Bryant 619E User Manual

Bryant Day& Night Payne
Air Conditioning
PRELIMINARY PRODUCT DATA
538A
HIGH WALL DUCT-FREE, SPLIT SYSTEMS
Model 619E
Sizes 009-024
3
⁄4to 2 Tons
619E
538S (048 Shown)
DESCRIPTION
These duct-free split systems cool, heat (heat pump systems only) dehumidify, circulate, and filter the air — with minimum maintenance. They are the ideal complement to your ducted system when it is impractical or prohibitively expensive to use a ducted system. The outdoor units, when matched with model 619E fan coil units, offer many technological features and reli­able operation.
The duct-free split systems are perfect for add-ons, such as an office or family room addition, and whenever you have special space requirements;likefor a computer room. Or consider duct­free split systems when changes in the cooling load cannot be handled by the existing system; for instance, when adding heat­generating equipment to an already air-conditioned space.
Split systems can also be used when adding air conditioning to spaces that are heated by hydronic or electric heat, and no ductwork exists. Historical renovations are another application for which duct-free split systems are well suited, especially when preserving the looks of the original structure is essential.
When noise is a concern, these whisper-quiet split systems are your answer because you don’t have to worry about duct design.
If security is an issue, outdoor and indoor units are connected only by refrigerant piping to prevent intruders from crawling
538C/D009,012
through ductwork. Also, since the outdoor units can be installed 6-in. away from outside walls, coils are protected from vandals and severe weather.
In addition, the compact duct-free split systems take only a few hours to installl, without any major interruptions to the custom­ers’ workplace or home.
STANDARD SYSTEM FEATURES
HIGH-EFFICIENCY design with SEERs (Seasonal Energy Effi-
ciency Ratios) up to 12.0 and HSPFs (heating seasonal perfor­mance factors; heat pump systems only) of 6.8.
EXTENSIVE DIAGNOSTICS alert the user to the existence of problems.
BUILT-IN RELIABILITY COMPONENTS include a suction-line accumulator that safeguards the compressor against loss of lu­brication, while start capacitors and relays (non-scroll units) as­sure dependable start-ups, especially during low-voltage conditions (down to 187 v). High- and low-pressure safety switches, crankcase heater (non-scroll units), liquid line filter drier (538A, 538C, 538S), bi-flow liquid line filter drier (538D), and lock-out protection are also standard on most sizes.
Form No. PDS 619E.09.1
The indoor units include protection against freeze-up (heat pumps), high discharge temperature, and self diagnostics to en­sure reliability.
RESTART FUNCTION FOR AUTOMATIC START AFTER A POWER FAILURE eliminates the need to reset the unit after a
power failure. The unit restarts in the same mode that was op­erating prior to the power failure and retains the selected set point as well.
AUTOMATIC AIR SWEEP ensures evenly-distributed air within the conditioned space for ultimate comfort. The air sweep fea­ture sweeps the air from side to side.
WEATHER-PROTECTED CABINET is protected with a heavy, galvanized steel coating, then coated again with a layer of zinc phosphate to which a coat of polyester powder is applied and baked on. This provides each unitwith a hard, smooth finishthat will last for many years.
All screws on the cabinet exterior are coated for long-lasting, rust-resistant, quality appearance.
TOTALLY ENCLOSED FAN MOTOR means greater reliability under rain conditions and dependable performance for many years. Permanent-split-capacitor-type motors provide the most economical operation.
REFRIGERANT SYSTEM is designed to provide dependability. Each unit leaves the factory with a refrigerant charge. Additional charge may be necessary depending on the application. Refrig­erant service connections make checking operating pressures easier.For precise refrigerant control, all 538A, 538C, and 538D fan coil units feature an AccuRaterT piston in the fan coil unit, and 009,012 units feature a capillary in the outdoor unit.
FIELD-INSTALLED ACCESSORY
DESCRIPTION AND USAGE
Condensate Pump — The pump provides condensate lift ca-
pability, and is an accessory for the fan coil units. SUGGESTED USE:
• The condensate pump accessory is recommended when ad­equate drain line pitch cannot be provided.
Winter Start Control (538A, 538S) — This condensing unit ac­cessory is a single-pole, single-throw delay relay which by­passes the low-pressure switch for approximately 3 minutes to permit start-up for cooling operation under low load conditions at low-ambient temperatures.
SUGGESTED USES:
• Applications where low-ambient cooling is required below 40 F outdoor-air temperature.
Wall mount kit — The kit includes brackets to be mounted to the outside of the structure to raise unit from ground level, or to
mount the unit on a wall adjacent to a sloping roof. The wall mount kit is also useful in areas of heavy snowfall or where space is at a premium. The wall mount kit may be used with any outdoor unit.
SUGGESTED USE:
• When application requires that outdoor unit be installed above ground level.
SUGGESTED USE:
• Whenever long-line applications are used.
sure controller designed to control outdoor fan cycling, and is activated by a pressuresensor. It is specifically designed to con­trol fan-motor cycles in response to saturated condensing pres­sure. This device maintains a constant saturated condensing temperature of 100F±10Fatoutdoor-air temperatures be­tween 55 F and −20 F, and may be used on all 538A, 538C, and 538D outdoor units without changing the outdoor-fan motor.
SUGGESTED USE:
• Applications where a significant amount of unit cooling opera­tion is necessary at outdoor-air temperatures below 55 F.
Crankcase Heater — Crankcase heaters are only an acces­sory for those units with scroll compressor(s). Heaters are standard on units with reciprocating compressors.
SUGGESTED USE:
• Scroll compressor applications where an accessory low­ambient kit has been installed.
CONTENTS
Page
Model Description ...........................4
System Capacities...........................5
Specifications .............................6-8
Dimensional Drawings .......................9-14
Electrical Data ............................15,16
Typical Installation ..........................17,18
Engineers’ Specification Guide .................31,32
2
STANDARD FEATURES AND FIELD-INSTALLED ACCESSORIES
STANDARD FEATURE/FIELD-INSTALLED
Internal Condensate Pump A Mounting Brackets S Microprocessor Controls S Cleanable Filters S 3-Speed Indoor-Fan Motor S Automatic Indoor-Fan Speed Control S Extensive Diagnostics S Wireless Remote Controllers S Fully Insulated Indoor Unit Cabinet S Automatic Air Sweep S Auto. Restart Function S 24-Hour Automatic Start/Stop Timer S Refrigerant Line Turn Elbow* S High- and Low-Voltage Terminal Blocks (Indoor) S AccuRaterT Refrigerant Metering Device S† Manual Defrost** S Demand Defrost** S Warm Start (in heating)** S Heating Operation to −20 F** S Auto. Changeover from Cooling to Heating** S Evaporator Coil Freeze Protection S Outdoor Low-Voltage Terminal Block S Accumulator S Crankcase Heater (Reciprocating Compressor Units) S Crankcase Heater (Scroll Compressor Units) A High-Pressure Switch* S Low-Pressure Switch* S 5-Year Compressor Warranty S Compressor Start Assistance (non-scroll units) S Cycle-LOC™ Device* S Suction and Discharge Service Taps†† S Totally Enclosed Fan Motor S Acoustically-Lined Compressor Compartment S Winter Start Control* A Low Ambient Temperature Controls (down to −20 F)† A Time GuardT Cycle Protector* S Liquid Solenoid Valve* A Condensing Unit Wall Mount Kit A
LEGEND
A—Field-Installed Accessory S—Standard from the Factory
*For size 018 and larger.
†Not used on 38HDS systems.
**Heat pump systems only.
††The outdoor units are equipped with 4 taps; one for each service valve, and one each
on compressor suction and discharge.
ACCESSORY
HIGH WALL
SYSTEMS
(619B,D)
3
OUTDOOR UNITS
*009 systems only.
†538C,D only.
**538A, 538D only.
††538A, 538D, 538S only.
\538S only.
MODEL DESCRIPTION
FAN COIL UNITS
*009 systems ony.
4
SYSTEM CAPACITIES
SYSTEM
TYPE
Cooling
Only
NOMINAL
SYSTEM
CAPACITY
(Tons)
3
4
1 1 E 012
1
2
1
FAN COIL
TYPE(S)
High Wall
2 1 E 024
3
4
Heat
Pump
1 1 E 012
High Wall
1
2
1
2 1 E 024
High Wall A 2 E 018 In-Ceiling Cassette A 1 F 024
High Wall A 1 E 018
2
Ceiling Suspended A 1 C 024† High Wall A 1 E 018
High Wall High Wall High Wall
High Wall A 2 E 018 Ceiling-Suspended B 1 C 024†
High Wall A 2 E 018 In-Ceiling Cassette B 1 F 024
High Wall A 2 E 018 Ceiling Suspended B 2 C 024†
High Wall A 2 E 018 In-Ceiling Cassette B 2 F 024
High Wall A 2 E 018
Multi-
Split
In-Ceiling Cassette B 1 F 024 Ceiling Suspended A 2 C 024†
High Wall B 1 E 018
4
Ceiling Suspended A 2 C 024† High Wall B 1 E 018
In-Ceiling Cassette A 2 F 024 High Wall B 1 E 018
In-Ceiling Cassette A 2 F 024 High Wall B 1 E 018
High Wall A 2 E 018 In-Ceiling Cassette B 1 F 036
High Wall A 2 E 018 Ceiling Suspended B 1 C 024
High Wall A 1 E 024 In-Ceiling Cassette B 1 F 036
High Wall A 1 E 024 Ceiling Suspended B 1 C 024
Ceiling Suspended A 2 C 024† High Wall B 1 E 024
Ceiling Suspended A 1 C 024† High Wall B 1 E 024
LEGEND
Decibels — Sound Levels Ckt Circuit HSPF Heating Seasonal Performance Factors SEER Seasonal Energy Efficiency Ratio
*Heat pump systems only.
