Bryce 30K User Manual

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30K Addressing
Printer
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WARNING
WARNING: HIGH VOLTAGES ARE PRESENT BEHIND THE COVERS AND IN THE PAN ASSEMBLY.
Never remove the pan access cover assembly or rear cover assembly since there are no user serviceable parts
inside. The electrical and/or sensitive parts may only be serviced by an authorized Service Representative.
Important Safeguards :Read all instructions before attempting to operate this equipment.
contain flammable or explosive gases.
To prevent overheating, do not cover vent openings or use the machine over a radiator or heat register.To reduce the risk of injury, refer all non-operator service functions to qualified service personnel.Access only those operator designated areas of machine for jam clearing. All other areas of machine
requiring disassembly or removal of covers should only be accessed by qualified service personnel.
This machine cabinet serves to enclose hazardous parts. If the machine has been dropped or otherwise
had the cabinet stressed in any way, report it to your local service representative.
In the performance of operator service procedures, be certain the machine is unplugged from the wall.Do not attempt to use this product in an unauthorized manner. To do so may expose you to mechanical
and / or electrical hazards.
Do not expose power cord to sharp points or edges.To protect against shock, the power cord must only be plugged into a grounded receptacle. The ground
pin on the plug must never be removed.
The power cord should be routed so it cannot be walked upon.Do not operate this machine with a damaged power cord or plug.Unplug or otherwise disable this machine before cleaning.Know how to turn off power in the work area, and to summon help in the event of an emergency.Do not remove safety covers for cleaning, adjustments or repairs. Call your service representative.Keep office supplies such as paper clips, staples, rubber bands, etc., away from machine.Keep loose clothing ties, jewelry, and long hair away from moving parts of this machine.Ink formulations for use in this machine are critical. Use only those specified.Notice: Changes or modifications to this unit not expressly approved by the party responsible for
compliance could void the user’s authority to operate the equipment.
Treat every circuit as if it were live. Check first with a neon tester or a voltmeter.
Federal Communications Commission Compliance
"This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions:
1). This device may not cause harmful interference, and
2). This device must accept any interference received, including interference that may cause undesired operation.
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NOTE: This equipment has been tested and found to comply with FCC Rules Part 15 subpart B Class B for a digital device. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:
Reorient or relocate the receiving antenna.
- Increase t he separation between the equipment and receiver.
- Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
- Consult the dealer or an experienced radio / TV technician for help.
Shielded cables must be used with this unit t o ensure compliance with the Class B FCC limits.
Canadian DOC Compliance.
"This Class B digital apparatus meets all requirements of the Canadian Interference-Causing Equipment Regulations. Cet appareil numérique de la classe B respecte toutes les exigences du Règlement sur le matériel brouilleur du
Canada.
Caution
Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type recommended by the manufacturer. Dispose of used batteries according to the manufacturer’s instructions.
VORSICHT
Explosionsgefahr bei unsachgemäßem Austausch der Batterie.
Ersatz nur durch denselben oder einen vom
Hersteller empfohlenen gleichwertigen Typ.
Entsorgung gebrauchter Batterien nach
Angaben des Herstellers.
ADVARSEL
Lithiumbatteri − Eksplosionsfare ved fejlagtig håndtering.
Udskiftning må kun ske med batteri af samme fabrikat og type.
Levér det brugte batteri tilbage tilleverandøren.
Notice
The information in this document is subject to change without notice. Bryce Office Systems makes no warranty of any kind with regard to the material contained herein. Bryce Office Systems will not be liable for incidental or consequential damages in connection with the furnishing, performance or use of this material.
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TABLE OF CONTENTS
FOREWORD
INTRODUCTION
PRINTER PARTICULARS Chapter 1
Configurations ...............................................................................................1 - 1
PARTS OF THE PRINTER Chapter 2
Printer Parts & Locations...............................................................................2 - 1
SETTING UP THE PRINTER Chapter 3
Choosing a Good Location for the Printer.........................................3 - 1
Removing Protective Materials .........................................................3 - 1
Connecting the Printer.......................................................................3 - 2
Connecting the Power Cord...............................................................3 - 2
Connecting to the Conveyer Port.......................................................3 - 3
POWER ON...................................................................................................3 - 4
Installing a Print Cartridge.................................................................3 - 5
Removing the Print Cartridge............................................................3 - 6
Preparing the Media...........................................................................3 - 7
Media Types ......................................................................................3 - 8
PRINTER TIPS Chapter 4
Finding the Right Height Adjustment for Media Thickness..............4 - 1
Adjusting the Entry Roller Assembly................................................4 - 2
Adjusting the Exit Idler Assemblies..................................................4 - 3
Synchronizing new Print Cartridges in the Print Head Assembly.....4 - 4
Vertically Synchronizing a Bank of Print Cartridges........................4 - 5
Horizontally Synchronizing a Bank of Print Cartridges....................4 - 7
Adjusting the Banks Apart.................................................................4 - 8
Adjusting the Banks Together ...........................................................4 - 9
Synchronizing 3 Print Head Assemblies ..........................................4 - 10
Moving the Wipers ............................................................................4 - 12
Prolonging the life of Print Cartridges...............................................4 - 13
Affects the Performance of the Printer ..............................................4 - 14
RUNNING WITH THE FEEDER ASSEMBLY Chapter 5
Setting up a feeder to work with the printer ......................................5 - 1
Feeder Parts and Locations................................................................5 - 2
Attaching the Bryce Feeder Assembly ..............................................5 - 3
Attaching the Feed Ramp Assembly..................................................5 - 3
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TABLE OF CONTENTS
Setting the H-Block Assembly ..........................................................5 - 4
Setting the Sliding Fence...................................................................5 - 5
Setting the Media Support Wedge.....................................................5 - 5
Setting up the Wide Media Shafts .....................................................5 - 6
Setting up and using the Feed Ramp Extension ................................5 - 7
PRINTER MENU SYSTEM Chapter 6
FRONT PANEL CONTROLS AND LCD DISPLAY..................................6 - 1
What does the display show...............................................................6 - 2
MAIN MENU................................................................................................6 - 3
• 1. Address Layout.......................................................................6 - 3
• 2. Print Quality............................................................................6 - 4
• 3. Font.........................................................................................6 - 5
• 4. Barcode...................................................................................6 - 6
• 5. Address Recovery...................................................................6 - 6
• 6. Clear Counter..........................................................................6 - 7
• 7. Job Settings.............................................................................6 - 7
• 8. Conveyer Time........................................................................6 - 8
• 9. Image Overlay.........................................................................6 - 8
• 10. Purge Print Head...................................................................6 - 9
• 11. Reset Ink Count ....................................................................6 - 9
SETUP MENU...............................................................................................6 - 10
• 1. Stop On Feed Error.................................................................6 - 10
• 2. Feeder Signal ..........................................................................6 - 10
• 3. Lines Per Address...................................................................6 - 11
• 4. Line Termination ....................................................................6 - 12
• 5. Hex Dump Mode.....................................................................6 - 12
• 6. Language.................................................................................6 - 12
• 7. Transport Speed......................................................................6 - 13
• 8. Postal Bundle Break................................................................6 - 14
• 9. Pre-Purge ................................................................................6 - 15
• 10. Feed Gap................................................................................6 - 15
• 11. Rom Revision#......................................................................6 - 16
• 12. Print Head Size .....................................................................6 - 16
SERVICE MENU..........................................................................................6 - 17
• 1. Adjust Print.............................................................................6 - 17
• 2. Test System.............................................................................6 - 20
• 3. Test Display............................................................................6 - 20
TROUBLESHOOTING & DIAGNOSTICS Chapter 7
SYMPTOMS & SOLUTIONS..........................................................7 - 1
SYMPTOMS & SOLUTIONS when using the Bryce Feeder...........7 - 7
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TABLE OF CONTENTS
CLEANING AND MAINTAINING THE PRINTER Chapter 8
PREVENTATIVE MAINTENANCE ...........................................................8 - 1
Cleaning the Print Cartridges.............................................................8 - 1
Cleaning the Photo Sensor Assembly................................................8 - 2
Cleaning the Wipers...........................................................................8 - 2
Cleaning the Exit Idler Roller & Entry Rollers .................................8 - 2
Cleaning the Transport Belts and Floor Assembly............................8 - 2
Cleaning the Tires on the Feeder Assembly......................................8 - 3
Replacing the Tires on the Upper & Lower Feeder Shaft
Assemblies.........................................................................................8 - 3
PRINTER MENUS APPENDIX A
30K MAIN MENU.......................................................................................A - 1
30K SETUP MENU......................................................................................A - 3
30K SERVICE MENU.................................................................................A - 5
HEX CHART APPENDIX B
HEX CHART.................................................................................................B - 1
PRINTER CONTROL COMMANDS APPENDIX C
PCL COMMAND CODES............................................................................C - 1
CHARACTER SET APPENDIX D
30K CHARACTER SET ..............................................................................D - 1
COMPUTER INTERFACE WIRING DIAGRAM APPENDIX E
PARALLEL & T-11 CABLE WIRING DIAGRAM....................................E - 1
PRINTING WITH SOFTWARE APPENDIX F
SOFTWARE TABLE OF CONTENTS........................................................F - 1
SOFTWARE SETUP.....................................................................................F - 2
TECHNICAL SPECIFICATIONS APPENDIX G
US MAIL REQUIREMENTS APPENDIX H
DELIVERY POINT BARCODE...................................................................H - 1
PLANET CODE BARCODE ........................................................................H - 3
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TABLE OF CONTENTS
EAN / UCC REQUIREMENTS APPENDIX I
GLOSSARY APPENDIX J
ORDERING INFORMATION APPENDIX K
OPTIONS & SUPPLIES................................................................................K - 1
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Introduction
This manual is for the person who is new to the Bryce 30K Address Printer and needs step by step instructions to setup and operate the printer.
The appendix at the end of the manual has information for those who are familiar with the 30K printer and simply want a quick reference or want more specific technical information on the 30K printer.
Section 1 – Printer Particulars
Configurations available for the printer.
Section 2 –Parts of the Printer
Illustrations showing the location of printer components.
Section 3 – Setting up the Printer
Describes the basics of how to setup and install the components of the printer for the first time.
Section 4 –Printer Tips
Additional adjustments and instructions to fine tune the printer.
Who is this manual for?
Section 5 – Running with the Feeder Assembly
Outlines the prerequisites for setting up a non-Bryce feeder with the printer. Also included are step by step instructions to assemble and install the 30K feeder.
Section 6 – Printer Menu System
Explains each of the menu options of the address printer.
Section 7- Troubleshooting and Diagnostics
A list of possible problems you may encounter when operating the printer and their solutions.
Section 8 – Cleaning and Maintaining the Printer
General maintenance steps to keep the printer clean and functioning properly.
Appendices
The appendices include a quick reference table for the 30K menus, a listing of the PCL commands the printer recognizes, a hex chart to help work through a HEX dump, and references of setting up the most popular software to work with the printer. The final section has a list of supplies available for your printer.
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Printer Particulars
The printer is available in two configurations, as described in the following examples.
· Bryce 30K.
The Printer comes with two banks of black Print Cartridges for printing and 16 MB of RAM.
Configurations
· Bryce 30K with Feeder.
The Printer comes with a automatic Feeder Assembly that has a 7 1/2 ” stack capacity, and a standard tray and tray extension.
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Parts of the Printer
Printer Parts & Locations
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Setting up the Printer
The following environmental considerations must be kept in mind when selecting a location for the Address Printer. Doing otherwise may affect the operation and performance of the Address Printer.
1. Place the printer close enough to the computer for the
parallel cable to reach.
2. Place the printer on a flat, stable surface.
3. Use a grounded, dedicated outlet for the printer only.
Note: Do not use an adapter plug.
4. Avoid locations near direct sunlight, excessive heat,
high humidity, moisture, or dust.
5. Keep the entire system away from large motors or
other appliances that might disturb the power supply or create potential interference.
The printer is protected during shipping with corrugated cardboard around the Head Print Carriages.
1. Remove the Top Cover to gain access to the inside of
the printer.
Choosing a Good Location for the Printer
Note: AB switches are
not recommended for operation with this printer.
Removing Protective Materials
2. Remove the styro-foam protective insert.
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Setting up the Printer
Connecting
Connect the Address Printer to the parallel port of the computer. The Parallel port is located on the rear of the printer near the power switch. To connect printer to the computer do the following steps.
1. Align the male end of the parallel cable or female end
of the serial cable connector to the port on the printer. Push the cable connector completely in.
2. Secure the cable in place.
Use the two wire clips located on each side of the Parallel connector to snap into the tabs on the connector.
3. Align the other end of the
cable to the connector on the computer and push into the port.
the Printer
Note: AB switches are
not recommended for operation with this printer.
4. Secure the cable in place.
Use the thumb screws on the connector to screw into the hex jack screws on the computer.
The power cord receptacle is located on the Electrical Bracket Assembly along with the ON/OFF (I/O) power switch. Connect the power cord to a grounded outlet. Avoid using outlets that are controlled by wall switches and are shared with other equipment.
1. Make certain the ON/OFF (I/O) power switch is OFF
(O). Push the female end of the power cord into the power receptacle.
2. Plug the other end into a grounded power outlet.
Connecting the Power Cord
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Setting up the Printer
The Conveyer Port can maximize the operation of a conveyer when used with the printer. Settings used for configuring the port for a conveyer are found in the Main Menu.
The port is designed to connect to the Bryce Pulse Box (optional), then the box to the conveyer. With the Bryce Pulse Box connected the conveyer will only operate while the printer is printing addresses. The printer can control the singling of the media onto the conveyer by fine tuning the conveyer speed adjustment in the Main Menu of the printer. These options will allow the maximum number of pieces of media to be fed onto the conveyor and the longest drying time before the conveyer stacks the media.
Modifications to the amount of time the conveyer continues to run after printing a record is done through the CONVEYER TIME option in the MAIN MENU. See Section Conveyer Time for more information.
Connecting to the Conveyer Port: Teleco Connector
The following Schematic and Diagram of the Teleco Connector port show where the microprocessor signals to control the conveyer is found. Use the following Schematic to get the conveyer signal.
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Setting up the Printer
The power cord is plugged in, the printer is connected to the computer. Now you can turn the power on.
· Press on the printers' ON/OFF (I/O) power
switch. The switch is located on the side of the printer next to the line cord receptacle. Press on the symbol "I" (ON) position. The printer LCD menu will display the initializing phrase PRINTER STARTING 1 then PRINTER STARTING 2 and printer will automatically go ON LINE.
The Addressing Printer uses up to six black Print Cartridges for printing. To install the cartridge, do the following:
· Verify the LED above the ON LINE button is lit. The LED is either unlit for OFF LINE or lit for ON LINE.
Power On
.
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Setting up the Printer
CAUTION
The ink in the print cartridge may be harmful if swallowed. Keep new and used cartridges out of reach of children. Discard empty print cartridges in the proper manner.
1. Remove the top cover.
2. Remove the Cartridge
from the shipping container by peeling top cover off.
Be careful not to touch the copper ribbon.
3. Gently remove both pieces of
tape covering the ink nozzles on the print cartridge. Be careful not to touch the copper nozzles.
Installing a Print Cartridge
Note: The 30K was
designed to use a
51645 style print cartridge or HP 51645A Ink Reservoir System
HP
.
4. Raise the latch all the way up on the Head
Print Assembly. Hold cartridge from the notched handle on top of the cartridge. Gently insert cartridge down at approximately a 45 degree angle into the cradle.
5. Push down on the ink cartridge until it is
seated on the bottom of the Head Print Assembly. Push and rock the ink cartridge forward to stand ink cartridge up. Press down blue latch to lock ink cartridge in place.
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Setting up the Printer
When the Ink Low LED indicator is blinking the Print Cartridges are nearly empty and have to be changed soon. Use the following steps to remove used or damaged Print Cartridges.
Removing
the Print
Cartridge
1. Remove the Top Cover.
2. Grasp the latch on top. Lift up
on the latch. The cartridge will “pop” loose.
2. Grasp the handle on the ink
cartridge and lift the print cartridge out of the cradle.
Note: Reset the Ink
Count in the Main
Menu after replacing a
Ink Cartridge.
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Setting up the Printer
Make certain all the necessary components of the printer are installed:
• Is the printer plugged into a power outlet?
• Does the printer have at least three black print
cartridges installed in one of the Banks?
• Is the printer connected to the computer?
Now that the printer is installed the setup or adjustments to the printer need to be done for it to work with the media. To avoid problems of misfeeding and jams the media must also be made ready for the printer.
Use the following steps to make the media ready for printing:
1. Take a manageable pile of media and while holding
them (as shown below in reference A), "fan" all sides of the media to make sure that each piece of media is free from one another.
2. Square the pile against the tabletop, assuring a square
pile on all sides. (Reference B) This will also allow media to settle toward the bottom of a stuffed envelope and will increase consistency in the print and increase the feeding capabilities of the feeder.
Preparing
the Media
Note: Maximum
thickness is 0.5”(1.27
cm).
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Setting up the Printer
The printer is designed to print on a variety of media with various finishes and coatings. The sharpness of the print quality will vary with different media types. Depending on how absorbent the media is, as well as, other qualities, the best results can be achieved using white wove bonded stock. The printing quality will be less sharp on tyvek, recycled and glossy media.
The types of media the printer is able to use is:
• Envelopes: should be stacked to feed with the left
or right edge first.
• Booklets: should be stacked to feed with the sealed
edge leading or stacked with the sealed edge placed to feed first.
• Catalogs: should be stacked to feed with the sealed
edge leading or stacked with the sealed edge placed to feed first.
• Postcards: must be 3.5” (88.9 mm) x 5” (127 mm)
or larger.
Media Types
• Self-Mailers: may be folded in half or “C” or “Z”.
The media must be tabbed.
• Paper: may consist of 16 to 80lb of uncoated to
coated stock. The maximum width and height is specified in Appendix G.
All folded material and catalogs must be tabbed as per postal regulations.
