Bryant BW4B, BW9, BW5B, BS1, BW2 User Manual

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Bryant BW4B, BW9, BW5B, BS1, BW2 User Manual

Gas and Oil-Fired Water and

BS

Gas Fired Steam Boilers

BW

MODEL BW1, BW2

MODEL BW3

Series B

Series B

MODEL BS1, BS2

 

Series B

 

MODEL BW4B, BW5B

MODEL BW9

Series B

Series A

Form No. PDS BS1A.75.3

MODEL NUMBER NOMENCLATURE

BW9AAN000075AAAA

 

 

 

B

 

 

W

 

9

 

A

 

 

A

 

N

 

000

 

 

075

 

A

 

 

A

 

 

AA

 

B — Boiler

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Variations

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

AA — Standard

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Type of System

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Series

 

 

 

 

 

W — Water

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S — Steam

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A — Original

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Combustion/Ignition

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Labeling

 

 

 

1

— Natural Draft/Standing Pilot

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

— Natural Draft/Electronic

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A — Common Unit

 

 

 

3

— Induced Draft/Electronic

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

G — Canada Only (oil)

 

 

 

4

— Oil Burner/Without Tankless Coil

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5

— Oil Burner/With Tankless Coil

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

9

— 90% Direct Vent/Sealed

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Combustion

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Model Code

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Electrical

 

 

 

 

 

 

 

 

 

 

 

Heating Size

 

 

 

 

 

 

 

 

 

 

 

 

 

A 110 to 125 60 Hz

 

 

 

 

 

 

 

 

 

 

 

Btu Input (x 1000)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fuel

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

H — Heating Oil

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

N — Natural Gas

 

 

 

 

 

 

 

Cooling

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

P — Propane

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BOILER ACCESSORIES

 

 

 

BW1/BW2

 

DESCRIPTION

PART NO.

 

 

Filtrol Package (Up to 75,000 Btuh Input)

KBAFP0101DNK

 

 

Filtrol Package (Up to 150,000 Btuh Input)

KBAFP0201DNK

 

 

Filtrol Package (Over 150,000 Btuh Input)

KBAFP0301DNK

 

 

High Limit Control

KBAHL0101DNK

 

 

Combustible Floor Base (2 thru 6 section models)

KBASB0301DNK

 

 

Combustible Floor Base (7 thru 9 section models)

KBASB0401DNK

 

 

Zoning Valve 3/4 in.

KBAZV0101DNK

 

 

Zoning Valve 1 in.

KBAZV0201DNK

 

 

Gas Conversion Kit Natural to Propane (After 1799V)

KBANP0201DNK

 

 

Gas Conversion Kit Propane to Natural

KBAPN0201DNK

 

 

NOTE: There was never a Natural to Propane conversion kit for BW/BS boiler prior to 1799V.

 

 

 

BW3

 

DESCRIPTION

PART NO.

 

 

Filtrol Package (Up to 75,000 Btuh Input)

KBAFP0101DNK

 

 

Filtrol Package (Up to 150,000 Btuh Input)

KBAFP0201DNK

 

 

Filtrol Package (Over 150,000 Btuh Input)

KBAFP0301DNK

 

 

High Limit Control

KBAHL0101DNK

 

 

Combustible Floor Base (2 thru 6 section models)

KBASB0301DNK

 

 

Combustible Floor Base (6 thru 7 section models)

KBASB0401DNK

 

 

Zoning Valve 3/4 in.

KBAZV0101DNK

 

 

Zoning Valve 1 in.

KBAZV0201DNK

 

 

Gas Conversion Kit Natural to Propane (After 1799V)

KBANP0201DNK

 

 

Gas Conversion Kit Propane to Natural

KBAPN0201DNK

 

 

NOTE: There was never a Natural to Propane conversion kit for BW/BS boiler prior to 1799V.

 

 

 

BS1/BS2

 

DESCRIPTION

PART NO.

 

 

Combustible Floor Base (2 thru 6 section models)

KBASB0301DNK

 

 

See notes on page 3.

—2—

BOILER ACCESSORIES (CONT.)