†Unit must be reconfigured for 1
installation instructions included with the fan coil unit for more details.
1
⁄2ton (18,000 Btuh) operation. Refer to
INDOOR SECTIONS
Ckt Qty
Model
No. 619
1 E 009
1 E 018 C 018 534 17,300 11.5 70
1 E 009
1 E 018 D 018 502 17,300 16,900 11.5 6.8 70
A 2 E 018 B 2 E 018
A 1 E 024 B 2 E 018
A 1 E 024 B 1 E 024
OUTDOOR
SECTION
538
TOTAL
STANDARD
CFM (AT
HIGH
SPEED)
SYSTEM
NET
COOLING
(Btuh)
SYSTEM
NET
HEATING
(Btuh)*
OUTDOOR
SEER HSPF*
(Decibels)
A 009 286 8,500 10.5 65 A 012 358 11,800 11.0 65
C 024 521 22,600 12.0 68 D 009 293 9,000 9,000 10.5 6.8 65 D 012 350 12,500 12,500 10.5 6.8 65
D 024 574 23,200 21,400 11.0 6.8 68 S 024 1000 23,000 11.0 68
S 024 1059 23,000 11.0 68 S 024 1034 23,000 11.0 68 S 048 1068 46,000 11.0 72 S 048 1589 46,000 11.0 72 S 048 1042 46,000 11.0 72
S 048 2102 46,000 11.0 72High Wall B 1 E 018
S 048 2127 46,000 11.0 72High Wall B 1 E 018
S 048 2068 47,000 11.0 72 S 048 2118 46,000 11.0 72
S 048 2059 46,000 11.0 72Ceiling Suspended B 1 C 024†
S 048 2034 47,000 11.0 72Ceiling Suspended B 1 C 024†
S 048 2059 47,000 11.0 72In-Ceiling Cassette B 1 F 024
S 048 2109 46,000 11.0 72In-Ceiling Cassette B 1 F 024
S 048 2084 46,000 11.0 72Ceiling Suspended B 1 C 024†
S 048 1983 47,000 11.0 72 S 048 1668 45,800 11.0 72 S 048 1521 46,800 11.0 72 S 048 1559 45,800 11.0 72 S 048 1436 46,800 11.0 72
S 048 1121 45,600 11.0 72In-Ceiling Cassette A 1 F 024
NOTES:
1. Rating condition is 80 F db, 67 F wb air entering indoor air section and 95 F db air entering outdoor air section.
2. Total kW is for total system, including compressor and outdoor and indoor fans.
3. Ratings are based on 25 ft of interconnecting refrigerant line.
4. All system ratings are based on fan coil units operating at high fan speed. Consult Specifications tables for airflows at all available fan speeds.
SOUND RATING
5
SPECIFICATIONS — 538A AND 538C CONDENSING UNITS
UNIT 538C 009 538C 012 538A 018 538A 024 NOMINAL CAPACITY (Tons)
OPERATING WEIGHT (lb) 55.0 62.0 150 154 REFRIGERANT TYPE R-22
Control (Cooling) Capillary AccuRaterT Piston at Fan Coil Unit Factory Charge (lb)* 1.5 1.5 4.6 5.3
COMPRESSOR TYPE
Model EAA090111A EBB120111A AW5517G ZR23K1
OUTDOOR FAN Propeller Type
Rpm 1050 1050 850 850 Nominal Air Cfm (High Speed) 1720 1720
OUTDOOR COIL Copper Tube, Aluminum Fin
Face Area (sq ft)...No. of Rows 3.5...1 3.5...2 6.1...1.5 6.1...2 Fins/in. 18 18 15 15
CONTROLS
High-Pressure (psig)
Cutout 426 ± 7 Cut-in 320±20
Low-Pressure (psig)
Cutout —— 7±3
Cut-in —— 22±5 Fusible Plug 210 F 210 F 210 F Control Voltage† 115 230 24
REFRIGERANT LINES
Connection Type Flare Sweat Liquid Line OD (in.) Vapor Line OD (in.) Maximum Length (ft) 35 35 200 200 Maximum Lift (Fan Coil Above Outdoor) (ft) 16 16 65 65 Maximum Lift (Fan Coil Below Outdoor) (ft) 30 30 150 150
EXTERNAL FINISH Grey Alpine Mist (Beige)
*See System Piston Guide and Refrigerant Charges tables inApplication section on page 21 for proper
charge and piston with each fan coil type. Charge is based on duct-free fan coil requiring smallest amount of refrigerant and 25 ft of interconnecting line.
†24 v and a minimum of 40 va is provided in the fan coil unit.
3
4
Carlyle Rotary
1
4
1
2
11
1
4
1
2
1
2
Tecumseh
Reciprocating
3
8
5
8
2
Copeland
Scroll
3
8
5
8
6
SPECIFICATIONS — 538D HEAT PUMP UNITS
UNIT 538D 009 012 018 024 NOMINAL CAPACITY (Tons)
OPERATING WEIGHT (lb) 60.7 66.6 154 167 REFRIGERANT TYPE R-22
Control (Cooling) Fixed Orifice at Outdoor Unit AccuRaterT Piston at Fan Coil Unit Control (Heating) Fixed Orifice at Outdoor Unit AccuRater Piston at Outdoor Unit Factory Charge (lb)* 1.5 2.0 5.0 5.1
COMPRESSOR TYPE Carlyle Rotary Tecumseh Reciprocating
Model EBA095111H EBB130111H AW5519G AW5524G
OUTDOOR FAN Propeller Type Propeller, Direct Drive
Rpm (Cooling and Heating) 1050 1050 850 850 Nominal Air Cfm (High Speed) 1720 1720
OUTDOOR COIL Copper Tube, Aluminum Fin
Face Area (sq ft)...No. of Rows 3.5...1 3.5...2 6.1...1.5 6.1...2 Fins/in. 18 18 15 15
CONTROLS
High-Pressure (psig)
Cutout 320±20 Cut-in 426 ± 7
Liquid Line Low-Pressure (psig)
Cutout —— 7±3
Cut-in —— 22±5 Fusible Plug 210 F 210 F 210 F Defrost Method† Time and Temperature Defrost Time and Temperature Defrost Accumulator Yes Yes Yes Control Voltage** 115 230 24
REFRIGERANT LINES
Connection Type Flare Sweat—Suction; Flare—Liquid Mixed Phase Line OD (in.) Suction Line OD (in.) Maximum Length (ft) 35 35 200 200 Maximum Lift (Fan Coil Above Outdoor) (ft) 16 16 65 65 Maximum Lift (Fan Coil Below Outdoor) (ft) 30 30 150 150
EXTERNAL FINISH Grey Alpine Mist (Beige)
*Units are shipped with charge listed (smallest applicable system charge). Refer to Piston Guide tables on page 21
for proper charge for your application.
†Demand defrost.
**A 24-v transformer is provided in the 018, 024 fan coil unit.
3
4
1
4
1
2
11
1
4
1
2
1
2
3
8
5
8
2
3
8
5
8
7
SPECIFICATIONS — 538S CONDENSING UNITS
UNIT 538S 024 048 NOMINAL CAPACITY (Tons) 24
OPERATING WEIGHT (lb) 159 292 REFRIGERANT TYPE R-22
Control (Cooling) TXV in Condensing Unit Factory Charge (lb)*
Circuit A 5.0 5.5 Circuit B 5.5
COMPRESSOR TYPE Copeland Scroll
Quantity...Model 1...ZR23K1 2...ZR23K1 Oil (Recharge) (oz) 25 25
OUTDOOR FAN Propeller, Direct Drive
Rpm 850 850 Nominal Air Cfm 1720 3900
OUTDOOR COIL Copper Tube, Aluminum Fin
Face Area (sq ft)...No. of Rows 6.1...2 12.3...2 Fins/in. 15 15
CONTROLS
High-Pressure (psig)
Cut-in 320±20 Cutout 426 ± 7
Low-Pressure (psig)
Cut-in 22±5
Cutout 7±3 Fusible Plug 210 F Control Voltage 24
REFRIGERANT LINES
Connection Type Sweat Vapor Supply Line Quantity...OD (in.) 2... Vapor Return Line Quantity...OD (in.) 2...5⁄ Maximum Length (ft) 50 50 Maximum Lift (Fan Coil Above Outdoor) (ft) 30† 30† Maximum Lift (Fan Coil Below Outdoor) (ft) 30† 30†
EXTERNAL FINISH Alpine Mist (Beige)
LEGEND
TXV — Thermostatic Expansion Valve
*Charges are preliminary estimates and are based on 25 ft of intercon-
necting line.
†Maximum system lift is 30 ft between lowest system component and
highest system component.
