Installation and servicing of air-conditioning equipment can be
hazardous due to system pressure and electrical components.
Only trained and qualified service personnel should install, repair,
or service air-conditioning equipment.
Untrained personnel can perform basic maintenance functions of
cleaning coils and filters and replacing filters. All other operations
should be performed by trained service personnel. When working
on air-conditioning equipment, observe precautions in the
literature, tags and labels attached to the unit, and other safety
precautions that may apply.
Follow all safety codes. Wear safety glasses and work gloves. Use
quenching cloth for unbrazing operations. Have fire extinguishers
available for all brazing operations.
Recognize safety information. This is the safety--alert symbol
. When you see this symbol on the unit and in instructions or
manuals, be alert to the potential for personal injury.
Understand the signal words DANGER, WARNING, and
CAUTION. These words are used with the safety--alert symbol.
DANGER identifies the most serious hazards which will result in
severe personal injury or death. WARNING signifies a hazard
which could result in personal injury or death. CAUTION is used
to identify unsafe practices which may result in minor personal
injury or product and property damage. NOTE is used to
highlight suggestions which will result in enhanced installation,
reliability,or operation.
!
ELECTRICAL SHOCK HAZARD
Failure to follow this warning could cause personal
injury or death.
Before performing service or maintenance operations
on unit, turn off main power switch to unit and install
lockout tag. Ensure electrical service to rooftop unit
agrees with voltage and amperage listed on the unit
rating plate.
WARNING
INSTALLATION
Unit is shipped in the vertical discharge configuration. To convert
to horizontal discharge application, remove duct opening covers.
Using the same screws, install covers on duct openings in
basepan of unit with insulation-side down. Seals around
openings must be tight. (See Fig. 1.)
1
Step 1 —Provide Unit Support
Roof Curb
Assemble and install accessory roof curb in accordance with
instructions shipped with curb. (See Fig. 2.) Install insulation,
cant strips, roofing felt, and counter flashing as shown. Ductworkmust be attached to curb, not to the unit. If electric control power
or gas service is to be routed through the basepan, attach the
accessory thru-the-bottom service connections to the basepan in
accordancewiththeaccessoryinstallationinstructions.
Connections must be installed before unit is set on roof curb.
551B,C
Fig. 1 --- Horizontal Conversion Panels
IMPORTANT: The gasketing of the unit to the roof curb is
critical for a watertight seal. Install gasket supplied with the roof
curb as shown in Fig. 2. Improperly applied gasket can result in
air leaks and poor unit performance.
Curb should be level. Unit leveling tolerances are shown in Fig.
3. This is necessary for unit drain to function properly.Refer to
Accessory Roof Curb Installation Instructions for additional
information as required.
Slab Mount (Horizontal Units Only)
Provide a level concrete slab that extends a minimum of 6 in.
beyond unit cabinet. Install a gravel apron in front of
condenser-coil air inlet to prevent grass and foliage from
obstructing airflow.
NOTE: Horizontal units may be installed on a roof curb if
required.
Alternate Unit
When the curb or adapter cannot be used, support unit with
sleeper rails using unit curb or adapter support area. If sleeper
rails cannot be used, support the long sides of the unit with a
minimum of 3 equally spaced 4-in. x 4-in. pads on each side.
Support
C06108
Step 2 —Field Fabricate Ductwork
Secure all ducts to roof curb and building structure on vertical
discharge units. Do not connect ductwork to unit. For horizontal
applications, field-supplied isolation flanges should be attached to
horizontal discharge openings and all ductwork should be secured
to the flanges. Insulate and weatherproof all external ductwork,
joints, and roof openings with counter flashing and mastic in
accordance with applicable codes.
Ducts passing through an unconditioned space must be insulated
and covered with a vapor barrier.
If a plenum return is used on a vertical unit, the return should be
ducted through the roof deck to comply with applicable fire
codes.
A minimum clearance is not required around ductwork. Cabinet
return-air static pressure (a negative condition) shall not exceed
0.35 in. wg with economizer or 0.45 in. wg without economizer.
Step 3 —Install External Trap for Condensate
Drain
Condensate drain connections are located on the bottom and side
of the unit. Unit discharge connections do not determine the use
of drain connections; either drain connection can be used with
vertical or horizontal applications.
When using the standard side drain connection, ensure the plug
(Red) in the alternate bottom connection is tight before installing
the unit.
To use the bottom drain connection for a roof curb installation,
relocate the factory-installed plug (Red) from the bottom
connection to the side connection. The center drain plug looks
like a star connection, however it can be removed with a
socket drive extension. (See Fig. 4.) The piping for the
condensate drain and external trap can be completed after the unit
is in place.
All units must have an external trap for condensate drainage.
Install a trap 4-in. deep and protect against freeze-up. If drain line
is installed downstream from the external trap, pitch the line away
from the unit at 1 in. per 10 ft of run. Do not use a pipe size
smaller than the unit connection (
3
/4in.). (See Fig. 5.)
1
/2-in.
Step 4 —Rig and Place Unit
Inspect unit for transportation damage, and file any claim with
transportation agency. Keep unit upright and do not drop.
Spreader bars are not required if top crating is left on unit, and
rollers may be used to move unit across a roof. Level by using
unit frame as a reference. See Table 1, 2 and Fig. 6 for additional
information. Operating weight is shown in Table 1, 2 and Fig. 6.
Lifting holes are provided in base rails as shown in Fig. 7. Refer
to rigging instructions on unit.
!
PERSONAL INJURY AND PROPERTY DAMAGE
HAZARD
Failure to follow this warning could result in personal
injury, death and property damage.
All panels must be in place when rigging and lifting.
WARNING
2
CONNECTOR
PKG. ACCY.
BC
CRBTMPWR001A01
CRBTMPWR002A011
CRBTMPWR003A01
1˝˝-9
11
[551]
/
16
CRBTMPWR004A01
DALT
DRAIN
HOLE
1˝-4˝˝
13/
[44.5]
4
[406]
GASPOWERCONTROL
3
/
˝
4
[19] NPT
1
/
˝
2
[12.7] NPT
3
/
˝
4
[19] NPT
3
/4[19] NPT
˝
1
/4[31.7]
˝
3
˝
/4[19] NPT
1
˝
1
/4[31.7]
1
/
2
[12.7]
˝
ACCESSORY
POWER
1
/
˝
2
[12.7]
ROOF CURB
ACCESSORY
CRRFCURB001A01
CRRFCURB002A01
NOTES:
1. Roof curb accessory is shipped disassembled.
2. Insulated panels.
3. Dimensions in [ ] are in millimeters.
4. Roof curb: galvanized steel.
5. Attach ductwork to curb (flanges of duct rest
on curb).
6. Service clearance: 4 ft on each side.
1˝-2˝
[356]
2˝-0˝
[610]
A
551B 036-072
551C 024-060
UNIT
SIZE
7.Direction of airflow.
8. Connector packages CRBTMPWR001A01
and 002A01 are for thru-the-curb type gas.
Packages CRBTMPWR003A01 and 004A01
are for thru-the-bottom type gas connections.
551B,C
Fig. 2 --- Roof Curb Details
3
C06365
551B,C
MAXIMUM ALLOWABLE
DIFFERENCE (in.)
A-BB-CA-C
0.51.01.0
Fig. 3 --- Unit Leveling Tolerances
C06110
Positioning
Maintain clearance around and above unit to provide minimum
distance from combustible materials, proper airflow, and service
access. (See Fig. 7, 8 and 9.)
Position unit on roof curb so that the following clearances are
maintained:
1
/
in. clearance between the roof curb and the base
4--
rail inside the front and rear, 0.0 in. clearance between the roof
curb and the base rail inside on the duct end of the unit. This will
result in the distance between the roof curb and the base rail
inside on the condenser end of the unit being approximately
equal to Fig. 2, section C-C.
Do not install unit in an indoor location. Do not locate unit air
inlets near exhaust vents or other sources of contaminated air.
CONDENSATE PAN (SIDE VIEW)
HORIZONTAL
DRAIN OUTLET
NOTE: Drain plug is shown in factory-installed position.
DRAIN PLUG
Fig. 4 --- Condensate Drain Connection
C06003
NOTE: Trap should be deep enough to offset maximum unit static
difference. A 4-in. trap is recommended.
C06004
Fig. 5 --- Condensate Drain Piping Details
Although unit is weatherproof, guard against water from higher
level runoff and overhangs.
After unit is in position, remove polyethylene shipping wrapper
and top crating.
4
NOTES:
OPERATING
OPERATING
551
B
1. Place unit on curb as close as possible to the duct end.
2. Dimensionin( )isinmillimeters.
3. Hook rigging shackles through holes in base rail as shown in detail “A.” Holes in base rails are centered around the unit center of gravity. Use wooden top skid
when rigging to prevent rigging straps from damaging unit.
4. Weights include base unit without economizer. See Table 1 for unit operating weights with accessory economizer.
5. Weights include base unit without the Perfect Humidityt adaptive dehumidification system. See Table 1 for unit operating weights with the Perfect Humidityt
system.
Failure to follow this warning could result in personal
injury, death and property damage.
All panels must be in place when rigging and lifting.
C06208
Fig. 7 --- Roof Curb Alignment
5
CONTROL BOX PANEL
COMPRESSOR
ACCESS
PANEL
551B,C
C06375
PANEL
ACCESS
COMPRESSOR
Fig. 8 --- 551B 036--072 Base Unit Dimensions
CONTROL BOX PANEL
6
C06376
551B,C
COMPRESSOR
ACCESS
PANEL
CONTROL BOX PANEL
Fig. 9 --- 551C 024--060 Base Unit Dimensions
7
Step 5 —Make Electrical Connections
!
ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in personal
injury or death.
Unit cabinet must have an uninterrupted, unbroken
electrical ground to minimize the possibility of personal
injury if an electrical fault should occur. This ground
may consist of electrical wire connected to unit ground
lug in control compartment, or conduit approved for
electrical ground when installed in accordance with
NEC (National Electrical Code), ANSI/NFPA (National
Fire Protection Association), latest edition, and local
electrical codes. Do not use gas piping as an electrical
ground.
Field Power Supply
551B,C
All units except 208/230-v units are factory wired for the voltage
shown on the nameplate. If the 208/230-v unit is to be connected
to a 208-v power supply, the transformer must be rewired by
disconnecting the black wire from the 230-v 1/4-- in. terminal on
the transformer and connecting it to the 200-v 1/4--in. terminal
from the transformer.
Refer to unit label diagram for additional information. Pigtails
are provided for field service. Use factory-supplied splices or UL
(Underwriters’ Laboratories) approved copper connector.
When installing units, provide a disconnect per NEC.
Allfield wiringmust complywith NEC and local
requirements.
Install field wiring as follows:
1. Install conduit through side panel openings. For units
without electric heat, install conduit between disconnect
and control box.
2. Install power lines to terminal connections as shown in
Fig. 12.
3. For units with electric heat, refer to Accessory Electric
Heat Installation Instructions.
During operation, voltage to compressor terminals must be within
range indicated on unit nameplate (also see Table 3 and 4). On
3--phase units, voltages between phases must be balanced within
2% and the current within 10%. Use the formula shown in Table
3 and 4, Note 2, to determine the percentage of voltage
imbalance. Operation on improper line voltage or excessive phase
imbalance constitutes abuse and may cause damage to electrical
components. Such operation invalidates any applicable Bryant
warranty.
NOTE: If accessory thru-the-bottom connections and roof curb
are used, refer to the Thru-the-Bottom Accessory Installation
Instructions for information on wiring the unit.
WARNING
Field Control W
iring
Install a Bryant-approved accessory thermostat assembly
according to installation instructions included with the accessory.
Locate thermostat assembly on a solid wall in the conditioned
space to sense average temperature in accordance with thermostat
installation instructions.
Route thermostat cable or equivalent single leads of colored wire
from subbase terminals through connector on unit to low-voltage
connections (shown in Fig. 10).
NOTE: For wire runs up to 50 ft, use no. 18 AWG (American
Wire Gauge) insulated wire (35_Cminimum).For50to75ft,use
no. 16 AWG insulated wire (35_C minimum). For over 75 ft, use
no. 14 AWG insulated wire (35_C minimum). All wires larger
than no. 18 AWG cannot be directly connected to the thermostat
and will require a junction box and splice at the thermostat.
1. Connect thermostat wires to screw terminals of low
voltage terminal board.
2. Pass the control wires through the hole provided in the
control box.
