Bryant CONDENSING GAS FURNACE 340MAV, CONDENSING GAS FURNACE 350MAV, CONDENSING GAS FURNACE 352MAV, CONDENSING GAS FURNACE 355MAV User's Information Manual

Page 1
USER’S INFORMATION MANUAL
MODEL 340MAV, 350MAV, 352MAV, 355MAV CONDENSING GAS FURNACE
NOTE TO INSTALLER:
This manual must be left with the equipment user.
MODEL 350MAV (shown)
HIGH EFFICIENCY
GAS FURNACE
A97381
As an ENERGY STAR Bryant Heating & Cooling Systems has determined that this product meets the ENERGY STAR guidelines for energy efficiency.
!
WARNING: If the information in this manual
SM
Partner,
is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
— Do not store or use gasoline or other flammable
— WHAT TO DO IF YOU SMELL GAS:
— Do not try to light any appliance.
— Do not touch any electrical switch; do not use
any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fire department.
— Installation and service must be performed by a
qualified installer, service agency or the gas supplier.
Do not use this furnace if any part has been under water. Immediately call a qualified service technician to inspect the furnace and to replace any part of the control system and gas control which has been under water.
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WELCOME TO A NEW GENERATION OF COMFORT
Congratulations! In light of rising energy costs, the Plus 90 Plus90 Gas-Fired, Condensing Furnaces are among the soundest investments today’s homeowner can make.
Your new furnace is truly a triumph of technology in home heating. A revolutionary design employs 2 heat exchangers to “squeeze” out the maxi­mum amount of heat from the fuel con­sumed. In fact, your new furnace is so efficient, over 90 percent* of the heat generated during combustion is cap­tured and delivered inside your home. That is more than a 33 percent* in­crease in heating efficiency over con­ventional furnaces.
These are among the most energy-effi­cient furnaces you can buy today. They also are among the safest and most dependable. We are proud of the tech­nological advances incorporated into the design of these furnaces. With only minimal care, your new furnace will deliver many years of money-saving home comfort and enjoyment. Spend just a few minutes with this manual to learn the operation of your new fur­nace and the small amount of mainte­nance it takes to help keep it operating at peak efficiency year after year.
* The output capacity and any representations of efficiency
™ and Plus 90i
for this furnace are based on standard Department of Energy test procedures.
TM
, 340MAV,
TM
Multipoise,
MODELS 340MAV (SHOWN) AND 350MAV FIXED-CAPACITY FURNACES
1
MODEL 355MAV VARIABLE-CAPACITY AND MODEL 352MAV TWO-STAGE FURNACES
2
INSTALLATION DATA
Date Installed
Dealer Name
Address
City
State Zip
Telephone
FURNACE
Product No.
Model No.
Serial No.
SPLIT-SYSTEM
OUTDOOR UNIT:
Product No.
Model No.
Serial No.
INDOOR COIL:
Product No.
Model No.
Serial No.
2
Page 3
8
10
5
16
9
6
11
5
4
18
2
17
3
12
7
1
14
15
13
19
8
10
5
15
14 13
16
9
11
5
2
17
3
4
12
18
6
20
1
7 19
FURNACE COMPONENTS
1
Combustion-air intake connection to ensure contaminant-free air (right or left side).
2
Burner sight glass for viewing burner flame.
3
Burner assembly (inside). Operates with energy­saving inshot burners and hot surface ignitor for safe, dependable heating.
4
Redundant gas valve. Safe, efficient. Features 1 gas control with 2 internal shutoff valves.
5
Vent outlet. Uses PVC pipe to carry vent gases from the furnace’s combustion system (right or left side).
6
Inducer motor. Pulls hot flue gases through the heat exchangers, maintaining negative pressure for added safety.
7
Blower access panel safety interlock switch.
8
Air filter and retainer.
9
Condensate drain connection. Collects moisture condensed from burned gases for disposal into home drain system.
10
Heavy-duty blower. Circulates air across the heat exchangers to transfer heat into the home.
11
Secondary condensing heat exchanger (inside). Wrings out more heat through condensation. Constructed with Polypropylene-laminated steel to ensure durability.
12
Primary serpentine heat exchanger (inside). Stretches fuel dollars with the S-shaped heat-flow design. Solid construction of corrosion-resistant aluminized steel means reliability.
