Bryant ERVBBLHA Series, ERVBBLHA1200, ERVBBLHA1150 Installation Instructions Manual

ERVBBLHA ENERGY RECOVERY VENTILATOR SIZES 1150 AND 1200
Installation Instructions
TABLE OF CONTENTS
PAGE
SAFETY CONSIDERATIONS 1.........................
INTRODUCTION 1...................................
INSTALLATION CONSIDERATIONS 1...................
COMPONENT DESCRIPTIONS 2.......................
WALL CONTROL 3...................................
ELECTRICAL CONNECTIONS 5........................
ACCESSORIES 5.....................................
BALANCING ERV 5..................................
VENTILATION EVALUATION 6........................
CONTROL BOARD OPERATION 6......................
CARE AND MAINTENANCE 7.........................
WIRING DIAGRAM 10................................
A07619
Fig. 1 -- ERVBBHA Energy Recovery Ventilator
NOTE: Read the entire instruction manual before starting the
installation.
SAFETY CONSIDERATIONS
Improper installation, adjustment, alteration, service, maintenance, or use can cause explosion, fire, electrical shock, or other conditions which may cause death, personal injury or property damage. Consult a qualified installer, service agency or your distributor or branch for information or assistance. The qualified installer or agency must use factory--authorized kits or accessories
when modifying this product. Refer to the individual instructions packaged with the kits or accessories when installing.
Follow all safety codes. Wear safety glasses, protective clothing, and work gloves. Have a fire extinguisher available. Read these instructions thoroughly and follow all warnings and cautions included in literature and attached to the unit. Consult local building codes and the current edition of the National Electrical Code (NEC) NFPA 70.
In Canada, refer to the current editions of the Canadian Electrical Code CSA C22.1.
Recognize safety information. When you see this symbol the unit and in instructions or manuals, be alert to the potential for personal injury. Understand the signal words DANGER, WARNING,andCAUTION. These words are used with the safety--alert symbol. DANGER identifies the most serious hazards, which will result in severe personal injury or death. WARNING signifies hazards, which could result in personal injury or death. CAUTION is used to identify unsafe practices, which may result in minor personal injury or product and property damage. NOTE is used to highlight suggestions which will result in enhanced installation, reliability, or operation.
on
INTRODUCTION
The ERVBBHA Energy Recovery Ventilator is used to exchange indoor stale air with outside fresh air. The unit is equipped with a special energy recovery core which transfers both sensible and latent heat between the fresh incoming air. The cross--flow design core allows entering and leaving air streams to transfer heat energy without mixing. (See Fig. 2.)
The ERVBBHA is available in 2 sizes with airflow ranges of 60--148 CFM (28 -- 71 L/s), and 60-- 183 CFM (28 -- 89 L/s). The design of this unit is horizontal. Special attention should be given to duct application, balancing the ERV, and locating unit for easy access and routine maintenance.
INSTALLATION CONSIDERATIONS
Inspect Equipment
Move carton to final installation location. Remove ERVBBHA from carton taking care not to damage unit. Remove all packaging and inspect unit for damage. Remove parts bag from inside unit. File claim with shipping company if shipment is damaged or incomplete. Check to make sure ERV unit matches Fig.1.
Select Location
The ERV should be located in a conditioned space andinclose proximity to a fused power source. It should be easily accessible for routine maintenance.
If ERV is installed independent of a forced--air system, unit should be located near the center of the air distribution system. If ERV is installed in conjunction with a forced--air system, unit should be located next to (or close to) the indoor equipment.
Fig. 2 -- ERV Airflow During Air Exchange
Independent System Application
In the absence of a forced--air system and a typical duct system layout, the ERV can be applied as an independent or stand alone unit. To ensure comfort, this type of application involves running both fresh --air and return--air registers (or stale--air pickup registers) throughout the home.
Fresh--air registers are normally located in bedrooms, dining rooms, living rooms, and basements. It is recommended that registers be placed 6 to 12” (152 to 305 mm) from the ceiling on an interior wall and airflow directed toward the ceiling. If registers are floor installed, airflow should be directed toward the wall.
A07572
9
10
7
ERV
3
2
Fig. 3 -- ERVBBHA Components
6
5
4
Component Description
The following listed items are components of ERVBBHA (see Fig.
3).
1. Stale air return from building connected to return--air duct system.
2. Fresh--air intake connected to outdoor air inlet hood.
3. Exhaust--air connected to outdoor air exhaust hood.
4. Mechanical filters trap dust contained in the air.
5. Energy recovery core is a cross--flow type. It transfers sensi­ble and latent energy between the 2 air streams.
6. Blowers bring in fresh--air from outside and exhaust stale-­air to outside.
7. Electronic control circuit ensures proper unit operation.
8. Fresh--air supply from ERV connected to return--air duct of forced air system.
9. Terminal connector block for wiring wall and timer con­trols.
10. Electrical cord connects to standard 115v outlet.
UNIT INSTALLATION
!
