Buderus 600 - 24S, 600 - 19S, 600 - 24C User Manual

7209 6800 - 02/2006 GB (EN) For the user

Please read thoroughly before operating the unit

U

122

K

Users manual

Gas wall hung Boiler condensing
600 - 11S / 19S / 24S / 24C

Preface

2 Users manual for Buderus 600 - 11S / 19S / 24S / 24C • edition 02/2006

Buderus • http://www.buderus-domestic.co.uk Subject to modifications resulting from technical improvements!

Introduction

Please read these instructions and follow them carefully for a
safe and economical use of your system boiler.

Important general instructions for use

This device should only be used for its intended purpose and
in accordance with the regulations.

It is a requirement and in your own interest, and that of safety
that this boiler must be installed by a CORGI registered
installer, in accordance with the relevant requirements of the
current Gas Safety (Installation and Use) Regulations,
The Building Regulations, current I.E.E. Wiring Regulations
and the relevant British Standard Codes of Practise.

The device may only be used in combination with the units,
accessories and spare parts listed in the installation and
maintenance instructions.

Other combinations of units, accessories and consumables
are only to be used if they completely fulfil the specifications
involved, and if system performance and safety are not
affected in any way.

Subject to technical modifications

As a result of our policy of constant development, there may be
small differences with respect to illustrations, functional steps
and technical data.

Cleaning

For normal cleaning simply dust with a dry cloth. To remove
stubborn marks and stains, wipe with a damp cloth and soap
and finish off with a dry cloth.

DO NOT use abrasive cleaning materials.

G. C. Aplliance No. :

Buderus 600 - 11S 41-110-16

Buderus 600 - 19S 41-110-17

Buderus 600 - 24S 41-110-18

Buderus 600 - 24C 47-110-01

Users manual

Users manual for Buderus 600 - 11S / 19S / 24S / 24C • edition 02/2006 3

Subject to modifications resulting from technical improvements! Buderus • http://www.buderus-domestic.co.uk

Dear Customer,

Your Buderus 600 Series wall-mounted condensing gas
boiler has been designed and built in accordance with
state-of-the-art technological standards and the
recognised safety rules. Special focus has been placed
on operator convenience in this respect.

Carefully read the safety instructions and operating
manual to ensure safe, economic and ecologically
beneficial use of the unit.

Due to the high efficiency of the boiler a plume of water
vapour may form at the terminal during operation.
This is normal.

1 Safety precautions

A DANGER!

If you smell gas:

1. No naked flames ! Do not smoke !

2. Avoid sparks !
Do not operate electrical switches.
Do not use the telephone, plug-in devices of
any kind or the doorbell!

3. Shut off the main gas supply!

4. Open windows and doors!

5. Warn building occupants and evacuate the
building!

6. Call TRANSCO (under 'GAS' in the telephone
directory) from outside the building!

I NOTE

In the event of any other type of incident, shut off
the main gas supply and electric supply to the
appliance and seek assistance from a CORGI
registered engineer.

2 Installation area / boiler

room

A DANGER!

The air intake and outlet openings must not be
reduced in size or closed.

A DANGER!

Do not store or use inflammable materials or
liquids near the heating boiler.

I NOTE

To prevent the boiler from being damaged, care
must be taken not to contaminate the
combustion air with halogenated hydrocarbons
(e. g. contained in aerosol sprays, solvents,
detergents, paints, and adhesives), or with high
quantities of dust. The room in which the boiler
is installed must be frost-proof and be well
ventilated.

3 Working in the heating

system

A DANGER !

Only a CORGI registered Engineer is to be
entrusted with the installation of this boiler, the
gas supply and the flue connection.
Commissioning, Servicing and any Repairs
must be carried out by a competent person i.e.:
a CORGI Registered Engineer.
All CORGI Registered Installers carry a CORGI
identification card and have a registration
number. Both should be recorded in your boiler
logbook. You can check your installer/Engineer
is registered by telephoning 01256 372300 or by
writing to:
CORGI, 1 Elmwood, Chineham Business Park,
Crockford Lane, Basingstoke. RG24 8WG

4 Functions of the system

and operating instructions

The installer should familiarize the user with the
functions and operation of the heating system and
ensure that a complete set of technical documentation is
supplied.

5 Maintenance intervals

For optimum, long-term reliable functioning of the
heating boiler, and in order to be able to claim under the
terms of the manufacturer's warranty, the heating boiler
must be inspected and maintained at least once a year
(under normal operating conditions) by an officially
recognized installation and service engineer. The term
"normal operating conditions" means that the heating
boiler is used to provide central heating and/or hot water
to no more than one single-family dwelling.