13
Control center.
14
3-amp fuse provides electrical and component protection.
15
Light emitting diode (LED) on control center. Code lights are for diagnosing furnace operation and service requirements.
16
Pressure switch(es) ensure adequate flow of flue products through furnace and out vent system.
17
Rollout switch (manual reset) to prevent overtemperature.
18
Junction box for 115-v electrical power supply.
19
Transformer (24v) behind control center provides low-voltage power to furnace control center and thermostat.
20
Limit switch (manual reset) on 355MAV only.
MODELS 340MAV, 350MAV, AND 352MAV FURNACES (UPFLOW POSITION)
MODEL 355MAV FURNACE (UPFLOW POSITION)
3
3
4
Page 4
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!
IMPORTANT FACTS
Your gas furnace uses air from outside the home for combustion and venting. It is not to be installed using in-house air. Therefore, both pipes must terminate outside the structure and must not be obstructed in any way.
To minimize the possibility of serious personal injury, re, damage to your furnace, or improper operation,
carefully follow these safety rules:
Keep the area around your furnace free of combustible materials, gaso­line, and other ammable liquids and vapors.
Do not cover the furnace, store trash or debris near it, or in any way block the ow of fresh air to the unit.
A furnace installed in an attic or other insulated space must be kept free and clear of insulating material. Examine the furnace area when install­ing the furnace or adding more insula­tion. Some insulation materials may be combustible.
NOTE:
Do not use this furnace if any part has been under water. Immedi­ately call a qualied service technician to inspect the furnace and to replace any part of the control system and any gas control which has been under water.
NOTE:
agency must use only factory­authorized replacement parts, kits, and accessories when modifying this product.
The qualied installer or
This furnace contains SAFETY DEVICES which must be MANU­ALLY RESET. If the furnace is left un­attended for an extended period of time, have it checked periodically for proper operation. This precaution will prevent problems associated with no heat, such as frozen water pipes, etc. See Before You Request a Service Call section in this manual.
SAFETY CONSIDERATIONS
Installing and servicing of heating equipment can be hazardous due to gas and electrical components. Only trained and qualied personnel should install, repair, or service heat­ing equipment.
5
Untrained personnel can perform basic maintenance functions such as cleaning and replacing air lters. All other oper­ations must be performed by trained ser­vice personnel. Observe safety precautions in this manual, on tags, and on labels attached to the furnace and other safety precautions that may apply.
Recognize safety information. This is the safety-alert symbol . When you see this symbol on the furnace and in instructions or manuals, be alert to the potential for personal injury.
Understand the signal words DANGER, WARNING, and CAUTION. These words are used with the safety-alert sym­bol. DANGER identifies the most serious hazards which sonal injury or death. WARNING signi­es hazards which personal injury or death. CAUTION is used to identify unsafe practices which
would result in minor personal injury or
product and property damage.
NOTE is used to highlight suggestions which tion, reliability, or operation.
will result in severe per-
could result in
will result in enhanced installa-
STARTING YOUR FURNACE
Instead of a continuously burning pilot ame which wastes valuable energy,
your furnace uses an automatic, hot surface ignition system to light the burners each time the thermostat starts your furnace.
important safeguards:
Follow these
6
Never attempt to light the burners manually with a match or other source of ame.
Read and follow the operating instructions on the furnace, especially the item that reads as follows:
Wait 5 minutes to clear out any gas. Then smell for gas, including near the oor. If you smell gas, Follow “B” in the safety information above on this furnace label. If you dont smell gas, go to the next step.
If a suspected malfunction occurs with your gas control system, such as the burners not lighting when they should, refer to the shutdown proce­dures on the furnace, or in the Shut­ting Down Your Furnace section and call your dealer as soon as possible.
WARNING
If overheating occurs or the gas valve fails to shut off the gas supply, turn off the exter­nal manual gas valve to the furnace BEFORE turning off the electrical supply. (See Fig.
9.) Failure to follow this warn­ing could result in a fire or ex­plosion, and personal injury or death.
CHECK AIR FILTER: Before
attempting to start your furnace, be sure the furnace air lter is clean and in place. See Performing Routine Main­tenance section in this manual. Then proceed as follows:
STEPS FOR STARTING YOUR FURNACE
1. Set your room thermostat to the lowest temperature setting. (See Fig. 8.)
7
STOP!