Combustible Floor Base (6 thru 7 section models)

KBASB0401DNK

 

 

Gas Conversion Kit Natural to Propane (3 section, BS1/2-075)

KBANP0301DNK

 

 

Gas Conversion Kit Natural to Propane (4 section, BS1/2-112)

KBANP0401DNK

 

 

Gas Conversion Kit Natural to Propane (5 section, BS1/2-150)

KBANP0501DNK

 

 

Gas Conversion Kit Natural to Propane (6 section, BS1/2-187)

KBANP0601DNK

 

 

Gas Conversion Kit Natural to Propane (7 section, BS1/2-225)

KBANP0701DNK

 

 

Gas Conversion Kit Natural to Propane (8 section, BS1/2-262)

KBANP0801DNK

 

 

Gas Conversion Kit Natural to Propane (9 section, BS1/2-299)

KBANP0901DNK

 

 

NOTE: There was never a Natural to Propane conversion kit for BW/BS boilers prior to 1799V.

 

 

 

BW4/BW5

 

DESCRIPTION

PART NO.

 

 

Filtrol Package (Includes Air Purge Extrol Tank and Fill Valve)

KBAFP0201DNK

 

 

 

KBAFP0301DNK

 

 

Zone Valve - 3/4 in.

KBAZV0101DNK

 

 

Zone Valve - 1 in.

KBAZV0201DNK

 

 

High-Limit Control - Manual Reset*

KBAHL0101DNK

 

 

Tankless Water Heater Kit

KBATH0101IDNK

 

 

Combustible Floor Base

KBASB0301DNK

 

 

Low Fire Rate Kit - 3 Section BW4/BW5

KBALF0101DNK

 

 

Low Fire Rate Kit - 4 Section BW4/BW5

KBALF0201DNK

 

 

BW9

 

DESCRIPTION

PART NO.

 

 

Concentric Vent Termination Kit (Single Pipe) - 2 in.

KGAVT0501CVT

 

 

Concentric Vent Termination Kit (Single Pipe) - 3 in.

KGAVT0601CVT

 

 

Filtrol Package (Up to 75,000 Btuh Input)

KBAFP0101DNK

 

 

Filtrol Package (Up to 150,000 Btuh Input)

KBAFP0201DNK

 

 

Zoning Valve 3/4 in.

KBAZV0101DNK

 

 

Zoning Valve 1 in.

KBAZV0201DNK

 

 

Gas Conversion Kit Natural to Propane (BW9-050)

KBANP1101DNK

 

 

Gas Conversion Kit Natural to Propane (BW9-075)

KBANP1201DNK

 

 

Gas Conversion Kit Natural to Propane (BW9-100)

KBANP1301DNK

 

 

Gas Conversion Kit Propane to Natural (BW9-050)

KBAPN1101DNK

 

 

Gas Conversion Kit Propane to Natural (BW9-075)

KBAPN1201DNK

 

 

Gas Conversion Kit Propane to Natural (BW9-100)

KBAPN1301DNK

 

 

* 2–6 Section Models on BS1, BS2, BW1, and BW2; 2–5 Section Models on BW3.

† 7–9 Section Models on BS1, BS2, BW1, and BW2; 6–7 Section Models on BW3.

Note: Accessory High Limit Control is a strap-on aquastat used as an auxiliary limit or reverse acting circulator control.

—3—

CIRCULATOR CURVE

TOTAL HEAD FEET

 

 

 

 

WATER FLOW

M3/H

 

 

 

12

1

2

3

4

5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10

8

6

4

2

3

METERS

2

TOTAL HEAD

1

0

4

8

12

16

20

24

WATER FLOW GPM

WATER BOILER CIRCULATOR CURVE

 

ELECTRICAL DATA

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ALL MODELS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Voltage—Hertz—Phase

 

 

 

 

 

 

115 — 60 — 1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Minimum Branch Circuit Wire Size (AWG)

 

 

 

 

 

 

14

 

 

 

 

Maximum Fuse Size (Amps)

 

 

 

 

 

 

15

 

 

 

 

Control Circuit Power Available

 

 

 

 

 

 

40va–@ 24v

 

 

 

STANDARD BOILER WARRANTIES (Yrs)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MODEL

 

BW1

 

BW2

BW3

BW4

 

BW5

 

BW9

BS1

BS2

 

 

 

 

 

 

 

 

 

 

 

 

 

Circulator Pump

 