CAUTION
UNIT DAMAGE HAZARD
Failure to follow this caution may result in equipment damage or improper operation.
Do not install ERV in a corrosive or contaminated atmosphere.
Mount Unit
The ERV can be suspended from floor joists using chains and 4 springs. Attach metal hanging bracket to all 4 sides of cabinet (see Fig. 4). The unit may be installed on a shelf if an isolation pad is provided to dampen vibration. Unit should always be installed as level as possible.
8
1
A07613
A92269
Fig. 4 -- Chain Spring Installation
!
WARNING
CARBON MONOXIDE POISONING HAZARD
Failure to follow this warning could result in personal injury or death.
Do not install return--air registers (or stale--air pickup registers) in same room as gas furnace or water heater.
Return--air (or stale--air pickup registers) are normally located to draw from kitchens, bathrooms, basements, or other rooms where stale--air can exist.
Proper size and type of registers must be used to minimize pressure drop. The velocity of airflow through register should not be above 400 ft per minute.
Maximum length of duct for the system should be designed according to the highest speed of the unit. Refer to specifications listed in unit Product Data Digest for ventilation capacities.
Forced--Air Application
Most ERV applications will be installed in conjunction with new or existing forced--air systems. To operate properly, the fresh--air supply and stale--air return from ERV connect directly to return--air duct system. This is how the ERV distributes fresh air and removes stale air from inside of building (see Fig. 5). For these installations, furnace or fan coil blower must be interlocked and operate continuously whenever ERV is energized.
NOTE: The fresh air from ERV is introduced into return--air duct at a point no less than 6 ft (1.8 m) upstream of furnace or fan coil. This connection should be direct (see Fig. 5). This is to allow incoming fresh--air to mix before entering indoor equipment.
2
A07617
R
Fig. 5 -- Exhaust Ventilation
FRESH-AI SUPPLY
FLEXIBLE DUCT
STALE-AIR RETURN
DUCTS CONNECTING TO
RETURN-AIR DUCT SYSTEM
A07610
Fig. 6 -- Flexible Duct Fit--Up
Connect Ducts to ERV
!
CAUTION
PROPERTY DAMAGE HAZARD
Failure to follow this caution may result in minor property damage from sweating duct or loss of unit efficiency and capacity.
ERV should be installed in a conditioned space with insulated flex duct for supply and exhaust air to the outdoor ambient.
eliminate transmission of noise or vibration from unit to main duct system. In addition, there are four 30” (762 mm) duct ties provided to help fasten flexible duct to port on ERV.
Locate and Install Exterior Hoods
IMPORTANT: To prevent condensation problems, insulated
flexible ducts are required on both fresh--air inlet and exhaust--air outlet ducts connecting between ERV and exterior wall.
Fresh--air intake and stale--air exhaust must be separated by at least 6 ft (1.8 m). Fresh--air intake must be positioned at least 10 ft (3 m) from nearest dryer vent, furnace exhaust, driveway, gas meter, or oil fill pipe. Fresh--air intake must be positioned as far as possible from garbage containers and potential chemical fumes. When possible, it is advised to locate the intake and exhaust hoods on same side of house or building. The intake and exhaust hoods should never be located on interior corners or in dead air pockets (see Fig. 5). Both intake and exhaust hoods must be 18” (457 mm) from ground and at least 12” (305 mm) above anticipated snow level.
After selecting proper hood locations, make appropriate size hole through exterior wall, pass flexible duct through hole and insert hood tube into duct. Tape duct vapor barrier tightly around hood tube and insert assembly back into wall and fasten securely.
WALL CONTROL
Location
The ERV wall control is unique to this unit. The ER V will not operate without it. This control senses humidity not temperature. It must be located in an area where it will continually monitor fresh air circulating within the home. Install ERV wall control as close as possible to main system thermostat and follow same guidelines as installing a thermostat (locate approximately 5 ft (1.5 m) above floor, mount on an inside partitioning wall, etc.).
Wiring
Remove top cover assembly from wall control and pass thermostat wire through hole located on back of control before attaching to wall. Connect Y, R, G, and B (yellow, red, green, and black) between wall control and ERV connector following color code (see Fig. 7 and 8). Replace top cover assembly.
NOTE: ERV wall control and circuit board operate on 12 VDC.
ERV
Insulated flexible duct is required on both fresh--air inlet and exhaust--air outlet ducts connecting to exterior wall. When
using insulated flexible duct, the vapor barrier of the flexible ducts must be taped very tightly to prevent condensation problems. To reduce pressure drop, stretch the flex duct and support it in a proper manner to avoid reduced airflow.