3
8 8
4...3⁄
4...5⁄
8 8
SPECIFICATIONS — 619E FAN COIL UNITS
UNIT 619E 009* 012* 009† 012† 018 024
OPERATING WEIGHT (lb) 18.7 24.2 18.7 24.2 39 43 REFRIGERANT** R-22 R-22 with AccuRaterT Control or TXV FAN Centrifugal Blower
Rpm 1250 1150 1250 1150 1300 1505 Nominal Cfm (High Speed) 215 302 252 302 480/455** 550/525**
COIL
Face Area (sq ft)...Rows 1.45...2 1.60...3 1.45...2 1.60...3 2.56...2 2.56...3 Fins/in. 18 17 18 17 15.9 18.1
CONNECTIONS (MPT)
Vapor (in.) Flare Liquid (in.) Flare
Condensate Drain
LINE SIZES
Vapor (in.) Liquid (in.) Condensate Drain
LEGEND
TXV — Thermostatic Expansion Valve (538S Systems Only)
*Cooling-only fan coil unit.
†Heat pump fan coil unit. Cooling only/Heat pump.
**See outdoor unit nameplate for correct system charge.
1
2
1
4
5
8
1
2
1
4
5
8
5
8
3
8
5
8
5
8
3
8
5
8
8
DIMENSIONAL DRAWING, BASE UNIT — 538C/D009,012 COOLING ONLY AND HEAT PUMP UNITS
NOTES:
1. Dimensions in [ ] are in millimeters.
2. Direction of airflow.
3. Center of gravity.
4. Minimum clearances, 4 in. on coil sides, 24 in. on fan side, and 30 in. service side.
UNIT
538
C 009 C 012 D 009 D 012
WEIGHT
Lb Kg
55.0 25.0
62.0 28.1
60.7 27.5
66.5 30.2
9
DIMENSIONAL DRAWING — BASE UNIT — 538A018-024 CONDENSING UNITS
UNIT
538A
018 2-1 024 2-1
UNIT 538A
018 1-1 024 1-2
ABCDEFGH
ft-in. mm ft-in. mm ft-in. mm ft-in. mm ft-in. mm ft-in. mm ft-in. mm ft-in. mm
1
⁄8638.2 3-015⁄16938.2 1-29⁄16369.9 1-4 406.4 1-117⁄16595.3 1-53⁄16436.6 1-51⁄2444.5 1-81⁄8511.2
1
⁄8638.2 3-015⁄16938.2 1-29⁄16369.9 1-4 406.4 1-117⁄16595.3 1-53⁄16436.6 1-51⁄2444.5 1-81⁄8511.2
JK L MNRS
ft-in. mm ft-in. mm ft-in. mm ft-in. mm ft-in. mm ft-in. mm ft-in. mm Lb kg
1
⁄4336.6 0-65⁄8168.3 0-1013⁄16274.6 0-05⁄815.00 0-03⁄89.52 0-41⁄2115.0 0-61⁄2166.0 150 68.0
7
⁄16366.7 0-63⁄4171.4 1- 0 304.8 0-05⁄815.00 0-03⁄89.52 0-41⁄2115.0 0-61⁄2166.0 154 69.0
MINIMUM MOUNTING PAD DIMENSIONS
Support Feet Snow Stand Ice Stand
ft-in. mm ft-in. mm ft-in. mm
1-11 x
3-6
584.2 x
1066.8
2-2 x
3-6
OPERATING
WT
660.4 x
1066.8
2-2 x
3-6
660.4 x
1066.8
10
NOTES:
1. Required clearances, with coil facing wall, allow 6 in. minimum clearance on coil side and coil end, and 3 ft minimum clearance on compressor end and fan side. With fan facing wall, allow 8 in. mini­mum clearance on fan side and coil end, and 3 ft minimum clearance on compressor end and coil side. With multi-unit application, arrange units so discharge of one does not enter inlet of another.
2. Dimensions in parenthesis are in millimeters.
3. Center of Gravity.
DIMENSIONAL DRAWING, BASE UNIT — 538D018,024 HEAT PUMP UNITS
UNIT
538D
018 2-1 024 2-1
UNIT
538D
018 1-5 024 1-5
ABCDEF
ft-in. mm ft-in. mm ft-in. mm ft-in. mm ft-in. mm ft-in. mm
1
⁄8638.2 3-015⁄16938.2 1-29⁄16369.9 1-4 406.4 1-117⁄16595.3 1-53⁄16436.6
1
⁄8638.2 3-015⁄16938.2 1-29⁄16369.9 1-4 406.4 1-117⁄16595.3 1-53⁄16436.6
GHJK L M
OPERATING
WEIGHT
ft-in. mm ft-in. mm ft-in. mm ft-in. mm ft-in. mm ft-in. mm lb Kg
1
⁄2444.5 1-81⁄8511.2 1-1 330.2 0-65⁄8168.3 0-111⁄4285.8 0-05⁄815.88 154 69.8
1
⁄2444.5 1-81⁄8511.2 1-1 330.2 0-63⁄4171.5 0-115⁄8295.3 0-05⁄815.88 167 75.7
CONN — Connection
MINIMUM MOUNTING PAD DIMENSIONS
Support Feet Snow Stand Ice Stand
ft-in. mm ft-in. mm ft-in. mm
1-11 x
3-6
584.2 x
1066.8
2-2 x
3-6
LEGEND
660.4 x
1066.8
2-2 x
3-6
660.4 x
1066.8
11
NOTES:
1. Required clearances, with coil facing wall; allow 6 in. minimum clearance on coil side and coil end, and 3 ft minimum clearance on compressor end and fan side. With fan facing wall; allow 8 in. mini­mum clearance on fan side and coil end, and 3 ft minimum clearance on compressor end and coil side. With multi-unit application; arrange units so discharge of one does not enter inlet of another.
2. Dimensions in [ ] are in millimeters.
3. Center of gravity.
DIMENSIONAL DRAWING, BASE UNIT — 538S CONDENSING UNITS
UNIT
538S
024 2-1 048 3-1
UNIT
538S
024 1-2 048 1-2
ABCDEFGH
Ft-in. mm Ft-in. mm Ft-in. mm Ft-in. mm Ft-in. mm Ft-in. mm Ft-in. mm Ft-in. mm
1
⁄8638 3-015⁄16938 1-29⁄16370 1-4 406 1-117⁄16595 1-53⁄16437 1-51⁄2445 1-81⁄8511
3
⁄16945 3-89⁄161132 1-51⁄16433 1-67⁄16468 2- 61⁄2775 1-75⁄8499 2-55⁄8753 2-83⁄16818
JKLMNRS
Ft-in. mm Ft-in. mm Ft-in. mm Ft-in. mm Ft-in. mm Ft-in. mm Ft-in. mm Lb Kg
7
⁄16367 0-63⁄4171 1-0 305 0-05⁄816 0-03⁄810 — 159 72.0
3
⁄4375 0-71⁄2191 1-6 457 0-05⁄816 0-03⁄810 0-65⁄16160 0-57⁄8149 292 132.3
OPERATING
WEIGHT
UNIT
538S
SUPPORT FEET SNOW STAND ICE STAND
Ft-in. mm Ft-in. mm Ft-in. mm
MINIMUM MOUNTING PAD DIMENSIONS
024 1-11 x 3-6 584 x 1067 2-2 x 3-6 660 x 1067 2-2 x 3-6 660 x 1067 048 2-0 x 4-2 610 x 1270 2-4 x 4-4 711 x 1270 2-2 x 4-2 660 x 1270
12
NOTES:
1. Required clearances: with coil facing wall; allow 6 in. mini­mum clearance on coil side and coil end, and 3 ft minimum clearance on compressor end and fan side. With fan facing wall; allow 8 in. minimum clearance on fan side and coil end, and 3 ft minimum clearance on compressor end and coil side. With multi-unit application: arrange units so dis­charge of one does not enter inlet of another.
2. Dimensions in [ ] are in millimeters.
3. Center of gravity.
DIMENSIONAL DRAWING, BASE UNIT — 619E009,012 FAN COIL UNITS
UNIT
619E
009 18.7 8.5 33.46 850 11.02 280 6.29 160 012 24.2 11.0 36.61 930 11.81 300 7.28 185
WEIGHT A B C
Lb Kg in. mm in. mm in. mm
NOTES:
1. Dimensions are in inches. Dimensions in [ ] are in millimeters.
2. Direction of airflow.
3. Refrigerant, drain and power connections may be made rear, left side or right side.
4. Refrigerant is metered by capillary tubes in the outdoor unit. Insulate both refrig­erant lines.
5. Clearances of 3 Clearances of 109 are recommended.
1
⁄29 on top and to the left of the fan coil unit are absolute minimums.
13
DIMENSIONAL DRAWING, BASE UNIT — 619E018,024 FAN COIL UNITS
UNIT
619E
018 39 Lb [17.5 Kg] 024 43 Lb [19.5 Kg]
WEIGHT
NOTES:
1. Dimensions in [ ] are in millimeters.
2. Direction if airflow.
3. Refrigerant, drain, and power connections may be made in unit rear, bottom, left side, or right side.
4. Refrigerant is metered by AccuRaterT device at the fan coil unit on 538A and 538D018,024 applications. A thermostatic expansion valve is used in the out­door unit on 538S applications. Insulate both refrigerant lines on 538S and 538D018,024 applications.
5. The 49 top and left clearances are absolute minimums. Clearances of 109 are recommended.
14
ELECTRICAL DATA
CONDENSING UNITS
UNIT
538A 018 538A 024 538C 009 538C 012
FLA Full Load Amps HACR — Heating, Air Conditioning, Refrigeration LRA Locked Rotor Amps MCA Minimum CircuitAmps per NEC Section 430-24 NEC National Electrical Code RLA Rated Load Amps (Compressor)
*Permissible limits of the voltage range at which unit will operate
satisfactorily.
