BuckMaster 18 User Manual

MODEL 18

NON-CATALYTIC UNIT

Buck Stove

FEATURES

PREPARATIONS INSTALLATION

OPERATION MAINTENANCE SAFETY

SAFETY NOTICE

IF THIS HEATER IS NOT PROPERLY INSTALLED, A HOUSE FIRE MAY RESULT.
FOR YOUR SAFETY, FOLLOW THE INSTALLATION INSTRUCTIONS.
CONTACT THE AUTHORITY HAVING JURISDICTION ( SUCH AS MUNICIPAL
BUILDING DEPARTMENT, FIRE DEPARTMENT, FIRE PREVENTION BUREAU,
etc.) CONSULT BEFORE INSTALLATION TO DETERMINE THE NEED TO
OBTAIN A PERMIT. KEEP THESE INSTRUCTIONS FOR FUTURE USE.

TESTED AND LISTED BY: ITS/WARNOCK HERSEY, MIDDLETON, WI

MANUFACTURED BY NEW BUCK CORPORATION

200 ETHAN ALLEN DRIVE, PO BOX 69

SPRUCE PINE, N.C. 28777

www.buckstove.com

Revised: February 2013

TABLE OF CONTENTS

Important Instructions...................................................................................................................3

SECTION I: Introduction .............................................................................................................4

SECTION II: Masonry Insert Installation.....................................................................................5

Installation Preparation-Fireplace.................................................................................................7

Mounting Trim Panels .................................................................................................................9

SECTION III: Pre-Fab Insert Installation...................................................................................12

SECTION IV: Residential Freestanding Installation..................................................................14

Residential Freestanding Installation Clearances .......................................................................16

Alcove Installation Clearances ...................................................................................................22

SECTION V: Freestanding Mobile Home Installation...............................................................24

Residential Freestanding And Mobile Home Installation Clearances Using

Single Wall Pipe And Low Clearance Shields ...........................................................................25

Installation of Close Clearance Shields ......................................................................................26

Out Side Air Installation.............................................................................................................28

SECTION VI: Wood Heater Safety............................................................................................32

.

SECTION VII: Heater Operation ...............................................................................................33

SECTION VIII:Operation For Room Air Blower/Maintenance ................................................34

Maintenance ...............................................................................................................................36

SECTION IX: Troubleshooting..................................................................................................37

Parts List .....................................................................................................................................39

Warranty .....................................................................................................................................40

EPA COMPLIANCE STATUS

The Model 18 heater meets the U.S. Environmental Protection Agency’s Emission limits for
wood heaters sold after July 1, 1992. Under specific conditions this heater has been shown to
deliver heat at rates ranging from approximately 10,000 to 22,400 BTU/Hr for the Model 18.

MODEL18

WOOD STOVE

33

29

13

19

14

18

32

1 11

5

8

12

610

25

34

23

4

7

15

30 & 31

16

9

16

21

26

3

24

22

20

27

2

1. Secondary air tubes

2. Blower Air Chamber

3. Primary air control

4. Warm air outlets

5. Baffles (interior of stove)

6. Air inlet

7. Door

8. Hearth extension

9. Power cord

10. Legs

11. Stainless steel plate

12. Secondary Air Channel

13. Brass cap

14. Hinge Block

15. Brass overlays

16. Brass overlay mounting
screws

17. Door glass & logo

18. Glass clips

19. Hearth Brass

20. Door Gasket

21. Side glass

22. Leveling screws

23. Firebrick

24. Motor

25. Shot gun air box

Page 2

26. Disc thermostat

27. Door handle & brass spring handle

28. Air wash screen

29. Glass gasket

30. Door latch

31. Door latch screw

32. Blanket

33. Hinge pins

34. 6" Flue exit

INSTALLATION, OPERATION, AND

MAINTENANCE INSTRUCTIONS

MODEL 18

BEFORE INSTALLINGYOUR NEW BUCK STOVE,

READ THE ENTIRE INSTRUCTION MANUAL

IMPORTANT INSTRUCTIONS

WARNING

THESE UNITS GENERATE A LOT OF HEAT, SO TREAT THEM WITH CARE. HOT
WHILE IN OPERATION! KEEP CHILDREN, CLOTHING AND FURNITURE AWAY.

CONTACT MAY CAUSE SKIN BURNS. “DO NOT USE CHEMICALS OR FLUIDS TO
START THE FIRE.” “DO NOT BURN GARBAGE OR FLAMMABLE FLUIDS.” “DO NOT
CONNECT TO ANY DISTRIBUTION DUCT OR SYSTEM.” READ ALL INSTRUCTIONS
BEFORE INSTALLING AND USING APPLIANCE. FAILURE TO FOLLOW
INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE, BODILY INJURY, OR EVEN
DEATH. SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCES.

 The New Buck Corp. non-catalytic Model 18 has been tested by ITS, Warnock Hersey to

ANSI/UL Standards 1482.

 Install and operate your unit according to instructions provided in this manual. Local

building codes may apply; therefore, contact your local building inspector or fire marshal
for necessary installation requirements and permits which may go beyond these
instructions. Contact your insurance company for coverage and installation inspection.

 If MODEL 18 is installed in a mobile home:

“DO NOT INSTALL IN SLEEPING ROOMS.”

 NOTE: When burning any unit or appliance that combusts fuel for heat, such as

coal, oil, wood or natural and (L.P.) liquid petroleum gas. We highly recommend the use
of smoke and carbon monoxide detectors in your home.

 Examine masonry fireplace and chimney prior to installation of fireplace accessory to

determine that construction meets minimum fireplace construction requirements illustrated in
instructions, that it is free from cracks, loose mortar, creosote deposits and other blockage or
other signs of deterioration.

CAUTION

DO NOT USE MORE THAN ONE STOVE TO A CHIMNEY. DO NOT USE A FLUE
INTENDED FOR A GAS APPLIANCE. DO NOT CONNECT THIS UNIT TO A CHIMNEY
FLUE SERVING ANOTHER APPLIANCE. DO NOT CONNECT TO ANY AIR
DISTRIBUTION DUCT OR SYSTEM.

 A factory-built pre-fabricated chimney may be used for your units when installed in

compliance with the manufacturer's specification and uniform building code.

Page 3

CAUTION

YOUR CHIMNEY MUST BE CORRECTLY SIZED. A CHIMNEY THAT IS TOO SMALL
OR LARGE IN DIAMETER, OR TOO SHORT, CAN CAUSE YOUR STOVE TO SPILL
SMOKE WHEN THE DOOR IS OPENED.

SECTION I

INTRODUCTION

Your Buck Stove is a non-catalytic unit designed to meet most stringent emissions standards
without use of a catalytic combustor. This effect is achieved through use of a secondary air
which is mixed with primary air in unit's firebox.

For peak performance, we suggest use of natural seasoned hard wood, loading wood
length way from front to rear.

NOTE: Soft woods such as pine, create more creosote, clogging of chimney and produce a less
efficient burn performance.

You should not burn trash or garbage, artificial or paper logs, gift wrapping, treated or
painted wood or any type of coal or flammable fluids.

The primary air, which is controlled by user, burns the wood. Secondary air is admitted into
firebox through secondary air tubes at top of the firebox. This secondary air burns
impurities in smoke released from initial wood burning. The temperature necessary for this
combustion is maintained through firebrick refractory. If any more technical information is
necessary contact your local dealer.

This heater is equipped with a standard room air blower. For operation and uses of these
electrical assemblies, see instructions provided in this manual on page 35.

Page 4

SECTION II

MASONRY INSERT INSTALLATION

The Model 18 may be installed using an all masonry fireplace built in accordance with
Uniform Building Code and National Fire Protection Association (NFPA). The first step in
this type of installation is to determine acceptability of fireplace and chimney for use with
a woodstove. Both construction and condition of fireplace are important consid­erations when installing a woodstove. The chimney should extend at least 3' above roof and
at least 2' above any point of roof within 10'.