When connecting the ERV to a return--air duct system, insulated flexible duct can be used. When using metal duct from fresh--air supply to system duct work, the metal duct should be insulated (see Fig. 6). However, when metal or rigid ducts are applied use approximately 18” (457 mm) of flexible duct at ERV ports for fresh--air supply and stale--air return. This can act as a silencer when connecting ducts to return--air duct system. This should
YELLOW
RED
GREEN
BLACK
YR GB
A00112
Fig. 7 -- Typical Wall Control
3
CONTROL
W
CONNECTOR
BLACK
GREEN
RED
YELLOW
Fig. 8 -- Control Connector
ERV
Operation
The ERV wall control has 4 basic modes of operation, OFF, LOW, HIGH, and INTERMITTENT. Be sure that all modes of operation are fully functional. See Table 1 indicating standard control operation.
1. With switch OFF, ERV is inoperative and the LED is out.
2. With switch on LOW, ERV continuously exchanges air with outside. If control is satisfied, blower will run in low speed, otherwise, blower will run on HIGH speed. The LED is illuminated all the time.
3. INTERMITTENT--If relative humidity level inside of building is higher than setpoint, then no air exchange will occur and ERV shuts off. If relative humidity level inside building is lower than setpoint, then air exchange occurs at high speed, and shuts down ERV when humidity level reaches setpoint. This mode is ideal for maintaining proper humidity level when continuous mode cannot. To ensure highest degree of humidity control in cooling season, inter­mittent mode should be used.
Humidity Selection
The humidity selector is a built--in control designed to properly control the level of humidity in the house during the summer months. This acts like a limit switch. See Table 2 to select maximum humidity level. If the house becomes too dry in winter months, put wall control in INTERMITTENT mode and turn down humidity selector to provide ventilation less frequently.
Table 1 – Basic Control
MODE OPERATION
Off Off Closed to outside Off
Low
Intermittent
High
Air exchange with
outside
Air exchange with
outside
Air exchange with
outside
Table 2 – Recommended Humidity Levels
OUTSIDE
TEMPERATURE
50°F/10°C 55% 65%
32°F/0°C 45% 55%
14°F/--10°C 35% 45%
-- 4 °F/--20°C 30% 45%
-- 2 2 °F/ --30°C 25% 35%
DOUBLE--PANE
WINDOWS
DAMPER
POSITION
Open to outside Low
Open to outside Low
Open to outside High
TRIPLE--PANE
WINDOWS
A07611
FAN
SPEED
NOTE: The ERV may be controlled using the Evolution system control. The ERV may be connected using either a NIM or a 4--Zone Damper Module. See the appropriate instructions if using the NIM of a 4-- Zone Damper Module for connection instructions.
OneTouch Control
The OneTouch control may be used as the primary wall control for the ERV. This control will step through the modes of operation with consecutive presses of the button. The LED indicates which mode is currently selected; Off, Intermittent, Low, or High. There is no humidity sensor on the OneTouch, and it will not provide direct humidity control.
OLOCIYRGB
Latent Control
NOTE: To ensure highest degree of humidity control in cooling
season, the INTERMITTENT mode should be used.
Blower interlock relay is not needed for use with the Evolution system control. The Evolution system control will simultaneously control the ERV and the indoor blower.
Push Button Timers may be used and are connected to the ERV as shown in Figure 9. However, the Evolution system should be set to continuous fan to ensure that the fresh air is circulated in the home. In a Zoned System, at least one zone should be set to continuous fan.
ELECTRONIC CONTROL BOARD
The ventilator has four settings in heating mode and three settings in cooling mode.
Heating:
OL OC
J1
(OC)
BLACK Ð (J3-4)
COMMON
TERMINAL
STRIP
J3
9 8 7 6 5 4
I
3
41 7
52 8
63 9
60 MINUTE TIMER
BACK OF PUSH BUTTON SWITCH
(OPTIONAL)
THE WIRES FROM THE SWITCH
YELLOW Ð INDICATOR, (J3-3)
BLACK Ð COMMON, (J3-4)
RED Ð SWITCH, (J3-5)
(OPTIONAL)
PUSH BUTTON SWITCHES
(5 SWITCHES MAXIMUM)
(I)
YELLOW Ð (J3-3)
INDICATOR TERMINAL STRIP
RED Ð (J3-5)
SWITCH TERMINAL STRIP
(OL)
RED BLACK YELLO
A98386
Fig. 9 -- Push Button Timer Wiring Layout
OPERATING THE ERV WITH THE
EVOLUTION CONTROL
AUTO -- the ventilator selects the speed based on indoor humidity and outdoor temperature. It may cycle on/off every 30 minutes depending on humidity and outside temperature.
LOW -- low speed all of the time. HIGH -- high speed all of the time.
4
Loading...
+ 8 hidden pages