Bucher QPH 2, QPH 3 User Manual

HIGH PRESSURE INTERNAL GEAR PUMPS QPH
 100-P-000095-E-00 / 09.07
Internal gear pump Type QPH 2 with constant displacement volume
Technical Data:
Rated Size NG 004 005 006 008 011 013 016 019 022 025
Spec. volume Vth [cm3/rev.]*** 3.8 5.4 6.4 7.9 10.9 13.3 15.8 19.3 22.2 25.2 Continuous operating pressure [bar]** 330 300 250 250 P
eakoperatingpressure[bar]max.10sec.1 5%dutycycle**
350 300 280 Cut-in pressure peak [bar]** 400 325 300 Max. speed [rpm] 4,200 4,000 3,600 Nominal speed [rpm] 400 – 4,000 400 – 3,600 400 – 3,000 Operating viscosity [mm
2
/s] 10 – 300
Starting viscosity [mm
2
/s] 2,000
Operating medium HL – HLP DIN 51 524 part 1/2 Max. medium temperature [°C] 80 Min. medium temperature [°C] -20 Max. ambient temperature [°C] 80 Min. ambient temperature [°C] -20 Max. admission pressure (intake side) [bar] 2 bar absolute Min. admission pressure (intake side) [bar] 0.8 bar absolute (Start 0.6) Weight appr. [kg] 4.9 4.9 5.0 5.2 5.4 5.5 5.7 6.1 6.3 6.5 Degree of filtration Class 20/18/15 due to ISO 4406
Efficiency η
vol
90 91 92 93 93 94 95 95 95 95
Efficiency η
hm
88 90 90 91 92 92 93 93 93 93
Pump noise* (measured in sound chamber) dB[A] 53 54 55 57 58 59 60 61 62 63
n = 1.450 p = 250 bar T = 50 °C Medium: HLP 46
*Measured in anechoic room ; Axial microphone distance 1.0 m
** For acceptable pressure at 400-1.800 rpm. Further rpm on request. *** Due to manufacturing tolerances the displacement volume could vary.
Characteristics
• Internal gear pump with axial and radial gap com- pensation
• Radial compensation with segments
• Suction and pressure port radial
• Field of application: Industrial hydraulic
• Low noise
• Long time life
• Low pulsation (pressure pulsation ~ 2%)
• Multi flow combinations
QPH / 100-P-000095-E-00 / 09.07
Technical Data:
Rated Size NG 014 016 020 025 032 040 050 064
Spec. volume Vth [cm3/rev.]*** 14.6 16.0 20.0 24.8 32.1 40.1 50.3 64.6 Continuous operating pressure [bar]** 330 250 P
eakoperatingpressure[bar]max.10sec.1 5%dutycycle**
350 300 280 Cut-in pressure peak [bar]** 400 325 300 Max. speed [rpm] 4,000 3,000 2,500 1,800 Nominal speed [rpm] 400 – 3,600 400 – 2,800 400 – 2,200 400–1,800 Operating viscosity [mm
2
/s] 10 – 300
Starting viscosity [mm
2
/s] 2,000 Operating medium HL – HLP DIN 51 524 part 1/2 Max. medium temperature [°C] 80 Min. medium temperature [°C] -20 Max. ambient temperature [°C] 80 Min. ambient temperature [°C] -20 Max. admission pressure (intake side) [bar] 2 bar absolute Min. admission pressure (intake side) [bar] 0.8 bar absolute (Start 0.6) Weight appr. [kg] 13.1 13.2 13.4 13.5 13.7 16.4 17.5 19.5 Degree of filtration Class 20/18/15 due to ISO 4406
Efficiency η
vol
91 92 93 93 94 95 95 95
Efficiency η
hm
90 90 91 92 92 93 93 93
Pump noise* (measured in sound chamber) dB[A] 60 61 62 63 64 65 66 66
n = 1.450 p = 250 bar T = 50 °C Medium: HLP 46
*Measured in anechoic room ; Axial microphone distance 1.0 m
** For acceptable pressure at 400-1.800 rpm. Further rpm on request. *** Due to manufacturing tolerances the displacement volume could vary.
Internal gear pump Type QPH 3 with constant displacement volume
Characteristics
The new series QPH were developed particularly for the high requirements of industrial hydraulics. Their favourable noise characteristic, extremely low delivery and pressure pulsation, outstanding efficiency within broad revolution and viscosity ranges, have firmly established gap- compensated high pressure internal gear pumps among high pressure pumps. Simple combinability to multiple pumps with separate or common inlet is given.
The QPH... is a consistent advancement that already for over 40 years in the industry used gap-compensated internal gear pump technology.