CAUTION

REMEMBER TO HAVE YOUR CHIMNEY INSPECTED FOR LEAKS AND BLOCKAGE
BEFORE YOU INSTALL YOUR STOVE. “DO NOT CONNECT THIS UNIT TO A
CHIMNEY FLUE SERVING ANOTHER APPLIANCE.”

MINIMUM CLEARANCE MASONRYINSERT

MODEL 18

A. Side Wall Combustible
B. Front Floor Protector
C. Side Floor Protector
D. Side Wood Trim
E. Top Wood Trim
F. Mantel or Brackets

10"
16"

8"

9"
14"
21"

E

D

C

A

B

F

1. The hearth must be of masonry construction and must extend a minimum of 16" in front of
firebox opening and a minimum of 8" to either side of firebox opening.

2. If there is not minimum hearth protection from front of firebox opening and
front of masonry hearth, a floor protector must be used in front of hearth to
protect combustible materials. The floor protector must be 3/8" minimum thickness non­combustible material or equivalent.(See Page 6).

Page 5

FLOOR PROTECTION

Floor protection must be 3/8” minimum thickness non-combustible material or equivalent.

How to use alternate materials and how to calculate equivalent thickness

An easy means of determining if a proposed alternate floor protector meets requirements listed
in the appliance manual is to follow this procedure:

1. Convert specification to R-value:
R-value is given—no conversion is needed.
K– factor is given with a required thickness (T) in inches:
C-factor is given: R=1/C

2. Determine the R-value of the proposed alternate floor protector.
Use the formula in step (1) to convert values not expressed as “R”
For multiple layers, add R-values of each layer to determine the overall R-value.

3. If the overall R-value of the system is grater than the R-value of the specified floor protec-

tor, the alternate is acceptable.

Example:
The specified floor protector should be 3/4” thick material with a K-factor of 0.84.
The proposed alternate is 4” brick with a C-factor of 1.25 over 1/8” mineral board with a
K-factor of 0.29.

Step (a): Use formula above to convert specification to R-value. R= 1/K x T = 1/0.84 x .75 =

0.893

Step (b): Calculate R of proposed system. 4” brick of C=1.25, therefore Rbrick = 1/C = 1/1.25

=0.80 1/8” mineral board of K = 0.29, therefore Rmin.bd. =1/029 x0.125 = 0.431

Step (c): Compare proposed system R of 1.231 to specified R of 0.893. Since proposed

system R is greater than required , the system is acceptable.

Definitions:

Thermal conductance = C = Btu = W

(hr)(ft²)(°F) (m²)(°K)

Thermal conductance = K = (Btu)(inch) = W = (Btu)

(hr)(ft²)(°f) (m)(°K) (hr)(tf)(°F)

Thermal conductance = R = (ft²)(hr)(°F) = (m²)(°K)

Btu W

Install in accordance with 24 CFR, Part 3280 (HUD).

Page 6

POSSIBLE TOOLS NEEDED FOR INSTALLATION

If you decide to install your own stove, there are several hand tools you may need to do job. If
you do not already have them, they are readily available at most hardware stores.

Caulking gun
Large adjustable wrench (may not be needed)
Drop cloths or newspapers
Vacuum cleaner or whisk broom
Flashlight
1 tube of RTV silicone, Code 103 or 106, or high temperature rubber cement rated between
450oF- 600oF
7/32" drill bit and drill
Socket/Rachet Set

INSTALLATION PREPARATION-FIREPLACE

Fireplace:

1. Locate furniture and other materials away from front of fireplace to allow free access to
fireplace.

2. Cover hearth and adjacent floor areas with a drop cloths to protect from soiling or marring
surface.

3. Remove existing fireplace damper plate.

4. Thoroughly clean fireplace of ashes and soot.

5. Check chimney and smoke chamber for excessive buildup of creosote or soot. Also, check
for obstructions, such as bird’s nests. If chimney is excessively dirty, clean it or have
someone clean it professionally BEFORE installing or using the room heater.

6. If fireplace has an ash dump or outside air provision, these must be sealed off with metal or

tightly packed non-combustible insulation to prevent cold air from entering fireplace
chamber.

MASONRY INSERT INSTALLATION OPTIONS

This unit (appliance) may be installed into an all masonry fireplace, built in accordance with
Uniform Building Code and National Fire Protection Association (NFPA 211).

NOTE: Check with local building officials for any permits required for installation of this unit
and notify your insurance company before proceeding with installation

In some cases such as improperly drawing fireplaces , oversize flue liners or to meet codes in
certain areas it is recommended that one of the flowing procedures be followed:

A. A Chimney Connector be installed from appliance flue exit through damper and

a air-tight face seal. See option (A) page 8.

B. A listed Direct Connect be installed from appliance flue exit through damper

into first section of flue liner with air-tight seal. See option (B) page 8.

C. A Positive Connect be installed from appliance flue exit continuing up through

entire chimney and exiting at top of the chimney. See option (C) page 8.

NOTE: C.

must be used with model 18 when installed into prefab fire place

Page 7

SAFETY NOTICE

If this appliance is not properly installed, a house fire may result. For your safety, follow installation directions.
Contact local building or fire officials about restrictions and installation inspection requirements in your area.

OPTION (A)

AIRTIGHT INSU-

STARTER PIPE

SEAL TRIM PANELS AND UNDER
FRONT OF STOVE UNIT WITH
INSULATION OR HIGH
TEMPERATURE CAULK

NOTE: New Buck Corporation grants no war­ranty, implied or stated, for the installation or
maintenance of your appliance, and assumes no
responsibility ofany consequential damage(s).

LATED CLEAN­OUT

REMOVE
DAMPER
OR WIRE
IT OPEN

OPTION (B)

NOTE: Follow installation instruction

with Direct Connection Kit.
(Kit sold separately)

SEAL TRIM PANELS
WITH INSULATION
OR HIGH
TEMPERATURE
CAULK

STAINLESS
STEEL
CHIMNEY
CONNEC­TOR MUST
EXTEND 1’
PAST THE
BLOCK-OFF
PLATE OR
TO THE
FLUE LINER

AIRTIGHT
INSULATED
CLEAN-

REMOVE
DAMPER
OR WIRE IT
OPEN

OPTION (C)

NOTE: Follow installation

instruction with Positive
Connection Kit.
(Kit sold separately)

INSTALL A NON-COMBUSTIBLE
COVER PLATE TO PREVENT
WATER FROM ENTERING THE
CHIMNEY

TRIM PANELS

CAP (PREVENTS
WATER FROM
ENTERING)

FLUE
LINER

THE LINER MUST
BE STAINLESS
STEEL CONNEC­TOR OR FLEXIBLE
VENT. FOLLOW
THE LINER MANU­FACTURE’S IN­STRUCTIONS FOR
INSTALLATION
AND SUPPORT

AIRTIGHT
INSULATED
CLEAN-OUT

REMOVE
DAMPER
OR WIRE
IT OPEN

BLOCK-OFF PLATE
OR DAMPER
ADAPTER

Page 8

INSTALLATION PROCEDURE

(Use a chimney connector or a Listed Direct or Positive Connect) (See Page 8.)

POSITIONING HEATER

When positioning heater, following conditions MUST be met!
(See Figure 2).

1. The front of damper opening must be positioned BEHIND

rear edge of the lintel to ensure proper draft. (See Figure 2).

2. Center heater in fireplace opening.

MOUNTING TRIM PANELS

VERTICAL PLANE

FIRE PLACE CUT AWAY

LINTEL EDGE

DAMPER

OPENING

FIGURE 2 POSITIONING

After unit is positioned, mark mounting position of trim
panels as follows:

SIDE TRIM PANEL

TOP TRIM PANEL

1. Place side trim panels flat against face of fireplace.
Mark front edge of trim panel with a pencil to make a
vertical reference line. (See Figure 3).

2. Place top (long) trim panel on top of unit. The panel
should be flat against the outside face of fireplace, and
standing vertically. Mark along lower edge of trim panel
with a pencil to make a reference line for mounting.

