Buffalo B100 Owner's Installation And Operation Manual

Buffalo Pellet Stoves
Model B100
Wood Pellet Stove
Owner’s Installation and
Operation Manual
Read this manual in its entirety before installation or use of this pellet-heating appliance.
Failure to follow these instructions may result in property damage, bodily injury or death.
Contact local building inspector and/or fire officials to identify restrictions, obtain necessary permits,
installation requirements and/or inspection requirements in your area.
Contact your local dealer with questions or with requests for warranty service.
Save this manual for future reference.
Snyder Manufacturing
255 Rochester Street
Salamanca, NY 14779
Dear Buffalo Pellet Stove Owner:
Congratulations, on the purchase of your Buffalo Pellet Stove! You have selected the most efficient residential wood pellet heating technology to provide heat in your home.
We would like to take this opportunity to share a few “tips” about installing your stove and heating with wood pellets.
1. A quality installation is a must for the safety of your family and for efficient, satisfactory operation of your stove. We strongly suggest that you have your stove installed by a National Fireplace Association certified Pellet Stove Specialist.
2. Know the quality and characteristics of the pellets that you burn. Pellets can vary greatly from manufacturer to manufacturer, from load to load from the same manufacturer and occasionally from bag to bag within the same load.
3. Develop and diligently follow a timely cleaning schedule to ensure your stove operates as efficiently as possible.
4. Approximately 90% of operational issues with pellet stoves are directly related to improper installation, poor quality of pellets being burned and/or lack of timely/routine cleaning.
With minimum daily care your Buffalo Pellet Stove will provide years of clean, efficient, comfortable and environmentally sound heat to your home.
Thank you for selecting a Buffalo Pellet Stove. Sincerely,
Snyder Manufacturing Inc
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Table Of Contents
Warnings/Safety Precautions 4 Specifications 5 Heating Specifications 5 Dimensions 5 Electrical Specifications 6 Fuel 6 Packaging 6 Optional Accessories 6 Installation Notices 7 Building Permit 7 Safety Testing and Listing 7 Installation Cautions and Warnings 7 Installation Check List 8 Floor Protection 9 Clearances to Combustible 9
Materials Exhaust System Guidelines 9 Exhaust System Sizing 10 Combustion Air 12 Fresh Air Intake Damper 12 Exhaust System Termination 12 Horizontal Through Wall 13
Installation Vertical Installation 14 Venting Through an Existing 14
Chimney Mobile Home Installation 15 Smoke Detectors 15 Introduction to Heating With 15
Wood Pellets Stove Operation 16 Exhaust Blower at Power-Up 16 Thermal Sensing Cable 16
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Automatic Fire Ignition 16 Control Panel 17 Error Codes 18 Hopper 18 Priming the Auger 18 Start-Up Process (Su) 19 Automatic Temperature Control 20
Mode/User Control Mode Automatic Temperature Control 21
Mode (Ac) User Control Mode/Manual 21
Control (Uc) Set-Up Mode – Feed Rate 21
Adjustment Overheat Safety Switch 22 FA1 Error 23 Shut Down (Sd) 23 Manual Lighting Procedure 23 Stove Maintenance 24 Clean Heat Exchanger Tubes 25 Inspect Burn Pot for Clinkers 26 Clean Door Glass 26 Clean Burn Pot, Box and Grate 27 Clean Door Airwash 29 Ash Trap Door Cleanout 30 Empty Ash Pan 31 Check Fresh Air Intake 31 Inspect/Clean Exhaust Vent 31
System Oil Circulation Blower 32 Oil Exhaust Blower 33 Troubleshooting 34 Warranty 36
Warnings/Safety Precautions
o
Turn off the stove if you smell smoke or can see smoke coming from the heating appliance.
o Turning the stove power switch to “Off” will not
turn off power to all electronics within the stove - if the stove has been burning and is hot, the exhaust blower will continue to operate until the stove cools.
o Never unplug the stove to turn it off;
unplugging the stove to shut it down may permit the stove to seep smoke in your home.
