Bryant 619E User Manual

Bryant
Day& Night
Payne

Air Conditioning

PRELIMINARY PRODUCT DATA

538A

HIGH WALL DUCT-FREE,
SPLIT SYSTEMS

Model 619E

Sizes 009-024

3

⁄4to 2 Tons

619E

538S (048 Shown)

DESCRIPTION

These duct-free split systems cool, heat (heat pump systems
only) dehumidify, circulate, and filter the air — with minimum
maintenance. They are the ideal complement to your ducted
system when it is impractical or prohibitively expensive to use a
ducted system. The outdoor units, when matched with model
619E fan coil units, offer many technological features and reli­able operation.

The duct-free split systems are perfect for add-ons, such as an
office or family room addition, and whenever you have special
space requirements;likefor a computer room. Or consider duct­free split systems when changes in the cooling load cannot be
handled by the existing system; for instance, when adding heat­generating equipment to an already air-conditioned space.

Split systems can also be used when adding air conditioning to
spaces that are heated by hydronic or electric heat, and no
ductwork exists. Historical renovations are another application
for which duct-free split systems are well suited, especially
when preserving the looks of the original structure is essential.

When noise is a concern, these whisper-quiet split systems are
your answer because you don’t have to worry about duct
design.

If security is an issue, outdoor and indoor units are connected
only by refrigerant piping to prevent intruders from crawling

538C/D009,012

through ductwork. Also, since the outdoor units can be installed
6-in. away from outside walls, coils are protected from vandals
and severe weather.

In addition, the compact duct-free split systems take only a few
hours to installl, without any major interruptions to the custom­ers’ workplace or home.

STANDARD SYSTEM FEATURES

HIGH-EFFICIENCY design with SEERs (Seasonal Energy Effi-

ciency Ratios) up to 12.0 and HSPFs (heating seasonal perfor­mance factors; heat pump systems only) of 6.8.

MICROPROCESSOR CONTROL for accurate control of the de­sired comfort level.

EXTENSIVE DIAGNOSTICS alert the user to the existence of
problems.

BUILT-IN RELIABILITY COMPONENTS include a suction-line
accumulator that safeguards the compressor against loss of lu­brication, while start capacitors and relays (non-scroll units) as­sure dependable start-ups, especially during low-voltage
conditions (down to 187 v). High- and low-pressure safety
switches, crankcase heater (non-scroll units), liquid line filter
drier (538A, 538C, 538S), bi-flow liquid line filter drier (538D),
and lock-out protection are also standard on most sizes.

Form No. PDS 619E.09.1

The indoor units include protection against freeze-up (heat
pumps), high discharge temperature, and self diagnostics to en­sure reliability.

RESTART FUNCTION FOR AUTOMATIC START AFTER A
POWER FAILURE eliminates the need to reset the unit after a

power failure. The unit restarts in the same mode that was op­erating prior to the power failure and retains the selected set
point as well.

AUTOMATIC AIR SWEEP ensures evenly-distributed air within
the conditioned space for ultimate comfort. The air sweep fea­ture sweeps the air from side to side.

WEATHER-PROTECTED CABINET is protected with a heavy,
galvanized steel coating, then coated again with a layer of zinc
phosphate to which a coat of polyester powder is applied and
baked on. This provides each unitwith a hard, smooth finishthat
will last for many years.

All screws on the cabinet exterior are coated for long-lasting,
rust-resistant, quality appearance.

TOTALLY ENCLOSED FAN MOTOR means greater reliability
under rain conditions and dependable performance for many
years. Permanent-split-capacitor-type motors provide the most
economical operation.

REFRIGERANT SYSTEM is designed to provide dependability.
Each unit leaves the factory with a refrigerant charge. Additional
charge may be necessary depending on the application. Refrig­erant service connections make checking operating pressures
easier.For precise refrigerant control, all 538A, 538C, and 538D
fan coil units feature an AccuRaterT piston in the fan coil unit,
and 009,012 units feature a capillary in the outdoor unit.

