Bryant GAPAAXBB1625, GAPAAXBB2025 Installation & Operating Instructions Manual

GAP A PERFECT AIRT PURIFIER SIZES 1625 AND 2025
Installation, Start--Up, and
Operating Instructions
NOTE: Read the entire instruction manual before starting the
install.
TABLE OF CONTENTS
Page
INTRODUCTION 1..................................
HOW IT WORKS 1..................................
SAFETY CONSIDERATIONS 1........................
APPLICATION CONSIDERATIONS 2..................
INSTALLATION 3--5.................................
START--UP AND OPERATION 6.......................
MAINTENANCE 6..................................
TROUBLESHOOTING 7..............................
SPECIFICATIONS AND DIMENSIONS 8................
WARRANTY 9......................................
INTRODUCTION
A06054
Fig. 1 -- GAPA Unit
Congratulations for selecting the Perfect Airt Purifier for your home c omfort system! The Perfect Airt Purifier is proven to remove and kill airborne germs and allergens, including viruses, bacteria, a nd mold spores. The Perfect Airt Purifier is a cornerstone of Bryant’s Perfect AirtSolutions for providing healthier, cleaner air in your home.
HOW IT WORKS
The Perfect Airt Purifier provides extremely high filtration performance while killing captured contaminants, including viruses, bacteria, and mold spores. The Perfect Airt Purifier treats the entire air--stream through a state of the art, three--stage process, exclusive to Bryant.
In stage one, the particles are electrically charged by a precision--point ionization array as they enter the Perfect Airt Purifier.
In stage two, the charged particles are electrically attracted to the air purification cartridge, which is located within an electric field.
In stage three, captured particles are killed by electrical current flow and ion bombardment.
SAFETY CONSIDERATIONS
Improper installation, adjustment, alteration, service, maintenance, or use can cause explosion, fire, electrical shock or other conditions which may cause personal injury or property damage. Consult a qualified installer, service agency, or your distributor or branch for information or assistance. The qualified installer or agency must use factory authorized kits or accessories when modifying this product. Refer to the individual instructions packaged with the kits or accessories when installing.
Follow all safety codes. Wear safety glasses and work gloves. Have fire extinguisher available. Read these instructions thoroughly and follow all warning or cautions attached to the unit. Consult local building codes and National Electrical Code (NEC) for special requirements.
It is important to recognize safety information. This is the
safety--alert symbol and in instructions or manuals, be alert to the potential for personal injury. Understand the signal words DANGER, WARNING, and CAUTION. These words are used with the safety--alert symbol. DANGER identifies the most serious hazards which will result in severe personal injury or death. WARNING signifies hazards which could result in personal injury or death. CAUTION is used t o identify unsafe practices which may result in personal injury or product and property damage. NOTE is used to highlight suggestions which will result in enhanced installation, reliability, or operation.
. When you see this symbol on the unit
1
APPLICATION CONSIDERATIONS
The Perfect Airt Purifier is designed for use in the return air duct of a forced air heating, cooling, and ventilation system. Models GAPAAXBB1625 and GAPAAXBB2025 are specifically designed for use in systems with a forced air gas furnace.
Air Conditioning
The Perfect Airt Purifier should be installed in a system so that all the return air is circulated through the air purifier. It should be located upstream of both the furnace and the air conditioning evaporator coil. This will help keep the furnace and evaporator coil clean and prevent condensation from forming within the Perfect Airt Purifier.
Humidifiers
An evaporative humidifier can be mounted upstream of the Perfect Airt Purifier. It is best to install atomizing humidifiers downstream of the air purifier because hard water salt deposits and water droplets may damage air purifier. If an atomizing
GAPA
humidifier must be mounted upstream of the Perfect Air t Purifier, it should be mounted as far upstream as possible (at least 6 ft recommended), and a standard disposable furnace filter should be mounted between the humidifier and the air purifier to trap hard water salt deposits and water droplets.
Transitions
If the return air duct or furnace openings do not fit the Perfect Air t Purifier cabinet openings, gradual transitions are recommended to reduce air turbulence and maximize efficiency. No more than 20 degrees (about 4 in. per running ft) of expansion should be used on each side of the transition fitting.