The paper types that can be used are:
• White wove
• Bond Paper
• Recycled Paper
• Coated Paper
• Card Stock
• Brown Kraft
• Manila
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Printer Tips
A
w
Different sizes and types of media call for unique settings of the Print Head Assemblies. To accommodate different sizes of media the Print Head Assemblies have to be raised or lowered until they touch the top of the media. Enough pressure has to be applied by the metal wipers underneath the Print Head Assemblies to keep the media from moving around beneath the Print Cartridges while printing. Use the following steps as a general guideline for most types of media.
1. Turn the Envelope Thickness Knob to raise the Print
Head Assemblies.
2. Insert a piece of the media beneath the Print Head
Assemblies.
3. Lower the Print Head
Lower towards media.
Assemblies down to just touch the media and create a little resistance when it is removed.
Finding the Right Height Adjustment for Media Thickness
4. Press the [Test Env.] button to
print a test message and check the quality of the print.
Note: The Print Head
ssemblies are to low hen the print looks
smeared or clumped
together.
Set to top edge of Media
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Printer Tips
The Entry Rollers keep the media pressed onto the Transport Belts until it again gets trapped beneath the wipers of the Print Head Assemblies.
1. Remove the Top Cover from the printer to gain access
to the inside.
2. Insert a piece of the media into the printer. Push it
beneath the Entry Rollers in the same location as the feeder will send it.
3. Pull the Spring Plunger out to unlock the Index Wheel.
4. Raise the Index Wheel up to the top hole to lessen the
tension on the Entry Roller Assemblies and release the plunger to secure the wheel in place.
5. Turn the Thumb Screw to release the Entry Roller
Assembly to reposition it on the shaft.
Adjusting the Entry Roller Assembly
Push the media in the printer.
Move the Entry Rollers onto the media.
6. Lift and slide the Entry Roller Assemblies onto the
piece of media. Move any Entry Rollers near the sides of the media further in on the media or push them out of the way. Note: Rollers running on the edges of the media may catch the edge and twist the media. Also, locate the rollers on top of a Transport Belt.
Pull Spring Plunger out to unlock.
7. Turn the Thumb Screw to secure Entry Roller
Assembly in place. Note: Check that the Thumb Screw goes back into the slot in the shaft.
8. Pull the Spring Plunger out and lower the Index Wheel
to put the tension back on the Entry Rollers. Note: Adjust the spring tension on the Entry Rollers by moving the Index Wheel up or down to accommodate different types of media.
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Printer Tips
9. Remove the piece of media and perform a test run to
check the position of the Entry Rollers on the media during operation of the printer.
10. Replace the Top Cover to the printer.
The Exit Idler Assemblies keep the media from twisting or moving around while it is still in the printer. For the Exit Idler Assemblies to be effective they must be moved into the path of the media and yet be in a clear zone (non printing area of the media). If any of the rollers come into contact with the printing they will act as a brush with paint and smear the print.
1. Remove the Top Cover to gain access to
Slide Exit Idlers into path of media.
the inside of the printer.
2. Slide the Exit Idler Assemblies to mirror
the arrangement of the Entry Roller Assemblies. If the Entry Rollers are properly set the Exit Idler Assemblies are also in the path where the media will travel trough the printer.
Turn Thumb Screw to move Entry Roller Assembly
Adjusting the Exit Idler Assemblies
3. Locate the labels that indicate the Print
Slide Exit Idlers out of Print Zone.
Zone on each of the Print Head Assemblies. Slide those Exit Idler Assemblies that are in the path where the ink is being sprayed to a clear zone on the piece. Note: Run the printer to test where the media will travel and to check the location of print on the piece.
4. Replace the Top Cover to the printer.
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Printer Tips
A
A
w
Each bank of three Print Cartridges has to be synchronized to print graphics, scaleable fonts or to justify the left edge of print. If the Print Cartridges are not synchronized anything that requires two or three Print Cartridges to line up a left edge or to print next to each other may print to the left of one another or on top of each other. When installing a new print cartridge or cartridges into a 3 Print Head Assembly it may be necessary to realign it with the other print cartridges. Synchronizing the print cartridges in the Print Head Assemblies is accomplished using the Service Menu option Adjust Print.
The following procedures will refer to the left 3 Print Head Assembly as Bank A, and the right 3 Print Head Assembly as Bank B. Synchronize each Bank of Print Cartridges by aligning the Test Pattern that is printed by each of the Print Cartridges. Each Print Cartridge will print a Test Pattern like the one below.
Synchronizing new Print Cartridges in the Print Head Assembly
Head 2 Bank
Each carriage uses the leftmost Print Cartridge of the three to synchronize the other two Print Cartridges. Counting from left to right, the leftmost Print Cartridge in Bank A is referred to as Head 1 and the leftmost Print Cartridge for Bank B is referred to as Head 4.
The Test Pattern for a bank of Print Cartridges should look like the following example when all three print cartridges are synchronized.
Head 1 B ank A Head 2 B ank A Head 3 B an k
Note: Have several
pieces of media to use
hen synchronizing
the Print Cartridges.
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Printer Tips
A
When lines of print start to run on top of each other the Print Cartridges have to be synchronized vertically. Perform a Vertical adjustment whenever the center of the Test Pattern isn’t a solid crooked line. Work down from Head 1 on Bank A or Head 4 on Bank B.
The following steps are an example of how to synchronize Print Cartridges for Bank A. The same steps are taken for vertically synchronizing Bank B.
Example:
In the example below the crooked line in the center indicates Print Cartridge #3 has to have the printer perform a vertical print adjustment.
Use the following steps to adjust Print Cartridge #3:
• Accessing the menu can only be accomplished in the
OFF LINE mode.
• When in ON LINE mode press the [On Line] button.
Once OFF LINE the service menus are accessible. Press and hold down the [Menu] and [-] (Minus) button simultaneously until SERVICE MENU appears on the LCD display (in about two seconds).
Vertically Synchronizing a Bank of Print Cartridges
• Press the [+] plus or
through the Service Menu options until the 1. ADJUST PRINT option is displayed on the LCD panel.
• Press the [Enter] button to select this option.
• Now print out a Test Pattern by pressing the [Test
Env] button. The printer will print a Test Pattern like the following example:
[ - ] minus buttons to scroll
Head 1 Bank A Head 2 Bank A
Head 3 Bank
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Printer Tips
A
A
A
The example shows Print Cartridge #3 is to high.
• Press the [+] plus or
through the Adjust Print menu options until the HEAD 3 UP DOWN option is displayed on the LCD panel.
• Press the [Enter] button to select this option.
• Press the [+] plus (UP) button to increment the
horizontal line value on the LCD display.
• Press the[ - ] minus (DOWN) button to decrease the
horizontal line value on the LCD display.
• Press the [Enter] button to select the desired value. An
Asterisk (*) will appear in front of the new selection.
• Press the [Test Env] button to print another Test
Pattern. This time the Test Pattern is printed using the entered selection. The pattern printed should look like the following example:
[ - ] minus buttons to scroll
Head 1 Ban k Head 2 Ban k Head 3 Ban k
When the correct numeral is selected the center test pattern will be one long crooked line.
• Press the [Menu] button several times to back out of
the Service Menu.
• Press the [On Line] button; now the printer is ready
for use.
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Printer Tips
A
A
A
A
When a line of print is split apart or the left edge of a block of lines don’t line up with the left edge of the other lines the Print Cartridges have to be synchronized horizontally. Perform a Horizontal adjustment whenever the large solid line and the set of 18 thin vertical lines do not form long vertical lines for the whole bank of Print Cartridges.
The following steps are an example of how to synchronize Print Cartridges for Bank A. The same steps are taken for horizontally synchronizing Bank B and any extra banks of Print Cartridges.
Example:
In the example below the large vertical line on the left and 18 thin vertical lines indicate Print Cartridge #2 has to have the printer perform a horizontal Print Adjustment.
Use the following steps to adjust Print Cartridge #2:
• Access the ADJUST PRINT menu. See example
in Vertically Synchronizing a Bank of Print Cartridges.
• Print out a Test Pattern by pressing the [Test
Env] button. The printer will print a test pattern
like the following example:
Horizontally Synchronizing a Bank of Print Cartridges
Head 1 B ank A
Head 2 Bank
Head 3 B ank A
The example shows Print Cartridge #2 is to far to the right.
• Scroll to the menu option HEAD 2 SIDE TO SIDE and
select the option.
• Press the [+] plus
horizontal line value on the LCD display.
• Press the [Enter] button to select the desired
value. An Asterisk (*) will appear in front of the new selection.
(LEFT) button to increment the
Head 1 Bank Head 2 Bank
• Press the [Test Env] button to print another test
pattern. This time the test pattern is printed using the entered selection. The pattern printed should look like the example to the right.
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Head 3 Bank
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Printer Tips
When the correct numeral is selected the large line and the set of 18 vertical lines form long vertical lines down the entire Bank A of Print Heads.
Use the two Banks to print a return address and indicia on the top of a piece with the addressee’s on the bottom with a USPS barcode printed on the bottom. Or combine to two banks together for single large block graphic with the address added in.
Example: Use the following steps to adjust the 3 Print Head Assemblies apart.
1. Remove the Cover from the printer.
2. Loosen the knob on top of the bracket that
secures Bank A.
Adjusting the Banks Apart
3. Move Bank A to the top of the piece for
return address and indicia.
4. Loosen the knob on top of the bracket that
secures Bank B.
5. Position the Bank near the middle of the
piece.
6. Move the Exit Rollers out of the area where Bank A
and Bank B are printing on the media. If the Exit Rollers contact any printed information on the media they will act as a brush with paint and smear the print. Use the scale on the shafts to help position the Banks.
7. Print out the Adjust Print test message. The
test shows the area where the banks will print. Check if any of the exit rollers run over the top of the print, move the rollers over to a clear zone (non printing area of the media) before continuing.
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Printer Tips
A
A
A
w
The two Banks of print cartridges can be combined and used as one large block of print heads. This is best done for large fonts and big graphics or two dimensional bar-coding. To synchronize two or more 3 Print Head Assemblies together requires mechanically adjusting the banks together and using the menus to horizontally synchronize the banks together.
The graphic to the right shows that Bank A and Bank B have
Head 1 Ban k A Head 2 Ban k A Head 3 Ban k A
Head 4 Ban k B Head 5 Ban k B
to be moved or adjusted to combine both carriages.
Head 6 Ban k B
Use the following steps to adjust the two 3 Print Head Assemblies together.
1. Move the 3 Print Head Assembly to the
area that Bank A will be printing on the piece.
2. Secure Bank A in place. In this
example the other Bank of print cartridges are going to get set relative to Bank A.
Adjusting the Banks together
Head 1 B an k Head 2 B an k Head 3 B an k Head 4 Ban k B Head 5 Ban k B
Note: If the print is smearing a
iper or two on Bank B may need to be removed or relocated to a open area near the back of the Print Head Assembly.
the Wipers.
Head 6 Ban k B
See Section Moving
3. Move the front of the right Print Head
Assembly (Bank B) 1.5 inches (3.81 cm) forward from Bank A. Note: The markings on the brackets are there to help locate where the bank of print heads is going to print. The scale on the shafts is there to help align the two Banks together.
4. Print out a Adjust Print test message.
5. Make adjustments by moving Bank B
in or out. Look for the Adjust Print test pattern to make a solid pattern across both banks.
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Printer Tips
The two 3 Print Head Assemblies need to be synchronized using the Adjust Print menu when the Test Pattern looks like one of the two examples below.
Head 1 Bank A Head 1 Ba nk A Head 2 Bank A Head 2 Ba nk A
Head 3 Bank A Head 3 Ba nk A Head 4 Ba nk B Head 5 Ba nk B Head 6 Ba nk B
Head 4 Ba nk B Head 5 Ba nk B Head 6 Ba nk B
The Adjust Print menu has to be used when synchronizing the two banks together. For more information about the Adjust Print menu see the section in the Service Menu.
• Press the [+] plus or
[ - ] minus buttons to scroll
through the Service Menu options until the 1. ADJUST PRINT option is displayed on the LCD panel.
Synchronizing 3 Print Head Assemblies
• Press the [Enter] button to select this option.
• Press the [+] plus or
[ - ] minus buttons to scroll
through the Adjust Print menu options until the BANK A TO BANK B option is displayed on the LCD panel.
• Press the [Enter] button to select this option.
• Now print out a Test Pattern by pressing the [Test
Env] button. The printer will print a Test Pattern like the preceding example.
The Test Pattern consists of three rows of different patterns, the first wide line and the eighteen vertical lines are used for synchronizing Bank A and Bank B.
When the two patterns do not match to form long vertical lines, then perform the following steps.
• Press the [+] plus
(MORE) button to increment the
Move Bank B value on the LCD display.
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Printer Tips
A
A
A
• Press the [ - ] minus (LESS) button to decrease the
Move Bank B value on the LCD display.
• Press the [Enter] button to select the desired value. An
Asterisk (*) will appear in front of the new selection.
• Now print out a Test Pattern by pressing the [Test
Env] button. The printer will print another test pattern.
This time the test pattern is printed using the entered selection.
The pattern printed should look like the following example:
Head 1 Bank Head 2 Bank Head 3 Bank Head 4 Bank B Head 5 Bank B Head 6 Bank B
When correct all lines should be straight.
• Press the [Menu] button several times to back out of
the Service Menu.
• Press the [On Line] button; now the printer is ready
for use.
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Printer Tips
The 3 Print Head Assemblies have several holes for relocating the two narrow Wipers. Move the wipers when synchronizing banks of print cartridges or when two or more banks of print cartridges are printing near the same area or the Print Head Assembly has to print on or near the edge of a piece of media. Move the wiper(s) when it causes a problem while the media is on the Transport Belts.
Pay special attention when using Bank A with Bank B of Print Head Assemblies. If the wipers run over an area on the media where ink was just sprayed the print will smear or smudge. The area where ink is sprayed onto the media is referred to as a Print Zone. Use the markings located on the bracket of each Print Head Assembly to judge where the Print Zone for Bank B is located. Move the Wipers to an area outside of the Print Zone to maintain the best print
quality. Perform the following steps to move the Wipers:
1. Remove the Cover from the printer.
Moving the Wipers
2. Loosen the knob on top of the bracket that
secures the Bank of Print Head Assemblies.
3. Flip the Bank of Print Head Assemblies upside
down to expose the bottom of the assembly.
4. Remove the two screws securing the Wiper(s) on the
Print Head Assembly (Bank A or B).
5. Relocate one or both wipers away
from the Print Zone or edge of the media. Reinstall the wiper(s) using the two screws on each wiper.
Note: Move the Wiper(s) far off to the side if one or both are running along the edge of the piece or just off the edge. This may cause skewing of the print or paper jams.
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Printer Tips
Included in the Accessories are Cartridge Capping Assemblies to enclose the nozzles of the print cartridges. Proper use of the Cartridge Capping Assemblies help in maintaining the quality of print from the print cartridges and help to prevent the ink from drying and creating severe clogging of the print cartridge nozzles.
Use the Cartridge Capping Assemblies when the 30K Printer is left to idle or shut down for a more than a few minutes. To use the Cartridge Capping Assemblies the ink cartridges have to be removed from the Print Head Assemblies. Note: Keep the ink cartridges in order or numbered otherwise the counter for the percent ink remaining will give false information. Employ the following steps to use the Cartridge Capping Assemblies.
1. Remove the ink cartridge from the Print Head
Assembly. (See section 3-3 for information on removing the ink cartridges.)
Prolonging the life of Print Cartridges
2. Remove any excess ink on the nozzles.
3. Install the ink cartridge nozzle first into the Cartridge
Capping Assembly. Note: Clean any ink buildup on the rubber seal to prevent it from obstructing the nozzles.
4. Press the top section completely into the Cartridge
Capping Assembly.
5. Remove the ink cartridge from the Cartridge Capping
Assembly in reverse order. Suggestion: Check the Print Head Alignment and perform a Purge of the ink cartridges before operating the printer.
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Printer Tips
Factors that Affect the Printers Performance
The 30K Printer is designed to give the best possible performance, but the speed can be affected by these factors.
1. The amount of memory available in the computer.
2. Whether the printer is running as a network printer
or with a print spooler.
3. Pre-glued flaps on the media
4. Glossy or heavily waxed media.
5. Setting up margins, or sending non printable
characters or blank spaces in the records.
6. Sending blank lines in each record.
Tips for Running the Job
1. Use a computer dedicated to the printer only.
2. Tab magazines or stapled sheets.
Affects the performance of the Printer
3. Eliminate blank spaces and lines in the records.
Extra characters take extra time to process.
4. Records with differing numbers of lines should be
followed with a page break or form feed.
5. When only one bank of print heads are required to
print the job use Bank B for printing.
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Running with the Feeder Assembly
To use a feeder with the printer the setup requires two considerations: Use the following recommendations to help in setting up the
printer.
Media must go through the center of the Printer
To use a feeder with the printer it is best to position the feeder so the media travels through the center of the printer. This is very important with small or thin media like post cards or envelopes. Make certain the media will travel beneath the sensor or in the path of the sensor
Align center of media here.
beam.
The media has to travel through the path of the sensor beam for the record to be printed. This is very important with small or thin media like post cards or envelopes. Use the illustration to the right for an example. Mount the feeder to the center of the printer. The media must interrupt the sensor beam for the printer to know when media is being fed.
The Entry Roller Assemblies must
take hold of the Media.
Move the feeder close enough for the printer to have the Entry Roller Assemblies grab the media
The Entry Roller Assemblies guide the media down the Media Path.
and guide it beneath the Print Cartridges.
The media can be sent at a slight incline or straight into the printer. Note: The Entry Roller Assemblies must have control of the speed and direction of the media otherwise poor print quality or feed errors may occur.
Setting up a feeder to work with the printer.
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Running with the Feeder Assembly
Bryce Feeder Parts & Locations
The red lights on the back of the feeder indicate when the feeder is operating correctly and when they are not lit attention to the feeder is required.
