COMMERCIAL
SINGLE PACKAGE ROOFTOP
GAS HEAT/ELECTRIC COOLING
UNITS
Dura
Model 581B
Pac
Plus Series
Sizes 036-150
3 to 121/2 Tons
Unit 581B036-072
Bryant has designed the DuraPac Plus series based on
customer needs and requests to be the most efficient and reliable ever.
FEATURES/BENEFITS
• Efficient rooftop line for cooling using scroll compressor
technology
• Efficient rooftop line for heating using dimpled heat
exchangers
• High reliability — non-corrosive condensate pans, prepainted
cabinets and primed interior panels, and all units are fully
protected by internal safeties
• Quiet operation — isolated compressor plate. All compressors mounted on independent vibration isolators. Standard,
belt-driven evaporator fan motors on all units
• Ease of maintenance achieved by self diagnostics on the
Integrated Gas Controller (IGC), standard size filters, no tool
filter access, simple compressor access, permanently lubricated fan motors, optional disconnect switch, optional hinged
access panels, and optional 115-v convenience outlet
• Performance and comfort enhancing options — High-static
motors and Perfect Humidity™ dehumidification package.
BRYANT MEANS TOP QUALITY AND RELIABILITY —
Each component utilized in the DuraPac Plus series is
designed and tested for a minimum of 15 years operation
under the harshest conditions.
Every unit is thoroughly run tested at the factory in each operating mode and evacuated prior to final charging. Every coil is
leak-tested with helium particles. Automated run testing allows
accurate undisputed tests and measurements which are second to none in the industry.
Each unit contains a factory printout indicating tested pressures, amperages, dates, and inspectors, providing certification of the unit’s status at the time of manufacture.
Units are equipped with valuable safety controls designed to
monitor and protect for the life of the unit. The standard safeties include:
• low-pressure/loss-of-charge switch
Unit 581B090-150
• high-pressure switch
• freeze-protection thermostat
• internal compressor overload
• exclusive Cycle-LOC™ circuit board that prevents compressor cycling
• refrigerant filter drier
The cabinet is constructed of galvanized steel, bonderized and
coated with a prepainted baked enamel finish. The paint finish
is a non-chalking type, and is capable of exceeding Federal
Test Method Standard No. 141 (Method 6061) 500-Hour Salt
Spray Test. In addition, all cabinet interior surfaces are primed,
allowing the entire unit to have a longer life and more attractive
appearance.
EASY MAINTENANCE AND INSTALLATION
All Units are Factory Shipped in the Vertical Discharge
Configuration
sory curb fits sizes 036-072; another accessory curb fits
sizes 090-150.) Contractors can order and install the roof curbs
early in the construction stage, before decisions on size
requirements have been made.
All Units Feature Heavy-Gage Roll-Formed Baserail
with forklift slots on 3 sides of the unit and rigging holes for
easier maneuvering and installation. Stretch-wrap packaging
protects the unit during shipment and storage.
Units are Easily Converted
tions to make retrofit and add-on jobs easier. To convert from
vertical to horizontal discharge, simply relocate 2 panels. The
same basic unit can be used for a variety of applications and
can be quickly modified at the jobsite.
Standard high-performance, belt-driven, evaporator-fan motors
enable 581B036-150 units to operate in most ductwork
configurations.
Ductwork Connections are Made Easy
aspect ratio. On vertical discharge units, ductwork attaches
directly to the roof curb.
for fit-up to standard roof curbs. (One acces-
design
from vertical to horizontal applica-
by the logical 2 to 1
Form No. PDS 581B.36.5
Page 2
FEATURES/BENEFITS (cont)
FACTORY-INSTALLED
OPTIONAL
CONVENIENCE OUTLET
FACTORY-INSTALLED
OPTIONAL
DISCONNECT SWITCH
PREMIUM QUALITY
SCROLL COMPRESSORS
REFRIGERATION
SYSTEM
PROTECTION
BALL BEARING, PERMANENTLYLUBRICATED MOTORS
DIMPLED HEAT
EXCHANGERS
BELT DRIVEN
EVAPORATOR FANS
ON-SITE CONVERTIBILITY
FROM VERTICAL TO
HORIZONTAL DISCHARGE
HIGH-EFFICIENCY
COILS AND
FIXED ORIFICE
REFRIGERANT
METERING DEVICE
,
SLOPED
NON-CORROSIVE
CONDENSATE
DRAIN PAN
SINGLE PIECE
TOP PANEL
NO TOOL
FILTER ACCESS
FULLY MODULATING
ECONOMIZER (OPTION OR ACCESSORY)
SLEEVE BEARING PERMANENTLYLUBRICATED MOTORS
HIGH-EFFICIENCY COILS
2
Page 3
FEATURES/BENEFITS (cont)
Thru-the-Bottom Service Connection Capability
standard with the rooftop unit to allow power and control wiring
to be routed through the unit’s basepan, thereby minimizing roof
penetrations (to prevent water leaks). Both power and control
connections are made on the same side of the unit to simplify
installation.
The Non-Corrosive, Sloped, Condensate Drain Pan
standard and in conformance with ASHRAE (American Society
of Heating, Refrigeration, and Air Conditioning Engineers)
Standard 62 to meet many Indoor Air Quality (IAQ) specifications. The condensate drain pan offers both bottom and end
drain capability to minimize roof penetrations. The bottom drain
can be used in conjunction with thru-the-bottom connections.
An external trap must be field supplied.
Standard 2-in. Throwaway Filters
are easily accessed
through an easily removable filter access panel located directly
above the air intake hood; no tools are required to change the
filters.
All Units are Designed with a Single Continuous Top Piece
to eliminate leaking at the seams or gasketing, which tends to
deteriorate over time and shift during rigging procedures.
Belt-Driven Evaporator-Fan Motors
allow maximum on-site
flexibility without changing motors or drives.
Low-Voltage Wiring Connections
are easily made due to the
large terminal board which is conveniently located for quick,
simple access.
QUIET, EFFICIENT OPERATION AND DEPENDABLE
PERFORMANCE
All Units are Equipped With Scroll Compressors
fully hermetic with internal vibration isolators for extremely quiet
operation. The scroll compressors are quieter and more reliable
than reciprocating designs. Compressors are mounted on an
independent plate for additional sound integrity and structural
support. Efficient condenser fan and motor design permits
operation at low sound levels.
Totally Enclosed Condenser-Fan Motors
and permanently
lubricated bearings provide additional dependability.
All Coils Use State-of-the-Art Internally Enhanced Copper
Tubing —
Coils are thoroughly tested with helium particles as
well as pressure tested at the factory. Condenser coils have louvered, aluminum lanced fins to provide maximum heat transfer
for optimum efficiency and easy cleaning.
Exclusive Dimpled Heat Exchangers
optimize heat transfer
for improved efficiency. The tubular design permits hot gases to
make multiple passes across the path of the supply air. In addition, dimpled heat exchanger tubes act as baffles, forcing the
hot gases to stay in close contact with the cell walls to maximize
heat transfer and efficiency.
The California Air Quality Management NOx
40 nanograms/joule or less is met with Low kit NOx models in
036-060 sizes.
The Induced Draft Combustion System
unsightly appearance of flue stacks, and diminishes the effects
of winds on heating operation. The inducer fan draws hot combustion gas through the heat exchanger at the optimum rate for
the most effective heat transfer. The induced draft (negative
pressure) also prevents contaminants from entering the supply
air if a leak in the heat exchanger occurs.
The Direct Spark Ignition System
saves operating expense
when compared to old-style pilot ignition systems. No crossover
tube is required, therefore no sooting or pilot fouling problems
can occur.
comes
which are
requirement of
eliminates the
LP (Liquid Propane) Conversion Kit —
Standard units are
designed for natural gas. An LP Conversion Kit is available as
an accessory, if required. Installation of the accessory LP kit
simply involves changing the gas orifices to accommodate liquid propane gas.
is
have standard:
Refrigerant Circuit Protection
assures dependability. All units
1) loss-of-charge/low-pressure protection switch which allows
operation at lower ambient conditions while protecting
against low-charge operation
2) freeze-protection thermostat, which protects against evapo-
rator coil frost build-up
3) high-pressure switch, which protects against above normal
operating pressure
4) filter driers, which trap moisture and debris in the refrigera-
tion system.
5) Bryant’s exclusive fixed orifice metering device, which pre-
cisely controls refrigerant flow, preventing slugging and
floodback, while maintaining optimum unit performance by
metering the circuits individually.
1
/2 to 121/2 ton
Two Independent Compressor Circuits
(all 7
units) provide pinpoint comfort control, improved efficiency, and
back-up capability.
The Standard Control System
is readily adaptable to all con-
ventional thermostats.
Integrated Gas Unit Controller (IGC) —
All ignition components are contained in the compact Integrated Gas Controller
(IGC) that is easily accessible for service. The IGC provides
built in diagnostic capabilities. An LED simplifies troubleshooting by providing visual fault notification and system status information. The IGC board provides exclusive anti-cycle protection
for its gas heat operation. The IGC also contains burner control
logic for dependable heating operation. The LED is visible without removing the unit control box access panel. The 581B units
maximize heating efficiency through the IGC’s control of evapo-
rator fan ON/OFF delays. The IGC helps make 581B units reliable for many years.
Patented Cycle-LOC™ Protection System
provides protection against compressor cycling by monitoring compressor current draw. When lack of compressor current exists, the CycleLOC circuit board locks out the compressors. The Cycle-LOC
board may be manually reset by simply switching thermostat to
OFF, and then back to the Cooling or AUTO modes. No manipulation of the unit disconnect switch is needed.
INDOOR AIR QUALITY (IAQ)
The Quality of Building Air is Improved
as the DuraPac Plus
series utilizes certain key features that assist in improving
indoor air quality. A sloped condensate pan eliminates possible
biological growth in the rooftop unit. A face-split evaporator coil
(090-150 sizes) design proves effective in removing additional
moisture from the supply air. Two-in. filters are standard in all
rooftop units and an optional filter status sensor is available.
SERVICEABILITY
Standardized Components
for the complete DuraPac Plus
line of products are found in all safety devices, condenser-fan
motors, evaporator-fan motors, and control boards, while the
gas sections use common inducer motors, limit switches, and
rollout switches. This allows for greater inventory control, familiarity of parts, and fewer stocked parts.
MODEL NUMBER NOMENCLATURE
581B E V 090 180 N AA
Easily Accessible Refrigerant Access Ports
on all discharge,
suction, and liquid lines permit easy and accurate measurements as well as simple accessibility.
Resettable 24-v Circuit Breaker On 581B090-150 Units
allows room for error without replacing transformers or fuses.
Single-Side Utility Connections
provide easy access to per-
form any necessary service.
Color-Coded Wires
Belt-Driven Motors
permit easy tracing and diagnostics.
are accessible through a single access
door to facilitate servicing and adjusting after installation.
Compressors and Safety Switches are Easily Accessible
for
troubleshooting and system analysis.
581B – Single Package
High-Efficiency
Gas/Electric Unit
Voltage Designation
E – 460-3-60
J – 208/230-1-60
P – 208/230-3-60
T – 575-3-60
80 F db, 67 wb indoor entering-air temperature and 95 F
80 F db, 67 F wb indoor entering-air temperature and 80 F
TEMPERATURE
RISE
AFUE
(%)
STEADY-STAGE
EFFICIENCY (%)
IPLV**
5
Page 6
ITEMOPTION*ACCESSORY†
Perfect Humidity™ Dehumidification Package
Integrated Economizer — Durablade
Integrated Economizer — EconoMi$er (gear driven)
EconoMi$er with Power Exhaust (Vertical Only)
Power Exhaust for EconoMi$er
High-Static Motor (except 150)
Hinged Access Panels
25% Manual Outdoor-Air Damper
50% Manual Outdoor-Air Damper
Convenience Outlet
Unit Mounted Disconnect
Two-Position Damper (25% Open)
Two-Position Damper (100% Open)
Roof Curb (14 in.)
Roof Curb (24 in.)
Thru-the-Bottom Service Connections
Thermostat and Subbase
Light Commercial Thermostat
Light Commercial Thermidistat
Time Guard® II Control Circuit (3-Phase Units Only)
Motormaster® Low Ambient Control
Motormaster II Low Ambient Control
Motormaster IV Low Ambient Control
Accusensor™ II Enthalpy Control
Accusensor III Differential Enthalpy Sensor
Liquid Propane Conversion Kit
Flue Discharge Deflector
Flue-Hood Protector Assembly
Coil Guard Grille
Condenser Coil Hail Guard
Fan/Filter Status Switch
Corrosion Resistant Coils
*Indicates a factory-installed option.
†Indicates a field-installed accessory.
OPTIONS AND ACCESSORIES
X
XX
XX
X
X
X
X
XX
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
LOW AMBIENT CONTROLS
The 581B036-150 standard units are designed to operate in cooling at outdoor temperatures
down to 25 F. With accessory Motormaster control (condenser-fan speed modulation), or Motormaster II control (condenser-fan cycling), units can operate at outdoor temperatures down to
–20 F. The head pressure controls, which mount in the condenser section, control the
condenser-fan motor to maintain correct condensing temperature.
MOTORMASTER I
MOTORMASTER II
TIME GUARD II CONTROL
Time Guard II Control automatically prevents compressor
from restarting for at least 5 minutes after a shutdown.
Field-installed accessory prevents short cycling of compressor if thermostat is rapidly changed. Time Guard II
device mounts in the control compartment of unit. The
Time Guard II device is not required when a programmable thermostat is applied.
LIQUID PROPANE CONVERSION KIT
BURNER SPUDS
(ORIFICES)
Liquid propane conversion kit allows
the unit to utilize a liquid propane fuel
supply in areas where natural gas is
not available. (Kit shown is for
sizes 036-072.)