TOP TRIM PANEL

MOUNTING BRACKET

3. Slide unit out of the fireplace far enough to work behind
trim panel reference lines.

4. Mount side trim panels. (See Figure 3).
a. Position side trim panel on reference line.
b. Drill mounting holes in center of side trim panel

mounting brackets to allow for adjustment in and out if

FIGURE 3 MOUNTING TRIM PANELS

necessary.

c. Mount trim panel using self-tapping screws provided.

5. 4Place top trim panel on reference mark. Top trim panel mounting bracket (supplied) must overlap rear lip of
top trim panel. Drill mounting holes in top of stove using holes in bracket as guide. Tighten screws.

6. Follow installation procedures in listed direct connect or positive connect kit you are using and install heater
and connect kit in fireplace. If not using one of installation methods shown on Page 8, continue.

7. Slide unit back into fireplace. Check to be sure that trim panels are properly positioned and lie flat against
front of fireplace. If one or more of panels is out of position, slide unit out and reset by loosening the
mounting screws and repositioning in slot.

8. Reinstall top trim panel by sliding rear lip of top trim panel underneath front lip of mounting bracket al­ready secured to top of unit.

NOTE: Mount top trim panel so that it sits in front of top of side trim panels.

9. Obtain brass trim kit provided with insert kit and slip over top and sides of trim panels. Top ends of brass
may need to be trimmed to fit (See Figure 4, Page 10).

Page 9

10. Using insulation provided, peel and stick to back of panels overlapping fireplace dimensions by 1" on each

side and top. (See Figure 4A).

11. Next using high heat silicone or furnace cement run heavy bead of caulking around where panels meet

stove. (See Figure 4A).

12. Slide unit back into fireplace. Check to be sure that trim panels (and brass) are properly positioned
and lie flat against front of fireplace. If panels are out of position, slide unit out and reset by loosening
the mounting screws and repositioning in the slot. With bar lift stove up in front. Place insulation
across front and surface of hearth or bottom of fireplace to make complete seal.

13. To check seal of panels, use candle flame and go around entire area sealed by silicone and insulation. If flame
leans toward inside of fireplace, add additional insulation. This ensures an airtight seal.

Top Trim Panel

Outer Trim

INSULATION

HIGH TEMP

SILICONE

Buck Stove

Side Trim Panel

FIGURE 4

Primary Air Control

FIGURE 4A

FINALCHECK

1. Recheck specified clearances.

2. Remove all foreign material from firebox area.

3. Open primary air control

Primary Air Control: The primary air intake draft control is located at right bottom side of hearth. It
is operated by moving handle out to open (to allow air into firebox) or in (to control or close off)
air into firebox. (See Figure 4).

4. Plug power cord into a 115V AC outlet. “Do not run power cord under unit or in high traffic areas.

5. Place rumpled pieces of newspaper in stove. Light it and close door. Ensure that stove draws properly
through primary draft.

NOTE: “Do not use grate or elevate fire. Build wood fire directly on inner bottom of

fire box.”

6. Check for smoke leaks around door.

7. Open door and check for smoke escaping from front of stove. Smoking usually indicates a defective or poorly
positioned chimney. Some chimneys with a marginal draft can be preheated by lighting newspaper and
holding it near open damper with a poker or fire tong. Once the chimney heats up, a proper draft can usually
be obtained.

If a thorough review of Troubleshooting Guide in rear of manual does not reveal problem, contact
your dealer for assistance.

Page 10

CAUTION

THE UNIT IS PAINTED WITH A SPECIALLY FORMULAR HIGH TEMPERATURE
PAINT THAT CURES DURING FIRST TWO OR THREE FIRINGS. YOU MAY
NOTICE A SLIGHT SMOKING EFFECT AND AN ODOR OF BURNING
PAINT WHEN YOU BUILD FIRST FIRES. THIS IS NORMAL AND IS NOT A
CAUSE FOR ALARM. IN SOME CASES, THESE FUMES WILL ACTIVATE A
SMOKE ALARM. OPENING A WINDOW NEAR UNIT WILL ALLOW THESE
FUMES TO ESCAPE. DO NOT BUILD A LARGE, ROARING FIRE UNTIL THIS
CURING IS COMPLETE OR HEATER FINISH MAY BE DAMAGED.

The connector and/or chimney should be inspected at least once a month during heating season
to determine if a creosote buildup has occurred.

CAUTION

NEVER USE GASOLINE, GASOLINE-TYPE LANTERN FUEL, KEROSENE,
CHARCOAL LIGHTER FLUID OR SIMILAR LIQUIDS TO START OR "FRESHEN
UP" A FIRE IN THE HEATER. KEEP ALL SUCH LIQUIDS WELL AWAY FROM
THE STOVE WHEN IT IS IN USE. ALL FLUIDS OF THIS TYPE GIVE OFF
VOLATILE FUMES AND CAN AND WILL EXPLODE!! DON'T TAKE A CHANCE
WITH THE SAFETY OF YOUR HOME AND FAMILY.

Page 11

SECTION III

PRE-FAB ZERO CLEARANCE

INSERT INSTALLATION

The Model 18 may be installed into any UL listed prefabricated fireplace that is large enough to
accept it.

MINIMUM CLEARANCES

Except for “NOTE(S)”, FOLLOW MASONRY INSTALLATION CLEARANCES FOUND
IN YOUR OPERATIONS MANUAL.

INSTALLATION PREPARATION

Pre-Fab Zero Clearance Fireplace

1. Locate furniture and other materials away from front of fireplace to allow free access to
fireplace.

2. Cover hearth and adjacent floor areas with drop cloths to protect from soiling or marring
surface.

3. Remove existing fireplace damper plate/damper rod assembly.

4. Thoroughly clean fireplace of ashes and soot.

5. Check chimney and smoke chamber for excessive buildup of creosote or soot. Also, check
for obstructions, such as bird’s nests. If chimney is excessively dirty, clean it or have
someone clean it professionally BEFORE installing or using the room heater.

6. The Ash Lip, Smoke Baffle and Smoke Shelf may also be removed, if necessary, to provide
room for Model 18. Any other alteration to unit will void ALL New Buck Corporation
responsibility and liability. The WARNING label below must be attached to the back of
fireplace.

WARNING: This fireplace must be

restored to its original condition for safe use,
if fireplace insert is removed.

NOTE: Plug power cord into a 115 VAC outlet. Route the cord to prevent damage to cord
insulation from heat and sharp objects. Keep cord out of the way of traffic to prevent damage
caused by tripping, etc.

Page 12

NOTE: DO NOT BLOCK ANY EXISTING LOUVERS OR VENT ON
EXISTING PREFAB WITH ANY TRIM PANELS FOR MODEL 18.

 To complete this installation, follow basic masonry fireplace trim kit instructions

EXCEPT: The trim kit may have to be cut down in size so as not to block any cooling
vents/chambers of Zero Clearance Fireplace

 Check installation minimum clearances and install an approved heater extension or floor

protector to meet at least minimum clearances.

Page 13

SECTION IV

RESIDENTIAL FREESTANDING INSTALLATION

Select an installation location that will give best airflow from front of

heater to remainder of home.

PREPARING STOVE FOR INSTALLATION

1. Inspect unit for any obvious physical damage.

2. Plug power cord into a 115V AC outlet. Do not run power cord under unit or in high traffic areas.

3. Check primary air draft control to ensure that it slides freely.(See Figure 5).

4. Remove any items from within firebox. Spread a dropcloth one floor behind heater. Next, tilt
heater so that back is on drop cloth.

5. (Leg Kit): If legs are to be used, obtain four legs, attach legs to holes in bottom of unit with bolts

and washers supplied with leg kit. (See Figure 5).

6. (Pedestal Kit): If pedestal kit is being used and (out side air is required for residential free

standing installation (see page 29 Out Side Air Installation). Open freestanding kit and obtain

stand. Place stand against bottom of heater (angle side to heater).Center stand front to rear and
also center stand left and right. Mark screw locations on bottom of stove through outer holes of stand
mounting angles. Set stand aside and drill four 7/32" holes in heater bottom. Then mount stand to
bottom of heater with screws provided. (See Figure 5A).