When the LED’s are: Feeder LED Steadily Lit- While the Feeder has power the
LED will remain lit. Sensor LED Blinking – When media is being fed the LED will blink as each piece passes beneath the sensor. When media is blocking the sensor beam the LED will remain off. Once the media is removed from the path of the beam the LED is lit.
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What the LED’s Do
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Running with the Feeder Assembly
1. Pull the connector out from the Feeder.
2. Move the Bryce Feeder next to the left
side of the Printer.
3. Plug the connector to the printer and twist to secure
connection.
4. Raise the Feeder up. Stuff extra cable back into the
Feeder Assembly.
Pull connector from slot.
Move Feeder next to Printer.
Insert tangs into the slots on printer.
Attaching the Bryce Feeder Assembly
5. Hook the two tangs into the two slots on both sides of
the printer.
6. To remove the Bryce Feeder, lift the feeder up to
unhook from the Printer and pull the feeder away from the printer.
7. Disconnect the Feeder from the Printer.
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Running with the Feeder Assembly
1. Place the Feed Ramp Assembly onto the
Feed Ramp Holder. Align the holes on the sides of the Feed Ramp Assembly to the holes of the Feed Ramp Holder. (See figure
2.)
Figure 1
2. Insert Quick Release Pin (See figure 1.) completely
through the all the holes and out the other side of the Feed Ramp Holder. Press it in until the Ring is flush against the side of the Holder.
3. Raise the free end of the Feed Ramp Assembly up to a
nearly vertical position. (See figure 3.)
4. On the bottom of the Feed Ramp Strut is the Wire
Form Adjustable Slide. Place the Slide with the plunger onto the top of the Feed Ramp Adjustment Bracket located on the side of the feeder. (See figure
4.)
Attaching the Feed Ramp Assembly
Figure 2
Figure 3
5. Pull the plunger out and lower the slide onto the
bracket. Release the plunger into one of the holes to secure the Wire Frame Assembly in place. (See figure
5.)
Figure 4
Figure 5
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Running with the Feeder Assembly
Whenever the printer will be printing on a different media type it is necessary to re-align the spacing between the H­Block and the rollers. The next five steps will instruct the operator on how to correctly adjust the H-Block spacing for printing on a particular type of media. Readjust the thickness of the H-Block if the printer continues experiencing misfeeds or hesitation in feeding.
Open the Inner & Outer Fences away from the center of the feeder.
1. Raise the Lever on the "H" Block Assembly
completely up to lift the block to the highest position and secure in place.
2. Manually place one piece of the media between
the separator fingers (lower section of the "H" block) and the feed roller.
4. Release and lower the "H" Block. Let it fall
freely onto the media. When lowering the "H" block, verify the media is between all separator fingers and the Feed Roller.
5. Press the Lever down to secure it in place.
6. The input bin area can now be filled with the
desired media for printing. The media stack should be "shingled" when loaded into the input bin with flap facing downward. Start with just a few envelopes to start the stack and get the proper contour then add more pieces.
• Post cards - set a smaller gap between the
separators and feed roller, by using standard copy paper (.003" [0.076 mm] thickness).
Setting the H-Block Assembly
Lift lever up.
Place Media under H-Block (Shown without the Feed Ramp)
Press lever down.
• Stuffed Media - set a larger gap between the
separator blocks and the feed roller, by adding two or three, number ten (# 10) envelopes, on top of the media before setting the separators
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Hint: If you are experiencing feeding problems using post cards or stuffed media. Try out the suggestions listed for Post cards, Stuffed Media and Magazines & Booklets.
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Running with the Feeder Assembly
1. Set one or a few pieces of
media in the center of the Feeder.
2. Grab the handles on the
sides of both fences and push the Fences towards the media. Both Fences will move simultaneously towards the media to trap it between the Inner & Outer Fence. Push the fence up against the side of the media.
3. Move one of the fences back
to leave a gap the width of a envelope between the media and the fences. The fences have to be close enough to keep the media from going in at an angle but loose enough to allow the media to freely drop down onto the Feed Rollers.
Slide Fences towards media
Leave small gap
Setting the Sliding Fence
1. Lift the media up from the Feed Ramp Assembly. Take
notice where the end of the media rests on the Feed Ramp Assembly.
2. Locate where the end of the media was and
insert the front end of the Media Support Wedge and then push forward to hook in the slot. This will place the Media Support Wedge so the media is halfway up the angled front edge.
3. Slightly squeeze the back of the wedge to insert
it into a slot.
4. Release the wedge and the tension will lock the
wedge in place. Now lower the media down. Check that the bottom piece of media is almost halfway up the Media Support Wedge.
Setting the Media Support Wedge
Insert front of wedge.
Media located in middle of wedge.
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Running with the Feeder Assembly
Overly long media is accommodated using the Feed Ramp Extension, also it will perform the same functions as the Media Support Wedge does with much shorter media.
1. Place a piece of the media on the Feed Ramp
Assembly.
2. Turn to loosen the Feeder Locking Knob.
3. Pull the Feed Ramp Extension out from the Feed
Ramp Assembly.
4. Angle the Feed Ramp Extension up to create a
small gap between the media and the Feed Ramp Assembly.
5. Turn the Feeder Locking Knob to secure the
Feed Ramp Extension. Note: The gap and angle of the Feed Ramp Extension will vary with the type of media used. Adjust the angle of the Feed Ramp Extension or Feed Ramp itself if the Feeder Assembly is having difficulty consistently supplying the printer with media.
Setting up and using the Feed Ramp Extension
Loosen the Locking Feeder Knob.
Pull the Feed Ramp Extension out.
Angle the Feed Ramp Extension up.
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Printer Menu System
Front Panel Controls and LCD Display
Use the controls on the Front Panel Assembly, consisting of six control buttons and an LCD display, to set up the Addressing Printer for proper operation with the computer system.
Note: Press the [+] & [-] buttons simultaneously to change the motor settings on the printer.
The control button definitions are:
Button [ON LINE]
[TEST]
[MENU]
Function
Toggles the printer either On Line or Off Line.
Begins printing accepted address data (records) from the computer or data in the buffer.
Exits the menus with out changing menu settings. Allows the printer to resume printing after an error occurs.
Prints a internal test message.
Hold down for continuous printing of the test message.
Prints menu settings and internal alignment patterns for the printer when in the appropriate menu.
Press the [Menu] button to access the Main Menu. Press and hold the [Menu] button for two (2) seconds to access the
Setup Menu.
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Printer Menu System
Depress the [Menu] and [-] buttons to access the Service Menu. Exit the control panel menus. First press [Enter] to save a menu
setting.
[ENTER]
[+] / [-]
Selects a menu option displayed on the control panel.
Saves a new menu setting. An asterisk (*) will appear to the right of the value to indicate the new value has been entered.
Scroll up [+] and down [-] through the menu options. Enters a YES [+] or NO [-] for a particular menu option.
Use both keys together to start the printers transport motor to run continuously or to set the printer so it will only run when data is sent to the printer.
What does the display show?
Conventions used in the Printer Menu System section.
Bold with brackets is used for the [Menu], [On Line], [Enter], [+] Plus, [-] Minus buttons when they must be pressed to program or operate the printer.
Special fonts are used to highlight words that appear on the LCD display, and menu options: i.e. MAIN MENU, SETUP MENU. Italics are used to define the function of the printer menu option.
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Printer Menu System
Main Menu
Use this menu to choose the format and style of address printed and for information to assist in production. Selected menu options from a sub-menu will appear first in the list of options.
Note: The printer driver overrides most control panel settings in the printer. Some of the control
panel settings are also configured in the printer driver.
1. ADDRESS LAYOUT
Use this option to change the page layout for your mail piece.
Menu Items Selections Explanation
A. Distance From Left
Example:
A. Distance to Right
0.00 to 13.50 This menu option allows you to change the position
of the record horizontally on the media. Records will appear upside down when viewed from the front of the printer. Note: This menu item only appears when the Orientation is set to Normal.
Distance to Right
0.00 to 13.50 This menu item only appears when the Orientation
is set to Invert. This menu option allows you to change the horizontal position of the record on the media. Distance to Right is the distance measured from the Right edge of the media to the first printable character of a line (reading from left to right). Records will appear right side up when viewed from the front of the printer. Note: Setting this value too low will force long records to be clipped or create an error.
B. Distance From Top
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0.00 to 3.00 This menu item allows you to change the position of
the record without moving the Banks of Print
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Printer Menu System
Cartridges. The printer achieves this by reducing the available area used for printing. Note: Increasing the setting decreases the print area. The recommended setting for Distance From Top is 0.00.
C. Line Spacing
D. Orientation Normal or
Automatic 3 lines / inch 4 lines / inch 6 lines / inch 8 lines / inch
Invert
This sets the distance between lines of text. It is measured as the number of lines per inch of text. Note: Whenever changing the point size of the font, use the automatic line spacing option. The printer will automatically select the correct setting for the increased or decreased font size of the characters being printed.
This item changes the direction that the print appears on the media.
Normal prints upside down when viewed from the front of the printer.
Invert reverses the print 180 degrees. The print is right side up when viewed from the front of the printer. Setting the printer to Invert changes the menu choice from
Distance From Left
to Distance To Right.
2. PRINT QUALITY
This option changes the number of dots sprayed to print characters or graphics on the media. Changing the amount of ink sprayed also affects how fast the Transport Belts are capable of running. The LCD display will show the new item whenever the Print Quality is changed. These menu items are available in the printer driver and override the control panel settings.
Menu Items Explanation
Executive
Letter
Draft Super Draft
This is the darkest of the four print qualities, the slowest print speed and uses the most ink.
Letter quality is used for documents that require a finished, polished appearance.
Draft quality will print documents fast and save ink. This option offers the highest print speed and prints the lightest of the four
print qualities.
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Printer Menu System
3. FONT
Use this option to alter the fonts characteristics: typeface, point size, spacing, stroke weight, and style. The printer driver downloads Windows True Type fonts and overrides internal fonts selected through the control panel.
Menu Items Selections Explanation
A. Name Courier
San Serif Roman Baxter Dingbat Hancock Marina Quincy Silicon Springer Stencil Windmill
B. Size
C. Width Condensed (50%)
4 to 30 This item changes the size of the internal font.
Thin (75%) Normal (100%) Wide (125%) Expanded (150%)
Select the style of the internal font to print the records with.
This item to changes the width of spaces between characters and the width of characters.
Normal (100%) print width is the standard width of characters and spaces between characters.
Thin (75%) and Condensed (50%) will decrease the spacing between characters and decrease the width of characters.
D. Bold
E. Italic F. Outline
On or Off This item increases the character stroke weight
On or Off This item refers to the oblique shape of a character. On or Off This item prints only the outline or the edge of the
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Wide (125%) and Expanded (150%) increase the width of characters and spaces.
(thickness of print).
fonts shape. All the records printed using Outline will appear as hollow text.
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Printer Menu System
4. BARCODE
Use this option to print a USPS (US Postal Service Postnet Barcode) barcode on the piece of media and to place it above or below the record. Note: A CASS certified mailing program is recommended when generating a USPS barcode. The requirements to print a USPS barcode are shown in Appendix H.
Menu Items Selections Explanation
A. Location Above Address
Below Address Off
B. 5 Digit On/Off
C. Bar Width
On or Off This item prints a 5 Digit barcode for a five digit zip
6 to 12 This item will increase the width or decrease the
Select the US Postal Service Postnet Barcode options from the following selections:
ABOVE ADDRESS: Prints the barcode in the address block above the first line of the address on the media.
BELOW ADDRESS: Prints the barcode below the last line of the address in the address block on the media.
OFF : Stops the printing of a Delivery Point Barcode (DPBC) on the media.
Note: This option has the printer generate the USPS barcode.
code. Note: Only a 5 Digit barcode is printed for a five digit zip code when enabled. A Delivery Point Bar Code cannot be generated from a five digit zip code.
width of the bars generated for the USPS Postnet and Planet barcodes. Select this item to counteract the variance in the barcodes due to material, print quality, inks, etc.
5. ADDRESS RECOVERY
When something goes wrong while printing use this option to direct the printer to re-print up to 99 of the last records or to clear the printers memory of all records.
Menu Items Selections Explanation
A. Get Addresses
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NONE TO RECOVER or
00 to 99 Press the [Enter]
button to select the
This option retrieves up to 99 records from the data buffer.
The display will say 00: and show the first 16 characters of the last address printed. If NONE TO RECOVER is first displayed then the data buffer is
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Printer Menu System
B. Clear Memory
record and advance the display to the next to last record.
Yes or No This option removes any data left in the data buffer.
empty.
The alternative way to clear data from the Data Buffer is to press the [+] plus and [–] minus buttons simultaneously.
6. CLEAR COUNTER
Use this option to clear the piece (batch) counter back to zero.
Menu Items Selections Explanation
Yes or No This option resets the counter to zero on the display.
Select No to leave the current number of pieces printed (pcs) on the LCD display.
7. JOB SETTINGS
The printer has the ability to save or load up to eight different menu presets into memory. This is extremely useful for a quick setup of the printer for redundant tasks.
Menu Items Selections Explanation
A. Load
B. Save
Press the [Test] button to printout the current menu settings.
1 to 8
1 to 8
This option changes the printers menu settings such as size and type of font, the lines per address, etc.
This option saves the current menu setup or configuration as a job number (1 through 8). Make a record of the menu configurations for each job number by pressing the [Test] button to get a printout after the job number is saved.
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Printer Menu System
8. CONVEYER TIME
This item increases the length of time the conveyer will stay on. Generally, when the print quality is set higher than draft, and / or, print width is larger than normal, the drying time of printed records must be increased to prevent smearing or smudging of addresses. Special consideration of ink drying time and media handling for glossy or tyvek media should also be considered when using a conveyer.
Menu Items Selections Explanation
Use a 5 volt DC relay switch or a Bryce Pulse Box inline with the Accessory Port and the Conveyer when connecting to the 5 VDC line [Pin 3] and the Conveyer Signal line [Pin 2]. Reference the Schematic for the pins to use when connecting to the Conveyer Port. (See Section K for ordering information)
0.00 to 2.00 seconds
This item modifies the amount of time the conveyer continues to run after printing a record. Changing the time for the conveyer to remain running alters how the media is shingled on the conveyer.
9. IMAGE OVERLAY
This menu item is used in conjunction with the Overlay Printer Driver. Use this option to print redundant text or graphics in the same location on every piece. The Image Overlay option is best used for printing a company logo and return address.
Menu Items Selections Explanation
A. First Image Overlay
B. Clear Overlay
C. Print Overlay First
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Enable or Exit This option saves the very first record or graphic
Press [Enter] to
Clear or Exit
Enable or Disable This option prints the data sent for the overlay onto
received into the printers’ memory as an overlay.
This option clears the overlay data in the printers’ memory.
the first piece. Use this piece to verify the location of the overlay is correct.
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Printer Menu System
10. PURGE PRINT HEAD
This menu item is to clean the ink jet cartridge nozzles. The purge process fires all the ink jet nozzles onto a piece of media to dislodge and clear any dried ink on the print nozzles. Often this will return the print quality to a normal level.
Menu Items Selections Explanation
Yes or No
This item will fire all the nozzles of a print head onto a piece of media. Note: Once the purge is started the [-] minus button may be pressed to stop the cycle.
11. RESET INK COUNT
The printer calculates the amount of ink used by each of the Print Cartridges. When the red led on a Print Head Assembly starts to blink it is a signal that one or more of the Print Cartridges is less than 5% full and it must be changed relatively soon. After new Print Cartridges are installed the Ink Count needs to be reset to stop the red led from blinking.
Menu Items Selections Explanation
1,2,3,4,5,6
This item displays the estimated amount of ink remaining in the print cartridge(s).
Press the [ through the print cartridges 2,3,4,5 and 6. When the
desired Print Cartridge number is displayed, press the [Enter] button to reset the percent ink to 100%.
+] plus or [-] minus button to scroll
Note: The calculation used to
determine the percentage of ink available is based on the HP 51645A Print Cartridge or the HP 51645A Ink Reservoir System.
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Printer Menu System
SETUP MENU
The Addressing Printer has a Setup Menu that lets you configure the Addressing Printer so it will function correctly with the computer and computer software. Use the Setup Menu to also display the menus in another language besides English. Hold down the [Menu] button for two (2) seconds until SETUP MENU is displayed on the first line of the LCD. Select the desired menu option when it appears on the second line of the LCD.
1. STOP ON FEED ERR (ERROR)
Use this option to stop the printer from feeding more media when an error occurs. Otherwise the printer will continuously feed media until the record is accurately printed before continuing onto the next record. Stopping the printer when an error occurs is helpful when the media is in short supply.
Menu Items Selections Explanation
Off or On This item stops the printer from operating after a
“Early Feed Error” occurs.
2. FEEDER SIGNAL
The Feeder Signal option is for feeders that work with 5-volt DC signals. The printer will give a signal to the feeder when it receives one or more records. When the Stop On Feed Error option is turned ON and an error occurs the feeder signal will be cleared to stop the feeder. See Section Connecting to the Conveyer /Feeder Port.
Menu Items Selections Explanation
A. None
B. On /Off Control
C. Pulse Off Control
Press the [Enter] button to select this item.
Press the [Enter] button to select this item.
Press the [Enter] button to select this item.
This item disables the Feeder Signal option.
This item turns a 5 volt signal on whenever one or more records are in the buffer to be printed.
The signal is turned off (0 volts) once the last record in the buffer is being printed. Note: The signal will also be turned off (0 volts) when a “Early Feed Error” occurs while the Stop On Feed Err (Error) option is enabled.
This item turns on a 5 volt signal when the sensor detects the piece to print the last record in the buffer on.
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The signal is turned on (5 volts) once the sensor detects the piece to print the last record in the buffer on.
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Printer Menu System
C.
Menu Items Selections Explanation
(Continued)
The signal is then turned off (0 volts) a second later. Note: The signal is turned on (5 volts) when a “Early Feed Error” occurs while the Stop On Feed Err (Error) option is enabled.
If the Pulse Off Signal option is selected, the external feeder signal will be asserted when the leading edge of the envelope for the last address to be printed is detected at the print heads or when an early feed error is detected (if the Stop On Feed Err option has been selected). In either case, the signal will be cleared 1 second later.
