinder
Raising/Lowering time [sec] 8.1/5.5 8.1/5.5 8.1/5.5 8.1/5.5
optional cylinder
Bucket dumping/rollback time [sec] 4.0/2.6 4.0/2.6 4.0/2.6 4.0/2.6
optional cylinder
Lift cylinder tube/shaft size [in] 3.5/2.0 3.5/2.0 3.5/2.0 3.5/2.0
optional cylinder
Lift cylinder stroke/retracted length [in] 32.50/52.50 32.50/52.50 32.50/62.50 32.50/62.50
Bucket cylinder tube/shaft size [in] 3.00/1.75 3.00/1.75 3.00/1.75 3.00/1.75
optional cylinder
Bucket cylinder stroke/retracted length [in] 27.50/38.75 24.50/52.25 27.50/38.75 24.50/52.25
Mounting Height (+/- 3.0) [in] 55
Hydraulic pressure rating/flow rate [psi]/[gpm] 2500/20
Tractor size [H.P. @ normal duty] 130-275
Bucket size [in/cu.ft.] 72/27.0
- * Indicates bucket size used for calculations
of lift capacities and rollback forces.
Weight (with bkt & mtg kit) [lb/kg] 3800/1270
REG TSL
84/30.5*
96/37.3
2895S
REG
2895S
TSL
NOTE: Specifications are subject to change without notice or obligation.
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Allied Front-End Loader
INTRODUCTION
This manual has been provided as information regarding the specifications, safe operation and maintenance of your agricultural front-end loader. Read and understand this manual and the tractor manual prior to operating to obtain the best use of operating your loader. Keep this manual for reference and to forward to new operators and owners. Contact your local Buhler - Allied dealer if you require any assistance, information or additional manuals.
Terminology: Basic terminology used throughout this manual has been identified below. For part numbers and further details refer to the Parts Appendix.
Loader top arm
Level rod indicator
Loader joint plate
Loader upright
Loader lock pin
Attachment
(bucket shown)
Bucket cylinder
Torsion tubes
Lift cylinder
(Side plate part of
mounting kit)
Mount plate
(part of mtg. kit)
Loader bottom arm
Attachment
lock pin
Loader Identification Illustration (2895 shown)
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Some components are identified as “right” and “left”. This is determined as seated in the tractor and facing forward, loader end. Serial Decal Location: The serial decal is located on the inside left arm of the loader joint plate. Please record the serial number in the space provided for future reference. The serial decal will provide the model and date of manufacture of the loader and will be required to obtain correct replacement parts and complete warranty claims.
For your records, record Serial Number here: _____________________________
Buhler Manufacturing
farm king
allied
inland
"a partnership"
Warranty Registration: The Warranty Registration and Delivery Report MUST completed within thirty (30) days of delivery to validate the warranty.
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be
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Allied Front-End Loader
SAFETY
Read and understand all the safety messages listed in this manual. For your safety and the safety of others near the machine, learn how to control and operate the loader properly. It is your responsibility to inform subsequent operators and owners of these precautions.
General Safety Notes:
9Improper use of the loader and tractor can cause serious injury or death. 9Operate the loader while seated in the tractor seat only. 9Keep the work area clear of other persons. 9Never leave the tractor unattended while the attachment is raised. Always lower the
attachment to ground and shut tractor off before leaving the tractor seat.
9Never work beneath a raised loader unless it is securely supported. The control
lever can be moved or a hydraulic leak could cause the loader to drop resulting in serious injury or death. Refer to the Lift Lock Instructions Decal for proper use of the lift locks.
9Prior to use, check to ensure the attachment is properly locked to the quick-tach.
Verify from tractor seat by lowering the attachment to the ground and retracting the lift cylinders.
9Never operate loader with frayed or damaged hoses or leaking fittings. A burst
could cause the loader to drop suddenly and result in serious injury or death and cause damage to the loader or tractor.
9Keep tractor on solid ground when raising loader. Loose fill rocks and holes can be
dangerous for loader operation and movement.