3. Some models may be equipped with a raceway built into
the corner post on the left side of control box (See Fig.
12.) This raceway provides the required clearance between
high-- voltage and low voltage wiring. For models without
a raceway, ensure to provide the NEC required clearance
between high-- voltage and low--voltage wiring.
Heat Anticipator
Settings
Set heat anticipator settings at 0.8 amp for first stage and 0.3 for
second stage heating.
W1
W2
IPD/X
R
G
Y1
Y2
C
WIRE
CONNECTIONS
TO
LOW-VOLTAGE
SECTION
C06008
COOL STAGE 1
FAN
HEAT STAGE 1
COOL STAGE 2
HEAT STAGE 2
24 VAC HOT
24 VAC COM
N/A
OUTDOOR AIR
SENSOR
THERMOSTATDIPSWITCH SETTINGS
ON
OFF
A
LEGEND
NOTE: Under lined letter indicates active thermostat output when
configured for A/C operation.
B
C
Field Wiring
Y1/W2
G
W/W1
Y/Y2
O/W2
R
C
S1
S2
D
Fig. 10 --- Low--Voltage Connections With or
Without Economizer or Two--Position Damper
8
Table 1—Physical Data 551B
A
/B(
)
MotorPulleyPitchDiameterA/B(i
n.)
f
SpeedChangeperFullTurno
f
MovablePulleyMaximumFul
l
BASE UNIT 551B036048060072
NOMINAL CAPACITY (nominal tons)
OPERATING WEIG HT (lb)
Unit
Perfect Humidity Adaptive Dehumidification System
EconoMi$er IV
Roof Curb
COMPRESSOR
Quantity
Oil (oz)
REFRIGERANT TYPE
Expansion Device
Operating Charge (lb-oz)
Standard Unit
Unit With Perfect Humidity Adaptive Dehumidification System
CONDENSER FAN
Quantity...Diameter (in.)
Nominal Cfm
Motor Hp...Rpm
Watts Input (Total)
CONDENSER COIL
Rows...Fins/in.
Tot a l Fac e A rea (s q f t)
EVAPORATOR COIL
Standard Unit
Rows...Fins/in.
Tot a l Fac e A rea (s q f t)
Unit with Perfect Humidity Adaptive Deh umidification System
Rows...Fins/in.
Tot a l Fac e A rea (s q f t)
EVAPORATOR FAN
Quantity...Size (in.)
Nominal Cfm
Maximum Continuous BhpStd
Hi-Static
Motor Frame SizeStd
Hi-Static
Fan Rpm RangeStd
Hi-Static
Motor Bearing Type
Maximum Fan Rpm
Motor PulleyPitch Diameter
in.
Hi-Static
Nominal Motor Shaft Diameter (in.)Std
Hi-Static
Fan Pulley Pitch Diameter (in.)Std
Hi-Static
Belt — Type...Length (in.)Std
Hi-Static
Pulley Center Line Distance (in.)
Speed Changeper Full Turn o
Movable Pulley Flange (rpm)
Movable PulleyMaximum Full
Turns from Closed Position
Hi-Static
Hi-Static
Factory Setting — Full Turns OpenStd
Hi-Static
Factory Speed Setting (rpm)Std
Hi-Static
Fan Shaft Diameter at Pulley (in.)
HIGH-PRESSURE SWITCH (psig)
Standard Compressor Internal Relief
Cutout
Reset (Auto.)
LOSS -OF-CHARGE/LOW-PRESSURE
SWITCH (Liquid LIne) (psig)
Cutout
Reset (Auto.)
FREEZE PROTECTION THERMOSTAT
Opens (F)
Closes (F)
OUTDOOR-AIR INLET SCREENS
RETURN-AIR FILTERS
Quantity...Size (in.)
Std
Std
Std
3456
435445465540
15232529
50505050
115115115115
Scroll
1111
42535060
R-22
Acutrol Metering Device
5-810-210-012- 8
12-518-820-523-14
Propeller
1...221...221...221...22
3500350041004100
1
/8...825
1
/8...825
1
/4...1100
1
/4...1100
180180320320
3/8---in. OD Enhanced Copper Tubes, Aluminum Lanced Fins
1...172...172...172...17
14.616.516.521.3
3/8---in. OD Enhanced Copper Tubes, Aluminum Double-Wavy Fins
2...152...154...154...15
5.55.55.57.3
1...172...172...172...17
3.93.93.95.2
Centrifugal Type, Belt Drive
1...10 x 101...10 x 101...10 x 101...10 x 10
1200160020002400
1.20
2.40
48
56
680-1044
1075-1455
1.201.30/2.40*2.40
2.402.902.90
485656
565656
770-11851035-1460/1035 ---1460*1120-1585
1075-14551300-16851300-1685
BallBallBallBall
2100210021002100
1.9/2.9
2.8/3.8
1/
2
5
/
8
4.5
4.5
1...A...36
1...A...39
1.9/2.92.4/3.42.4/3.4
2.8/3.83.4/4.43.4/3.4
1
/
2
5
/
8
4.04.03.7
5
/
8
7/
8
5
7
4.54.54.5
1...A...361....4...401...A...38
1...A...391...A...401...A...40
10.0-12.410.0-12.414.7-15.514.7-15.5
65
65
5
6
3
1
3
826
1233
5
/
/
2
8
707595
656060
565
655
333
31/
2
93612481304
123313961396
5
/
8
31/
2
5
/
8
31/
5
450 50
428
320
7 3
22 5
30
45
Cleanable. Screen quantity and size varies with option selected.
Throwaway
2...16 x 25 x 2
2...16 x 16 x 2
551B,C
/
8
/
8
2
/
8
LEGEND
Bhp — Brake Horsepower
*Single phase/thre e phase.
9
Table 2—Physical Data 551C
A
/B(
)
MotorPulleyPitchDiameterA/B(i
n.)
f
SpeedChangeperFullTurno
f
MovablePulleyMaximumFul
l
BASE UNIT 551C024036048060
NOMINAL CAPACITY (nominal tons)
OPERATING WEIG HT (lb)
Unit
Perfect Humidity Adaptive Dehumidification System
EconoMi$er IV
Roof Curb
COMPRESSOR
Quantity
Oil (oz)
REFRIGERANT TYPE
Expansion Device
Operating Charge (lb-oz)
Standard Unit
Unit With Perfect Humidity Adaptive Dehumidification System
CONDENSER FAN
Quantity...Diameter (in.)
Nominal Cfm
Motor Hp...Rpm
Watts Input (Total)
CONDENSER COIL
Rows...Fins/in.
551B,C
Tot a l Fac e A rea (s q f t)
EVAPORATOR COIL
Standard Unit
Rows...Fins/in.
Tot a l Fac e A rea (s q f t)
Unit with Perfect Humidity Adaptive Deh umidification System
Rows...Fins/in.
Tot a l Fac e A rea (s q f t)
EVAPORATOR FAN
Quantity...Size (in.)
Nominal Cfm
Maximum Continuous BhpStd
Motor Frame SizeStd
Motor Rpm
Fan Rpm RangeStd
Motor Bearing Type
Maximum Fan Rpm
Motor PulleyPitch Diameter
in.
Nominal Motor Shaft Diameter (in.)Std
Fan Pulley Pitch Diameter (in.)Std
Belt — Type...Length (in.)Std
Pulley Center Line Distance (in.)
Speed Changeper Full Turn o
Movable Pulley Flange (rpm)
Movable PulleyMaximum Full
Turns from Closed Position
Factory Setting — Full Turns OpenStd
Factory Speed Setting (rpm)Std
Fan Shaft Diameter at Pulley (in.)
HIGH-PRESSURE SWITCH (psig)
Standard Compressor Internal Relief
Cutout
Reset (Auto.)
LOSS -OF-CHARGE/LOW-PRESSURE
SWITCH (Liquid LIne) (psig)
Cutout
Reset (Auto.)
FREEZE PROTECTION THERMOSTAT
Opens (F)
Closes (F)
OUTDOOR-AIR INLET SCREENS
RETURN-AIR FILTERS
Quantity...Size (in.)
Hi-Static
Hi-Static
Hi-Static
Std
Hi-Static
Hi-Static
Hi-Static
Hi-Static
Std
Hi-Static
Std
Hi-Static
Hi-Static
Hi-Static
2345
435445465635
13152325
50505050
115115115115
Scroll
1111
25425653
R-22
Acutrol Metering Device
5 --- 37 --- 1 18 --- 812 ---11
1 0 --- 214 --- 014 ---132 1 --- 0
Propeller
1...221...221...221...22
3000350035004100
1
/8...825
1
/8...825
1
/8...825
180180180320
3/8---in. OD Enhanced Copper Tubes, Aluminum Lanced Fins
1...171...172...172...17
14.614.616.516.5
3/8---in. OD Enhanced Copper Tubes, Aluminum Double-Wavy Fins
2...152...152...154...15
4.25.55.55.5
1...171...172...172...17
3.53.93.93.9
Centrifugal Type, Belt Drive
1...10 x 101...10 x 101...10 x 101...10 x 10
800120016002000
0.58
1.201.201.30/2.40*
2.402.402.90
48
484848/56*
565656
1620162016201725
400-1000
680-1044770-11851035-1460
1075-14551075-14551300-1685
BallBallBallBall
1620210021002100
2.4/3.2
5
/
8
7
/
8
4.0
4.5
1...A...36
1.9/2.91.9/2.02.4/3.4
2.8/3.82.8/3.83.4/4.4
1/
2
5
/
8
4.54.04.0
1
/
2
5
/
8
4.54.04.5
1...A...361...A...361....4...40
1...A...391...A...391...A...40
10.0---12.410.0-12.410.0-12.414.7-15.5
60
657075
656560
5
556
665
333
31/
2
8269361248
123312331396
5
/
8
31/
2
5
/
8
756
5
3
/
8
450 50
428
320
7 3
22 5
30
45
Cleanable. Screen quantity and size varies with option selected.
Throwaway
2...16 x 25 x 2
1
/4...1100
5
/
5
/
31/
5
/
8
8
2
8
LEGEND
Bhp — Brake Horsepower
*Single phase/thre e phase.
***These units do NOT meet the California low NOx requirements.
†††California SCAQMD compliant low NOxmodels have co mbustion products that are
controlled to 40 nanograms per joule or less.
10
208/230-1-60
208/230-3-60
460-3-60
(SIZES 060 AND 072)
551B,C
575-3-60
(SIZES 060 AND 072)
208/230-3-60
(SIZES 036 AND 048)
C—Contactor
COMP — Compressor
IFC— Indoor (Evaporator) Fan Contactor
NEC— National Electrical Code
TB— Terminal Block
LEGEND
LOW VOLTAGE
CONNECTIONS
INTEGRATED GAS UNIT
CONTROLLER (IGC)
575-3-60
(SIZES 036 AND 048)
460-3-60
(SIZES 036 AND 048)
Fig. 11 --- Power Wiring Connections
C06158
Fig. 12 --- Field Control Wiring Raceway
C06125
11
NO1
8
72541
1
0.963.010.7
2.0
208/230
160
STD
024
/
(2ton
s
)
Y
ES1
8
72541
1
0.963.010.7
2.0
NO1
8
72541
16088010749
208/230
160
STD
/
Y
ES1
8
72541
16088010749
Y
NO1
8
72541
10377010749
STD
Y
ES1
8
72541
10377010749
Y
036
208/230
360
(3ton
s
)
/
NO1
8
72541
10377010758
H
S
Y
ES1
8
72541
10377010758
Y
NO4
1
45081
5.139.010.4
2.2
460
360
STD
Y
ES4
1
45081
5.139.010.4
2.2
551B,C
FLALRA
MOCP**
FLAMC A
kW†
Actual
Table 3—Electrical Data-- 551C
VOLTAGE RANGECOMPRESSOR (each)OUTDOOR FANELECTRIC HEATPOWER SUPPLY *DISCONNECT SIZE
HACR --- Heating, Air Conditioning an d Refrigeration
IFM --- Indoor (Evaporator) Fan Motor
LRA --- Locked Rotor Amps
MCA --- Mini mum Circuit Amps
MOCP -- - Maxim um Overcurren t Pro tection
NEC --- National Electrical Code
OFM --- Outdoor (Condenser) Fan Motor
RLA --- Rated Load Amps
* The values listed in this table do not include power exhaust. See power exhaust table for power exhaust requirements.
