Buderus 21, 22, Towel Warmers Design Manual

Panel Radiators
Design Manual
For Buderus Panel Radiator models:
- Model 21
- Model 22
- Towel Warmers
Panel Radiator Design Manual
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Technical specications are subject to change without prior notice
Panel Radiator Design Manual | 12.2009
Applications manual
Panel Radiator Design Manual
Table of Contents
1 General Info 5
2 Safety 6
3 Product Description 7
4 Mounting Guidelines 15
5 Radiator Output Ratings 17
6 Radiator Selection Procedure 21
7 Piping Arrangements 22
8 Buderus NB Style Towel Racks 32
Panel Radiator Design Manual | 12.2009 Technical specications are subject to change without prior notice
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Panel Radiator Design Manual
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Technical specications are subject to change without prior notice
Panel Radiator Design Manual | 12.2009
Applications manual
1. General information
Panel Radiator Design Manual
1.1. This manual
This application manual is intended for engineers, architects, contractors, and installers. It provides
specication on panel radiator and towel rack models,
sizing information, and system layout assistance for
hydronic heating systems with panel radiators.
This manual describes the basic operation of the Buderus panel radiators and towel racks, thermostatic controls and
piping accessories. It also provides rough in dimensions and installation procedures.
Radiator heating capacities are listed by model, height and length and are based on different supply water
temperatures.
For added savings Buderus recommends running panel
radiator systems at reduced temperatures. When using a
condensing boiler, the system should be designed so that the return water temperature makes the boiler condense
except on the coldest days of the year.
Dew point ue gases:
Natural Gas: 130°F (55°C)
#2 Fuel Oil: 118°F (48°C)
1.2. Standards, regulations and directives
It is the responsibility of the installer to ensure that the
system corresponds to all current regulations and rules.
General guide lines are discussed with respect to sizing
and radiator selection. The design and radiator selection
process for one and two pipe heat distribution systems are provided including examples. Quick and easy “rules of thumb” for trouble free installation and operation are
presented.
Panel Radiator Design Manual | 12.2009 Technical specications are subject to change without prior notice
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2. Safety
Panel Radiator Design Manual
2.1. Layout of the instructions
Two levels of danger are identied and signied by the following terms:
WARNING! RISK OF FATAL INJURY
Identies possible dangers emanating from
a product, which might cause serious injury or death if appropriate care is not taken.
WARNING! RISK OF INJURY/SYSTEM
DAMAGE
Indicates a potentially dangerous situation that could cause minor or moderately serious injuries and damage to property.
Additional symbols for identication of dangers and user instructions:
USER NOTE
User tips for optimal use of equipment and adjustment as well as other useful information.
2.4. Disposal
● Dispose of the packaging in an environmentally responsible manner.
— Dispose of defunct components through an
authorized agent in an environmentally
responsible manner.
2.2. Please follow these instructions
Only use original Buderus spare parts.
Damage caused by the use of parts not supplied by Buderus is excluded from the
Buderus warranty.
2.3. Tools, materials and accessories
For the installation of panel radiators and towel racks, you will need standard tools used for central heating, boiler and DHW water systems.
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Panel Radiator Design Manual | 12.2009
Applications manual
Panel Radiator Design Manual
3. Product Description
With the line of panel radiators Buderus offers a real alternative to conventional baseboard heating. For decades Europeans have enjoyed the unsurpassed comfort and versatility of radiant heat that is more exible, efcient, and a cleaner alternative to baseboard heating. Unlike conventional baseboard heat that provides only
convection heat, the high performance hydronic steel
panel radiators provide the perfect combination of both convective and radiant heat while offering signicant savings from lower water temperatures.
Radiant Heat vs. Convection Heat:
Forced hot air or baseboard systems with n tubes produce heat that warms the air by convection, which requires high water temperatures to effectively output BTU. This results in large temperature differentials in the
room, can cause drafty conditions, and in many cases results in hot air collecting at the ceiling and cooler air at
oor level.
Radiant heat, like the sun, warms objects rather than just the air, creating a greater sense of warmth while requiring lower room temperatures. The added radiant component from panel radiators may permit return water temperatures below 130°F (55°C) for natural gas and 118°F (48°C) for oil red appliances, allowing a condensing boiler to condense and take advantage of its added efciency.