6
Page 7
OPTIONS AND ACCESSORIES (cont)
CONTROLLER
BAROMETRIC
RELIEF DAMPERS
OUTDOOR AIR
TEMPERATURE
SENSOR
GEAR-DRIVEN
DAMPER
ACTUATOR
ECONOMI$ER
PLUG
UNIT MOUNTED DISCONNECT
Factory-installed, internally-mounted, NEC (National Electrical
Code) and UL (Underwriters’ Laboratories) approved non-fused
switch provides unit power shutoff with disconnect lockout protection
capability. The switch is accessible from outside the unit.
CONVENIENCE OUTLET
ECONOMI$ER
Factory-installed EconoMi$er utilizes a microprocessor-based control, gear drive damper system, low pressure drop characteristics,
built-in spring return (for close upon power loss), and an integral
barometric damper.
NOTE: EconoMi$er is only available for vertical ductwork applications and can be field or factory installed.
DURABLADE ECONOMIZER
Factory-installed, internally mounted and externally accessible 115-v
female receptacle. Includes 15-amp GFI (Ground Fault Interrupter)
receptacle with independent fuse protection. Voltage required to
operate convenience outlet is provided by a factory-installed
transformer.
Exclusive Durablade economizer damper design saves energy while
providing economical and reliable cooling. A sliding plate on the face
of the economizer controls the amount of outdoor air entering the
system. When the sliding plate is closed, it provides a leakproof seal
which prevents ambient air from seeping in or conditioned air from
seeping out. It can be easily adjusted for 100% outdoor air or any
proportions of mixed air. Equipped with standard controls and 30%
barometric relief capabilities.
PERFECT HUMIDITY™ DEHUMIDIFICATION PACKAGE
The Perfect Humidity dehumidification package is a factory-installed option
that provides increased dehumidification by cooling the hot liquid refrigerant
leaving the condenser coil. The package consists of a subcooling coil
located on the leaving-air side of the evaporator coil. The location of this coil
in the indoor-air stream enhances the latent capacity of the 581B units by
as much as 40%. The Perfect Humidity package includes crankcase
heater(s) and low-pressure switch(es) and operation can be controlled by a
field-installed, wall-mounted humidistat or light commercial thermidistat.
7
Page 8
OPTIONS AND ACCESSORIES (cont)
MINIMUM
POSITION
OPEN
3
1
T
P
P1
T1
4
2
5
S
S
O
D
C
TR
B
REV
.B
198818A
%
H
U
M
I
D
I
T
Y
90
7
0
60
30
10
D
C
B
A
60
65
70
75
55
50
85
8
0
DAMPER
DAMPER
CLOSED
OPEN
OUTDOOR TEMP
.
°
F
R
E
V
.
97
-3
672
CW
–SETPOINTS
–CCW
CONT
A
CTS SHOWN IN HIGH ENTHA
LPY
R
U
S
H
A
T
24
V
A
C
3 m
A
M
IN
.
A
T 1
1 VD
C
CONT
ACT RA
TINGS: 1.5A
RUN, 3.5A
IN
OR U
NPOWERED ST
A
TE
1
2
3
TR
TR1
2
4
V
A
C
ENTHALPY CONTROL
+
HAIL GUARD
Hail guard accessory (field installed) protects condenser coils
against damage from hail and other flying debris.
COIL GUARD GRILLE
ACCUSENSOR™ II ENTHALPY CONTROL
ACCUSENSOR III DIFFERENTIAL ENTHALPY
Coil guard grille protects coils against large objects and
vandalism.
Accusensor economizer controls help provide efficient, economical
economizer operation. The Accusensor I dry-bulb sensor measures outdoor temperature and is standard with the Durablade economizer.
The accessory Accusensor II solid-state enthalpy control senses both
dry and wet bulb of the outdoor air to provide an accurate enthalpy reading. Accusensor II control is available as a field-installed accessory for
the Durablade economizer.
The accessory Accusensor III differential enthalpy sensor control compares outdoor temperature and humidity to return-air temperature and
humidity and determines the most economical mixture of air. Accusensor III is available for Durablade economizers.
BRYANT COMMERCIAL PROGRAMMABLE THERMOSTAT
Designed specifically for use with Bryant commercial systems, this Bryant
programmable thermostat features LED occupied/unoccupied displays and
setback mode which can override continuous fan operation.
BRYANT LIGHT COMMERCIAL THERMIDISTAT
The light commercial thermidistat combines temperature and dehumidification control in one device and provides continuous fan operation in occupied
mode. Recommended for use with the Perfect Humidity™ package.
8
Page 9
PHYSICAL DATA
UNIT SIZE 581B036048060072
NOMINAL CAPACITY
34
56
OPERATING WEIGHT (lb)
Unit
With Durablade Economizer
With EconoMi$er
With Perfect Humidity™ Dehumidification Package
Roof Curb
COMPRESSOR
Quantity
Oil (oz)
REFRIGERANT TYPE
Operating Charge (lb-oz)
Standard Unit
Unit With Perfect Humidity Dehumidification Package
CONDENSER FAN
Quantity...Diameter (in.)
Nominal Cfm
Motor Hp...Rpm
Watts Input (Total)
CONDENSER COIL
Standard Unit
Rows...Fins/in.
Total Face Area (sq ft)
Unit with Perfect Humidity Dehumidification Package
Rows...Fins/in.
Total Face Area (sq ft)
EVAPORATOR FAN
Quantity...Size (in.)
Nominal Cfm
Maximum Continuous BhpStd
Motor Frame SizeStd
Fan Rpm RangeStd
Motor Bearing Type
Maximum Fan Rpm
Motor Pulley Pitch Diameter
A/B (in.)
Nominal Motor Shaft Diameter (in.)Std
Fan Pulley Pitch Diameter (in.)Std
Belt — Type...Length (in.)Std
Pulley Center Line Distance (in.)
Speed Change per Full Turn of
Movable Pulley Flange (rpm)
Movable Pulley Maximum Full
Turns from Closed Position
Factory Setting — Full Turns OpenStd
Factory Speed Setting (rpm)Std
Fan Shaft Diameter at Pulley (in.)
Hi-Static
Hi-Static
Hi-Static
Std
Hi-Static
Hi-Static
Hi-Static
Hi-Static
Std
Hi-Static
Std
Hi-Static
Hi-Static
Hi-Static
EVAPORATOR COIL
Rows...Fins/in.
Total Face Area (sq ft)
LEGEND
Brake Horsepower
Bhp —
*Single phase/three phase.
†Indicates automatic reset.
**581B 072 unit size 036-072 (72,000 Btu heat input) have 2 burners.
581B 115 unit size 036-072 (115,000 Btu heat input) have 3 burners.
581B 150 unit size 048-072 (150,000 Btu heat input) have 3 burners.
4. On vertical discharge units, ductwork to be attached to accessory roof curb only. For horizontal
discharge units, field-supplied flanges should be attached to horizontal discharge openings, and
all ductwork should be attached to the flanges.
5. Minimum clearance (local codes or jurisdiction may prevail):
a. Between unit, flue side and combustible surfaces, 48 inches.
b. Bottom of unit to combustible surfaces (when not using curb), 1 inch.
Bottom of base rail to combustible surfaces (when not using curb) 0 inches.
c. Condenser coil, for proper airflow, 36 in. one side, 12 in. the other. The side getting the
greater clearance is optional.
d. Overhead, 60 in. to assure proper condenser fan operation.
e. Between units, control box side, 42 in. per NEC (National Electrical Code).
f. Between unit and ungrounded surfaces, control box side, 36 in. per NEC.
g. Between unit and block or concrete walls and other grounded surfaces, control box side,
42 in. per NEC.
h. Horizontal supply and return end, 0 inches.
6. With the exception of the clearance for the condenser coil and combustion side as stated in
notes 5a, b and c, a removable fence or barricade requires no clearance.
7. Units may be installed on combustible floors made from wood or Class A, B, or C roof covering
material if set on base rail.
8. The vertical center of gravity is 1′-6″ [457] up from the bottom of the base rail.
)
″
4
581B036-072
13
Page 14
BASE UNIT DIMENSIONS (cont)
STANDARD
UNIT
UNIT WE IGHT
A
B
C
D
G
581B
E
F
LbKgLbKgLbKgLbKgLbKgLbKgft-in. mm ft-in. mm ft-i n. mmft-in .mm ft-in. mm
581B 090 to 150 — 224 Heat, 581B120 & 15 0 — 250 Heat
2″ Dia [51] Power Supply Knockout
CONNECTION SIZES
DURABLADE
ECONOMIZER WEIGHT
ECONOMI$ER
WEIGHT
CORNER
WEIGHT (A)
BOTTOM POWER CHART, THESE HOLES
REQUIRED FOR USE WITH ACCESSORY PACKAGES —
CRBTMPWR001A00, 2A00 (
CRBTMPWR002A00, 4A00 (1/
THREADED
CONDUIT SIZE
1
/
″
2
3
/
″
4
1
/
1
″
4
FPT
(003) 1/
″
2
3
/
FPT
(004)
″
4
*Select either
size.
CORNER
WEIGHT (B)
WIRE
USE
24 V
Powe r*1
Powe r*1
Gas1
Gas1
3
or
for power, depending on wire
/
11/
″
″
4
4
CORNER
WEIGHT (C)
1
/
,
″
2
″
2
REQUIRED
HOLE SIZES (MAX.)
7
/
[22.2]
″
8
1
/
[28.4]
″
8
3
/
[44.4]
″
4
1
/
[31.8]
″
4
5
/
[41.3]
″
8
3
/
, 11/
4
) OR
″
4
″
)
CORNER
WEIGHT (D)
“H”“J”“K”“L”
7
/8632 3-55/161050 2-911/16856 2- 27/16672
7
/8378 4-15/161253 3-03/8924 2-1 07/16875
NOTES:
1. Dimensions in [ ] are in millimeters.
2.Center of gravity.
3.Direction of airflow.
4. On vertical discharge units, ductwork to be attached to
accessory roof curb only. For horizontal discharge units,
field-supplied flanges should be attached to horizontal discharge openings, and all ductwork should be attached to the
flanges.
5. Minimum clearance (local codes or jurisdiction may prevail):
a. Between unit, flue side and combustible surfaces,
48 inches.
b. Bottom of unit to combustible surfaces (when not using
curb), 1 inch. Bottom of base rail to combustible surfaces
(when not using curb) 0 inches.
c. Condenser coil, for proper airflow, 36 in. one side, 12 in.
the other. The side getting the greater clearance is
optional.
d. Overhead, 60 in. to assure proper condenser fan
operation.
e. Between units, control box side, 42 in. per NEC (National
Electrical Code).
f. Between unit and ungrounded surfaces, control box side,
36 in. per NEC.
g. Between unit and block or concrete walls and other
grounded surfaces, control box side, 42 in. per NEC.
h. Horizontal supply and return end, 0 inches.
6. With the exception of the clearance for the condenser coil
and combustion side as stated in notes 5a, b and c, a removable fence or barricade requires no clearance.
7. Units may be installed on combustible floors made from
wood or Class A, B, or C roof covering material if set on
base rail.
8. The vertical center of gravity is 1′-7″ [483] for 090 and 102,
1′-11″ [584] for 120 and 150 up from the bottom of the base
rail.
5. Attach ductwork to curb (flanges of duct rest on curb).
6. Service clearance 4 ft on each side.
″
“E”
GAS
3
/
″
4
[19] NPT
1
/
″
2
[12.7] NPT
3
/
″
4
[19] NPT
“F”
POWER
3
[19] NPT
/
″
4
1
[31.7]CRBTMPWR002A00
1
/
″
4
3
[19] NPT
/
″
4
1
1
[31.7]CRBTMPWR004A00
/
″
4
“G”
CONTROL
1
/
″
2
[12.7] NPT
1
/
″
2
[12.7] NPT
CONNECTOR
PKG. ACCY.
CRBTMPWR001A00
CRBTMPWR003A00
7.Direction of airflow.
8. Connector packages CRBTMPWR001A00 and 002A00 are for thru-the-curb connections. Packages CRBTMP003A00 and 004A00 are for thru-the-bottom connections.
5. Attach ductwork to curb (flanges of duct rest on
curb).
6. Service clearance 4 ft on each side.
“A”
1′-2″ [356]
2′-0″ [610]
UNIT SIZE
581B
090-150
7.Direction of airflow.
8. Connector packages CRBTMPWR001A00 and
002A00 are for thru-the-curb type. Packages
CRBTMPWR003A00 and 004A00 are for thruthe-bottom type connections.
Enter the Cooling Capacities table (page 18) at condenser
entering temperature of 95 F, evaporator-air entering at
1600 cfm and 80 F db and 67 F wb. The 581B--048115
unit will provide cooling capacity of 48,900 Btuh and a
sensible heat capacity of 34,700 Btuh. For evaporator-air
temperature other than 80 F edb, calculate sensible heat
capacity correction, as required, using the formula found in
Note 3 following the Cooling Capacities tables.
For this example:
Correction factor = 1.10 x (1 – .21) x (82 – 80) = 1.738
Multiply the correction factor of 1.738 by 1600 cfm (a total
of 2781). From the Gross Cooling Capacities tables find
that the sensible heat capacity at 80 F is 34.7 MBtuh
(equivalent to 34,700 Btuh). Add 34,700 and 2781 to get
the corrected sensible heat capacity of 37,481.
Unit ratings are gross capacities and do not
NOTE:
include the effect of evaporator-fan motor heat. To calculate net capacities, see Step V.
III SELECT HEATING CAPACITY OF UNIT TO PROVIDE
DESIGN CONDITION REQUIREMENTS.
In the Heating Capacities and Efficiencies table (page 5)
note that unit 581B--048115 will provide output capacity of
92,000 Btuh, which is adequate for the given application.
IV DETERMINE FAN SPEED AND POWER REQUIRE-
MENTS AT DESIGN CONDITIONS.
Before entering the Fan Performance tables, calculate the
total static pressure required based on unit components.
From the given and the Pressure Drop tables (page 40),
find:
External static pressure.75 in. wg
Durablade economizer.05 in. wg
Total static pressure= .80 in. wg
Enter the Fan Performance table for 581B--048115 vertical
discharge unit on page 27. At 1600 cfm, the standard
motor will deliver 1.1 in. wg static pressure and 1.17 Bhp.