4
Page 5
®
(See Fig. 17.)
9. Open the external manual gas
furnace and wait 1 minute.
valve. (See Fig. 18.)
10. Set room thermostat to a tempera­ture slightly above room tempera-
1
M
3
O
O
P
F
F
F
F
2
C
OR
N
O
OFF
ON
ture. This will automatically signal the furnace to start.
11. When the furnace receives the
a
8
start signal, the hot surface igni­tor at the main burners is auto-mat­ically heated for 15 to 20 sec.
14
When the microprocessor control
C
L
O
S
E
veries that there is sufcient heat to ignite, the gas valve per­mits gas to ow to the main burn­ers. After ignition and a time delay of about 35 sec, the furnace blower
ON
will start. Variable-capacity fur­naces start at low speed until the control makes the necessary adjustments to operate the blower at either the low- or high-stage speed.
9
NOTE:
If the burners fail to ignite after
15
4 attempts, the furnace control system will lock out. If lockout occurs, main burners fail to light, or blower does not come on, shut down the furnace and call your dealer for service.
10
2. Close the external manual gas valve. (See Fig. 9.)
3. Turn off electrical supply to the furnace. (See Fig. 10.)
4. Remove the main furnace door. (See Fig. 11.)
5. Gas valve will have EITHER a con­trol switch or control knob to turn OFF or ON. Turn control switch or knob on the gas valve to the OFF position and wait 5 minutes. (See Fig. 12 or 13.) Then smell for gas, including near the oor. If you smell gas, furnace label. If you dont smell gas, go to next step.
6. After waiting 5 minutes, turn con­trol switch or knob on the gas valve to the ON position. (See Fig. 14 or 15.)
7. Replace main furnace door. (See Fig. 16.)
8. Turn on electrical supply to the
STOP! Follow “B on
12. Set your thermostat to the temper­ature that satises your comfort requirements.
11
SUGGESTION: Setting the ther­mostat back a few degrees and compensating for the difference with warmer clothing can make a
1
M
3
O
O
P
F
F
F
F
2
C
ON
OR
OFF
ON
big difference in your fuel con­sumption on extremely cold days. The few degrees at the top of your thermostat comfort level are the most costly degrees to obtain.
When room temperature drops below the temperature selected on the thermostat, the furnace will be switched on automatically.
12
When room temperature reaches the degree selected on the thermo­stat, the furnace will be switched off automatically.
Some thermostats have a FAN mode with 2 selections, AUTO
F
O
F
and ON. When thermostat is set to AUTO, the furnace blower cycles on and off, controlled by the thermostat. In ON mode, the furnace blower runs continu­ously. This keeps the temperature level in your home more evenly balanced. It also continuously
13
lters the indoor air.
5
Page 6
O
!
P
E
N
16
17
The following procedures must be followed:
1. Set your room thermostat to the lowest temperature setting. (See Fig. 19.)
2. Close the external manual gas valve. (See Fig. 9.)
3. Turn off electrical supply to the furnace. (See Fig. 20.)
4. Remove main furnace door. (See Fig. 11.)
5. Turn control switch or knob on the gas valve to OFF position. (See Fig. 21 or 22.)
6. Replace main furnace door. (See Fig. 16.)
7. If the furnace is being shut down because of a malfunction, call your dealer as soon as possible.
!
CAUTION
Furnace is not to be installed, operated, and then turned off and left turned off in an unoc­cupied structure during winter. (See winterizing procedures in maintenance section.)
20
PERFORMING ROUTINE MAINTENANCE
With proper maintenance and care, your furnace will operate economically and dependably. Instructions for basic main­tenance are found on this and the follow­ing pages. However, before beginning maintenance, follow these safety pre­cautions:
WARNING
Turn off electrical power sup­ply to your furnace before re­moving the main furnace door to service or perform mainte­nance. Failure to follow this warning could result in per­sonal injury or death.
!
CAUTION
Although special care has been taken to minimize sharp edges, be extremely careful when handling parts or reach­ing into the furnace.
FILTERING OUT TROUBLE
A dirty air lter will cause a loss of airflow in your duct system. When excessive loss of airow occurs, the furnace may cycle on its safety controls. If this condition is left unattended, the furnace will eventu­ally lock out. It is recommended that the furnace air lter be checked every 3 or 4 weeks and cleaned if necessary.