o Unless directed by Buffalo Pellet Stove/
Snyder Manufacturing personnel, never attempt to repair or replace any parts on the stove. All repair work done on the appliance should be completed by a trained pellet stove technician.
o The burn chamber door, front glass and the
heat exchanger door all become extremely hot during stove operation, do not touch, severe burns may result.
o Keep clothing, furniture, and all other
combustibles away from the front of the stove during operation.
o Closely supervise children when in close
proximity to the stove. Keep children away from the heating appliance.
o Do not store or use gasoline, lighter fluid,
kerosene or any other flammable vapors or liquids near the heating appliance during operation.
o The burn chamber door and ash pan must be
securely closed and latched during stove operation to ensure proper function of the heating appliance.
o During operation, if the flame becomes dark
orange, lazy or sooty or if the burn pot begins to over fill with pellets, immediately turn the power switch to “Off” and allow the stove to go through a “Power Off” shut down procedure. Once the stove burns through the remaining pellets in the burn pot, completely turns off (exhaust blower will run for a minimum of 30 mins) and cools, thoroughly clean the stove following the maintenance procedures identified in this manual.
o Keep all areas around the stove free of
obstructions to permit free airflow to the appliance during operation.
o All exhaust piping transferring exhaust gasses
from the appliance to the exterior of your
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home must be completely sealed and air tight. All pellet vent joints must be sealed with RTV 500F silicone sealant.
o All pellet-burning heating appliances require
routine maintenance/cleaning in order to operate properly. Failure to follow the maintenance/cleaning schedule identified in this manual will reduce the efficiency of the heating appliance, will cause the appliance to not function properly, may cause premature failure of components and in extreme cases may void the warranty on the appliance.
o Allow the appliance to cool entirely before
doing any routine maintenance/cleaning on the stove.
o This pellet stove is designed, tested and
approved to only burn wood pellets at this time. Burning any other type of medium will void the warranty and Warnock Hersey safety listing.
o This pellet-burning appliance will not operate
during a power outage. If power within your home is intermittent, turn the power switch on the stove to the “Off” position and leave the stove powered down until uninterrupted power to the appliance is restored (power down threatening condition has passed).
o Pellet stove must be connected to a standard
115V, 60Hz., grounded electrical outlet. Power to the heating appliance must not be provided through a ground fault interrupt (GFI) circuit.
o Exhaust piping must be checked once every
ton-and-a-half of pellets burned to inspect for and to clean any accumulation of soot and/or creosote that has accumulated within the exhaust system. Failure to follow this exhaust system inspection/cleaning schedule may result in adverse and potentially dangerous stove operation conditions.
o Never put your hands or fingers near the
auger (located on the inside bottom sloped surface of the hopper). A high torque motor drives the auger which is capable of inflicting harm to fingers placed in close proximity to the auger. The auger is driven by software, based on the set temperature of the stove and the detected room temperature the auger can turn on and off at any time
Specifications
Heating Specifications
BTU output range: 6,500 to 42,000 BTU Circulation blower size: 265 CFM Efficiency: 87% Flue size: 3” Air intake size: 2” Approximate maximum heating capacity: 1200 to 1800+ sq. ft. Burn Rate: 0.8 to 5.0 lbs./hour Maximum burn time at lowest setting (manual control): 62 hours (50/0.8) Maximum burn time (automatic temperature control): 72 hours plus* *
Dependent upon thermal load of the installation
Hopper Capacity, Standard: 50 lbs. Hopper Capacity, Extended: 90 lbs.
Dimensions
Width (A): 26” Depth (G): 29” Height, standard hopper (B): 30” Height, extended hopper: 37” Exhaust location Side to center of exhaust (D): 3 7/8” Bottom to center of exhaust (E): 17 1/8” Fresh air intake location Side to center of fresh air intake (C): 8 3/8” Bottom to center of fresh air intake (F): 13 3/8”
Figure 1: Rear view Figure 2: Top Down View
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Electrical Specifications
Voltage: 120 VAC Power (current) during start-up: 438 watts (3.65A) Power (current) during operation: 370 watts (3.08A)
Fuel
This heating appliance was designed to burn wood pellets that comply with the standards set by the Pellet Fuels Institute
Minimum density of 40 pounds/cubic foot
Maximum length of 1.5”
Pellet diameter between 1/4” and 5/16”
Fines that will pass through 1/8” screen not to exceed 0.5% by weight
Salt content no more that 300 parts per million
Ash content no more than 3% by weight (standard grade pellets)
Moisture content less than 8% by weight
If the fuel being burned does not comply with these minimum standards, the appliance may not operate as designed and may be cause to negate the warranty.
