BTG CPM Series, CPM 1400, CPM 1300, CPM 1410, CPM 1500 User Manual

User Manual

CPM

Communication Platform

The contents of this document are subject to revision without notice due to continued progress in methodology, design, and manufacturing. BTG shall have no liability for any error or damages of any kind resulting from the use of this document. All rights reserved. No part of this document may be copied, photocopied, published, reproduced, translated or converted into electronic or machine-readable form without written permission of BTG Instruments AB.

Original Instructions

BTG Instruments AB, 2019

Important Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1 Product Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

1.2 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1.3 Dimensions and Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.4 Type Plate Explanations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

1.5 CE-Declaration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

2 Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . 11

2.1 Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

2.2 Assembly of Product Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

2.3 Mounting Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

2.4 Cabling Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

2.5 Connection Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

2.5.1 AC Connection to Power Supply Unit . . . . . . . . . . . . . . . . . . . . . . . . . . 15

2.5.2 HCM-8000 / 8010 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

2.5.2.1 HCM-8000 Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

2.5.2.2 HCM-8010 Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

2.5.3 FCM-8000 / 8010 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

2.5.3.1 FCM-8000 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

2.5.3.2 FCM-8010 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

2.5.4 Sensor Control Module SCM-8000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

2.5.5 Connection to Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

2.5.6 24 V On/Off Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

2.6 Backup Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

2.7 RS-485 Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

3 Service Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

3.1 Maintenance Routines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

4 Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

4.1 CPM Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

5 Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

5.1 HCM-8000 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

5.2 HCM-8010 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

5.3 FCM-8000 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

5.4 FCM-8010 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

II User Manual CPM M2066/10en © BTG 2019

Important Information

This user manual contains all necessary instructions for installation, maintenance, and basic service of the Communication Platform (CPM).

Safety instructions and regulations for installation and service are found in the BTG Safety Manual, M2076.

NOTE!

Always read the safety instructions before installation and service of the instrument!

NOTE!

If the CPM is used in a manner not specified by BTG the protection provided by the equipment may be impaired.

For operation instructions, see the CPM operation manual for the appropriate instrument. CPM operation manuals are available for the following instruments:

Instrument CPM Operation manual

ACT-2500 MBT-2500 MEK-2500 MEK-3000

DRT-5500 OM2005 TCR-25xx OM2006 MBT-4500 OM2007 TCT-25x1

RET-25x2 RET-55x3 OM2010 BT-5500 OM2011 BLT-5500 OM2012 SPK-5500 OM2013 DLT-5500 OM2014 RT-5500 OM2015 TCS-2531 OM2016 OCT-25x1 OM2017 SPM-5500 OM2018 SPC-5500 OM2019

OM2003

OM2009

Recycling

Recycle the instrument and all replaced parts according to local, first and foremost national, laws and regulations. Contact BTG to get detailed information on how to disassemble and recycle the instrument safely. BTG should have no liability for any error or damage of any kind due to disassembly or recycle work done.

the unit is not falling under the RoHS/WEEE CE-directives according to:

RoHS According to Article 2 (4) and (4e) alt. (4d) and

according to Article 3 (3) alt. (4), the unit shall not apply to RoHS.

WEEE According to Article 2 (3b) and (4c; f), and according

to Article 3 (1b) and (1c, I, II, III), the unit shall not apply to WEEE.

2 User Manual CPM IN2066en Rev.B © BTG 2019

Product Introduction

Fig 1 CPM overview

1 Protective cover 2 Front cover 3 Scroll keys 4 LCD display with

backlight 5 Function keys 6 Closing screw 7 Cable glands 8 Transmitter cable

2

3

4

6

7

5

1

8

1 Product Introduction

1.1 General

The CPM is delivered as a complete unit from BTG, normally in conjunction with an instrument.

The CPM has the following functions:

• Local display and console for full configuration and operation of the instrument

• Large illuminated display for easy reading

• Protected from splash and sun

Product Introduction

1.2 Technical Data

General

Type

CPM Communication Platform.

Manufacturer

BTG, Säffle, Sweden.

Quality Assurance

Quality-assured in accordance with ISO 9001.

Product Safety

Fulfills all relevant CE-directive requirements and all Australian TIC requirements.

Function Specifications

Communication Modules:

HCM-8000/8010

Hart communication module using HART® protocol. Equipped with slot for SD memory card.

Analog output (AO1- AO5)

4 - 20 mA. Galvanic isolated. Current limited to min. 3.9 and max. 20.5 mA. Loop load signal: Voltage supply/load 24 V DC Active or passive output for HCM-8000 Active output only for HCM-8010 Superimposed signal over 4 - 20 mA current loop according to standard HART® protocol.

Analog input (AI1 - AI4)

4 - 20 mA 250 Ω input resistance

Digital input (DI1 - DI4)

Galvanic isolated High-ohmic = logical 0 +24 V ≥ 12 mA = logical 1

Digital output (DO1 - DO2)

Galvanic isolated Maximum 120 mA Maximum 30 V DC

Solenoid valve (SV1 - SV5)

Open drain output for solenoids Maximum 500 mA Maximum 30 V DC

FCM-8000/8010

Fieldbus communication module programmed for PROFIBUS. Equipped with slot for SD memory card.

Output / Input signal

PROFIBUS (PA)

User Interface

Illuminated display. Key pad for adjustment of instrument settings.

4 User Manual CPM PI2066en Rev.B © BTG 2019

Product Introduction

Support System Specifications

Supply Voltage

Power supply unit 100 - 240 V AC, 50-60 Hz. AC input range: 90 - 264 V continuous operation.

Disconnecting Device

An external 2-pole switch close to the CPM is required. The switch must be approved in accordance with the IEC 60947-2 and IEC 60947-3 requirements.