†Cooling only fan coil unit.
**Heat pump fan coil unit.
VOLTAGE
(Single Ph, 60 Hz)
208/230 187 254
115 104 127 7.6 0.76 12.1 15
208/230 187 253 5.5 0.35 8.5 15
LEGEND
OPERATING
VOLTAGE
MINIMUM*
OPERATING
VOLTAGE
MAXIMUM*
NOTES:
1. The 018 and 024 outdoor units contain a 24-v transformer; additional transformers are not required. The 009, 012 outdoor units use high voltage controls.
2. All motors and compressors contain internal overload protection.
3. In compliance with NEC requirements for multimotor and combina­tion load equipment (refer to NEC Articles 430 and 440), the over­current protective device for the unit shall be fuse or HACR breaker.
4. Motor RLA values are established in accordance with UL (Underwrit­ers’ Laboratories) Standard 1995.
COMP
RLA
8.0
12.9 16.8 25
FAN FLA
0.70
MCA† MOCP†
10.7 15
HEAT PUMP UNITS
UNIT
538D
009 115 104 127 9.0 0.76 11.2 15 012 208/230 187 254 5.8 0.35 13.9 15 018 024 11.7 15.3 25
FLA Full Load Amps HACR — Heating, Air Conditioning, Refrigeration LRA Locked Rotor Amps MCA Minimum CircuitAmps per NEC Section 430-24 NEC National Electrical Code RLA Rated Load Amps (Compressor)
*Permissible limits of the voltage range at which unit will operate
satisfactorily.
†Cooling only fan coil unit.
**Heat pump fan coil unit.
VOLTAGE
(Single Ph, 60 Hz)
208/230 187 254
LEGEND
OPERATING
VOLTAGE
MINIMUM*
OPERATING
VOLTAGE
MAXIMUM*
NOTES:
1. The 018 and 024 outdoor units contain a 24-v transformer; additional transformers are not required. The 009, 012 outdoor units use high voltage controls.
2. All motors and compressors contain internal overload protection.
3. In compliance with NEC requirements for multimotor and combina­tion load equipment (refer to NEC Articles 430 and 440), the over­current protective device for the unit shall be fuse or HACR breaker.
4. Motor RLA values are established in accordance with UL (Underwrit­ers’ Laboratories) Standard 1995.
COMP
RLA
9.8
FAN FLA
0.70
MCA MOCP
13.0 20
POWER
POWER
MULTI-SPLIT CONDENSING UNITS
UNIT SIZE
538S
024 048 2 1.45 30.5 40
FLA Full Load Amps HACR — Heating, Air Conditioning, Refrigeration LRA Locked Rotor Amps MCA Minimum CircuitAmps per NEC Section 430-24 NEC National Electrical Code RLA Rated Load Amps (Compressor)
*Permissible limits of the voltage range at which unit will operate
satisfactorily.
†Cooling only fan coil unit.
**Heat pump fan coil unit.
V-PH-Hz
208/230-1-60 187 254
LEGEND
OPERATING
VOLTAGE
MINIMUM*
OPERATING
VOLTAGE
MAXIMUM*
COMPRESSOR FAN POWER SUPPLY
Quantity
1
RLA
(Ea)
12.9 62.5
NOTES:
1. The 024 and 048 outdoor units contain a 24-v transformer; additional transformers are not required.
2. All motors and compressors contain internal overload protection.
3. In compliance with NEC requirements for multimotor and combina­tion load equipment (refer to NEC Articles 430 and 440), the over­current protective device for the unit shall be fuse or HACR breaker.
4. Motor RLA values are established in accordance with UL (Underwrit­ers’ Laboratories) Standard 1995.
LRA (Ea)
FLA MCA
0.70 16.8 25
15
Max Fuse
or HACR-Type
Circuit Breaker Amps
ELECTRICAL DATA (cont)
FAN COIL UNITS
INDOOR
UNIT
619E
009† 115 104 127 012† 208/230 187 253 009** 115 104 127 012** 208/230 187 253 018† 024† 018** 024**
LEGEND
FLA Full Load Amps HACR — Heating, Air Conditioning, Refrigeration LRA Locked Rotor Amps MCA Minimum CircuitAmps per NEC Section 430-24 NEC National Electrical Code RLA Rated Load Amps (Compressor)
*Permissible limits of the voltage range at which unit will operate
satisfactorily.
†Cooling only fan coil unit.
**Heat pump fan coil unit.
V (Single-
Ph, 60 Hz)
208/230 187 253 0.53
OPERATING VOLTAGE* FAN
Minimum Maximum FLA
NOTES:
1. The 018, 024, 048 outdoor units contain a 24-v transformer; addi­tional transformers are not required. The 009, 012 outdoor units use 230-v (high voltage) controls.
2. All motors and compressors contain internal overload protection.
3. In compliance with NEC requirements for multimotor and combina­tion load equipment (refer to NEC Articles 430 and 440), the over­current protective device for the unit shall be fuse or HACR breaker.
4. Motor RLA values are established in accordance with UL (Underwrit­ers’ Laboratories) Standard 1995.
16
TYPICAL INSTALLATION — HIGH-WALL SYSTEMS, 9,000 AND 12,000 BTUH
(Cooling-Only System Shown)
LEGEND
NEC — National Electrical Code
*Standard.
†Field supplied.
NOTES:
1. All piping must follow standard refrigerant techniques.
2. Do not install a filter drier in mixed phase liquid line.
3. All wiring must comply with applicable local and national codes.
4. Capillary tube expansion device (cooling-only systems only) is located in the outdoor unit. Both refrigerant lines must be insulated.
5. Wiring and piping shown are general points-of-connection guides only and are not intended to include all details for a specific installation.
6. Insulate condensate line drain if installed in a conditioned space.
17
TYPICAL INSTALLATION — HIGH-WALL SYSTEMS, 18,000 AND 24,000 BTUH
(Cooling Only System Shown)
LEGEND
NEC — National Electrical Code
*Standard.
†Field supplied.
NOTES:
1. All piping must follow standard
2. All wiring must comply with the
3. Liquid line need not be insulated.
4. Wiring and piping shown are gen-
5. Insulate condensate drain if in-
Piping Line Voltage 24 V Thermistor
refrigerant piping techniques. applicable local and national
codes.
eral points-of-connection guides only and are not intended for a specific installation.
stalled in a conditioned space.
18
APPLICATION DATA
1. Unit selection Select equipment to eithermatch or be slightly lessthan an-
ticipated peak load. This provides better humidity control, fewer unit cycles, and less part-load operation.
For units used in spaces with high sensible loads, base equipment selection on unit sensible load, not on total an­ticipated load. Adjust for anticipated room wet bulb tem­perature to avoid undersizing equipment.
For heat pump systems, heating load using outdoor air must bechecked in addition to cooling load. Heating load of outdoor air can greatly reduce heating capability.
For heat pump systems, heating and cooling design loads must both be checked.
When selecting equipment which has outdoor air intro­duced into the unit,determine the mix conditions ofroom air and outdoor air at design conditions. The cooling capacity tables in this literature are based on 80 F edb. Adjust for ac­tual dry-bulb and wet-bulb conditions with the required out­door air to select the proper equipment.
2. Unit combinations and coil mixed matches The 538A, 538C, 538D, and 538S units are the only units approved for use with the 619E duct-free split systems. These outdoor units may also be used with other fan coil units.
3. Unit mounting (outdoor) a. Unit leveling — For reliable operation, units should be
level in all planes.
b. Clearance — Adequate clearance must be provided for
airflow. See dimensional drawings for proper clear­ances. The outdoor units are designed for free-blow ap­plication. Air inlets and outlets should not be restricted. Outdoor fan external static pressure available is less than 0.1 in. wg.
c. Unit location — Cooling units may be stacked 2 high.
Units may be wall mounted, pad mounted at ground level, roof mounted, mounted on or under a deck, or mounted on a patio. Be sure water drainage from roof will not drain directly onto the unit.
NOTE: If stacking units is desired (538A, 538C, 538S only), field-fabricated and installed hardware is required. Contact your local representative for details.
If 018, 024, 048 units are being mounted near a wall, the outdoor-air section should discharge toward the wall. This will provide inherent coil protection and the best possible sound and airflow performance. The 009, 012 units should be mounted with fan discharge pointing away from the wall.
4. Unit mounting (indoor) a. Unit leveling — For reliable operation, units should be
level in all planes.
b. Clearance — Provide adequate clearance for airflow.
The unit return and discharge should not be obstructed by furniture, curtains, or anything which may cause unit short cycling or air recirculation. See base unit dimen­sional drawings on pages 13 and 14 for required clearances.
c. Unit location — When selecting unit location, select a
location which will provide the best air circulation for the room.
Position units as high as possible on the wall for best air circulation.Allow adequate clearances above the unit for servicing (removing unit covers). Place the unit in the middle (horizontally) of the wall selected (if possible). Select an outside wall if available to make piping easier, and place the unit so it faces the normal location of room occupants.
5. Mounting template The fan coil units are furnished with a mounting template to mark the location of the mounting brackets, wiring, and re­frigeration hole locations.
6. Support Adequate support must be provided to support the weight of all fan coils. Refer to the Specification tables on page 8 for fan coil weights, and the base unit dimensional drawings on pages 13 and 14 for the location of mounting brackets.