7. Obtain four (4) 3/16" self-tapping screws and secure stand to heater.

8. Reposition heater to upright position.

HOLES FOR MOUNTING PEDESTAL

PRIMARY AIR

DRAFT CONTROL

Figure 5

Figure 5A

PEDESTAL

Page 14

ALTERNATE FLOOR PROTECTORS MATERIAL

Floor protection must be 3/8” minimum thickness non-combustible material or equivalent.

How to use alternate materials and how to calculate equivalent thickness

An easy means of determining if a proposed alternate floor protector meets requirements listed
in the appliance manual is to follow this procedure:

1. Convert specification to R-value:
R-value is given—no conversion is needed.
K– factor is given with a required thickness (T) in inches:
C-factor is given: R=1/C

2. Determine the R-value of the proposed alternate floor protector.
Use the formula in step (1) to convert values not expressed as “R”
For multiple layers, add R-values of each layer to determine the overall R-value.

3. If the overall R-value of the system is grater than the R-value of the specified floor protec-

tor, the alternate is acceptable.

Example:
The specified floor protector should be 3/4” thick material with a K-factor of 0.84.
The proposed alternate is 4” brick with a C-factor of 1.25 over 1/8” mineral board with a
K-factor of 0.29.

Step (a): Use formula above to convert specification to R-value. R= 1/K x T = 1/0.84 x .75 =

0.893

Step (b): Calculate R of proposed system. 4” brick of C=1.25, therefore Rbrick = 1/C = 1/1.25

=0.80 1/8” mineral board of K = 0.29, therefore Rmin.bd. =1/029 x0.125 = 0.431

Step (c): Compare proposed system R of 1.231 to specified R of 0.893. Since proposed

system R is greater than required , the system is acceptable.

Definitions:

Thermal conductance = C = Btu = W

(hr)(ft²)(°F) (m²)(°K)

Thermal conductance = K = (Btu)(inch) = W = (Btu)

(hr)(ft²)(°f) (m)(°K) (hr)(tf)(°F)

Thermal conductance = R = (ft²)(hr)(°F) = (m²)(°K)

Btu W

Install in accordance with 24 CFR, Part 3280 (HUD).

Page 15

SECTION VI

RESIDENTIAL FREESTANDING INSTALLATION

MINIMUM CLEARANCES TO COMBUSTIBLES

FREESTANDING INSTALLATION CLEARANCES FOR

MODEL -18

NOTE: All clearances are to combustibles without low clearance shields and using single

BACK WALL

A

L

L

A

B

C

F

D

A

W

T

N

E

C

A

J

45 DEGREES

D

J

A

C

E

N

T

W

A

L

L

SIDE WALL

G

A

FRONT

E

D

D

wall pipe and minimum floor protector. Clearances above may be reduced. Follow
NFPA-211 codes if available or follow instructions (see pages 24 and 25).

A B C D E F G

MODEL 18 10" 14" 15" 9" 16" 8" 8"

* Floor Protector at rear needed for through-the-wall exit only.

Page 16

CHIMNEY

CEILING EXITS:

This model is designed for connection to any 2100° UL 103 HT chimneys. Follow chimney
manufactures instructions carefully.

NOTE: This room heater must be converted to (1) a chimney complying with requirements
for Type HT chimneys in Standard for chimneys, Factory-Built, Residential, Type and
Building Heating Appliance, UL 103, or (2) a code approved masonry chimney with a flue
liner. The chimney size should not be less than nor more than 3 times greater than cross­sectional area of flue collar.

CAUTION

SPECIAL METHODS ARE REQUIRED WHEN PASSING THROUGH A
WALL OR CEILING. SEE INSTRUCTIONS AND BUILDING CODES.

DETERMINING CHIMNEY LOCATION

A. CEILING EXIT Using 6" Single Wall Pipe and UL 103 HT type chimney system listed

with manufacturer in this section of manual.

1. Suspend a plumb bob from ceiling above unit so that weight is hanging in center of
flue exit. (A small weight on a string will serve as a plumb bob). Mark ceiling where
string is suspended to locate center of chimney.

2. After locating center of hole, install ceiling support box, chimney flashing and rain
cap per chimney manufacturer's instructions.

3. Now connect stove and ceiling support box using #24 ga. minimum blued or black
steel connector pipe (DO NOT USE GALVANIZED PIPE). Connect each section
so crimped end faces downward, and secure each section to each other using at least
three (3) sheet metal screws or rivets. Also use three (3) sheet metal screws to fasten
pipe to collar on heater (See Page 20, Figure 6) or you may use 3 “Ell” brackets fastened
to top of heater and fastened to stove pipe.

Page 17

COLLAR

3 SHEET METAL SCREWS

Figure 6

ROOF

CEILING

CEILING
SUPPORT BOX

3 SHEET METAL SCREWS OR RIVETS

ATTIC

18" MIN.

CEILING

TEE BOX ASSEM.

Figure 7

CENTER LINE
OF ELBOW

CLEAN OUT ACCESS

"TEE" BOX ASSEM.

WALL PASS-THROUGH CONNECTOR

WALL

FLOOR PROTECTOR

MARK PLUMB LINE

B. WALL EXIT INTO METAL TEE-BOX

1. Mark plumb line on wall directly behind center of heater. (See Figure 7).

NOTE: When using 24# ga. minimum blue or black steel pipe, maintain 18" between pipe

and ceiling.

2. Place vertical portion of heater pipe and elbow in position and project a point onto plumb
line level with center of elbow.

Page 18

3. Measure, so there will be at least 1/4" rise per foot of horizontal connector pipe, maintaining
clearances to ceiling as noted in Figure 7, Page 20. This will give you center of hole for
chimney penetration.

4. After locating center of penetration, install tee box and chimney as per chimney
manufacturer's specifications.

5. Connect chimney collar to tee-box using #24 ga. minimum blued or black steel connector
pipe. DO NOT use galvanized pipe. Connect each section so the crimped end faces
downward, and secure each section to each other using three (3) sheet metal screws or
rivets.

C. WALL EXIT INTO MASONRY (USING SINGLE WALL PIPE)

1. Before connecting these units to a masonry chimney, determine that masonry fireplace
wall pass-through connector thimble meets NFPA-211 Code and local building codes
and is a minimum of 18" from ceiling. If connector thimble does not meet these
codes, pass-through connector must be modified. (See Figure 8).

Connectors may pass through walls or partitions constructed of combustible material if
connector is:

(a) Either listed for wall pass-through or is routed through a device listed for wall pass-

through and is installed in accordance with conditions of listing.

(b) Selected or fabricated in accordance with the conditions and clearances as stated in

table 6-7.5 of the 2000 NFPA 211 Code. Any unexposed metal that is used as part of
a wall pass-through system and is exposed to flue gases shall be constructed of
stainless steel or other equivalent material that will resist corrosion, softening, or
cracking from flue gases at temperatures up to 1800º F.

Figure 8

Page 19

NOTE: In addition, a connector to a masonry chimney shall extend through wall to
inner face or liner but not beyond, and shall be firmly cemented to masonry.

Exception: A thimble may be used to facilitate removal of the chimney connector for
cleaning, in which case thimble shall be permanently cemented in place with high­temperature cement.

2. Once through-the-wall thimble codes are met, simply connect chimney collar to
wall pass-through connector using #24 ga. minimum, blued or black steel conn­ector pipe as follows:

(a) Maintain 1/4" rise per foot (horizontal length) from appliance to the chimney.

(b) Connect each section so crimped end faces downward or back toward unit.

(c) Secure each section to each other using at least three (3) sheet metal screws or rivets.

(d) Use three (3) sheet metal screws to fasten pipe to connector collar on heater.

D. CEILING EXIT - CLOSE CLEARANCE

1. Suspend a plumb bob from ceiling above unit so that weight is hanging in center
of flue exit. (A small weight on a string will serve as a plumb bob.) Mark ceiling
where string is suspended to locate center of chimney hole.