** Fu se or HACR breaker
FLA ---Fu ll Load Amps
(tons)
{ H eater capac ity (kW) is based on h eater voltage of 240v, 480v or 575v. If power distribution voltage to unit varies from rated heater voltage, heater kW will va ry ac cordingly
Perfect Humidity Adaptive Dehumidification
System
Perfect Humidity system operation can be controlled by field
installation of a Bryant--approved humidistat. (See Fig. 13.)
NOTE: A light commercial Thermidistat device (Fig. 14) can
be used instead of the humidistat if desired. The Thermidistat
device includes a thermostat and a humidistat. The humidistat is
normally used in applications where a temperature sensor is
already provided.
% RELATIVE HUMIDITY
C06358
Fig. 13 --- Accessory Field--Installed Humidistat
C06359
Fig. 14 --- Light Commercial Thermidistat Device
To install the humidistat:
1. Route humidistat cable through hole provided in unit
control box.
2. Some models may be equipped with a raceway built into
the corner post on the left side of control box (See Fig.
12.) This raceway provides the required clearance between
high-- voltage and low voltage wiring. For models without
a raceway, ensure to provide the NEC required clearance
between high-- voltage and low--voltage wiring.
3. Use a wire nut to connect humidistat cable into lowvoltage wiring as shown in Fig. 15.
To install Thermidistat device:
1. Route Thermidistat cable through hole provided in unit
control box.
2. Some models may be equipped with a raceway built into
the corner post on the left side of control box (See Fig.
12.) This raceway provides the required clearance between
high-- voltage and low voltage wiring. For models without
a raceway, ensure to provide the NEC required clearance
between high-- voltage and low--voltage wiring.
3. A field-supplied relay must be installed between the
thermidistatandthePerfectHumiditycircuit
(recommended relay: HN61KK324). (See Fig. 16.) The
relay coil is connected between the DEHUM output and C
(common) of the unit. The relay controls the Perfect
Humidity solenoid valve and must be wired between the
Perfect Humidity fuse and the low-pressure switch. Refer
to the installation instructions included with the Bryant
LightCommercialThermidistat device formore
information.
Disconnect
Switch
The optional disconnect switch is non --fused. The switch has the
capability of being locked in place for safety purposes.
Manual Outdoor
Damper
The outdoor--air hood and screen are attached to the basepan at
the bottom of the unit for shipping.
Assembly:
1. Determine quantity of ventilation required for building.
Record amount for use in Step 8.
2. Remove and save outdoor air opening panel and screws.
(See Fig. 17.)
3. Remove evaporator coil access panel. Separate hood and
screen from basepan by removing the 4 screws securing
them. Save all screws.
4. Replace evaporator coil access panel.
5. Place hood on front of outdoor air opening panel. See
Fig. 18 for hood details. Secure top of hood with the
4screwsremovedinStep3.(SeeFig.19.)
6. Remove and save 6 screws (3 on each side) from sides of
the manual outdoor-air damper.
7. Align screw holes on hood with screw holes on side of
manual outdoor-air damper. (See Fig. 18 and 19.) Secure
hood with 6 screws from Step 6.
8. Adjust minimum position setting of the damper blade by
adjusting the manual outdoor-air adjustment screws on the
front of the damper blade. (See Fig. 17.) Slide blade
vertically until it is in the appropriate position determined
by Fig. 20. Tighten screws.
9. Remove and save screws currently on sides of hood.
Insert screen. Secure screen to hood using the screws. (See
Fig. 19.)
Convenience
Outlet
An optional convenience outlet provides power for rooftop use.
For maintenance personnel safety, the convenience outlet power
is off when the unit disconnect is off. Adjacent unit outlets may
be used for service tools.
Fig. 15 --- Typical Perfect Humidityt Adaptive Dehumidification System
LEGEND
Terminal (Unmarked)
Splice
Factory Wiring
Field Control Wiring
Field Power Wiring
Humidistat Wiring (208/230--V Unit Shown)
C06128
551B,C
LCT
R
C
Y1
Y2
G
W1
W2
DEHUM
OC
TSTAT WIRES
LEGEND
CB— Circuit Breaker
LCT — Light Commercial Thermidistat™ Device
LLSV — Liquid Line Solenoid Valve
LT LO — Low Temperature Lockout
Fig. 16 --- Typical Rooftop Unit with Perfect Humidity
Adaptive Dehumidification System with Thermidistat Device
OUTDOOR
AIR OPENING
PANEL
3 SCREWS
(SIDE)
R1
R1
ROOF TOP UNIT
R
C
Y1
Y2
G
W1
W2
CB
3.2 AMPS
PINK
PINK
LTL O
PERFECT HUMIDITY SYSTEM
RED
PINK
24 V
FROM
PERFECT HUMIDITY SYSTEM
LLSV
C06360
Fig. 17 --- Damper Panel with Manual Outdoor-- Air
Damper Installed
C06130
C06013
Fig. 18 --- Outdoor--Air Hood Details
23
A
551B,C
Fig. 19 --- Outdoor--Air Damper With Hood Attached
Fig. 20 --- Outdoor-- Air Damper Position Setting
ECONOMI$ER IV
CONTROLLER
WIRING
HARNESS
CTUATOR
OUTSIDE AIR
TEMPERATURE SENSOR
LOW AMBIENT
SENSOR
C06131
C06132
Optional EconoMi$er
IV
See Fig. 21 for EconoMi$er IV component locations.
NOTE:These instructions are for installing the optional
EconoMi$er IV only. Refer to the accessory EconoMi$er IV
installation instructions when field installing an EconoMi$er IV
accessory.
1. To remove the existing unit filter access panel, raise the
panel and swing the bottom outward. The panel is now
disengaged from the track and can be removed. (See
Fig. 22.)
2. The box with the economizer hood components is shipped
in the compartment behind the economizer. The
EconoMi$er IV controller is mounted on top of the
EconoMi$er IV. To remove the component box from its
shipping position, remove the screw holding the hood box
bracket to the top of the economizer. Slide the hood box
out of the unit. (See Fig. 23.)
IMPORTANT: If the power exhaust accessory is to be installed
on the unit, the hood shipped with the unit will not be used and
must be discarded. Save the aluminum filter for use in the power
exhaust hood assembly.
3. The indoor coil access panel will be used as the top of the
hood. Remove the screws along the sides and bottom of
the indoor coil access panel. (See Fig. 24.)
4. Swing out indoor coil access panel and insert the hood
sides under the panel (hood top). Use the screws provided
to attach the hood sides to the hood top. Use screws
provided to attach the hood sides to the unit. (See Fig. 25.)
5. Remove the shipping tape holding the economizer
barometric relief damper in place.
6. Insert the hood divider between the hood sides. (See
Fig. 25 and 26.) Secure hood divider with 2 screws on
each hood side. The hood divider is also used as the
bottom filter rack for the aluminum filter.
7. Open the filter clips which are located underneath the
hood top. Insert the aluminum filter into the bottom filter
rack (hood divider). Push the filter into position past the
open filter clips. Close the filter clips to lock the filter into
place. (See Fig. 26.)
8. Caulk the ends of the joint between the unit top panel and
the hood top. (See Fig. 24.)
9. Replace the filter access panel.
10. Install all EconoMi$er IV accessories. EconoMi$er IV
wiring is shown in Fig. 27.
Barometric flow capacity is shown in Fig. 28. Outdoor air
leakage is shown in Fig. 29. Return air pressure drop is shown in
Fig. 30.
FILTER ACCESS PANEL
C06021
Fig. 21 --- EconoMi$er IV Component Locations
COMPRESSOR
ACCESS PANEL
OUTDOOR-AIR OPENING AND
INDOOR COIL ACCESS PANEL
C06023
Fig. 22 --- Typical Access Panel Locations
24
x
R
o
B
d
o
o
H
HOOD BOX
BRACKET
Fig. 23 --- Hood Box Removal
SIDE
PANEL
TOP
SIDE
PANEL
INDOOR
COIL
ACCESS
PANEL
INDOOR
COIL
ACCESS
PANEL
CAULK
HERE
Fig. 24 --- Indoor Coil Access Panel Relocation
C06024
C06025
(See Fig. 21.) The operating range of temperature measurement is
40_ to 100_F.
Supply Air Temperature (SAT) Sensor
The supply air temperature sensor is a 3k ohm thermistor located
at the inlet of the indoor fan. (See Fig. 32.) This sensor is factory
installed. The operating range of temperature measurement is 0
to 158_F. See Table 5 for sensor temperature/resistance values.
The outdoor air temperature sensor (HH57AC074) is a 10 to 20
mA device used to measure the outdoor-air temperature. The
outdoor-air temperature is used to determine when the
EconoMi$er IV can be used for free cooling. The sensor is
factory-installed on the EconoMi$er IV in the outdoor airstream.
DIVIDER
OUTSIDE
AIR
HOOD
CLEANABLE
BAROMETRIC
RELIEF
ALUMINUM
FILTER
FILTER
FILTE
CLIP
Fig. 26 --- Filter Installation
The temperature sensor looks like an eyelet terminal with wires
running to it. The sensor is located in the “crimp end” and is
sealed from moisture.
Outdoor Air Lockout Sensor
The EconoMi$er IV is equipped with an ambient temperature
lockout switch located in the outdoor air stream which is used to
lockout the compressors below a 42_F ambient temperature. (See
Fig. 21.)
25
C06027
EconoMi$er IV Control
APPLICATION
Modes
Determine the EconoMi$er IV control mode before set up of the
control. Some modes of operation may require different
sensors. (See Table 6.) The EconoMi$er IV is supplied from the
factory with a supply--air temperature sensor and an outdoor-- air
temperature sensor. This allows for operation o f the EconoMi$er
IV with outdoor air dry bulb changeover control. Additional
accessories can be added to allow for different types of
changeover control and operation of the EconoMi$er IV and unit.
Table6—EconoMi$erIVSensorUsage
APPLICATION
Outdoor Air
Dry Bulb
Differential
Dry Bulb
Single EnthalpyHH57AC078
551B,C
Differential
Enthalpy
CO2for DCV
Control using a
Wall-Mounted
Sensor
CO
2
CO2for DCV
Control using a
Duct-Mounted
Sensor
CO
2
*CRENTDIF004A00 and CRTEMPSN002A00 accessories are used on many
different base units. As such, these kits may contain parts that will not be
needed for installation.
† 33ZCSENCO2 is an accessory CO
** 33ZCASPCO2 is an accessory aspirator box required for duct-mounted
applications.
†† CRCBDIOX005A00 is an accessory that contains both 33ZCSENCO2
and 33ZCASPCO2 accessories.
ECONOMI$ER IV WITH OUTDOOR AIR
33ZCSENCO2†
33ZCASPCO2**
DRY BULB SENSOR
Accessories Required
None. The outdoor air dry bulb sensor
is factory installed.
CRTEMPSN002A00*
HH57AC078
and
CRENTDIF004A00*
33ZCSENCO2
O
and
sensor.
2
CRCBDIOX005A00††
R
Outdoor Dry Bulb Changeover
The standard controller is shipped from the factory configured for
outdoor dry bulb changeover control. The outdoor--air and
supply--air temperature sensors are included as standard. For this
control mode, the outdoor temperature is compared to an
adjustable set point selected on the control. If the outdoor-air
temperature is above the set point, the EconoMi$er IV will adjust
the outdoor-air dampers to minimum position. If the outdoor air
temperature is below the set point, the position of the outdoor air
dampers will be controlled to provide free cooling using outdoor
air. When in this mode, the LED next to the free cooling set point
potentiometer will be on. The changeover temperature set point is
controlled by the free cooling set point potentiometer located on
the control. (See Fig. 33.) The scale on the potentiometer is A, B,
C, and D. See Fig. 34 for the corresponding temperature
changeover values.
Differential Dry Bulb Control
For differential dry bulb control the standard outdoor dry bulb
sensor is used in conjunction with an additional accessory dry
bulb sensor (part number CRTEMPSN002A00). The accessory
sensor must be mounted in the return airstream. (See Fig. 35.)
Wiring is provided in the EconoMi$er IV wiring harness. (See
Fig. 27.)
In this mode of operation, the outdoor-air temperature is
compared to the return-air temperature and the lower temperature
airstream is used for cooling. When using this mode of
changeover control, turn the enthalpy setpoint potentiometer fully
clockwise to the D setting. (See Fig. 33.)