18
SHUTTING DOWN YOUR FURNACE
Should you need to shut down your furnace for service or maintenance, you will need to turn the furnace off.
®
19
!
CAUTION
Never operate your furnace
1
M
3
O
O
P
F
F
F
F
2
C
ON
OR
OFF
ON
without the air filter in place. Doing so may damage the fur­nace blower motor. An accu­mulation of dust and lint on internal parts of your furnace can cause a loss of efficiency.
21
The air lter is normally located in the blower compartment (See Fig. 3 or 4) or in the factory-supplied lter cabinet attached to the side or bottom of the blower cabinet. If air lter has been
F
O
F
installed in another location, contact your dealer for instructions. To inspect, clean, and/or replace the air lter(s), follow these steps:
1. Turn off electrical supply to fur­nace. (See Fig. 20).
2. Remove door/access panel
22
AIR FILTER(S) LOCATED IN
6
Page 7
BLOWER COMPARTMENT a. Remove main furnace door.
(See Fig. 23)
b. Remove blower access panel.
(See Fig. 24)
NOTE: It will be necessary to
remove 2 screws
AIR FILTER LOCATED IN FIL­TER CABINET
a. Remove lter cabinet door (See
Fig. 36 and 37)
NOTE: It will be necessary to
remove 1 thumbscrew
3. Remove air lter from furnace.
AIR FILTER LOCATED IN BLOWER COMPARTMENT BOTTOM:
a. Slide lter retainer sideways
until it is free of latch. (See Fig. 25)
b. Slide air lter out of furnace.
(See Fig. 26)
AIR FILTER(S) LOCATED IN BLOWER COMPARTMENT SIDE:
a. Remove lter retainer from
latch. (See Fig. 27.)
b. Gently remove air lter and
carefully turn the dirty side up (if dirty) to avoid spilling dirt from the lter. (see Fig. 28)
AIR FILTER LOCATED IN FIL­TER CABINET:
a. Slide air lter out of furnace.
Keep dirty side up (if dirty) to avoid spilling dirt. (See Fig. 38 and 39)
a. Factory specied disposable
media lter – Do not clean. If dirty, replace only with media l­ter having the same part number and size. Install with airow direction arrow pointing towards blower.
b. Electronic air cleaner (EAC) –
Refer to EAC owners Manual for maintenance information.
25
26
27
necessary. Spray water through fil- ter in the opposite direction of air­ow. Allow filter to dry.
6. Reinstall clean air lter
7. Reinstall filter retainer (for blower compartment locations only)
8. Replace blower access panel and main furnace door (See Fig. 29 and 30) or lter cabinet door (Fig. 40 and 41)
9. Turn on electrical supply to fur­nace.
If your furnace air lter needs to be replaced, be sure to use the same size and type of lter that was originally supplied. Use the furnace lter table and compare your furnace size with the proper lter size.
UPFLOW FURNACE AIR
FILTER TABLE
AIR FILTER LOCATED IN BLOWER COMPARTMENT
FURNACE
CASING
WIDTH
(IN.)
17-1/2 (1) 16 x
21 (1) 16 x
24-1/2 (1 or 2) 16
AIR FILTER LOCATED IN FILTER CABINET:
FILTER
CABINET
HEIGHT
(IN)
16 (1) 16 x 25 x 1*
20 (1) 20 x 25 x 1*
24 (1) 24 x 25 x 1*
* Factory-provided with the furnace. Filters may be
eld modied by cutting lter material and support rods (3) in lters. Alternate sizes and additional fil- ters may be ordered from your dealer.
FILTER SIZE
(IN.)
Side
Return
25 x 1*
25 x 1
x 25 x 1
FILTER SIZE
or (1) 16 x 25 x 4-5/16
or (1) 20 x 25 x 4-5/16
or (1) 24 x 25 x 4-5/16
Bottom Return
(1) 16 x 25 x 1*
(1) 20 x 25 x 1*
(1) 24 x 25 x 1*
(IN.)
FILTER
TYPE
Cleanable
Cleanable
Cleanable
FILTER
TYPE
Cleanable
Disposable
Cleanable
Disposable
Cleanable
Disposable
23
24
4. Inspect the lter. If torn, replace it.
NOTE: If washable lter that was
shipped with the furnace has been replaced by:
28
5. Wash lter (if dirty) in sink, bath­tub, or outside with a garden hose. Always use cold tap water. A mild liquid detergent may be used if
7
!