This will adequately handle the job requirements.
Using evaporator-fan motor efficiency table and formula on
page 40, determine watts.
Watts =
Watts = 116 4
V DETERMINE NET COOLING CAPACITY.
Cooling capacities are gross and do not include indoor-fan
motor (IFM) heat. Determine net capacity using the following formula:
Net capacity = gross capacity – IFM heat
Net capacity = 44,928 Btuh
Net sensible capacity = 37,481 Btuh – 3972 Btuh
1.17 (746)
.75
=48,900 Btuh– 1164 Watts
(3.413
= 48,900 Btuh – 3972 Btuh
= 33,509 Btuh
Btuh
Watts
)
17
Page 18
581B048 (4 TONS)
Tem p (F)
Air Ent
Condenser
(Edb)
TC
75
SHC
kW
TC
85
SHC
kW
TC
95
SHC
kW
TC
105
SHC
kW
TC
115
SHC
kW
TC
125
SHC
kW
PERFORMANCE DATA
COOLING CAPACITIES
581B036 (3 TONS)
Temp ( F )
Air Ent
Condenser
(Edb)
75
85
95
105
115
125
TC
SHC
kW
TC
SHC
kW
TC
SHC
kW
TC
SHC
kW
TC
SHC
kW
TC
SHC
kW
900/0.141200/0.171500/0.20
726762726762726762
41.938.735.743.540.837.744.841.839.0
20.425.229.721.828.233.823.330.737.0
2.192.162.122.212.182.152.232.192.16
40.737.534.542.139.336.443.540.437.6
19.924.729.221.527.733.223.230.336.4
2.462.422.392.472.442.412.502.452.42
39.336.133.140.8
19.524.128.421.1
2.752.712.662.77
37.734.631.739.336.233.440.137.234.7
18.823.527.820.726.631.822.129.334.7
3.063.022.983.093.043.013.103.063.03
36.033.029.737.434.531.538.135.533.2
18.322.926.719.926.130.921.328.733.2
3.413.363.313.433.393.343.443.413.37
34.231.327.835.632.729.436.333.631.9
17.622.225.819.425.429.420.828.031.8
3.783.733.663.803.763.713.813.783.75
1200/0.171450/0.191600/0.212000/0.24
726762726762726762726762
54.050.744.255.952.247.756.452.849.158.154.550.6
26.132.737.527.635.141.828.236.243.830.239.547.5
2.812.802.762.832.812.782.832.802.792.842.822.79
52.248.941.954.150.445.954.551.047.255.352.348.7
25.432.036.426.934.540.827.535.742.828.638.546.6
3.203.193.153.223.203.173.223.203.183.223.203.18
50.746.939.551.9
24.931.135.026.1
3.643.613.573.65
48.844.536.749.846.240.750.246.742.151.548.244.7
24.330.233.625.332.838.226.033.940.327.937.444.4
4.124.094.034.124.094.064.124.094.074.144.114.08
46.541.134.347.743.337.048.044.438.548.945.742.0
23.428.932.424.931.836.325.433.438.327.136.942.0
4.644.594.534.654.624.554.644.634.564.654.634.60
43.837.532.445.139.033.845.340.135.446.342.638.8
22.527.431.524.130.233.724.731.935.426.535.938.8
5.195.135.055.205.155.095.195.175.115.205.195.15
Temp (F) Air Entering Evaporator — Cfm/BF
Temp (F) Air Entering Evaporator — Ewb
37.834.942.038.936.1
27.232.522.829.935.6
2.732.692.792.742.71
Temp (F) Air Entering Evaporator — Cfm/BF
Temp (F) Air Entering Evaporator — Ewb (F)
48.443.552.548.945.253.950.146.7
33.639.626.834.741.828.837.545.6
3.623.603.653.623.603.673.633.61
Standard Ratings
LEGEND
BF —
Edb —
Ewb —
kW —
SHC —
TC —
Bypass Factor
Entering Dry Bulb
Entering Wet Bulb
Compressor Motor Power Input
Sensible Heat Capacity (1000 Btuh) Gross
Total Capacity (1000 Btuh) Gross
NOTES:
1. Direct interpolation is permissible. Do not extrapolate.
2. The following formulas may be used:
t
=t
ldb
t
= wet-bulb temperature corresponding to enthalpy of air
lwb
=h
h
lwb
Where h
sensible heat capacity (Btuh)
–
edb
leaving indoor coil (h
–
ewb
= Enthalpy of air entering indoor coil.
ewb
1.10 x cfm
)
lwb
total capacity (Btuh)
4.5 x cfm
3. The SHC is based on 80 F edb temperature of air entering evaporator coil.
Below 80 F db, subtract (corr factor x cfm) from SHC.
Above 80 F db, add (corr factor x cfm) to SHC
.
Correction Factor = 1.10 x (1 – BF) x (db – 80).
18
Page 19
581B060 (5 TONS)
Tem p (F)
Air Ent
Condenser
(Edb)
TC
75
SHC
kW
TC
85
SHC
kW
TC
95
SHC
kW
TC
105
SHC
kW
TC
115
SHC
kW
TC
125
SHC
kW
581B072 (6 TONS)
Tem p (F)
Air Ent
Condenser
(Edb)
TC
75
SHC
kW
TC
85
SHC
kW
TC
95
SHC
kW
TC
105
SHC
kW
TC
115
SHC
kW
TC
125
SHC
kW
PERFORMANCE DATA (cont)
COOLING CAPACITIES (cont)
Temp (F) Air Entering Evaporator — Cfm/BF
1500/0.081750/0.092000/0.112500/0.13
Temp (F) Air Entering Evaporator — Ewb (F)
726762726762726762726762
70.865.458.572.567.361.173.068.462.874.870.364.8
34.142.749.935.745.554.236.848.057.839.653.063.4
3.533.493.443.553.503.463.553.513.473.573.543.48
68.963.255.370.565.157.972.266.460.273.268.162.9
33.541.848.435.044.852.837.047.656.839.352.562.4
3.983.943.874.003.963.904.033.973.924.043.993.94
66.860.652.468.3
32.840.747.034.5
4.484.434.354.50
64.357.749.965.959.851.766.961.154.168.462.858.4
32.039.645.833.742.849.735.345.753.538.451.058.4
5.034.964.875.054.994.905.065.004.935.085.024.98
61.554.847.362.856.749.164.058.251.665.459.956.1
31.038.444.532.541.648.234.444.651.637.450.056.1
5.615.555.465.625.585.495.655.605.525.675.615.57
58.751.644.559.953.446.260.854.949.062.256.853.5
30.037.243.131.740.446.233.343.448.936.448.953.4
6.276.196.096.286.216.136.296.246.176.316.276.22
1800/0.052100/0.062400/0.063000/0.08
726762726762726762726762
86.780.774.488.882.776.690.584.478.292.686.381.0
43.053.763.845.057.468.947.261.273.651.267.480.7
4.584.464.334.634.504.384.674.554.414.724.584.47
84.178.272.086.480.374.188.281.775.790.284.078.8
42.052.662.744.556.668.046.860.272.550.667.478.7
5.104.974.855.165.034.905.215.064.935.265.124.99
81.375.369.283.4
41.051.461.443.4
5.655.525.395.71
77.972.066.180.073.868.081.675.369.683.477.173.2
39.750.260.042.254.065.244.657.869.349.064.573.2
6.226.085.946.296.136.006.346.176.046.406.226.12
74.768.461.875.970.064.177.671.366.578.773.070.1
38.748.858.140.852.663.243.356.466.446.963.270.0
6.846.686.496.876.716.566.936.756.636.966.806.72
70.363.657.271.865.559.172.966.861.974.068.666.4
37.247.055.839.551.059.141.755.061.945.461.866.3
7.437.257.037.487.307.137.517.357.227.547.417.33
62.554.369.363.856.671.265.660.6
43.851.136.046.755.039.151.860.5
4.454.374.514.464.404.554.484.44
Temp (F) Air Entering Evaporator — Cfm/BF
Temp (F) Air Entering Evaporator — Ewb (F)
77.371.385.178.972.987.280.676.2
55.366.645.859.271.250.265.876.2
5.575.445.775.625.485.835.665.55
Standard Ratings
LEGEND
BF —
Edb —
Ewb —
kW —
SHC —
TC —
Bypass Factor
Entering Dry Bulb
Entering Wet Bulb
Compressor Motor Power Input
Sensible Heat Capacity (1000 Btuh) Gross
Total Capacity (1000 Btuh) Gross
NOTES:
1. Direct interpolation is permissible. Do not extrapolate.
2. The following formulas may be used:
t
=t
ldb
t
= wet-bulb temperature corresponding to enthalpy of air
lwb
=h
h
lwb
Where h
3. The SHC is based on 80 F edb temperature of air entering evaporator coil.
Below 80 F db, subtract (corr factor x cfm) from SHC.
2. Motor drive range is 760 to 1090 rpm for standard motor; 1075 to 1455 rpm
3. Values include losses for filters, unit casing, and wet coils. See page 40 for
Brake Horsepower Input to Fan
Factory-Installed Option
indicates field-supplied drive required. (See Note 2.)
Boldface
for high-static motor. All other rpms require a field-supplied drive.
accessory/FIOP static pressure information.
0.20.40.60.81.0
RpmBhpRpmBhpRpmBhpRpmBhpRpmBhp
1.21.41.61.82.0
RpmBhpRpmBhpRpmBhpRpmBhpRpmBhp
11050.5711400.6311700.6811980.7312240.77
11360.6311720.6912030.7512320.8012580.86
11450.6711810.7312130.8012420.8512680.91
12100.7412480.8112820.8813120.9413401.01
12660.8413060.9213411.0013731.0714021.14
13490.9313911.0214291.11
13631.0514061.15
EXTERNAL STATIC PRESSURE (in. wg)
10870.6711600.8412370.85
11090.7711901.0012710.95
EXTERNAL STATIC PRESSURE (in. wg)
14651.2515001.3415321.43
4. Maximum continuous bhp is 1.20 for standard motor, 2.40 for high-static
motor. Extensive motor and electrical testing on these units ensures that the
full range of the motor can be utilized with confidence. Using your fan motors
up to the ratings shown will not result in nuisance tripping or premature
motor failure. Unit warranty will not be affected. See Evaporator-Fan Motor
Data tables on pages 41 and 42 for additional information.
5. Use of a field-supplied motor may affect wire sizing. Contact your Bryant
representative to verify.
6. Interpolation is permissible. Do not extrapolate.
2.indicates field-supplied motor and drive required.
3. Motor drive range is 840 to 1185 rpm for standard motor; 1075 to 1455 rpm
4. Values include losses for filters, unit casing, and wet coils. See page 40 for
Brake Horsepower Input to Fan
Factory-Installed Option
Boldface
for high-static motor. All other rpms require a field-supplied drive.
accessory/FIOP static pressure information.
indicates field-supplied drive required. (See Note 3.)
5. Maximum continuous bhp is 1.2 for standard motor, 2.4 for high-static motor.
Extensive motor and electrical testing on these units ensures that the full
range of the motor can be utilized with confidence. Using your fan motors up
to the ratings shown will not result in nuisance tripping or premature motor
failure. Unit warranty will not be affected. See Evaporator-Fan Motor Data
tables on pages 41 and 42 for additional information.
6. Use of a field-supplied motor may affect wire sizing. Contact your Bryant
representative to verify.
7. Interpolation is permissible. Do not extrapolate.
27
Page 28
PERFORMANCE DATA — (cont)
FAN PERFORMANCE — VERTICAL DISCHARGE UNITS (cont)
581B060 (5 TONS) — STANDARD MOTOR — SINGLE-PHASE UNITS
5. Maximum continuous bhp is 1.30 for single-phase standard motors, 2.40 for
3-phase standard motors, and 2.90 for high-static motors. Extensive motor
and electrical testing on these units ensures that the full range of the motor
can be utilized with confidence. Using your fan motors up to the ratings
shown will not result in nuisance tripping or premature motor failure. Unit
warranty will not be affected. See Evaporator-Fan Motor Data tables on
pages 41 and 42 for additional information.
6. Use of a field-supplied motor may affect wire sizing. Contact your Bryant
representative to verify.
7. Interpolation is permissible. Do not extrapolate.
2.indicates field-supplied motor and drive required.
3. Motor drive range is 1120 to 1585 rpm for standard motors, 1300 to
4. Values include losses for filters, unit casing, and wet coils. See page 40 for
Brake Horsepower Input to Fan
Factory-Installed Option
Boldface
1685 rpm for high-static motors. All other rpms require a field-supplied drive.
accessory/FIOP static pressure information.
indicates field-supplied drive required. (See Note 3.)
5. Maximum continuous bhp is 2.40 for standard motors, 2.90 for high-static
motors. Extensive motor and electrical testing on these units ensures that
the full range of the motor can be utilized with confidence. Using your fan
motors up to the ratings shown will not result in nuisance tripping or premature motor failure. Unit warranty will not be affected. See Evaporator-Fan
Motor Data tables on pages 41 and 42 for additional information.
6. Use of a field-supplied motor may affect wire sizing. Contact your Bryant
representative to verify.
7. Interpolation is permissible. Do not extrapolate.
4. Values include losses for filters, unit casing, and wet coils. See page 40 for
accessory/FIOP static pressure information.
5. Maximum continuous bhp is 2.90 for standard motors, 4.20 for high-static
motors. Extensive motor and electrical testing on these units ensures that the
full range of the motor can be utilized with confidence. Using your fan motors
up to the ratings shown will not result in nuisance tripping or premature motor
failure. Unit warranty will not be affected. See Evaporator-Fan Motor Data
tables on pages 41 and 42 for additional information.
6. Use of a field-supplied motor may affect wire sizing. Contact your Bryant
representative to verify.
7. Interpolation is permissible. Do not extrapolate.
4. Values include losses for filters, unit casing, and wet coils. See page 40 for
accessory/FIOP static pressure information.