Packaging
Included with your assembled Buffalo Pellet Stove Model B100 are the following items Owner’s Installation and Operations Manual
Power cord Thermal sensing cable (standard length – 10’) Artificial log
Optional Accessories
Thermal sensing cable (length 25’) Thermal sensing cable (length 50’) Extended hopper Fresh air intake damper
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INSTALLATION NOTICES
Safe Installation Notice
Your BUFFALO Pellet Stove must be properly installed to meet the safety listing of the stove. Failure to strictly follow these installation instructions could result in the possibility of a house fire, property damage, bodily harm or even death.
Building Permit
Local building codes must be followed and required building permits obtained from local building officials prior to installation of your Buffalo Pellet Stove.
Safety Testing And Listing
Your Buffalo Pellet Stove has been tested and is listed by Warnock Hersey Laboratories, an accredited independent testing laboratory, in accordance with the requirements in UL1482 and ASTM standards for solid fuel heaters, hearth stoves, fireplaces and inserts. The safety label is located on the right side of the pellet hopper cover. This safety label contains installation specifications that must be followed during installation of your Buffalo Pellet Stove.
Installation Cautions & Warnings
The installation sketches shown in this manual are only examples of many acceptable installation designs. Other designs that meet local code, stated installation requirements identified in this manual, the stove’s label and PL vent manufacturer’s requirements may be deemed acceptable.
NOTE: All stove owners, operators and installers must read and become thoroughly acquainted with the information in this manual before installing and/or operating this heating appliance.
1. All stoves must be placed on non-combustible material (following the guidelines provided within this manual).
2. Caution should be taken to avoid damaging any electrical wires, water pipes, heating ducts, etc. that may be in the vicinity of the holes that must be put through walls to provide the required exhaust venting and fresh air supply for your pellet stove.
3. Your Buffalo Pellet Stove operates with a slightly positive venting system. For the safety of people, animals and plants in the vicinity of your stove, the exhaust system must be correctly installed and must be airtight!
4. All installations must meet all local building codes, PL vent manufacturer’s requirements an all requirements in this manual.
5. Any alteration made to your Buffalo Pellet Stove by any party other than an authorized Buffalo Pellet Stove dealer or an employee of Snyder Manufacturing (Buffalo Pellet Stove) will void the warranty on your stove.
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INSTALLATION CHECK LIST
Unless you are knowledgeable and experienced in stove installation, we strongly recommend that an Authorized Buffalo Pellet Stove Dealer, Buffalo Pellet Stove Factory Service Representative or an experienced pellet stove installer/technician, install your Buffalo Pellet Stove.
Complete this checklist prior to turning on your Buffalo Pellet Stove for the first time.
Thoroughly read this entire owner’s manual. SAVE THIS MANUAL FOR
FUTURE REFERENCE!
Request that your Buffalo Pellet Stove dealer review operation of the stove and all
cleaning/maintenance procedures necessary to ensure optimum performance.
Obtain all necessary permits from local municipalities for stove installation and has
had the installation inspected by a local building inspector.
Proper location of the appliance within the home; the layout of your home and the
selected installation location of your pellet burning appliance will determine its effectiveness as a heat source within your home. This pellet-burning appliance will put heated air into the room or area of your home within which the stove is installed. The heated air generated by the appliance depends on air circulation to distribute heat to other areas of your home.
It is strongly suggested that sufficient space be provided (a minimum of 24”) on each
side of the appliance to enable the unit to be serviced. If this space is unavailable upon installation, a provision must be made to enable sliding the stove out for service.
Use only PL type venting for pellet vent exhaust system. Use stainless steel
liner for venting through any existing chimney. Under NO circumstances can plastic piping be utilized in any part of the stove’s exhaust system.