2. After locating center of hole, install ceiling support box, chimney flashing and rain cap.

3. Next, install an optional New Buck Corporation chimney connector to flue exit of heater
or you may use “Ell” brackets to fasten pipe to stove. See (Page 23, Figure 9).

4. Install Single Wall Connector and chimney system per manufacturer’s written operating
instructions. See manufacturer's list of tested pipes in this manual.

Page 20

OPTIONAL CHIMNEY CONNECTOR

CEILING SUPPORT BOX

SINGLE WALL PIPE

Close Clearance Installation using: (1) 6" Simpson Dura-Vent single wall chimney
connector (Dura Black) and 6" Simpson Dura-Vent 2100 Deg HT (Type DP) chimney or
(2) 6" Metal Fab Type single wall connector and 6" Metal Fab 2100 HT chimney or (3)
Ameritec. For Minimum Clearances see page 18.

Figure 9

Page 21

ALCOVE INSTALLATION CLEARANCES

Must use 6" single wall connector and 6" Type HT pipe listed for Close Clearance reduction
listed in this manual. For Minimum Clearances see below.

NOTE: Must also use Close Clearance Shield kit

NOTE: Clearances to be used with double wall pipe and low clearance shield.

BACK WALL

B

C

F

SIDE WALL

G

A

FRONT

H

D

E

I

FIGURE 10

DOUBLE
WALL PIPE

A B C D E F G H I

MODEL 18 8" 10" 12" 7" 16" 8" 8" 14" 34"

* Floor Protector at rear needed for through-the-wall exit only.

Page 22

FINAL CHECK

1. Recheck specified clearances.

2. Remove all foreign material from firebox area.

3. Open primary air draft.

NOTE: Plug power cord into a 115 VAC outlet. Route cord to prevent damage to cord
insulation from heat and sharp objects. Keep cord out of way of traffic to prevent damage
caused by tripping, etc.

4. Place crumpled pieces of newspaper in stove. Light it and close door.Ensure

that stove draws properly through primary draft.

5. Check for smoke leaks around door.

CAUTION

Open door and check for smoke escaping from front of stove. Smoking usually indicates
a defective or poorly positioned chimney. Some chimneys with a marginal draft can be
preheated by lighting newspaper and holding it near open damper with a poker or fire
tong. Once chimney heats up, a proper draft can usually be obtained.

If a thorough review of Troubleshooting Guide in rear of manual does not reveal problem,
contact your dealer for assistance.

CAUTION

The unit is painted with a specially formulated high temperature paint that cures during
first two or three firings. You may notice a slight smoking effect and an odor of burning
paint when you build first fires. This is normal and is not a cause for alarm. In some
cases, these fumes will activate a smoke alarm. Opening a window near unit will allow
these fumes to escape. DO NOT build a large roaring fire until this curing is complete or
heater finish may be damaged.

Page 23

SECTION V

FREESTANDING MOBILE HOME

INSTALLATION

NOTE: See page 27 for clearances for Mobile Home.

FLOOR PROTECTION

Floor protection must be 3/8” minimum thickness non-combustible material or equivalent.

How to use alternate materials and how to calculate equivalent thickness

An easy means of determining if a proposed alternate floor protector meets requirements listed
in the appliance manual is to follow this procedure:

1. Convert specification to R-value:
R-value is given—no conversion is needed.
K– factor is given with a required thickness (T) in inches:
C-factor is given: R=1/C

2. Determine the R-value of the proposed alternate floor protector.
Use the formula in step (1) to convert values not expressed as “R”
For multiple layers, add R-values of each layer to determine the overall R-value.

3. If the overall R-value of the system is grater than the R-value of the specified floor protec-

tor, the alternate is acceptable.

Example:
The specified floor protector should be 3/4” thick material with a K-factor of 0.84.
The proposed alternate is 4” brick with a C-factor of 1.25 over 1/8” mineral board with a
K-factor of 0.29.

Step (a): Use formula above to convert specification to R-value. R= 1/K x T = 1/0.84 x .75 =

0.893

Step (b): Calculate R of proposed system. 4” brick of C=1.25, therefore Rbrick = 1/C = 1/1.25

=0.80 1/8” mineral board of K = 0.29, therefore Rmin.bd. =1/029 x0.125 = 0.431

Step (c): Compare proposed system R of 1.231 to specified R of 0.893. Since proposed

system R is greater than required , the system is acceptable.

Definitions:

Thermal conductance = C = Btu = W

(hr)(ft²)(°F) (m²)(°K)

Thermal conductance = K = (Btu)(inch) = W = (Btu)

(hr)(ft²)(°f) (m)(°K) (hr)(tf)(°F)

Thermal conductance = R = (ft²)(hr)(°F) = (m²)(°K)

Install in accordance with 24 CFR, Part 3280 (HUD).

Btu W

Page 24

RESIDENTIAL FREESTANDING INSTALLATION

AND MOBILE HOME INSTALLATIONS MINIMUM

CLEARANCES TO COMBUSTIBLES USING

SINGLE WALL PIPE AND LOW CLEARANCE SHIELDS

CLEARANCES FOR MODEL-18

BACK WALL

A

L

L

A

B

C

G

D

A

W

T

N

E

C

A

J

45 DEGREES

D

J

A

C

E

N

T

W

A

L

L

SIDE WALL

F

A

FRONT

E

D

D

Figure 11

A B C D E F G

MODEL 18 8" 10" 12" 7" 16" 8" 8"

NOTE: All clearances are to combustibles using single wall pipe and all optional low
clearance shields and minimum floor protector.

*Floor protector at rear needed for through-the-wall exit only.

Page 25

INSTALLATION OF (OPTIONAL)

CLOSE CLEARANCE SHIELDS

1. Center rear close clearance shield with back of stove. Mark rear of stove, using reference

holes in rear shield. Using self-tapping screws, drill four holes in locations marked. Re­move screws and attach rear shield to back of stove. see figure 11A.

2. Insert front end of side shield behind side angle on front side of stove. Align top of side

shield with top of rear shield. Mark holes on rear shield thru holes in rear of side shield. Us­ing four self tapping screws drill four holes in the locations marked. Tighten bottom screws
and leave top screws loose for step 3. Use same step to install side shield on the opposite
side of stove. See figure 11B.

3. Loosen two top screws holding side shield at rear top. Insert pipe shield where back shield

and top rear side shield meets. Tighten screws. see figure 11C.

REAR CLOSE

CLEARANCE SHIELD

C

L

PIPE SHIELD

Figure 11A

Keep rear / side

Shields even

SIDE SHIELD’S

Figure 11B

Side angle on

front side of

stove.

Figure 11C

Page 26

TOOLS FOR INSTALLATION

Drop cloth, 3/32" Metal drill bit, 5/16" magnetic socket chuck adapter, 5/16" wrench (box or socket) or
adjustable wrench, Jigsaw with masonry, metal and wood blades

WARNING: DO NOT INSTALLIN A SLEEPING ROOM.

PREPARING STOVE FOR INSTALLATION

1. Remove protective plastic wrapping from unit, inspect unit for any obvious physical damage.

2. Plug power cord into a 115V AC outlet. “Do not run power cord under unit or in high traffic areas”.
Unplug power cord when installing or moving unit.

3. Check primary air draft control to ensure that it slides freely.(See Figure 12).

4. Remove any items from within firebox. Spread a dropcloth on floor behind heater. Next, tilt
heater so that back is on drop cloth.

5. (Leg Kit): If legs are to be used, obtain four legs, attach legs to holes in bottom of unit with bolts and

washers supplied with leg kit. (See Figure 12).

6. (Pedestal Kit): If pedestal kit is being used (and out side air is required see below, Out Side Air

Installation).

Open freestanding kit and obtain stand. Place stand against bottom of heater (angle side to heater).
Center stand front to rear and also center stand left and right. Mark screw locations on bottom of stove

through

outer holes of stand mounting angles. Set stand aside and drill four 7/32" holes in heater bottom. Before

attaching

heater to stand, take a large flat screwdriver or pliers and remove 2" x 2" knockout on bottom of unit.
(See Figure 12A). Then mount stand to bottom of heater with screws provided. (See Figure 12A).