7. System operating conditions
Operating limits:
OUTDOOR UNITS
Maximum Cooling Ambient (F) 125 125 Minimum Cooling Ambient (F) (without
accessory low-ambient kit) Minimum Cooling Ambient (F) (with
accessory low-ambient kit) Minimum Cooling Return-Air Temperature (F) 55 55 Maximum Cooling Return-Air Temperature (F) 95 95 Maximum Heating Return-Air Temperature (F)* 80/71† 80/71† Minimum Heating Return-Air Temperature (F)* 55 55 Maximum Heating Ambient Temperature (F)* 0 −20 Minimum Heating Ambient Temperature (F) 80 80 Saturated Suction Temperature Range
Minimum (F) –15 –15 Maximum (F) 55 55
Saturated Condensing Temperature Range
Minimum (F) 85 80 Maximum (F) 150 150
Maximum Compressor Discharge Temperature (F)
Minimum Discharge Superheat (F) 60 60
*Heat pump units only.
†Dry bulb/wet bulb.
CONDITION 009,012 018,024,048
55 55
–20 –20
275 275
FAN COIL UNITS
CONDITION
Maximum Room Temperature (F)
Minimum Room Temperature (F)
Maximum Return Air (F)
Dry-Bulb 85 Wet-Bulb 72
Maximum Saturated Suction Temperature (F)
Minimum Saturated Suction Temperature (F)
8. Low-ambient operation Units can operate in cooling down to 55 F (538A, 538C, 538D) under all conditions without a low-ambient or winter start kit.
Units equipped with accessory low-ambient or winter start kits should also be equipped with field-fabricated wind baffle, field supplied crankcase heater (scroll units only) and field-supplied isolation relay. a. Winter start (538C and 538S) — The use of a winter
start control may extend the unit operation range (below 40 F) without addition of the low-ambient kit. Winter start bypasses the low-pressure switch for 3 minutes.
b. Crankcase heater — Scroll compressor units with low-
ambient control or winter start should be equipped with crankcase heaters to prevent refrigerant migration dur­ing compressor off cycle.
c. Freezestat (heat pump systems only) — Freeze up
protection is provided on all fan coil units.
ALL
UNITS
84 64
55 27
19
APPLICATION DATA (cont)
9. Metering devices a. 009, 012 units — The 009 and 012 units have capillary
tubes for refrigerant metering located in the outdoor con­densing unit.
b. 018, 024 units — The 018, 024 units use a piston-type
metering device located in the indoor unit.
NOTE: All 538A, 538C, 538D (018, 024) duct-free split sys­tems use Chattleff style AccuRaterT pistons. DO NOT mix piston types. All 538D009, 012 systems use Aeroquip type pistons. See Long-Lines Applications section on page 20 for changes in piston sizes due to long lines.
10. Drain connections Install drains to meet local sanitation codes. If adequate gravity drainage cannot be provided, unit should be equipped with accessory condensate pump. High wall fan coil unit condensate pumps have a 10 ft lift capability above the condensate pan level.
See base unit dimensional drawings on pages 13 and 14 for fan coil unit drain locations and sizes.
NOTE: High wall fan coil units have internal condensate traps.
Drain connections may be routed through alternate loca­tions on most fan coils. See base unit dimensional drawings on pages 13 and 14 for possible alternate locations.
11. Refrigerant lines a. General refrigerant line sizing:
1) All charges, line sizing, and capacities are based on runs of 25 ft. For runs over 25 ft, consult long-lines section on page 20 for proper line sizing, charge, and AccuRater refrigerant metering device sizing.
NOTE: For runs less than 25 ft, some of the charge may need to be removed to obtain the correct system super­heat. The minimum line length should be 8 ft.
MAXIMUM LINE LENGTHS
UNIT
538A, 538D018,024 200 150 65
538D, 538D009 35 35 16 538C, 538D012 49 35 16*
538S 50 30† 30†
*This changes to 25 ft with addition of accessory crankcase heater.
†Maximum distance permitted is 30 ft from lowest system component to
highest system component.
MAXIMUM
EQUIVALENT
FT
2) Refrigerant lines should not be buried in the ground. If it is necessary to bury the lines, not more than 36 in. should be buried. Provide a minimum 6-in. ver­tical rise to the service valves to prevent refrigerant migration.
3) The vapor line must be insulated. Use a minimum of
1
⁄2-in. thick insulation. Closed-cell insulation is rec-
ommended in all long-line (over 25 ft) applications.
4) Special consideration should be given to isolating interconnecting tubing from the building structure. Isolate the tubing so that vibration or noise is not transmitted into the structure.
b. 538C,D009,012 units
1) These units are shipped with a charge of R-22 refrig­erant. Check the charge using the superheat
MAXIMUM LIFT— MAXIMUM LIFT—
FAN COIL
BELOW
CONDENSING CONDENSING
UNIT UNIT
FAN COIL
ABOVE
method. Since all refrigerant lines are on the low side of the system, it is not normally necessary to add or remove charge.
2) These units have mixed-phase refrigerant flow in the liquid line. DO NOT install a filter drier in the liquid
line. The liquid line must be insulated.
3) No line size changes should be made on 009, 012 units.
c. 538A,D018, 024 units
1) These units are shipped with a charge of R-22 refrig­erant. See System Piston Guide and Refrigerant Charges tables on page 21 for system charges. Add additional charge by weight as necessary and check the charge with a superheat calculator.
2) For these units, install the filter drier provided with the unit in the liquid line. Use of a field-supplied mois­ture indicator is also recommended.
d. 538S units
1) Outdoor units are shipped with the charges listed in the Specifications — 538S Condensing Units table on page 8. To determine if additional charge is re­quired, add all charges listed in fan coil unit specifi­cations table(s) in the Product Data literature for your system (per circuit). The sum of the charges listed is the system circuit charge required based on 25 ft of line.
2) For the 538S units, filter driers are provided in the unit.
3) Vapor supply lines on all 538S units should be only.DO NOTresize vapor supply lines for additional length.
4) When sizing vapor return line, determine line length by finding equivalent ft of tubing. Equivalent line lengths equal the linear length (measured length) of the interconnecting vapor return tubing plus losses due to elbows (see Fitting Loss in Equivalent Ft For Elbows table on page 21). If the number of elbows is not yet known, assume 50% additional length for equivalent length. In determining line size, be sure oil can be properly returned to the compressor. Contact your local representative for oil return recommenda­tions as necessary. For line lengths from 25 to 50 ft, no special tubing requirements are normally re­quired. Adjust charge to required amount by adding charge per subcooling method. Refer to 538S base unit installation instructions for charging details.
e. Long-lines applications, 538A,D018,024 units:
1) Liquid lines on all 538A,D018,024 units should be
3
⁄8in. only. DO NOT resize liquid lines for additional
length.
2) When sizing vapor line, determine line length by find­ing equivalent ft of pipe. Equivalent line lengths equal the linear length (measured length) of the in­terconnecting vapor tubing plus losses due to elbows (see Fitting Loss in Equivalent Ft For Elbows table on page 21). If the number of elbows is not yet known, assume 50% additional length for equivalent length. In determining line size, be sure oil can be properly returned to the compressor.Consult your lo­cal representative for proper oil return recommenda­tions as necessary. For line lengths from 15 to 49 ft, no special piping requirements are normally required. Adjust charge to required amount by add­ing charge per Step l) on page 23 and checking superheat.
5
⁄8in.
20
APPLICATION DATA (cont)
3) For line lengths over 50 ft (018,024 only): a) A crankcase heater should be added to scroll
compressor units (all non-scroll compressor units have crankcase heaters as standard). Crankcase heaters help prevent refrigerant migration to the compressor during the off cycle.
b) Any time the equivalent line length is over 100 ft,
a liquid line solenoid must be used. A liquid line solenoid may also be required for vertical lift ap-
plications over 25 ft. See Step h) on page 22. c) The accessory wind baffle is recommended. d) The Effective Capacity Loss table on this page
provides the estimated percentage of nominal
cooling capacity losses based on the standard re-
quired vapor line size versus what is selected for
long-line applications.
Select the desired vapor line size from the Effec-
tive Capacity Loss table based on equivalent ft
and desired vapor line size.
Subtract the nominal percentage loss from the
unit cooling capacities for the given indoor and
outdoor combination.
COOLING ONLY SYSTEM PISTON GUIDE AND REFRIGERANT CHARGES
INDOOR
UNIT
619E
009 C 009 012 C 012 018 A 018 024 A 024
*Charge based on 25 ft of interconnecting tubing. Charge may need to be added
for longer tubing runs or when used with certain fan coils. Check unit nameplate for required charge.
OUTDOOR
UNIT
538
FITTING LOSS IN EQUIVALENT FT FOR ELBOWS
TUBE SIZE
O.D. (in.)