Power Consumption

Maximum: 135 VA (CPM-1300), 515 VA (CPM-1400), 160 VA (CPM-1500)

Altitude

0 to 2000 m (0-6560ft) without any restrictions. 2000 to 6000 m (6560 to 20000ft) reduce output power or ambient temperature. Altitude de-rating = 5 W / 1000 m or 5 °C / 1000 m.

Humidity

5 to 95% r.h (IEC 60068-2-30)

Over-voltage Category

Category III: IEC 62103, EN 50178, altitudes up to 2000 m Category II: altitudes from 2000 m to 6000 m

Degree of Pollution

2: IEC 62103, EN 50178, not conductive

Physical Specifications

Materials

Casing: Polycarbonate thermo plastic Cable fittings: Polyamide thermo plastic

Storage Temperature

Max. 80 °C (176 °F) Min. -25 °C (-13 °F)

Operation Temperature

Max. 50 °C (122 °F) Min. 0 °C (32 °F)

Degree of Protection

IP 65, comparable to NEMA 4x and better, the CPM is intended for use indoors.

Weight

CPM: 2 - 2.5 kg (4.4 - 5.5 lbs) depending on configuration

Cables

Power supply flexible cable: 0.3 - 2.5 mm Signalling cable: 0.2 - 2.5 mm2 (AWG = 24-12)

Transmitter Cable

CPM-1300: Standard length: 10 m [33 ft] (option up to 55 m [180 ft])

Cable diameter: 5.5 mm [0.22"] Connector diameter: 15 mm [0.6"]

CPM-1400: Standard length: 10 m [33 ft] (option up to 20 m [66 ft])

Cable diameter: 13 mm [0.5"] No fixed connector

CPM-1500: Standard length: 10 m [33 ft] (option up to 20 m [66 ft])

Cable diameter: 5.5 mm [0.22"] No fixed connector

2

(AWG = 28-12)

Cable Inlets

There are cable glands for signal cables (diameter 4-8 mm) and for power supply cable (diameter 4-12 mm) in the bottom of the CPM.

Product Introduction

210

8.4"

10 (4x)

0.4"

5 (4x)

0.2"

10

0.4"

180

7.2"

240

9.6"

270

10.8"

180

7.2"

152

6"

162

6.5" 222

8.9"

50 2"

Quick GuideQuick

Guide

180

7.2"

Fig 2 Dimensions

300 12"

200

8"

200

8"

Quick GuideQuick

Guide

200 8"

Fig 3 Recommended

clearances

1.3 Dimensions and Mounting

6 User Manual CPM PI2066en Rev.B © BTG 2019

Product Introduction

N1619

NiMH

Certiﬁed to CAN/CSA-C22.2 No.61010-1 2nd ed

BTG Instruments AB Industrigatan 1-3 66129 Säfﬂe SWEDEN

PRODUCT

VOLTAGE

FREQUENCY

NO

TYPE

3068754

INSTALLATION CATEGORY

FACTORY IDENTIFICATION

APPARENT POWER

Fig 4 Type plate

HA/Q0/C0/S/10/I230 A

123456

50-60 Hz

12345

6

7

8

9

10 11

12

50 W

III

CPM-1300

100-240 V AC

15

13

14

16

1.4 Type Plate Explanations

1. Manufacturer

2. CE-marking

The CPM is approved in accordance with CE directives.

3. C-TIC marking

The CPM is approved in accordance with Australian C-TIC N1619 directives.

4. ETL-marking

The CPM is approved by ETL.

5. Warning sign

The CPM is designed for industrial use. Installation, handling and service must only be carried out by trained and authorized personnel and in accordance with relevant standards. Read the manual for detailed information and pay particular attention to the warning signs!

Product Introduction

CPM-1300

ABC

6. Product

The instrument model is specified according to the code system explained below:

A Product Group

CPM Communication platform

B Power type

13 50 W Power supply

14 240 W Power supply

15 80 W Power supply

C Input/Output Unit

If field D = Hx:

1x analog output, 1x analog input

00

10

1x digital output, 3x digital inputs

If field D = PA or FF:

1x Fieldbus output 1x digital output, 1x digital input

If field D = HA

5x analog outputs, 4x analog inputs 7x digital outputs, 4x digital inputs

7. Manufacturing number

BTG internal product identification number.

8. Frequency

The CPM operates at both 50 and 60 Hz.

9. Apparent power

Maximum power consumption (W).

10. Installation category

In accordance with CE-Directive. Fixed installation. Resistant to transients.

11. Factory identification

12. Voltage

100-240 V AC to power supply.

13. Recycling

The CPM should be recycled in accordance with local regulations.

8 User Manual CPM PI2066en Rev.B © BTG 2019

Product Introduction

HA/Q0/C0/S/10/I230 A

DEFG HI

14. Type specification

The instrument variant is specified according to the code system explained below:

D Communication Protocol

HA Analog 4-20 mA with HART

Hx

PA Profibus PA

FF Foundation Fieldbus

F0 Foundation Fieldbus supplied with FCI-1000

Q0 No module

Q1 Sensor control module SCM-8000

C0 No serial connector

C1 One serial connector

C2 Two serial connectors

S Standard housing with protecting cover

T Standard housing without protecting cover

L Large housing without protecting cover

10 10 m [32.8 ft]

20 20 m [65.6 ft]

30 30 m [98.4 ft]

40 40 m [131.2 ft]

55 55 m [180.4 ft]

I012 Interlock interface relay 12 V DC

I024 Interlock interface relay 24 V AC/DC

I048 Interlock interface relay 48 V DC

I060 Interlock interface relay 60 V DC

I120 Interlock interface relay 120 V AC/ 110 V DC

I230 Interlock interface relay 230 V AC/ 220 V DC

A Alarm relay max 230 V AC / 220 V DC

Analog 4-20 mA with HART but can be set by customer from menu to: Passive output

E Sensor Control Module

F Communication Connector

G Housing

H Cable length

I Other options

Blank = no option

®

, Active output

®

, Standard is: Active output

15. Waste electricals

Do not place electrical items in the general waste, recycle in accordance with local regulations.