CAUTION
Use care when cutting support rods in filters to protect against flying pieces and sharp rod ends. Wear safety glasses, gloves, and appropri­ate protective clothing. Failure to follow this caution could re­sult in personal injury.
Page 8
!
CAUTION
If dirt, rust, soot, or scale accu­mulations are found, call your dealer. Do not operate your furnace.
29
30
COMBUSTION AREA AND VENT SYSTEM
Visually inspect the combustion area and vent system before each heating season. Make sure that all PVC pipes leading into the combustion area and vent are free from any cracks and sags. Also check the combustion-air intake and vent pipes on the outside of your home for blockage.
When dirt, soot, scale, or rust is allowed to build up, your furnace can suffer a loss of efciency and perform improperly. Accumulations on the main burners can result in ring out of normal sequence. This delayed igni­tion creates an alarmingly loud sound.
!
CAUTION
If your furnace makes an espe­cially loud noise when the main burners light, shut down your furnace and call your dealer.
To inspect the combustion area and vent system, you will need a flashlight. Refer to Fig. 3 or 4, and proceed as follows:
1. Turn off gas and electrical supplies to the furnace and remove the main furnace door. (See Fig. 9, 10, and 11.)
2. Remove burner enclosure front. (See Fig. 31 or 32.)
Inspect the gas burners and ignitor area for dirt, rust, soot, or scale.
3. Inspect the combustion-air and vent pipes for sags, holes, cracks, or disconnections.
!
DANGER
If holes are found in the pipes or if any portion has become disconnected, toxic fumes can escape into your home. DO NOT OPERATE YOUR FURNACE. Call your dealer for service.
4. Reinstall burner enclosure front.
5. If your furnace is free of the above conditions, replace main furnace door and turn on electrical and gas supplies to your furnace. (See Fig. 16, 17, and 18.)
6. Start the furnace and observe its operation. Watch the burner flames to see if they are clear blue, almost transparent. (See Fig. 33.) If you observe a suspected malfunction, or the burner ames are not clear blue, call your dealer.
31
32
33
HEADING SOUTH FOR THE WINTER?
DONT FORGET YOUR FURNACE!
!
CAUTION
If the furnace is installed in an unconditioned space where the ambient temperatures may be 32°F or lower, freeze protec­tion measures must be taken.
Since the furnace uses a condensing heat exchanger, some water will accu­mulate in the unit as a result of the heat transfer process. Therefore, once it has been operated, it cannot be turned off and left off for an extended period of time when temperatures will reach 32°F or lower unless winterized. Fol­low these procedures to winterize your furnace:
1. Obtain propylene glycol (RV/ swimming pool antifreeze or equivalent).
!
CAUTION
Do not use ethylene glycol (Prestone II antifreeze coolant or equivalent). Failure of plas­tic components will occur.
2. Turn off electrical supply to the furnace. (See Fig. 20.)
3. Remove main furnace door. (See Fig. 23.)
4. Remove upper inducer housing drain connection cap. (See Fig. 34.)
5. Connect eld-supplied 1/2-in. ID tube to upper inducer housing drain connection.
6. Insert eld-supplied funnel into tube.
8
Page 9
7. Pour 1 quart of antifreeze into funnel/tube. Antifreeze should run through inducer housing, overfill condensate trap, and flow into open eld drain. (See Fig. 35.)
8. Remove funnel and tube from inducer housing and replace drain connection cap and clamp.
9. Replace main furnace door. (See Fig. 30.)
34
35
A CHECK-UP CHECKLIST
Your furnace represents an important investment in your familys comfort and your homes value. To keep it performing properly and as a preven­tative to future problems, have a trained service specialist give your furnace a professional check-up annually. The following checklist can be used as a guideline to proper service:
Inspect all ue gas passages, burn­ers, heat exchangers, coupling box(es), and inducer assembly.
Inspect all combustion-air and vent piping inside structure and pipe termi­nations outside the structure.
Check gas pipes leading to and inside of your furnace for leaks.
Inspect and clean the blower motor and wheel.