Because Buderus radiators don’t turn “on and off” randomly in the way traditional baseboards do, they are virtually silent — eliminating the noise associated with
other heating systems.
The exibility of Buderus panel radiators offers builders, designers, and homeowners a variety of sizes for any
heating and design requirement. These space-saving
panel radiators require between a third to a quarter of the space of baseboard heating and are a perfect solution where design exibility is important. The radiator’s unique wall-mounted and optional oor-mounted styling also minimizes areas where dust and dirt can collect and allows for greater exibility in furniture placement.
Panel radiators from Buderus are stocked in several heights and lengths, and in two widths.
Each panel radiator includes side panels, front and back grill covers, and a owsetter valve. This feature enables the system installer to quickly and easily regulate the water ow through the radiator room by room. The result
is a consistent, even heat throughout all panel units in the
house — no more feeling warm in one room and chilly in
another.
Buderus Panel Radiators
Buderus “solidoux N” panel radiators are manufactured from 18 Gauge (0.049”/0.125mm) steel panels. They consist of water lled welded steel panels with convector channels mounted on the back. These layers are combined and arranged into two basic models: model # 21 (width 2.5"), model # 22 (width 4.0").
Standard equipment with each radiator include wall mounting brackets, bottom piping connections, built in manual air vents, a drain plug and a ow setter valve with
a protective cover over it.
All stocking models have the ow setter (control) valve and piping on the same side, and can be mounted facing
left or right.
Available Models
Model 21 Table 1
Dimensions Dry weight Water volume
H x L x W lbs kg gal liters
12"x24"x2"
12"x36"x2"
12"x48"x2"
12"x59"x2" 50 23 1.6 6.3
12"x63"x2" 54 24 1.8 6.7
12"x71"x2" 60 27 2.0 7.6
20"x24"x2" 35 16 1.0 3.8
20"x36"x2" 52 24 1.5 5.8
20"x48"x2" 69 31 2.0 7.7
20"x59"x2" 85 39 2.5 9.4
20"x63"x2" 91 41 2.6 10.1
20"x71"x2" 102 47 3.0 11.4
20 9 0.7 2.6
31 14 1.0 3.8
41 19 1.3 5.1
Special order sizes, up to 3‘ high and 10‘ long, are available with a 4 to 6 week lead-time.
Buderus panel radiators come in a multi-layered, powder coat enamel white nish that is durable, easy to clean
and ideal for most existing color schemes. They can also
easily be custom painted to any desired color.
Panel Radiator Design Manual | 12.2009 Technical specications are subject to change without prior notice
24"x24"x2" 41 19 1.2 4.5
24"x36"x2" 62 28 1.7 6.7
24"x48"x2" 83 38 2.3 8.9
24"x59"x2" 102 46 2.9 10.9
24"x63"x2" 108 49 3.1 11.7
24"x71"x2" 122 56 3.4 13.2
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Panel Radiator Design Manual
Buderus Towel Warmers
Model 22 Table 2
Dimensions Dry weight Water volume
H x L x W lbs kg gal liters
12"x16"x4"
12"x24"x4"
12"x36"x4"
12"x48"x4" 48 22 1.3 5.1
12"x63"x4" 63 28 1.8 6.7
12"x71"x4" 71 32 2.0 7.6
20"x16"x4" 27 12 0.7 2.6
20"x24"x4" 41 19 1.0 3.8
20"x36"x4" 62 28 1.5 5.8
20"x48"x4" 82 37 2.0 7.7
20"x59"x4" 101 46 2.5 9.4
20"x63"x4" 108 49 2.6 10.1
20"x71"x4" 121 121 3.0 11.4
24"x16"x4" 33 15 0.8 3.0
24"x24"x4" 49 22 1.2 4.5
24"x36"x4" 74 34 1.7 6.7
24"x48"x4" 98 45 2.3 8.9
24"x59"x4" 121 55 2.9 10.9
24"x63"x4" 129 59 3.1 11.7
24"x71"x4" 146 66 3.4 13.2
16 7 0.4 1.7
24 11 0.7 2.6
36 16 1.0 3.8
Nothing is more comforting than a warm towel after a bath or shower. European towel warmers from Buderus are the perfect combination of contemporary styling and economical luxury. Towel warmers are also an excellent way to add heat and remove humidity and dampness from any bathroom.