FIELD-INSTALLED ACCESSORY

DESCRIPTION AND USAGE

Condensate Pump — The pump provides condensate lift ca-

pability, and is an accessory for the fan coil units.
SUGGESTED USE:

• The condensate pump accessory is recommended when ad­equate drain line pitch cannot be provided.

Winter Start Control (538A, 538S) — This condensing unit ac­cessory is a single-pole, single-throw delay relay which by­passes the low-pressure switch for approximately 3 minutes to
permit start-up for cooling operation under low load conditions
at low-ambient temperatures.

SUGGESTED USES:

• Applications where low-ambient cooling is required below
40 F outdoor-air temperature.

Wall mount kit — The kit includes brackets to be mounted to
the outside of the structure to raise unit from ground level, or to

mount the unit on a wall adjacent to a sloping roof. The wall
mount kit is also useful in areas of heavy snowfall or where
space is at a premium. The wall mount kit may be used with any
outdoor unit.

SUGGESTED USE:

• When application requires that outdoor unit be installed above
ground level.

Liquid solenoid valve (sizes 018 and larger) — The valve is
an electrically operated shutoff valve to be installed at the out­door unit, and closes and opens in response to compressor op­eration. The valve maintains a column of refrigerant in the liquid
line between compressor operation cycles and is required for
certain long-line applications. The valve should be used with all
long-line applications (over 100 ft).

SUGGESTED USE:

• Whenever long-line applications are used.

Low-Ambient Temperature Controls (down to −20 F) (538A,
538C, 538D) — The low-ambient kit is a solid-state head pres-

sure controller designed to control outdoor fan cycling, and is
activated by a pressuresensor. It is specifically designed to con­trol fan-motor cycles in response to saturated condensing pres­sure. This device maintains a constant saturated condensing
temperature of 100F±10Fatoutdoor-air temperatures be­tween 55 F and −20 F, and may be used on all 538A, 538C, and
538D outdoor units without changing the outdoor-fan motor.

SUGGESTED USE:

• Applications where a significant amount of unit cooling opera­tion is necessary at outdoor-air temperatures below 55 F.

Crankcase Heater — Crankcase heaters are only an acces­sory for those units with scroll compressor(s). Heaters are
standard on units with reciprocating compressors.

SUGGESTED USE:

• Scroll compressor applications where an accessory low­ambient kit has been installed.

CONTENTS

Page

Model Description ...........................4

System Capacities...........................5

Specifications .............................6-8

Dimensional Drawings .......................9-14

Electrical Data ............................15,16

Typical Installation ..........................17,18

Application Data ..........................19-23

Typical Wiring Schematics ....................24-27

Operating Sequence ........................28-30

Engineers’ Specification Guide .................31,32

2

STANDARD FEATURES AND FIELD-INSTALLED ACCESSORIES

STANDARD FEATURE/FIELD-INSTALLED

Internal Condensate Pump A
Mounting Brackets S
Microprocessor Controls S
Cleanable Filters S
3-Speed Indoor-Fan Motor S
Automatic Indoor-Fan Speed Control S
Extensive Diagnostics S
Wireless Remote Controllers S
Fully Insulated Indoor Unit Cabinet S
Automatic Air Sweep S
Auto. Restart Function S
24-Hour Automatic Start/Stop Timer S
Refrigerant Line Turn Elbow* S
High- and Low-Voltage Terminal Blocks (Indoor) S
AccuRaterT Refrigerant Metering Device S†
Manual Defrost** S
Demand Defrost** S
Warm Start (in heating)** S
Heating Operation to −20 F** S
Auto. Changeover from Cooling to Heating** S
Evaporator Coil Freeze Protection S
Outdoor Low-Voltage Terminal Block S
Accumulator S
Crankcase Heater (Reciprocating Compressor Units) S
Crankcase Heater (Scroll Compressor Units) A
High-Pressure Switch* S
Low-Pressure Switch* S
5-Year Compressor Warranty S
Compressor Start Assistance (non-scroll units) S
Cycle-LOC™ Device* S
Suction and Discharge Service Taps†† S
Totally Enclosed Fan Motor S
Acoustically-Lined Compressor Compartment S
Winter Start Control* A
Low Ambient Temperature Controls (down to −20 F)† A
Time GuardT Cycle Protector* S
Liquid Solenoid Valve* A
Condensing Unit Wall Mount Kit A

LEGEND

A—Field-Installed Accessory
S—Standard from the Factory

*For size 018 and larger.

