Bryant MA1A, MH1A Installation And Start-up Instructions Manual

installation and
MA1A
start-up instructions
10 SEER RESIDENTIAL SELF-CONTAINED AIR CONDITIONER/HEAT PUMP UNITS
NOTE: Read the entire instruction manual before starting the installation.
SAFETY CONSIDERATIONS
Improper installation, adjustment, alteration, service, maintenance, or use can cause explosion, fire, electrical shock, or other conditions which may cause personal injury or property damage. Consult a qualified installer, service agency, or your distributor or branch for information or assistance. The qualified installer or agency must use factory-authorized kits or accessories when modifying this product. Refer to the individual instructions pack­aged with the kits or accessories when installing.
Follow all safety codes. Wear safety glasses and work gloves. Read these instructions thoroughly and follow all warnings or cautions attached to the unit. Consult local building codes and the National Electrical Code (NEC) for special installation require­ments.
Recognize safety information. This is the safety-alert symbol When you see this symbol on the unit or in instructions and manuals, be alert to the potential for personal injury.
Understand the signal words DANGER, WARNING, and CAU­TION. These words are used with the safety-alert symbol. DAN­GER identifies the most serious hazards which willresultinsevere personal injury or death. WARNING signifies hazards which could result in personal injury or death. CAUTION is used to identify unsafe practices which would result in minor personal injury or product and property damage.
WARNING: Before installing or servicing system, al­ways turn off main power to system. There may be more than 1 disconnect switch. Turn off accessory heater power if applicable. Electrical shock can cause personal injury or death.
INTRODUCTION
The MA1A Air Conditioner and MH1A Heat Pump are UL Listed per Standard UL 1995/UL 559 for use in manufactured homes. These units are available in the cooling sizes shown in Table 1.
The MA1A and MH1A are single package units. All components including outdoor coil, compressor, and refrigerant tubing are located in 1 single package. The units are already piped, charged, and wired.
Refer to Fig. 2 for basic unit dimensions.
INSTALLATION
These units were designed for installation in manufactured homes, but can be installed in a variety of other applications. These instructions detail the method of installation for use in manufac­tured housing or other similar applications. Fig. 3 illustrates a typical installation of this type. Study this drawing prior to starting installation. It may be helpful to refer back to this drawing during installation. Consult your distributor and the Application Guide­line document for details regarding other installation applications.
MH1A
Cancels: New II MA1A-18-1
12-95
.
Fig. 1—Model MA1A/MH1A
TABLE 1—UNIT SIZES AND AVAILABLE
ELECTRIC HEAT
UNIT SIZE BTUH COOLING AVAILABLE KW
018 18,000 0—5—10 024 22,000 0—5—10 030 28,000 0—5—10—15 036 34,600 0—5—10—15—20
I. UNPACK UNIT AND INSPECT EQUIPMENT
Remove unit from carton and inspect for any shipping damage. Do not install a damaged unit. Optional components used with unit may include a thermostat, base and roof assembly kit, fresh air kit, or return-air grille and air filter assembly.
Remove pallet by removing 4 bolts attaching pallet to base of unit.
CAUTION: The condensate drain outlet protrudes from base of unit. To avoid damage to floors and floor coverings, unit must be transported on an appliance dolly. Do not slide unit on floor. Transport unit on appliance dolly from side or rear only. Transporting unit from front will damage air intake grille and lower coil. When setting unit onto base template, unit may be carefully tilted from front by a hand truck.