FOR OCCUPANCY CONTROL
REPLACE JUMPER WITH
FIELD-SUPPLIED TIME CLOCK
8
7
DCV— Demand Controlled Ventilation
IAQ — Indoor Air Quality
LA — Low Ambient Lockout Device
OAT — Outdoor-Air Temperature
POT— Potentiometer
RAT— Return-Air Temperature
1. 620 ohm, 1 watt 5% resistor should be removed only when using differential
enthalpy or dry bulb.
2. If a separate field-supplied 24 v transformer is used for the IAQ sensor power
supply, it cannot have the secondary of the transformer grounded.
3. For field-installed remote minimum position POT, remove black wire jumper
between P and P1 and set control minimum position POT to the minimum
position.
C06028
Fig. 27 --- EconoMi$er IV Wiring
26
Outdoor Enthalpy Changeover
For enthalpy control, accessory enthalpy sensor (part number
HH57AC078) is required. Replace the standard outdoor dry bulb
temperature sensor with the accessory enthalpy sensor in the same
mounting location. (See Fig. 21.) When the outdoor air enthalpy
rises above the outdoor enthalpy changeover set point, the
outdoor-air damper moves to its minimum position. The outdoor
enthalpy changeover set point is set with the outdoor enthalpy set
point potentiometer on the EconoMi$er IV controller. The set
points are A, B, C, and D. (See Fig. 36.) The factory-installed
620-ohm jumper must be in place across terminals SR and SR+
on the EconoMi$er IV controller. (See Fig. 21 and 37.)
Differential Enthalphy Control
For differential enthalpy control, the EconoMi$er IV controller
usestwoenthalpysensors(HH57AC078and
CRENTDIF004A00), one in the outside air and one in the return
air duct. The EconoMi$er IV controller compares the outdoor air
enthalpy to the return air enthalpy to determine EconoMi$er IV
use. The controller selects the lower enthalpy air (return or
outdoor) for cooling. For example, when the outdoor air has a
lower enthalpy than the return air, the EconoMi$er IV opens to
bring in outdoor air for free cooling.
2500
6000
5000
4000
3000
2000
1000
0
0.050.100.150.200.250.300.35
FLOW IN CUBIC FEET PER MINUTE (cfm)
STATIC PRESSURE (in. wg)
Fig. 30 --- Return--Air Pressure Drop
HH57AC078 ENTHALPY
SENSOR
C7400A1004
+
C06032
551B,C
2000
1500
1000
500
FLOW IN CUBIC FEET PER MINUTE (cfm)
0
0.05
STATIC PRESSURE (in. wg)
0.15
Fig. 28 --- Barometric Flow Capacity
30
25
20
15
10
5
0
0.13 0. 20 0. 22 0.25 0.30 0.35 0. 40 0.45 0.50
FLOW IN CUBIC FEET PER MINUTE (cfm)
STATIC PRESSURE (in. wg)
Fig. 29 --- Outdoor--Air Damper Leakage
0.25
C06030
C06031
MOUNTING PLATE
Fig. 31 --- Enthalpy Sensor and Mounting Plate
SUPPLY AIR
TEMPERATURE
SENSOR
MOUNTING
LOCATION
SUPPLY AIR
TEMPERATURE
SENSOR
Fig. 32 --- Supply Air Sensor Location
C06361
C06033
27
When demand ventilation control is not being used, the minimum
(
)
+(T
R
x
)
position potentiometer should be used to set the occupied
ventilation position. The maximum demand ventilation position
should be turned fully clockwise.
Adjust the minimum position potentiometer to allow the
minimum amount of outdoor air, as required by local codes, to
enter the building. Make minimum position adjustments with at
least 10_F temperature difference between the outdoor and
return-air temperatures.
To determine the minimum position setting, perform the
following procedure:
1. Calculate the appropriate mixed air temperature using the
following formula:
551B,C
C06034
Fig. 33 --- EconoMi$er IV Controller Potentiometer
and LED Locations
Replace the standard outside air dry bulb temperature sensor with
the accessory enthalpy sensor in the same mounting location.
(See Fig. 21.) Mount the return air enthalpy sensor in the return
air duct. (See Fig. 35.) Wiring is provided in the EconoMi$er IV
wiring harness. (See Fig. 27.) The outdoor enthalpy changeover
set point is set with the outdoor enthalpy set point potentiometer
on the EconoMi$er IV controller. When using this mode of
changeover control, turn the enthalpy setpoint potentiometer fully
clockwise to the D setting.
Indoor Air Quality (IAQ) Sensor Input
The IAQ input can be used for demand control ventilation control
based on the level of CO
duct.
Mount the accessory IAQ sensor according to manufacturer
specifications. The IAQ sensor is wired to the AQ and AQ1
terminals of the controller. Adjust the DCV potentiometers to
correspond to the DCV voltage output of the indoor air quality
sensor at the user-determined set point. (See Fig. 38.)
If a separate field-supplied transformer is used to power the IAQ
sensor, the sensor must not be grounded or the EconoMi$er IV
control board will be damaged.
Exhaust Set Point Adjustment
The exhaust set point will determine when the exhaust fan runs
based on damper position (if accessory power exhaust is
installed). The set point is modified with the Exhaust Fan Set
Point (EXH SET) potentiometer. (See Fig. 33.) The set point
represents the damper position above which the exhaust fans will
be turned on. When there is a call for exhaust, the EconoMi$er IV
controller provides a 45 15 second delay before exhaust fan
activation to allow the dampers to open. This delay allows the
damper to reach the appropriate position to avoid unnecessary fan
overload.
Minimum Position Control
There is a minimum damper position potentiometer on the
EconoMi$er IV controller. (See Fig. 33.) The minimum damper
position maintains the minimum airflow into the building during
the occupied period.
When using demand ventilation, the minimum damper position
represents the minimum ventilation position for VOC (volatile
organic compound) ventilation requirements. The maximum
demand ventilation position is used for fully occupied ventilation.
measured in the space or return air
2
OA
T
Ox
100
TO= Outdoor-Air Temperature
OA = Percent of Outdoor Air
= Return-Ai r Temperature
T
R
RA = Percent of Return Air
= Mixed-Air Temperature
T
M
As an example, if local codes require 10% outdoor air during
occupied conditions, outdoor-air temperature is 60_F, and
return-air temperature is 75_F.
(60 x .10) + (75 x .90) = 73.5_F
2. Disconnect the supply air sensor from terminals T and T1.
3. Ensure that the factory-installed jumper is in place across
terminals P and P1. If remote damper positioning is being
used, make sure that the terminals are wired according to
Fig. 27 and that the minimum position potentiometer is
turned fully clockwise.
4. Connect 24 vac across terminals TR and TR1.
5. Carefully adjust the minimum position potentiometer
until the measured supply air temperature matches the
calculated value.
6. Reconnect the mixed air sensor to terminals T and T1.
Remote control of the EconoMi$er IV damper is desirable when
requiringadditionaltemporaryventilation.Ifa
field-supplied remote potentiometer (Honeywell part number
S963B1128) is wired to the EconoMi$er IV controller, the
minimum position of the damper can be controlled from a remote
location.
To control the minimum damper position remotely, remove the
factory-installed jumper on the P and P1 terminals on the
EconoMi$er IV controller. Wire the field-supplied potentiometer
to the P and P1 terminals on the EconoMi$er IV controller. (See
Fig. 37.)
Damper Movement
Damper movement from full open to full closed (or vice versa)
1
/2minutes.
takes 2
Thermostats
The EconoMi$er IV control works with conventional thermostats
that have a Y1 (cool stage 1), Y2 (cool stage 2), W1 (heat stage
1), W2 (heat stage 2), and G (fan). The EconoMi$er IV control
does not support space temperature sensors. Connections are
made at the thermostat terminal connection board located in the
main control box.
RA
100
=T
M
28
19
LED ON
mA
18
17
16
15
14
13
12
11
10
9
40
45
LED OFF
50
D
LED ON
C
LED OFF
60
55
65
DEGREES FAHRENHEIT
70
Fig. 34 --- Outside Air Temperature
Changeover Set Points
CONTROL
2
1
CURVE
A
B
C
D
4
1
CONTROL POINT
8
1
6
1
APPROX.
AT 50% RH
0
2
LED ON
B
LED OFF
75
deg. F (deg. C)
73 (23)
70 (21)
67 (19)
63 (17)
2
2
35
(2)
4
2
LED ON
A
LED OFF
100
90
95
85
80
8
3
6
3
4
3
32
30
28
ENTHALPY BTU PER POUND DRY AIR
26
60
(16)
A
55
(13)
B
50
C
(10)
45
D
(7)
40
(4)
C06035
40
65
(18)
42
(21)
1
ECONOMI$ER IV
CONTROLLER
ECONOMI$ER IV
GROMMET
RETURN AIR
SENSOR
RETURN DUCT
(FIELD-PROVIDED)
C06036
Fig. 35 --- Return Air Temperature or Enthalpy
Sensor Mounting Location
85
(29)90(32)95(35)
46
4
4
80
(27)
75
(24)
70
0
0
0
9
80
70
0
6
50
0
4
100
105
(41)
110
(43)
(38)
RELATIVE HUMIDITY (%)
30
20
0
1
551B,C
35
40
45
50
55
60
(2)
(4)
(7)
(10)
(13)
(16)
(18)
65
APPROXIMATE DRY BULB TEMPERATURE--degrees F (degrees C)
Fig. 36 --- Enthalpy Changeover Set Points
Occupancy Control
The factory default configuration for the EconoMi$er IV control
is occupied mode. Occupied mode is provided by the black
jumper from terminal TR to terminal N. When unoccupied mode
is desired, install a field-supplied timeclock function in place of
the jumper between TR and N. (See Fig. 27.) When the timeclock
contacts are closed, the EconoMi$er IV control will be in
occupied mode. When the timeclock contacts are open (removing
the 24-v signal from terminal N), the EconoMi$er IV will be in
unoccupied mode.
(21)
A
B
C
D
105
70
75
80
(24)
85
(27)
(29)90(32)95(35)
100
(38)
(41)
110
(43)
HIGH LIMIT
CURVE
C06037
Demand Controlled Ventilation (DCV)
When using the EconoMi$er IV for demand controlled
ventilation, there are some equipment selection criteria which
should be considered. When selecting the heat capacity and cool
capacity of the equipment, the maximum ventilation rate must be
evaluated for design conditions. The maximum damper position
must be calculated to provide the desired fresh air.
Typically the maximum ventilation rate will be about 5 to 10%
more than the typical cfm required per person, using normal
outside air design criteria.
29
A proportional anticipatory strategy should be taken with the
(
)
+(T
R
x
)
following conditions: a zone with a large area, varied occupancy,
and equipment that cannot exceed the required ventilation rate at
design conditions. Exceeding the required ventilation rate means
the equipment can condition air at a maximum ventilation rate
that is greater than the required ventilation rate for maximum
occupancy. A proportional-anticipatory strategy will cause the
fresh air supplied to increase as the room CO
even though the CO
the CO
level reaches the set point, the damper will be at
2
set point has not been reached. By the time
2
level increases
2
maximum ventilation and should maintain the set point.
In order to have the CO
sensor control the economizer damper in
2
this manner, first determine the damper voltage output for
minimum or base ventilation. Base ventilation is the ventilation
required to remove contaminants during unoccupied periods. The
following equation may be used to determine the percent of
outside-air entering the building for a given damper position. For
best results there should be at least a 10 degree difference in
outside and return-air temperatures.
2V 10V
EXH
2V 10V
DCV
2V 10V
Free
Cool
B
A
Open
EXH
DCV
DCV
C
Set
Min
Pos
Max
Set
D
N1
N
P1
P
T1
T
AQ1
AQ
SO+
SO
SR+
SR
Fig. 37 --- EconoMi$er IV Control
TR1
TR
24
24 Vac
Vac
COM
HOT
+
12
3
EF1
EF
_
5
4
C06038
551B,C
T
Ox
OA
100
RA
100
=T
M
TO= Outdoor-Air Temperature
OA = Percent of Outdoor Air
= Return-Air Temperat ure
T
R
RA = Percent of Return Air
= Mixed-Air Temperature
T
M
Once base ventilation has been determined, set the minimum
damper position potentiometer to the correct position.