D. On / Quick Off
E. Signal Polarity
Press the [Enter] button to select this item.
Active ON or Active OFF
Press the [Enter] button to select this item.
This item turns a 5 volt signal on whenever one or more records are in the buffer to be printed.
The signal is turned off (0 volts) once the sensor detects the piece to print the last record in the buffer on. Note: The signal will also be turned off (0 volts) when a “Early Feed Error” occurs while the Stop On Feed Err (Error) option is enabled.
This item reverses the signal used to trigger the feeder. The Signal Polarity only affects the ON/OFF Control and ON/Quick OFF menu items.
Active ON activates an external feeder by switching on the feeder signal.
Active OFF activates an external feeder by switching the feeder signal off.
3. LINES PER ADDRESS
Set the number of lines of text the record will consist of when printing onto the media.
Menu Items Selections Explanation
1 to 66
4. LINE TERMINATION
This item allows the printer to interpret what the Line Termination (end of a line of text) is for different operating systems or software. Choose from the various Line Termination formats to get the correct line count and then the record will print correctly.
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Set the number of lines to match the number of lines in a record that will be sent to the printer.
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Printer Menu System
(
Menu Items Selections Explanation
CR=CR;LF=LF
CR=CR+LF;LF=LF CR=CR;LF=CR+LF CR=CR+LF;LF=CR+ LF
The typical software line termination is CR = CR; LF = LF. If your software is not typical then the Line Termination can be modified.
5. HEX DUMP MODE
Utilize this option to print the raw ASCII data (HEX Code) that is being sent to the printer.
Menu Items Selections Explanation
Off or On
Prints the ASCII data being sent to the printer.
The media width must be a minimum of 7 1/2” or 191 mm when running in HEX Mode. The page orientation, margins and number of lines are defined by the ADDRESS LAYOUT and LINES/ADDRESS. The maximum number of usable lines is 16.
Note: Clear the data buffer before sending data to the printer.
6. LANGUAGE
Customize the printer to match the keyboard of your printer, convert measurements from inches to millimeters and translate the menus from English. Most menus that use inches for measurements are converted to millimeters.
Menu Items Selections Explanation
A. Symbol Set ISO 6 ANSI
ASCII ISO 69 FRENCH ISO 21 GERMAN ISO 4 UK ISO 60 NORW /
DAN
ISO 11 SWED /
A.
Continued)
ISO 15 ITALIAN ISO 17 SPANISH ISO 61 NORW /
FIN
Match the printers’ International Standards Organization (ISO) symbol sets and substitution tables to the one used by the software.
The printer has International Standard Organization (ISO) language symbol sets to use when printing in another language. A symbol set contains collections of the symbols and characters that make up a language. For a listing of the characters for the ISO symbol sets see Appendix D.
Note: The character set CP1250 is only available after the polish characters are installed on the machine.
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Printer Menu System
Menu Items Selections Explanation
DAN
ISO 10 SWED /
FIN
ISO 16
PORTUGUE
SE ISO 8859 ROMAN 8 WINDOWS LATIN 1
PC 8
B. Inch / Millimeter
C. Menu Language
CP 1250
Inch or Millimeters
ENGLISH GERMAN FRENCH ITALIAN
This option converts the printer measurement system from inches to millimeters and vice versa.
This option will convert the Main Menu and Setup Menu to their translations in the listed languages.
SPANISH
DUTCH POLISH JAPANESE
7. TRANSPORT SPEED
Use this option to change the transport speed of the printer.
Menu Items Selections Explanation
50% to 100%
Select this item to decelerate the transport belt to increase drying time for the ink and assist in the handling and sorting of the media by decreasing the throughput. Varying the speed of the transport belt will not affect the print quality.
8. POSTAL BUNDLE BRK (BREAK)
This option will stop the printer for a few seconds before proceeding to print the rest of the records. This allows time for bundling the presorted records together and separate the bundle from the next batch of records being sent to the printer. Use the menus to customize the command to suspend operation and to set how long the printer must wait before it resumes operating.
Menu Items Selections Explanation
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Printer Menu System
A. Enable/Disable Break
Off or On
Select the type of command the printer must receive before it stops the feeder to set a gap between batches while it is operating.
The marker to set a break consists of the repetition of a single character appearing on a single line to start the printer to pause. The Example below displays what the printer is looking for before pausing the print job.
Example of using a series of 3 ‘#’ characters in the Horizontal Break Marker setting to pause the printer.
### **************23
XYZ Corporation
123 Washington Road
Anytown, CT 06470-1234
Menu Items Selections Explanation
B. Break Character
C. Break Char Count
D. Pause Time
! ” # $ % & ’ ( ) * + - . /
0 1 2 3 4 5 6 7 8 9
: ; < = > ? @ A B C D E F G H
I J K L M N O P Q R S T U V W X Y Z
Note: Send the [SOH ASCII (01)] character to trigger a Postal Bundle Break.
01 to 10
0.00 to 31.75
This option sets what character the printer must receive before it will momentarily halt working. The list of characters to select from are:
! ” # $ % & ’ ( ) * + - . / 0 1 2 3 4 5 6 7 8 9 : ; < = > ? @ A B C D E F G H I J K L M N
O P Q R S T U V W X Y Z
These characters and symbols range from [! ASCII (33)] to [Z ASCII (90)] in a ASCII Table.
Set the number of occurrences the character or symbol must appear in succession before the printer can send a Postal Bundle Break signal.
Set the length in seconds for the Feeder to sit idle before sending another piece of media.
The printer will send a signal to the feeder to stop between the batches of records. Use a 5 volt DC relay switch inline with the Accessory Port and the Feeder when connecting to the 5 VDC line [Pin 3] and the
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Printer Menu System
Conveyer Signal line [Pin 2]. Reference the Schematic for the pins to use when connecting to the Conveyer Port.
9. PRE-PURGE
Use this option to keep the print heads from drying out and to clear the inkjet nozzles automatically while operating the printer.
Menu Items Selections Explanation
A. Purge at Start
B. Periodic Purge
C. Purge Interval
D. Nozzle Keep Alive
10. FEED GAP
Disable or Enable
Disable or Enable
020 – 240 seconds
Disable or Enable
If you have long breaks of twenty seconds or more before starting another batch of records this option will purge on the first piece before printing the records.
This option will activate the periodic purge.
This option will purge the ink cartridges at timed intervals on a piece. Set the time to determine when to purge the ink cartridges. The feeder will pause for a few seconds after the purge pattern is printed. Each timed interval begins from the last purge print pattern.
This option will randomly purge the individual nozzles of the print cartridges to keep the ink from clogging the nozzles and to create a virtually invisible pattern of dots on the media. The printer will continually purge except when another pre­purge is pending and while the records are being printed.
Two settings are available to modify how the printer reacts Use this option to help when feeding very glossy media or short media. (Only available with the Bryce Feeder Assembly)
Menu Items Selections Explanation
A. Selectable Gap
B. Stream Feed
3.10 in to
12.70 in
Press the [Enter] button to enable this option and disable the Selectable Gap.
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This item increases the gap or space between pieces of media as it is fed through the printer. Increasing the gap will slightly reduce the overall throughput of the printer.
This option gives the each record a fixed time before printing on the next piece. This option is best used to print small records of three or less lines of text.
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Printer Menu System
11. ROM REVISION#
This option displays the Firmware Revision installed in the printer and the total number of accumulated print cycles (maintenance count).
Menu Items Selections Explanation
Press the [Test] button when ROM REV. is displayed on the LCD. A list of the Main Menu and Setup Menu settings is printed on four pieces of media.
The LCD display will give a momentary view of the ROM Revision and the Maintenance count.
12. PRINT HEAD SIZE
Enable this option for the printer to keep track of the ink usage for the HP 51645A ink cartridges or the ink reservoir system.
Menu Items Selections Explanation
Normal Capacity or Extended
Capacity
Select the type of Print Cartridge being used with the printer. Changing the Print Head Size alters how the percentage of ink used is calculated for the menu item 12. RESET INK COUNT. Note: The reservoir system is nine times the volume of a HP 51645A ink cartridge.
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Printer Menu System
A
A
SERVICE MENU
Use this menu for adjusting the print heads in each bank, the banks to each other, checking the transport and sensors and testing the display for proper functionality. The menu options that are preceded with a star or Asterisk (*) are the printers’ current settings.
1. ADJUST PRINT
The following steps are for synchronizing the Print Cartridges on the 3 Head Print Assembly (Bank A) and the 3 Head Print Assembly (Bank B). Employ the options I. BANK A to BANK B to help in combining the 3 Head Print Assemblies for printing together or separately.
Menu Items Selections Explanation
A. Head 2 up
down
B. Head 3 up
down
C. Head 5 up
down
D. Head 6 up
down
The following is an example of how to synchronize Print Cartridges for Bank A. The same techniques used for Bank A can be applied to Bank B.
Example:
Print out an adjust print Test Pattern by pressing the [Test] button while in the Adjust Print menu. The printer will print a Test Pattern like the example to the right.
280 to 300 Press the [Test] button
to print out a Test Pattern. Check the Test Pattern to determine which Print Cartridges are in need of Vertical Synchronization.
Use options A through D to vertically synchronize the individual Print Cartridges in Bank A and Bank B.
Head 1 Ban k A Head 2 Ban k A
In this example the crooked line in the center indicates Print Cartridge #3 has to have the printer perform a vertical print adjustment. The example shows Print Cartridge #3 is too high.
Head 3 Ban k
Scroll through the Adjust Print menu options until the HEAD 3 UP DOWN option is displayed on the LCD panel.
Enter the menu option to move the setting down. Enter the new value into the printers memory. An Asterisk (*) will appear in front of the new selection. Press the [Test] button to print another Test Pattern. The Test Pattern is printed using the entered selection.
When the correct numeral is selected the center Test Pattern will be one long crooked line with hatch marks like the example to the right.
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Head 1 Bank A Head 2 Bank A Head 3 Bank
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Printer Menu System
A
A
A
A
E. Head 2 side
to side
F. Head 3 Side
to Side
G. Head 5 Side
to Side
H. Head 6 side
to side
The following is an example of how to synchronize Print Cartridges for Bank A. The same techniques used for Bank A can be applied to Bank B.
Example:
Print out an adjust print Test Pattern by pressing the [Test] button while in the Adjust Print menu. The printer will print a Test Pattern like the example on the right.
In the example to the right the wide vertical line on the left and 18 thin vertical lines indicate Print Cartridge #2 needs a horizontal print adjustment. The example shows Print Cartridge #2 is to far to the right.
01 to 99 Press the [Test] button
to print out a Test Pattern. Check the Test Pattern to determine which Print Cartridges are in need of horizontal Synchronization.
Use the options E through H to horizontally synchronize the individual Print Cartridges in Bank A or Bank B.
When a line of print is split apart or the left edge of a block of lines don’t line up with the left edge of the other lines the Print Cartridges have to be synchronized horizontally. Perform a horizontal adjustment whenever the wide solid line and the set of 18 thin vertical lines do not form long vertical lines for the whole bank of Print Cartridges.
Head 1 Bank A
Head 2 Bank
Head 3 Bank A
Scroll through the Adjust Print menu options until the HEAD 2 SIDE TO SIDE option is displayed on the LCD panel. Select this menu item to change the settings.
Press the [-] button to scroll the values down and move Head 2 left. Press the [Enter] button to select the desired value. An Asterisk (*) will appear in front of the new
selection. Press the [Test] button to print another Test Pattern.
This time the Test Pattern is printed using the entered selection.
When the correct numeral is selected the wide line and the set of 18 vertical lines form long vertical lines down the entire Bank A of Print Heads.
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Head 1 Bank Head 2 Bank Head 3 Bank
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Printer Menu System
A
A
A
I. Bank A to
Sensor
00.500 to 36.000
Press the [Test] button to print out a Test Pattern. Check the Test Pattern to determine where Banks A is printing on the media.
Use this option to set this distance between the sensor and the first head in bank A.
Set each Bank of Print Heads to work together (synchronized) or to work independently in different locations on the media. Check the Test Pattern to determine which Banks are in need of synchronization or for relocating the position of a bank on the media.
I. Bank B to
Sensor
For ease of illustration the following example will deal with synchronizing Bank A and Bank B together. It is assumed the Banks of Print Heads have already been mechanically aligned next to each other
Example:
Print out an adjust print Test Pattern by pressing the [Test] button while in the Adjust Print menu. The printer will print a Test Pattern like the example on the right. The adjust print Test Pattern consists of three rows of different patterns, the first wide line and the eighteen vertical lines are used for synchronizing Bank A and Bank B.
When the two pattern do not match to form long vertical lines, perform the following steps. In the example to the right the wide vertical line on the left and 18 thin vertical lines indicate Bank B needs a horizontal print adjustment. Rule of Thumb: Take the distance from the previous bank of print heads that want to align the next bank with and add 3.5 inches. As an example if Bank A is 7.000 then Bank B starts at 10.500.
Press the [Enter] button to select the desired value. An Asterisk (*) will appear in front of the new selection.
00.500 to 36.000 Press the [Test] button
to print out a Test Pattern. Check the Test Pattern to determine where Banks B is printing on the media.
Use this option to set this distance between the sensor and the first head in bank B.
Set each Bank of Print Heads to work together (synchronized) or to work independently in different locations on the media.
Head 1 B ank A Head 2 B ank A
Head 3 B ank A Head 4 B ank B Head 5 B ank B Head 6 B ank B
Head 1 B ank A Head 2 B ank A Head 3 B ank A
Head 4 B ank B Head 5 B ank B Head 6 B ank B
Head 1 Bank Head 2 Bank Head 3 Bank Head 4 Bank B Head 5 Bank B Head 6 Bank B
When correct all vertical lines should be straight.
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Printer Menu System
2. TEST SYSTEM
Use this option to check the mechanical and / or electrical operation of the Address Printer.
Menu Items Selections Explanation
Press the [Enter]
button to select this option. As soon as, the [Enter] button is pressed, the printer will be in the test mode.
To test the motor, press the [+] button to start increasing the motor speed or [-] button to decrease the speed.
The sensor is represented on the LCD by the lowercase letter p or the upper case letter P. The LCD display shows a lower case letter of p (sensor unblocked) when the sensor is clear. When the sensor has media in the path the capitol letters P (sensor blocked) is shown. When a Feeder Assembly is attached the Feeders’ motor can also be tested. Press the [Enter] button to select between the BELT (printer motor) or FEEDER (Feeder motor) options. An asterisk will appear before the selected option.
3. TEST DISPLAY
Use the test display option to help determine if the LCD display is not functioning properly i.e. missing characters, strange characters, missing segments, etc.
Menu Items Selections Explanation
Press the [Enter]
button to select this option. As soon as, the [Enter] button is pressed, the printer will be in the test mode.
The test display will scroll characters across the top and bottom of the LCD display.
EXAMPLE:
The LCD display will scroll the lower case alphabet and numerals (0-
9) across the top line, while the bottom line will scroll control characters and the numerals. The Test function will cycle twice and return to the Service Menu. See example below for LCD display sample test message.
abcdefghijklmnopqrstuvwxyz 0123456789 \->!#$%&*()_+- =[]:;'<>/? 0123456789
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Example of LCD display with characters scrolling across
Page 60
Troubleshooting and Diagnostics
Users Manual Symptoms & Solutions Chart
SYMPTOM
Nothing happens when power is switched on
Display Problem (Blank LCD display).
LCD display shows miscellaneous Chinese characters. LCD display shows solid black boxes or miscellaneous characters Motor on, Transport Belt doesn't turn
(Motor Stall Error) Media Jammed
Motor runs for a moment, turns off, LCD display indicates (Motor Stall Error)
No Power to printer.
Fuse is blown Bad LCD Call Service Representative.
Bad LCD
Bad Processor Main Board
Bad Print Head Assembly Loose set screw on Motor Drive Pulley.
Broken belt
Bad motor or seized bearing
Bad Processor Board
Bad bearing on roller or bearing in pulley assembly.
Belt Jam
Bad Encoder or Processor Board
CAUSE
SOLUTION
Check Power Cord. Call Service Representative.
Call Service Representative.
Call Service Representative.
Call Service Representative.
Call Service Representative. Call Service Representative.
Call Service Representative.
Remove jammed media. Press Test button or On­Line to reset printer.
Call Service Representative
Call Service Representative
Call Service Representative
Manually fix belt by gently pulling on belt side to side
Call Service Representative
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Troubleshooting and Diagnostics
SYMPTOM
Printer keeps stopping and starting every few pieces.
Envelope jams (Paper Jam Error )
Print Quality Problems (No print)
Non Uniform Print Quality Print Cartridge not
Ink Streaking on Media Print Head Holder
Postal Bundle Pause is enabled or set incorrectly.
The SOH character is being sent to the printer.
Media out of spec.
Print Head Holder Assemblies set to low for this media. Ink Jet Cartridge problems
Printing on belts or floor, address location set off the media
Print Head Holder broken
Sensor is dirty.
installed right
Print Head Holder broken
Assemblies set to low for this media.
Adjustable wipers set incorrectly
CAUSE
SOLUTION
Disable Postal Bundle Pause or correct the settings.
Do a HEX Dump of the problem addresses. Examine for a SOH character (01) in the data. Remove the SOH character from the data. Minimum thickness of media is 0.003” (0.00762 cm).
Turn the Control Knob to raise up the Print Head Holder Assemblies.
Purge ink jet cartridge.
Clean cartridge with soft cotton cloth and water.
Change to a known good cartridge.
Correct position with Address Layout Menu
Call Service Representative.
Clean sensors with canned air or soft cotton cloth.
Take the Print Cartridge out and reinstall into Print Head Assembly.
Call Service Representative.
Turn the Control Knob clockwise to raise the Print Head
Move wipers to area without ink.
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Troubleshooting and Diagnostics
SYMPTOM
Ink Print Quality is not sharp
Ink Print Quality problem. White stripes or lines through print.