Plug stove into a 3-pronged, 120VAC, 60 Hz, grounded outlet. Stove cannot be
plugged into a GFI (Ground Fault Interrupt) outlet. It is recommended that a surge protector be utilized to protect the control circuitry in the stove from erratic power surges.
* Note: It is extremely important that the AC power provided to this stove
be properly wired (hot and neutral correctly wired, not reversed). Test the outlet providing power to the stove by using an electrical outlet tester. This Buffalo Pellet Stove will not function properly if AC power provided to the appliance is reversed.
If outside air is going to be provided to the stove, use of metal pipe (rigid or
flexible) is required.
After installation is complete, recheck the installation to confirm that all installation
requirements identified in this manual have been met. If required, schedule a post-installation inspection with your local building inspector.
Complete Buffalo Pellet Stove Limited Warranty registration card (included in this
manual) and mail it to:
Snyder Manufacturing
255 Rochester Street
Salamanca, NY 14779
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Floor Protection
This appliance requires noncombustible floor protection. If the stove is being placed on top of a combustible floor surface (i.e. wood or carpeted floor surface), use of a non­combustible floor protector must be utilized, extending the full width and depth of the heater extending:
A minimum of 6” in front of the
appliance
A minimum of 6” to each side of the
appliance
A minimum of 2” behind the tee used
at the exhaust exit at the rear of the appliance (if one is utilized)
A minimum of 0” from the back of the
stove if a tee is not being utilized at the exhaust exit at the rear of the stove
Note: It is important your Buffalo Pellet Stove to be level when installed. Leveling should occur below the floor protection pad. Make any necessary adjustments to the levelness of the floor protection pad during installation of the pad to ensure a level stove installation.
Minimum Clearances To Combustible Materials
Minimum clearances to nearby combustible materials must be maintained to avoid any potential fire hazard. The following stove clearances to combustibles must be maintained at all times:
A minimum of 1” from the back
A minimum of 2” from the sides
A minimum of 1” from the corners
A minimum of 16” from the top
A minimum of 18” from the front
A minimum of 36” to drapes, doors,
drawers or anything that can open or swing
A minimum of 3” from PL vent
(including cleanout tees and elbows) to combustibles
Although not required for safety reasons, it is
strongly suggested that sufficient space be provided (a minimum of 24”) on each side of the appliance and at the back of the appliance to enable servicing the unit if necessary. If this space is unavailable upon installation, a provision must be made to enable sliding the appliance out for service.
General Exhaust System Guidelines
There are many available options for installing a pellet stove within a home
Horizontal through wall
Vertical inside home then through wall
Horizontal through wall, vertical 5 to 8
feet outside home, 90 degree elbow to horizontal, then cap
Vertical inside home through attic and
roof
Through wall, vertical up outside of
home, through eve and roof
Through existing masonry chimney
Through existing wood stove chimney
pipe
Pellet vent pipe will be required to carry exhaust gasses from the stove to outside the home. The manufacturer of pellet vent pipe you select will have detailed installation instructions for each available type of installation that can be used to install your pellet stove. The installation instructions from the pellet vent pipe manufacturer you select will identify the specific components required for each available installation option and will include detailed directions as to how to route and connect the vent pipe together to ensure that the exhaust system is air tight.
Below we have included some additional guidelines to follow in addition to those that are available from the pellet vent pipe manufacturer you use to construct your pellet stove exhaust system.
1. Pellet vent pipe must maintain a minimum clearance of 3” to any combustibles.
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2. Do not install a damper in the exhaust venting system of this unit.
3. Use of a UL approved wall thimble is required when passing pipe vent through any combustible wall.
4. Use only UL listed, 3 or 4 inch PL vent pipe on all stove installations. A UL safety listed 3 to 4 inch adapter must be used when 4-inch vent pipe is required.
5. Horizontal exhaust system runs of over 15 feet are not recommended.
6. Exhaust systems must maintain a minimum of ¼” vertical rise for every 12” of horizontal travel.
7. Use of more than 3 tees and/or elbows in any installation is not suggested. Exhaust systems with more than 3 tees and/or elbows may not draft properly.