5. Maximum continuous bhp is 2.90 for standard motors, 4.20 for high-static
motors. Extensive motor and electrical testing on these units ensures that
the full range of the motor can be utilized with confidence. Using your fan
motors up to the ratings shown will not result in nuisance tripping or premature motor failure. Unit warranty will not be affected. See Evaporator-Fan
Motor Data tables on pages 41 and 42 for additional information.
6. Use of a field-supplied motor may affect wire sizing. Contact your Bryant
representative to verify.
8662.23
8782.35
8912.48
8672.429172.75
8812.569302.90
8952.719433.05
10224.6110695.27
10344.7410815.42
10714.3510944.63
9042.61
10194.28
10364.52
10814.27
10814.42
31
Page 32
PERFORMANCE DATA (cont)
FAN PERFORMANCE — VERTICAL DISCHARGE UNITS (cont)
581B120 (10 TONS) — STANDARD AND HIGH-STATIC MOTOR
motors. Extensive motor and electrical testing on these units ensures that
the full range of the motor can be utilized with confidence. Using your fan
motors up to the ratings shown will not result in nuisance tripping or premature motor failure. Unit warranty will not be affected. See Evaporator-Fan
Motor Data tables on pages 41 and 42 for additional information.
4. Maximum continuous bhp is 5.25 for standard motor. Extensive motor and
electrical testing on these units ensures that the full range of the motor can
be utilized with confidence. Using your fan motors up to the ratings shown
will not result in nuisance tripping or premature motor failure. Unit warranty
will not be affected. See Evaporator-Fan Motor Data table on pages 41 and
42 for additional information.
5. Use of a field-supplied motor may affect wire sizing. Contact your Bryant
representative to verify.
6. Interpolation is permissible. Do not extrapolate.
2. Motor drive range is 760 to 1090 r pm for standard motors; 1075 to 1455 rpm
for high-static motors. All other rpms require a field-supplied drive.
3. Values include losses for filters, unit casing, and wet coils. See page 40 for
LEGEND
Brake Horsepower Input to Fan
Factory-Installed Option
indicates field-supplied drive required. (See Note 3.)
accessory/FIOP static pressure information.
0.20.40.60.81.0
RpmBhpRpmBhpRpmBhpRpmBhpRpmBhp
1.21.41.61.82.0
RpmBhpRpmBhpRpmBhpRpmBhpRpmBhp
11200.5411550.5911860.6412150.6912400.73
11850.6012220.6612550.7112850.7713120.82
12250.6512630.7112980.7713280.8313570.88
12660.7213060.7913410.8613730.9214020.98
13060.7913470.8713830.9414161.0114461.07
13470.8713890.9514271.03
13850.9614281.05
EXTERNAL STATIC PRESSURE (in. wg)
EXTERNAL STATIC PRESSURE (in. wg)
14671.1415021.2215341.30
4. Maximum continuous bhp is 1.20 for standard motors; 2.40 for high-static
motors. Extensive motor and electrical testing on these units ensures that the
full range of the motor can be utilized with confidence. Using your fan motors
up to the ratings shown will not result in nuisance tripping or premature motor
failure. Unit warranty will not be affected. See Evaporator-Fan Motor Data
tables on pages 41 and 42 for additional information.
5. Use of a field-supplied motor may affect wire sizing. Contact your Br yant representative to verify.
6. Interpolation is per missible. Do not extrapolate.
11000.52
11360.59
11720.65
10970.6812450.74
14611.1114921.18
12080.70
33
Page 34
PERFORMANCE DATA (cont)
FAN PERFORMANCE — HORIZONTAL DISCHARGE UNITS (cont)
2. indicates field-supplied motor and drive required.
3. Motor drive range is 840 to 1185 r pm for standard units; 1075 to 1455 rpm for
high-static motors. All other rpms require a field-supplied drive.
4. Values include losses for filters, unit casing, and wet coils. See page 40 for
accessory/FIOP static pressure information.
LEGEND
Brake Horsepower Input to Fan
Factory-Installed Option
indicates field-supplied drive required. (See Note 3.)
5. Maximum continuous bhp is 1.20 for standard motors; 2.40 for high-static
motors. Extensive motor and electrical testing on these units ensures that the
full range of the motor can be utilized with confidence. Using your fan motors
up to the ratings shown will not result in nuisance tripping or premature motor
failure. Unit warranty will not be affected. See Evaporator-Fan Motor Data
tables on pages 41 and 42 for additional information.
6. Use of a field-supplied motor may affect wire sizing. Contact your Br yant representative to verify.
7. Interpolation is per missible. Do not extrapolate.
34
Page 35
PERFORMANCE DATA (cont)
FAN PERFORMANCE — HORIZONTAL DISCHARGE UNITS (cont)
581B060 (5 TONS) — STANDARD MOTOR — SINGLE-PHASE UNITS
2. indicates field-supplied motor and drive required.
3. Motor drive range is 1020 to 1460 rpm for single-phase standard units, 1120
to 1585 for 3-phase standard units, and 1300 to 1685 for high-static units. All
other rpms require a field-supplied drive.
4. Values include losses for filters, unit casing, and wet coils. See page 40 for
accessory/FIOP static pressure information.
LEGEND
Brake Horsepower Input to Fan
Factory-Installed Option
indicates field-supplied drive required. (See Note 3.)
5. Maximum continuous bhp is 1.30 for single-phase standard units, 2.40 for
3-phase standard motors, and 2.90 for high-static motors. Extensive motor
and electrical testing on these units ensures that the full range of the motor
can be utilized with confidence. Using your fan motors up to the ratings shown
will not result in nuisance tripping or premature motor failure. Unit warranty
will not be affected. See Evaporator-Fan Motor Data tables on pages 41 and
42 for additional information.
6. Use of a field-supplied motor may affect wire sizing. Contact your Br yant representative to verify.
7. Interpolation is per missible. Do not extrapolate.
16573.0717103.38
16763.17
35
Page 36
FAN PERFORMANCE — HORIZONTAL DISCHARGE UNITS (cont)
5. Maximum continuous bhp is 2.4 for standard motors; 2.9 for high-static
motors. Extensive motor and electrical testing on these units ensures that the
full range of the motor can be utilized with confidence. Using your fan motors
up to the ratings shown will not result in nuisance tripping or premature motor
failure. Unit warranty will not be affected. See Evaporator-Fan Motor Data
tables on pages 41 and 42 for additional information.
6. Use of a field-supplied motor may affect wire sizing. Contact your Br yant representative to verify.
7. Interpolation is per missible. Do not extrapolate.
1677 2.99 1739 3.33 1795 3.67——
1706 2.97 1761 3.27——
1726 3.09 1775 3.35
1740 3.12
36
Page 37
PERFORMANCE DATA (cont)
FAN PERFORMANCE — HORIZONTAL DISCHARGE UNITS (cont)
581B090 (7
AIRFLOW
Bhp —
FIOP —
NOTES:
1.
2. indicates field-supplied motor and drive required.
3. Motor drive range is 840 to 1085 rpm for standard motors. All other r pms
4. Values include losses for filters, unit casing, and wet coils. See page 40 for
5. Maximum continuous bhp is 2.9 for standard motors. Extensive motor and
electrical testing on these units ensures that the full range of the motor can be
utilized with confidence. Using your fan motors up to the ratings shown will not
result in nuisance tripping or premature motor failure. Unit warranty will not be
affected. See Evaporator-Fan Motor Data tables on pages 41 and 42 for additional information.
6. Use of a field-supplied motor may affect wire sizing. Contact your Bryant
representative to verify.
7. Interpolation is per missible. Do not extrapolate.
5. Maximum continuous bhp is 4.2 for high-static motors. Extensive motor and
electrical testing on these units ensures that the full range of the motor can be
utilized with confidence. Using your fan motors up to the ratings shown will not
result in nuisance tripping or premature motor failure. Unit warranty will not be
affected. See Evaporator-Fan Motor Data tables on pages 41 and 42 for additional information.
6. Use of a field-supplied motor may affect wire sizing. Contact your Bryant
representative to verify.
7. Interpolation is per missible. Do not extrapolate.
4. Values include losses for filters, unit casing, and wet coils. See page 40 for
accessory/FIOP static pressure information.
5. Maximum continuous bhp is 2.9 for standard motors. Extensive motor and
electrical testing on these units ensures that the full range of the motor can be
utilized with confidence. Using your fan motors up to the ratings shown will not
result in nuisance tripping or premature motor failure. Unit warranty will not be
affected. See Evaporator-Fan Motor Data tables on pages 41 and 42 for additional information.
6. Use of a field-supplied motor may affect wire sizing. Contact your Bryant
representative to verify.
5. Maximum continuous bhp is 4.2 for high-static motors. Extensive motor and
electrical testing on these units ensures that the full range of the motor can be
utilized with confidence. Using your fan motors up to the ratings shown will not
result in nuisance tripping or premature motor failure. Unit warranty will not be
affected. See Evaporator-Fan Motor Data tables on pages 41 and 42 for additional information.
6. Use of a field-supplied motor may affect wire sizing. Contact your Bryant
representative to verify.
7. Interpolation is per missible. Do not extrapolate.
1082 4.56 1122 4.97 1158 5.47 1192 5.95
1098 4.60 1133 5.06 1166 5.51
1099 4.51 1131 4.91
1109 4.54
38
Page 39
PERFORMANCE DATA (cont)
FAN PERFORMANCE — HORIZONTAL DISCHARGE UNITS (cont)
581B120 (10 TONS) — STANDARD AND HIGH-STATIC MOTOR
4. Values include losses for filters, unit casing, and wet coils. See page 40 for
accessory/FIOP static pressure information.
5. Maximum continuous bhp is 3.70 for standard motors and 5.25 for high-static
motors. Extensive motor and electrical testing on these units ensures that the
full range of the motor can be utilized with confidence. Using your fan motors
up to the ratings shown will not result in nuisance tripping or premature motor
failure. Unit warranty will not be affected. See Evaporator-Fan Motor Data
tables on pages 41 and 42 for additional information.
6. Use of a field-supplied motor may affect wire sizing. Contact your Bryant
representative to verify.
4. Maximum continuous bhp is 5.25 for the standard motor. Extensive motor and
electrical testing on these units ensures that the full range of the motor can be
utilized with confidence. Using your fan motors up to the ratings shown will not
result in nuisance tripping or premature motor failure. Unit warranty will not be
affected. See Evaporator-Fan Motor Data table on pages 41 and 42 for additional information.
5. Use of a field-supplied motor may affect wire sizing. Contact your Bryant
representative to verify.
6. Interpolation is per missible. Do not extrapolate.
581B FAN RPM AT MOTOR PULLEY SETTING WITH HIGH-STATIC MOTOR
1
/
2
11
1
/
2
22
Motor Pulley Turns Open
22
1
/
33
2
Motor Pulley Turns Open
1
/
2
33
1
/
1
/
2
44
2
44
1
/
1
/
2
55
2
55
1
/
1
/
2
6
2
6
UNIT
581B
036
048
060
072
090,102
120
150
LEGEND
Brake Horsepower
Bhp —
EVAPORATOR-FAN MOTOR DATA — STANDARD MOTOR
UNIT
PHASE
Single1.201000208/2304.9
Three1.201000
Single1.201000208/2304.9
Three1.201000
Single1.301650208/23010.1
Three2.402120
Three2.402120
Three2.902615
Three3.703775
Three5.254400
MAXIMUM
CONTINUOUS BHP*
MAXIMUM
OPERATING WATTS*
*Extensive motor and electrical testing on these units ensures that the
full horsepower and watts range of the motors can be utilized with confidence. Using your fan motors up to the ratings shown in this table will
not result in nuisance tripping or premature motor failure. Unit warranty
will not be affected.
UNIT VOLTAGE
208/2304.9
4602.2
5752.2
208/2304.9
4602.2
5752.2
208/2306.7
4603.0
5753.0
208/2306.7
4603.0
5753.0
208/2308.6
4603.9
5753.9
208/23012.2
4605.5
5755.5
208/23017.3
4608.5
5758.5
MAXIMUM
AMP DRAW
41
Page 42
UNIT
581B
036
046
060
072
090,102
120
LEGEND
Brake Horsepower
Bhp —
PERFORMANCE DATA (cont)
EVAPORATOR-FAN MOTOR DATA — HIGH-STATIC MOTORS
UNIT
PHASE
Three2.402120
Three2.402120
Three2.902615
Three2.902615
Three4.203775
Three5.254400
MAXIMUM
CONTINUOUS BHP*
MAXIMUM
OPERATING WATTS*
*Extensive motor and electrical testing on these units ensures that the full
horsepower and watts range of the motors can be utilized with confidence.
Using your fan motors up to the ratings shown in this table will not result in
nuisance tripping or premature motor failure. Unit warranty will not be
affected.
UNIT VOLTAGE
208/2306.7
4603.0
5753.0
208/2306.7
4603.0
5753.0
208/2308.6
4603.9
5753.9
208/2308.6
4603.9
5753.9
208/23012.2
4605.5
5755.5
208/23017.5
4608.5
5758.5
MAXIMUM
AMP DRAW
Durablade Economizer Barometric Relief
Damper Characteristics — 581B036-072
Durablade Economizer Barometric Relief
Damper Characteristics — 581B090-150
42
Page 43
50
0.25
0.20
0.15
0.10
0.05
0.00
1200
2000
2800
36004400
FLOW (CFM)
STATIC PRESSURE (in. wg)
3 TO 6 TON
7 1/2 TO 12 1/2 TON
0.35
0.30
5000
4000
3000
2000
1000
0
0
0.1
0.2
0.3
0.4
0.5
STATIC PRESSURE (in. wg)
FLOW (cfm)
2 FANS
OPERATING
1 FAN
OPERATING
40
30
20
FLOW (CFM)
10
0
0
3 TO 6 TON
7 1/2 TO 12 1/2 TON
0.25
STATIC PRESSURE (in. wg)
0.5
PERFORMANCE DATA (cont)
0.751
2500
2000
1500
1000
FLOW (cfm)
500
0
EconoMi$er Outdoor-Air Leakage
0.25
0.20
0.15
0.10
0.05
STATIC PRESSURE (in. wg)
0.00
0
3 TO 6 TON
7 1/2 TO 12 1/2 TON
0.2
0.3
0.4
0.5
0.1
0
STATIC PRESSURE (in. wg)
EconoMi$er Return-Air Pressure Drop
500
1000
FLOW (CFM)
15002000
EconoMi$er Barometric Relief
Damper Characteristics
2 FANS
OPERATING
1 FAN
OPERATING
EconoMi$er Power Exhaust Performance
(581B036-072)
EconoMi$er Power Exhaust Performance
(581B090-150)
43
Page 44
PERFORMANCE DATA (cont)
ALTITUDE COMPENSATION*
72,000 AND 115,000/
60,000 and 90,000
ELEVATIO
N
(ft)
0-2,000
2,000
3,000
4,000
5,000
6,000
7,000
8,000
9,000
10,000
11,000
12,000
13,000
14,000
As the height above sea level increases, there is less oxygen per cubic foot of air.