16. QR code

QR code to scan for more information about the CPM on the site: www.btg.com/mybtg/en/instruments/cpm.

Product Introduction

Declaration of Conformity

CE mark

COMMUNICATION PLATFORM

TYPE: CPM-1300

CPM-1400 CPM-1500

BTG INSTRUMENTS AB

P.O. Box 602 661 29 Säffle Sweden

This declaration of conformity is issued under the sole responsibility of the manufacturer.

We declare that the above Communication Platform conforms to:

2014/35/EU Low Voltage Directive, LVD

2014/30/EU Electromagnetic Directive, EMC

2014/68/EU Pressure Equipment Directive, PED

The following harmonized standards have been practiced:

IEC/EN 61010-1:2010 Safety requirements for electrical equipment for measurement, control, and laboratory

use - Part 1: General requirements

EN ISO 12100:2010 Safety of machinery - General principles for design - Risk assessment and risk

reduction

EN 61326-1:2013 Electrical equipment for measurement, control and laboratory use - EMC requirements

Part 1: General requirements

Authorized Signature:………………………………… Date: 2018-03-01……………………

Name: Björn Fahlin…………………………………... Position: Director of Operations

1.5 CE-Declaration

When using the units in combinations other than those tested for, BTG can not guarantee CE-directive conformity.

The units in combination with customer-installed external devices may conform with EMC and safety requirements when properly installed and CE-marked equipment is used.

The system operator is responsible for CE-directive conformity. Conformity must be verified by inspection.

10 User Manual CPM PI2066en Rev.B © BTG 2019

Installation Instructions

2 Installation Instructions

2.1 Unpacking

The following is included in a CPM delivery:

1. 1 x CPM box with transmitter cable

2. 1 x Protection cover (not when pre-assambled on a base unit)

3. 1 x Quick reference guide card

Installation Instructions

Quick Guide

Fig 5 Quick Reference

Guide

Slot for Quick Reference Guide card

Quick Reference Guide card

2.2 Assembly of Product Parts

The protection cover is equipped with a slot for the Quick Reference Guide (QRG) card, which is enclosed with certain transmitters. If a QRG card of the type shown in Fig 5 is enclosed with your transmitter, place it in the slot as shown in Fig 5.

12 User Manual CPM II2066en Rev.B © BTG 2019

Installation Instructions

300 12"

200

8"

200

8"

Quick GuideQuick

Guide

200 8"

Fig 6 Recommended

clearances

2.3 Mounting Instructions

Tools required:

Screwdriver Drilling machine

1. Mount the CPM in the selected location by fastening the protective cover to a flat surface. Use four suitable screws.

• See Fig 6 for recommended clearances.

• The top of the protective cover can be used as a holder for a HART-terminal.

Installation Instructions

DANGER

Hazardous voltage

in the equipment

2.4 Cabling Instructions

NOTE!

BTG recommends that separate cables be used for analog and digital signals. Multi conductor cables can be used.

NOTE!

Unused cable glands must be sealed in order to fulfill the IP 65 requirement.

2.5 Connection Instructions

All electrical connections are made inside the CPM.

To access the terminal blocks, loosen the two screws on the right side of the front cover and open the CPM.

NOTE!

Secure all cables with cable ties to avoid short circuit.

14 User Manual CPM II2066en Rev.B © BTG 2019

Installation Instructions

DANGER

Hazardous voltage

in the equipment

++

--

100 240 V AC-

N

L

50W

+

--

NL

100 240 V AC-

PE N L

N

L

+ +

- -

AC 100-120/ 200-240 V

+

--

NL

PENL

AC 100-120/ 200-240 V

Fig 7 Connection of AC

cable

Fuse

Min. 4 A (200-240 V) Min. 6 A (100-120 V)

Fuse

Min. 2 A

2.5.1 AC Connection to Power Supply Unit

A specific instruction manual for the power supply unit can be found inside the CPM box.

NOTE!

Before installation, ensure that all power to the system has been turned off. Cable connections must be made by authorized personnel.

NOTE!

Overcurrent protection is included in the power supply unit.

NOTE!

An external 2-pole switch close to the CPM is required as shown in Fig 7 (Not delivered from BTG). The switch should be marked "Disconnecting device".

NOTE!

The connection cable must be able to withstand an ambient temperature of at least 75 °C (167 °F).

1. Insert the power supply cable through the cable gland.

2. Connect the AC cable (100 - 240 V AC, 50-60 Hz) to the power supply unit as shown in Fig 7.

Installation Instructions

DANGER

Hazardous voltage

in the equipment

Fig 8 Analog Out 4-20 mA

Analog Out (DCS) 4-20 mA

0

814

250

35 (Max)

V

730

1200

W

24

A

Fig 9 Releasing the

connection blocks

2.5.2 HCM-8000 / 8010 Connections

The Hart communication module (HCM-80xx) is using HART® protocol.

NOTE!

Before installation, ensure that all power to the system has been turned off. Cable connections must be made by authorized personnel.

NOTE!

Fig 8 shows resistance as a function of supply voltage. The grey area is accepted. The resistance is the sum of cable- and power source- resistance in the current loop. The HART 250 

®

communication requires a minimum resistance of

1. Insert the signal cable through the cable gland.

2. Connect the cable to the HCM-80xx as shown in Fig 11 or Fig 13.

NOTE!

The connection blocks can be released from the connection module for easier access, as shown in Fig 9 below.

3. Connect the shield to the upper connection point on the shield filter module (SFM-8000).

CAUTION!