The same equation can be used to determine the occupied or
maximum ventilation rate to the building. For example, an output
of 3.6 volts to the actuator provides a base ventilation rate of 5%
and an output of 6.7 volts provides the maximum ventilation rate
of 20% (or base plus 15 cfm per person). Use Fig. 38 to
determine the maximum setting of the CO
sensor. For example,
2
a 1100 ppm set point relates to a 15 cfm per person design. Use
the 1100 ppm curve on Fig. 38 to find the point when the CO
sensor output will be 6.7 volts. Line up the point on the graph
with the left side of the chart to determine that the range
configuration for the CO
sensor should be 1800 ppm. The
2
EconoMi$er IV controller will output the 6.7 volts from the CO
sensor to the actuator when the CO2concentration in the space is
at 1100 ppm. The DCV set point may be left at 2 volts since the
sensor voltage will be ignored by the EconoMi$er IV
CO
2
controller until it rises above the 3.6 volt setting of the minimum
position potentiometer.
Once the fully occupied damper position has been determined, set
the maximum damper demand control ventilation potentiometer
to this position. Do not set to the maximum position as this can
result in over-ventilation to the space and potential high-humidity
levels.
Sensor Configuration
CO
2
The CO
sensor has preset standard voltage settings that can be
2
selected anytime after the sensor is powered up. (See Table 7.)
CO SENSOR MAX RANGE SETTING
6000
5000
4000
3000
2000
1000
RANGE CONFIGURATION (ppm)
0
2
800 ppm
900 ppm
1000 ppm
1100 ppm
2345678
DAMPER VOLTAGE FOR MAX VENTILATION RATE
C06039
Fig. 38 --- CO2Sensor Maximum Range Setting
2
Use setting 1 or 2 for Bryant equipment. (See Table 7.)
1. Press Clear and Mode buttons. Hold at least 5 seconds
until the sensor enters the Edit mode.
2
2. Press Mode twice. The STDSET Menu will appear.
3. Use the Up/Down button to select the preset number. (See
Tab le 7 . )
4. Press Enter to lock in the selection.
5. Press Mode to exit and resume normal operation.
The custom settings of the CO
sensor can be changed anytime
2
after the sensor is energized. Follow the steps below to change the
non-standard settings:
1. Press Clear and Mode buttons. Hold at least 5 seconds
until the sensor enters the Edit mode.
2. Press Mode twice. The STDSET Menu will appear.
3. Use the Up/Down button to toggle to the NONSTD menu
and press Enter.
4. Use the Up/Down button to toggle through each of the
nine variables, starting with Altitude, until the desired
setting is reached.
5. Press Mode to move through the variables.
6. Press Enter to lock in the selection, then press Mode to
continue to the next variable.
30
Dehumidification of Fresh Air with DCV Control
BuildingControlSystem
Information from ASHRAE indicates that the largest humidity
load on any zone is the fresh air introduced. For some
applications, a device such as an energy recovery unit can be
added to reduce the moisture content of the fresh air being
brought into the building when the enthalpy is high. In most
cases, the normal heating and cooling processes are more than
adequate to remove the humidity loads for most commercial
applications.
If normal rooftop heating and cooling operation is not adequate
for the outdoor humidity level, an energy recovery unit and/or a
dehumidification option should be considered.
Step 7 —Adjust Evaporator--Fan Speed
Adjust evaporator-fan speed to meet jobsite conditions.
Tables 8 and 9 show fan rpm at motor pulley settings for the
551C 024--060 and 551B 036 --072 units. Tables 10 and 13 show
maximum amp draw of belt-drive motor. Table 12 shows sound
data. Refer to Tables 14-33 for performance data. See Table 34
for accessory static pressure drop. See Fig. 39 for the Perfect
Humidity system static pressure drops.
For units with electric heating, required minimum cfm is 900 for
551B/C 036; 1200 for 551B/C 048; 1500 for 551B/C 060 and
1800 for 551B 072 and 600 for 551C 024.
Belt Drive
Fan motor pulleys are factory set for speed shown in Table 1.
Check pulley alignment and belt tension prior to start-up.
To change fan speed:
Motors
1. Shut off the unit power supply and tag disconnect.
2. Loosen the belt by loosening the fan motor mounting nuts.
(See Fig. 40.)
3. Loosen movable pulley flange setscrew (See Fig. 41).
4. Screw movable flange toward fixed flange to increase
speed and away from fixed flange to decrease speed.
Increasing fan speed increases load on motor. Do not
exceed maximum speed specified in Table 1.
5. Set movable flange at nearest keyway of pulley hub and
tighten setscrew. (See Table 1 for speed change for each
full turn of pulley flange.)
6. Adjust belt tension and align fan and motor pulleys per
guidance below.
NOTE: Once the required flange position is determined for the
correct blower rpm, it is recommended (but not required) that the
variable pitch pulley be replaced with a corresponding size fixed
sheave pulley.
To align fan and motor pulleys:
1. Loosen fan pulley setscrews.
2. Slide fan pulley along fan shaft.
3. Make angular alignment by loosening motor from mounting.
To adjust belt tension:
1. Loosen fan motor mounting nuts.
2. Slide motor mounting plate away from fan scroll for
proper belt tension (
1
/2-in.deflectionwith7to10lbof
force).
3. Tighten motor mounting nuts.
4. Adjust bolt and tighten nut to secure motor in fixed
position.
551B,C
SETTINGEQUIPMENTOUTPUT
1
Interface w/Standard
2
Building Control System
3
4
5
Economizer
6
7
Health & SafetyProportional—
8
Parking/Air Int akes/
9
Loading Docks
LEGEND
ppm — Parts Per Million
ProportionalAny
ProportionalAny
ExponentialAny
Proportional15
Proportional20
Exponential15
Exponential20
Proportional—
Table 7—CO
VENTILATION
RATE
(cfm/Person)
Sensor Standard Settings
2
ANALOG
OUTPUT
0-10V
4-20 mA
2-10V
7-20 mA
0-10V
4-20 mA
0-10V
4-20 mA
0-10V
4-20 mA
0-10V
4-20 mA
0-10V
4-20 mA
0-10V
4-20 mA
0-10V
4-20 mA
CONTROL RANGE
CO
2
(ppm)
0-2000100050
0-2000100050
0-2000110050
0-1100110050
0- 90090050
0-1100110050
0- 90090050
0-99995000500
0-200070050
OPTIONAL
RELAY SETPOINT
(ppm)
RELAY
HYSTERESIS
(ppm)
31
DELTA P IN. WG
551
B
UNI
T
0.35
0.3
0.25
0.2
0.15
551B,C
0.1
0.05
0
0
1000
Fig. 39 --- Perfect Humidityt Adaptive Dehumidification System Static Pressure Drop (in. wg)
Fig. 40 --- Belt Drive Motor Mounting
2000
3000
C06134
4000
5000
6000
Fig. 41 --- Evaporator--Fan Pulley Adjustment
4&5ton
6 ton
3 ton
C06133
C06041
Table 8—551B, 551C Fan Rpm at Motor Pulley Setting With Standard Motor*
UNIT
551C
024
036
048
060
072
*Approximate fan rpm shown (standard motor/drive).
Table 10—Evaporator-Fan Motor Data — Standard Motor
Three
1.20100
0
Three
1.20100
0
Three
2.40212
0
072
Three
2.40212
0
036
Three
2.40212
0
048
Three
2.40212
0
060
Three
2.90261
5
072
Three
2.90261
5
COMPONENT
UNIT
551B
551C
024
UNIT
PHASE
MAXIMUM
CONTINUOUS BHP*
MAXIMUM
OPERATING WATTS*
UNIT VOLTAGE
MAXIMUM
AMP DRAW
ALL0.585802.075.0
Single1.201000208/2304.9
036
Three1.201000
208/2304.9
4602.2
5752.2
Single1.201000208/2304.9
048
Three1.201000
208/2304.9
4602.2
5752.2
Single1.301455208/2307.0
060
Three2.402120
208/2306.7
4603.0
5753.0
208/2306.7
072
Three2.402120
4603.0
5753.0
LEGEND
Bhp — Brake Horsepower
*Extensive motor and electrical testing on these units ensures that the full horsepower and watts range of the motors can be utilized with confidence. Using the
fan motors up to the ratings shown in this table will not result in nuisance tripping or premature motor failure. Unit warranty will not be affected.
Table 11—Evaporator-Fan Motor Data — High-Static Motors
UNIT
551B
551C
036
048
060
072
UNIT
PHASE
MAXIMUM
CONTINUOUS BHP*
MAXIMUM
OPERATING WATTS*
Three2.402120
Three2.402120
Three2.902615
Three2.902615
UNIT VOLTAGE
208/2306.7
4603.0
5753.0
208/2306.7
4603.0
5753.0
208/2308.6
4603.9
5753.9
208/2308.6
4603.9
5753.9
MAXIMUM
AMP DRAW
551B,C
LEGEND
Bhp — Brake Horsepower
*Extensive motor and electrical testing on these units ensures that the full horsepower and watts range of the motors can be utilized with confidence. Using the
fan motors up to the ratings shown in this table will not result in nuisance tripping or premature motor failure. Unit warranty will not be affected.
Table 12—Accessory/FIOP Electric Heaters Static Pressure Drop (in. wg) — 551B 036--072 and 551C 024--060
1HeaterModule0.030.05
60090012001400160018002000220024002600
2 Heater Modules0.140.15
0.070.090.090.100.110.110.120.13
0.160.160.160.170.170.170.180.18
CFM
Table 13—Accessory/FIOP EconoMi$er IV and EconoMi$er2 Static Pressure* (in. wg) — 551B 036--072 and 551C 024--060
LEGEND
FIOP --- F a c t o r y --- I n s t a l l e d Op t i o n
*The static pressure must be added to external static pressure. The sum and the indoor entering-air cfm should be used in conjunction with the Fan Performance
*Single-phase/3-phase.
NOTE: Convert watts to bhp using the following formula:
watts input x motor efficiency
bhp =
746
75
74/84*
84
GENERAL FAN PERFORMANCE NOTES
1. Values include losses for filters, unit casing, and wet coils. See Table 12 and 13 and Fig. 36 for accessory/FIOP static pressure
information.
2. Extensive motor and electrical testing on these units ensures that the full range of the motor can be utilized with confidence. Using the
fan motors up to the ratings shown will not result in nuisance tripping or premature motor failure. Unit warranty will not be affected.
See Table 10 and 11 on this page for additional information.
3. Use of a field-supplied motor may affect wire sizing. Contact your Bryant representative to verify.
4. Interpolation is permissible. Do not extrapolate.
5. Performance includes clean filter and wet coil.
Table 14—Fan Performance 551C 024 — Vertical Discharge Units; Standard Motor (Belt Drive)**
1. Bold cells indicate field-supplied drive is required.
2. Maximum continuous bhp is 2.90.
3. See general fan performance notes.
EXTERNAL STATIC PRESSURE (in. wg)
EXTERNAL STATIC PRESSURE (in. wg)
LEGEND
Bhp — Brake Horsepower
Watts — Input Watts to Motor
*Motor drive range: 1300 to 1685 rpm. All other rpms require field-supplied
drive.
551B,C
47
551B,C
PRE-START-UP
!
FIRE, EXPLOSION, ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in personal
injury, death, and/or property damage.
1. Follow recognized safety practices and wear
protective goggles when checking or servicing a
refrigerant system.
2. Do not operate the compressor or provide any electric
power to the unit unless the compressor terminal
cover is in place and secured.
3. Do not remove the compressor terminal cover until
all electrical sources are disconnected and
tagged withlockout tags.
4. Relieve all pressure from the system before touching
or disturbing anything inside the terminal box if a
refrigerant leak is suspected around the compressor
terminals. Use accepted methods to recover the
refrigerant.
5. Never attempt to repair a soldered connection while
the refrigerant system is under pressure.
6. Do not use a torch to remove any component. The
system contains oil and refrigerant under pressure. To
remove a component, wear protective goggles and
proceed as follows:
a. Shut off electrical power to the unit and tag
b. Recover refrigerant to relieve all pressure
c. Cut component connection tubing with a
d.Carefully unsweat the remaining tubing
Proceed as follows to inspect and prepare the unit for initial
start-up:
1. Remove all access panels.
2. Read and follow instructions on all WARNING,
CAUTION, and INFORMATION labels attached to, or
shipped with, unit.
3. Make the following inspections:
a. Inspect for shipping and handling damages such as
broken lines, loose parts, or disconnected wires, etc.
b. Inspect for oilat all refrigerant tubing connectionsand on
unit base. Detecting oil generally indicates a refrigerant
leak. Leak-test all refrigerant tubing connections using
electronic leak detector, halide torch, or liquid-soap
solution.
c. Inspect all field-wiring and factory-wiring connections.
