Buderus 600 - 11S, 600 - 19S, 600 - 24S, 600 - 24C User Manual

7209 6800 - 11/2003 GB(EN) For the user

Users manual

Wall-mounted condensing gas boiler

600 - 11S / 19S / 24S / 24C

U122 K

Please read thoroughly before operating the unit

Preface

Introduction

Please read these instructions and follow them carefully
for a safe and economical use of your boiler.

Important general instructions for use

This device should only be used for its intended purpose
and in accordance with the operating instructions.
It is the law and in your own interest, and that of safety
that this boiler must be installed by a CORGI registered
installer, in accordance with the relevant requirements of
the current Gas Safety (Installation and Use)
Regulations, The Building Regulations, current I.E.E.
Wiring Regulations and the relevant British Standard
Codes of Practice.

The device may only be used in combination with the
units, accessories and spare parts listed in the
installation and servicing instructions.
Other combinations of units, accessories and
consumables are only to be used if they completely fulfil
the specifications involved, and if system performance
and safety are not affected in any way.

Subject to technical modifications

As a result of our policy of constant development,
there may be small differences with respect to
illustrations, functional steps and technical data.

Cleaning

For normal cleaning simply dust with a dry cloth.
To remove stubborn marks and stains, wipe with a damp

cloth and finish off with a dry cloth.

DO NOT use abrasive cleaning materials.

Subject to modifications resulting from technical improvements!

2

Operating instructions for 600 - 11S /19S / 24S / 24C • Edition 11/2003

Boulter Buderus Ltd. • http://www.boulter-boilers.com

Operating Instructions

Dear Customer,

Your Buderus 600 Series wall-mounted condensing gas
boiler has been designed and built in accordance with
state-of-the-art technological standards and the
recognised safety rules. Special focus has been placed
on operator convenience in this respect.

Carefully read the safety instructions and operating
manual to ensure safe, economic and ecologically
beneficial use of the unit.

Due to the high efficiency of the boiler a plume of water
vapour may form at the terminal during operation.
This is normal.

1 Safety precautions

ADANGER!

If you smell gas:

1. No naked flames ! Do not smoke !

2. Avoid sparks !
Do not operate electrical switches.
Do not use the telephone, plug-in devices of
any kind or the doorbell!

3. Shut off the main gas supply!

4. Open windows and doors!

5. Warn building occupants and evacuate the
building!

6. Call TRANSCO (under 'GAS' in the telephone
directory) from outside the building!

INOTE

In the event of any other type of incident, shut off
the main gas supply and electric supply to the
appliance and seek assistance from a CORGI
registered engineer.

3 Working in the heating

system

ADANGER !

Only a CORGI registered Engineer is to be
entrusted with the installation of this boiler, the
gas supply and the flue connection.
Commissioning, Servicing and any Repairs
must be carried out by a competent person i.e.:
a CORGI Registered Engineer.
All CORGI Registered Installers carry a CORGI
identification card and have a registration
number. Both should be recorded in your boiler
logbook. You can check your installer/Engineer
is registered by telephoning 01256 372300 or by
writing to:
CORGI, 1 Elmwood, Chineham Business Park,
Crockford Lane, Basingstoke. RG24 8WG

INOTE

It is mandatory to clean and service the system
once a year ! This includes an inspection of the
entire system to see if it is in full working order.
Any faults and defects found in the course of
inspection must be rectified immediately.

It is recommended to enter into a service contract with
a specialist company.

4 Functions of the system

and operating instructions

The installer should familiarize the user with the
functions and operation of the heating system and
ensure that a complete set of technical documentation is
supplied.

2 Installation area / boiler

room

ADANGER!

The air intake and outlet openings must not be
reduced in size or closed.

ADANGER!

Do not store or use inflammable materials or
liquids near the heating boiler.

INOTE

To prevent the boiler from being damaged, care
must be taken not to contaminate the
combustion air with halogenated hydrocarbons
(e. g. contained in aerosol sprays, solvents,
detergents, paints, and adhesives), or with high
quantities of dust. The room in which the boiler
is installed must be frost-proof and be well
ventilated.

5 Maintenance

The appliance should be serviced at least once a year
by a CORGI registered installer.

Boulter Buderus Ltd. • http://www.boulter-boilers.comSubject to modifications resulting from technical improvements!

3Operating instructions for 600 - 11S /19S / 24S / 24C • Edition 11/2003

Operating Instructions

6 Initial start-up

6.1 Preparing for operation

Please note also the operating instructions supplied
with the control unit.