Available in three sizes, the NB style towel warmers are nished in a high quality white enamel for use in damp environments like bathrooms. They should not be installed in showers or areas where they are exposed to direct water spraying.
The NB style is perfect for minimal space requirements with a total depth of 5“ and a width of 24“. It is available in heights of 32“, 48“ and 72“. These ready-to install towel warmers offer outputs from 2,000 BTU/Hr to 4,500 BTU/ Hr at an average water temperature of 176ºF (80ºC).
All Buderus towel warmers have the water connections on the bottom and a manual air vent at the top. Mounting hardware is included. Piping accessories, valves and thermostatic heads are available as accessories.
Buderus towel warmers must not be used with
potable water or open loop systems.
Chapter 5 has detailed radiator output ratings in table and
graphical form.
36"x16"x4" 48 22 1.1 4.2
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Technical specications are subject to change without prior notice
Panel Radiator Design Manual | 12.2009
Applications manual
Panel Radiator Design Manual
Radiator Accessories
Buderus offers a variety of accessories for installation
and control of the radiators for different piping arrangements.
Mounting Brackets
Buderus panel radiators include wall mounting brackets. Floor mounting brackets are available as an accessory.
Rough in instructions and mounting guidelines are
presented in chapter 5.
Piping Connections
Each stocking radiator has 20 mm (approx. 3/4) metric male tappings on the bottom on one side. The radiator can be mounted with these connections facing left or right. Figure 9 shows supply and return connections which cannot be reversed. Buderus supplies the following compression ttings for most applications.
Compression ttings are available from Buderus in sets of two (see Table 3). These ttings are normally secured
to the piping connection on the radiator. When diverter or
shutoff valves are used, the compression ttings mount
on the valve.
Compression ttings for panel radiators Table 3
Pipe size and style Part #
½" copper
12 x 2 mm (⅜" PEX)
16 x 2 mm (½" PEX)
20 x 2 mm (¾" PEX) 1016879
⅝" copper
6198924
1016870
1016874
1646851
Additional accessories are available that help with the installation of the panel radiator as well as the application in which it is installed.
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Panel Radiator Design Manual
Part no. 1016311
Straight Diverter Valve w/ isolation valves for panel radiators
Part no. 1016362
Straight Crossover Valve w/ isolation valves for panel radiators
Part no. 3L602502
Pressure Bypass Valve 3/4" male thread for panel radiators and towel racks
Part no. 013G81013
Single Valve, angled with adjustment facing down for towel racks; Head can be replaced with thermostatic head #013G8250 or
Part no. 3L0143
Angled Return Elbow with isolation valve for towel racks
Part no. 013G5002
Manual Adjuster for panel padiators and towel racks
Part no. 1016312 Angled Diverter Valve w/ adjustable bypass and isolation valves for panel radiators
Fig. 1 Valve/accessory dimensions in inches
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Part no. 013G8250
Danfoss Thermostatic Head for panel radiators
Part no. 82911060
Drain Valve w/ hose bib for panel radiators
Panel Radiator Design Manual | 12.2009
Applications manual
Panel Radiator Design Manual
Part no. 80262170
Straight Valve w/ isolation valves for panel radiators
Part no. 80262172
Angled Valve w/ isolation valves for panel radiators
Part no. 82721124
Buderus Thermostatic Head for panel radiators and towel racks
Part no. 013G8015
Single Valve, straight with adjustment at front for towel racks; Head can be replaced with thermostatic head #013G8250 or #82721124
Part no. 013G8014
Single Valve, angled with adjustment at the front for towel racks; Head can be replaced with thermostatic head #013G8250 or #82721124
Part no. 82721180
Buderus Thermostatic Head w/ remote sensor for panel radiators and towel racks - capillary 79" (2000 mm)
Fig. 2 Valve/accessory dimensions in inches continued
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