Be sure that connections arecompleted and tight. Be sure
that wires are not in contact with refrigerant tubing or
sharp edges.
d. Inspect coil fins. If damaged during shipping and
handling, carefully straighten fins with a fin comb.
WARNING
disconnect.
from the system using both high-pressure
and low-pressure ports.
tubing cutter, and remove the component
from the unit.
stubs when necessary. Oil can ignite when
exposed to a torch flame.
4. Verify the following conditions:
a. Make sure that condenser-fan blade are correctly
positioned in fan orifice.See Condenser-Fan Adjustment
section for more details.
b. Make sure that air filter(s) is in place.
c. Make sure that condensate drain trap is filled with water
to ensure proper drainage.
d. Make sure that all tools and miscellaneous loose parts
have been removed.
START-UP
Unit Preparation
Make sure that the unit has been installed in accordance with
installation instructions and applicable codes.
Return--Air Filters
Make sure the correct filters are installed in the unit (See Table 1).
Do not operate the unit without return-air filters.
Outdoor--Air Inlet Screens
Outdoor-air inlet screen(s) must be in place before operating the
unit.
Compressor Mounting
Compressors are internally spring mounted. Do not loosen or
remove the compressor holddown bolts.
Internal Wiring
Check all electrical connections in unit control boxes; tighten
them as required.
Refrigerant Service Ports
Each unit system has 4 Schrader--type service ports: one on the
suction line, one on the liquid line, and 2 on the compressor
discharge line. Be sure that caps on the ports are tight.
High Flow Valves
Two high flow refrigerant valves are located on the hot gas tube
coming out of the compressor and the suction tubes. Large black
plastic caps distinguish these valves with O--rings located inside
the caps. No field access to these valves is available at this time.
Ensure the plastic caps are in place and tight or the possibility of
refrigerant leakage could occur.
Compressor Rotation
On 3-phase units be certain that the compressor is rotating in the
proper direction. To determine whether or not compressor is
rotating in the proper direction:
1. Connect the service gauges to suction and discharge
pressure fittings.
2. Energize the compressor.
3. The suction pressure should drop and the discharge
pressure should rise, as is normal on any start-up.
If the suction pressure does not drop and the discharge pressure
does not rise to normal levels:
1. Note that the indoor fan (060 and 072 three-phase units
only) is probably also rotating in the wrong direction.
2. Turn off power to the unit and tag disconnect.
3. Reverse any two of the unit power leads.
4. Turn on power to the unit and energize the compressor.
The suction and discharge pressure levels should now move to
their normal start-up levels.
NOTE: When the compressor is rotating in the wrong direction,
the unit makes more noise and does not provide cooling.
48
Cooling
Set the space thermostat to the OFF position. Set the system
selector switch at COOL position and the fan switch at AUTO
position. Adjust the thermostat to a setting below room
temperature. The compressor starts when contactor closes.
Check cooling effects at a setting below room temperature.
Check the unit charge. Refer to Refrigerant Charge section.
Reset the thermostat at a position above room temperature. The
compressor will shut off.
TO SHUT OFF UNIT -- Set the system selector switch at OFF
position. Resetting the thermostat at a position above room
temperature shuts off the unit temporarily until the space
temperature exceeds the thermostat setting. Units are equipped
with a Cycle-LOC protection device. The unit shuts down on
any safety trip and remains off; an indicator light on the
thermostat comes on. Check the reason for the safety trip.
Compressor restart is accomplished by manual reset at the
thermostat by turning the selector switch to OFF position and
then to ON position.
Heating
To start unit, turn on main power supply.
Set system selector switch at HEAT position and set thermostat at
a setting above room temperature. Set fan at AUTO position.
First stage of thermostat energizes the first--stage electric heater
elements; second stage energizes second--stage electric heater
elements, if installed. Check heating effects at air supply grille(s).
If electric heaters do not energize, reset limit switch (located on
evaporator--fan scroll) by pressing button located between
terminals on the switch.
TO SHUT OFF UNIT -- Set system selector switch at OFF
position. Resetting thermostat at a position below room
temperature temporarily shuts unit off until space temperature
falls below thermostat setting.
Safety Relief
A soft solder joint at the suction line fitting provides pressure
relief under abnormal temperature and pressure conditions.
Ventilation (Continuous Fan)
Set fan and system selector switches at ON and OFF positions,
respectively. Evaporator fan operates continuously to provide
constant air circulation.
Operating Sequence
Cooling -- Units Without Economizer
When thermostat calls for cooling, terminals G and Y1 are
energized. The indoor-fan contactor (IFC), reversing valve
solenoid (RVS) and compressor contactor are energized and
indoor-fan motor, compressor, and outdoor fan starts. The
outdoor fan motor runs continuously while unit is cooling.
Heating -- Units Without
When the thermostat calls for heating, terminal W1 will be
energized with 24v. The IFC and heater contactor no. 1 (HC1)
are energized.
Cooling -- Units With EconoMi$er
When free cooling is not available, the compressors will be
controlled by the zone thermostat. When free cooling is available,
the outdoor-air damper is modulated by the EconoMi$er IV
control to provide a 50_ to 55_F supply-air temperature into the
zone. As the supply-air temperature fluctuates above 55_ or
below 50_F, the dampers will be modulated (open or close) to
bring the supply-air temperature back within the set point limits.
Integrated EconoMi$er IV operation on single-stage units
requires a 2-stage thermostat (Y1 and Y2).
Economizer
IV
For EconoMi$er IV operation, there must be a thermostat call for
the fan (G). This will move the damper to its minimum position
during the occupied mode.
If the increase in cooling capacity causes the supply--air
temperature to drop below 45_F, then the outdoor--air damper
position will be fully closed. If the supply--air temperature
continues to fall, the outdoor-- air damper will close. Control
returns to normal once the supply--air temperature rises above
48_F.
If optional power exhaust is installed, as the outdoor--air damper
opens and closes, the power exhaust fans will be energized and
deenergized.
If field --installed accessory CO
EconoMi$er IV control, a demand controlled ventilation strategy
will begin to operate. As the CO
above the CO
will be increased proportionally. As the CO
because of the increase in fresh air, the outdoor--air damper will
be proportionally closed. Damper position will follow the higher
demand condition from DCV mode or free cooling mode.
Damper movement from full closed to full open (or vice versa)
will take between 1--1/2 and 2--1/2 minutes.
If free cooling can be used as determined from the appropriate
changeover command (switch, dry bulb, enthalpy curve,
differential dry bulb, or differential enthalpy), a call for cooling
(Y1 closes at the thermostat) will cause the control to modulate
the dampers open to maintain the supply air temperature set point
at 50_ to 55_F.
As the supply air temperature drops below the set point range of
50_ to 55_F, the control will modulate the outdoor--air dampers
closed to maintain the proper supply--air temperature.
Heating -- Units With EconoMi$er
When the room temperature calls for heat, the heating controls are
energized as described in the Heating, Units Without Economizer
section. During the occupied mode, whenever the indoor fan
contactor is energized, the economizer damper moves to the
minimum position.
Units With Perfect Humidity
System
Normal Design Operation
When the rooftop operates under the normal sequence of
operation, the compressors will cycle to maintain indoor
conditions. (See Fig. 42.)
The Perfect Humidity adaptive dehumidification system includes
a factory-installed Motormaster low ambient control to keep the
head and suction pressure high, allowing normal design cooling
mode operation down to 0F.
Subcooling Mode
When subcooling mode is initiated, this will energize (close) the
liquid line solenoid valve (LLSV) forcing the hot liquid
refrigerant to enter into the subcooling coil. (See Fig. 43.)
As the hot liquid refrigerant passes through the subcooling/ reheat
dehumidification coil, it is exposed to the cold supply airflow
coming through the evaporator coil. The liquid is further
subcooled to a temperature approaching the evaporator
leaving-air temperature. The liquid then enters a thermostatic
expansion valve (TXV) where the liquid drops to a lower
pressure. The TXV does not have a pressure drop great enough to
change the liquid to a 2-phase fluid, so the liquid then enters the
Acutrol device at the evaporator coil.
set point, the minimum position of the damper
2
sensors are connected to the
2
level in the zone increases
2
level decreases
2
IV
Adaptive Dehumidification
551B,C
49
551B,C
The liquid enters the evaporator coil at a temperature lower than
in standard cooling operation. This lower temperature increases
the latent capacity of the rooftop unit. The refrigerant passes
through the evaporator and is turned into a vapor. The air passing
over the evaporator coil will become colder than during normal
operation. However, as this same air passes over the subcooling
coil, it will be slightly warmed, partially reheating the air.
Subcooling mode operates only when the outside air
temperature is warmer than 40_F. A factory-installed temperature
switch located in the condenser section will lock out subcooling
mode when the outside temperature is cooler than 40_F.
The scroll compressors are equipped with crankcase heaters to
provide protection for the compressors due to the additional
refrigerant charge required by the subcooling/reheat coil.
When in subcooling mode, there is a slight decrease in system
total gross capacity (5% less), a lower gross sensible capacity
(20% less), and a greatly increased latent capacity (up to 40%
more).
C06135
Fig. 42 --- Perfect Humidityt Normal
Design Cooling Operation
C06137
Fig. 44 --- Perfect Humidity Hot Gas
Reheat Mode Operation
Hot Gas Reheat Mode
When the humidity levels in the space require humidity control, a
hot gas solenoid valve (specific to hot gas reheat mode only) will
open to bypass a portion of hot gas refrigerant around the
condenser coil. (See Fig. 44.)
This hot gas will mix with liquid refrigerant leaving the
condensercoilandflowtothesubcooling/reheat
dehumidification coil. Now the conditioned air coming off the
evaporator will be cooled and dehumidified, but will be warmed
to neutral conditions (72_Fto75_F) by the subcooling/reheat
dehumidification coil.
The net effect of the rooftop when in hot gas reheat mode is to
provide nearly all latent capacity removal from the space when
sensible loads diminish (when outdoor temperature conditions are
moderate). When in hot gas reheat mode, the unit will operate to
provide mostly latent capacity and extremely low sensible heat
ratio capability.
Similar to the subcooling mode of operation, hot gas reheat mode
operates only when the outside air temperature is warmer than
40_F. Below this temperature, a factory installed outside air
temperature switch will lockout this mode of operation.
See Table 34 for the Perfect Humidity adaptive dehumidification
system sequence of operation.
SERVICE
Fig. 43 --- Perfect Humidity Subcooling
Mode Operation
C06136
!
ELECTRICAL SHOCK HAZARD
Failure to follow this warning could cause personal
injury or death.
When sevicing unit, shut off all electrical power to unit
and install lockout tag.
WARNING
Step 1 —Cleaning
Inspect unit interior at the beginning of heating and cooling
season and as operating conditions require.
Evaporator
1. Turn unit power off, tag disconnect. Remove evaporator
2. If economizer or two-position damper is installed, remove
4. Clean coil using a commercial coil cleaner or dishwasher
detergent in a pressurized spray canister. Wash both sides
of coil and flush with clean water. For best results,
back-flush toward return-air section to remove foreign
material. Flush condensate pan after completion.
5. Reinstall economizer and filters.
6. Reconnect wiring.
7. Replace access panels.
Condenser
Coil
Inspect coil monthly. Clean condenser coil annually, and as
required by location and outdoor air conditions.
One--Row Coil
Wash coil with commercial coil cleaner. It is not necessary to
remove top panel.
2-Row Coils
Clean coil as follows:
1. Turn off unit power and tag disconnect.
2. Remove top panel screws on condenser end of unit.
3. Remove condenser coil corner post. (See Fig. 45.) To hold
top panel open, place coil corner post between top panel
and center post. (See Fig. 46.)
C06044
Fig. 45 --- Cleaning Condenser Coil
C06045
Fig. 46 --- Propping Up Top Panel
C06046
Fig. 47 --- Separating Coil Sections
4. Remove device holding coil sections together at return end
of condenser coil. Carefully separate the outer coil section
3 to 4 in. from the inner coil section. (See Fig. 47.)
5. Use a water hose or other suitable equipment to flush
down between the 2 coil sections to remove dirt and
debris. Clean the outer surfaces with a stiff brush in the
normal manner.
6. Secure the sections together. Reposition the outer coil
section and remove the coil corner post from between the
top panel and center post. Install the coil corner and center
posts. Replace all screws.
Condensate
Drain
Check and clean each year at the start of the cooling season. In
winter, keep the drain dry or protect it against freeze-up.
Filters
Clean or replace at the start of each heating and cooling season, or
more often if operating conditions require it. Replacement filters
must be the same dimensions as the original filters.