*
Therefore, heat input rate should be reduced at higher altitudes.
†Orifices available through your Bryant distributor.
*Derating of the unit is not required unless the heating value of the
gas exceeds the values listed in the table above, or if the elevation
exceeds 6000 ft. Derating conditions must be 4% per thousand ft
above sea level. For example, at 4000 ft, if the heating value of the
gas exceeds 1000 Btu/ft
elevations above 6000 ft, the same formula applies. For example, at
7000 ft, the unit will require a 28% derating of the maximum heating
value per the National Fuel Gas Code.
MAXIMUM HEATING VALUE
3
, the unit will require a 16% derating. For
(Btu/ft3)
1100
1050
1000
950
900
44
Page 45
UNIT
581B
036
(3 Tons)
048
(4 Tons)
060
(5 Tons)
072
(6 Tons)
UNIT
581B
036
(3 Tons)
048
(4 Tons)
060
(5 Tons)
072
(6 Tons)
ELECTRICAL DATA
581B036-072 STANDARD MOTOR (Units Without Electrical Convenience Outlet)
Full Load Amps
Heating, Air Conditioning and Refrigeration
Indoor (Evaporator) Fan Motor
Locked Rotor Amps
Minimum Circuit Amps
Maximum Overcurrent Protection
National Electrical Code
Outdoor (Condenser) Fan Motor
Rated Load Amps
Underwriters’ Laboratories
1. In compliance with NEC requirements for multimotor and combination
load equipment (refer to NEC Articles 430 and 440), the overcurrent
protective device for the unit shall be fuse or HACR breaker. UL, Canada units may be fuse or circuit breaker.
2.
Unbalanced 3-Phase Supply Voltage
Never operate a motor where a phase imbalance in supply voltage is
greater than 2%.
voltage imbalance.
= 100 x
Use the following formula to determine the percent of
max voltage deviation from average voltage
average voltage
Example: Supply voltage is 460-3-60.
Determine maximum deviation from average voltage.
(AB) 457 – 452 = 5 v
(BC) 464 – 457 = 7 v
(AC) 457 – 455 = 2 v
Maximum deviation is 7 v.
Determine percent of voltage imbalance.
% Voltage Imbalance = 100 x
This amount of phase imbalance is satisfactory as it is below the maximum
allowable 2%.
IMPORTANT:
tact your local electric utility company immediately.
AB = 452 v
BC = 464 v
AC = 455 v
Average Voltage =
7
457
= 1.53%
If the supply voltage phase imbalance is more than 2%, con-
452 + 464 + 455
1371
=
3
= 457
3
45
Page 46
ELECTRICAL DATA (cont)
581B036-072 HIGH-STATIC MOTOR (Units Without Electrical Convenience Outlet)
1. In compliance with NEC requirements for multimotor and combination load equipment (refer to NEC Articles 430 and 440), the overcurrent protective device for the unit shall be fuse or HACR breaker. UL,
Canada units may be fuse or circuit breaker.
2.
Unbalanced 3-Phase Supply Voltage
Never operate a motor where a phase imbalance in supply voltage is
greater than 2%.
Full Load Amps
Heating, Air Conditioning and Refrigeration
Indoor (Evaporator) Fan Motor
Locked Rotor Amps
Minimum Circuit Amps
Maximum Overcurrent Protection
National Electrical Code
Outdoor (Condenser) Fan Motor
Rated Load Amps
Underwriters’ Laboratories
Use the following formula to determine the percent
max voltage deviation from average voltage
VO LTAG E
RANGE
MinMaxRLALRAFLAFLARLAMCAMOCP†FLALRA
average voltage
COMPRESSOR
(each)
OFMIFM
COMBUSTION
FAN MOTOR
COMBUSTION
FAN MOTOR
Example: Supply voltage is 460-3-60.
AB = 452 v
BC = 464 v
AC = 455 v
Average Voltage =
Determine maximum deviation from average voltage.
(AB) 457 – 452 = 5 v
(BC) 464 – 457 = 7 v
(AC) 457 – 455 = 2 v
Maximum deviation is 7 v.
Determine percent of voltage imbalance.
% Voltage Imbalance = 100 x
= 1.53%
This amount of phase imbalance is satisfactory as it is below the maximum allowable 2%.
IMPORTANT:
contact your local electric utility company immediately.
If the supply voltage phase imbalance is more than 2%,
POWER
SUPPLY
POWER
SUPPLY
452 + 464 + 455
=
= 457
7
457
1371
3
MINIMUM UNIT
DISCONNECT
MINIMUM UNIT
DISCONNECT
3
SIZE*
SIZE*
46
Page 47
ELECTRICAL DATA (cont)
581B090-150 STANDARD MOTOR (Units Without Electrical Convenience Outlet)
1. In compliance with NEC requirements for multimotor and combination load equipment (refer to NEC Articles 430 and 440), the overcurrent protective device for the unit shall be fuse or HACR breaker. The
UL, Canadian approved units may be fuse or circuit breaker.
2.
Unbalanced 3-Phase Supply Voltage
Never operate a motor where a phase imbalance in supply voltage is
greater than 2%.
Full Load Amps
Heating, Air Conditioning and Refrigeration
Indoor (Evaporator) Fan Motor
Locked Rotor Amps
Minimum Circuit Amps
Maximum Overcurrent Protection
National Electrical Code
Outdoor (Condenser) Fan Motor
Rated Load Amps
Underwriters’ Laboratories
Use the following formula to determine the percent
max voltage deviation from average voltage
VO LTAG E
RANGE
MinMaxRLALRAFLAFLAFLAMCAMOCPFLALRA
average voltage
COMPRESSOROFMIFM
COMBUSTION
FAN MOTOR
COMBUSTION
FAN MOTOR
Example: Supply voltage is 460-3-60.
AB = 452 v
BC = 464 v
AC = 455 v
Average Voltage =
Determine maximum deviation from average voltage.
(AB) 457 – 452 = 5 v
(BC) 464 – 457 = 7 v
(AC) 457 – 455 = 2 v
Maximum deviation is 7 v.
Determine percent of voltage imbalance.
% Voltage Imbalance = 100 x
This amount of phase imbalance is satisfactory as it is below the maximum allowable 2%.
IMPORTANT:
contact your local electric utility company immediately.
= 1.53%
If the supply voltage phase imbalance is more than 2%,
POWER
SUPPLY
WITH OUTLET
POWER
SUPPLY
WITH OUTLET
452 + 464 + 455
1371
=
3
= 457
7
457
MINIMUM UNIT
DISCONNECT
MINIMUM UNIT
DISCONNECT
3
SIZE*
SIZE*
47
Page 48
ELECTRICAL DATA (cont)
581B090-120 HIGH-STATIC MOTOR (Units Without Electrical Convenience Outlet)
1. In compliance with NEC requirements for multimotor and combination load equipment (refer to NEC Articles 430 and 440), the overcurrent protective device for the unit shall be fuse or HACR breaker. The
UL, Canada approved units may be fuse or circuit breaker.
2.
Unbalanced 3-Phase Supply Voltage
Never operate a motor where a phase imbalance in supply voltage is
greater than 2%.
Full Load Amps
Heating, Air Conditioning and Refrigeration
Indoor (Evaporator) Fan Motor
Locked Rotor Amps
Minimum Circuit Amps
Maximum Overcurrent Protection
National Electrical Code
Outdoor (Condenser) Fan Motor
Rated Load Amps
Underwriters’ Laboratories
Use the following formula to determine the percent
max voltage deviation from average voltage
VOLTAGE
RANGE
MinMaxRLALRAFLAFLARLAMCAMOCPFLALRA
average voltage
COMPRESSOR
(each)
OFMIFM
COMBUSTION
FAN MOTOR
COMBUSTION
FAN MOTOR
Example: Supply voltage is 460-3-60.
AB = 452 v
BC = 464 v
AC = 455 v
Average Voltage =
Determine maximum deviation from average voltage.
(AB) 457 – 452 = 5 v
(BC) 464 – 457 = 7 v
(AC) 457 – 455 = 2 v
Maximum deviation is 7 v.
Determine percent of voltage imbalance.
% Voltage Imbalance = 100 x
This amount of phase imbalance is satisfactory as it is below the maximum allowable 2%.
IMPORTANT:
contact your local electric utility company immediately.
= 1.53%
If the supply voltage phase imbalance is more than 2%,
POWER
SUPPLY
POWER
SUPPLY
=
= 457
7
457
452 + 464 + 455
1371
3
MINIMUM UNIT
DISCONNECT
MINIMUM UNIT
DISCONNECT
3
SIZE*
SIZE*
48
Page 49
APPLICATION DATA
1.
CONDENSATE DRAIN PAN —
pan is supplied on all units. The condensate pan must be
externally trapped. Condensate drains are located on both
the bottom and end of the unit.
2.
DUCTWORK —
If no flanges are present, they must be field supplied.
Secure vertical discharge ductwork to roof curb. For horizontal discharge applications, attach ductwork to flanges.
Field-supplied flanges can be attached to horizontal discharge openings and all ductwork attached to flanges.
3. TO CONVERT FROM VERTICAL DISCHARGE TO HORIZONTAL DISCHARGE (Durablade Economizer Only):
a. Remove economizer/two-position damper to gain access
to return duct opening.
b. Move the horizontal-discharge duct opening covers to
the vertical discharge openings.
c. Rotate economizer 90 degrees (until the economizer/
two-position damper motor faces the condenser section).
d. Rotate the barometric relief damper 90 degrees.
e. Install block-off plate over the opening on the access
panel.
4.
THERMOSTAT —
recommended for all size 036-072 units equipped with
economizer.
5.
HEATING-TO-COOLING CHANGEOVER —
automatic changeover from heating to cooling when automatic changeover thermostat and subbase are used.
6.
AIRFLOW —
on heating.
7.
MAXIMUM AIRFLOW —
sate blow-off from evaporator, airflow through units should
not exceed 500 cfm/ton.
8.
MINIMUM AIRFLOW —
300 cfm/ton.
9.
MINIMUM AMBIENT OPERATING TEMPERATURE —
Minimum ambient operating temperature for size 036-150
standard units is 25 F. With accessory Motormaster® or
Motormaster II control, units can operate at outdoor temperatures down to –20 F.
10.
MAXIMUM OPERATING OUTDOOR-AIR TEMPERATURE
Maximum outdoor-air operating temperature for cooling
—
is 125 F.
11.
HIGH ALTITUDES —
gas orifice. Refer to Altitude Compensation tables on
page 43.
12.
MINIMUM TEMPERATURE —
entering the dimpled heat exchanger is 50 F continuous
and 45 F intermittent.
13.
MOTOR DATA —
(draw-thru over the motor), air path, and specially designed
motors, the full horsepower (maximum continuous bhp)
listed in the Physical Data table and the notes following
each Fan Performance table can be utilized with extreme
confidence.
Using Bryant motors to the values listed in the Physical
Data, Fan Performance, and Evaporator-Fan Motor Data
will not
tables
motor failure. In addition, the unit warranty will not be
affected.
14.
THRU-THE-BOTTOM CONNECTIONS —
thru-the-bottom connections are needed to ensure proper
connections when routing wiring and piping through the
basepan and roof curb. This accessory is used for electric
and control power only.
15.
PERFECT HUMIDITY™ DEHUMIDIFICATION PACKAGE
This option provides greater dehumidification by further
—
subcooling the hot liquid refrigerant leaving the condenser
coil. The Perfect Humidity package consists of a subcooling
coil located on the leaving-air side of the evaporator coil.
All ductwork must be attached to flanges.
Use of 2-stage cooling thermostat is
Units are draw-thru on cooling and blow-thru
These may require a change to the
Due to Bryant’s internal unit design
result in nuisance tripping or premature
A sloped condensate drain
All units are
To minimize possibility of conden-
Minimum airflow for cooling is
Minimum temperature of air
The accessory
The location of the coil in the indoor airstream enhances
the latent capacity of the 581B rooftop units by up to 40%.
Many buildings suffer damage or have poor indoor-air quality due to overly humid conditions. Building humidity must
be controlled for the following reasons:
a.
INDOOR-AIR QUALITY —
the growth and propagation of mold and mildew in a
building. The mold and mildew can spread quickly and
grow in carpets and ductwork and on walls, and often
causes cases of sick building syndrome. This syndrome
can lead to employee absenteeism due to illness, lower
worker productivity, and increased health care costs.
The American Society of Heating, Refrigeration, and
Air Conditioning Engineers (ASHRAE) recommends
that relative humidity levels in buildings be maintained
below 70%.
b.
COMFORT LEVELS —
occupied space to become uncomfortable, because
humidity interferes with the body’s natural cooling pro-
cess (evaporation at the skin surface).
c.
HUMIDITY DAMAGE —
damage, such as stained wallpaper and ceiling tiles.
Humidity can also damage books and artwork, and
create strong odors in carpets. In addition, humidity can
contribute to unacceptable product quality in industrial
processes.
d.
IMPROPER VENTILATION —
humid geographical areas cannot be properly ventilated
due to high humidity levels outdoors, resulting in poor
indoor-air quality.
e.