5
8
3
4
90-DEGREE
SHORT
RADIUS
1.6 1.0 0.8
1.8 1.2 0.9
90-DEGREE
LONG
RADIUS
45-DEGREE
SHORT
RADIUS
CHATTLEFF COMMON PISTON SIZES
PISTON SIZE PISTON SIZE PISTON SIZE
32 53 80 33 55 81 35 57 82 36 59 84 37 61 86 38 62 88 39 63 89 40 65 90 41 67 92 42 68 93 43 70 96 45 71 98 47 73 101 49 74 104 51 76 — 52 78
PISTON REQUIRED
(Size)
None 1.5 None 1.8
49 4.6 57 5.3
NOTES:
1. All 018,024 pistons are Chattleff type.
2. All cooling units have a full factory charge.
3. Service valves are front-seating type.
CHARGE
(Lb)*
HEAT PUMP SYSTEM PISTON GUIDE AND REFRIGERANT CHARGES
Indoor
619E
009 009 30 32 1.5 012 012 42 42 2.0 018 018 51 47 5.0 024 024 49 52 5.1
*Charge based on 25 ft of interconnecting tubing. Charge may need to be added
for longer tubing runs or when used with certain fan coils. Check unit nameplate for required charge.
UNIT
Outdoor
538D
COOLING
PISTON
EFFECTIVE CAPACITY LOSS
NOMINAL
UNIT SIZE*
18,000
24,000
*Nominal cooling capacity of the unit being specified.
†The vapor line diameter that may be selected for long-line application. If smaller
vapor lines than are specified in the table are selected, a larger capacity loss will occur.If larger vapor lines are selected, refrigerant oil return will be impaired due to velocity loss.
**Not recommended due to excessive loss of capacity.
STANDARD
VAPOR LINE (in.)
5
8
5
8
5
8
5
8
LONG-LINE
VAPOR LINE (in.)†
5
8
3
4
5
8
3
4
HEATING
SIZE
NOTES:
1. All 009,012 pistons are Aeroquip type. All 018,024 pistons are Chattleff type.
2. The 538D heat pumps have a holding charge only as shipped from the factory.
50 ft 75 ft 100 ft 125 ft 150 ft 175 ft 200 ft
134 57910 001 1223 25 8 1013** ** 001 2345
NOTE: Long-line applications (50 ft and longer) are not permitted on 009, 012 systems.
PISTON
SIZE
PERCENT COOLING CAPACITY LOSS
REQUIRED
SYSTEM
CHARGE (Lb)*
21
APPLICATION DATA (cont)
e) Changes in piston size — The metering device for a
long-line application must be adjusted to compen­sate for the frictional losses due to the long refriger­ant lines, refrigerant lines accessories, and indoor coil above or below the outdoor unit. The AccuRaterT refrigerant metering device piston may need to be changed to provide this adjustment. The AccuRater piston should be changed for the indoor unit depending upon system configuration and line length. Use the Change in Indoor Unit Piston Size El­evation table on next page to determine correct AccuRater piston size. The standard piston size is shown in the System Piston Guide and Refrigerant Charges tables on page 21.
f) Horizontal configuration — If the total equivalent
horizontal length is 100 ft or longer, the indoor piston must be increased one full piston size, in addition to the charge change in Stepl), page 23. If exact size is not available, use next smaller size per Chattleff Common Piston Sizes table.
g) Elevated configuration — After finding the appropri-
ate change in piston size, add or subtract the change from the original piston size number. If the piston size is decreased, round down to the next common piston size. If the piston size is increased, round the new piston size up to the next common piston size.
h) Liquid line solenoid and tubing configuration — The
solenoid has a flow arrow stamped on the valve body. When the valve is closed (not energized), the pressure is applied in the direction of the flow arrow, complete shut off will occur. If pressure is applied against the direction of the arrow, leakage through the valve will occur. When determining the proper lo­cation for a solenoid in a system liquid line, consider both flow direction and location of the valve in the system. See the diagram below for proper location, and install per sections i), j), and k) below.
i) Horizontal configuration (seefigure below) — Install a
biflow (538D only or standard) liquid line solenoid valve within 2 ft of the fan coil with the flow arrow pointing toward the indoor unit if equivalent ft of pip­ing is 100 ft or more.
Slope the vapor line toward the indoor unit to provide for refrigerant migration protection during the off cycle due to temperature differences caused by slight el­evation changes between indoor and outdoor units.
NOTE: When installing a liquid line solenoid, a low­voltage transformer may be required.
LEGEND
FCU — Fan Coil Unit OU — Outdoor Unit
*009,012 systems.
†538A,538D018,024 systems.
Horizontal Configuration
*009,012 systems.
†538A,538D018,024 systems.
Lowered Configuration — Indoor Unit
Installed Below the Outdoor Unit
FCU — Fan Coil Unit OU — Outdoor Unit
LEGEND
Liquid Line Solenoid Valve
(if used)
CHANGE IN INDOOR UNIT PISTON SIZE
FOR ELEVATION
OUTDOOR UNIT ABOVE INDOOR UNIT
Ft Piston Change
0- 25 0 26- 50 -3 51- 75 -5 76-100 -7
101-125 -9 126-150 -10
INDOOR UNIT ABOVE OUTDOOR UNIT
Ft Piston Change
0-25 0 26-65 +4
22
*009,012 systems.
†538A,538D018,024 systems.
FCU — Fan Coil Unit OU — Outdoor Unit
LEGEND
Liquid Line Solenoid Valve
(Required over 25 ft)
Elevated Configuration — Indoor Unit
Installed Above the Outdoor Unit
APPLICATION DATA (cont)
j) Elevated configuration — Indoor unit installed above
the outdoor unit (see figure at right):
• If there is over 25 ft of lift, a biflow (538D only) or standard solenoid valve is required in the liquid line.
• The maximum elevation difference is 65 ft, and the
maximum equivalent ft of piping is 200.
• Install an inverted trap in the vapor line. The top of
the trap must be above the top of the fan coil. This prevents the refrigerant from collecting in the vapor line.
k) Lowered configuration — Indoor unit installed below
the outdoor unit (see figure at right):
• For lines shorter than 100 ft, no solenoid valve is required in the liquid line. For lines over 100 ft, in­stall a biflow (538D only) or standard solenoid valve in the liquid line.
• The maximum elevation difference is 150 ft, and the maximum equivalent ft is 200.
l) Additional charge — The unit should be charged by
weighing in the appropriate charge. Add charge based on the actual length of line which is over 25 ft of liquid line. Add .58 oz of refrigerant per 1 ft in­crease over the 25 ft line to the charge listed in Sys­tem Piston Guide and Refrigerant Charges table on
page 21. NOTE: This only applies to systems where the piston is located at the indoor unit (538A018,024 and 538D018,024).
12. Group control
The 619E fan coil units may be group controlled from a single timeclock or energy management system by inter­rupting the 24-v power to the control board.
13. Thermistors (Heat Pump Systems Only)
Thermistors are used on both indoor and outdoor units to determine operating conditions. Proper thermistor location is critical to unit operation. All thermistors have identical re­sistance values. See Thermistor Equivalence charts on typical system wiring schematics (pages 24-27).
Thermistor cable assemblies are provided with fan coil units to run between indoor and outdoor units. High-voltage
and thermistor cable assemblies should not touch each other, and cable runs may be extended up to 200 ft.
14. Wiring Use only copper wires from the disconnect to the unit ter­minal block. Aluminum and copper-clad aluminum wires are not acceptable.
All duct-free split systems (except the 009,012 outdoor units) provide 24-v power for the outdoor unit in the duct­free fan coil. The 009,012 outdoor units systems use high­voltage controls.
The 009,012 outdoor units system fan coil units must have power wires run from the outdoor condensing unit to the in­door unit to prevent out-of-phase wiring.
15. Air throw Refer to Air Throw Data table below for system air throw capabilities.
AIR THROW DATA*
FAN COIL
SIZE
009 215/252* 16 012 302 24 018 480/455* 30 024 550/525* 35
*Cooling only unit/Heat pump unit. NOTE: Air throw is with unit mounted with typical clearances in a 10-ft high room.
16. Sound data
HIGH SPEED
CFM
APPROXIMATE
AIR THROW (FT)
CONDENSING UNIT SOUND RATINGS
UNIT SIZE SOUND RATING (Decibels) FREE FIELD dBA*
009 66 55.7 012 66 55.7 018 68 57.7 024 68 57.7
Decibels — Sound levels dBA Decibels on the A Scale
*Free field is a rating with no reflective surfaces near the unit. Data sound pressure is
measured at 3.2 ft (1 m) from the unit. See Sound Power Data Octave Bands table for more information.
LEGEND
SOUND POWER DATA OCTAVE BANDS — A WEIGHTED (Fan Coil Units Only)
UNIT FAN SPEED
619F 009
Cooling
Only
619F 009
Heat
Pump
619F 012
Cooling
Only
619F 012
Heat
Pump
619F 018
Cooling
Only
619F 018
Heat
Pump
619F 024
Cooling
Only
619F 024
Heat
Pump
ARI — Air Conditioning & Refrigeration Institute dBA — Decibels on the A scale
LEGEND
High 36.5 40.3 45.2 48.2 42.3 33.2 31.2
Medium 32.8 37.9 43.6 44.9 39.1 29.8 31.2
Low 31.7 36.6 41.6 41.6 35.4 27.7 31.2
High 38.2 41.1 46.2 47.9 43.0 33.6 31.2
Medium 31.7 39.8 45.0 45.3 42.0 36.8 36.8
Low 29.2 38.4 43.9 41.9 38.6 28.1 31.2
High 36.7 43.5 50.2 51.1 46.5 38.6 31.7
Medium 33.6 42.5 47.1 48.8 43.4 36.2 33.4
Low 33.5 41.6 43.8 45.6 39.8 33.0 32.7
High 35.1 43.8 50.3 51.1 46.4 38.0 31.2
Medium 31.7 43.3 46.3 48.6 42.9 34.2 31.2
Low 29.1 42.2 42.9 45.6 39.1 30.3 31.2
High 40.8 49.1 53.7 55.2 49.1 41.3 32.3
Medium 38.0 46.7 50.6 51.7 44.9 35.8 31.6
Low 37.3 44.4 47.5 48.6 40.4 32.0 31.6
High 37.0 44.4 49.3 50.4 43.4 35.6 31.9
Medium 39.8 46.9 52.2 53.7 47.4 40.1 32.7
Low 43.2 49.1 54.0 56.0 50.7 44.0 34.0
High 44.9 51.9 59.1 59.5 54.8 48.0 36.7
Medium 43.7 50.5 57.2 57.0 51.8 44.4 33.6
Low 40.7 47.7 55.1 54.7 49.0 40.5 32.2
High 43.8 51.5 58.5 58.8 53.5 46.2 36.0
Medium 41.4 49.5 56.5 56.2 50.4 42.5 36.0
Low 38.9 47.3 54.4 53.7 47.4 39.0 36.0
125 250 500 1000 2000 4000 8000
OCTAVE BAND DATA (dBA)
NOTES:
1. Outdoor sound levels are tone corrected values taken in accordance with ARI Sound
Standard 270.