†Not used on 38HDS systems.

**Heat pump systems only.

††The outdoor units are equipped with 4 taps; one for each service valve, and one each

on compressor suction and discharge.

ACCESSORY

HIGH WALL

SYSTEMS

(619B,D)

3

OUTDOOR UNITS

*009 systems only.

†538C,D only.

**538A, 538D only.

††538A, 538D, 538S only.

\538S only.

MODEL DESCRIPTION

FAN COIL UNITS

*009 systems ony.

4

SYSTEM CAPACITIES

SYSTEM

TYPE

Cooling

Only

NOMINAL

SYSTEM

CAPACITY

(Tons)

3

⁄

4

1 — 1 E 012

1

⁄

2

1

FAN COIL

TYPE(S)

High Wall

2 — 1 E 024

3

⁄

4

Heat

Pump

1 — 1 E 012

High Wall

1

⁄

2

1

2 — 1 E 024

High Wall A 2 E 018
In-Ceiling Cassette A 1 F 024

High Wall A 1 E 018

2

Ceiling Suspended A 1 C 024†
High Wall A 1 E 018

High Wall
High Wall
High Wall

High Wall A 2 E 018
Ceiling-Suspended B 1 C 024†

High Wall A 2 E 018
In-Ceiling Cassette B 1 F 024

High Wall A 2 E 018
Ceiling Suspended B 2 C 024†

High Wall A 2 E 018
In-Ceiling Cassette B 2 F 024

High Wall A 2 E 018

Multi-

Split

In-Ceiling Cassette B 1 F 024
Ceiling Suspended A 2 C 024†

High Wall B 1 E 018

4

Ceiling Suspended A 2 C 024†
High Wall B 1 E 018

In-Ceiling Cassette A 2 F 024
High Wall B 1 E 018

In-Ceiling Cassette A 2 F 024
High Wall B 1 E 018

High Wall A 2 E 018
In-Ceiling Cassette B 1 F 036

High Wall A 2 E 018
Ceiling Suspended B 1 C 024

High Wall A 1 E 024
In-Ceiling Cassette B 1 F 036

High Wall A 1 E 024
Ceiling Suspended B 1 C 024

Ceiling Suspended A 2 C 024†
High Wall B 1 E 024

Ceiling Suspended A 1 C 024†
High Wall B 1 E 024

LEGEND

Decibels — Sound Levels
Ckt — Circuit
HSPF — Heating Seasonal Performance Factors
SEER — Seasonal Energy Efficiency Ratio

*Heat pump systems only.

†Unit must be reconfigured for 1

installation instructions included with the fan coil unit for more details.

1

⁄2ton (18,000 Btuh) operation. Refer to

INDOOR SECTIONS

Ckt Qty

Model

No. 619

— 1 E 009

— 1 E 018 C 018 534 17,300 — 11.5 — 70

— 1 E 009

— 1 E 018 D 018 502 17,300 16,900 11.5 6.8 70

A 2 E 018
B 2 E 018

A 1 E 024
B 2 E 018

A 1 E 024
B 1 E 024

OUTDOOR

SECTION

538

TOTAL

STANDARD

CFM (AT

HIGH

SPEED)

SYSTEM

NET

COOLING

(Btuh)

SYSTEM

NET

HEATING

(Btuh)*

OUTDOOR

SEER HSPF*

(Decibels)

A 009 286 8,500 — 10.5 — 65
A 012 358 11,800 — 11.0 — 65

C 024 521 22,600 — 12.0 — 68
D 009 293 9,000 9,000 10.5 6.8 65
D 012 350 12,500 12,500 10.5 6.8 65

D 024 574 23,200 21,400 11.0 6.8 68
S 024 1000 23,000 — 11.0 — 68

S 024 1059 23,000 — 11.0 — 68
S 024 1034 23,000 — 11.0 — 68
S 048 1068 46,000 — 11.0 — 72
S 048 1589 46,000 — 11.0 — 72
S 048 1042 46,000 — 11.0 — 72