EQUIPMENT INEFFICIENCY —
inefficient operation of refrigerators and freezers.
f.
INCREASED ENERGY COSTS —
humidity levels and less comfortable conditions, thermostat set points are lowered to force the HVAC (heating, ventilation, and air conditioning) equipment to run
longer and work harder to lower the humidity levels.
Also, in an attempt to control humidity, system designers typically oversize HVAC equipment and add reheat
capability to get the desired latent capacity. This results
in higher initial equipment costs, as well as increased
energy expenses throughout the life of the unit.
Applications
There are many different rooftop unit applications that are
susceptible to problems caused by high humidity levels.
Some common applications include:
a.
RESTAURANTS —
have many humidity-producing activities, such as dish
washing and cooking.
b.
SUPERMARKETS —
ciency in operation of refrigeration and freezer systems.
c.
MUSEUMS AND LIBRARIES —
books and artwork.
d.
GYMNASIUMS, LOCKER ROOMS, AND HEALTH
CLUBS —
cause uncomfortable occupied space conditions.
e.
HOT AND HUMID CLIMATES —
United States is a good example of this application. The
Perfect Humidity dehumidification package becomes
particularly useful when increased amounts of the hot
and humid outdoor air need to be brought into the building for proper ventilation.
the Perfect Humidity dehumidification package, refer to the
pressure enthalpy curve, and analyze the Perfect Humidity
package effects on the refrigerant in the rooftop unit. The
pressure enthalpy curve shows the refrigerant cycle for a
581B rooftop unit.
Shower areas and human perspiration
Humidity is a major factor in
High humidity levels cause the
Humidity causes property
Buildings in hot and
Humidity can cause
Because of high
The kitchen areas of restaurants
High humidity levels cause ineffi-
Humidity can damage
The southeastern
To fully understand the operation of
49
Page 50
APPLICATION DATA (cont)
Standard Unit Refrigerant Cycle
At point no. 1 in the pressure enthalpy curve, vapor leaving the
compressor at a high pressure and a high temperature enters
the condenser. The condenser removes heat from the refrigerant, lowers its temperature, and changes it to a liquid. At point
no. 2, the liquid leaves the condenser and enters a fixed expansion device that lowers the pressure of the refrigerant. At point
no. 3, the liquid enters the evaporator coil, where the refrigerant
increases in temperature and changes back to a vapor. At point
no. 4, the vapor leaves the evaporator and reenters the compressor.
Refrigerant Cycle Using Perfect Humidity™ Dehumidification
Package
When a subcooler coil is added to the rooftop unit, the refrigerant is affected in such a way that the unit latent capacity is
increased. The refrigerant cycle follows the same path from
point no. 1 to point no. 2 as the standard refrigerant cycle without a subcooler (see the pressure enthalpy curve). However, at
point no. 2, the liquid refrigerant enters the subcooler coil where
the temperature is lowered further. At point no. 2A, this subcooled liquid enters the TXV, which drops the pressure of the
liquid. At point no. 2B, the liquid enters the fixed orifice metering
device. The refrigerant leaves this device as a saturated vapor
and enters the evaporator at point no. 2C. The improved refrigeration effect can now be seen between point no. 2C and point
no. 3. The increase in the total refrigeration effect is the additional enthalpy gained from point no. 2C to point no. 3. However,
the subcooler coil rejects this added refrigeration effect to the
air downstream of the evaporator coil, thus maximizing the overall latent effect. This improved latent effect is a direct result of
the addition of the Perfect Humidity subcooler coil to the refrigerant cycle.
Latent Capacity Effects
Refer to the psychrometric chart to see how the sensible heat
factor decreases when the optional Perfect Humidity dehumidification package is installed. This chart contains data for the
5-ton 581B unit operation, both with and without the Perfect
Humidity package, at 1750 cfm. Point no. 1 on the chart represents the return-air dry bulb (80 F) and wet bulb (67 F) conditions. Point no. 2 represents the supply-air conditions for a
standard 581B rooftop unit without the Perfect Humidity dehumidification package. Point no. 3 represents the supply-air conditions for a 581B rooftop unit with the Perfect Humidity
package. By connecting point no. 1 and point no. 2 on the chart
and finding the intersection on the sensible heat factor scale,
the sensible heat factor is 0.73. Connect point no. 1 and point
no. 3, and see that the sensible heat factor is 0.58. This is a
17.5% increase in latent capacity for the given conditions. This
increase in latent capacity allows the 581B rooftop units to
remove more moisture from the conditioned space; thus lowering the humidity levels.
Dehumidification Effects
Further evidence of dehumidification can be seen by analyzing
the pounds of water per pound of dry air found in the supply air.
At point no. 2 in the psychrometric chart, there are 65 grains
(0.0092 lb) of moisture per pound of dry air. At point no. 3, there
are 58 grains (0.0083 lb) of moisture per pound of dry air. This
is a 12.1% decrease in the amount of water in the supply air.
midification package operation does not affect the electrical
data. The electrical data remains the same either with or
without the Perfect Humidity package.
The operating and shipping weights will be slightly
increased with the addition of the Perfect Humidity subcooler. See the Physical Data table for added base unit
weight with this option.
Refer to cooling performance data, both with and without
the Perfect Humidity dehumidification package. Note the
Perfect Humidity dehu-
greatly improved latent capacity with the Perfect Humidity
dehumidification package.
Static pressure is also slightly affected by the addition of
the Perfect Humidity dehumidification package. See Static
Pressure Drop table on page 40 when using this option.
18.
PERFECT HUMIDITY DEHUMIDIFICATION PACKAGE
FEATURES AND BENEFITS
• The Perfect Humidity dehumidification package can improve
the humidity control of your rooftop equipment by up to 40%.
This greatly reduces the risk of sick building syndrome by
reducing biological growth in both ductwork and the rest of the
building.
• The Perfect Humidity dehumidification package improves
comfort levels in the building by better controlling the humidity.
This improved comfort level allows building tenants to raise
the cooling set point on the thermostats for accumulated
energy savings.
• Better humidity control lowers the risk of humidity-induced
property damage.
• The Perfect Humidity dehumidification package permits building refrigerators and freezers to operate more efficiently due
to lower relative humidity levels. This is the perfect solution for
supermarket applications.
• The Perfect Humidity subcooling circuit can be operated by a
humidity sensor. If the sensor is used, the Perfect Humidity
circuit will then only operate when needed. If the humidity levels in the occupied space are acceptable (such as in the
spring and fall seasons), the Perfect Humidity circuit will not
operate. The rooftop unit is then able to operate to its full sensible potential, which provides more efficient performance and
energy savings.
• At lower outdoor temperatures, rooftop units with dehumidification devices are subject to low suction pressure conditions.
The Perfect Humidity dehumidification package contains a
low-pressure switch that deactivates the Perfect Humidity
dehumidification package under low suction pressure conditions without deactivating the compressors.
• Improved humidity control allows increased outdoor-air ventilation in hot and humid geographical areas. Humidity control
also helps to improve the indoor-air quality of the building.
• The Perfect Humidity dehumidification package is factory
installed. There are no additional field installation costs. There
is also no need to purchase a roof curb from another manufacturer, as standard Bryant roof curbs will accommodate the
581B rooftop units which have the Perfect Humidity dehumidification package option installed.
• The Perfect Humidity dehumidification package is engineered
and manufactured by Bryant for Bryant rooftop units. All application support, service, and warranty issues can therefore be
handled through one company.
• The slightly lower sensible capacities obtained when using the
Perfect Humidity dehumidification package allow the unit to
operate for an extended period of time. The more the unit
operates, the more air is exposed to the subcooling coil. This
rooftop unit increased latent capacity results in lower relative
humidity levels in the occupied space.
• It is no longer necessary to oversize equipment and add
reheat devices to properly dehumidify your building. In a typical scenario, a building owner may need 39,000 Btuh of sensible capacity and 23,000 Btuh of latent capacity (62,000 total
Btuh). To accomplish this without the Perfect Humidity dehumidification package, a 7
1
/2-ton unit with a reheat device
would be necessary to attain the higher latent capacity
required. This results in a large up-front expense to oversize
the equipment from a standard 5-ton to a 7
1
/2-ton unit.
The building owner can now purchase a 5-ton unit with the
Perfect Humidity dehumidification package for a small additional up-front charge, and no reheat device will be necessary
to satisfy the cooling requirements. This reduces both installation costs and operating costs throughout the life of the
product.
50
Page 51
APPLICATION DATA (cont)
Perfect Humidity™ Dehumidification Option
51
Page 52
APPLICATION DATA (cont)
NOTE: Numbers 1 through 4 indicate point numbers referred to in Perfect Humidity™ Dehumidification Package Design Effects section.
Pressure Enthalpy Curve
52
Page 53
APPLICATION DATA (cont)
Entering Air (F) 80 db/67 wb
Leaving Air (F) 58.9 db/56.4 wb
Point 1 —
Point 2 —
(Without Subcooler)
Leaving Air (F) 63.0 db/56.8 wb
(With Subcooler)
Point 3 —
LEGEND
Psychrometric Chart (581B072 Shown)
Wet Bulb
Dry Bulb
wb—
db —
53
Page 54
TYPICAL PIPING AND WIRING
Vertical Discharge
LEGEND
National Electrical Code
NEC —
Horizontal Discharge
54
Page 55
TYPICAL WIRING SCHEMATIC
581B036-072 Typical Wiring Schematic and Component Arrangement
581B036-072 Typical Wiring Schematic and Component Arrangement
Adjustable Heat Anticipator
Contactor, Compressor
Capacitor
Cooling Compensator
Compressor Lockout
Compressor Motor
Diode
Enthalpy Control
Economizer
Emergency Power Supply
Equipment
Economizer Relay
Freeze-Protection Thermostat
Filter-Status Switch
Fuse
Ground
Gas Valve Relay
High-Pressure Switch
Hall-Effect Sensor
High Voltage
Ignitor
Induced-Draft Motor
Indoor (Evaporator) Fan Contactor
NOTES:
1. If any of the original wire furnished must be replaced, it must be replaced with Type 90 C wire or its equivalent.
2. Three-phase motors are protected under primar y single-phasing conditions.
3. Thermostats: HH07AT170, 172
Subbase: HH93AZ176, 177, 178 and 179
4. Set heat anticipator at .14 amp for first stage and .14 amp for second stage.
5. Use copper conductors only.
6. TRAN is wired for 230 v unit. If unit is to be run with 208 v power supply, disconnect BLK wire from 230 v tap and
connect to 208 v tap (RED). Insulate end of 230 v tap.
Indoor (Evaporator) Fan Motor
Integrated Gas Unit Controller
Light-Emitting Diode
Low-Pressure/Loss-of-Charge Switch
Limit Switch
Main Gas Valve
Motor
Outdoor-Air Thermostat
Outdoor (Condenser) Fan Motor
Overload
Plug
Plug Assembly
Quadruple Terminal
Relay
Rollout Switch
Supply-Air Thermostat
Sensor
Switch Fully Open
Switch Fully Closed
Switch Minimum Vent Position
Switch Maximum Vent Position
Thermostat-Cooling
TH—
TRAN —
Thermostat-Heating
Transformer
Field Splice
Marked Wire
Terminal (Marked)
Ter minal (Unmarked)
Terminal Block
Splice
Splice (Marked)
Factory Wiring
Field Control Wiring
Field Power Wiring
Accessory or Optional Wiring
To indicate common potential only.
Adjustable Heat Anticipator
Burner Relay
Contactor, Compressor
Capacitor
Circuit Breaker
Cooling Compensator
Compressor Lockout
Compressor Motor
Connection
Control Relay
Diode
Enthalpy Control
Economizer
Emergency Power Supply
Equipment
Economizer Relay
Freeze-Protection Thermostat
Flame Sensor
Filter Status Switch
Fuse
Ground
Gas Valve Relay
High-Pressure Switch
Hall Effect Sensor
High Voltage
Ignitor
Induced-Draft Motor
Indoor (Evaporator) Fan
Contactor
Indoor (Evaporator) Fan Motor
Indoor-Fan Motor Overload
Switch
Integrated Gas Unit Controller
Low-Pressure/Loss-of-Charge
Switch
Limit Switch
Main Gas Valve
Motor
Normally Closed
Normally Open
Outdoor-Air Thermostat
Outdoor (Condenser) Fan
Contactor
Outdoor (Condenser) Fan Motor
Plug
Plug Assembly
Quadruple Terminal
Relay
Rollout Switch
Supply-Air Thermostat
Sensor
Switch Fully Open
Switch Fully Closed
Switch Minimum Vent Position
Switch Maximum Vent Position
Thermostat-Cooling
Thermostat-Heating
Transformer
Field Splice
Terminal (Marked)
Terminal (Unmarked)
Terminal Block
Splice
Splice (Marked)
Factory Wiring
Field Control Wiring
Field Power Wiring
Accessory or Optional Wiring
To indicate common potential
only. Not to represent wiring.
581B090-150 Typical Wiring Schematic
57
CIRCUIT
BREAKER
CB
CB1
(150 Std)
VOLTSMFG. PT. NO.
24 V
208/230-3-60
Potter & Brumfield
W2BX-1024- 3.2
HeinemannAirpax
CF3-2204-15 209- 3-2599-485
MUST
TRIP
AMPS
17.3
3.2
Page 58
CONTROLS
OPERATING SEQUENCE FOR 581B036-072 UNITS
Cooling, Units Without Economizer —
for cooling, terminals G and Y1 and the compressor contactor
(C) are energized. The indoor (evaporator) fan motor (IFM),
compressor, and outdoor (condenser) fan motor (OFM) start.
The OFM runs continuously while the unit is in cooling. When
the thermostat is satisfied, C is deenergized and the compressor and OFM shut off. After a 30-second delay, the IFM shuts
off. If the thermostat fan selector switch is in the ON position,
the evaporator motor will run continuously.