A95337
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7 7⁄16″
5 1⁄4″
10 11⁄16″
5 3⁄4″
11 9⁄16″ 10 3⁄8″
4 15⁄16″
BLOWER TOP
SCHEME NO. 1
20 25
6 7⁄16″
4 5⁄8″
14-IN. ROUND
H
BLOWER TOP
SCHEME NO. 2
9 3⁄8″
8 9⁄16″
4 3⁄4″
ROOF
WALL
THERMOSTAT
THERMOSTAT WIRES
FROM THERMOSTAT
BLOCK
ROOM AIR INTAKE
AND FILTER
CONDENSATE DRAIN HOSE
(PIPE TO OUTSIDE OF STRUCTURE)
OUTDOOR-AIR EXHAUST
14INSULATED FLEX DUCT
PRIMARY ELECTRICAL SUPPLY CONNECTIONS
OUTDOOR-AIR PLENUM
INDOOR PLENUM
INDOOR SUPPLY DUCT
A95338
NOTE: If a door is used to enclose unit, refer to "Installation of Unit Behind a Louvered Door or Enclosed in Closet" in Setup section.
Fig. 3—Typical Installation
3 11⁄16″ 1 13⁄16″
9 3⁄4″
DRAIN
1 1⁄32″
12 3⁄4″
18
6 13⁄16″
9
18 9⁄16″
5 1⁄2″
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DIMENSIONS (IN.)
UNIT SIZE H BLOWER TOP SCHEME
018 57 Scheme No. 2 024 57 Scheme No. 2 030 67 Scheme No. 1 036 67 Scheme No. 1
Fig. 2—Unit Reference Drawing
II. ASSEMBLE SUPPLIES NEEDED FOR INSTALLATION
The standard method of installation for units in manufactured homes is with accessory base and roof assembly kit.
NOTE: If installing any other kit, Installation Instructions will be furnished with kit.
In addition to items included in base and roof assembly kit, the following items are required to install unit. All sizes listed are suggested.
• Adhesive duct tape, U.L. 181 aluminum or equivalent.
WARNING: Incorrect type of duct tape may be a fire hazard. A failure to follow this warning could result in a fire or explosion, and personal injury or death.
• 8 No. 10 X 1/2 rust-resistant, self-tapping sheet metal screws (holding roof flashing).
• Permanent sealant such as "mastic."
• 4 wood screws (base template).
• 2 No. 8 X 3/4 wood screws (unit to floor). Do not overtighten and compress seal.
• Silicone caulking (roof flashing)
• Thermostat cable (18 gage wire minimum).
NOTE: The number of conductors needed depends on type of unit and thermostat being installed. Air conditioning units require 4- or 5-conductor wire depending on type of thermostat being used. (Some thermostats require a C terminal connection for proper operation.) Heat pump units require 6-conductor wire.
CAUTION: Do not use thermostat wire with less than the recommended number of conductors.
CAUTION: Failure to adhere to indoor air, outdoor air, and exhaust air requirements as listed in the following sections will void unit warranty.
III. SETUP A. Indoor-Air Duct Requirements
The MA1A and MH1A units are designed to be installed in 1 of the following ways:
1. Installed flush with the wall. (See Fig. 4.)
2. Recessed behind a louvered door. (See Fig. 5.)
3. Installed in a closet with 1 or 2 return-air grilles. (See Fig.
6.) Refer to Installation of Unit Behind a Louvered Door or Enclosed in Closet section for grille sizes.
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REMOVABLE WALL 
INDOOR-AIR COLLAR
(12
11
16
X 8
15
⁄16″
X 9
1
⁄4″
DEEP)
OUTDOOR-AIR PLENUM
(5
7
⁄16″
X 17
15
⁄16″
X 19
1
⁄4″
DEEP)
203⁄
4
251⁄
4
24
24
BASE  TEMPLATE
FOAM
SEAL
DRAIN CUP
FRONT OF UNIT
METAL AIR DUCT
NOTE: DO NOT OBSTRUCT OUTDOOR-AIR PLENUM OPENING.
PANEL FOR  UNIT'S SERVICE
REMOVABLE TRIM FOR UNIT'S SERVICE (DO NOT GLUE)
Fig. 4—Unit Installed with Front Exposed
OPTIONAL LOCATION
NOTE: THE UNIT MUST BE ACCESSIBLE FOR SERVICE.
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A95341
Fig. 6—Unit Installed in Closet with Return-Air Grille
CAUTION: The minimum installation clearance be-
tween both the indoor-air plenum and first 2 ft of metal duct to any combustible material is 1 in. (See Fig. 7.) The remainder of unit and duct work is approved for 0-in. clearance.