S 048 2102 46,000 — 11.0 — 72High Wall B 1 E 018

S 048 2127 46,000 — 11.0 — 72High Wall B 1 E 018

S 048 2068 47,000 — 11.0 — 72
S 048 2118 46,000 — 11.0 — 72

S 048 2059 46,000 — 11.0 − 72Ceiling Suspended B 1 C 024†

S 048 2034 47,000 — 11.0 — 72Ceiling Suspended B 1 C 024†

S 048 2059 47,000 — 11.0 — 72In-Ceiling Cassette B 1 F 024

S 048 2109 46,000 — 11.0 — 72In-Ceiling Cassette B 1 F 024

S 048 2084 46,000 — 11.0 — 72Ceiling Suspended B 1 C 024†

S 048 1983 47,000 — 11.0 — 72
S 048 1668 45,800 — 11.0 — 72
S 048 1521 46,800 − 11.0 — 72
S 048 1559 45,800 — 11.0 — 72
S 048 1436 46,800 — 11.0 − 72

S 048 1121 45,600 — 11.0 — 72In-Ceiling Cassette A 1 F 024

NOTES:

1. Rating condition is 80 F db, 67 F wb air entering indoor air section
and 95 F db air entering outdoor air section.

2. Total kW is for total system, including compressor and outdoor and
indoor fans.

3. Ratings are based on 25 ft of interconnecting refrigerant line.

4. All system ratings are based on fan coil units operating at high fan
speed. Consult Specifications tables for airflows at all available fan
speeds.

SOUND
RATING

5

SPECIFICATIONS — 538A AND 538C CONDENSING UNITS

UNIT 538C 009 538C 012 538A 018 538A 024
NOMINAL CAPACITY (Tons)

OPERATING WEIGHT (lb) 55.0 62.0 150 154
REFRIGERANT TYPE R-22

Control (Cooling) Capillary AccuRaterT Piston at Fan Coil Unit
Factory Charge (lb)* 1.5 1.5 4.6 5.3

COMPRESSOR TYPE

Model EAA090111A EBB120111A AW5517G ZR23K1

OUTDOOR FAN Propeller Type

Rpm 1050 1050 850 850
Nominal Air Cfm (High Speed) — — 1720 1720

OUTDOOR COIL Copper Tube, Aluminum Fin

Face Area (sq ft)...No. of Rows 3.5...1 3.5...2 6.1...1.5 6.1...2
Fins/in. 18 18 15 15

CONTROLS

High-Pressure (psig)

Cutout — — 426 ± 7
Cut-in — — 320±20

Low-Pressure (psig)

Cutout —— 7±3

Cut-in —— 22±5
Fusible Plug 210 F 210 F 210 F
Control Voltage† 115 230 24

REFRIGERANT LINES

Connection Type Flare Sweat
Liquid Line OD (in.)
Vapor Line OD (in.)
Maximum Length (ft) 35 35 200 200
Maximum Lift (Fan Coil Above Outdoor) (ft) 16 16 65 65
Maximum Lift (Fan Coil Below Outdoor) (ft) 30 30 150 150

EXTERNAL FINISH Grey Alpine Mist (Beige)

*See System Piston Guide and Refrigerant Charges tables inApplication section on page 21 for proper

charge and piston with each fan coil type. Charge is based on duct-free fan coil requiring smallest
amount of refrigerant and 25 ft of interconnecting line.

†24 v and a minimum of 40 va is provided in the fan coil unit.