Cooling, Units With Durablade Economizer —
outdoor-air temperature is above the outdoor-air temperature
(OAT) setting and the room thermostat calls for cooling, the
compressor contactor is energized to start the compressor and
outdoor (condenser) fan motor (OFM). The indoor (evaporator)
fan motor (IFM) is energized and the economizer damper
moves to the minimum position. After the thermostat is satisfied, the damper moves to the fully closed position when IFM is
deenergized.
When the outdoor-air temperature is below the OAT setting and
the thermostat calls for Y1 and G, the economizer damper
moves to the minimum position when the evaporator fan starts.
The first stage of cooling is provided by the economizer. If the
supply-air temperature is above 57 F, a switch on the supply-air
thermostat is closed between the T2 terminal and the 24 vac
terminal. This causes the damper to continue to modulate open
until the supply-air temperature falls below 55 F or the damper
reaches the fully open position.
When the supply-air temperature is between 55 F and 52 F, the
supply-air thermostat has open switches between the T2 and
24 vac terminals and between the T1 and 24 vac terminals. This
causes the economizer damper to remain in an intermediate
open position.
If the supply-air temperature falls below 52 F, a switch on the
supply-air thermostat is closed between the T1 terminal and the
24 vac terminal. This causes the damper to modulate closed
until the supply-air temperature rises above 55 F or the damper
reaches the minimum position.
When the supply-air temperature is between 55 F and 57 F, the
supply-air thermostat has open switches between the T2 and
24 vac terminals. This causes the economizer damper to
remain in an intermediate open position.
If the outdoor air alone cannot satisfy the cooling requirements
of the conditioned space, economizer cooling is integrated with
mechanical cooling, providing second stage cooling. The compressor and condenser fan will be energized and the position of
the economizer damper will be determined by the supply-air
temperature.
When the second stage of cooling is satisfied, the compressor
and condenser-fan motor will be deenergized. The damper
position will be determined by the supply-air temperature.
When the first stage of cooling is satisfied, the IFM shuts off
after a 30-second delay. The damper then moves to fully closed
position.
Cooling, Units With EconoMi$er —
temperature (OAT) is above the ECON SP set point and the
room thermostat calls for Stage 1 cooling (R to G +Y1), the
indoor-fan motor (IFM) is energized and the EconoMi$er
damper modulates to minimum position. The compressor contactor is energized starting the compressor and outdoor-fan
motor (OFM). After the thermostat is satisfied, the damper modulates to the fully closed position when the IFM is deenergized.
When the OAT is below the ECON SP set point and the room
thermostat calls for Stage 1 cooling (R to G + Y1), the
EconoMi$er modulates to the minimum position when the IFM
is energized. The EconoMi$er provides Stage 1 of cooling by
modulating the return and outdoor air dampers to maintain a
55 F supply air set point. If the supply-air temperature (SAT) is
When thermostat calls
When the
When the outdoor-air
greater than 57 F, the EconoMi$er modulates open, allowing a
greater amount of outdoor air to enter the unit. If the SAT drops
below 53 F, the outdoor-air damper modules closed to reduce
the amount of outdoor air. When the SAT is between 53 and
57 F, the EconoMi$er maintains its position.
Heating, Units Without Economizer —
calls for heating, terminal W1 is energized. The induced-draft
motor is energized and the burner ignition sequence begins.
The indoor (evaporator) fan motor (IFM) is energized 45 seconds after a flame is ignited. On units equipped for two stages
of heat, when additional heat is needed, W2 is energized and
the high-fire solenoid on the main gas valve (MGV) is energized. When the thermostat is satisfied and W1 is deenergized,
the IFM stops after a 45-second time-off delay.
Heating, Units With Economizer or Two-Position Damper —
When the thermostat calls for heating, terminal W1 is energized. The induced-draft motor is energized and the burner ignition sequence begins. The indoor (evaporator) fan motor (IFM)
is energized 45 seconds after a flame is ignited and the damper
moves to the minimum position. If the accessory two-position
damper is used, the outdoor-air damper opens to the minimum
position whenever the evaporator fan runs. On units equipped
for two stages of heat, when additional heat is needed, W2 is
energized and the high-fire solenoid on the main gas valve
(MGV) is energized. When the thermostat is satisfied and W1 is
deenergized, the IFM stops after a 45-second time-off delay.
The economizer damper then moves to the fully closed position.
When using continuous fan, the damper will remain in the minimum position.
OPERATING SEQUENCE FOR 581B090-150 UNITS
Cooling, Units Without Economizer —
for cooling, terminals G and Y1 are energized. The indoor
(evaporator) fan contactor (IFC) and compressor contactor no. 1
(C1) are energized, and evaporator-fan motor, compressor
no. 1, and condenser fans start. The condenser-fan motors run
continuously while unit is cooling. For units with 2 stages of
cooling, if the thermostat calls for a second stage of cooling by
energizing Y2, compressor contactor no. 2 (C2) is energized
and compressor no. 2 starts.
When the thermostat is satisfied, C1 and C2 are deenergized
and the compressors and outdoor (condenser) fan motors
(OFM) shut off. After a 30-second delay, the indoor (evaporator)
fan motor (IFM) shuts off. If the thermostat fan selector switch is
in the ON position, the evaporator motors will run continuously.
Cooling, Units With Durablade Economizer —
outdoor-air temperature (OAT) is above the OAT setting and the
room thermostat calls for cooling, the compressor contactor
no. 1 is energized to start compressor no. 1 and outdoor (condenser) fan motors (OFM). The indoor (evaporator) fan motor
(IFM) is energized and the economizer damper moves to the
minimum position. Upon a further call for cooling, compressor
contactor no. 2 will be energized, starting compressor no. 2.
After the thermostat is satisfied and the IFM is deenergized, the
damper moves to the fully closed position.
When the outdoor-air temperature is below the OAT setting and
the thermostat calls for Y1 and G, the economizer damper
moves to the minimum position when the evaporator fan starts.
The first stage of cooling is provided by the economizer. If the
supply-air temperature is above 57 F, a switch on the supply-air
thermostat is closed between the T2 terminal and the 24 vac
terminal. This causes the damper to continue to modulate open
until the supply-air temperature falls below 55 F or the damper
reaches the fully open position.
When the supply-air temperature is between 55 F and 52 F, the
supply-air thermostat has open switches between the T2 and
24 vac terminals and between the T1 and 24 vac terminals. This
causes the economizer damper to remain in an intermediate
open position.
When the thermostat
When thermostat calls
When the
58
Page 59
CONTROLS (cont)
If the supply-air temperature falls below 52 F, a switch on the
supply-air thermostat is closed between the T1 terminal and the
24 vac terminal. This causes the damper to modulate closed
until the supply-air temperature rises above 55 F or the damper
reaches the minimum position.
When the supply-air temperature is between 55 F and 57 F, the
supply-air thermostat has open switches between the T2 and
24 vac terminals. This causes the economizer damper to
remain in an intermediate open position.
If the outdoor air alone cannot satisfy the cooling requirements
of the conditioned space, economizer cooling is integrated with
mechanical cooling, providing second stage cooling. Compressor no. 1 and condenser fan will be energized, and the position
of the economizer damper will be determined by the supply-air
temperature. Compressor no. 2 is locked out.
When the second stage of cooling is satisfied, the compressor
and condenser fan motors will be deenergized. The damper
position will be determined by the supply-air temperature.
When the first stage of cooling is satisfied, the IFM shuts off
after a 30-second delay. The damper then moves to fully closed
position.
Cooling, Units With EconoMi$er —
temperature (OAT) is above the ECON SP set point and the
room thermostat calls for Stage 1 cooling (R to G +Y1), the
indoor-fan motor (IFM) is energized and the EconoMi$er
damper modulates to minimum position. The compressor contactor is energized star ting the compressor and outdoor-fan
motor (OFM). After the thermostat is satisfied, the damper modulates to the fully closed position when the IFM is deenergized.
When the OAT is below the ECON SP set point and the room
thermostat calls for Stage 1 cooling (R to G + Y1), the
EconoMi$er modulates to the minimum position when the IFM
is energized. The EconoMi$er provides Stage 1 of cooling by
modulating the return and outdoor air dampers to maintain a
55 F supply air set point. If the supply-air temperature (SAT) is
greater than 57 F, the EconoMi$er modulates open, allowing a
greater amount of outdoor air to enter the unit. If the SAT drops
below 53 F, the outdoor-air damper modules closed to reduce
the amount of outdoor air. When the SAT is between 53 and
57 F, the EconoMi$er maintains its position.
Heating, Units Without Economizer —
calls for heating, terminal W1 is energized. In order to prevent
thermostat short-cycling, the unit is locked into the Heating
mode for at least 1 minute when W1 is energized. The induceddraft motor (IDM) is then energized and the burner ignition
sequence begins. The indoor (evaporator) fan motor (IFM) is
energized 45 seconds after a flame is ignited. When additional
heat is needed, W2 is energized and the high-fire solenoid on
the main gas valve (MGV) is energized. When the thermostat is
satisfied and W1 and W2 are deenergized, the IFM stops after a
45-second time-off delay.
Heating, Units With Economizer or Two-Position Damper —
When the thermostat calls for heating, terminal W1 is energized. In order to prevent thermostat short-cycling, the unit is
locked into the Heating mode for at least 1 minute when W1 is
energized. The induced-draft motor is then energized and the
burner ignition sequence begins. The indoor (evaporator) fan
motor (IFM) is energized 45 seconds after a flame is ignited and
the damper moves to the minimum position. If the accessory
two-position damper is used, the outdoor-air damper opens to
the minimum position whenever the evaporator fan runs. When
additional heat is needed, W2 is energized and the high-fire
solenoid on the main gas valve (MGV) is energized. When the
When the outdoor-air
When the thermostat
thermostat is satisfied and W1 and W2 are deenergized, the
IFM stops after a 45-second time-off delay. The economizer
damper then moves to the fully closed position. When using
continuous fan, the damper will remain in the minimum position.
OPERATING SEQUENCE FOR 581B036-150 SIZE UNITS
Units With Perfect Humidity™ Dehumidification Package —
When thermostat calls for cooling, terminals G and Y1 is energized. The indoor (evaporator) fan motor (IFM), compressor (C),
and outdoor (condenser) fan motor (OFM) start. The OFM runs
continuously while the unit is in cooling. As shipped from the
factory, Perfect Humidity dehumidification circuit is always energized. If Perfect Humidity circuit modulation is desired, a fieldinstalled, wall-mounted LC Thermidistat or humidistat are
required.
If the Perfect Humidity humidistat is installed and calls for the
Perfect Humidity subcooler coil to operate, the humidistat internal switch closes. This energizes and closes the liquid line solenoid valve coil (LLSV) of the Perfect Humidity circuit, forcing the
hot liquid refrigerant of the liquid line to enter the subcooler coil.
As the hot liquid passes through the subcooler coil, it is
exposed to the cold supply airflow coming off from the evaporator coil and the liquid is further cooled to a temperature
approaching the evaporator coil leaving-air temperature. The
state of the refrigerant leaving the subcooler coil is a highly subcooled liquid refrigerant. The liquid then enters a thermostatic
expansion valve (TXV) where the liquid is dropped to a lower
pressure. The TXV does not have a pressure drop great
enough to change the liquid to a 2-phase fluid. The TXV can
throttle the pressure drop of the liquid refrigerant and maintain
proper conditions at the compressor suction valve over a wide
range of operating conditions. The liquid then enters a second
fixed restrictor expansion device for a second pressure drop to
a 2-phase fluid. The liquid proceeds to the evaporator coil at a
temperature lower than normal cooling operation. This lower
temperature is what increases the latent capacity of the rooftop.
The 2-phase refrigerant passes through the evaporator and is
changed into a vapor. The air passing over the evaporator coil
will become colder than during normal operation as a result of
the colder refrigerant temperatures. However, as it passes over
the subcooler coil, the air will be warmed slightly.
As the refrigerant leaves the evaporator, the refrigerant passes
a low-pressure switch in the suction line. This low-pressure
switch will deactivate the Perfect Humidity package when the
suction pressure reaches 60 psig. The low-pressure switch is
an added safety device to protect against evaporator coil
freeze-up. The low-pressure switch will only deactivate and
open the liquid line solenoid valve in the Perfect Humidity circuit.
The compressors will continue to run as long as there is a call
for cooling, regardless of the position of the low-pressure
switch. The solenoid valve and the Perfect Humidity package
will be re-activated only when the call for cooling has been satisfied, the low-pressure switch has closed, and a new call for
cooling exists. The crankcase heaters on the scroll compressor
provide additional protection for the compressor due to the
additional refrigerant charge in the subcooler.
When the humidistat is satisfied, the humidistat internal switch
opens cutting power to and opening the LLSV. The refrigerant is
routed back through the evaporator and the subcooler coil is
removed from the refrigerant loop.
When the thermostat is satisfied, C1 is deenergized and the
compressor and OFM shut off. After a 30-second delay, the IFM
shuts off. If the thermostat fan selector switch is in the ON position, the IFM will run continuously.
59
Page 60
GUIDE SPECIFICATIONS
PACKAGED ROOFTOP COOLING UNIT WITH GAS HEAT —
CONSTANT VOLUME APPLICATION
1.01 SYSTEM DESCRIPTION
Outdoor rooftop- or slab-mounted, electrically controlled
heating and cooling utilizing a scroll compressor for cooling duty and gas combustion for heating duty. Unit shall
discharge supply air vertically or horizontally as shown on
contract drawings.
1.02 QUALITY ASSURANCE
A. Unit shall be rated in accordance with ARI Standards 210/
240 or 360 and 270.
B. Unit shall be designed to conform to ASHRAE 15, latest
revision, and in accordance with UL 1995.
C. Unit shall be UL tested and certified in accordance with
ANSI Z21.47 Standard and UL listed and certified under
Canadian Standards as a total package for safety
requirements.
D. Roof curb shall be designed to conform to NRCA
Standards.
E. Insulation and adhesive shall meet NFPA 90A require-
ments for flame spread and smoke generation.
F. Unit casing shall be capable of exceeding Federal Test
Method Standard No. 141 (Method 6061) 500-hour Salt
Spray Test.