The cable shield must always be connected to the upper connection point on the shield filter module, and kept separated from the transmitter cable shield.

16 User Manual CPM II2066en Rev.B © BTG 2019

Installation Instructions

P1

P3

P2

Fig 10 HART Communication

Module HCM-8000

HCM-8000

P3

P2

P1

AO Analog Out( ) alternatives

Alternative 1: AO = Passive

Alternative 2: AO = Active

Transmitter

cable

Cable shield

SFM-8000

Digital In 3

Digital Out

DI3

P1

DO

+

-

LOAD

+24 V

Digital In 2

Digital In 1

DI1

P2

DI2

+24 V

Analog In 4-20 mA

Active Analog Out 4-20 mA

AO1

P3

AI1

+24 V

Analog In 4-20 mA

Passive 4-20 mAAnalog Out Supplied with 14 - 35 V DC

AO1

P3

AI1

+24 V

+

-

LOAD

+24 V

Fig 11 Connection of HCM-

8000 cable

CAUTION

Always connect the cable shield!

CAUTION!

The cable shield must always be connected to the upper connection point on the shield filter module, and kept separated from the transmitter cable shield.

NOTE!

Note the polarity for Passive or Active Analog Out (AO).

If the analog output signal (4-20 mA) is passive, an external source of current must be used (14-35 V DC)

2.5.2.1 HCM-8000 Connections

NOTE!

The functions of the connections for each instrument type can be found in the connection tables for HCM-8000 in section 5: Appendix

Installation Instructions

P1

P3

P2

P4

P6

P5

P7

P9

P8

Fig 12 HART Communication

Module HCM-8010

P3

HCM-8010

P2

P1

P4

P5

P6

P7 P8

P9

Digital In 2

Digital In 1

Digital In 3

Digital Out

Analog In 4-20 mA

Active Analog Out 4-20 mA

Active Analog Out 2 (4-20 mA)

Active Analog Out 3 (4-20 mA)

Active Analog Out 4 (4-20 mA)

Active Analog Out 5 (4-20 mA)

Digital In 4

Digital Out 2

Solenoid Valve 4

Solenoid Valve 5

Transmitter

cable

Cable shield

SFM-8000

DI3

P1

DO

DI1

P2

DI2

AO1

P3

AI1

AO2

P4

AO3

AO4

P5

AO5

AI

P6

23 4

DI4

P7

DO2

SV4

P8

SV5

SV

P9

12 3

+

-

LOAD

+24 V

Analog In 2 (4-20 mA) Analog In 3 (4-20 mA)

Analog In 4 (4-20 mA)

Common +24 V

+24 V

Solenoid Valve 1

Common +24 V

Solenoid Valve 2 Solenoid Valve 3

+

-

LOAD

+24 V

Fig 13 Connection of

HCM-8010 cables

CAUTION

Always connect the cable shield!

CAUTION!

The cable shield must always be connected to the upper connection point on the shield filter module, and kept separated from the transmitter cable shield.

NOTE!

For HCM-8010, only active analog output is available.

2.5.2.2 HCM-8010 Connections

NOTE!

The functions of the connections for each instrument type can be found in the connection tables for HCM-8010 in section 5: Appendix

18 User Manual CPM II2066en Rev.B © BTG 2019

Installation Instructions

DANGER

Hazardous voltage

in the equipment

Fig 14 Releasing the

connection blocks

2.5.3 FCM-8000 / 8010 Connections

NOTE!

Before installation, ensure that all power to the system has been turned off. Cable connections must be made by authorized personnel.

1. Insert the signal cables through the cable glands.

2. Connect the cables to the FCM-80xx as shown in Fig 11 or Fig 13.

NOTE!

The connection blocks can be released from the connection module for easier access, as shown in Fig 14 below.

3. Connect the shield to the upper connection point on the shield filter module.

CAUTION!

The cable shield must always be connected to the upper connection point on the shield filter module, and kept separated from the transmitter cable shield.

Installation Instructions

P1

P3

P2

Fig 15 Fieldbus Communication

Module FCM-8000

P3

FCM-8000

P2

P1

Transmitter

cable

Cable shield

SFM-8000

Shield

FF / PROFIBUS PA

Digital In 3

Digital Out

DI3

P1

DO

1

P2

2

P3

3 4

S

Software update

Fig 16 Connection of

FCM-8000 cables

CAUTION

Always connect the cable shield!

CAUTION!

The cable shield must always be connected to the upper connection point on the shield filter module, and kept separated from the transmitter cable shield.

2.5.3.1 FCM-8000 Connections

NOTE!

The functions of the connections for each instrument type can be found in the connection tables for FCM-8000 in section 5: Appendix

20 User Manual CPM II2066en Rev.B © BTG 2019

Installation Instructions

P1

P3

P2

P4

P6

P5

P7

P9

P8

Fig 17 Fieldbus Communication

Module FCM-8010

P3

FCM-8010

P2

P1

P4

P5

P6

P7 P8

P9

Transmitter

cable

Cable shield

SFM-8000

Cable shield

Shield

FF / PROFIBUS PA

Digital In 3

Digital Out

DI3

P1

DO

1

P2

2

P3

3 4

S

Software update

Active Analog Out 2 (4-20 mA)

Active Analog Out 3 (4-20 mA)

Active Analog Out 4 (4-20 mA)

Active Analog Out 5 (4-20 mA)

AO2

P4

AO3

AO4

P5

AO5

AI

P6

23 4

Analog In 2 (4-20 mA) Analog In 3 (4-20 mA)

Analog In 4 (4-20 mA)

Common +24 V

Solenoid Valve 4

Solenoid Valve 5

SV4

P8

SV5

SV

P9

12 3

Solenoid Valve 1

Common +24 V

Solenoid Valve 2 Solenoid Valve 3

Digital In 4

Digital Out 2

DI4

P7

DO2

+24 V

+

-

LOAD

+24 V

Fig 18 Connection of

FCM-8010 cables

CAUTION

Always connect the cable shield!