3

⁄

4

Carlyle Rotary

1

⁄

4

1

⁄

2

11

1

⁄

4

1

⁄

2

1

⁄

2

Tecumseh

Reciprocating

3

⁄

8

5

⁄

8

2

Copeland

Scroll

3

⁄

8

5

⁄

8

6

SPECIFICATIONS — 538D HEAT PUMP UNITS

UNIT 538D 009 012 018 024
NOMINAL CAPACITY (Tons)

OPERATING WEIGHT (lb) 60.7 66.6 154 167
REFRIGERANT TYPE R-22

Control (Cooling) Fixed Orifice at Outdoor Unit AccuRaterT Piston at Fan Coil Unit
Control (Heating) Fixed Orifice at Outdoor Unit AccuRater Piston at Outdoor Unit
Factory Charge (lb)* 1.5 2.0 5.0 5.1

COMPRESSOR TYPE Carlyle Rotary Tecumseh Reciprocating

Model EBA095111H EBB130111H AW5519G AW5524G

OUTDOOR FAN Propeller Type Propeller, Direct Drive

Rpm (Cooling and Heating) 1050 1050 850 850
Nominal Air Cfm (High Speed) — — 1720 1720

OUTDOOR COIL Copper Tube, Aluminum Fin

Face Area (sq ft)...No. of Rows 3.5...1 3.5...2 6.1...1.5 6.1...2
Fins/in. 18 18 15 15

CONTROLS

High-Pressure (psig)

Cutout — — 320±20
Cut-in — — 426 ± 7

Liquid Line Low-Pressure (psig)

Cutout —— 7±3

Cut-in —— 22±5
Fusible Plug 210 F 210 F 210 F
Defrost Method† Time and Temperature Defrost Time and Temperature Defrost
Accumulator Yes Yes Yes
Control Voltage** 115 230 24

REFRIGERANT LINES

Connection Type Flare Sweat—Suction; Flare—Liquid
Mixed Phase Line OD (in.)
Suction Line OD (in.)
Maximum Length (ft) 35 35 200 200
Maximum Lift (Fan Coil Above Outdoor) (ft) 16 16 65 65
Maximum Lift (Fan Coil Below Outdoor) (ft) 30 30 150 150

EXTERNAL FINISH Grey Alpine Mist (Beige)

*Units are shipped with charge listed (smallest applicable system charge). Refer to Piston Guide tables on page 21

for proper charge for your application.

†Demand defrost.

**A 24-v transformer is provided in the 018, 024 fan coil unit.

3

⁄

4

1

⁄

4

1

⁄

2

11

1

⁄

4

1

⁄

2

1

⁄

2

3

⁄

8

5

⁄

8

2

3

⁄

8

5

⁄

8

7

SPECIFICATIONS — 538S CONDENSING UNITS

UNIT 538S 024 048
NOMINAL CAPACITY (Tons) 24

OPERATING WEIGHT (lb) 159 292
REFRIGERANT TYPE R-22

Control (Cooling) TXV in Condensing Unit
Factory Charge (lb)*

Circuit A 5.0 5.5
Circuit B — 5.5

COMPRESSOR TYPE Copeland Scroll

Quantity...Model 1...ZR23K1 2...ZR23K1
Oil (Recharge) (oz) 25 25

OUTDOOR FAN Propeller, Direct Drive

Rpm 850 850
Nominal Air Cfm 1720 3900

OUTDOOR COIL Copper Tube, Aluminum Fin

Face Area (sq ft)...No. of Rows 6.1...2 12.3...2
Fins/in. 15 15

CONTROLS

High-Pressure (psig)

Cut-in 320±20
Cutout 426 ± 7

Low-Pressure (psig)

Cut-in 22±5

Cutout 7±3
Fusible Plug 210 F
Control Voltage 24

REFRIGERANT LINES

Connection Type Sweat
Vapor Supply Line Quantity...OD (in.) 2...
Vapor Return Line Quantity...OD (in.) 2...5⁄
Maximum Length (ft) 50 50
Maximum Lift (Fan Coil Above Outdoor) (ft) 30† 30†
Maximum Lift (Fan Coil Below Outdoor) (ft) 30† 30†

EXTERNAL FINISH Alpine Mist (Beige)

LEGEND

TXV — Thermostatic Expansion Valve

*Charges are preliminary estimates and are based on 25 ft of intercon-

necting line.

†Maximum system lift is 30 ft between lowest system component and

highest system component.