2. Indoor sound levels are tone corrected values taken in accordance with ARI Sound
Standard 350.
23
RELAY CHART
Compressor K1
TYPICAL WIRING SCHEMATIC — 538C009,012 COOLING ONLY SYSTEM (012 Shown)
(See Legend and Notes, page 28.)
24
RELAY CHART
Compressor K13
THERMISTOR EQUIVALENCE
Temperature Resistance
°F °C V
95 35 6,500
72 22 11,400
32 0 32,500
All thermistors in the 619E systems
are identical to each other
TYPICAL WIRING SCHEMATIC — 538A018,024 COOLING-ONLY SYSTEM
(See Legend and Notes, page 28.)
25
TYPICAL WIRING SCHEMATIC, 538D009,012 HEAT PUMP SYSTEM (012 Shown)
RELAY CHART
Compressor K1
Outdoor Fan K2
Rev. Valve K3
(See Legend and Notes, page 28.)
26
TYPICAL WIRING SCHEMATIC — 538D018,024 HEAT PUMP SYSTEM
27
THERMISTOR EQUIVALENCE
Temperature Resistance
°F °C V
95 35 6,500
(See Legend and Notes, page 28.)
72 22 11,400
32 0 32,500
are identical to each other
All thermistors in the 619E systems
LEGEND AND NOTES FOR TYPICAL WIRING SCHEMATICS
AGING For Burn-In Test AS Assembly
C—Contactor CAP Capacitor CH Crankcase Heater CLO Compressor Lockout CN Connector COMP Compressor CT CLO — Current Sensing Loop (Lockout) DFB Defrost Board DFT Defrost Thermostat EMI Electromagnetic Interference FMC Fan Motor Capacitor FU Fuse GND Ground HA Home Automation HPS High-Pressure Switch IDC TH — Indoor-Coil Thermistor IDFM Indoor-Fan Motor JEM-A Japan Electric Manufacturing
K—Relay LLPS Liquid Low Pressure Switch LPS Low-Pressure Switch ODA TH — Outdoor-Air Thermistor ODC TH — Outdoor-Coil Thermistor OFM Outdoor-Fan Motor
(short terminals)
Industry Association
NOTES:
1. If any of the original wire furnished must be replaced, it must be replaced with type 90 C wire or its equivalent.
2. Wire in accordance with National Electrical Code (NEC) and local codes.
3. The CLO locks out the compressor to prevent short cycling on compressor overloads and safety devices. Before replacing CLO, check these other de­vices. A minimum 1 amp turn is required to hold contacts closed.
4. A thermistor wiring cable is provided with the fan coil unit.
5. Compressor and fan motors are protected by internal thermal overloads.
6. Transformer has an internal 2 amp thermal fuse on the primary side.
LEGEND
OFR Outdoor-Fan Relay OL Overload PCB Printed Circuit Board PTC Start Thermistor RA TH — Return-Air Thermistor RC Resistor Capacitor RCV Receiver RVS Reversing Valve Solenoid SC Start Capacitor SR Start Relay STM Step Motor TB Terminal Block TP Thermal Protector TRAN — Transformer
Terminal (Marked) Terminal (Unmarked)
Splice Terminal Block
Factory Wiring Field Control Wiring Field Power Wiring Accessory or Optional Wiring
OPERATING SEQUENCE
619E CONTROL SYSTEM — The 619E unit is equipped with a
microprocessor control which operates the system. This control is located in the control box of the fan coil unit, with thermistors located inthe fan coil inlet and on the indoor coil. The 619E heat pump fancoil units also have thermistors located on the outdoor coil and in the outdoor air inlet. These thermistors monitor sys­tem operation and control the operating mode. To change set­tings or modes of operation, use the factory-supplied infrared wireless remote controller. This controller allows the fan coil unit to be operated from within the same room without any wire con­nections to the unit.
OPERATINGMODE MEMORY — After the system is turned off or after a power failure, the system remains in the last operating mode selected. When the system is turned back on, or when power is automatically restored, operation continues in the same operating mode as when power shut down.
AUTOMATIC OPERATION (AUTO.) MODE — If auto. mode is selected, the system automatically switches the operating mode from heating (heat pump system only) to cooling, or from cool­ing to heating (heat pump system only) depending on the se­lected temperature.
NOTE: Between the cooling cycle and the heating cycle there is a neutral zone of approximately 2° F above and 2° F below the selected temperature when only the fan is operating.
OPERATING FAULT DIAGNOSIS — The system includes an automatic diagnosis feature which is activated under difficult or unacceptable operating conditions. If such conditions occur, the system stops automatically, the operating fault signal appears (green ‘‘UNIT ON’’ light on the front of the fan coil unit flashes), and an analysis of the system operating conditions is initiated. The system will then be restarted automatically, as soon as nor­mal conditions have been restored, or it will remain off. If the
system does not start again, the green ‘‘UNITON’’ light will flash an error code.
MICROPROCESSOR CONTROL OPERATION — This system is controlled by a microprocessor designed to give optimum lev­els of comfort and operating efficiency.The control is located in the 619E unit. To operate the unit, the factory-supplied remote controller is required.
There are 8 (619E cooling-only systems) or 10 (619E heat pump systems) operating modes (including the off mode) for the unit. Each mode operates as follows:
• Off Mode — When the unit is in the off mode, all functions (compressor, outdoor fan, indoor fan, and air sweep) are off, except the reversing valve (619E heat pump units only), which will stay energized if the unit was last operated in the cooling mode.
• Air Circulation Mode (Fan Operation Only) — When air circu­lation mode is selected, the indoor fan will operate continu­ously in the selected speed (high, medium, low, or auto.). If the auto. mode is selected, the indoor fan will operate at low speed. The compressor and outdoor fanare off.The reversing valve (619E heat pump units only) will remain in the last operating mode.
• Cooling Mode — When the cooling mode is selected, the in­door fan will operate continuously at the selected speed if the speed is high, medium, or low. If the indoor fan is in auto. mode, the fan will change operating speeds depending on the difference between the room temperature and the set point. The reversing valve (619E heat pump units only) will be on. The compressor cannot run for 3 minutes from the time the system starts up or for 3 minutes from the time the compres­sor last operated. When the temperature of the room is equal to or greater than the selected temperature, the compressor and outdoor fan will operate until the room temperature is 2° F below the set point, and then shut off. When the room temperature is less than the selected temperature, the com­pressor and outdoor fan remain off.
28
OPERATING SEQUENCE (cont)
• Maximum Dehumidification Mode — When the dehumidifica­tion mode is selected, the indoor fan will operate continuously at the selected speed if the speed is high, medium, or low. If the indoor fan is in auto. mode, the fan will change operating speeds depending on the room temperature. If the room tem­perature is below the set point, the indoor fan will run at ultra­low speed, and the compressor could run for up to 4 minutes. (Ultra-low speed is a control-driven speed [not user config­urable] used to sample the space when the fan would nor­mally be off.) The reversing valve (619E heat pump units only) will be on. The compressor cannot run for 3 minutes from the time the system starts up or for 3 minutes from the time the compressor last operated.
Initial Operation
— When the mode is first selected, one of the
following occurs:
1. If the room temperature is above or equal to the selected
temperature, the unit will operate for 16 minutes, and the compressor and outdoor fan will operate.The indoor fan will operate as in the cooling mode.After 16 minutes of operation (or when the room reaches 2° F below set point), the unit switches to normal dehumidification operation.
2. If the room temperature is below the selected temperature,
the unit will operate for 8 minutes as follows: the compressor and outdoor fan will operate for 3 minutes. The indoor fan will operate in low speed, and 30 seconds after the compressor stops, the indoor fan stops. The unit remains off for 1 minute, and then the indoor fan starts in ultra-low speed for 30 sec­onds. The unit then switches to normal dehumidification operation.
Normal Operation
— One of the following will take place:
1. When the temperature of the room is equal to or greater than
the selected temperature (by not more than 3° F), the unit will operate for 8 minutes as follows: the compressor and outdoor fan will operate for 3 minutes. The indoor fan will op­erate in low speed, and 30 seconds after the compressor stops, the indoor fan stops. The unit remains off for 1 minute, and then the indoor fan starts in ultra-low speed for 30 sec­onds. The normal dehumidification operation is repeated for the newly sensed room temperature.