Fig. 5—Unit Installed behind a Louvered Door
B. Indoor Supply Air Duct
The MA1A and MH1A units are designed to operate at a given static pressure. The duct system, regardless of size, must not exceed 0.3 in. static pressure. The design and construction of duct system must also provide adequate air distribution to ensure comfort levels throughout home.
If unit is being installed to replace another furnace or heating system, a check of airflow rate (CFM) should be performed. If airflow rate does not meetspecifications,duct alterations or repairs must be made to correct airflow problem.
A95340
A95342
Fig. 7—Indoor-Air Plenum and Duct Clearances
C. Recommended Unit Clearances
For serviceability and elimination of compressor vibration trans­mission, it is recommended that the sides and back of unit be installed with a minimum 1-in. clearance from walls. It is also recommended that top of unit be installed with a clearance large enough to allow removal of unit should it be necessary.
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D. Installation of Unit Behind a Louvered Door or Enclosed in Closet
If unit is installed behind a louvered door and louvers are directly in front of unit’s intake grille, a 2-in. clearance is recommended between door and front of unit. If louvers are installed in upper part of door so they are not directly in front of intake grill, a minimum 7-in. clearance is recommended between door and front of unit. This also applies if a solid wall is used instead of a louvered door. Should the louver be installed somewhere other than in front of unit (for example, to the side of unit), consult your distributor before proceeding to obtain recommended clearances. The recom­mended minimum return-air requirements to be used are shown in Table 2.
APPROX.
8
181⁄2″
2TYP.
WALLS
2
FRONT OF UNIT
FLOOR JOIST  FRAMING
191⁄2″
FLOOR
TABLE 2—MINIMUM RETURN-AIR REQUIREMENTS
UNIT SIZE NET FREE OPEN AREA (SQ IN.)
018 300 024 375
030, 036 450
IV. PREPARE FLOOR AND BASE A. Install Installation Kit
Installing installation kit requires a hole through floor of home approximately 18-1/2 in. wide by 19-1/2 in. deep to provide access from unit to supply duct trunk and outside air.
NOTE: The diagrams show a typical installation. The actual method of installation will be dictated by model and manufacturer of the home. Installer will determine the best method to use.
1. Construct a boxed-in area of framework under unit location slightly larger than the 18-1/2-in. by 19-1/2-in. hole to provide adequate support for unit. (See Fig. 8.)
FLOOR JOIST
181⁄
2
191⁄
2
HOME DUCT TRUNK
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Fig. 9—Dimensions of Hole
FOAM AIR SEAL
INDOOR AIR 
COLLAR
OUTDOOR AIR 
PLENUM
BEND 
ALTERNATE 
TABS
INDOOR AIR 
CUTOUT
13x 91⁄8″
DUCT TRUNK
NOTE: THE DRAIN CUP, FOAM AIR SEAL, OUTDOOR-AIR  PLENUM, AND INDOOR-AIR COLLAR ARE PREASSEMBLED  AT FACTORY.
91⁄8″
FLAT-HEAD WOOD SCREW
DO NOT USE FRONT INSIDE HOLES
BASE TEMPLATE
DRAIN CUP
13
DRAIN HOSE
(PIPE TO OUTSIDE 
OF STRUCTURE)
A95345
Fig. 10—Installation of Base Template, Indoor-Air Collar,
and Outdoor-Air Plenum
SUPPLY-AIR DUCT
Fig. 8—Typical Framework Construction
2. Locate supply duct trunk so that it runs under front edge of hole. Back edge of supply duct trunk should be approxi­mately 8 in. from back of hole. (See Fig. 9.)
3. After floor section is complete; locate, mark, and cut a hole through floor approximately 18-1/2 in. by 19-1/2 in. (See Fig. 9.)
4. Place base template assembly over hole and mark indoor-air plenum cutout in supply duct trunk measuring 13 in. by 9-1/8 in. (See Fig. 10.) Mark condensate drain hose and outdoor-air plenum cutouts in insulation and vapor barrier or drain to outside.