3

⁄

8
8

4...3⁄

4...5⁄

8
8

SPECIFICATIONS — 619E FAN COIL UNITS

UNIT 619E 009* 012* 009† 012† 018 024

OPERATING WEIGHT (lb) 18.7 24.2 18.7 24.2 39 43
REFRIGERANT** R-22 R-22 with AccuRaterT Control or TXV
FAN Centrifugal Blower

Rpm 1250 1150 1250 1150 1300 1505
Nominal Cfm (High Speed) 215 302 252 302 480/455** 550/525**

COIL

Face Area (sq ft)...Rows 1.45...2 1.60...3 1.45...2 1.60...3 2.56...2 2.56...3
Fins/in. 18 17 18 17 15.9 18.1

CONNECTIONS (MPT)

Vapor (in.) Flare
Liquid (in.) Flare

Condensate Drain

LINE SIZES

Vapor (in.)
Liquid (in.)
Condensate Drain

LEGEND

TXV — Thermostatic Expansion Valve (538S Systems Only)

*Cooling-only fan coil unit.

†Heat pump fan coil unit. Cooling only/Heat pump.

**See outdoor unit nameplate for correct system charge.

1

⁄

2

1

⁄

4

5

⁄

8

1

⁄

2

1

⁄

4

5

⁄

8

5

⁄

8

3

⁄

8

5

⁄

8

5

⁄

8

3

⁄

8

5

⁄

8

8

DIMENSIONAL DRAWING, BASE UNIT — 538C/D009,012 COOLING ONLY AND HEAT PUMP UNITS

NOTES:

1. Dimensions in [ ] are in millimeters.

2. Direction of airflow.

3. Center of gravity.

4. Minimum clearances, 4 in. on coil sides, 24 in. on fan
side, and 30 in. service side.

UNIT

538

C 009
C 012
D 009
D 012

WEIGHT

Lb Kg

55.0 25.0

62.0 28.1

60.7 27.5

66.5 30.2

9

DIMENSIONAL DRAWING — BASE UNIT — 538A018-024 CONDENSING UNITS

UNIT

538A

018 2-1
024 2-1

UNIT
538A

018 1-1
024 1-2

ABCDEFGH

ft-in. mm ft-in. mm ft-in. mm ft-in. mm ft-in. mm ft-in. mm ft-in. mm ft-in. mm

1

⁄8638.2 3-015⁄16938.2 1-29⁄16369.9 1-4 406.4 1-117⁄16595.3 1-53⁄16436.6 1-51⁄2444.5 1-81⁄8511.2

1

⁄8638.2 3-015⁄16938.2 1-29⁄16369.9 1-4 406.4 1-117⁄16595.3 1-53⁄16436.6 1-51⁄2444.5 1-81⁄8511.2

JK L MNRS

ft-in. mm ft-in. mm ft-in. mm ft-in. mm ft-in. mm ft-in. mm ft-in. mm Lb kg

1

⁄4336.6 0-65⁄8168.3 0-1013⁄16274.6 0-05⁄815.00 0-03⁄89.52 0-41⁄2115.0 0-61⁄2166.0 150 68.0

7

⁄16366.7 0-63⁄4171.4 1- 0 304.8 0-05⁄815.00 0-03⁄89.52 0-41⁄2115.0 0-61⁄2166.0 154 69.0

MINIMUM MOUNTING PAD DIMENSIONS

Support Feet Snow Stand Ice Stand

ft-in. mm ft-in. mm ft-in. mm

1-11 x

3-6

584.2 x

1066.8

2-2 x

3-6

OPERATING

WT

660.4 x

1066.8

2-2 x

3-6

660.4 x

1066.8

10

NOTES:

1. Required clearances, with coil facing wall, allow
6 in. minimum clearance on coil side and coil end,
and 3 ft minimum clearance on compressor end
and fan side. With fan facing wall, allow 8 in. mini­mum clearance on fan side and coil end, and 3 ft
minimum clearance on compressor end and coil
side. With multi-unit application, arrange units so
discharge of one does not enter inlet of another.

2. Dimensions in parenthesis are in millimeters.

3. Center of Gravity.