7. Obtain four (4) 3/16" self-tapping screws and secure stand to heater.

8. Reposition heater to upright position.

FOUR NEW HOLES

PRIMARY AIR

DRAFT CONTROL

Figure 12

Figure 12A

2" x 2"

KNOCKOUT

Page 27

OUT SIDE AIR INSTALLATION

CAUTION

THE STRUCTURAL INTEGRITY OF THE MOBILE HOME FLOOR MUST BE MAINTAINED.

(MOVE OPENING AND/OR REPOSITION HEATER LOCATION IF NECESSARY).

1. Select an installation location that will give best airflow from front of heater to remainder of home.

2. Place protectivefloor padin position.Forminimum floor protection (SeePage 26).

3. Place unit on pad making sure minimum clearance specifications are met. For minimum clearance to
combustibles (SeePage 27).

4. Lightly mark with a pencil location of pedestal on protective pad.

5. Next, remove four (4) screws holding heater to stand. Position heater out of way of installation area.

6. Check that pedestal stand is still aligned with marks on protective pad, now mark outside air opening
in bottom of pedestal stand on to pad.

7. Mark center line of outside air opening. Set stand aside for now.

8. Cut a 4 1/4" diameter hole in pad and continue through floor.

CAUTION!!

THE STRUCTURAL INTEGRITY OF THE HOME FLOOR MUST BE MAINTAINED. (MOVE

OPENING AND/OR REPOSITION HEATER LOCATION IF NECESSARY).

9. Now, reposition pedestal stand and set on pad being sure to line stand up with reference marks.

10. Using an electric drill and 3/8" masonry bit, drill four (4) holes in protective pad using holes
in bottom of pedestal stand as a guide. Be careful to drill only through pad and not into floor.
Change bit to a 1/4" metal bit and drill through floor.

11. Using four (4) 3/8" x 1-1/2" lag bolts provided, secure pedestal stand and pad to floor of home.

CAUTION:

IF A THICK FLOOR PROTECTOR IS USED, YOU MAY HAVE

TO USE LONGER LAG BOLTS.

12. Obtain outside air duct from the box in pedestal kit marked FA P21B.

13. Slip duct down through 4-1/4" hole until face of outside air duct with screen

wire, contacts bottom of pedestal.

14. Secure outside air duct to inside bottom of pedestal using the four (4) #10x1 screws
provided. (See Figure 13).

15. Set heater back onto stand and resecure using screws.

Figure 13

(4) 3/8" x 1-1/2"

OUTSIDE AIR DUCT

PEDESTAL

Figure 13A

FLOOR PROTECTOR PAD

UNDER SIDE OF MOBILE HOME FLOOR

(4) #10x1

OUTSIDE AIR DUCT THROUGH FLOORWHEN

MOBILE HOME IS NOT UNDERPINNED.

Page 28

OUTSIDE AIR DUCT THROUGH

UNDERPINNED.

RAINCAP

RAINCAP

24"min.
(610mm)

36"TYP.

FLASHING

RADIATIONSHIELD

20 FT. MAX.

OUTSIDE AIR DUCTTHROUGHFLOORWHEN
MOBLE HOME IS NOT UNDERPENNED

Figure 12

24"min.
(610mm)

OUTSIDE AIR DUCTTHROUGHUNDERPENNED

36"TYP.

FLASHING

RADIATIONSHIELD

FOR CEILING EXIT USING CLOSE CLEARANCE LISTED CHIMNEY

1. Suspend a plumb bob from ceiling above unit so that weight is hanging in center of flue
exit. (A small weight on a string will serve as a plumb bob). Mark ceiling where string is
suspended to locate center of chimney hole.

2. After locating center of hole install ceiling support box, chimney, flashing and rain cap
using listed chimney only. Only use pipe listed in this manual.

CAUTION

REFER TO CHIMNEY MANUFACTURER’S INSTRUCTIONS FOR ASSEMBLY
AND DISASSEMBLY OF CHIMNEY PARTS. BE SURE TO FOLLOW CHIMNEY
INSTRUCTIONS FOR PROPER CLEARANCES TO COMBUSTIBLE AND PROPER
AIR SPACING REQUIRED.

3. Add additional pipe until both of the following are met:
(a) Chimney pipe is 3 feet higher than roof at point where it penetrates roof and

Page 29

(b) Chimney pipe height is at least 2 feet higher than any part of roof within 10 feet of

chimney. See (Page 31, Figure 12).

4. Next, install a New Buck Corporation chimney connector to flue of heater or use 3 “ELL”
brackets and secure to top of heater and pipe.

5. Using single wall chimney connector, connect heater to chimney by following
manufacturer's installation instructions exactly. (See Figure 15).

CEILING SUPPORT BOX

SINGLE WALL PIPE

CHIMNEY CONNECTOR

COLLARCOLLAR

3 SHEET METAL SCREWS

3 SHEET METAL SCREWS OR RIVETS

Figure 15

Page 30

FINAL CHECK

1. Recheck specified clearances.

2. Remove all foreign material from firebox area.

3 . Open primary air draft.

NOTE: Plug power cord into a 115 VAC outlet. Route cord to prevent damage to cord
insulation from heat and sharp objects. Keep cord out of way of traffic to prevent damage
caused by tripping, etc.

4. Place crumpled pieces of newspaper in stove. Light it and close door. Ensure that stove

draws properly through primary draft.

5. Check for smoke leaks around door.

6. Open door and check for smoke escaping from front of stove. Smoking usually indicates

a defective or poorly positioned chimney. Some chimneys with a marginal draft can be
preheated by lighting newspaper and holding it near open damper with a poker or fire tong.
Once chimney heats up, a proper draft can usually be obtained.

If a thorough review of Troubleshooting Guide in rear of manual does not reveal problem,
contact your dealer for assistance.

CAUTION

THE UNIT IS PAINTED WITH A SPECIALLY FORMULATED HIGH
TEMPERATURE PAINT THAT CURES DURING FIRST TWO OR THREE FIRINGS.
YOU MAY NOTICE A SLIGHT SMOKING EFFECT AND AN ODOR OF BURNING
PAINT WHEN YOU BUILD FIRST FIRES. THIS IS NORMAL AND IS NOT A
CAUSE FOR ALARM. IN SOME CASES, THESE FUMES WILL ACTIVATE A
SMOKE ALARM. OPENING A WINDOW NEAR UNIT WILL ALLOW THESE
FUMES TO ESCAPE. DO NOT BUILD A LARGE ROARING FIRE UNTIL THIS
CURING PROCESS IS COMPLETE OR HEATER FINISH MAY BE DAMAGED.

Page 31

SECTION VI

WOOD HEATER SAFETY

Certain safety hazards are inherent in any wood heater installation. You should be aware of
these so that a safe and proper installation can be made.

1. FAULTY CHIMNEY: An older masonry chimney should be thoroughly checked to be sure
there are no holes or weak spots which could allow sparks or hot gases to escape.

2. HEAT CONDUCTION: Placing combustible materials too close to a heater or chimney can
be a fire hazard.

By keeping these particular hazards in mind as you install and use your room heater you can
ensure a safe, reliable installation.

FOR PREFAB INSTALLATION:

The chimney and chimney connector should be inspected once every two months. Any build­up of soot should be removed to prevent risk of a chimney fire

FOR FREE STANDING INSTALLATION:

The chimney and chimney connector should be inspected once every two months. Any build­up of soot should be removed to prevent risk of a chimney fire. To remove chimney or
chimney connector: Remove screws or fasteners. Remove pipe and clean with steel brush.
Replace chimney or chimney connector, and replace screws and/or fasteners.

CAUTION

NEVER USE GASOLINE, GASOLINE TYPE LANTERN FUEL, KEROSENE,
CHARCOAL LIGHTER FLUID OR SIMILAR LIQUIDS TO START OR "FRESHEN
UP" A FIRE IN THE HEATER. KEEP ALL SUCH LIQUIDS WELL AWAY
FROM STOVE WHEN IT IS IN USE. ALL FLUIDS OF THIS TYPE GIVE OFF
VOLATILE FUMES AND CAN AND WILL EXPLODE!! DON'T TAKE A CHANCE
WITH THE SAFETY OF YOUR HOME AND FAMILY.