Turning Vanes
If the Perfect Airt Purifier is installed adjacent to a 90 degree duct elbow, turning vanes should be added inside duct to improve air distribution across the face of the air purifier.
Electrical Power
The Perfect Airt Purifier should only be powered when airflow is present. The furnace control EAC terminals provide power only when the furnace blower is operating. Perfect Air t Purifier models GAPAAXBB1625 and GAPAAXBB2025 are designed to be powered from the electronic air cleaner (EAC) terminals on a furnace electronic control. If EAC terminals are not available, an alternative airflow sensing mechanism must be used to ensure the Perfect Airt Purifier is only powered when airflow is present. Contact local Bryant distributor for information on approved alternatives.
Door (x1) Cabinet (x1) Enhancement Module (x1) Safety Screen (x1)
Duct Gasket Tape
(1 roll)
Installation Manual
Air Purification Cartridge (x1)
Furnace Adapters (x2)
Return Duct Adapters: Long (x2) / Short (x2)
Fig. 2 -- Perfect Airt Purifier Components
2
(x1)
(x2)
(x2)
Installation Components
(in bag attached to power cord)
(x1)
(x2)
A06064
INSTALLATION
A
Step 6Check Perfect Airt Purifier Components
!
CAUTION
CUT HAZARD
Failure to follow this caution may result in personal injury.
Sheet metal parts may have sharp edges or burrs. Use care and wear appropriate protective clothing and gloves when handling parts.
Step 7—Identify Mounting Location
a. Identify a mounting orientation for the Perfect Airt
Purifier in the return air duct (see Fig. 3).
b. Ensure airflow direction through the Perfect Airt Purif-
ier matches the a rrows on the face of the air purifier cartridge. T he Perfect Airt Purifier can be rotated 180 degrees to accommodate the cabinet orientation.
c. The location of the Perfect Airt Purifier should be
readily accessible. Enough room should be provided for periodic replacement of the air purifier cartridges.
!
WARNING
b. Carefully remove all items from the box.
irflow
NOTE:
Mounting on this side requires the cabinet to be rotated 180° for correct air flow.
ELECTRICAL SHOCK AND UNIT DAMAGE HAZARD
Failure to follow this warning could result in personal injury or death.
Only a trained, experienced service person should install the Perfect Airt Purifier. A thorough check of the unit installation should be completed before unit operation. Before performing installation, service or maintenance operations on unit, turn off all power to unit. Tag disconnect switch with lockout tag.
Airflow
GAPAGAPA
Airflow
Upflow Furnace with Side Return
Horizontal Application
Airflow
Upflow Furnace with Bottom Mount Downflow Furnace with Top Mount
A06067
Fig. 3 -- Perfect Airt Purifier Cabinet Orientation
3
Step 8Mount the Cabinet
A
!
ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in personal injury or death.
Before installing or servicing system, always turn off main power to system. There may be more than 1 disconnect switch.
GAPA
!
WARNING
CAUTION
a. Turn off power to the heating and cooling system.
b. Remove the existing furnace filter and discard.
Excessive system static may result if the Perfect Airt Purifier is used with other filtration devices.
c. Remove the air purifier cartridge and enhancement
module from the Perfect Airt Purifier cabinet.
d. Position the cabinet between the furnace and return air
duct (see Fig. 4). A transition duct may be required.
e. Furnace adapters have been included for installer
convenience. They are designed for top or bottom mount installations (see Fig. 5).
f. Return air duct adapters have been included for installer
convenience. They should be used to connect the upstream side of the air purifier cabinet to the return air duct (see Fig. 6).
g. Install foam tape between the furnace and the air
purifier cabinet.
h. Mounting holes are provided for ductwork and furnace
attachment.
UNIT DAMAGE HAZARD
Failure to follow this caution may result in equipment damage.
Cabinets will support a maximum weight of 400 lbs when installed beneath a vertical furnace or air--handling unit. When setting furnace on cabinet, do not drop it into place. Position the furnace correctly on the cabinet to prevent a corner from slipping down and damaging the cabinet or its components.
Return Duct
dapters (x4)
Furnace
Adapters (x2)
Return Duct
!
CAUTION
UNIT DAMAGE HAZARD
Failure to follow this caution may result in unit damage.