In all other cases, the heating boiler must be inspected
and maintained by an officially recognised installation
service engineer every 2,500 burner operating hours.

Users manual

4 Users manual for Buderus 600 - 11S / 19S / 24S / 24C • edition 02/2006

Buderus • http://www.buderus-domestic.co.uk Subject to modifications resulting from technical improvements!

6 Initial start-up

6.1 Preparing for operation

Please note also the operating instructions supplied
with the control unit.

6.1.1 Check water pressure

z Open the control panel cover.

z Check the water pressure (fig. 1, item 1).

Optimum filling pressure is 1.0 to 1.2 bar, max. water
pressure is 1.5 bar.

If pressure is below 1.0 bar, proceed as described in
“Topping up the heating system”, otherwise continue as
described in Section 6.1.3 “Temperature-setting
adjustments”.

Topping up the heating system

A WARNING!

The wall-mounted condensing gas boiler must
not be activated at this stage.

The system should be filled with untreated mains water.

z Set three-way valve to the middle setting (applicable

for 24C only). This is done by pushing the lever on
the three-way valve (fig. 2) with a screwdriver to the
middle setting.

Fig. 1 Pressure display

Fig. 2 Three-way valve

0

4

2

bar

1

3

20

120

60

°C

12

10

01

11
KW

10

1

10

1

1

I
0

1

Users manual

Users manual for Buderus 600 - 11S / 19S / 24S / 24C • edition 02/2006 5

Subject to modifications resulting from technical improvements! Buderus • http://www.buderus-domestic.co.uk

z If necessary open the CH flow and CH return

maintenance valves (fig. 3, item 1 and 2).

z Connect temporary hose (fig. 4).

z Open both stop valves.

z Fill the system to a pressure of 1.0 to 1.2 bar

(fig. 5, item 1). Max. water pressure is 1.5 bar.

z Shut both stop valves and disconnect the filling loop.

Fig. 3 Maintenance shutoff valves

Fig. 4 Connecting temporary hose

Fig. 5 Pressure display

1

2

0

4

2

bar

1

3

20

120

60

°C

12

10

01

11
KW

10

1

10

1

1

I
0

1

Users manual

6 Users manual for Buderus 600 - 11S / 19S / 24S / 24C • edition 02/2006

Buderus • http://www.buderus-domestic.co.uk Subject to modifications resulting from technical improvements!

6.1.2 Purging the heating-water circuit

z Unscrew the four screws at the top and bottom of the

ventilation cover (fig. 6, item 1) and remove the
ventilation cover.

z Open the cap on the automatic vent unit (fig. 7) by

one turn to allow any residual air to escape.

z If the air purging operation causes the pressure to

drop, top up with water.

z Refit the ventilation cover.

z Remove the hose from the filling and draining valve,

unscrew the hose spigot and screw the cover cap
back on.

z Purging the system at the radiator bleed-valves.

I NOTE

If there are frequent water losses, have the
system examined and repaired by a CORGI
registered installer.
Have the inhibitor concentration checked every
year.

Fig. 6 Remove ventilation cover

Fig. 7 Automatic air vent unit

1

Users manual

Users manual for Buderus 600 - 11S / 19S / 24S / 24C • edition 02/2006 7

Subject to modifications resulting from technical improvements! Buderus • http://www.buderus-domestic.co.uk

6.1.3 Temperature-setting adjustments

z Set flow temperature at the control unit (fig. 8, item 6)

(see table 1).

z Set hot-water temperature for 600 - 24 C with

integrated hot-water supply at knob (fig. 8, item 3)
(see table 2).
For energy saving (no heat-retention function) move
knob (fig. 8, item 3) to cold-start-setting “1”.
Set outlet temperature, at the same time, to 60 °C.

z Set hot-water temperature for 600 Series with

external tank at control unit (fig. 8, item 3) using
table 3.

z Adjust room temperature to maximum setting at the

control unit.

z Open the gas service valve by pushing in and turning

anticlockwise into a vertical position (fig. 8, item 4).

z Push the mains power switch (fig. 8, item 1) to “I”.

The boiler runs through the start-up programme and
the burner is ignited after approx. 30 seconds.

z Adjust room temperature to desired setting at the

control unit.

Fig. 8 Control panel, pressure display, gas service valve,

temperature indicator

* Basic setting: Have the specific system settings of the Buderus control system and burner-control unit control panel adjusted by

a specialist heating system company.