Print Quality Problem (blanks between printed media)
Print Quality Problems (Gray Print)
Print Quality Problems (Characters are Printing Twice)
CAUSE
Print Head Holder Assemblies set too high.
Media unsuitable Print Cartridge almost empty. (LED is blinking)
Dried ink clogging nozzles on Print Cartridge.
Pins bent or broken on Print Head Holder.
Bad Board or Flex Circuit. Wrong setting in Lines Per Address.
Sending media to quickly
Faulty or dirty sensor.
Print Cartridge almost empty. (LED is blinking)
Print Head Holder Assemblies set too high
Incorrect Software Driver
Bad or damaged Encoder
SOLUTION
Turn the Control Knob counterclockwise to raise the Print Heads
Change to a typical white wove bonded paper Replace Print Cartridge
Purge Print Cartridge.
Clean cartridge with soft cotton cloth and water.
Change to a known good cartridge.
Call Service Representative.
Call Service Representative. Increase settings in Lines Per Address to match software.
Slow the speed the media is sent to printer.
Clean sensors with canned air or soft cotton cloth.
Ink supply too low, Replace Print Cartridge
Turn the Control Knob counterclockwise to lower the Print Head
Use 24K/30K driver or dump printer interface (TTY, Teletype, DOS text printer, Generic printer) or use Bryce 10K, Bryce 7600, P.B. W800 and P.B. W600.
Call Service Representative.
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Troubleshooting and Diagnostics
SYMPTOM
Print Quality Problems (Unwanted Bolding)
Print Quality Problems (Addresses "walking") to next piece
Interface problems (Garbage print)
Interface problems (Losing characters & lines)
Overrun Error (Error Message)
CAUSE
Main Menu setting of Bold is enabled
ESC sequence turning bold on, located before the address
Number of lines of address varies. No Form Feed used for address termination.
Incorrect Software Driver
Wrong Symbol Set selected in printer. Bad communications Cable
Bad main processor board
Centronic (Parallel) over maximum length
Incorrect Software Driver
Bad communications Cable or CPU I/O
SOLUTION
Press Test Button. A bold Standard Bryce Office Systems Address is printed. Turn Bold setting off in Main Menu.
Do a HEX Dump of the problem address. Examine for ESC sequence (1B) before the start of the line. Reference printer command codes to find ESC Sequence. Remove the ESC Sequence from the address. Do Hex Dump, count carriage returns (0D in hexadecimal code), and line feeds (0A in hexadecimal code). Set Address Setup in Setup Menu accordingly. If address ends with a form feed (0C in hexadecimal code). Set address setup to match the number of lines to Address Setup.
Use 24K/30K driver or dump printer interface (TTY, Teletype, DOS text printer, Generic printer) or use Bryce 10K, Bryce 7600, P.B. W800 and P.B. W600.
Select correct Symbol Set from printers Setup Menu. Replace internal or external cable
Call Service Representative.
Replace parallel cable, maximum length 10 feet (304.8 cm)
Use 24K/30K driver or dump printer interface (TTY, Teletype, DOS text printer, Generic printer) or use Bryce 10K, Bryce 7600, P.B. W800 and P.B. W600.
Replace cable or Call Service Representative.
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Troubleshooting and Diagnostics
SYMPTOM
Parallel Interface, printer is not printing (Printer Halted)
Invalid Font Sig, (Error Message)
Invalid Font CS, (Error Message)
No Font Found (Error Message)
Out of Memory (Error Message) Q1 Out of Memory (Error Message) Q2 Out of Memory (Error Message) Graphic Too Complex (Error Message) Bad PCL Command (Error Message) Print Hd A Error (Error Message) Print Hd B Error (Error Message)
CAUSE
Bad data sent
Bad communications Cable
Bad main processor board
Centronic (Parallel) Cable over maximum length
Incorrect Software Driver
Signature of Font is invalid.
Checksum on Font is invalid.
Font is invalid. Turn printer off, then turn printer on and send
Overuse of graphics / page information Problems with too much Page information Problems with too much Page information Overuse of graphics / page information Incorrect PCL command received. Problems communicating to Bank A Problems communicating to Bank B
Turn printer off, then turn printer on and send again.
Replace parallel cable, maximum length 10 feet (304.8 cm)
Call Service Representative.
Replace parallel cable, maximum length 10 feet (304.8 cm)
Use 24K/30K driver or dump printer interface (TTY, Teletype, DOS text printer, Generic printer) or use Bryce 10K, Bryce 7600, P.B. W800 and P.B. W600.
Turn printer off, then turn printer on and send again. If problem persists then call Service Representative. Turn printer off, then turn printer on and send again. If problem persists then call Service Representative.
again. If problem persists then call Service Representative. Turn printer off then send again.
Turn printer off then send again. Slow down feeder. Turn printer off then send again. Slow down feeder. Turn printer off then send again.
Turn printer off then send again. Remove bad PCL command from record. Turn printer off then send again. If problem persists then call Service Representative. Turn printer off then send again. If problem persists then call Service Representative.
SOLUTION
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Troubleshooting and Diagnostics
SYMPTOM
Print Head Error #1 Bank(s) A B (Error Message) Different Print Head Types in each bank (Error Message)
Battery Error (Error Message)
No Barcode Invalid Zip Code or more
No Planet Code Printed Invalid Code or more data
Notes: ___________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________
Problems communicating to both Bank A & B
Problems communicating to one or the other Banks of Print Heads
Mixed a new style of Print Head Holder Assembly with an old style of Print Head Holder Assembly. Battery is low and cannot maintain the printers’ settings when powered down.
data following Zip Code.
Five (5) Digit Zip Code turned off.
following the PLANET Code.
CAUSE
SOLUTION
Turn printer off then send again. If problem persists then call Service Representative.
Turn printer off then send again. If problem persists then call Service Representative.
Bank A & Bank B must be the same style of Print Head Holder Assembly. Call Service Representative.
Call Service Representative.
Check Zip Code and correct, remove any data following the Zip Code. (See Appendix H for valid DPBC format)
The 5 digit zip code option in the print Main Menu is Off. Check Planet Code and correct, remove any data following the PLANET Code. (See Appendix H for valid PLANET code format)
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Troubleshooting and Diagnostics
Symptoms and Solutions when using the Bryce Feeder
SYMPTOM
Transport Belt turning, Feed Rollers won’t turn. (Paper Out Error)
Early Feed Error (Error Message)
Stream Feeding of the media (Early Error Message)
Feeder is not sending media consistently. (Intermittent feed problem)
CAUSE SOLUTION
Feeder connector is loose.
Loose set screw on pulley or gears not engaging.
Bad Feeder Motor or Loose pulley.
Faulty or dirty sensors
Thickness of Separator “H” Block is set to high
Feed Gap is too short for the media.
Faulty or dirty sensor.
Feed Roller is not stopping.
Thickness adjustment set incorrectly
Stack of media is too small.
Feed Rollers glazed or contaminated with paper dust.
Feed Ramp Assembly and Media Support Wedge is positioned or being used incorrectly.
Feed Rollers worn down
Disconnect Feeder and reattach to Printer.
Call Service Representative
Call Service Representative
Clean sensors with canned air or soft cotton cloth.
Call Service Representative. Reset the height of the Separator “H” Block.
Increase the setting in the Feed Gap menu
Clean sensors with canned air or soft cotton cloth.
Call Service Representative.
Adjust the Separator “H” Block according to users manual.
Place a larger stack of media on Feed Rollers.
Clean with water and plastic scouring pad.
Reposition Feed Ramp Assembly and Media Support Wedge to transfer the weight of media onto Feed Rollers.
Replace Front or Rear Feed Rollers.
Revision C 30K USERS MANUAL Section 7 - 7 P/N 90-00203-001
Page 67
Troubleshooting and Diagnostics
SYMPTOM
CAUSE SOLUTION
Feeder is not sending media to Printer (Paper Out Error Message)
Envelope jams (Paper Jam Error )
Printer runs for a moment, turns off, LCD display indicates (Feeder Stall Error)
Print looks skewed Setup of Feeder Assembly
Thickness adjustment set incorrectly
Stack of media is too small.
Feed Rollers glazed or contaminated with paper dust.
Feed Ramp Assembly and Media Support Wedge is positioned or being used incorrectly.
Feed Rollers won’t turn
Media out of spec.
Media sticking together.
Media out of spec.
Media sticking together.
Bad bearing on roller or bearing in pulley assembly.
Belt Jam
Bad Encoder or Processor Board
Bad motor
for the media is incorrect.
Adjust the Separator “H” Block according to users manual.
Place a larger stack of media on Feed Rollers.
Clean with water and plastic scouring pad.
Reposition Feed Ramp Assembly and Media Support Wedge to transfer the weight of media onto Feed Rollers.
Call Service Representative.
Minimum thickness of media is 0.003” (0.00762 cm). Maximum thickness of media is 0.5” (1.27 cm)
Fan media before placing on Feed Rollers.
Maximum thickness of media is 0.5” (1.27 cm)
Fan media before placing on Feed Rollers.
Call Service Representative
Call Service Representative
Call Service Representative
Call Service Representative
Redo the media setup with the Feeder Assembly. See Section 5.
Revision C 30K USERS MANUAL Section 7 - 8 P/N 90-00203-001
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Troubleshooting and Diagnostics
Notes: ___________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________
Revision C 30K USERS MANUAL Section 7 - 9 P/N 90-00203-001
Page 69
Cleaning and Maintaining the Printer
The 30K Printer is designed for trouble free service with a minimal amount of care. Periodic cleaning of the Sensor, Transport Belts, Floor and 3 Print Head Assemblies will be necessary.
CAUTION!!
CLEAN PRINT CARTRIDGE, INK SURFACES AND COVERS WITH PLAIN WATER. ALL METAL AND PLASTIC CAN BE CLEANED WITH ISOPROPYL, DENATURED & RUBBING
ALCOHOL OR WATER ONLY.
USING ANY OTHER CLEANING SOLVENTS WILL VOID ALL WARRANTIES.
Keep cleaning solvents with petroleum based products from rubber or plastic parts.
If the print quality is unacceptable select the Purge Print Head function from the Main Menu (See Section Purge Print Head). If problems still persist then do the following:
• Remove the Print Cartridge (See Section
Remove Print Cartridges). Clean the nozzles with a soft cotton cloth. Use a dry cloth or one moistened with alcohol to clean the ink jet cartridge.
• Remove problem print cartridge and
install a new print cartridge. Perform a self cleaning (Purge Print Head) cycle at the start before printing and periodically while printing to keep the nozzles clear of dry ink and debris.
Preventative Maintenance:
Cleaning the print cartridges
With use, a film and/or dust builds up on the eye of the sensor causing misfeeds of media. Periodically use compressed air to blow dust from the sensors. For caked on dust use a Q-tip to remove the dust from the eye of the sensor. Note: The lower half of the Sensor is seen through the hole in the floor.
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Cleaning the Photo Sensor Assembly
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Cleaning and Maintaining the Printer
The Wipers beneath the banks of Print Head Assemblies will over time pick up ink, wax, clay and other material from the media it touches. Once enough wax or clay, etc, accumulates on the wipers it will leave marks or smears on the media. Use water to dampen a soft cloth to remove any ink, wax, clay, etc. and keep the wipers clean.
When the Exit Idler Roller is adjusted over the area where addresses are printed the ink will get transferred from the media onto the roller. Use water to dampen a soft cotton cloth to remove the ink from the rollers.
Ink will get sprayed on the Transport Belts and the Floor Assembly from all the purging, setting up and printing records, etc. Eventually an adequate amount of ink will accumulate on top of the Transport Belts to give the belts a glossy sheen. Use water to dampen a soft cotton cloth to remove the ink from the Transport Belts and the Floor Assembly. Raise the Print Head Assemblies up and out of the way to clean the Floor Assembly.
Side View
Bottom View
Cleaning the Wipers
Cleaning the Exit Idler Roller & Entry Rollers
Cleaning the Transport Belts and Floor Assembly
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Cleaning and Maintaining the Printer
Lint and paper dust will tend to build up on the feeders tires with use. Clean the tires as needed: when it is glazed or has yellowish residue. Use alcohol to dampen a soft cotton cloth or plastic scouring pad to clean all rubber tires.
The tires or sections of the tires will wear down differently depending on the variety of media used and where the areas of heavy use are. If cleaning the tires is ineffective in helping to feed the media into the printer, then reference the replacement procedures for the worn Tires on the Upper or Lower Feed Roller Shaft Assembly. (See Replacing the Tires on the Feeder Assembly)
Cleaning the Tires on the Feeder Assembly
Replacing the Tires on the Feeder
1. Lift the Feeder Assembly to unhook it from the
printer. Pull the Feeder Assembly away from the printer.
Assembly
2. Disconnect the Feeder Information Cable Assembly
from the Printer.
3. Remove the Quick Release Pin from the Feeder
Assembly to disconnect the Feed Ramp Assembly from the Floor. Lower the Feed Ramp out of the way.
4. Push the Latch up to raise the Separator H-Block to the
uppermost position and secure in place.
5. Pull the Sliding Fences wide open on the Feeder
printer.
Pull the Quick Release Pin from the Feeder Assembly.
Lift Lever up and open Sliding Fences.
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Cleaning and Maintaining the Printer
6. Using a regular screwdriver, release the four 1/4 Turn
Studs on the Floor. Turn each stud counterclockwise a
quarter turn. Note: The four 1/4 Turn Studs are permanently attached and cannot be removed.
Slide Floor beneath Sliding Fences.
7. Lift the Floor. Unhook the front of the floor and slide
it beneath the Sliding Fences.
8. Reference figure to right. Located inside is the Feed
Roller Assembly. From the side of the assembly, release the Extension Spring from the Belt Tensioner Lever.
9. Remove the 3 mm Belt from around the two Feed
Pulleys. Note: The Feeder Assembly with two Idler Pulleys located in the center uses the Old Style belt.
10. Pull the Upper or Lower Feed Roller Shaft Assembly
from the printer. A bearing will come out with the feeder shaft assemblies. Remove these parts from the printer.
Release Extension Spring.
Walk belt off Feed Pulleys
Pull the Tires off the hubs. (Old Style Belt)
11. The Tires may now be removed by pulling them from
the hubs.
12. Replace in reverse order.
Revision C 30K USERS MANUAL Section 8 - P/N 90-00203-001
Pull the Tires off the hubs.
4
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Revision C 30K USERS MANUAL Section A - 1 P/N 90-00203-001
Appendix A • Bryce Office Systems 30K MAIN MENU Flow Chart
----MAIN MENU----
1. Address Layout
Address Layout
A
. Dist From Left
DIST FROM LEFT +MORE *4.50 in -LESS
DIST FROM LEFT +MORE *115 mm -LESS
Address Layout
B Dist From Top
DIST FROM TOP +MORE *0.00 in -LESS
DIST FROM TOP +MORE *00 mm -LESS
Address Layout
C. Line Spacing
LINE SPACING 3 lines/inch
LINE SPACING 4 lines/inch
LINE SPACING 6 lines/inch
LINE SPACING 8 lines/inch
LINE SPACING *Automatic
Address Layout D. Orientation
ORIENTATION *Normal
ORIENTATION Invert
c Substituted Address Layout menu selections when ORIENTATION is in Invert.
cAddress Layout
A. Dist to Right
DIST TO RIGHT +MORE *4.50 in -LESS
DIST TO RIGHT +MORE *115 mm -LESS
----MAIN MENU----
2. Print Quality
Print Quality *Executive
Print Quality Letter
Print Quality Draft
Print Quality Super Draft
----MAIN MENU----
3. Font
FONT dA. Name
FONT NAME *Courier
FONT NAME Sans Serif
FONT NAME Roman
FONT NAME Baxter
FONT NAME Dingbat
FONT NAME
Hancock
FONT NAME Marina
FONT NAME Quincy
FONT NAME Silicon
FONT NAME Springer
FONT NAME
Stencil
FONT NAME Windmill
FONT B. Size
FONT SIZE +LARGER *12 point -SMALLER
FONT C. Width
FONT WIDTH *Normal (100%)
FONT WIDTH Thin (75%)
FONT WIDTH Condensed (50%)
FONT WIDTH Wide (125%)
FONT WIDTH Expanded (150%)
FONT D. Bold
BOLD *Off
BOLD On
FONT E. Italic
ITALIC *Off
ITALIC On
FONT F. Outline
OUTLINE *Off
OUTLINE On
----MAIN MENU----
4. Barcode
BARCODE
A
. Location
BARCODE LOCATION *Off
BARCODE LOCATION Above Address
BARCODE LOCATION Below Address
BARCODE B. 5 Digit On/Off
5 DIGIT BARCODE *Off
5 DIGIT BARCODE On
BARCODE C. Bar Width
Bar Width +MORE *10 dots -LESS
d To print a list of accessible fonts in their typeface, press the Test button when in the FONT menu and the selection A. Name is displayed.
Page 74
Revision C 30K USERS MANUAL Section A - 2 P/N 90-00203-001
Appendix A • Bryce Office Systems 30K MAIN MENU Flow Chart
----MAIN MENU----
5.Address Recovery
ADDRESS RECOVERY
A
. Get Address
02: John P. Jones Hit Recover ENTER to
NONE TO RECOVER.
ADDRESS RECOVERY B. Clear Memory
Clear the +YES Address Buffer? -NO
----MAIN MENU----
6. Clear Counter
Clear address +YES (pcs) counter? -NO
Address counter cleared. Pieces=0
----MAIN MENU----
7. Job Settings
JOB SETTINGS
A
. Load
Load Settings +MORE from Job #3? -LESS
Printer is set for Job #3.
JOB SETTINGS B. Save
Save Settings +MORE as Job #6? -LESS
Job #6 has been saved.