Mounting holes are provided for duct work and furnace attachment. The screws on the down--stream side of the cabinet should be installed so that the screw heads are inside air purifier cabinet to prevent damage to the air purifier cartridge.
i. Seal seams with tape or caulking after the Perfect Airt
Purifier cabinet has been secured.
Top Mount Bottom Mount
Furnace
Adapters (x2)
Return Duct
Adapters (x4)
Return Duct
Fig. 4 -- Mounting Perfect Airt Purifier Cabinet
4
Side Mount
A06029
Furnace Adapters
Airflow
Airflow
Fig. 5 -- Use of Furnace Adapters
a. Ensure power has been removed from the heating and
cooling system.
b. Turn the Perfect AirtPurifier power switch off.
c. Connect the power cord to the power supply connector
(see Fig. 7).
d. Route the power cord through nearest cabinet hole and
protect with enclosed cable connector. Zip ties have been enclosed to secure the power cord to the side of the power supply.
e. Attach the quick connect terminals to the furnace
EAC--1 and EAC--2 spade connections. Attach the ground ring to furnace chassis ground.
A05274
NOTE: The Perfect Airt Purifier is to be powered by 115v/60 Hz.
Note (optional): Slip return
duct adapters onto flanges
on air return duct side
Fig. 6 -- Use of Return Duct Adapters
Step 9Wiring
!
ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in personal injury or death.
Before installing or servicing system, always turn off main power to system. There may be more than 1 disconnect switch.
WARNING
A05277
NOTE: The Perfect Airt Purifier should only be powered when airflow is present. The furnace control EAC spade connections provide power only when the furnace blower is operating. If EAC connections are not available, an alternative a irflow sensing mechanism must be used to ensure the Perfect Airt Purifier is only powered when airflow is present. Contact a local Bryant distributor for information on approved alternatives.
!
CAUTION
UNIT COMPONENT DAMAGE HAZARD
Failure to follow this caution may result in equipment damage or improper operation.
Black Lead -- Connect to HOT (L1) or EAC --1 when provided. White Lead -- Connect to Neutral (L2) or EAC--2 when provided. Green/Ground Lead -- Connect to Appliance Ground (Chassis)
GAPA
!
CAUTION
EQUIPMENT DAMAGE HAZARD
Failure to follow this caution may result in equipment damage or improper operation.
This unit cannot be powered directly from blower motor leads. Voltages can exceed 190 VAC (120v motors). Do not wire directly to blower motor. Wiring to blower motor will damage power supply and void warranty.
5
Power Cord
to EAC Terminals
Use cable connector to secure
Use wire ties to secure power cord
to power supply enclosure
Alternate Power Cord
Pass-Thru Hole
power cord to cabinet
Power Supply Connector
Power Supply
Power Supply Connector
Power Cord
EAC-2 TERMINAL
Sample Furnace Circuit Board
ON
OFF
W2
1 2 3
LHT OFF
Y1 DHUM G COM
DLY
24V
WW1 Y/Y2 R
S
D
E
L
EAC-2
BLW
HI HEAT LO HEAT
TEST/TWIN
0.5-AMP024 VAC
FUSE 3-AMP
A
T
T
SEC-1 SEC-2
U
S
C
O
E
D
NEUTRAL-L2
SPARE-1 SPARE-2
ACRDJ
PLT
HUM
PL1
1
BHT/CLRBHI/LOR
1-AMP@115 VAC
COOL
EAC-1 PR-1
EAC-1 TERMINAL
Use terminals to connect the power cord wires to the furnace EAC-1 & 2, & ground terminals
BLWR
PL3 1
IHI/LOR
IDR
HSIR
IDM
1
L1
PL2
HSI HI LO
GAPA
START--UP AND OPERATION
Step 1Checking Air Purifier Operation
!
ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in personal injury or death.