QPH / 100-P-000095-E-00 / 09.07
NG A B C D E F
004 71 14 38.1 17.5 M8x13 deep 50 005 71 14 38.1 17.5 M8x13 deep 50 006 73 19 47.5 22.0 M10x15 deep 50 008 76 19 47.5 22.0 M10x15 deep 50 011 82 25 52.4 26.2 M10x15 deep 50 013 87 25 52.4 26.2 M10x15 deep 50 016 92 25 52.4 26.2 M10x15 deep 50 019 99 25 52.4 26.2 M10x15 deep 55.1 022 105 25 52.4 26.2 M10x15 deep 55.1 025 111 25 52.4 26.2 M10x15 deep 55.1
Double Pump with SAE-B-2-hole flange and zylindrical shaft Order example: QPH2- _ _ _RK03-1X
QPH2- _ _ _RP33-1X
Dimensions
Single pump with 2-hole flange Order example: QPH2- _ _ _RK03-1X
NG A F
004 71 50 005 71 50 006 73 50 008 76 50 011 82 50 013 87 50 016 92 50 019 99 55.1 022 105 55.1 025 111 55.1
shaft end
direction of rotation
suction side
shaft end
direction of rotation
common suction side NG 005-016
common suction side NG 019-025
QPH / 100-P-000095-E-00 / 09.07
Pressure connection see single pump
+5
F
60
+5
63
P
F
19,5
41
36
25
A/2
38,1±0,2
A
E
ø 14
A/2
23
Wellenende
6
h9
5,4
22,5
ø20
j5
130
ø 82,55
h8
Drehrichtung
11
7
17,5±0,2
106,4
-1
S
Sauganschluß
C
E
B
D
106,4
F60
+5
41
36
+5+5
63
67,3
25
7
19,5
A/2 A/2
AA
22,5
45
S
A/2 A/2
23
gemeinsamer Sauganschluß NG 005-016
4x M10
Wellenende
6
h9
5,4
22,5
ø20
j5
65,5
gemeinsamer Sauganschluß NG 019-025
ø25
52,4±0,2
26,2±0,2
-1
ø 82,55
h8
Drehrichtung
130
4x M10
58,7±0,2
30,2±0,2
ø32
11
NG A B C D E M N P G H
014 88.4 25 52.4 26.2 M8 14 38.1 17.5 64 57 016 92.4 25 52.4 26.2 M8 14 38.1 17.5 64 57 020 97.8 32 58.7 30.2 M10 18 47.5 22 64 57 025 104.4 32 58.7 30.2 M10 18 47.5 22 64 57 032 114.4 32 58.7 30.2 M10 18 47.8 22 64 57 040 125.4 32 58.7 30.2 M10 20 52.4 26.2 70 63 050 139.4 32 58.7 30.2 M10 20 52.4 26.2 70 63
Pressure connection see single pump
Dimensions
Double Pump with SAE-B-2-hole flange and zylindrical shaft Order example: QPH3- _ _ _RK23-1X
QPH3- _ _ _RP33-1X
Single pump with 2-hole flange Order example: QPH3- _ _ _RK23-1X
NG A G
014 88.4 64 016 92.4 64 020 97.8 64 025 104.4 64 032 114.4 64 040 125.4 70 050 139.4 70
shaft end
direction of rotation
suction side
shaft end
direction of rotation
suction side
QPH / 100-P-000095-E-00 / 09.07
Order example
QPH2 - 016 RK03 - 1X
High pressure pump overall size 2 with 15,8 cm
3
/U clockwise rotation cylindrical shaft with cone SAE/B-2-hole flange connection SAE flange connection revision code 10
Ordering Code
QPH2-016RK03-10 S123
Special version number (not applicable with standard pumps or when the
type key is unambiguous)
Revision code 1st number: Change of mounting dimensions
2nd number: Change of pump with same mounting dimensions
Sense of rotation R: Clockwise
L: Anticlockwise
Overall size 2 or 3 or 6
Shaft end K: Cylindrical with cone
P: Cone tooth system on both sides
Rated size, three digits
Type H: High pressure pump
internal gear pump
Fastening flange 0: SAE/A 2-hole flange, centre-Ø 82.55
2: SAE/B 2-hole flange, centre-Ø 101.6 / at EIPH6 Ø152,4 3: Direkt fixture 5: VDMA on demand – other flanges on request –
cone is standard; (cone = add-on facility for additional pumps to create multiple-flow pumps)
Intake and delivery connection 3: SAE-flange connections
– other flanges on request – 0: suction port closed; common inlet
QPH / 100-P-000095-E-00 / 09.07
Volumenstrom/ Volumetric flow
Wirkungsgrad/ Efficiency
Antriebsleistung/ Drive output