3

 

3

3

3

 

3

 

3

 

 

 

 

 

 

 

 

 

 

 

 

 

Vent Damper

 

5

 

5

 

 

5

5

 

 

 

 

 

 

 

 

 

 

 

 

 

Heat Exchanger Section Assembly (Non-prorated)

 

20

 

20

20

20

 

20

 

15

12

12

 

 

 

 

 

 

 

 

 

 

 

 

 

Oil Burner

 

 

3

 

3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

®

CERTIFIED

ama

®

ASME

—4—

MODELS BW9

The BW9 is a gas fired direct vent condensing hot water boiler with cast aluminum heat exchanger sections. A revolutionary cast aluminum heat exchanger means better heat transfer and thermal storage than similarly sized cast iron boiler, which results in higher efficiency. The heating system water absorbs large amounts of heat from the cast aluminum heat exchanger, cooling the flue gases and causing condensation. Sealed combustion, premix gas burner, and low flame temperature means drastically reduced CO and NOx emissions, which contribute to a cleaner and healthier environment.

The BW9, unlike normal residential atmospheric and induced draft boilers, takes its combustion air directly from the outdoors (sealed combustion) and does not compete with building occupants for fresh air. Sealed combustion (also known as “direct vent”) is the safest and best way to obtain plenty of clean combustion air. The induced draft fan draws in the outside combustion air, then takes the cooler flue gases from the heat exchanger and provides a positive removal of the flue gases from the building through inexpensive and readily available PVC and CPVC pipes.

FEATURES

RANGE OF CAPACITIES—Three sizes ranging from 50,000 through 100,000 Btuh input.

COMPLETELY PACKAGED—Each boiler is completely assembled, including all controls (except room thermostat). All necessary wiring is factory installed. The boiler is ready for gas piping, room thermostat, and electrical power connections as shipped. Circulator is shipped pre-wired with 6 ft bx conduit for easy installation for supply side pumping.

VENTING—This boiler is direct vented with PVC and CPVC pipe. See the Installation Instructions for common venting requirements.

ALUMINUM SECTIONS—These sections speed heat transfer to the boiler water. With faster thermal response, greater comfort and economy are achieved.

PRE-MIX BURNER—Provides quiet operation and improved combustion efficiency.

CONTROLS—Integrated Boiler Control provides safe, dependable operation of burners. Factory-installed safety components provide maximum safety against overheating, pressure buildup, and low-water operation.

SECTIONS TESTED—Each section is hydrostatically tested to 50 psig. Individual sections are tested to 125 psig at factory. Assembled sections are tested to 75 psig at the factory. The maximum allowable pressure is 50 psig for hot water boilers.

PROPANE CONVERTIBLE—With factory approved conversion kit accessory.

WARRANTY—The aluminum sections are covered by a limited 15-year warranty on the entire assembly. Circulator pump is covered by a limited 3-year warranty. All other parts are covered by a 1-year limited warranty.

SPECIFICATIONS

UNIT SIZE

050

075

100

 

Sections

 

 

1

 

 

 

GAS CONTROLS

 

 

 

 

 

 

 

 

 

 

 

 

 

Gas Valve

 

 

Honeywell

 

 

 

Inlet Size

In.

 

1/2

 

 

 

Ignition

 

 

Hot Surface Ignition

 

 

 

Burner—Stainless/Titanium Alloy

 

 

1

 

 

 

 

 

 

 

 

 

 

Burner Orifice

No.

0.0615

#48

#44

 

 

CONTROLS

 

 

 

 

 

 

 

 

 

 

 

 

 

Limit Control Range

°F

 

100-200

 

 

 

 

 

 

 

 

 

 

Pressure Relief Valve Setting

Psig

 

30

 

 

 

 

 

 

 

 

 

 

Integrated Boiler Control

 

 

UTEC factory installed

 

 

 

 

 

 

 

 

 

 

CIRCULATOR

 

 

 

 

 

 

 

 

 

 

 

 

 

Taco

Model

 

007

 

 

 

Full Load Amps

 

 

2.0 AMPS/330 WATTS

 

 

 

 

 

 

 

 

 

 

Flange Size FPT

In.

 

1-1/4

 

 

 

 

 

 

 

 

 

—5—

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