Before installing or servicing system, always turn off main power to system. There may be more than one (1) disconnect switch.
a. Attach the Perfect Airt Purifier door to the cabinet. A
magnet in the door (see Fig. 9) is used to activate a safe­ty switch in t he power supply when the door is installed. The power supply will not energize the air purifier un­less the safety switch is activated.
b. Turn the HVAC system power on and adjust the
thermostat or Evolutiont System Control to activate the system fan.
c. Turn the Perfect Airt Purifier power switch to on
position.
d. The power indicator light above the Air Purifier power
switch should illuminiate (see Fig. 8).
e. Check to ensure the light goes off when the Perfect
Airt Purifier power switch is set to off, when the blower goes off, or when the HVAC system power is turned off.
Step 2Evolutiont Control
a. When the Perfect Airt Purifier is used with an
Evolutiont Control, the Evolutiont Control can be configured to remind the homeowner when it is time to change the Perfect Airt Purifier cartridge. This maintenance reminder can be based on either the TrueSenset dirty filter algorithm or time. The installer
WARNING
A06030
Fig. 7 -- Perfect Airt Purifier Electrical Connections
should use their discretion to select the most appropriate option based on the initial system static pressure.
Step 3Maximizing Performance
a. Maximum air purification performance is obtained
when the furnace blower is set for continuous operation on the thermostat or Evolutiont Control.
Power Indicator
A06065
Fig. 8 -- Power Indicator
MAINTENANCE
The Perfect Airt Purifier is designed to require no cleaning. Maintenance is limited to the replacement of the air purification cartridge. Frequency of air purifier cartridge replacement may vary depending on ductwork design and local environmental conditions.
To replace the air purifier cartridge, complete the following steps:
6
Step 1Turn the heating and cooling system off.
TROUBLESHOOTING
!
ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in personal injury or death.
Before installing or servicing system, always turn off main power to system. There may be more than one (1) disconnect switch.
Step 2—Turn the Perfect Airt Purifier switch to the off position.
Step 3Remove the Perfect Airt Purifier door.
Step 4Slide out the old air purifier cartridge and discard.
Step 5Install the new a ir purifier cartridge.
NOTE: Make sure that the arrows on the air purifier cartridge
point toward the furnace. This should be in the same direction as airflow.
Step 6Replace the Perfect Airt Purifier door.
Step 7Turn the Perfect Airt Purifier switch to the on
position.
Step 8—Turn on the heating and cooling system.
Door Switch Magnet
WARNING
A06066
Fig. 9 -- Door Switch Magnet
!
CAUTION
SAFETY HAZARD
Failure to follow this caution may result in personal injury or equipment damage.
The following instructions are for use by qualified personnel only.
!
ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in personal injury or death.
The following procedures will expose electrical components. Disconnect power between checks and then proceed carefully.
The Perfect Airt Purifier is equipped with a power indicator light located on the door (see Fig. 8). This power indicator light will illuminate when t he Perfect Airt Purifier door is installed, the power switch is in the on position, AND the furnace blower is running. If the power indicator light is not illuminated, follow the t roubleshooting steps below.
Step 1Check that the Perfect Airt Purifier door is installed.
NOTE: A magnet in the door (see Fig. 9) is used to activate a safety
switch in the power supply when the door is installed. The power supply will not energize the air purifier unless the safety switch is activated.
Step 2—Check that the Perfect Airt Purifier power switch is in the on (closed) position.
Step 3Confirm that the furnace blower is operating.
NOTE: Power will not be supplied to the Perfect Airt Purifier
from the furnace controls EAC terminals unless the blower is running.
Step 4—Confirm that power provided from the furnace control EAC terminals is being conducted through the wiring to t he Perfect Airt Purifier power supply.
Step 5—If all of the above steps are completed and the power indicator light is still not illuminating, replace the power supply on the enhancement module. Note that there are no serviceable parts within the power supply.