CAUTION

Never remove ashes from heaterwith blower running.

DISPOSALOF ASHES:

Ashes should be placed in a metal container with a tight fitting lid. The closed container of
ashes should be placed on a non-combustible floor or on ground, well away from all
combustible materials pending final disposal. If ashes are disposed of by burial in soil or
otherwise locally dispersed, they should be retained in closed container until all cinders have
thoroughly cooled.

CREOSOTE - FORMATIONAND NEED FOR REMOVAL:

When wood is burned slowly, it produces tar and other organic vapors, which combine with
expelled moisture to form creosote. The creosote vapors condense in relatively cool chimney
flue of a slow-burning fire. As a result, creosote residue accumulates on flue lining. When
ignited this creosote makes an extremely hot fire.

Page 32

SECTION VII

HEATER OPERATION

This section of manual is to help you get maximum efficiency and maximum smoke (particulate)
reduction from your heater. If you should experience any difficulty or have any questions concerning
your heater, contact your dealer for assistance.

NOTE: The manufacturer recommends that for maximum performance burn natural seasoned
hard wood.

Build a fire for maximum efficiency. These models burn wood and extract heat so efficiently a large fire

is not necessary. A large fire not only wastes energy, it usually results in home being too warm for
comfort.

The following steps will serve as a guide for operating your stove.

BUILDING A FIRE

1. Open door.

2. Open primary air control located on right side of stove under hearth. To close push all way in. To
open pull all way out.

3. Twist two pieces of non-colored newspaper into a roll and place them on floor of firebox.

NOTE:“Do not use grate or elevate fire. Build wood fire directly on inner bottom of fire box.”

4.

These models are not designed for use of grates, andirons or other methods of supporting fuel.

5. Lay several pieces of dry kindling on top of newspaper.

6. Place three or four small pieces of firewood, 2-3" in diameter, on top of kindling.

7. Light newspaper in front. Close and latch door. Don't leave fire unattended at this point. The draft
system of heater should start quickly. It may be necessary to preheat chimney to get draft started. To
do this, open door and add newspaper to top rear of wood. Light or let this paper ignite and allow to
burn while holding door slightly cracked. Once draft has started, close and lock door. You are over
heating unit if chimney and or connector glows red.

8. NOTE: After embers and a coal bed have been established, load heater with seasoned natural

hard wood wood, placing it length way front to rear.
NOTE: THE FUELING DOOR MUST REMAIN CLOSED DURING OPERATION.
NOTE: If the blower is being used on the Model 18 Non-Cat, your stove is equipped with a

automatic thermostat. When the stove gets hot enough, thermostat will activate room

air blower.
NOTE: When refueling or removing ashes from unit, unplug room air blower from outlet to

prevent damage from coals or ashes. Be sure to plug room air blower back in when

finished.
NOTE: Do not run power cord underneath heater or in walk way or heavy traffic areas.

Page 33

SECTION VIII

OPERATION FOR ROOM AIR BLOWER

AND MAINTENANCE

Your heater is equipped with a room air blower. For operation and wiring see below.

Operation.
After heater has warmed up the thermostat will automatically turn on blower When the stove

cools off, thermostat will automatically shut off blower.

MOTOR

THERMOSTAT

BLACK

WHITE

BLACK

POWER CORD

GREEN

Maintenance.
Unit installed a prefabricated fireplace. To replace motor or thermostat without pulling stove

from fireplace.

1. Open feed access door, clean all ashes and debris from inside fire box .

2. Remove fire brick from floor of inside fire box (some brick may need prying, try not to not
damage the brick) lay brick aside.

3. Remove fire brick from inside back of fire box and lay brick aside.

4. Gently remove the fire blanket from inside back of fire box.

5. Remove plate inside back of fire box and a second fire blanket .

6. Remove a inner back plate by removing (8 eight) blots (NOTE; you may need to spray
WD-40 onto bolts) lay aside.

7. You access blower motor and thermostat through opening inside back of fire box.

8. After replacing parts, reverse the steps 1-7.

REAR
PLATE ’ S

THERMOSTAT

MOTOR

BRICK LAYOUT

ACCESS FROM INSIDE
BACK OF STOVE

FIRE BRICK

Unit installed as free standing.

1. At the back of unit there is a rear motor cover, remove the (2 two) screws at the bottom of the

cover, slide down and lay rear motor cover aside.

2. You access blower motor and thermostat through opening in the back of the stove.

3. After replacing parts, reverse the step 1.

FIRE BLANKET ’ S

REAR MOTOR COVER

ACCESS FROM

REAR OF STOVE

POWER CORD

Page 34

REPLACE OR TIGHTEN GASKET ON SIDE WINDOWS (COLD HEATER)

1. Open feed door.

2. On each side of inside door opening there are nuts holding glass overlays with side glasses
to the stove. (2 two) nuts for each of glass overlays, one at the top and one at the bottom of
each overlay.

3. Spray overlay nuts with WD-40 and wait awhile for the WD-40 to penetrate the threads.
After letting WD-40 set, gently loosen glass overlay nuts. Work the nuts back and forth
gently, you may have to use WD-40 again to get the nuts loose.

4. Remove the glass overlay. Take glass out of overlay and remove old gasket replace with
new gasket.

5. Replace glass into overlay then place both the glass and overlay back onto the stove front.

6. Gently snug the nuts tight.

7. NOTE: Latter after several firings you may have to tighten the nuts more.

FEED DOOR

GLASS OVERLAY

NUTS INSIDE

GLASS OVERLAY

DOOR GASKET REPLACEMENT (COLD HEATER)

To replace deteriorated gaskets, following steps must be taken to ensure proper installation of
gaskets.

1. Obtain proper gaskets and silicone glue from your local dealer.

2. Using pliers, remove any worn and deteriorated gaskets.

3. Using a scraper, wire brush and sandpaper or steel wool, clean glue and gasket residue from

door frame.

4. Measure and cut gaskets to length. Care should be taken not to stretch gaskets. What you

want is a full and loose gasket weave after attachment to framing.

5. Obtain silicone glue and run a 3/16” bead inside door frame.

6. Obtain gasket (s) and place in gasket channel areas starting at lower right corner, See

Below. Use a technique which assures that gasket is applied in a loose like manner. DO
NOT STRETCH GASKETS.

7. After gasket (s) are applied to glue, use your finger and go over all gasket gently pressing

gasket to the channel. Use same pressure against gasket so that final result is an evenly
applied gasket.

8. Leave door open and allow at least two (2) hours for glue to dry.

9. Once gaskets are checked, heater is ready for use.

10. This should be done annually. Allowing gaskets to deteriorate can cause over-firing and

shorten burn time.

START HERE

ROPE GASKET

SILICONE

Page 35

MAINTENANCE

CHECK CHIMNEY

A. Chimney should be inspected twice a year.
B. The chimney should be cleaned as necessary to remove creosote, soot, leaves, birds’ nests, etc.

Before sweeping the chimney a few steps must be done.

1. Open feed door and remove the 1st Secondary Air Tube by removing cotter pin up in right side facing
stove. Remove Air Tube and cotter pin, set aside.

2. Gently remove the Insulation Blanket set aside.

3. Remove Stainless Steel Baffle Plate set aside.

4. Close feed door for cleaning chimney so debris don't fall out feed door while cleaning chimney.

5. Creosote and debris will fall into the bottom of the stove unit from the cleaning.

6. Clean out all the creosote and debris from inside stove unit left from clean sweeping chimney.

7.

To replace Stainless Steel Baffle Plate, Insulation Blanket and 1st Secondary Air Tube reverse steps 1-3

STAINLESS STEEL BAFFLE PLATE

INSULATION BLANKET

1ST SECONDARY AIR TUBE

!