G. Each 581B unit is subjected to completely automated run
testing on the assembly line. Each unit contains a factorysupplied printout indicating tested pressures, amperages,
data, and inspectors; providing certification of the unit
status at the time of manufacture.
1.03 DELIVERY, STORAGE, AND HANDLING
Unit(s) shall be stored and handled per manufacturer’s
recommendations.
PAR T 2 — PRODUCTS
2.01 EQUIPMENT (STANDARD)
A. General:
Factory-assembled, single-piece heating and cooling unit.
Contained within the unit enclosure shall be all factory
wiring, piping, controls, refrigerant charge (R-22), and
special features required prior to field start-up.
B. Unit Cabinet:
1. Unit cabinet shall be constructed of galvanized steel,
2. Evaporator-fan cabinet interior shall be insulated with
3. Cabinet panels shall be easily removable for
4. Holes shall be provided in the base rails for rigging
5. Unit shall have a factory-installed, sloped conden-
6. Unit shall have factory-installed filter access panel to
7. Unit shall have standard thru-the-bottom power con-
72,000 TO 250,000 BTUH,
NOMINAL INPUT HEATING
bonderized and coated with a baked enamel finish
on all externally exposed surfaces, and have primercoated interior surfaces on all panels.
a minimum
1
/2-in. thick flexible fiberglass insulation
coated on the air side. Aluminum foil-faced fiberglass
insulation shall be used in the heating compartment.
servicing.
shackles to facilitate overhead rigging, and forklift
slots shall be provided to facilitate maneuvering.
sate drain pan made of a non-corrosive material, providing a minimum
3
/4-in. connection with both vertical
and horizontal drains and shall comply with
ASHRAE 62.
provide filter access with tool-less removal.
nection capability.
C. Fans:
1. Indoor blower (evaporator fan) shall be of the
belt-driven, double inlet, forward-curved centrifugal
type. Belt drive shall include an adjustable-pitch
motor pulley.
2. Indoor blower (evaporator fan) shall be made from
steel with a corrosion-resistant finish and shall be
dynamically balanced.
3. Bearings shall be of the sealed, permanently lubricated, ball-bearing type for longer life and lower
maintenance.
4. Condenser fan shall be of the direct-driven propeller
type and shall discharge air vertically upward.
5. Condenser fan shall have aluminum blades riveted to
corrosion-resistant steel spiders and shall be dynamically balanced.
6. Condenser-fan motor shall be totally enclosed.
7. Induced draft blower shall be of the direct-driven, single inlet, forward curved, centrifugal type, shall be
made from steel with a corrosion-resistant finish, and
shall be dynamically balanced.
2. Factory rubber-shock mounted and internally spring
mounted for vibration isolation.
3. On independent circuits (sizes 090-150).
E. Coils:
1. Evaporator and condenser coils shall have aluminum
plate fins mechanically bonded to enhanced copper
tubes with all joints brazed.
2. Tube sheet openings shall be belled to prevent tube
wear.
3. Evaporator coil shall be of the face-split design.
F. Heating Section:
1. Induced draft combustion type with energy saving
direct spark ignition system, redundant main gas
valve.
2. The heat exchanger shall be of the tubular section
type constructed of a minimum of 20 gage steel
coated with a nominal 1.2 mil aluminum-silicone alloy
for corrosion resistance.
3. Burners shall be of the in-shot type constructed of
aluminum coated steel.
4. All gas piping shall enter the unit cabinet at a single
location.
5. The Integrated Gas Control (IGC) board shall provide
timed control of evaporator fan functioning and
burner ignition. An LED (light-emitting diode) shall
provide diagnostic information. The LED shall be visible without removing the control box access panel.
6. IGC board contains anti-cycle protection for gas heat
operation (after 4 continuous cycles on high temperature limit switch and one cycle on the flame rollout
switch).
G. Refrigerant Components:
Refrigerant circuit components shall include:
1. Fixed-orifice type feed system.
2. Refrigerant strainer.
3. Service gage connections on suction, discharge, and
liquid lines.
4. Filter drier.
5. Ability to route gage hoses through unit top cover
(unit sizes 036-072 only).
H. Filter Section:
1. Standard filter section shall consist of factoryinstalled low-velocity, throwaway 2-in. thick fiberglass
filters of commercially available sizes.
2. Filter face velocity shall not exceed 300 fpm at nominal airflows.
3. Filter section shall use only one size filter.
4. Filters shall be accessible through an access panel
with ‘‘no-tool’’ removal.
60
Page 61
GUIDE SPECIFICATIONS (cont)
I. Controls and Safeties:
1. Unit Controls:
Unit shall be complete with self-contained low-
voltage control circuit protected by a fuse on the 24-v
transformer side.
2. Safeties:
a. Unit shall incorporate a solid-state compressor
protector which provides anti-cycle reset capability at the space thermostat, should any of the
following standard safety devices trip and shut off
compressor.
1) Compressor overtemperature, overcurrent.
2) Loss-of-charge/low-pressure switch.
3) Freeze-protection thermostat, evaporator coil.
4) High-pressure switch.
The lockout protection shall be easily discon-
nected at the control board, if necessary.
b. Heating section shall be provided with the follow-
ing minimum protections:
1) High-temperature limit switches.
2) Induced draft motor speed sensor.
3) Flame rollout switch.
4) Flame proving controls
J. Operating Characteristics:
1. Unit shall be capable of starting and running at 125 F
ambient outdoor temperature, meeting maximum
load criteria of ARI Standard 210/240 or 360 at ±10%
voltage.
2. Compressor with standard controls shall be
capable of operation down to 25 F ambient outdoor
temperature.
K. Electrical Requirements:
All unit power wiring shall enter unit cabinet at a single
factory-predrilled location.
L. Motors:
1. Compressor motors shall be cooled by refrigerant
passing through motor windings and shall have line
break thermal and current overload protection.
2. Indoor blower (evaporator-fan) motor shall have per-
manently lubricated bearings and inherent
automatic-reset thermal overload protection.
3. Totally enclosed condenser-fan motor shall have
permanently lubricated bearings and inherent
automatic-reset thermal overload protection.
4. Induced-draft motor shall have permanently lubri-
cated, sealed bearings and inherent automatic reset
thermal overload protection.
M. Special Features:
Certain features are not applicable when the features
designated by * are specified. For assistance in amending
the specifications, contact your local sales office.
1. Roof Curbs:
a. Formed galvanized steel with wood nailer strip
and capable of supporting entire unit weight.
b. Allows for installing and securing ductwork to curb
prior to mounting unit on the curb.
*2. Integrated Economizers:
a. Integrated integral-modulating type capable of
simultaneous economizer and compressor
operation.
b. Includes all hardware and controls to provide
cooling with outdoor air.
c. Equipped with low-leakage dampers not to
exceed 3% leakage, at 1 in. wg pressure differential (Durablade economizer).
d. Capable of introducing up to 100% outdoor air in
both minimum and fully open positions.
e. Equipped with a gravity relief sliding plate damper
(Durablade economizer). Damper shall close
upon unit shutoff.
f. EconoMi$er shall be equipped with a barometric
relief damper with up to 100% of return air (036-
072) or 90% of return air (090-150) relief. The
Durablade economizer is equipped with 30% of
return-air relief (036-150).
g. Designed to close damper during loss-of-power
situations with emergency power supply (Durablade economizer) or spring return built into
motor (EconoMi$er).
h. Dry bulb outdoor-air thermostat protection shall
be provided as standard.
i. Durablade economizer is a guillotine-style
damper, and the EconoMi$er is a parallel blade
design.
birdscreen, and rainhood which can be preset
to admit up to 25% outdoor air for year-round
ventilation.
5. 100% Two-Position Damper:
a. Two-position damper package shall include single
blade damper and motor. Admits up to 100% outdoor air.
b. Damper shall close upon indoor (evaporator) fan
shutoff.
c. Designed to close damper during loss of power
situations.
d. Equipped with 15% barometric relief damper.
6. 25% Two-Position Damper:
a. Two-position damper package shall include single
blade damper and motor. Admits up to 25% outdoor air.
b. Damper shall close upon indoor (evaporator) fan
shutoff.
*7. Solid-State Enthalpy Control:
a. For use with variable sliding economizer package
only.
b. Capable of sensing outdoor-air enthalpy content
(temperature and humidity) and controlling economizer cut-in point to have minimum heat content
air passing over the evaporator coil for most efficient system operation.
*8. Differential Enthalpy Sensor:
a. For use with economizer only.
b. Capable of comparing enthalpy content (tempera-
ture and humidity) of outdoor and indoor air and
controlling economizer cut-in point at the most
economical level.
9. Outdoor-Air Enthalpy Sensor:
The outdoor-air enthalpy sensor shall be used with
the EconoMi$er device to provide single enthalpy
control. When used in conjunction with a return-air
enthalpy sensor, the EconoMi$er device will provide
differential enthalpy control. The sensor allows the
EconoMi$er controller to determine if outside air is
suitable for free cooling.
10. Return-Air Enthalpy Sensor:
The return-air enthalpy sensor shall be used with the
EconoMi$er device. When used in conjunction with
an outdoor-air enthalpy sensor, the EconoMi$er
device will provide differential enthalpy control.
61
Page 62
GUIDE SPECIFICATIONS (cont)
11. Return-Air Temperature Sensor:
The return-air temperature sensor shall be used with
the EconoMi$er device. When used in conjunction
with an outdoor-air temperature sensor, the
EconoMi$er device will provide differential temperature control.
12. Indoor-Air Quality (CO2) Sensor:
Shall have the ability to provide demand ventilation
indoor-air quality (IAQ) control through the
EconoMi$er with an IAQ sensor.
The IAQ sensor shall be available in duct mount, wall
mount and wall mount with LED display. The set
point shall have adjustment capability.
*13. Low Ambient Control Packages:
Each package consists of solid-state control and
condenser-coil temperature sensor to maintain condensing temperature between 90 F and 110 F at outdoor ambient temperatures down to –20 F by
condenser-fan speed modulation or condenser-fan
cycling.
*14. Thermostat and Subbase:
Provides staged cooling and heating automatic (or
manual) changeover, fan control, and indicator light.
15. Thru-The-Bottom Service Connection:
Kit shall provide connectors to permit electrical con-
nections to be brought to the unit through the
basepan.
16. Condenser Coil Hail Guard Assembly:
Hail guard shall protect against damage from hail
and flying debris.
17. Condenser Coil Guard Grille:
The grille protects the condenser coil from damage
by large objects without increasing unit clearances.
18. Compressor Cycle Delay:
Unit shall be prevented from restarting for a mini-
mum of 5 min. after shutdown.
19. Fan/Filter Status Switch:
Provides status of evaporator fan (ON/OFF) or
indoor-air filter (CLEAN/DIRTY). Status shall be displayed over communication bus when used with
direct digital controls or with an indicator light at the
thermostat.
20. Unit-Mounted, Non-Fused Disconnect Switch:
Shall be factory-installed, internally-mounted, NEC
and UL approved non-fused switch shall provide unit
power shutoff. Shall be accessible from outside the
unit and shall provide power off lockout capability.
21. Convenience Outlet:
Shall be factory-installed and internally-mounted
with easily accessible 115-v female receptacle. Shall
include 15 amp GFI receptacle with independent
fuse protection. Voltage required to operate convenience outlet shall be provided by a factoryinstalled step-down transformer. Shall be accessible
from outside the unit.
22. High-Static Motor and Drive:
High-static motor and drive shall be factory-installed
to provide additional performance range.
23. EconoMi$er and Power Exhaust:
Package shall provide control of internal building
pressure. The system shall exhaust up to 100% of
return air.
24. Power Exhaust for Accessory EconoMi$er:
Two two-stage power exhausts shall be used in con-
junction with EconoMi$er to provide the system with
the capability to exhaust up to 100% of return air.
The power exhaust is a field-installed accessory for
vertical and horizontal applications.
25. Flue Hood Protector Assembly:
Provides protection from the hot sides of the gas flue
hood.
26. Liquid Propane Kit:
Package shall contain all the necessary hardware
and instructions to convert a standard natural gas
unit for use with liquefied propane.
27. NOx Reduction Unit:
Unit shall have reduced nitrous oxide (NOx) emis-
sions to meet the California Air Quality Management
NOx requirement of 40 nanograms/joule or less on
036-060 sizes.
28. Flue Discharge Deflector:
Package shall contain single-piece deflector and
hardware to exhaust the flue discharge up and away
from unit. The flue discharge deflector shall allow
minimum flue side clearances to combustibles to be
reduced to 18 inches.
29. Dehumidification Package:
The dehumidification package is a factory-installed
option that provides increased dehumidification by
further subcooling the hot liquid refrigerant leaving
the condenser coil. The package consists of a subcooling coil located on the leaving-air side of the
evaporator coil. The location of this coil in the indoor
airstream greatly enhances the latent capacity of the
units.
The package shall be equipped with crankcase
heater(s), low pressure switch(es), and thermostatic
expansion valve(s) (TXV). Low pressure switch(es)
prevents evaporator coil freeze up and TXV(s)
assure a positive superheat condition. If the operation of the subcooling coil is controlled by a fieldinstalled, wall-mounted humidistat or LC Thermidistat, the dehumidification circuit will then operate only
when needed. Optional field connections for the
humidistat are made in the low voltage compartment
of the unit control box.
30. Light Commercial Thermidistat:
Field-installed, wall mounted thermidistat is used to
control temperature and activation of Perfect
Humidity™ package. The thermidistat can be set for
humidity settings from 50% to 90% relative humidity.
31. Electronic Programmable Thermostat:
Capable of using deluxe full-featured electronic ther-
mostat. Shall use built-in compressor cycle delay
control for both heating and cooling duty.
32. Humidistat:
Field-installed, wall-mounted humidistat is used to
control activation of the dehumidification package.
The humidistat can be set for humidity levels
between 20% and 80% relative humidity.
for the filter, compressor, evaporator fan, and control
box areas. Filter hinged panels permit tool-less entry
for changing filters. Each hinged panel is permanently attached to the rooftop unit.