----MAIN MENU----
8. Conveyer time
CONVEYER TIME + MORE *0.00 Seconds - LESS
----MAIN MENU----
9. Image Overlay
IMAGE OVERLAY A.First Image Overlay
Enable
FIRST IMAGE OVERLAY FIRST IMAGE OVERLAY
Exit
IMAGE OVERLAY
B.Clear Overlay
CLEAR OVERLAY Clear
CLEAR OVERLAY Exit
IMAGE OVERLAY
C.Print Overlay First
*Enable
PRINT OVERLAY FIRST PRINT OVERLAY FIRST
Disable
----MAIN MENU----
10. Purge Print Head
Purge print + YES Head? - NO
----MAIN MENU----
11. Ink Count
Enter for 100% +NEXT Hd01=100% Full -PREV
Enter for 100% +NEXT Hd02=100% Full -PREV
Enter for 100% +NEXT Hd03=100% Full -PREV
Enter for 100% +NEXT Hd04=100% Full -PREV
Enter for 100% +NEXT Hd05=100% Full -PREV
Enter for 100% +NEXT Hd06=100% Full -PREV
Page 75
Revision C 30K USERS MANUAL Section A - 3 P/N 90-00203-001
Appendix A • Bryce Office Systems 30K SETUP MENU Flow Chart
----SETUP MENU----
1.Stop on Feed Err
STOP ON FEED ERROR * On
STOP ON FEED ERROR Off
----SETUP MENU----
2.Feeder Signal
FEEDER SIGNAL
.*NONE
FEEDER SIGNAL
ON/OFF CONTROL
FEEDER SIGNAL
PULSE OFF SIGNAL
FEEDER SIGNAL
ON/QUICK OFF
FEEDER SIGNAL
SIGNAL POLARITY
SIGNAL POLARITY *Active OFF
SIGNAL POLARITY Active ON
----SETUP MENU----
3.Lines Per Address
LINES/ADDRESS+MORE *66 -LESS
----SETUP MENU----
4.Line Termination
LINE TERMINATION *CR=CR, LF=LF
LINE TERMINATION CR=CR+LF LF=LF
LINE TERMINATION CR=CR LF=CR,LF
LINE TERMINATION CR=CR+LF LF=CR+LF
----SETUP MENU----
5.Hex Dump Mode
HEX DUMP MODE *Off
HEX DUMP MODE On
----SETUP MENU----
6.Language
LANGUAGE
A
. Symbol Set
ISO CHARACTER SET *ISO 6 ANSI ASCII
ISO CHARACTER SET ISO 69 FRENCH
ISO CHARACTER SET ISO 21 GERMAN
ISO CHARACTER SET ISO 4 UK
ISO CHARACTER SET ISO 60 NORW / DAN
ISO CHARACTER SET ISO 11 SWED / FIN
ISO CHARACTER SET
ISO 15 ITALIAN
ISO CHARACTER SET ISO 17 SPANISH
ISO CHARACTER SET ISO 61 NOR / DAN
ISO CHARACTER SET ISO 10 SWED / FIN
ISO CHARACTER SET ISO 16 PORTUGUESE
ISO CHARACTER SET ISO 8859
ISO CHARACTER SET
ROMAN 8
ISO CHARACTER SET WINDOWS LATIN 1
ISO CHARACTER SET PC 8
ISO CHARACTER SET CP 1250
LANGUAGE B. Inch/Millimeter
MEASUREMENT UNITS *Inch
MEASUREMENT UNITS Millimeter
LANGUAGE C. Menu Language
DISPLAY LANGUAGE *English
DISPLAY LANGUAGE German
DISPLAY LANGUAGE French
DISPLAY LANGUAGE Italian
DISPLAY LANGUAGE Spanish
DISPLAY LANGUAGE Dutch
DISPLAY LANGUAGE
Polish
DISPLAY LANGUAGE Japanese
----SETUP MENU----
7.Transport Speed
BELT SPEED + *100% of maximum -
e Select one of the ASCII characters 33 to 90 to use for the Postal Bundle Break. The selected ASCII character is displayed with a * next to the character contained in the braces.
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Revision C 30K USERS MANUAL Section A - 4 P/N 90-00203-001
Appendix A • Bryce Office Systems 30K SETUP MENU Flow Chart
----SETUP MENU----
8.Postal Bundle Brk
POSTAL BUNDLE BREAK Enable/Disable Break
ENABLE/DISABLE BREAK *Off
ENABLE/DISABLE BREAK On
POSTAL BUNDLE BREAK eBreak Character
BREAK CHAR +NEXT *{*} -PREV
POSTAL BUNDLE BREAK Break Char Count
CHAR COUNT +MORE *06 -LESS
POSTAL BUNDLE BREAK Pause Time
PAUSE TIME +MORE *4.00 Seconds -LESS
----SETUP MENU----
9.Pre-Purge
PURGE AT START *Disable
PURGE AT START Enable
PERIODIC PURGE *Disable
PERIODIC PURGE Enable
PURGE INTERVAL +MORE *120 Seconds -LESS
NOZZLE KEEP ALIVE *Disable
NOZZLE KEEP ALIVE Enable
----SETUP MENU----
10.Feed Gap
FEED GAP Stream Feeding
FEED GAP *Selectable Gap
FEED GAP +MORE *4.50 in -LESS
FEED GAP +MORE *300 mm -LESS
----SETUP MENU----
11.ROM Revision #
ROM REV = P72693 f MAINTCOUNT=12345678
----SETUP MENU----
12.Print Head Size
Print Head Size *Normal Capacity
Print Head Size Extended Capacity
e Select one of the ASCII characters 33 to 90 to use for the Postal Bundle Break. The selected ASCII character is displayed with a * next to the character contained in the braces.
f To print a list of the Main Menu, Setup Menu and Service Menu settings, press the Test button when ROM REV is displayed.
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Revision C 30K USERS MANUAL Section A - 5 P/N 90-00203-001
Appendix A • Bryce Office Systems 30K SERVICE MENU Flow Chart
---SERVICE MENU---
1. Adjust Print
BANK A Head 2 up down
MOVE HD 2 VERT +UP *294 press test -DOWN
BANK A Head 3 up down
MOVE HD 3 VERT +UP
*294 press test -DOWN BANK B Head 5 up down
MOVE HD 5 VERT +UP
*294 press test -DOWN BANK B Head 6 up down
MOVE HD 6 VERT +UP
*294 press test -DOWN BANK A Head 2 side to side
MOVE HD 2 <-> +LEFT
*50 press test -RIGHT BANK A Head 3 side to side
MOVE HD 3 <-> +LEFT
*50 press test -RIGHT BANK B Head 5 side to side
MOVE HD 5 <-> +LEFT
*50 press test -RIGHT BANK B Head 6 side to side
MOVE HD 6 <-> +LEFT
*50 press test -RIGHT MOVE BANK A <-> +LEFT
* 01.000” test -RGHT MOVE BANK B <-> +LEFT
* 07.500” test -RGHT
---SERVICE MENU---
2. Test System
debug *BELT 00 ips p F FEEDER 00 ips
---SERVICE MENU---
3. Test Display
abcdefghijklmnopqrst ABCDEFGHIJKLMNOPQRST
scrolls for 3 seconds then stops
Page 78
Appendix B Hex Chart
HEX CHART
MSB
DECIMAL
0163248648096112
01234567
NUL DLE SP 0 @ P SOH DC1 ! 1 A Q a q
STX DC2
ETX DC3 # 3 C S c s EOT DC4 $ 4 D T d t ENQ NAK % 5 E U e u ACK SYN & 6 F V f v
BEL ETB
BS CAN ( 8 H X h x HT EM ) 9 I Y i y
LF SUB * VT ESC + FF FS CR GS
SO RS
SI US / ? O
"
'
,
­.
2BRbr
7GWgw
: ;
<L \l |
=M ] m }
>N^n
LSB 5
10 11 12 13 14 15
0 1 2 3 4
6 7 8 9
HEX
0 1 2 3 4 5 6 7 8
9 A B C D E
F
HEX CHART
`
JZj z
K[k{
_
oDEL
p
~
Example: The capital letter A is a HEX 41. Find the letter A on the above chart, and look
towards the top of the chart (MSB) and the locate the HEX number 4. Then look to the left side of the chart (LSB) and locate the Hex number 1. Therefore the HEX number is MSB 4 and LSB 1= 41.
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Appendix C PCL Command Codes Introduction
The 30K Address Printer emulates the listed PCL 5 printer command codes. The 30K Address Printer will virtually handle media as an HP1200 would using these printer commands. Additional printer commands have been added to allow control of special printer addressing functions and addressing needs.
The printer command codes are sets of characters that allow your computer software to override the Industrial Printer menu selections as fonts, print quality, etc. so customized address formats can be created.
PCL Command Codes
Code Name Symbol HEX
Value
Line Feed <LF> 0A 10 Causes the printer to advance the paper one line at
Form Feed <FF> 0C 12 Causes the printer to advance the paper to the next top
Carriage
<CR> 0D 13 Causes the printer to move the current print position to Return Escape <Å> 1B 27 Indicates to the printer that the characters immediately
Space <SP> 20 32 Causes the printer to move the current print position one
Note: The order that PCL Commands are received can affect the performance of the printer. PCL commands sent in the wrong order may produce erratic and unanticipated results. The following is a quick guideline for what order to send the PCL commands. For more explicit details see a PCL 5 Printer Language Technical Reference Manual.
To setup a page using PCL commands the expected order is:
1. Reset (Esc E)
2. Page Orientation
3. Definition of a Page Size
4. Margins on the page
5. Definitions of a Font a. Select a font b. Set the Font Height c. Set the Font Pitch
6. Set the positioning commands
DEC Value
Description
current line spacing.
of form.
the left margin. Does not cause a paper advance.
following are part of a printer command.
character to the right.
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Appendix C PCL Command Codes
PCL parameterized escape sequences
Printer Feature Printer
Command
Initialization
Reset ÅE 1B 45 027 069 Defines reset conditions Hard Reset ÅH 1B 48 027 072 Performs reset plus clears all
Page Control
Page Size Default Å&l0A 1B 26 6C 30 41 027 038 108 048 065 #10 Envelope values Page Size Executive Å&l1A 1B 26 6C 31 41 027 038 108 049 065 7.25 x 10.5 inches (18.3 x
Page Size Letter Å&l2A 1B 26 6C 32 41 027 038 108 050 065 8.5 x 11 inches (21.6 x 27.9
Page Size Legal Å&l3A 1B 26 6C 33 41 027 038 108 051 065 8.5 x 14 inches (21.6 x 35.6) Page Size A4 Å&l26A 1B 26 6C 32 36
Page Size Mon Env Å&l80A 1B 26 6C 38 30
Page Size #10 Env Å&l81A 1B 26 6C 38 31
Page Size DL Env Å&l90A 1B 26 6C 39 30
Page Size C5 Env Å&l91A 1B 26 6C 39 31
Page Size B5 Env Å&l100A 1B 26 6C 31 30
Page Size 9.4” x 15” Å&l101A 1B 26 6C 31 30
Left Margin Å&a#L 1B 26 61 #..# 4C 027 038 097 #..# 076 # of Columns. Defined by
Clear Horiz Margins Å9 1B 39 027 057 Top Margin Å&l#E 1B 26 6C #..# 45 027 038 108 #..# 069 # of Dots from origin Page Length c Å&l#P 1B 26 6C #..# 50 027 038 108 #..# 080 # of Lines Text Length Å&l#F 1B 26 6C #..# 46 027 038 108 #..# 070 # of Lines Horiz Motion Index (HMI)
Å&k#H 1B 26 6B #..# 48 027 038 107 #..# 072 # of 1/120 inch (1/47 cm)
HEX Equivalent
41
41
41
41
41
30 41
31 41
DEC Equivalent Description
permanent macros, fonts, and address recovery buffer
26.7 cm)
cm)
027 038 108 050 054 065 210 x 297 mm
027 038 108 056 048 065 7.5 x 3.88 inches (19.1 x 9.9
cm)
027 038 108 056 049 065 9.5 x 4.1 inches (24.1 x 10.4
cm)
027 038 108 057 048 065 220 x 110 mm
027 038 108 057 049 065 229 x 162 mm
027 038 108 049 048 048 065 027 038 108 049 048 049 065
238 x 104 mm
9.4 x 15 inches (23.9 x 38.1 cm)
current HMI.
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Appendix C PCL Command Codes
PCL parameterized escape sequences
Printer Feature Printer
Command
Page Control
Vertical Motion Index (VMI) Line Spacing Å&l#D 1B 26 6C #..# 44 027 038 108 #..# 068 # of lines per inch Page Eject Å&l0H 1B 26 6C 30 48 027 038 108 048 072 Heavy Media Mode OFF Heavy Media Mode ON Page Orientation Å&l0O 1B 26 6C 30 4F 027 038 108 048 079 Portrait Å&l2O 1B 26 6C 32 4F 027 038 108 050 079 Reverse Portrait Dry Hold Time Å&b#T 1B 26 62 #..# 54 027 038 098 #..# 084 Minimum time between
Page Height Å+s#H 1B 2B 73 #..# 48 027 043 115 #..# 072 # = height in PCL units.
Page Width c Å+s#W 1B 2B 73 #..# 57 027 043 115 #..# 087 # = width in PCL units
OS Determination
Character Set Mangling OS
OS uses Normal Character Set
Cursor Positioning
Horizontal Position Å&a#C 1B 26 61 #..# 43 027 038 097 #..# 067 Move to Column no. Å*p#X 1B 2A 70 #..# 58 027 042 112 #..# 088 # of Dots Å&a#H 1B 26 61 #..# 48 027 038 097 #..# 072 # of Decipoints (1/720 inch)
Vertical Position Å&a#R 1B 26 61 #..# 52 027 038 097 #..# 082 Move to Row no.
Å&l#C 1B 26 6C #..# 43 027 038 108 #..# 067 # of 1/48 inch (1/19 cm)
Å&l6H 1B 26 6C 36 48 027 038 108 054 072 Effects feed mode selection
Å&l9H 1B 26 6C 39 48 027 038 108 057 072 Effects feed mode selection
Å+w0A 1B 2B 77 30 41 027 043 119 048 65 Disables Barcode options
Å+w1A 1B 2B 77 31 41 027 043 119 049 65 Literal processing of data.
Å*p#Y 1B 2A 70 #..# 59 027 042 112 #..# 089 # of Dots Å&a#V 1B 26 61 #..# 56 027 038 097 #..# 086 # of Decipoints (1/720 inch)
HEX Equivalent
DEC Equivalent Description
pieces in 1/10 seconds. Specifies time from leading edge to leading edge. Dflt = 0. Max. = 300
(1/300 in.) (1/118 cm) Range of values is 1050 ... 4500 (3 to 15 in.) (7.62 to 38.1 cm).
(1/300 in.) (1/118 cm) Range of values is 1500 .. 2820 (5 to 9.4 in.) (12.7 to 23.9 cm).
that use “~~”, “~&” and “~#”. The Address Recovery display is also disabled.