6.1.1 Check water pressure

z Open the control panel cover.

z Check the water pressure (fig. 1, item 1).

Optimum filling pressure is 1.0 to 1.2 bar, max. water
pressure is 1.5 bar.

If pressure is below 1.0 bar, proceed as described in
“Topping up the heating system”, otherwise continue as
described in Section 6.1.3 “Temperature-setting
adjustments”.

3

4

120

2

60

°C

bar

1

1

20

0

11

I
0

1

KW

01

12

10

1

10

1

10

Topping up the heating system

AWARNING!

The wall-mounted condensing gas boiler must
not be activated at this stage.

The system should be filled with untreated mains water.

z Set three-way valve to the middle setting (applicable

for 24C only). This is done by pushing the lever on
the three-way valve (fig. 2) with a screwdriver to the
middle setting.

Fig. 1 Pressure display

Subject to modifications resulting from technical improvements!

4

Operating instructions for 600 - 11S /19S / 24S / 24C • Edition 11/2003

Fig. 2 Three-way valve

Boulter Buderus Ltd. • http://www.boulter-boilers.com

z If necessary open the CH flow and CH return

maintenance valves (fig. 3, item 1 and 2).

Operating Instructions

z Connect temporary hose (fig. 4).

z Open both stop valves.

1

CH Flow

DHW Hot

(combi only)

Gas

Fig. 3 Maintenance shutoff valves

stop

valve

double

check

valve

DHW

temporary

hose

cold

CH Return

DHW Cold

(combi only)

stop

valve

CH

return

2

z Fill the system to a pressure of 1.0 to 1.2 bar

(fig. 5, item 1). Max. water pressure is 1.5 bar.

z Shut both stop valves and disconnect the filling loop.

Fig. 4 Connecting temporary hose

3

4

120

2

60

°C

bar

1

1

20

0

11

I
0

1

KW

01

12

10

1

10

1

10

Fig. 5 Pressure display

Boulter Buderus Ltd. • http://www.boulter-boilers.comSubject to modifications resulting from technical improvements!

5Operating instructions for 600 - 11S /19S / 24S / 24C • Edition 11/2003

Operating Instructions

6.1.2 Purging the heating-water circuit

z Unscrew the four screws at the top and bottom of the

ventilation cover (fig. 6, item 1) and remove the
ventilation cover.

1

Fig. 6 Remove ventilation cover

z Open the cap on the automatic vent unit (fig. 7) by

one turn to allow any residual air to escape.

z If the air purging operation causes the pressure to

drop, top up with water.

z Refit the ventilation cover.

z Remove the hose from the filling and draining valve,

unscrew the hose spigot and screw the cover cap
back on.

z Purging the system at the radiator bleed-valves.

INOTE

If there are frequent water losses, have the
system examined and repaired by a CORGI
registered installer.
Have the inhibitor concentration checked every
year.

Fig. 7 Automatic air vent unit

Subject to modifications resulting from technical improvements!

6

Operating instructions for 600 - 11S /19S / 24S / 24C • Edition 11/2003

Boulter Buderus Ltd. • http://www.boulter-boilers.com

6.1.3 Temperature-setting adjustments

z Set flow temperature at the control unit (fig. 8, item 6)

(see table 1).

z Set hot-water temperature for 600 - 24 C with

integrated hot-water supply at knob (fig. 8, item 3)
(see table 2).
For energy saving (no heat-retention function) move
knob (fig. 8, item 3) to cold-start-setting “1”.
Set outlet temperature, at the same time, to 60 °C.

z Set hot-water temperature for 600 Series with

external tank at control unit (fig. 8, item 3) using
table 3.

z Adjust room temperature to maximum setting at the

control unit.

z Open the gas service valve by pushing in and turning

anticlockwise into a vertical position (fig. 8, item 4).

z Push the mains power switch (fig. 8, item 1) to “I”.

The boiler runs through the start-up programme and
the burner is ignited after approx. 30 seconds.

z Adjust room temperature to desired setting at the

control unit.

Operating Instructions

2

11

1

6

I

0

1

10

5

Fig. 8 Control panel, pressure display, gas service valve,

temperature indicator

KW

01

12

1

10

1

10

3

4

Control unit Range of application Controller position / boiler flow temperature

Buderus

iRT30 Floor heating

13 (48 °C, max. factory-adjusted setting for floor

heating)

Radiator heating

17 (67 °C, min. factory-adjusted setting for radiator

heating)

ON/OFF temperature
controller, 24 V

* Basic setting: Have the specific system settings of the Buderus control system and burner-control unit control panel adjusted by

a specialist heating system company.