NOTE:

NOTE: Some areas may require an approved spark arrestor.

*

A chimney cap should be installed to prevent moisture from entering chimney, to prevent sparks and

burning materials from escaping chimney and to keep birds and foreign materials from entering.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

CLEANING THE HEATER

A. The heater should not be cleaned with any type of detergent as most all detergents have an oil base

and cannot be painted over.

B. The heater should be lightly sanded with fine sandpaper or steel wool, then repainted or touched up

with high temperature paint.

C. If the heater is located in a moist or damp location, check thoroughly for signs of condensation

during times when heater is not in use.

D. When heating season is over, heater should be cleaned out completely with a wire brush or cloth to

help eliminate ash and burned wood smell.

CARE OF GLASS DOOR

The glass door on your heater permits you to enjoy the beauty of the fire while retaining efficiency of
your heater. Although brand of glass used in heater door has well established and recognized heat
resistant and strength characteristics, it can be broken through improper care. To achieve maximum
utility and safety of your glass door, we advise that you observe following use and safety tips:

1. Inspect glass regularly for cracks or breaks. If you detect a crack or break extinguish fire
immediately and return door to your dealer for glass replacement before further use.

2. Do not slam heater door or otherwise impact glass. When closing door, make sure that no logs or
other objects protrude to impact against glass.

3. Do not clean glass with materials which may scratch it (such as steel wool) or otherwise damage
glass. Scratches on the glass can develop into cracks or breaks.

The glass can be cleaned with a commercial oven cleaner, providing it does not contain abrasives. A
build-up on glass that has been there for a considerable length of time can be burned off with a propane
torch or straight razor blade. Use protective gloves when using razor.

Page 36

SECTION IX

Burn dry natural seasoned

TROUBLESHOOTING

PROBLEM POSSIBLE CAUSE SOLUTION

Sluggish heater Obstruction in chimney Check for and remove

obstruction

Improperly sealed trim kit or (a) Check trim kit gasket
direct connect kit seal to fireplace and gasket

as necessary to seal unit.
Check gasket under front
bottomof stove if needed.
(b) Check seal if direct
connect and correct

Wet or unseasoned wood
being burned hard wood

Poor chimney draft Improper chimney height

or wrong size flue is being
used. Cooler temperatures
caused by external chimney

Page 37

PROBLEM POSSIBLE CAUSE SOLUTION

High fuel consumption

Improper regulation of
draft or inlet air

( a) Close inlet air control as
much as possible to maintain
desired heat output
(b) Check gaskets, reinstall
fiberglass gasketing around
doors and glass as necessary

Backpuffing

Smoke rollout when heater
door is opened

Improper door fitting

Gusts of Wind

Wind gusts blowing down
the chimney

Opening heater door too
fast

Check door gasket, check
adjustment of door latch, check
door hinges

a) Smoke shelf in chimney is
filled with creosote & ash
b) Chimney may need wind
diverter. Raise chimney for
better draft

a) Smoke shelf in chimney is
filled with creosote & ash
b) Chimney may need wind
diverter. Raise chimney for
better draft

Open air control, crack door for
15 seconds before fully opening
door

Page 38

REPLACEMENT PARTS

FOR MODEL 18

Description Part No.

1. Air Control Bar MF 810084

2. Door Handle Assembly PA 910096

3. Door Roping 3/4" RP FR2LD.750G

4. Glass Gasket RP FTV125X1.00GA

5. Inside Motor Plate Blanket PO 180102

6. Outdoor Motor Plate Blanket PO 180100

7. Door Gold PC 212400G

8. Door Black PC 212400

9. Thermostat 110 disc PE 400132

10. Power Cord PE 400240

11. Strain Relief PE 400320

12. Motor - Non-cat PE SBRO84

13. Firebrick PR 900050

14. Glass PG 2124GL

15. Glass, Bay side PG 810100

16. Glass clip PO 210767

17. 1/4" plain washer-pltd. PH 14FLWSP

18. Cotter Pin PH 182CPSS

19. Door Hinges PH 516HINGE

20. 5/16" LK washer-gr5 PH 516LKWS5

21. Spring Handle PO 100150

22. “U” Drive Screw 5/16" x 1/2" PO 516U

23. Top Firebox Blanket PO 180110

24. Mid & Rear Secondary Air Tube PO 180106

25. Front Secondary Air Tube PO 180104

26. Hearth Brass PO 810705

27. Primary Air Block MF 180084

27. Side Brass Overlay PO 810104

28. Top Baffle Plate PS 180032

For replacement parts use only manufacturer’s specified parts.

Page 39

NEW BUCK CORPORATION (NBC)

"LIMITED WARRANTY" FOR THE BUCK STOVE

PLEASE READ THIS WARRANTY CAREFULLY

PRODUCTS COVERED

This warranty covers the new Buck Stove heating unit, so long as it is owned by original
purchaser, including optional and standard accessories purchased at same time, subject to
terms, limitations, and conditions herein set out.

PRODUCTS NOT COVERED

This warranty does not cover the following:
Glass, Refractory material or firebrick, Gaskets.
.

This warranty will not cover any damage and/or failure caused by abuse or improper
installation of the products covered.

WARRANTY TIME PERIODS

(A) Period I
For one (1) year from date of purchase, NBC will replace or repair, at its option, any
part defective in materials or workmanship. The costs of parts only are included. The
customer pays any labor or transportation charges required.

Thereafter
(B) Period II

For a period after first year from date of purchase and extending for five (5) years as long as
the Buck Stove is owned by original purchaser, NBC will repair or replace, at its option, any
part defective in materials or workmanship,with the exception of: electrical motors, wiring,
switches, and components: optional and standard accessories. All parts not permanently
attached to the heating unit. Parts not permanently attached to heating unit are defined as
those items designed to be removed from stove, including those removable with common
hand tools. The costs of parts only are included. The customer pays any labor or transportation
charges required. .

PROCEDURE

Should you feel that your BUCK STOVE is defective, you should contact any Buck Stove
dealer for name of your nearest authorized Buck Stove service representative, who will
instruct you on the proper procedure, depending on which Warranty Time Period (Period I or
Period II) applies.

Page 40

If for any reason you are dissatisfied we suggested procedures, you may contact us
in writing at:

New Buck Corporation
P. O. Box 69

Spruce Pine, NC 28777

CONDITIONSAND EXCLUSIONS

A. Replacement of parts may be in form of new or fully reconditioned parts, at NBC's option.
B. There is no other express warranty. All implied warranties of merchantability and fitness for

use are limited to the duration of Express Warranty.

C. New Buck Corporation is not liable for indirect, incidental or consequential damages in

connection with use of the product including any cost or expense of providing substitute
equipment or service during periods of malfunction or non-use.
Some states do not allow exclusion of incidental or consequential damages, so
above exclusion may not apply to you.

D. All warranty repairs under this warranty must be performed by an authorized Buck Stove

service representative. Repairs or attempted repairs by anyone other than an authorized
service representative are not covered under this warranty. In addition, these unauthorized
repairs may result in additional malfunctions, correction of which is not covered by
warranty.

OTHER RIGHTS

This warranty gives you specific legal rights, and you may also have other rights, which vary
from state to state.

OWNER REGISTRATION CARD

The attached Owner Registration Card must be completed in its entirety and mailed within 30
days from date of purchase or from date of installation, if installed by a factory certified
installer, to New Buck Corporation in order for warranty coverage to begin.

PLEASE NOTE: The Owner Registration Card must contain Authorized Buck Stove

Dealer Code Number and Certified Installer's number (if applicable) for warranty coverage to
begin.

To be completed by selling distributor or dealer for customer:

Name:______________________________________________________________________

(Last) (First)

Address:____________________________________________________________________

City:______________________________ State:____________ Zip:__________________

Customer Email:_____________________________________________________________

Model 18 _____________________________ Serial Number ________________________

Date of Installation: Day _________ Month _______________ Year ______________

Installer’s Name:_____________________________________________________________

Installer’s Certification Number:________________________________________________

Dealer’s Name and Address ____________________________________________________