(1/283 cm)
(1/283 cm)
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Appendix C PCL Command Codes
PCL parameterized escape sequences
Printer Feature Printer
Command
Half Line Feed Å= 1B 3D 027 061 Half of current VMI Line Termination Å&k#G
Font Selection
0 1B 26 6B 30 47 027 038 107 048 071 CR=CR, LF=LF, FF=FF 1 1B 26 6B 31 47 027 038 107 049 071 CR=CR+LF, LF=LF, FF=FF 2 1B 26 6B 32 47 027 038 107 050 071 CR=CR, LF=CR+LF,
3 1B 26 6B 33 47 027 038 107 051 071 CR=CR+LF, LF=CR+LF,
(Primary)
Symbol Set Å(ID 1B 28 # .. # 027 040 # .. #
Print Quality Å(s#Q Å(s0Q 1B 28 73 30 51 027 040 115 048 081 Quality = Draft
Spacing h Å(s#P
Height Å(s#V 1B 28 73 #..# 56 027 040 115 #..# 086 Point Size #/72 inch (1/28
Font Selection
Å(0D 1B 28 30 44 027 040 048 068 ISO 60 Norwegian ver 1 Å(0I 1B 28 30 49 027 040 048 073 ISO 15 Italian Å(0N 1B 28 30 4E 027 040 048 078 ISO 8859 Å(0S 1B 28 30 53 027 040 048 083 ISO 11 Swedish Å(0U 1B 28 30 55 027 040 048 085 ANSI ASCII Å(1D 1B 28 31 44 027 040 049 068 ISO 61 Norwegian ver 2 Å(1E 1B 28 31 45 027 040 049 069 ISO 4 UK Å(1F 1B 28 31 46 027 040 049 070 ISO 69 French Å(1G 1B 28 31 47 027 040 049 071 ISO 21 German Å(2S 1B 28 32 53 027 040 050 083 ISO 17 Spanish Å(3S 1B 28 33 53 027 040 051 083 ISO 10 Swedish Å(4S 1B 28 34 53 027 040 052 083 ISO 16 Portuguese Å(8U 1B 28 38 55 027 040 056 085 Roman 8 Å(10U 1B 28 31 30 55 027 040 049 048 085 PC - 8 Å(12U 1B 28 31 32 55 027 040 049 050 085 PC 850 Å(19U 1B 28 31 39 55 027 040 049 057 085 Windows 3.1 Latin
Å(s1Q 1B 28 73 31 51 027 040 115 049 081 Quality = Letter Å(s2Q 1B 28 73 32 51 027 040 115 050 081 Quality = Executive Å(s4Q 1B 28 73 34 51 027 040 115 052 081 Quality = Super Draft
0 1B 28 73 30 50 027 040 115 048 080 Fixed Spacing 1 1B 28 73 31 50 027 040 115 049 080 Proportional Spacing
(Primary)
Style Å(s#S
HEX Equivalent
DEC Equivalent Description
FF=CR+FF
FF=CR+FF
cm)
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Appendix C PCL Command Codes
PCL parameterized escape sequences
Printer Feature Printer
Command
32 1B 28 73 33 32 53 027 040 115 051 050 083 Hollow 33 1B 28 73 33 33 53 027 040 115 051 051 083 Hollow, Italic 34 1B 28 73 33 34 53 027 040 115 051 052 083 Hollow, Expanded (150%) 35 1B 28 73 33 35 53 027 040 115 051 053 083 Hollow, Italic, Expanded
36 1B 28 73 33 36 53 027 040 115 051 054 083 Hollow, Thin (75%) 37 1B 28 73 33 37 53 027 040 115 051 055 083 Hollow, Italic, Thin (75%) 40 1B 28 73 34 30 53 027 040 115 052 048 083 Hollow, Condensed (50%) 41 1B 28 73 34 31 53 027 040 115 052 049 083 Hollow, Italic, Condensed
48 1B 28 73 34 38 53 027 040 115 052 056 083 Hollow, Wide (125%) 49 1B 28 73 34 39 53 027 040 115 052 057 083 Hollow, Italic, Wide (125%) Stroke Weight Å(s#B
0 1B 28 73 30 53 027 040 115 048 083 Upright 1 1B 28 73 31 53 027 040 115 049 083 Italic 2 1B 28 73 32 53 027 040 115 050 083 Expanded (150%) 3 1B 28 73 33 53 027 040 115 051 083 Italic, Expanded (150%) 4 1B 28 73 34 53 027 040 115 052 083 Thin (75%) 5 1B 28 73 35 53 027 040 115 053 083 Italic, Thin (75%) 8 1B 28 73 38 53 027 040 115 056 083 Condensed (50%) 9 1B 28 73 39 53 027 040 115 057 083 Italic, Condensed (50%) 16 1B 28 73 31 36 53 027 040 115 049 054 083 Wide (125%) 17 1B 28 73 31 37 53 027 040 115 049 055 083 Italic, Wide (125%)
0 1B 28 73 30 42 027 040 115 048 066 Normal 3 1B 28 73 33 42 027 040 115 051 066 Bold
HEX Equivalent
DEC Equivalent Description
(150%)
(50%)
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Appendix C PCL Command Codes
PCL parameterized escape sequences
Printer Feature Printer
Command Font Selection (Primary)
Typeface Å(s#T
Font Selection
Font Selection Å(#X 1B 28 #..# 58 027 040 #..# 088 Font ID # from download
Font Selection
3 1B 28 73 33 54 027 040 115 051 084 Courier
4 1B 28 73 34 54 027 040 115 052 084 San Serif
5 1B 28 73 35 54 027 040 115 053 084 Roman
61440 1B 28 73 36 31 34
61441 1B 28 73 36 31 34
(Secondary)
Symbol Set Å)ID 1B 29 # .. # 027 041 # .. #
Print Quality Å)s#Q Å)s0Q 1B 29 73 30 51 027 041 115 048 081 Quality = Draft
Spacing h Å)s#P
Å)0D 1B 29 30 44 027 041 048 068 ISO 60 Norwegian ver 1
Å)0I 1B 29 30 49 027 041 048 073 ISO 15 Italian
Å)0N 1B 29 30 4E 027 041 048 078 ISO 8859
Å)0S 1B 29 30 53 027 041 048 083 ISO 11 Swedish
Å)0U 1B 29 30 55 027 041 048 085 ANSI ASCII
Å)1D 1B 29 31 44 027 041 049 068 ISO 61 Norwegian ver 2
Å)1E 1B 29 31 45 027 041 049 069 ISO 4 UK
Å)1F 1B 29 31 46 027 041 049 070 ISO 69 French
Å)1G 1B 29 31 47 027 041 049 071 ISO 21 German
Å)2S 1B 29 32 53 027 041 050 083 ISO 17 Spanish
Å)3S 1B 29 33 53 027 041 051 083 ISO 10 Swedish
Å)4S 1B 29 34 53 027 041 052 083 ISO 16 Portuguese
Å)8U 1B 29 38 55 027 041 056 085 Roman 8
Å)10U 1B 29 31 30 55 027 041 049 048 085 PC - 8
Å)12U 1B 29 31 32 55 027 041 049 050 085 PC 850
Å)19U 1B 29 31 39 55 027 041 049 057 085 Windows 3.1 Latin
Å)s1Q 1B 29 73 31 51 027 041 115 049 081 Quality = Letter
Å)s2Q 1B 29 73 32 51 027 041 115 050 081 Quality = Executive
0 1B 29 73 30 50 027 041 115 048 080 Fixed Spacing
1 1B 29 73 31 50 027 041 115 049 080 Proportional Spacing
HEX Equivalent
34 30 54
34 31 54
DEC Equivalent Description
027 040 115 054 049 052 052 048 084 027 040 115 054 049 052 052 049 084
External (First)
External (Second) If available
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Appendix C PCL Command Codes
PCL parameterized escape sequences
Printer Feature Printer
Command Font Selection (Secondary)
Height Å)s#V 1B 29 73 #..# 56 027 041 115 #..# 086 Point Size #/72 inch (1/28
Style Å)s#S
32 1B 29 73 33 32 53 027 041 115 051 050 083 Hollow 33 1B 29 73 33 33 53 027 041 115 051 051 083 Hollow, Italic 34 1B 29 73 33 34 53 027 041 115 051 052 083 Hollow, Expanded (150%) 35 1B 29 73 33 35 53 027 041 115 051 053 083 Hollow, Italic, Expanded
36 1B 29 73 33 36 53 027 041 115 051 054 083 Hollow, Thin (75%) 37 1B 29 73 33 37 53 027 041 115 051 055 083 Hollow, Italic, Thin (75%) 40 1B 29 73 34 30 53 027 041 115 052 048 083 Hollow, Condensed (50%) 41 1B 29 73 34 31 53 027 041 115 052 049 083 Hollow, Italic, Condensed
48 1B 29 73 34 38 53 027 041 115 052 056 083 Hollow, Wide (125%) 49 1B 29 73 34 39 53 027 041 115 052 057 083 Hollow, Italic, Wide (125%) Stroke Weight Å)s#B
0 1B 29 73 30 53 027 041 115 048 083 Upright
1 1B 29 73 31 53 027 041 115 049 083 Italic
2 1B 29 73 32 53 027 041 115 050 083 Expanded (150%)
3 1B 29 73 33 53 027 041 115 051 083 Italic, Expanded (150%)
4 1B 29 73 34 53 027 041 115 052 083 Thin (75%)
5 1B 29 73 35 53 027 041 115 053 083 Italic, Thin (75%)
8 1B 29 73 38 53 027 041 115 056 083 Condensed (50%)
9 1B 29 73 39 53 027 041 115 057 083 Italic, Condensed (50%)
16 1B 29 73 31 36 53 027 041 115 049 054 083 Wide (125%)
17 1B 29 73 31 37 53 027 041 115 049 055 083 Italic, Wide (125%)
0 1B 29 73 30 42 027 041 115 048 066 Normal
3 1B 29 73 33 42 027 041 115 051 066 Bold
HEX Equivalent
DEC Equivalent Description
cm)
(150%)
(50%)
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Appendix C PCL Command Codes
PCL parameterized escape sequences
Printer Feature Printer
Command Font Selection (Secondary)
Typeface Å)s#T
Underline
Underline Å&d#D Underline On 0 1B 26 64 30 44 027 038 100 48 068 Underline On 3 1B 26 64 33 44 027 038 100 51 068 Underline Off Å&d@ 1B 26 64 40 027 038 100 064
Macros d
Macro ID Å&f#Y 1B 26 66 #..# 59 027 038 102 #..# 089 # is macro ID Macro Control Å&f#X
3 1B 29 73 33 54 027 041 115 051 084 Courier
4 1B 29 73 34 54 027 041 115 052 084 San Serif
5 1B 29 73 35 54 027 041 115 053 084 Roman
61440 1B 29 73 36 31 34
61441 1B 29 73 36 31 34
0 1B 26 66 30 58 027 038 102 048 088 Start macro definition (last
1 1B 26 66 31 58 027 038 102 049 088 Stop macro definition
2 1B 26 66 32 58 027 038 102 050 088 Execute Macro (last ID
3 1B 26 66 33 58 027 038 102 051 088 Call Macro (last ID
4 1B 26 66 34 58 027 038 102 052 088 Enable macro for auto
5 1B 26 66 35 58 027 038 102 053 088 Disable auto overlay
6 1B 26 66 36 58 027 038 102 054 088 Delete all Macros
7 1B 26 66 37 58 027 038 102 055 088 Delete all temp macros
8 1B 26 66 38 58 027 038 102 056 088 Delete Macro (last ID
9 1B 26 66 39 58 027 038 102 057 088 Make macro temp (last ID
HEX Equivalent
34 30 54
34 31 54
DEC Equivalent Description
027 041 115 054 049 052 052 048 084 027 041 115 054 049 052 052 049 084
External (First)
External (Second) If available
ID specified)
specified). Use current modified print environment. Changes retained on completion
specified). Use current modified print environment. Restore prior environment on completion.
overlay (last ID specified)
specified)
specified)
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Appendix C PCL Command Codes
PCL parameterized escape sequences
Printer Feature Printer
Command
Programming
Hex Dump Mode ON ÅY 1B 59 027 089 Data printed as hex numbers,
Hex Dump Mode OFF ÅZ 1B 5A 027 090
Font Management
Assign Font ID # Å*c#D 1B 2A 63 #..# 44 027 042 099 #..# 068 # is Font ID Font Control Å*c#F
Soft Font Creation
10 1B 26 66 31 30 58 027 038 102 049 048 088 Make macro perm (last ID
0 1B 2A 63 30 46 027 042 099 048 070 Delete all Fonts
1 1B 2A 63 31 46 027 042 099 049 070 Delete temp fonts
2 1B 2A 63 32 46 027 042 099 050 070 Delete last font
3 1B 2A 63 33 46 027 042 099 051 070 Delete Character
4 1B 2A 63 34 46 027 042 099 052 070 Make font temp
5 1B 2A 63 35 46 027 042 099 053 070 Make font permanent
e
Font Descriptor Å)s#W
[data]
Character Code Å*c#E 1B 2A 63 #..# 45 027 042 099 #..# 069 ASCII code no. Download Character Å(s#W
[data]
Raster Graphics Raster Graphics
Å*b#M
Compression
0 1B 2A 62 30 4D 027 042 098 048 077 Uncompressed format 2 1B 2A 62 32 4D 027 042 098 050 077 TIFF format 3 1B 2A 62 33 4D 027 042 098 051 077 Delta Row compression 4 1B 2A 62 34 4D 027 042 098 052 077 Reserved
Transfer graphics
Å*b #V 1B 2A 62 # 56
by plane Transfer Raster Graphics data Raster Y Offset
Å*b#W
[data]
Å*b #Y
[data]
HEX Equivalent
1B 29 73 #..# 57 data
1B 28 73 #..# 57 data
[data] 1B 2A 62 #..# 57 [data] 1B 2A 62 #..# 59 [data]
DEC Equivalent Description
specified)
ESC and Control codes not executed.
027 041 115 #..# 087 data Laser Jet soft fonts are
supported. These fonts always have a 64 byte descriptor. Desk Jet fonts are not supported.
027 040 115 #..# 087 data
027 042 098 # 086 [data]
027 042 098 #..# 087
Number of bytes [data] 027 042 098 #..# 089
Number of dots [data]
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Appendix C PCL Command Codes
PCL parameterized escape sequences
Printer Feature Printer
Command
Start Raster
Å*r#A
Graphics
0 1B 2A 72 30 41 027 042 114 048 065 Place to left most position 1 1B 2A 72 31 41 027 042 114 049 065 Place at current position
End Raster Graphics
Å*rC 1B 2A 72 43 027 042 114 067 Resets left margin to 0
Set Raster
Å*rB 1B 2A 72 42 027 042 114 066
Å*r#S 1B 2A 72 #..# 53 027 042 114 #..# 083 Set number of pixels
Graphics Width Set Raster
Å*r#T 1B 2A 72 # 54 027 042 114 # 084 Height is raster rows
Graphics Height Simple Color
Black pallet 1 1B 2A 72 31 55 027 042 114 049 085 1 plane
Raster Graphics
Å*r#U
Å*t#R
Resolution
75 1B 2A 72 37 35
150 1B 2A 72 31 35
300 1B 2A 72 33 30
HEX Equivalent
52
30 52
30 52
DEC Equivalent Description
027 042 116 055 055 082 75 dots per inch
027 042 116 049 053 048 082 027 042 116 051 048 048 082
150 dots per inch
300 dots per inch
c The Page Width & Page Length printer commands function like the Page Size command. Using these commands automatically enables Page Eject and disables overlay macros. Both the Page Width and Page Length commands can be used independently and will only change the width or length to the maximum allowable page size of 9.4 x 15 inches (23.9 x 38.1 cm). Setting the cursor positioning commands, margin settings, print data, etc. to cause printing beyond the pages size dimensions will be cropped.
d Only one overlay macro can be used at a time, and cannot be recursive. The overlay macros need print quality, page parameters, etc. to determine the printers’ page setup.
e Soft font creation is in HP non compressed Bit Map Font Format. h The resident fonts are scaleable from 8 to 30 points. If a desired font spacing does not match the font
selected an internal font will be substituted. For fixed spacing the substitute font will be Courier, and Sans Serif for proportionally spaced fonts. Characteristics of the font being replaced, such as point size, print width, etc., will be matched by the substituted font.
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Appendix C PCL Command Codes
To determine page size or cursor movement in Dots multiply by 300 Dots /inch (2.54 cm) for Horizontal and 300 Dots /inch (2.54 cm) for Vertical. Example: a Letter size page of 8.5 x 11 inches (21.6 x 27.9 cm) is 2550 x 3300 Dots
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Appendix C PCL Command Codes
PCL parameterized escape sequences
To utilize the 30K Address Printers internal bar-coding features, records are searched for a valid ZIP, ZIP + 4, Delivery Point Bar Code (DPBC) or DPBC with a check sum. For ZIP + 4 or a 11 digit DPBC, a checksum is computed for printing a USPS Postnet bar-code with framing bars. The position of the Postnet bar-code is determined by the printers menu setup or the bar-code location commands in effect. Bar-codes will not be printed outside of the printers’ Page Size setup.
Printer Feature Printer
Command
Bar Code
Non - address data markers f
5 Digit Bar Codes Å+b#D
Bar Code Å+b#E
Bar Code - Horizontal Å+b#H 1B 2B 62 #..# 48 027 043 098 #..# 072 # of Decipoints
Bar Code Placement Å+b#P 1B 2B 62 #..# 50 027 043 098 #..# 080 Distance in 1/10 inch (1/4
i
Å+b#A Marks data that is not part of
1 1B 2B 62 31 41 027 043 098 49 065 marks the end of non-
2 1B 2B 62 32 41 027 043 098 50 065 marks the beginning of the
0 1B 2B 62 30 44 027 043 098 048 068 Don’t print 5 Digit Bar
1 1B 2B 62 31 44 027 043 098 049 068 Print all Bar Codes for zip,
0 1B 2B 62 30 45 027 043 098 048 069 Disable Bar Code 1 1B 2B 62 31 45 027 043 098 049 069 Enable Bar Code
0 1B 2B 62 30 50 027 043 098 048 080 Bar Code in lower right
1 1B 2B 62 31 50 027 043 098 049 080 Bar Code above address 2 1B 2B 62 32 50 027 043 098 050 080 Bar Code below address 3 1B 2B 62 33 50 027 043 098 051 080 Print Bar Code at specified
HEX Equivalent
DEC Equivalent
Description
destination address.
address data
non-address data.
Codes
zip + 4, and DPBC.
(1/720 inch) (1/283 cm)
cm) units from right edge of media. Value of 0 indicates edge of media
(default position)
horizontal & vertical position, otherwise print Bar Code in default position
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Appendix C PCL Command Codes
PCL parameterized escape sequences
Printer Feature Printer
Command
Bar Code
Bar Code - Vertical Å+b#V 1B 2B 62 #..# 56 027 043 098 #..# 086 VMI # in Decipoints (1/720
ZIP Code command Bar Code -g
Å+b#Znnn 1B 2B 62 #..# 5A
Å+b5Z
nnnnn
Å+b9Z nnnnnnnnn
Å+b11Z nnnnnnnnnn n
Å+b12Z nnnnnnnnnn nn
HEX Equivalent
nnn
1B 2B 62 35 5A nnnnn
1B 2B 62 39 5A nnnnnnnnn
1B 2B 62 31 31 5A nnnnnnnnnnn
1B 2B 62 31 32 5A nnnnnnnnnnnn
DEC
Description
Equivalent
inch) from bottom of page to bottom of bar-code
027 043 098 #..# 090 nnn #= number of characters in
the ZIP Code string. n = the ASCII representation of the ZIP code string.
027 043 098 053 090 nnnnn n = the ASCII representation
of the ZIP code string. Must contain 5 digits.
027 043 098 057 090 nnnnnnnnn
027 043 098 49 49 090 nnnnnnnnnnn
027 043 098 049 050 090 nnnnnnnnnnnn
n = the ASCII representation of the ZIP code string. Must contain 9 digits.
n = the ASCII representation of the ZIP code string. Must contain 11 digits.
n = the ASCII representation of the ZIP code string. Must contain 12 digits.
f Use a pair of escape sequences, the first one before the data that is not part of the destination address
such as return addresses, graphics, messages, etc. and the other to mark the end.
g Use Zip Code command when two ZIP codes are being sent. The first ZIP code will be printed without a
bar-code. The second ZIP code in the Zip Code command string will print a corresponding bar-code but not print the ZIP code. The Zip Code command only overrides the bar-code command for the present address.
i Use the Å+b#H and Å+b#V commands to position the bar code. Measure the position from the right-
hand corner of the leading edge of the media, not the upper left-hand corner.
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Appendix D Character Sets
30K CHARACTER SET
(Modeled after PC 850 Character Table)
0 16
1 17
2 18
3 19
4 20
5 21
6 22
7 23
8 24
9 25
<LF>
10
<ESC>
11
<FF>
12
<CR>
13
14 30
15 31
<SP>
26
27
28
29
0
32
!