NOTE
: The inducer and blower motors are pre-lubricated and require no addi­tional lubrication. These motors can be identied by the absence of oil ports on each end of the motor.
Inspect and change or clean air l­ter(s) if necessary.
Inspect all supply- and return-air ducts for obstructions, air leaks, and insulation. Remedy any problem when necessary.
Inspect the return-air duct connec­tion(s) at the furnace to ensure it is physically sound, sealed to the furnace casing, and terminates outside the space containing the furnace.
Inspect electrical wiring, connec­tions, and components for loose connections.
Perform an operational checkout to determine whether your furnace is working properly and if it requires adjustments.
Inspect all condensate drain tubes and condensate trap assembly for leaks. The condensate removal system should be cleaned annually by a quali­ed service agency. Refer to the Ser­vice and Maintenance Instructions for further information.
Examine the physical support of the furnace. The support should be sound with no cracks, sagging, gaps, etc. around the base.
Check furnace for any obvious signs of deterioration.
36
37
38
9
Page 10
39
40
BEFORE YOU REQUEST A SERVICE CALL
If your furnace is not operating or not performing properly, you may save the expense of a service call by check­ing a few things yourself before calling for service.
FOR INSUFFICIENT AIRFLOW:
Check for dirty air lter(s).
Check for blocked return-air or sup-
ply-air grilles throughout your home. Ensure they are open and unobstructed.
If problem still exists, call your dealer for service.
IF FURNACE FAILS TO OPERATE:
Follow this checklist step by step, advancing to the next step only if fur­nace fails to start.
Check thermostat for proper tem­perature. Is thermostat set above room temperature?
Is thermostat set to HEAT?
Check fuses and circuit breakers. Is
electrical supply on?
Is manual shutoff valve in gas supply pipe in open position? (Follow start-up procedures if you open gas valve.)
NOTE:
Turn off electrical supply
before continuing with checklist.
shut down the furnace and call for ser­vice. See Shutting Down Your Fur­nace section in this manual.
Check for obstructions around the vent termination outside the structure.
If your furnace still fails to operate, call your service representative.
For your convenience, record the fur­nace product and serial numbers on page 2. Should you ever require ser­vice, you will have ready access to the information needed by your service representative.
This furnace has an LED operation and fault code display to aid the installer, service technician, or home­owner while installing or servicing the unit. The LED code can be seen by removing the access door and viewing LED(s) through the view port in the blower access panel.
NOTE:
panel or turning off the 115-v electri­cal power supply will terminate LED diagnostic code display and erase the memory.
To decipher the meaning of the LED code, and suggested action, the follow­ing cross-reference can be used.
Removing the blower access
41
Is control switch or knob on gas valve in ON position? (Follow start-up procedures if you must reset switch or knob to ON position.)
Check manual reset ame rollout switch located on the burner box in combustion area. (See Fig. 3 or 4.) If furnace has experienced high tempera­ture conditions, this switch will shut off the furnace. Reset it by pushing the button on the switch. If it trips again,
10
Page 11
MODEL 340MAV AND 350MAV DIAGNOSTIC CHART
(See Fig. 3.)
FAULT CODE FAULT CODE DESCRIPTION CHECKLIST
13 or 33 Limit Switch Lockout
14 or 34
24 Furnace Fuse Open Check for blown fuse and possible short in 24-v wiring.
31 Pressure Switch Not Closed
12, 21, 22, or 23
No Fault Code Signaled
Ignition Lockout or Ignition Proving Fault
Any Other Fault Code Call dealer for service.
Furnace Fails to Operate and No Fault is Signaled
NOTES:
1. Light on continuously means control has power and working properly.
2. The fault code is a 2-digit number. The rst digit is determined by the number of short ashes of the light and the second digit is determined by number of long ashes of the light.
Check for dirty air lter. Check for blocked return-air or supply-air grilles.
Check to be sure manual shutoff valve in gas supply pipe is in the open position. (Follow start-up procedure if you open gas line.) NOTE: Turn off the electrical supply and remove access doors before continuing with this checklist. Check to be sure control switch or knob on gas valve is in ON position. (Follow start-up pro­cedures if you must reset switch or knob to ON position.) Check for disconnected ground wire.