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CAUTION: Be careful not to crimp drain hose attached to condensate drain cup.
CAUTION: Failure to route drain hose where it will not be kinked will cause drain trap to overflow, leaking water onto floor.
5. Remove base template assembly. Reach through hole and cut holes through vapor barrier and insulation for outdoor­air plenum and condensate drain hose to extend through or drain to outside. Also cut 13-in. by 9-1/8-in. hole in duct trunk. (See Fig. 10.)
6. Bend every other tab up 90 degrees on indoor-air collar as shown in Fig. 10.
7. Insert base template assembly into supply duct and secure it with 4 flat-head screws, 1 in each corner. Bend remaining tabs up 90 degrees locking indoor-air collar securely to supply duct trunk. Use mastic or foil-type duct tape to seal any openings. (See Fig. 10.)
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NOTE: Do not let indoor-air collar extend down into duct. It MUST be flush with top of duct trunk. If collar does not fit properly, minor adjustments may have to be made to collar.
8. Use Flex-Mend or equivalent RTV caulk to seal bottom board to outdoor-air plenum.
WARNING: Non-foil-type tapes will not withstand the temperature of heated air from unit and may be a fire hazard. Failure to tape joint will allow heated or cooled air to leak beneath home. A failure to follow this warning could result in a fire or explosion, and personal injury or death.
V. INSTALL UNIT A. Setting Unit
CAUTION: Do not move unit on an unprotected floor.
Damage to floor will result.
TEMPORARILY COVER HOLE WHILE THE 15-IN. CUTOUT IN THE CEILING AND ROOF ARE BEING MADE
WOOD SCREWS
1. If necessary, use an appliance dolly to position unit into enclosure, being careful not to disturb foam seal on tem­plate. When unit’s front edge is in line with front edge of base template, set unit upright onto base template. (See Fig.
11.)
BASE TEMPLATE
NOTE: TILT UNIT APPROXIMATELY 45° WHILE MOVING IT
INTO PLACE TO AVOID DISTORTION OF FOAM SEAL.
A95347
Fig. 11—Setting Unit on Base Template
NOTE: SCREW HOLES IN BOTTOM RAIL OF UNIT MUST  ALIGN WITH HOLES IN METAL BASE TEMPLATE.
A95348
Fig. 12—Securing Unit to Floor
4. Cover unit top as shown in Fig. 12. Cut a hole with a diameter of approximately 15 in. through ceiling and roof directly over outdoor-air exhaust. If hole in roof and ceiling cannot be aligned directly over each other, a small bend in the flexible duct may be required. Acceptable misalignment of hole in ceiling and transition is a maximum of 2 in. per each 12 in. of flex duct in elevation, up to a maximum of 6 in.
5. Seal any opening with mastic to prevent loss of conditioned air into attic space.
B. Exhaust Air Venting
1. Apply a generous amount of mastic to roof surface and around hole cut for outdoor-air duct to pass through. (See Fig. 13.) Lower duct down through hole in roof and ceiling and fasten flashing to roof with screws.
APPLY MASTIC TO SEAL ROOF CAP TO ROOF
15-IN. DIAMETER  HOLE
CAUTION: Only minor movement is allowed when aligning holes in unit base with holes in template to prevent damage to foam air seal.
2. Remove front grille of unit (if necessary) as shown in Fig. 12 and make minor adjustments in location of unit if necessary to align screw holes in bottom rail of unit with screw holes in base template.
3. The unit should be secured permanently to structure by driving 2 wood screws through mating holes in bottom rail of unit and base template into floor. Tighten screws flush to foam seal. Overtightening screws will tip unit forward on foam seal. Do NOT use any other procedure to permanently secure unit to structure.
ROOF
CEILING
A95349
Fig. 13—Outdoor-Air Duct Installation
2. Apply additional mastic or sealant around flashing perim­eter base to provide protection against rainwater leaking under flashing.
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