Outdoor--Air Inlet Scr
een
Clean the screen with steam or hot water and a mild detergent. Do
not use disposable filters in place of screens.
Step 2 —Lubrication
Compressor
The compressor is charged with the correct amount of oil at the
factory.
Fan Motor
Fan motor bearings are permanently lubricated. No further
lubrication is required.No lubrication of condenser-fan or
evaporator-fan motors is required.
Evaporator Fan Belt
Inspect evaporator fan belt for wear, proper belt tension, and
pulley alignment as conditions require or at the beginning of each
heating and air conditioning season. Refer to Step 7 -- Adjust
Evaporator Fan Speed for adjustment and alignment procedures.
Bearings
Adjustment
551B,C
51
Table 34—Perfect Humidity Adaptive Dehumidification System Sequence of Operation and
System Response — Single Compressor Unit (551C 024--060, 551B 036--072)
THERMOSTAT INPUTECONOMIZER FUNCTION551B,C UNIT OPERATION
HY1Y2OAT. < Economizer Set PointEconomizerComp. 1Subcooling ModeHot Gas Reheat Mode
Off——
OnOnOnNoOffOnYe sNo
OnOnOffNoOffOnYesNo
OnOnOnYesOnOnYesNo
OnOnOffYesOnOnNoYe s
OnOffOffNoOffOnNoYe s
NOTE: On a thermostat call for W1, all cooling and dehumidification will be off.
LEGEND
OAT --- Outdoor Air Temperature
Normal Operation
Step 3 —Condenser--Fan Adjustment
Shut off unit power supply. Remove condenser-fan assembly
(grille, motor, motor cover, and fan) and loosen fan hub
setscrews. Adjust fan height as shown in Fig. 50. Tighten
setscrews and replace condenser-fan assembly.
551B,C
UNIT
024-060 and 072 (208/230 v)
072 (460 v)
FAN HEIGHT (in.) - A
2.75
3.50
C06138
Fig. 48 --- Condenser--Fan Adjustment
Step 4 —EconoMi$er IV Adjustment
Refer to Optional EconoMi$er IV section.
Step 5 —Refrigerant Charge
Amount of refrigerant charge is listed on unit nameplate (also
refer to Table 1). Refer to HVAC Servicing Procedures literature
available at your local distributor and the following procedures.
Unit panels must be in place when unit is operating during
charging procedure. Unit must operate a minimum of 10 minutes
before checking or adjusting refrigerant charge.
Charge
No
Use standard evacuating techniques. After evacuating system to
500 microns, weigh in the specified amount of refrigerant. (Refer
to Table 1 and unit information plate.)
Low Charge
Using Cooling Charging Charts, Fig. 49--52, vary refrigerant
until the conditions of the charts are met. Note the charging charts
are different from type normally used. Charts are based on
charging the units to the correct superheat for the various
operating conditions. Accurate pressure gauge and temperature
sensing device are required. Connect the pressure gauge to the
service port on the suction line. Mount the temperature sensing
device on the suction line and insulate it so that outdoor ambient
temperature does not affect the reading. Indoor-air cfm must be
within the normal operating range of the unit. An accurate
superheat, thermocouple--type or thermistor--type thermometer,
and a gauge manifold are required when using the superheat
charging method for evaluating the unit charge. Do not use
mercury or small dial--type thermometers because they are not
adequate for this type of measurement.
Cooling
C06139
Fig. 49 --- Cooling Charging Chart,
Standard 551B 036
Perfect Humidity
System Charging
The system charge for units with the Perfect Humidity adaptive
dehumidification system is greater than that of the standard unit
alone. The charge for units with this option is indicated on the
unit nameplate drawing. Also refer to Fig. 53--56. To charge
systems using the Perfect Humidity adaptive dehumidification
system, fully evacuate, recover, and recharge the system to the
nameplate specified charge level. To check or adjust refrigerant
charge on systems using the Perfect Humidity adaptive
dehumidification system, charge per Fig. 53--56.
52
551B,C
Fig. 50 --- Cooling Charging Chart,
Standard 551B 048
Fig. 51 --- Cooling Charging Chart,
Standard 551B 060
C06140
C06141
C06142
Fig. 52 --- Cooling Charging Chart,
Standard 551B 072
C06143
Fig. 53 --- Cooling Charging Chart, 551B 036 with
Optional Perfect Humidity Adaptive
Dehumidification System
53
551B,C
C06144
Fig. 54 --- Cooling Charging Chart, 551B 048 with
Optional Perfect Humidity Adaptive
Dehumidification System
NOTE: When using the charging charts, it is important that only
the subcooling/reheat dehumidification coil liquid line solenoid
valve be energized. The subcooling/reheat dehumidification coil
liquid line solenoid valve MUST be energized to use the charging
charts and the outdoor motor speed controller jumpered to run the
fanatfullspeed.
The charts reference a liquid pressure (psig) and temperature at a
point between the condenser coil and the subcooling/reheat
dehumidification coil. A tap is provided on the unit to measure
liquid pressure entering the subcooling/reheat dehumidification
coil.
IMPORTANT: The subcooling mode charging charts (Fig.
53--56) are to be used ONLY with units having the Perfect
Humidity adaptive dehumidification system. DO NOT use
standard charge (Fig. 49-- 51 and 57--60) for units with Perfect
Humidity system, and DO NOT use Fig. 53--56 for standard
units.
C06146
Fig. 56 --- Cooling Charging Chart, 551B 072 with
Optional Perfect Humidity Adaptive
Dehumidification System
To Use Cooling Charging Chart, Standard
Unit
Take the outdoor ambient temperature and read the suction
pressure gauge. Refer to charts to determine what suction
temperature should be. If suction temperature is high, add
refrigerant. If suction temperature is low, carefully recover some
of the charge. Recheck the suction pressure as charge is adjusted.
NOTE: When using the charging charts, it is important that only
the subcooling/reheat dehumidification coil liquid line solenoid
valve be energized. The subcooling/reheat dehumidification coil
liquid line solenoid valve MUST be energized to use the charging
charts and the outdoor motor speed controller jumpered to run the
fanatfullspeed.
IMPORTANT: Refer to Troubleshooting Tables for additional
information.
Step 6 —Replacement Parts
A complete list of replacement parts may be obtained from any
Bryant distributor upon request.
Fig. 55 --- Cooling Charging Chart, 551B 048 with
Optional Perfect Humidity Adaptive
Dehumidification System
C06145
54
551C - 2 TON CHARGING CHART
Suction Line Temperature (deg C)
5.510.515.520.525.5
105.0
100.0
698.0
FC
125 52
115 4 6
105 41
95 35
85 29
75 24
95.0
90.0
85.0
80.0
75.0
Suction Line Pressure (psig)
70.0
65.0
42526272
SuctionLineTemp(degF)
Fig. 57 --- Cooling Charging Chart,
Standard 551C 024
551C -- 3 TON CHARGING CHART
Suction Line Temperature (deg C)
6.111.116.121.1
95.0
648.0
598.0
548.0
498.0
448.0
648.2
FC
115 4 6
105 41
95 35
85 29
75 24
Suction Line Pressure (kpa)
551B,C
C06148
85.0
75.0
Suction Line Pressure (psig)
65.0
4348535863687378
SuctionLineTemp(degF)
Fig. 58 --- Cooling Charging Chart,
Standard 551C 036
598.2
548.2
498.2
448.2
Suction Line Pressure (kpa)
C06149
55
551C -- 4 TON CHARGING CHART
Suction Line Temperature (deg C)
5.610.615.620.625.6
97.0
87.0
FC
115 4 6
105 41
95 35
85 29
75 24
692.0
642.0
592.0
551B,C
77.0
Suction Line Pressure (psig)
67.0
4247525762677277
SuctionLineTemp(degF)
Fig. 59 --- Cooling Charging Chart,
Standard 551C 048
551C -- 5 TON CHARGING CHART
Suction Line Temperature (deg C)
0.05.010.015.020.025.0
115.0
105.0
95.0
542.0
492.0
115 46
105 41
9535
8529
7524
810.0
710.0
610.0
Suction Line Pressure (kpa)
C06150
FC
85.0
510.0
75.0
Suction Line Pressure (psig)
410.0
Suction Line Pressure (kpa)
65.0
55.0
310.0
4247525762677277
SuctionLineTemp(degF)
C06151
Fig. 60 --- Cooling Charging Chart,
Standard 551C 060
56
TROUBLESHOOTING
Unit Troubleshooting
Refer to Tables 35-37 for unit troubleshooting details.
Economi$er IV Troubleshooting
See Table 38 for EconoMi$er IV logic.
A functional view of the EconoMi$er IV is shown in Fig. 61.
Typical settings, sensor ranges, and jumper positions are also
shown. An EconoMi$er IV simulator program is available from
your Bryant distributor to help with EconoMi$er IV training and
troubleshooting.
EconoMi$er IV Pr
This procedure is used to prepare the EconoMi$er IV for
troubleshooting. No troubleshooting or testing is done by
performing the following procedure.
NOTE: This procedure requires a 9-v battery, 1.2 kilo-ohm
resistor, and a 5.6 kilo-ohm resistor which are not supplied with
the EconoMi$er IV.
IMPORTANT: Be sure to record the positions of all
potentiometers before starting troubleshooting.
1. Disconnect power at TR and TR1. All LEDs should be
off. Exhaust fan contacts should be open.
2. Disconnect device at P and P1.
3. Jumper P to P1.
4. Disconnect wires at T and T1. Place 5.6 kilo-ohm resistor
across T and T1.
5. Jumper TR to 1.
6. Jumper TR to N.
7. If connected, remove sensor from terminals S
Connect 1.2 kilo-ohm 4074EJM checkout resistor across
terminals S
8. Put 620-ohm resistor across terminals S
9. Set minimum position, DCV set point, and exhaust
potentiometers fully CCW (counterclockwise).
10. Set DCV maximum position potentiometer fully CW
(clockwise).
11. Set enthalpy potentiometer to D.
12. Apply power (24 vac) to terminals TR and TR1.
Differential
To check differential enthalpy:
1. Make sure EconoMi$er IV preparation procedure has been
performed.
2. Place 620-ohm resistor across S
3. Place 1.2 kilo-ohm resistor across S
Cool LED should be lit.
4. Remove 620-ohm resistor across S
LED should turn off.
5. Return EconoMi$er IV settings and wiring to normal
after completing troubleshooting.
Enthalpy
Single
To check single enthalpy:
1. Make sure EconoMi$er IV preparation procedure has been
performed.
2. Set the enthalpy potentiometer to A (fully CCW). The
Free Cool LED should be lit.
3. Set the enthalpy potentiometer to D (fully CW). The Free
Cool LED should turn off.
4. Return EconoMi$er IV settings and wiring to normal
after completing troubleshooting.
eparation
and +.
O
Enthalpy
and +.
R
and +.
O
and +. The Free
R
and +. The Free Cool
O
O
and +.
DCV (Demand Controlled Ventilation) and Power
Exhaust
To check DCV and Power Exhaust:
1. Make sure EconoMi$er IV preparation procedure has been
performed.
2. Ensure terminals AQ and AQ1 are open. The LED for
both DCV and Exhaust should be off. The actuator should
be fully closed.
3. Connect a 9-v battery to AQ (positive node) and AQ1
(negative node). The LED for both DCV and Exhaust
should turn on. The actuator should drive to between 90
and 95% open.
4. Turn the Exhaust potentiometer CW until the Exhaust
LED turns off. The LED should turn off when the
potentiometer is approximately 90%. The actuator should
remain in position.
5. Turn the DCV set point potentiometer CW until the DCV
LED turns off. The DCV LED should turn off when the
potentiometer is approximately 9 v. The actuator should
drive fully closed.
6. Turn the DCV and Exhaust potentiometers CCW until the
Exhaust LED turns on. The exhaust contacts will close 30
to 120 seconds after the Exhaust LED turns on.
7. Return EconoMi$er IV settings and wiring to normal
after completing troubleshooting.
DCV Minimum and Maximum
Position
To check the DCV minimum and maximum position:
1. Make sure EconoMi$er IV preparation procedure has been
performed.
2. Connect a 9-v battery to AQ (positive node) and AQ1
(negative node). The DCV LED should turn on. The
actuator should drive to between 90 and 95% open.
3. Turn the DCV Maximum Position potentiometer to
midpoint. The actuator should drive to between 20 and
80% open.