Check to make sure that all PVC pipes leading into the combustion-air intake and vent/ exhaust are free from any cracks and sags. Also check the combustion-air intake and vent/ exhaust pipes on the outside of your home for blockage. Check for low propane gas pressure.
Check thermostat for proper temperature setting. Check for blown fuses and circuit breakers. Check to be sure blower access panel is properly in place.
MODEL 352MAV DIAGNOSTIC CHART
(See Fig. 3.)
FAULT CODE FAULT CODE DESCRIPTION CHECKLIST
13 or 33 Limit Switch Lockout
14 or 34
24 Furnace Fuse Open Check for blown fuse and possible short in 24-v wiring.
31, 32, 43 Pressure Switch Fault
12, 21, 22, 23 or 45
No Fault Code Signaled
Ignition Lockout or Ignition Proving Fault
Any Other Fault Code Call dealer for service.
Furnace Fails to Operate and No Fault is Signaled
NOTES:
1. Light on continuously means control has power and working properly.
2. The fault code is a 2-digit number. The rst digit is determined by the number of short ashes of the light and the second digit is determined by number of long ashes of the light.
Check for dirty air lter. Check for blocked return-air or supply-air grilles.
Check to be sure manual shutoff valve in gas supply pipe is in the open position. (Follow start-up procedure if you open gas line.) NOTE: Turn off the electrical supply and remove access doors before continuing with this checklist. Check to be sure control switch on gas valve is in ON position. (Follow start-up procedures if you must reset switch to ON position.) Check for disconnected ground wire.
Check to make sure that all PVC pipes leading into the combustion-air intake and vent/ exhaust are free from any cracks and sags. Also check the combustion-air intake and vent/ exhaust pipes on the outside of your home for blockage. Check for low propane gas pressure.
Check thermostat for proper temperature setting. Check for blown fuses and circuit breakers. Check to be sure blower access panel is properly in place.
11
Page 12
MODEL 355MAV DIAGNOSTIC CHART
(See Fig. 4.)
FAULT CODE FAULT CODE DESCRIPTION CHECKLIST
12 Blower Calibration Lockout Check for dirty air lter.
13 or 33 Limit Switch Lockout
14 or 34
24 Furnace Fuse Open Check for blown fuse and possible short in 24-v wiring.
31, 32, or 43 Pressure Switch Fault Check to make sure that all PVC pipes leading into the combustion-air intake and vent/
42
44 Blower Calibration Fault
21, 22, 23, or 41
No Fault Code Signaled
Ignition Lockout or Ignition Proving Fault
Inducer Outside Valid Speed Range
Any Other Fault Code or Either of the Red Lights On Continuously
Furnace Fails to Operate and No Fault is Signaled
NOTES:
1. Red light 1 on continuously means furnace is operating in emergency heat.
2. Red light 2 on continuously means the microprocessor board has malfunctioned.
3. Yellow light on continuously means furnace is operating in high heat.
4. Green light on continuously means furnace is operating in low heat.
5. The fault code is a 2-digit number. The rst digit is determined by the number of ashes of the yellow light and the second digit is determined by number of ashes of the green light.
Check for blocked return-air or supply-air grilles. Turn electrical supply off, then back on. Set the thermostat to call for heat.
Check to be sure manual shutoff valve in gas supply pipe is in open position. (Follow start­up procedure if you open gas line.) NOTE: Turn off the electrical supply and remove access doors before continuing with this checklist. Check to be sure control switch or knob on gas valve is in ON position. (Follow start-up procedures if you must reset switch or knob to ON position). Check for disconnected ground wire.
exhaust are free from any cracks and sags. Also check the combustion-air intake and vent/exhaust pipes on the outside of your home for blockage. Check for low propane gas pressure.
Check for dirty air lter(s). Check for blocked return- or supply-air grilles. NOTE: In zoned applications, fault 44 may ash during operation when a single zone is calling for heat. When other zones call for heat, or the unit cycles, the fault should clear itself. Call for service if fault 12 develops.
Call dealer for service.
Check thermostat for proper temperature setting. Be sure thermostat is set to HEAT. Check for blown fuses and circuit breakers. Check to be sure blower access panel is properly in place.
© 2001 Bryant Heating & Cooling Systems, 7310 W. Morris St., Indpls., IN 46231
12 Printed in U.S.A. Catalog No. 5335-202 3-01
Cancels: OM05-30 OM05-32
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