CAUTION!

The cable shield must always be connected to the upper connection point on the shield filter module, and kept separated from the transmitter cable shield.

2.5.3.2 FCM-8010 Connections

NOTE!

The functions of the connections for each instrument type can be found in the connection tables for FCM-8010 in section 5: Appendix

Installation Instructions

DANGER

Hazardous voltage

in the equipment

HCM 8000

DI3

DO

+- +-

DI1 DI2

AO AI

P1

P2

P3

RS-485

red

black

blue

white

+- +-

P1

P2

P3

+- --

P6

P5

P4

SCM-8000

Common

Solenoid valve 2

Solenoid valve 3

Solenoid valve 5

Solenoid valve 6

Solenoid valve 7

Solenoid valve 4

Solenoid valve 9

Solenoid valve 8

Solenoid valve 1

-+-

P4

-

+

-

P6

-

+

-

P5

-

--

Sensor Cable

SCM-8000

-

+

-

+

P3

Sample button

Sampling indicatior +24 V

-

+

-

+

P2

-

+

-

+

P1

brown

black

white

blue

HCM-8000

P1 P2 P3

P4 P5 P6

SCM-8000

SCM 8000

Fig 19 Connection of

SCM-8000

2.5.4 Sensor Control Module SCM-8000

NOTE!

These connection instructions are only valid for DRT-5500. Other instruments equipped with the SCM-8000 have all connections to the SCM unit pre-wired at delivery.

NOTE!

Before installation, ensure that all power to the system has been turned off. Cable connections must be made by authorized personnel.

22 User Manual CPM II2066en Rev.B © BTG 2019

Installation Instructions

DANGER

Hazardous voltage

in the equipment

+-+

-

White Blue or Yellow

Brown Black or Green

Cable shield

24 V DC

RS-485

1kΩ

SFM-8000

Fig 20 CPM-1300 cable to

transmitter

N

L

AC 100-120/ 200-240 V

2

3

4S

SAB

On/Off

Red

Black

Blue

White

Fig 21 CPM-1400 cable to

transmitter

2.5.5 Connection to Transmitter

NOTE!

Before installation, ensure that all power to the system has been turned off. Cable connections must be made by authorized personnel.

The pre-assembled cable is connected to the transmitter according to the installation instruction for the transmitter.

Fig 20 shows the pre-assembled transmitter cable-connection inside the CPM-1300.

Fig 21 shows the transmitter cable-connection inside the CPM-1400 (for MEK-3000).

Installation Instructions

N

L

++

--

AC 100-120/ 200-240 V

2

3

4S

SAB

On/Off

Fig 22 24 V On/Off switch

2.5.6 24 V On/Off Switch

Some CPM models are equipped with a fuse used as an On/Off switch for the 24 V supply to the CPM and the transmitter. Fig 22 shows the 24 V On/Off switch in the CPM-1400 for MEK-3000.

24 User Manual CPM II2066en Rev.B © BTG 2019

Installation Instructions

SD

M

e

m

o

ry

C

a

rd

+-+

-

+

-

+

Communication

module

Fig 23 Location of SD card

reader

2.6 Backup Card

The HCM-8000 and FCM-8000 is equipped with a slot for a memory card of the type Secure Digital (SD). A SD card is not included in a CPM delivery.

All transmitter settings, transmitter data, and calibration data can be stored on a SD card. The SD card reader is located on the communication module card, and can be accessed by opening the front cover of the CPM (see Fig 23).

Installation Instructions

RS-485

Fig 24 RS-485 connections

1 Software update and

temporary communication

2 Primary communication;

BTG Software (Only on certain CPM models)

2

1

2.7 RS-485 Connection

26 User Manual CPM II2066en Rev.B © BTG 2019

Service Instructions

3 Service Instructions

3.1 Maintenance Routines

No regular maintenance is required for the CPM apart from keeping the unit clean and free from pulp.

Service Instructions

28 User Manual CPM SI2066en Rev.A © BTG 2019

4 Parts List

+-+

-

NL

PE

POWER

SUPPLY

HCM-8000

Com

Power

CPU

Pulptec

TM

1

5

2

6

4

3

7

Parts List

Most spare parts are delivered in kits. Each kit includes instructions.

4.1 CPM Kits

Kit No.

Rec. spare

Qty Part No. Spare Part Description

parts

1 1 PB0011007 Console kit

Without electronics Including: Protective cover, Display holder, Front tape, Attachments

Hart communication module Including:

2 1 PB0011015 HCM-8000 kit

PB0011023 Transmitter cable kit (CPM-1300)

31

P46033742 Transmitter cable (CPM-1400)

4 1 HB0011031 50 W power supply kit Including: Cable, Contact (2 pin)

5 1 PB0011049 Display card kit Including: Cable

Bottom socket, Contact for transmitter (5 pin)

Standard 10 m (other length on request)

MEK-3000 up to 20 m (not shown in figure)

6 1 PB0011056 SFM-8000 kit Shield filter module kit

7 1 HB0011171 4-20 mA Active output kit

Parts List

N

L

++

--

AC 100-120/ 200-240 V

2

3

4S

SAB

On/Off

SCM-8000

Com1 Power CPU

Pulptec

TM

Com2

SV6

SV5

SV4

SV3

SV2

SV1

HCM-8000

HCM-8010

Pulptec

TM

HCM-8000

Com

Power

CPU

Pulptec

TM

DO2

DI4

SV1

SV3

POWER 5.0 POWER 24

POWER 3.3

SV2

DI51

DO3

HCM-8000

FCM-8000

Com

Power

CPU

Pulptec

TM

89 10 11 12 13

Kit No.