33 1 49 A 65 Q 81 a 97 q 113ü 129æ 145í 161
"
34 2 50 B 66 R 82 b 98 r 114é 130Æ 146ó 162
#
35 3 51 C 67 S 83 c 99 s 115â 131ô 147ú 163
$
36 4 52 D 68 T 84 d 100t 116ä 132ö 148ñ 164
%
37 5 53 E 69 U 85 e 101u 117à 133ò 149Ñ 165Á 181
&
38 6 54 F 70 V 86 f 102v 118å 134û 150
'
39 7 55 G 71 W 87 g 103w 119ç 135ù 151
(
40 8 56 H 72 X 88 h 104x 120ê 136ÿ 152¿ 168
)
41 9 57 I 73 Y 89 i 105y 121ë 137Ö 153
*
42 : 58 J 74 Z 90 j 106z 122è 138Ü 154
+
43 ; 59 K 75 [ 91 k 107{ 123ï 139ø 155½ 171
,
44 < 60 L 76 \ 92 l 108| 124î 140£ 156
-
45 = 61 M 77 ] 93 m 109} 125ì 141Ø 157¡ 173¢ 189
.
46 > 62 N 78 ^ 94 n 110~ 126Ä 142
/
47 ? 63 O 79 _ 95 o 111
@
48
64 P 80 ` 96 p 112Ç 128É 144á 160
Å
127
143ƒ 159» 175
158
░
176└ 192
▒
177┴ 193
▓
178┬ 194
│
179├ 195
┤
180─ 196
┼
197
ª
Â
166
182ã 198 Í 214 µ 230
°
À
167
183Ã 199 Î 215
╚
©
200
184
╣
®
185╔ 201 ┘ 217
169
║
186╩ 202 ┌ 218
170
╗
187╦ 203 █ 219
╝
188╠ 204 ▄ 220
172
═
205
«
174¥ 190
191
╬
206
┐
¤
207
ð
Ó
208
224
Ð
ß
209
225
Ê
210 Ô 226
Ë
211 Ò 227
È
212 õ 228
Õ
213
229 § 245
Þ
231
þ
Ï
232
216
Ú
233 ¨ 249
Û
234
Ù
235
236 252
|
237 253
221
Ì
222 ¯ 238
▀
223
´
239
-
240
±
241
242
243
244
246
¸
247
º
248
•
250
251
254
™
255
The following industry standard character substitution techniques are utilized:
ISO # Character
Set Name 6 ANSI ASCII 0U # $ @ [ \ ] ^ ` { | } ~ 69 French 1F £ $ à ° ç § ^ µ é ù è ¨ 21 German 1G # $ § Ä Ö Ü ^ ` ä ö ü ß 4 United Kingdom 1E £ $ @ [ \ ] ^ ` { | } ¯ 60 Norwegian/Danish 0D # $ @ Æ Ø Å ^ ` æ ø å ¯ 11 Swedish/Finnish 0S # ¤ É Ä Ö Å Ü é ä ö å ü 15 Italian 0I £ $ § ° ç é ^ ù à ò è ì 17 Spanish 2S £ $ § ¡ Ñ ¿ ^ ` ° ñ ç ~ 61 Norwegian/Danish 1D § $ @ Æ Ø Å ^ ` æ ø å | 16 Portuguese 4S # $ § Ã Ç Õ ^ ` ã ç õ ° 10 Swedish 3S # ¤ @ Ä Ö Å ^ ` ä ö å ¯
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International Character Substitution
ID # 35 36 64 91 92 93 94 96 123 124 125 126
Page 93
Appendix D Character Sets
30K CHARACTER SET
(Modeled after 8859 Latin Character Table)
0 16
1 17
2 18
3 19
4 20
5 21
6 22
7 23
8 24
9 25
<LF>
10
11
<FF>
12
<CR>
13
14 30
15 31
The ID# for the ISO 8859 Character Set is (0N).
26
<ESC>
27
28
29
<SP>
0
32
!
33 1 49 A 65 Q 81 a 97 q 113
"
34 2 50 B 66 R 82 b 98 r 114
#
35 3 51 C 67 S 83 c 99 s 115
$
36 4 52 D 68 T 84 d 100t 116
%
37 5 53 E 69 U 85 e 101u 117
&
38 6 54 F 70 V 86 f 102v 118
'
39 7 55 G 71 W 87 g 103w 119
(
40 8 56 H 72 X 88 h 104x 120
)
41 9 57 I 73 Y 89 i 105y 121
*
42 : 58 J 74 Z 90 j 106z 122
+
43 ; 59 K 75 [ 91 k 107{ 123
,
44 < 60 L 76 \ 92 l 108| 124
-
45 = 61 M 77 ] 93 m 109} 125
.
46 > 62 N 78 ^ 94 n 110~ 126
/
47 ? 63 O 79 _ 95 o 111
@
48
64 P 80 ` 96 p 112
127 143 159
128 144 160° 176À 192 Ð 208 à 224 ð 240
129 145
130 146
131 147
132 148
133 149
134 150¦ 166
135 151
136 152
137 153© 169 185
138 154
139 155
140 156 172 188
141 157- 173
142 158® 174 190
±
¡
177
161
¢
162
163
164
165µ 181Å 197 Õ 213
167
168¸ 184È 200
170
171» 187Ë 203
175¿ 191Ï 207
178Â 194 Ò 210 â 226 ò 242
£
179
´
¤
180
¥
182Æ 198 Ö 214
•
§ 183
¨
a
186
«
½
189Í 205
¯
Ñ
Á
209 á 225 ñ 241
193
Ó
Ã
211 ã 227 ó 243
195
Ô
Ä
212 ä 228 ô 244
196
Ç
215 ç 231 247
199
Ø
216 è 232 ø 248
Ù
É
217 é 233 ù 249
201
Ú
Ê
218 ê 234 ú 250
202
Û
219 ë 235 û 251
Ü
Ì
220 ì 236 ü 252
204
221 í 237 253
Þ
Î
222 î 238 þ 254
206
ß
223 ï 239 ÿ 255
å
229 õ 245
æ
230 ö 246
Revision C 30K USERS MANUAL Section D - 2 P/N 90-00203-001
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Appendix D Character Sets
30K CHARACTER SET
(Modeled after Roman -8 Character Table)
0 16
1 17
2 18
3 19
4 20
5 21
6 22
7 23
8 24
9 25
<LF>
10
11
<FF>
12
<CR>
13
14 30
15 31
The ID# for the Roman 8 Character Set is (8U).
26
<ESC>
27
28
29
<SP>
0
32
!
33 1 49 A 65 Q 81 a 97 q 113
"
34 2 50 B 66 R 82 b 98 r 114
#
35 3 51 C 67 S 83 c 99 s 115
$
36 4 52 D 68 T 84 d 100t 116
%
37 5 53 E 69 U 85 e 101u 117
&
38 6 54 F 70 V 86 f 102v 118
'
39 7 55 G 71 W 87 g 103w 119
(
40 8 56 H 72 X 88 h 104x 120
)
41 9 57 I 73 Y 89 i 105y 121
*
42 : 58 J 74 Z 90 j 106z 122
+
43 ; 59 K 75 [ 91 k 107{ 123
,
44 < 60 L 76 \ 92 l 108| 124
-
45 = 61 M 77 ] 93 m 109} 125
.
46 > 62 N 78 ^ 94 n 110~ 126
/
47 ? 63 O 79 _ 95 o 111
@
48
64 P 80 ` 96 p 112
127 143 159
128 144 160¯ 176â 192 Å 208
129 145
130 146
131 147
132 148
133 149
134 150Î 166
135 151Ï 167
136 152
137 153 169¿ 185è 201 ì 217
138 154
139 155
140 156 172
141 157
142 158
161
162
163
164
165ç 181
168
170¤ 186
171£ 187
173
174
175
À
177ê 193 î 209
Â
178ô 194
º
È
179û 195
Ç
Ê
180á 196
Ë
Ñ
182ó 198 ø 214 Í 230
ñ
183ú 199 æ 215
¡
´
184à 200
^
¨
¥
188
§
Ù
189ë 205
ƒ
Û
190
¢
£
191
þ
Á
240
224
Þ
Ã
241
225
Ó
Ò
Õ
õ
Š
Ú
ÿ
·
242
µ
243
244
Í
245
–
246
½
248
º
250
«
251
±
254
255
Ø
210 ã 226
Æ
211 Ð 227
å
212 ð 228
é
197 í 213
ò
202 Ö 218
ù
203 Ü 219
ä
204 É 220 š 236 252
ö
206 ß 222 Ÿ 238
ü
207
Ä
216
ï
221
Ô
223
229
231 247
232
233 ª 249
234
235
237 » 253
239
Revision C 30K USERS MANUAL Section D - 3 P/N 90-00203-001
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Appendix D Character Sets
30K CHARACTER SET
(Modeled after Windows 3.1 Latin Character Table)
0 16
1 17
2 18
3 19
4 20
5 21
6 22
7 23
8 24
9 25
<LF>
10
11
<FF>
12
<CR>
13
14 30
15 31
The ID# for the Windows 3.1 Latin Character Set is (19U). The Windows 3.1 Latin symbol set is recommended to use when running Microsoft Windows 3.1 / Windows 95.
26
<ESC>
27
28
29
<SP>
0
32
!
33 1 49 A 65 Q 81 a 97 q 113
"
34 2 50 B 66 R 82 b 98 r 114‚ 130
#
35 3 51 C 67 S 83 c 99 s 115ƒ 131“ 147
$
36 4 52 D 68 T 84 d 100t 116
%
37 5 53 E 69 U 85 e 101u 117
&
38 6 54 F 70 V 86 f 102v 118
'
39 7 55 G 71 W 87 g 103w 119
(
40 8 56 H 72 X 88 h 104x 120^ 136
)
41 9 57 I 73 Y 89 i 105y 121
*
42 : 58 J 74 Z 90 j 106z 122Š 138š 154ª 170
+
43 ; 59 K 75 [ 91 k 107{ 123
,
44 < 60 L 76 \ 92 l 108| 124
-
45 = 61 M 77 ] 93 m 109} 125
.
46 > 62 N 78 ^ 94 n 110~ 126
/
47 ? 63 O 79 _ 95 o 111
@
48
64 P 80 ` 96 p 112
127 143
128 144 160° 176À 192 Ð 208
129 145
132
133
134
135
137
139 155« 171» 187Ë 203 Û 219
140 156 172 188Ì 204 Ü 220 ì 236 ü 252
141 157
142 158
161
162
146
163
”
148¤ 164
•
149¥ 165µ 181
–
166
150
—
167
151
152
168
™
169 185É 201 Ù 217
153
173½ 189
174
Ÿ
159¯ 175
±
¡
177Á 193 Ñ 209
¢
178Â 194
£
179Ã 195
´
180Ä 196
Å
197 Õ 213
¦
182Æ 198 Ö 214 æ 230
§ 183
¨
184È 200
©
186Ê 202 Ú 218
-
®
190Î 206
191
Ç
· 199 215 ç 231 247
¸
Í
205 221 í 237 253
¿
Ï
207
à
224
á
225
Ò
210 â 226
Ó
211 ã 227
Ô
212 ä 228
å
229 õ 245
è
Ø
232
216
é
233 ù 249
ê
234
ë
235
Þ
222 î 238
ß
ï
223
239
ð
240
ñ
241
ò
242
ó
243
ô
244
ö
246
ø
248
ú
250
û
251
þ
254
ÿ
255
Revision C 30K USERS MANUAL Section D - 4 P/N 90-00203-001
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Appendix D Character Sets
30K CHARACTER SET
(Modeled after PC - 8 Character Table)
0 16
1 17
2 18
3 19
4 20
5 21
6 22
7 23
8 24
9 25
<LF>
10
11
<FF>
12
<CR>
13
14 30
15 31
The ID# for the PC 8 Character Set is (10U).
26
<ESC>
27
28
29
<SP>
0
32
!
33 1 49 A 65 Q 81 a 97 q 113ü 129æ 145í 161
"
34 2 50 B 66 R 82 b 98 r 114é 130Æ 146ó 162
#
35 3 51 C 67 S 83 c 99 s 115â 131ô 147ú 163
$
36 4 52 D 68 T 84 d 100t 116ä 132ö 148ñ 164
%
37 5 53 E 69 U 85 e 101u 117à 133ò 149Ñ 165
&
38 6 54 F 70 V 86 f 102v 118å 134û 150
'
39 7 55 G 71 W 87 g 103w 119ç 135ù 151
(
40 8 56 H 72 X 88 h 104x 120ê 136ÿ 152¿ 168
)
41 9 57 I 73 Y 89 i 105y 121ë 137Ö 153
*
42 : 58 J 74 Z 90 j 106z 122è 138Ü 154
+
43 ; 59 K 75 [ 91 k 107{ 123ï 139
,
44 < 60 L 76 \ 92 l 108| 124î 140£ 156
-
45 = 61 M 77 ] 93 m 109} 125ì 141¥ 157¡ 173
.
46 > 62 N 78 ^ 94 n 110~ 126Ä 142
/
47 ? 63 O 79 _ 95 o 111
@
48
64 P 80 ` 96 p 112Ç 128É 144á 160
Å
127
143ƒ 159» 175
166 182 198 214
167 183 199 215 231 247
169
170
¢
155
171
172
158
174
░
176└ 192
▒
177┴ 193
▓
178┬ 194
│
179├ 195
┤
180─ 196
181
ª
°
184
╣
185╔ 201 ┘ 217
║
186╩ 202 ┌ 218
╗
½
187╦ 203 █ 219
╝
188╠ 204 ▄ 220
189
«
190
┐
191
208 224 240
209 225 ± 241
210 226 242
211 227 243
212 228 244
┼
197
213 229 245
╚
200
216 232
═
205
221 237 253
╬
206
222 238 254
▀
223
207
µ
246
230
º
248
233 • 249
234 • 250
235 251
236 252
239 255
Revision C 30K USERS MANUAL Section D - 5 P/N 90-00203-001
Page 97
Appendix E Accessory Cable & Parallel Interface
The parallel interface port is a standard 36 pin Amphenol type with two metal wire retaining clips.
Pin # Signal Direction Description
1 Strobe In A Low pulse causes the printer
to read one byte of data
2-9 Data 0 -Data7 In Data lines. Data 0 is the LSB 10 Acknowledge Out The printer sends a low pulse to
indicate that it has accepted a byte of data and is ready for more.
11 Busy Out The printer sends a High to
indicate that it cannot receive data to data entry, a full buffer.
12 Paper Error Out The printer sends a High logic
level to indicate to the computer that it is out of paper.
13 On Line Out The printer sends a High logic
level to indicate to the computer that it is in an On Line status.
16 Sig Gnd These pins are tied to signal
ground
17 Chassis Gnd Chassis Ground 18 HI Out The printer outputs a High logic
level (+5V through a 2.2K ohm resister) on this pin while it is turned on.
19-30 Sig Gnd In Signal Interface Ground 31 Reset /Input
Prime
32 Error Out The printer sends a Low logic
The printer may not work when
this line is low.
level to the printer to indicate that it is in an error state.
Data 6 Data 5 Data 4 Data 3 Data 2 Data 1
Parallel Communication (Centronics Cable)
Revision C 30K USERS MANUAL Section E - P/N 90-00203-001
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Page 98
Appendix E Accessory Cable & Parallel Interface
The Accessory Port allows the printer to work in conjunction with a Conveyor. Use the Accessory Port to connect the printer to a Bryce Pulse Box (optional) or to a 5 VDC relay connected to the conveyor (See Section Connecting to the Conveyor Port for more information.)
Accessory Port
Revision C 30K USERS MANUAL Section E - P/N 90-00203-001
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Page 99
Appendix F Printing with Software
The industrial printer comes with Windows drivers that allow the use of graphics and a virtually unlimited number of True Type Fonts. Unlike printing with ASCII text: a non-GUI operating system that is normally associated with operating systems like DOS / Unix / Linux, where the printer draws on the internal fonts, Windows downloads a representation of the fonts for the printer to make use of.
Driver Information for DOS / Unix / Linux or Windows
3.0, 3.1 & 3.11
Most software packages allow you to select or setup a printer driver. Use one of the following printer drivers.
Generic Printer DOS Text Printer Typewriter Teletype TTYCRLF Printer TTYCR Printer (This requires the Setup Menu
CR = CR + LF option to be turned on)
Printer Software
If none of these choices are available one of the following may work:
HP Laserjet Series II or any Laserjet II listed (excluding Postscript)
HP Laserjet 4
Note: When using DOS set the MODE COMMAND!!! Type the MODE command at the DOS prompt or add the
MODE command to the AUTOEXEC.BAT file. The AUTOEXEC.BAT will load the command when the computer is first booted up.
Example:
When printing to the parallel port load MODE LPT1:,,P
When printing to the serial port load MODE COM1:9600,N,8,1,P
Note: The parameter settings may vary from the preceding examples. For DOS version 5.0 or later, a ,,B may be substituted for the ,,P)
Revision C 30K USERS MANUAL Section F – 1 P/N 90-00203-001
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Appendix F Printing with Software
MICROSOFT WINDOWS™ Applications Software Driver Information
Microsoft Windows 3.xx Software Driver Information
When using Microsoft Windows 3.0, 3.1 or 3.11, select the Generic / Text printer driver. The Generic / Text printer driver is the least complicated and straightforward driver to use with the printer. Generic / Text printer drivers only print text and cannot support the printing of graphics. Some software may list a Bryce or BOS driver to use with that software package. Contact the software company for specifics on the printer driver before using it for it may have been written specifically for a particular model of Bryce printer.
Microsoft Windows 95/98, NT 4.0 & XP/2000 Software Driver Information
Printer Drivers for the aforementioned operating systems are included with the printer. To take advantage of the printers’ graphics capabilities and of True Type Fonts the right printer driver has to be installed. Once the driver is installed for Windows 95/ 98, NT 4.0 or XP/2000 you are ready to print text and graphics. Use the printer drivers to also set the paper size, margins, orientation, and to even configure some of the printers’ control panel settings. The printer driver will override most control panel settings in the printer.
Updating the Printer Drivers
Periodically updates of printer drivers are made available on the World Wide Web. To obtain the most recent drivers or additional drivers go to
http://www.BryceUSA.com.
Revision C 30K USERS MANUAL Section F – 2 P/N 90-00203-001
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