8. All areas of the exhaust system must be installed such that all vertical and horizontal runs can be periodically inspected and cleaned (plan proper placement of cleanout tees).
9. A clean out tee must be used at the bottom of all vertical runs enabling the collection and removal of fly ash. In some installations, 4 way tees may be necessary to enable cleaning access to both horizontal and vertical exhaust piping runs.
10. All PL vent pipe manufacturer’s installation and clearance requirements must be followed.
11. Exhaust system joints may or may not be required to be attached using sheet metal screws, please reference the pellet vent manufacturer’s instructions. If sheet metal screws are required to attach pellet vent pipe components, proper length screws must be used to ensure that the inner liner of the pellet vent pipe is NOT penetrated.
12. All exhaust system joints located inside the home must be completely sealed with high temperature RTV silicone to guarantee a gas tight seal. Proper sealing of all exhaust system joints is required to prevent any leakage of exhaust fumes into the home.
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13. It is strongly recommended that the exhaust vent system NOT exit and be terminated on the prevailing wind side of the home.
14. Exhaust pipe surfaces can get extremely hot and can cause burns if touched, care should be taken to ensure that vent piping is not easily accessible to people or pets. Shields or guards, maintaining proper PL vent clearance may be required for some installations.
15. Stove may not be placed in, or vented through a gas fireplace.
Exhaust System Sizing
The exhaust pipe exiting at the rear of your Buffalo Pellet Stove will accept standard 3” PL vent pipe. Your Buffalo Pellet Stove is certified for both 3 and 4 inch exhaust venting. The numbers of tees, elbows, horizontal and vertical runs of vent pipe all add resistance to the flow of air through the exhaust system. Excessive resistance to the exhaust air passing through the venting system can lead to combustion problems in the stove. A calculation called “total factored length” is used to determine whether 3 or 4­inch vent pipe is required. By calculating the total factored length of your planned exhaust system, it can be determined if your venting system will have too much resistance for standard 3-inch vent pipe to be used. Adjusting the size of the exhaust system vent pipe to compensate for these variables will help improve exhaust gas flow and overall performance of your stove. The use of 4-inch vent pipe will reduce this resistance. For installations requiring a 4-inch PL vent pipe, a 3 to 4-inch PL adapter must be placed on your stove’s exhaust pipe.
Apply the multipliers listed in the table below to the different components of the exhaust system, then add up all of the exhaust system factored components to calculate the total factored length of the planned exhaust system. Use this calculated value to determine the appropriate exhaust system pipe size (3 or 4”).
Total factored length multipliers:
System component
Total length of piping, in feet (horizontal &
vertical straight)
Multiplying
Factor
x1
Horizontal run length, in feet x3
90 degree elbows or tees x5
45 degree elbow x3
Each 1000 feet of altitude above sea level x1.5
Figure 3
If the total factored length is under 30, use a 3 or 4-inch exhaust system If the total factored length is 30 or greater, use a 4-inch exhaust system Example 1: An exhaust system going straight out the wall with 2 feet horizontal PL vent, into a
TEE with a clean out cap, then running vertical for 5 feet, then into a 90 degree elbow and terminating with a 45 degree elbow, installed at sea level.
Example 2: The same system as in example 1 installed at an elevation of 6,000 feet. To estimate the size of the exhaust system use the following factors:
VARIABLES Example 1 Example 2
Total length of exhaust system, in feet 3 feet for each foot of horizontal run. 5 feet for each 90 degree elbow or tee 3 feet for each 45 degree elbow
1.5 feet for each 1,000 feet of altitude Total Factored Length Required size of exhaust system
7 7
(3 x 2) = 6 (3 x 2) = 6
(5 x 2) = 10 (5 x 2) = 10
(3 x 1) = 3 (3 x 1) = 3
(1.5 x 0) = 0 (1.5 x 6) = 9
26 35
3 or 4” 4”
Figure 4
NOTE: 4 inch PL vent may be used in any installation. Always increase up to a 4” exhaust system if in question as to the size pellet vent pipe to use.
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