WARNING
GAPA
7
Specifications and Dimensions
Specifications GAPAAXBB1625 GAPAAXBB2025
Color Taupe Metallic Taupe Metallic
Cabinet Material 20 Ga. Powder Coated Steel 20 Ga. Powder Coated Steel
Electrical 115v/60 Hz (from furnace EAC terminals) 115v/60 Hz (from furnace EAC terminals)
Maximum Airflow (CFM) 1600 2000
Efficiency Equivalent to MERV 15 Equivalent to MERV 15
Replacement Cartridge GAPBBCAR1625 GAPBBCAR2025
Dimensions GAPAAXBB1625 GAPAAXBB2025
A 18--- 3/8 21--- 7/8
B 15--- 1/8 18--- 5/8
C 11--- 1/8 11--- 1/8
D 17--- 1/2 21
E 22--1/8 22--1/8
F 25 ---1/4 25--- 1/4
GAPAGAPA
1 3/16"
A
7/16" (Typical Top & Bottom)*
C
1 15/16
E
F
D
B
1 3/16
1 3/16
A06069
Fig. 10 -- Dimensions
8
Bryant Heating & Cooling Systems
A A
FOR SERVICE OR REPAIR, FOLLOW THESE STEPS IN ORDER: FIRST: Contact the installer. You may find their name on the furnace or in your Homeowner’s Packet. If the installer’s name is not known, call your
builder or home retailer if yours is a new residence.
SECOND: Contact the nearest distributor. (See telephone yellow pages.) THIRD: Contact:
Bryant Heating and Cooling Systems Consumer Relations P.O. Box 4808 Syracuse, New York 13221 Phone: 1-800-428-4326
Model No. ____________________________________________ Date of Installation _____________________________________ Name of Owner _______________________________________ Address of Installation __________________________________
Unit Serial No. ________________________________________ Installed by ___________________________________________
LIMITED WARRANTY
FIVE-YEAR LIMITED WARRANTY –Bryant Heating and Cooling Systems (hereinafter referred to as “Company”) warrants this product to be free from
defects in material and workmanship. If a defect is found within five years from date of original installation of product (whether or not actual use begins on that date) Company will provide a new or remanufactured part, at Company’s sole option, to replace any defective part, without charge for the part itself.
This warranty does not include labor or other costs incurred for diagnosing, repairing, removing, installing, shipping, servicing or handling of either defective parts or replacement parts.
WARRANTY CONDITIONS:
1. Warranties apply only to products in their original installation location.
2. Installation, use, care, and maintenance must be normal and in accordance with instructions contained in the Owner’s Manual and Company’s service information.
3. Defective parts must be returned to the distributor through a registered servicing dealer for credit.
4. All work shall be performed during normal working hours.
LIMITATIONS OF WARRANTIES – ALL IMPLIED WARRANTIES (INCLUDING IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR
PARTICULAR PURPOSE) ARE HEREBY LIMITED IN DURATION TO THE PERIOD FOR WHICH THE LIMITED WARRANTY IS GIVEN AND
PPLIES. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE MAY NOT APPLY TO YOU. THE EXPRESSED WARRANTIES MADE IN THIS WARRANTY ARE EXCLUSIVE AND MAY NOT BE ALTERED, ENLARGED, OR CHANGED BY ANY DISTRIBUTOR, DEALER, OR OTHER PERSON, WHATSOEVER.
COMPANY WILL NOT BE RESPONSIBLE FOR:
1. Normal maintenance as outlined in the installation and servicing instructions or Owner’s Manual, including filter cleaning and/or replacement and
lubrication.
2. Damage or repairs required as a consequence of faulty installation, misapplication, abuse, improper servicing, unauthorized alteration or improper
operation.
3. Failure to start due to voltage conditions, blown fuses, open circuit breakers, or damages due to the inadequacy or interruption of electrical service.
4. Damage as a result of floods, winds, fires, lightning, accidents, corrosive environments or other conditions beyond the control of Company.
5. Parts not supplied or designated by Company, or damages resulting from their use.
6. Company products installed outside the continental U.S.A., Alaska, Hawaii, and Canada.
7. Electricity or fuel costs, or increases in electricity or fuel costs from any reason whatsoever, including additional or unusual use of supplemental
electric heat.
8. ANY SPECIAL INDIRECT OR CONSEQUENTIAL PROPERTY OR COMMERCIAL DAMAGE OF ANY NATURE WHATSOEVER. Some states do
not allow the exclusion of incidental or consequential damages, so the above limitation may not apply to you.
This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
Catalog No. 39004DP309
2/06
9
GAPA
EBryant Heating & Cooling Systems 7310 W. Morris St. Indianapolis, IN 46231 Printed in China Edition Date: 3/06
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Catalog No. II GAPA--- 0 --- 2
R e p l a c e s : I I G AP A --- 0 --- 1
10
Loading...