Table 1 Flow temperature

Radiator heating 15 (58 °C, new building) up to

10 (80 °C, old building)*

Boulter Buderus Ltd. • http://www.boulter-boilers.comSubject to modifications resulting from technical improvements!

7Operating instructions for 600 - 11S /19S / 24S / 24C • Edition 11/2003

Operating Instructions

12

10

1

01

11
KW

10

10

1

Controller position DWH-storage temperature [°C] Outlet temperature [°C]

1–60

2 – 60

34040

4 43 43

54646

6 49 49

75252

8 55 55

95858

10 60 60

Tab. 2 Hot-water temperature for 600 - 24 C

Range of application Controller position Water temperature in external tanks

Minor convenience, small heat losses 1 27 °C

Average convenience, medium heat losses 5 41 °C

Optimum convenience, normal heat losses 10 60 °C

Table 3 Hot-water temperature in external tanks

6.2 Combustion fuels

Natural gas or propane.

6.3 Frost hazard for the heating system

In the event of any risk of the heating system freezing
up:

z Open the control panel cover.

z Open cover for 2nd control box (fig. 9, item 1).

z Move switch to position “2” (pump post-purge

period 24 h) (fig. 9, item 5).

z Shut cover for 2nd control box and control panel.

2

11

0
I

KW

01

12

4

3

5

Subject to modifications resulting from technical improvements!

8

1

10

1

10

1

10

1

Fig. 9 2nd control box

Boulter Buderus Ltd. • http://www.boulter-boilers.com

Operating instructions for 600 - 11S /19S / 24S / 24C • Edition 11/2003

6.4 Operational and fault codes (table 4)

12

10

1

01

11
KW

10

10

1

Operating conditions and possible faults are shown on
the display (fig. 10, item 4). The codes consists of two
characters. Press the Service button (fig. 10, item 3) to
display the second character.

Operating Instructions

2

4

3

All codes not contained in table 4 should be noted down

5

separately. These are malfunctions that require the
presence of a specialist technician.

11

0
I

1

10

1

KW

01

12

10

1

10

1

Fig. 10 Operational and fault codes

Display Display after pressing

Meaning Rectification

the service button

0 A, H, L, P, U, Y Boiler is ready for operation

6* A Burner not ignited Press reset button (fig. 10, item 2).

If the burner fails to ignite after
several unblocking operations,
consult a specialist company.

-. H Normal heating mode

=. H Normal hot water mode

* Flashing after three start-up attempts.

Table 4 Operational and fault codes

Boulter Buderus Ltd. • http://www.boulter-boilers.comSubject to modifications resulting from technical improvements!

9Operating instructions for 600 - 11S /19S / 24S / 24C • Edition 11/2003

Operating Instructions

7 Taking the system out of

service

z Open the control panel cover.

z Push the mains power switch (fig. 11, item 1) to “0”.

z Close the gas service valve by turning it clockwise

(fig. 11, item 2).

z Close the control panel cover.

Frost hazard for the heating system

z Turn the mains switch to “I” and leave the gas service

valve open.

z Adjust room temperature to minimum (or frost-

protection) setting at regulating device or on remote
control unit.

INOTE

If you intend to shut down the system fully under
frost hazard conditions, note that the system
must be drained entirely of water.

11
KW

1

1

10

1

01

12

10

1

10

2

Fig. 11 Mains switch, gas service valve

7.1 Draining the system

z Close the DHW cold and the CH return valve.

z Connect temporary hose (fig. 12).

z Open the CH return stop valve to drain the system.

Stop
valve

CH Flow

Fig. 12 Draining the system

Drain

DHW Cold

(combi only)

CH Return

Stop
valve

temporary
hose

Subject to modifications resulting from technical improvements!

10

Operating instructions for 600 - 11S /19S / 24S / 24C • Edition 11/2003

Boulter Buderus Ltd. • http://www.boulter-boilers.com

Notes

Boulter Buderus Ltd. • http://www.boulter-boilers.comSubject to modifications resulting from technical improvements!

11Operating instructions for 600 - 11S /19S / 24S / 24C • Edition 11/2003

Heating system specialist:

Boulter Buderus Ltd.

Magnet House

Whitehouse Road

Ipswich

Suffolk, IP1 5JA

http://www.boulter-boilers.com

720.968A - 3939 - 11/2003