Table 1 Flow temperature

12

10

1

01

11
KW

10

1

10

1

I

0

2

1

6

5

4

3

Control unit Range of application Controller position / boiler flow temperature

Buderus

iRT30 Floor heating

Radiator heating

13 (48 °C, max. factory-adjusted setting for floor

heating)

17 (67 °C, min. factory-adjusted setting for radiator

heating)

ON/OFF temperature
controller, 24 V

Radiator heating 15 (58 °C, new building) up to

10 (80 °C, old building)*

Users manual

8 Users manual for Buderus 600 - 11S / 19S / 24S / 24C • edition 02/2006

Buderus • http://www.buderus-domestic.co.uk Subject to modifications resulting from technical improvements!

Tab. 2 Hot-water temperature for 600 - 24 C

Table 3 Hot-water temperature in external tanks

6.2 Combustion fuels

Natural gas or propane.

6.3 Frost hazard for the heating system

In the event of any risk of the heating system freezing
up:

z Open the control panel cover.

z Open cover for 2nd control box (fig. 9, item 1).

z Move switch to position “2” (pump post-purge

period 24 h) (fig. 9, item 5).

z Shut cover for 2nd control box and control panel.

Fig. 9 2nd control box

Controller position DWH-storage temperature [°C] Outlet temperature [°C]

1–60

2 – 60

34040

4 43 43

54646

6 49 49

75252

8 55 55

95858

10 60 60

Range of application Controller position Water temperature in external tanks

Minor convenience, small heat losses 1 27 °C

Average convenience, medium heat losses 5 41 °C

Optimum convenience, normal heat losses 10 60 °C

12

10

1

01

11

KW

10

1

10

1

0
I

12

10

1

01

11
KW

10

10

1

2

3

4

5

1

Users manual

Users manual for Buderus 600 - 11S / 19S / 24S / 24C • edition 02/2006 9

Subject to modifications resulting from technical improvements! Buderus • http://www.buderus-domestic.co.uk

6.4 Operational and fault codes (table 4)

Operating conditions and possible faults are shown on
the display (fig. 10, item 4). The codes consists of two
characters. Press the Service button (fig. 10, item 3) to
display the second character.

All codes not contained in table 4 should be noted down
separately. These are malfunctions that require the
presence of a specialist technician.

Fig. 10 Operational and fault codes

* Flashing after three start-up attempts.

Table 4 Operational and fault codes

12

10

1

01

11

KW

10

1

10

1

0
I

12

10

1

01

11
KW

10

10

1

2

3

4

5

1

Display Display after pressing

the service button

Meaning Rectification

0A, H, L, P, U, YBoiler is ready for operation
6* A Burner not ignited Press reset button (fig. 10, item 2).

If the burner fails to ignite after
several unblocking operations,
consult a specialist company.

-. H Normal heating mode
=. H Normal hot water mode

Users manual

10 Users manual for Buderus 600 - 11S / 19S / 24S / 24C • edition 02/2006

Buderus • http://www.buderus-domestic.co.uk Subject to modifications resulting from technical improvements!

7 Taking the system out of

service

z Open the control panel cover.

z Push the mains power switch (fig. 11, item 1) to “0”.

z Close the gas service valve by turning it clockwise

(fig. 11, item 2).

z Close the control panel cover.

Frost hazard for the heating system

z Turn the mains switch to “I” and leave the gas service

valve open.

z Adjust room temperature to minimum (or frost-

protection) setting at regulating device or on remote
control unit.

I NOTE

If you intend to shut down the system fully under
frost hazard conditions, note that the system
must be drained entirely of water.

7.1 Draining the system

z Close the DHW cold and the CH return valve.

z Connect temporary hose (fig. 12).

z Open the CH return stop valve to drain the system.

Fig. 11 Mains switch, gas service valve

Fig. 12 Draining the system

12

10

1

01

11

KW

10

1

10

1

2

1

temporary
hose

Drain

Stop
valve

Stop
valve

DHW Cold

(combi only)

CH Flow

CH Return

Notes

Users manual for Buderus 600 - 11S / 19S / 24S / 24C • edition 02/2006 11

Subject to modifications resulting from technical improvements! Buderus • http://www.buderus-domestic.co.uk

Heating system specialist:

Buderus

Cotswold Way

Warndon
Worcester
WR4 9SW

Telephone: 01905 - 752 936

Fax: 01905 - 753 130

www.buderus-domestic.co.uk

Buderus is a trading name of BBT Thermotechnology UK Ltd.

Customer Services:

Technical Product Support:

Sales:

Returns:

Spares:

Tel: 0870 - 421 5933

Tel: 0870 - 421 5944

Tel: 01905 - 752 640

Tel: 01905 - 752 531

Tel: 01905 - 752 576

Fax: 01905 - 456 445 / 455 394

Fax: 01905 - 455 392

Fax: 01905 - 754 620

720.968A - 4612 - 02/2006