9If for some reason, you feel the tractor tipping, immediately lower the loader. 9A pivoting front axle acts like a three-wheeled tractor until the stops hit the axle. 9Space rear tires as recommended by the tractor manufacturer. Maximize width for
high lift applications and uneven terrain.
9Add rear ballast as required to ensure 25% of gross vehicle weight is transferred to
the rear axle. Loader, attachment and payload must be included as weight.
9Do not raise attachment to extreme heights while tractor is on an incline. Be alert for
terrain changes and adjust accordingly. Keep attachment at low travel height, no more than one foot, as long as possible.
9Allow for attachment and loader length when turning. 9The tractor must be equipped with an approved Roll Over Protection Structure
(ROPS) and safety belts.
9Use proper lighting and safety warnings when transporting equipment on public
roads and during darkness. The Slow Moving Vehicle (SMV) emblem must be visible. Check with your local Law Enforcement Agency for specific requirements.
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Safety Decals: Safety Decal Location illustrates the approximate location and detail of safety decals. To install safety decals ensure the installation area is clean and dry. Decide on the exact position before you remove the backing paper. Remove the smallest portion of the split backing paper and align over the specified area. Carefully press in place. Slowly peel back the remaining paper and smooth the remaining portion in place. Small air pockets can be pierced with a pin and smoothed out. Keep all decals clean and replace any that are damaged or missing. Replacement decals are available from your local dealer.
Important Precautions: The alert symbol is used throughout this manual. It indicates attention is required and identifies hazards; your safety is involved. Follow the recommended precautions.
The safety alert symbol indicates ATTENTION ! BECOME ALERT ! YOUR SAFETY IS
INVOLVED ! The symbol appears in conjunction with statements and signs.
CAUTION
The caution symbol indicates a potentially hazardous situation, which may result in
injury. It may also be used to alert against unsafe practices.
WARNING
The warning symbol indicates a potentially hazardous situation, which could result in death or serious injury and includes hazards that are exposed when guards are removed. It may also be used to alert against unsafe practices.
DANGER
The danger symbol indicates an imminently hazardous situation, which will result in death or serious injury. This signal word is limited to the most extreme situations,
typically for machine components, which, for functional purposes, cannot be guarded.
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Allied Front-End Loader
Safety Decal Location
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The following pictorials indicate important precautions to be used during the operation of the loader.
DANGER
ELECTROCUTION HAZARD
To prevent serious injury or death:
Stay away from power lines and cables. Electrocution can occur with or without direct contact.
WARNING
CRUSHING HAZARD
To prevent serious injury of death:
Do not handle round bales or other shiftable objects unless loader is equipped with an attachment designed for this purpose. Do not handle loose loads that are not secured. Do not lift load higher than necessary.
WARNING
FALLING HAZARD
To prevent serious injury or death:
Do not lift, carry or allow anyone to ride on or work from any portion of loader.
WARNING
HIGH PRESSURE FLUID
To prevent serious injury or death:
Relieve pressure on system before repairing or adjusting or disconnecting. Wear proper hand and eye protection when searching for leaks. Use wood or cardboard instead of hands. Keep all components in good repair. If hydraulic fluid penetrates skin, obtain medical treatment IMMEDIATELY.
WARNING
ROLL-OVER HAZARD
To prevent serious injury or death:
Move and turn tractor at low speed. Carry load no higher than necessary to clear the ground when transporting. Add wheel ballast or rear weight for stability. Move wheels to widest possible settings to increase stability.
It is recommended the tractor be equipped with a rollover
protective structure (ROPS).
WARNING
CRUSHING HAZARD
To prevent serious injury or death:
Do not allow bystanders in loader work area. Lower loader to the ground before leaving seat. Do not walk or work under raised loader. For servicing, refer to operator's manual. Read and understand operator's manual before operating loader.
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PRE – OPERATION
WARNING The tractor must be equipped with an approved Roll
over Protection Structure (ROPS) and safety belts to help prevent personal injury or death caused by tractor roll over.
CAUTION Maximum rated loader capacity may exceed tractor
rating. Load restrictions or reduction in hydraulic operating pressure may be required for safe operation.