Rec. spare parts

Qty Part No. Spare Part Description

Fieldbus communication module,

PB0011551 FCM-8000 kit

81

programmed for PROFIBUS (PA) Including: Bottom socket, Contact for transmitter (5 pin).

Fieldbus communication module,

PA0113415 FCM-8010 Unit

programmed for PROFIBUS (PA) for extended in- and outputs

9 1

PB0021741 240 W Power Supply kit For CPM-1400 (MEK-3000)

P46036133 80 W Power Supply unit For CPM-1500 (SPK-5500)

10 1 P46033965 24 V Switch 24 V Switch

11 1 Terminal Block kit For CPM-1400 (MEK-3000)

Hart Communication Module with

12 1 PB0021774 HCM-8000/8010 kit

8010 card for extended in- and outputs Including: Bottom sockets 5 pin x2

13 1 KB0021782 SCM-8000 kit

Sensor Control Module Including: Bottom socket 5 pin

14 1 HA0111674 Communication cable RS-485 Serial (not in figure)

15 1 HA0112953 Communication cable RS-485 USB (not in figure)

16 1 PA0150151 RS485 service connector (not in figure)

17 * 1 P00X20418 SD card 512 MB Industrial

Memory card for back-up (not in figure)

18 1 PA0174573 Alarm relay Kit (not in figure)

19 1 PA0119867 Interlock relay Kit (not in figure)

30 User Manual CPM PL2066en Rev.A © BTG 2019

5 Appendix

Appendix

5.1 HCM-8000 Connections

Connection Block ACT-2500 DRT-5500 MBT-2500 MBT-4500

DI3 Digital In 3 Sample Input

P1

DO Digital Out Alarm Output Data Ready Alarm Output Alarm Output

DI1 Digital In 1

P2

DI2 Digital In 2

AO Analog Out

P3

AI Analog In Not used Not used Not used

Calibration set Input A

Calibration set Input B

Consistency output value 4 - 20 mA

Interlock (1=Interlock)

Calibration set Input A

Calibration set Input B

Freeness output value 4 - 20 mA

Sample Input Sample Input

Calibration set Input A

Calibration set Input B

Consistency output value 4 - 20 mA

Calibration set Input A

Calibration set Input B

Viscosity output value 4 - 20 mA

Temperature or Flow input 4 - 20 mA

Connection Block MEK-2500 MEK-3000 OCT-25x1 TCR-25x1

DI3 Digital In 3 Sample Input

P1

DO Digital Out Alarm Output Alarm Output Alarm Output Alarm Output

DI1 Digital In 1

P2

DI2

Digital In 2

Calibration set Input A

Calibration set Input B

Sample Input or Interlock

Calibration set Input A

Calibration set Input B

Sample Input Sample Input

Calibration set Input A

Calibration set Input B

Calibration set Input A

Calibration set Input B

AO Analog Out

P3

AI Analog In Not used Not used Not used Not used

Consistency output value 4 - 20 mA

Total Consistency output value 4 - 20 mA

Appendix

Connection Block TCS-2531 TCT-25x1

DI3 Digital In 3 Sample Input Sample Input

P1

DO Digital Out Alarm Output

DI1 Digital In 1

P2

DI2

Digital In 2

AO Analog Out

P3

AI Analog In Not used Not used

Calibration set Input A

Calibration set Input B

Total Consistency output value 4 - 20 mA

Calibration Set configuration

Calibration Set

10 0

2 1 0

30 1

4 1 1

Input A (Digital In 1)

Input B (Digital In 2)

Alarm Output or PCD-1000 control

Calibration set Input A

Calibration set Input B

Total Consistency output value 4 - 20 mA

Appendix

5.2 HCM-8010 Connections

Connection Block

DI3 Digital In 3 Initiate lab sample Sample Input Sample Input Interlock

P1

DO Digital Out 1 Alarm Output Alarm Output

DI1 Digital In 1 Calibration set Input A Calibration set Input A Calibration set Input A Calibration set Input A

P2

DI2 Digital In 2 Calibration set Input B Calibration set Input B Calibration set Input B Calibration set Input B

AO Analog Out 1

P3

AI Analog In1

AO2 Analog Out 2

P4

AO3 Analog Out 3

AO4 Analog Out 4

P5

AO5 Analog Out 5

BT-5500 BLT-5500

Channel 1 output value 4 - 20 mA

Analog input signals from external equipment 4 - 20 mA

Channel 2 output value 4 - 20 mA

Channel 3 output value 4 - 20 mA

Channel 4 output value 4 - 20 mA

Channel 5 output value 4 - 20 mA

DLT-5500 RET-25x2 RET-55xx

Alarm Output or PCD1000 control

Dissolved lignin (Channel 1) output value 4 - 20 mA

Not used Not used Not used

Total consistency (Channel 2) output value 4 - 20 mA

Not used Not used Not used

Total consistency (Channel 1) output value 4 - 20 mA

Ash consistency (Channel 2) output value 4 - 20 mA

Alarm Output

Total consistency (Channel 1) output value 4 - 20 mA

Ash consistency (Channel 2) output value 4 - 20 mA (RET-55x3 only)

AI2 Analog In 2

P6

AI4 Analog In 4

DI4 Digital In 4

P7

DO2 Digital Out 2

SV4 Sol. valve 4

P8

SV5 Sol. valve 5

SV1 Sol. valve 1

P9

SV2 Sol. valve 2

SV3 Sol. valve 3

(a) For more information about internally pre-wired connections, see the installation drawing for the transmitter

Analog input signals from external equipment 4 - 20 mA

Not used Not used Not used

Nut used Not used Not used

Not used Not used Not used

Not used Not used Not usedAI3 Analog In 3

Internally pre-wired

(a)

Appendix

Connection Block RT-5500 SPC-5500 SPM-5500 SPK-5500 TCR-25x2

DI3 Digital In 3 Sample Input Interlock Interlock Remote stop Sample Input

P1

Digital Out 1 Floating DC

DO

switch max 30 V, 100 mA

DI1 Digital In 1

Alarm Output Alarm Output Alarm output Alarm Output Alarm Output

Calibration set Input A

P2

DI2 Digital In 2

AO Analog Out 1

Calibration set Input B

Residual (Channel

1) output value 4 - 20 mA

P3

Analog input

AI Analog In1

AO2 Analog Out 2

signals from external equipment 4 - 20 mA

Conductivity (Channel 2) output value 4 - 20 mA

P4

Media temp.