2. If the room temperature is equal to or greater than the se-
lected temperature, but not by more than between 4° F and 6° F, the compressor and outdoor fan operate for 4 minutes. The indoor fan will run at ultra-low speed and will stop 30 seconds after the compressor stops.After 3 minutes, the indoor fan runs at ultra-low speed for 30 seconds. The nor­mal dehumidification operation is repeated for the newly sensed room temperature.
3. When the room temperature is equal to or greater than 4° F
below the selected temperature, the system operates as fol­lows: The compressor and outdoor fan operate for 3 min­utes. The indoor fan will operate at ultra-low speed and will stop 30 seconds after the compressor stops.After 4 or 5 min­utes, the indoor fan starts in ultra-low speed for 30 seconds. The normal dehumidification operation is repeated for the newly sensed room temperature. If the room temperature is still 4° F below the selected temperature, the compressor, outdoor fan, and indoor fan remain off.After 7
1
⁄2minutes, the indoor fan operates at ultra-low speed for 30 seconds. The normal dehumidification operation is repeated for the newly sensed room temperature.
• Heat Pump Heating Mode (Heat Pump Systems Only) — When the heat pump mode is selected, the indoor fan will op­erate at the selected speed if the speed is high, medium, or low, unless overridden by the coil temperature (to prevent cold drafts). If the indoor fan is in auto. mode, the fan will
change operating speeds depending on the difference be­tween the room temperature, the set point, and the coil tem­perature. The reversing valve will be off. The compressor cannot run for 3 minutes from the time the system starts up or for 3 minutes from the time it last operated. When the tem­perature of the room is 8° F below the selected temperature, the unit will operate in heat pump mode until the temperature is 6° F above the selected temperature, or the compressor runs for 40 minutes (whichever comes first). If the tempera­ture of the room is less than 7° F below or equal to the se­lected temperature, the unit operates in heat pump mode until the selected set point temperature plus 2° F is reached.
• Sleep Mode — The sleep mode timer will turn the unit off when the timer reaches zero minutes. During the first
1
1
⁄2hours from the time the sleep mode timer starts, the room temperature is set back from the selected tempera­ture a total of 4° F in cooling and 6° F in heating (538D only).
• Awake Mode — The awake timer willturn the unit on when the timer reaches zero minutes. The unit will start in the same mode and at the same selected temperature as when the sys­tem shut off.
• Automatic Operation Mode for Cooling Only Systems — The unit samples the air in the room. Based on the room tempera­ture, the unit selects one of the following modes:
82.4 F with a preset temperature of 78.8 F.
and less than 82.4 F with a preset temperature of 77 F.
3. Fan Only Mode — If the room temperature is less than
75.2 F.
The preset temperature can be changed by ±4 F using the re­mote control.
• Automatic Operation Mode for Heat Pump Systems (538B) — The operation mode will be determined after 20 seconds of room monitoring (to determine the room temperature and the outdoor air temperature).
• Test Mode — The test mode can be selected by setting the slide switch on the fan coil unit to TEST position. The slide switch is located on the front of the unit. The fan coil unit will start immediately (there isno compressor time delay whenus­ing test mode) in cooling mode with an infinitely low set point. The indoor fan speed will be at the high setting, and the swing louvers will be on (moving up and down).
NOTE: The unit cannot be controlled by the remote controller until the slide switch is returned to the REMOTE position.
• Emergency Mode — This mode is only to be used if the re­mote controller is lost, damaged, or the batteries are dis­charged. To initiate emergency mode, manually move the slide switch on the fan coil unit to the EMER position. The unit is automatically operated in cooling or heating (538D units only) mode according to room temperature. Emergency op­eration settings are as follows:
1. Operation mode: AUTO.
2. Fan Speed: AUTO.
3. Cooling set point: 77 F
4. Timer mode: Continuous
NOTE: The unit cannot be controlled by the remote controller until the slide switch is returned to the REMOTE position.
29
*Minimum unit run time starts when outdoor coil temperature drops below 34 F, then accumulates run
time regardless of coil temperature.
Electronic Control Defrost Regions Map
30
ENGINEER’S SPECIFICATION GUIDE — OUTDOOR UNITS (Models 538A, 538C, 538D, and 538S )
Nominal system electrical characteristics shall be single phase, 60 Hz. Each unit shall be capable of satisfactory operation within voltage range of
MAXIMUM DIMENSIONS: Outdoor unit — width depth
COOLING CAPACITY: Total system cooling capacity shall not be less than
outdoor unit. Sensible heat capacity shall not be less than sor power input shall be
HEATINGCAPACITY(Heat Pump Systems Only): Total heating capacity shall be when rated at and have a minimum HSPF of pable of operation in heating duty down to −20 F outdoor am­bient air temperature (with accessory low-ambient kit).Unit shall be capable of simultaneous heating duty and defrost cycle operation.
OUTDOOR SECTION: The coil shall be constructed of alumi­num plate fins mechanically bonded to copper tubing with all joints brazed. Coil shall be fin spacing of not less than
in., height inches.
Btuh with indoor air quantity of
cfm at Fwet bulb temperature of air entering Btuh with F dry bulb temperature. Compres-
v or less at these conditions.
Btuh or greater (integrated rating)
F dry-bulb outdoor ambient with cfm
F entering (heating) coil. The equipment must
fins per in., and shall have a face area of square ft.
vto v.
in.,
. Compressor shall be ca-
rows deep with a nominal
Outdoor unit shall contain a fully hermetic compressor with a crankcase heater (non-scroll units), oil system, operating oil charge, internal motor protection, and spring isolation. Outdoor fans shall be direct-drive propeller type, shall discharge air hori­zontally, shall be totally enclosed, and shall have permanently lubricated sleeve bearings.
v,
CONTROL CIRCUIT: Controls and protective devices shall in­clude time-delay restart, automatic restart on power failure, 3-pole contactors (3 phase units), safety lockout if any safety is open, high-pressure and loss-of-pressure switches, automatic outdoor-fan motor protection, start capacitor and relay (single­phase units without scroll compressors), system diagnostics and high condensing temperature protection , compressor mo­tor current and temperature overload protection, high pressure relief, and outdoor fan failure protection. A 24-v transformer shall be factory installed and wired on outdoor units for external control circuit (size 018 and 024 only).
APPROVALS: Unit shall be constructed in accordance with ASHRAE 15 (latest revision), NEC, and CSA. Unit shall carry the UL listing label.
FIELD-INSTALLED ACCESSORIES: Low-ambient kit (538A, 538C, 538D), liquid solenoid valve, wall mount kit, crankcase heater (reciprocating-compressor units only) and winter start kit (538C, 538S).
31
ENGINEER’S SPECIFICATION GUIDE — HIGH WALL FAN COIL UNITS (Model 619E)
GENERAL: Furnish and install indoor, wall-mounted, draw-thru, direct expansion, indoor cooling only or heat pump fan coil unit to be used without ductwork. Unit shall consist of tangential, direct-drive fan, fan motor, cooling coil, piping connectors, elec­trical controls, microprocessor control system, and integral tem­perature sensing. Unit shall be capable of being used in a refrigerant circuit with a matching air-cooled outdoor condens­ing unit.
Nominal unit electrical characteristicsshall be
v,single phase, 60 Hz. The unit shall be capable ofsatisfactory operation within voltage limits of
vto v.
Unit shall be capable of providing a constant volume of air at a specified external static pressure within the unit nominal oper­ating range.
MAXIMUM DIMENSIONS: Indoor unit — width depth
in., height inches.
in.,
CABINET: Cabinet discharge and inlet grilles shall be attrac­tively styled, high-impact polystyrene. Cabinet shall be fully in­sulated for improved thermal and acoustic performance.
FAN SECTION: Fan shall be tangential direct-drive blower type with air intake at the upper front face of the unit and discharge at the bottom front. Automatic, motor-driven horizontal air sweep shall be provided standard.
Air sweep operation shall be user selectable. Vertical direction may be manually adjusted and horizontal air sweep may be manually set.
COIL SECTION: Coil shall be copper tube with aluminum fins and galvanized steel tube sheets. Fins shall be bonded to the tubes by mechanical expansion. A drip pan under the coil shall have a drain connection for hose attachment to remove conden­sate. Condensate pan shall have internal trap and auxiliary drip pan under coil header.
NOTE: The 009 and 012 units use capillary tubes in the OUT­DOOR unit for refrigerant control, and the 018,024 units use the accessory AccuRaterT piston refrigerant metering device in the INDOOR unit except systems using 538S outdoor units. These systems have a thermostatic expansion valve in the outdoor unit.
CONTROLS: Controls shall consist of a microprocessor-based control system which shall provide the following functions as a minimum: automatic restart, a timer function, temperature­sensing controls, evaporator coil freeze protection, wireless in­frared remote control, auto. stop features, automatic airsweep control, dehumidification mode, fan-only operation, diagnostics, a 25-ft indoor-to-outdoor thermistor connection cable, user­selectable fan speed control, compressor restart time delay, and condenser high-temperature protection.
ACCESSORIES: Condensate pump.
Bryant Day& Night Payne
Air Conditioning
Copyright 1996 Carrier Corporation
SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE
UNIT MUST BE INSTALLED IN ACCORDANCE
WITH INSTALLATION INSTRUCTIONS
Printed in U.S.A. 6/96 CATALOG NO. BDP-3261-900
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