Rops: Do not exceed the manufacturer’s rating for maximum gross vehicle weight. Refer to the Tractor Manual or the ROPS Serial Decal for rating. Do not alter or modify the ROPS structure.
Tractor Tires: Space rear tires as recommended by the tractor manufacturer. Tire inflation and capacity must meet or exceed additional weight of loader, attachment and payload. Maximize width for high lift applications. Tread width must not exceed maximum width as recommended in the Mounting Kit Listing.
WARNING Add rear ballast to help prevent personal injury or death
caused by tractor roll over.
Rear Ballast: Rear ballast is required to ensure 25% of gross vehicle weight is transferred to the rear axle. Attachment and load must be included as weight. Adequate rear weights are required to counterbalance maximum loader capacity and safe loader operation. Weight can be added as rear tire liquid (calcium solution), rear wheel weights, rear axle weights and/or three point hitch mounted ballast or implement. Ballasting will vary with tractor and loader attachment. Refer to the Tractor Manual for recommended ballasting.
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OPERATION
General Operating Notes: The following section provides general
information that can be applied towards your specific application. Ensure that you’ve read and understood this manual and your Tractor Manual. Observe all safety precautions and follow local laws pertaining to the use of your loader and tractor.
Hydraulics: Under normal conditions, operate the tractor’s engine at ½ throttle.
Note: In cold weather, tractors with load sense hydraulic systems require longer warm-up periods for the loader to respond when valve is operated.
In cold weather, operate the tractor’s engine at idle speed until the hydraulic fluid is warmed up. Slowly cycle the loader and attachment several times to further warm the hydraulic fluid. High engine speed when the hydraulic fluid is cold will cause the pump to wear prematurely and may cause the loader to operate erratically.
The hydraulic hoses should be connected to the loader valve such that pushing forward on handles lowers the loader or dumps the attachment. When using the Allied Remote Hydraulic Control pushing forward should lower the loader while pushing directly right should dump the attachment.
The Allied Remote Hydraulic Control is equipped with a momentary push button switch and a lock. The push button is for operating a third function when an electric diverter is installed. The third function is normally for operating a grapple. When the button is depressed the valve ports are open to the grapple cylinders. Shifting the joystick to the left while button is depressed will close the grapple and shifting to the right will open.
IMPORTANT: Always feather the grapple when closing or opening to avoid unnecessary shock loads on grapple components.
WARNING
Keep grapple closed at all times when bucket is empty and carry bucket low to the ground. Avoid operating near power wires.
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All Buhler-Allied hydraulic valves are self-centering and return to neutral from all positions except float. The float or detent spool is only to be used on the boom circuit. This position allows the oil to freely flow through the valve so the lift cylinders can extend or retract. It can be engaged by slightly pushing control beyond full lower. Float will allow for the loader to lower and rise as the attachment follows the ground contours. To disengage float, slightly pull control back towards the neutral position. The Allied Remote Hydraulic Control can be locked in the neutral position to minimize unintentional movement.
CAUTION Lower and dump heavy loads slowly by feathering.
Stop tractor movement gradually. Never drop a loaded attachment and “catch” hydraulically. Stopping with such downward momentum may cause damage to the loader or tractor.
When handling heavy loads be sure to raise and lower the loader slowly while leveling the attachment as required. Feathering can assist in accurately controlling operations by regulating oil flow through cylinders.
A third function hydraulic control is available for grapple or other hydraulic applications. An optional divertor valve is connected to the loader attachment spool and is operated via the Allied Remote Hydraulic Control momentary switch and simultaneously engaging the bucket spool through dump or rollback.
Bucket:
When loading a bucket, approach straight and enter the pile with a level bucket parallel to the line of motion.
IMPORTANT: Attempting to turn while loading may cause damage to the loader or tractor.
Work controls to raise and rollback the bucket simultaneously. The combined actions of lift and bucket cylinders increases loading efficiency and minimizes resistance to lift.
NOTE: On tractors with low hydraulic oil flows, both functions may not be possible
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