AO3 Analog Out 3

(Channel 3) output value 4 - 20 mA

AO4 Analog Out 4

P5

Not used

AO5 Analog Out 5 Not used

Not used Not used Calibration set Input A

Not used Not used Calibration set Input B

Filtrate charge (Channel 1) output value 4 - 20 mA

Configurable (Channel 1) output value 4 - 20 mA

Kappa LRV - URV output value 4 - 20 mA

Calibration set Input A

Calibration set Input B

Total consistency (Channel 1) output value 4 - 20 mA

Not used Not used Not used Not used

White water charge (Channel 2) output value 4 - 20 mA

Start streaming potential for filtrate (Channel 1)

Start streaming potential for white water (Channel 2)

Configurable (Channel 2) output value 4 - 20 mA

Configurable (Channel 3) output value 4 - 20 mA

Internally pre-

(a)

wired

RMS 0-0.0015 V output value 4 - 20 mA

CwZ 0-1.65 V output value 4 - 20 mA

CwT 0-0.165 V output value 4 - 20 mA

Mean Kappa LRV - URV output value 4 - 20 mA

(b)

Ash consistency (Channel 2) output value 4 - 20 mA

Not used

Analog input

AI2 Analog In 2

P6

AI3 Analog In 3

signals from external equipment 4 - 20 mA

Not used

Internally pre-

(a)

wired

Internally pre-wired

Not used

AI4 Analog In 4 Not used

DI4 Digital In 4

P7

DO2

SV4 Sol. valve 4

P8

SV5 Sol. valve 5

SV1 Sol. valve 1

P9

SV2 Sol. valve 2

Digital Out 2 Floating DC switch max 30 V, 100 mA

Not used

Data ready Channel 1

Not used Not used

Data ready Channel 2

Not used

Internally pre-

(a)

wired

Sample Input

Not used Data Ready

Internally pre-

(a)

wired

Internally pre-wired

Not used

Internally pre-

(a)

wired

Internally pre-wired

SV3 Sol. valve 3

(a) For more information about internally pre-wired connections, see the installation drawing for the transmitter (b) Average since last start. Normally only used for batch applications

(a)

Not used

(a)

Not used

(a)

Not used

Appendix

5.3 FCM-8000 Connections

ACT-2500 BLT-5500 BTT-5500

Connection Block

DLT-5500 MBT-2500 MBT-4500 MEK-2500 RT-5500 TCR-25xx

DRT-5500 MEK-3000

TCT-25x1 RET-25x2

DO Digital Out Alarm Output Data Ready Alarm Output

P1

DI3 Digital In 3 Sample Input

P2 FF / PROFIBUS PA

See separate table below for data between Profibus and Transmitter

Interlock (1 = interlock)

Data Between Profibus and transmitter

Profibus

AI1 AO

AI2

AI3 AO3 Not used

Trans mitter

AO2 Not used

ACT-2500 MBT-2500 MEK-2500 MEK-3000

Consistency output

BT-5500 BLT-5500

Channel 1 output

Channel 2 output

Channel 3 output

DLT-5500 DRT-5500 MBT-4500

Dissolved lignin (Channel 1) output

Total consistency (Channel 2) output

Not used Not used Not used

Alarm Output or PCD-1000 control

Sample Input or Interlock

Freeness output

Not used Not used

Sample Input

Viscosity output

AI4

AI5 AO5 Not used

AI6 AO6 Not used

AO1 AI Not used

DI DO

DO1 DI1

DO2 DI2

DO3 DI3

AO4 Not used

Alarm Out

Calibration set Input A

Calibration set Input B

Sample

(a)

Input

(a) Also available on hardware. See connection table above.

Channel 4 output

Channel 5 output

Channel 6 output

Input signal from external equipment

(a)

Alarm Out

Calibration set Input A

Calibration set Input B

Initiate lab sample

Not used Not used Not used

(a)

Temperature or Flow Input

(a)

Calibration set Input A

Calibration set Input B

Sample

(a)

Input

Not used Not used

(a)

Alarm Out

Calibration set Input A

Calibration set Input B

(a)

Sample Input

(a)

Data Ready(aAlarm Out

Calibration set Input A

Calibration set Input B

(a)

Interlock

Appendix

Profibus

AI1 AO

AI2 AO2 Not used

Trans mitter

TCT-25x1 RET-25x2 TCR-25x1 TCR-25x2

Total Consistency output value

Total consistency (Channel 1) output value

Ash consistency (Channel 2) output value

Total Consistency output value

Not used

Total consistency (Channel 1) output value

Ash consistency (Channel 2) output value

AI3 AO3 Not used Not used Not used Not used

AI4 AO4 Not used Not used Not used Not used

AI5 AO5 Not used Not used Not used Not used

AI6 AO6 Not used Not used Not used Not used

AO1 AI Not used Not used Not used Not used

DI DO

DO1 DI1

DO2 DI2

DO3 DI3

Alarm Out or PCD-1000

(a)

control

Calibration set Input A

Calibration set Input B

Sample In

(a)

Alarm Out or PCD-1000

(a)

control

Calibration set Input A

Calibration set Input B

Sample In

(a)

Alarm Out

Calibration set Input A

Calibration set Input B

Sample In

(a)

Alarm Out

Calibration set Input A

Calibration set Input B

Sample In

(a)

(a) Also available on hardware. See connection table above.