Schalldruckpegel/ Sound pressure level
Kennlinien Characteristics QPH 2
ηhm
Delivery [l/min]
Operating pressure [bar]
Efficiency [%]
Operating pressure [bar]
Drive output [kW]
Operating pressure [bar]
Sound pressure level [dB(A)]
Operating pressure [bar]
Sound pressure level [dB(A)]
Operating pressure [bar]
Drive output [kW]
Operating pressure [bar]
Efficiency [%]
Operating pressure [bar]
Operating pressure [bar]
Delivery [l/min]
Meßbedingungen: Drehzahl 1450 min-1, Viskosität 46 mm2/sek., Betriebstemperatur 40 °C
Schalldruck gemessen im reflexionsarmen Schallmessraum in Anlehnung an DIN 45 635 Blatt 26; Mikrofonabstand: 1,0 m axial
ηvol
ηvol
ηhm
QPH / 100-P-000095-E-00 / 09.07
20
15
10
Förderstrom [l/min]
5
0
0 50 200 300
100
100 150 250 350
Betriebsdruck [bar]
90
80
Wirkungsgrad [%]
70
0 50 200 300
100 150 250 350
Betriebsdruck [bar]
011
008
006
005
011
008
006
005
45
35
25
Förderstrom [l/min]
15
0
0 50 200 300
100
90
80
100 150 250 350
Betriebsdruck [bar]
025
022
019
016
013
025
022
019
016
013
Wirkungsgrad [%]
70
0 50 200 300
100 150 250 350
Betriebsdruck [bar]
10
8
6
[kW]
4
Leistung
2
0
0 50 200 300
100 150 250 350
Betriebsdruck [bar]
60
55
[dB(A)]
50
45
Luftschallpegel
40
0 50 200 300
100 150 250 350
Betriebsdruck [bar]
011
008
006
005
25
20
15
[kW]
10
Leistung
5
0
0 50 200 300
100 150 250 350
Betriebsdruck [bar]
025
022
019
016
013
011
008
006
005
65
60
[dB(A)]
55
50
025
022
019
016
013
Luftschallpegel
45
0 50 200 300
100 150 250 350
Betriebsdruck [bar]
5
0
6
4
Meausurement conditions: Speed 1450 rpm, viscosity 46 mm2/sec., operating temperature 40 °C
Sound pressure measured in low-reflection anechoic room in accordance with DIN 45 635 sheet 26; Microphone distance 1.0 m axial.
ηvol
l
ηhm
ηhm
Volumenstrom/ Volumetric flow
Wirkungsgrad/ Efficiency
Antriebsleistung/ Drive output
Schalldruckpegel/ Sound pressure level
Kennlinien Characteristics QPH 3
Delivery [l/min]
Operating pressure [bar]
Efficiency [%]
Operating pressure [bar]
Drive output [kW]
Operating pressure [bar]
Sound pressure level [dB(A)]
Operating pressure [bar]
Sound pressure level [dB(A)]
Operating pressure [bar]
Drive output [kW]
Operating pressure [bar]
Efficiency [%]
Operating pressure [bar]
Operating pressure [bar]
Delivery [l/min]
www.eckerle.com info@eckerle.com
Alle angegebenen Daten dienen allein der Produktbeschreibung und sind nicht als zugesicherte Eigenschaften im rechtlichen Sinne zu verstehen. Technische Änderungen vorbehalten.
ηhm
QPH / 100-P-000095-E-00 / 09.07
50
40
30
20
10
Förderstrom [l/min]
0
0 50 200 300
100
100 150 250 350
Betriebsdruck [bar]
90
80
Wirkungsgrad [%]
70
0 50 200 300
100 150 250 350
Betriebsdruck [bar]
02
02
01
01
025
020
016
014
100
80
60
40
20
Förderstrom [l/min]
0
0 50 200 300
100
90
80
Wirkungsgrad [%]
70
0 50 200 300
100 150 250 350
Betriebsdruck [bar]
100 150 250 350
Betriebsdruck [bar]
050
040
032
050
040
032
25
20
15
[kW]
10
Leistung
5
0
0 50 200 300
100 150 250 350
Betriebsdruck [bar]
70
66
62
[dB(A)]
58
54
Luftschallpegel
50
0 50 200 300
100 150 250 350
Betriebsdruck [bar]
025 020 016 014
50
40
30
[kW]
20
Leistung
10
0
0 50 200 300
100 150 250 350
Betriebsdruck [bar]
050
040
032
025
020
016
014
70
65
60
[dB(A)]
55
50
Luftschallpegel
45
0 50 200 300
100 150 250 350
Betriebsdruck [bar]
050
040
032
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