Appendix

5.4 FCM-8010 Connections

Connection Block RET-55xx RT-5500 SPC-5500 SPM-5500 SPK-5500

DO Digital Out 1 Alarm Output Alarm Output Alarm Output Alarm Output Alarm Output

P1

DI3 Digital In 3 Interlock Sample Input Interlock Interlock Remote stop

P2 FF / PROFIBUS PA See separate table below for data between Profibus and Transmitter

Ash

AO2 Analog Out 2

P4

Consistency (Channel 2) output value 4-20 mA (RET-55x3 only)

Conductivity (Channel 2) output value 4 - 20 mA

White water charge (Channel 2) output value 4 - 20 mA

Configurable (Channel 2) output value 4 - 20 mA

RMS output value 4 - 20 mA

Start streaming potential for filtrate (Channel 1)

Start streaming potential for white water (Channel 2)

AO3 Analog Out 3

AO4 Analog Out 4

P5

Internally pre-wired

(a)

Media temp. (Channel 3) output value 4 - 20 mA

Not used Not used

AO5 Analog Out 5 Not used

Analog input signals from

AI2 Analog In 2

P6

Not used

external equipment 4 - 20 mA

Not used

AI3 Analog In 3

Not used

AI4 Analog In 4 Not used

DI4 Not used

P7

DO2 Digital Out 2

SV4 Sol. valve 4

P8

Internally pre-wired

Not used

(a)

Not used Not used

(a)

Not used

Data ready Channel 1

SV5 Sol. valve 5 Not used

Configurable (Channel 3) output value 4 - 20 mA

CwZ output value 4 - 20 mA

CwT output value

Internally pre-

(a)

wired

4 - 20 mA

Mean Kappa output value 4 - 20 mA

Internally pre-

(a)

wired

Internally pre-

(a)

wired

Internally pre-wired

(a)

Sample Input

Not used Data Ready

Internally prewired

(a)

Internally pre-

(a)

wired

SV1 Sol. valve 1

P9

SV2 Sol. valve 2

Internally pre-wired

Not used

(a)

Data ready Channel 2

Not used

Internally pre-

(a)

wired

Internally pre-wired

(a)

SV3 Sol. valve 3

(a) For more information about internally pre-wired connections, see the installation drawing for the transmit-

ter

Appendix

Data Between Profibus and transmitter

Profibus

AI1 AO

AI2 AO2

AI3 AO3 Not used

AI4 AO4 Not used Not used

AI5 AO5 Not used Not used Not used

Trans mitter

RET-55xx RT-5500 SPC-5500 SPM-5500 SPK-5500

(a)

Kappa (Channel 1) output

RMS

(a)

output

CwZ

(a)

output

CwT

(a)

output

Mean Kappa

(a)

output

Total consistency (Channel 1) output

Ash consistency (Chanel 2)

(a)

output (RET-55x3 only)

Residual (Channel 1) output

Conductivity (Channel 2)

(a)

output

Media temp. (Channel 3)

(a)

output

Filtrate charge (Channel 1) output

White water charge (Channel 2)

(a)

output

Start streaming potential for

(a)

filtrate (Channel 1)

Start streaming potential for

white water (Channel 2)

Configurable (Channel 1) output

Configurable (Channel 2)

output

Configurable (Channel 3)

output

Stockline dilution

(a)

actuator

Sensor dilution

actuator

(a)

AI6 AO6 Not used Not used Not used Not used Not used

Input signal

AO1 AI Not used

DI DO

Alarm Out

from external equipment

(a)

Alarm Out

Not used Not used Not used

(a)

Alarm Out

(a)

Alarm Out

(a)

Alarm Out

(a)

DO1 DI1

DO2 DI2

DO3 DI3

Calibration set Input A

Calibration set Input B

Interlock

(a)

Calibration set Input A

Calibration set Input B

Sample

(a)

Input

Not used Not used

Interlock

(a) Also available on hardware. See connection table above.

Calibration set Input A

Calibration set Input B

(a)

Interlock

Remote

(a)

stop

(a)

BTG Instruments AB P.O. Box 602 SE-661 29 Säffle Sweden Phone: +46 533 426 00 www.btg.com

BTG CPM Series, CPM 1400, CPM 1300, CPM 1410, CPM 1500 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Important Information

1 Product Introduction

1.1 General

1.2 Technical Data

1.3 Dimensions and Mounting

1.4 Type Plate Explanations

1.5 CE-Declaration

2 Installation Instructions

2.1 Unpacking

2.2 Assembly of Product Parts

2.3 Mounting Instructions

2.4 Cabling Instructions

2.5 Connection Instructions

2.5.1 AC Connection to Power Supply Unit

2.5.2 HCM-8000 / 8010 Connections

2.5.2.1 HCM-8000 Connections

2.5.2.2 HCM-8010 Connections

2.5.3 FCM-8000 / 8010 Connections

2.5.3.1 FCM-8000 Connections

2.5.3.2 FCM-8010 Connections

2.5.4 Sensor Control Module SCM-8000

2.5.5 Connection to Transmitter

2.5.6 24 V On/Off Switch

2.6 Backup Card

2.7 RS-485 Connection

3 Service Instructions

3.1 Maintenance Routines

4 Parts List

4.1 CPM Kits

5 Appendix

5.1 HCM-8000 Connections

5.2 HCM-8010 Connections

5.3 FCM-8000 Connections

5.4 FCM-8010 Connections