4. Turn the DCV Maximum Position potentiometer to fully
CCW. The actuator should drive fully closed.
5. Turn the Minimum Position potentiometer to midpoint.
The actuator should drive to between 20 and 80% open.
6. Turn the Minimum Position Potentiometer fully CW. The
actuator should drive fully open.
7. Remove the jumper from TR and N. The actuator should
drive fully closed.
8. Return EconoMi$er IV settings and wiring to normal
after completing troubleshooting.
Supply-- Air
Input
To check supply-air input:
1. Make sure EconoMi$er IV preparation procedure has been
performed.
2. Set the Enthalpy potentiometer to A. The Free Cool LED
turns on. The actuator should drive to between 20 and
80% open.
3. Remove the 5.6 kilo-ohm resistor and jumper T to T1. The
actuator should drive fully open.
4. Remove the jumper across T and T1. The actuator should
drive fully closed.
5. Return EconoMi$er IV settings and wiring to normal
after completing troubleshooting.
551B,C
57
EconoMi$er IV Troubleshooting
CompressorandCondenserFan
ButCondenserFanRuns
.
NormallySatisfyingThermostat)
.
CompressorOperatesContinuously.
ExcessiveHeadPressure
.
HeadPressureTooLow.
ExcessiveSuctionPressure.
SuctionPressureTooLow
.
Completion
This procedure is used to return the EconoMi$er IV to operation.
No troubleshooting or testing is done by performing the
following procedure.
1. Disconnect power at TR and TR1.
2. Set enthalpy potentiometer to previous setting.
3. Set DCV maximum position potentiometer to previous
setting.
4. Set minimum position, DCV set point, and exhaust
potentiometers to previous settings.
5. Remove 620-ohm resistor from terminals S
and +.
R
Table 35—Cooling Service Analysis
6. Remove 1.2 kilo-ohm checkout resistor from terminals S
and +. If used, reconnect sensor from terminals SOand +.
7. Remove jumper from TR to N.
8. Remove jumper from TR to 1.
9. Remove 5.6 kilo-ohm resistor from T and T1. Reconnect
wires at T and T1.
10. Remove jumper from P to P1. Reconnect device at P and
P1.
Power failure.Call power company.
Fuse blown or circuit breaker tripped.Replace fuse or reset circuit breaker.
Defective thermostat, contactor, transformer, or
control relay.
Insufficient line voltage.Determine cause and correct.
Incorrect or faulty wiring.Check wiring diagram and rewire correctly.
Thermostat setting too high.Lower thermostat setting below room temperature.
Faulty wiring or loose connections in compres-
sor circuit.
Compressor motor burned out, seized, or in-
relay.
One leg of 3-phase power dead.Replace fuse or reset circuit breaker. Determine
Refrigerant overcharge or undercharge.Recover refrigerant, evacuate system, and recharge
Defective compressor.Replace and determine cause.
Insufficient line voltage.Determine cause and correct.
Blocked condenser.Determine cause and correct.
Defective run/start capacitor, overload, or start
relay.
Defective thermostat.Replace thermostat.
Faulty condenser-fan motor or capacitor.Replace.
Restriction in refrigerant system.Locate restriction and remove.
Dirty air filter.Replace filter.
Unit undersized for load.Decrease load or increase unit size.
Thermostat set too low.Reset thermostat.
Low refrigerant charge.Locate leak, repair, and recharge.
Leaking valves in compressor.Replace compressor .
Air in system.Recover refrigerant, evacuate system, and recharge.
Condenser coil dirty or restricted.Clean coil or remove restriction.
Dirty air filter.Replace filter.
Dirty condenser coil.Clean coil.
Refrigerant overcharged.Recover excess refrigerant.
Air in system.Recover refrigerant, evacuate system, and recharge.
Condenser air restricted or air short-cycling.Determine cause and correct.
Low refrigerant charge.Check for leaks, repair, and recharge.
Compressor valves leaking.Replace compressor.
Restrictioninliquidtube.Remove restriction.
High heat load.Check for source and eliminate.
Compressor valves leaking.Replace compressor.
Refrigerant overcharged.Recover excess refrigerant.
Dirty air filter.Replace filter.
Low refrigerant charge.Check for leaks, repair, and recharge.
Metering device or low side restricted.Remove source of restriction.
Insufficient evaporator airflow.Increase air quantity. Ch eck filter and replace if neces-
Temperature too low in conditioned area.Reset thermostat.
Outdoor ambient below 25 F.Install low-ambient kit.
Time off delay not finished.Wait for 30-second off delay.
Replace component.
Check wiring and repair or replace.
Determine cause. Replace compressor.
Determine cause and replace.
cause.
to nameplate.
Determine cause and replace.
sary.
58
Table 36—Perfect Humidity Adaptive Dehumidification System Subcooling Mode Service Analysis
WillNotEnergize
.
ExcessiveSuperheat.
D
d
C
l
V
Outd
R
Y1Y
2
Belowse
t
Hig
h
Low
MinimumpositionClosed
Low
Hig
h
Modulating(betweenmin
.
Modulating(betwee
n
Abovese
t
Hig
h
Low
Modulating††(betweenmin
.
Modulating††(betwee
n
Low
Hig
h
ModulatingModulating†††
Subcooling Mode (Liquid Reheat)
Will Not Energize.
Low System Capacity.Low refrigerant charge or frosted evaporator coil.1. Check charge amount. Charge per Fig. 53 --- 56.
Loss of Compressor Superheat
Conditions with Subcooling/Reheat
Dehumidification Coil Energized.
No power to control transformer from
evaporator-fan motor.
No power from control transformer to liquid line
solenoid valve.
Liquid line solenoid valve will not operate.1. Solenoid coil defective; replace.
Liquid line solenoid valve will not open.Valve is stuck closed; replace valve.
Thermostatic expansion valve (TXV).1. Check TXV bulb mounting, and secure tightly to suc-
Check power source and evaporator-fan relay. Ensure all
wire connections are tight.
1. Fuse open; check fuse. Ensure continuity of wiring.
2. Low-pressure switch open. Cycle unit off and allow
low-pressure switch to reset. Replace switch if it will
not close.
3. Transformer bad; check transformer.
2. Solenoid valve stuck open; replace.
2. Evaporator coil frosted; check and replace low-pressure switch if necessary.
tion line.
2. Replace TXV if stuck open or closed.
Table 37—Perfect Humidity Adaptive Dehumidification System Hot Gas Reheat Mode Service Analysis
PROBLEMCAUSEREMEDY
Reheat Mode Will Not Energize.No power to control transformer from
Loss of Compressor Superheat
Conditions with Subcooling/Reheat
Dehumidification Coil Energized.
Excessive Superheat.Liquid line solenoid valve will not operate.Valve is stuck, replace valve.
PROBLEMCAUSEREMEDY
evaporator-fan motor.
No power from control transformer to hot gas
line solenoid valve
Hot gas line solenoid valve will not operate.1. Solenoid coil defective; replace.
Low refrigerant charge or frosted evaporator coil.1. Check charge amount. Charge per Fig. 53 ---56.
Thermostatic expansion valve (TXV).1. Check TXV bulb mounting, and secure tightly to suc-
Hot gas line solenoid valve will not close.Valve i s stuck; replace valve.
Check power source and evaporator-fan relay. Ensure all
wire connections are tight.
1. Fuse open; check fuse. Ensure continuity of wiring.
2. Low-pressure switch open. Cycle unit off and allow
low-pressure switch to reset. Replace switch if it will
not close.
3. Transformer bad; check transformer.
2. Solenoid valve stuck closed; replace.
2. Evaporator coil frosted; check and replace low-pressure switch if necessary.
tion line.
2. Replace TXV if stuck open or closed.
551B,C
Table 38—EconoMi$er IV Input/Output Logic
INPUTSOUTPUTS
eman
ontro
entilation (DCV)
Below set
(DCV LED Off)
Above set
(DCV LED On)
*For single enthalpy control, the module compares outdoor enthalpy to the ABCD set point.
†Power at N terminal determines Occupied/Unoccupied setting: 24 vac (Occupied), no power (Unoccupied).
**Modulation is based on the supply-air sensor signal.
††Modulation is based on the DCV signal.
***Modulation is based on the greater of DCV and supply-air sensor signals, between minimum position and either maximum position (DCV) or fully open (sup-
ply-air signal).
†††Modulation is based on the greater of DCV and supply-air sensor signals, between closed and either maximum position (DCV) or fully open (supply-airsig-
nal).
High
(Free Cooling LED Off)
Low
(Free Cooling LED On)
High
(Free Cooling LED Off)
Low
(Free Cooling LED On)
Enthalpy*CompressorNTerminal†
oor
eturn
Low
Y1 Y2
Stage Stage
12
On OnOnOn
Minimum positionClosed
OccupiedUnoccupied
Damper
On OffOnOff
Off OffOffOff
High
On OnOnOff
On OffOffOff
Modulating** (between min.
position and full-open)
Modulating** (between
closed and full-open)
Off OffOffOffMinimum positionClosed
Low
High
On OnOnOn
On OffOnOff
Off OffOffOff
On OnOnOff
Modulating†† (between min.
position and DCV maximum)
Modulating†† (between
closed and DCV
maximum)
Modulating***Modulating†††
On OffOffOff
Off OffOffOff
59
551B,C
C06053
Fig. 61 --- EconoMi$er IV Functional View
60
START-UP CHECKLIST
(Remove and Store in Job File)
I. PRELIMINARY INFORMATION
MODEL NO.:SERIAL NO.:
DA TE:TECHNICIAN:
II. PRE-START-UP (insert checkmark in box as each item is completed)
j VERIFY THA T JOBSITE VOLT AGE AGREES WITH VOLT AGE LISTED ON RATING PLATE
j VERIFY THA T ALL PACKAGING MA TERIALS HA VE BEEN REMOVED FROM UNIT
j REMOVE ALL SHIPPING HOLDDOWN BOLTS AND BRACKETS PER INST ALLA TION INSTRUCTIONS
j VERIFY THA T CONDENSA TE CONNECTION IS INSTALLED PER INSTALLATION INSTRUC TION S
j CHECK ALL ELECTRICAL CONNECTIONS AND TERMINALS FOR TIGHTNESS
j CHECK THA T RETURN (INDOOR) AIR FIL TERS ARE CLEAN AND IN PLACE
j VERIFY THAT UNIT INSTALLA TIO N IS LEVEL
j CHECK F A N WHEELS AND PROP ELLER FOR LOCATION IN HOUSING/ORIFICE AND SETSCREW
TIGHTNESS
j CHECK TO ENSURE THAT ELECTRICAL WIRING IS NOT IN CONT AC T WITH REFRIGER ANT LINES
OR SHARP METAL EDGES
j CHECK PULLEY ALIGNM ENT AND BELT TENSION PER INSTALLATION INSTRU CTIO NS
III. START-UP
551B,C
ELECTRICAL
SUPPLY VOL TAGEL1-L2L2-L3L3-L1
COMPRESSOR AMPSL1L2L3
INDOOR FAN AMPSL1
TEMPERATURES
OUTDOOR-AIR TEMPERATUREDB
RETURN-AIR TEMPERATURE
COOLING SUPPLY AIR
DBWB
DBWB
L2L3
PRESSURES (Cooling Mode)
REFRIGERANT SUCTIONPSIGF
REFRIGERANT DISCHARGEPSIGF
j VERIFY THA T 3-PHASE FAN MOTOR AND BLOWER ARE ROTA TING IN CORRECT DIRECTION. IF THEY
ARE NOT ROTATING IN CORRECT DIRECTION, LOCKING COLLAR MUST BE RE--TIGHTENED AFTER
CORRECTING DIRECTION OF ROT ATION
j VERIFY THA T 3-PHASE SCROLL COMPRESSOR IS ROTATING IN THE CORRECT DIRECTION
j VERIFY REFRIGERANT CHARGE USING CHARGING CHARTS
GENERAL
j SET ECONOMIZER MINIMUM VENT AND CHANGEOVER SETTINGS TO MATCH JOB REQUIREMEN TS
(IF EQUIPPED)
j ADJUST INDOOR FAN PULLEY AS REQUIRED TO MEET APPLICATION AIRFLOW REQUIREMENTS.
INSURE PULLEYS ARE PROPERL Y ALIGNED AND BEL T TENSION HAS BEEN ADJUS TED PER
INSTALLATION INSTRUCTIONS AFTER PULLEY ADJU STMEN TS
E2007 Bryant Heating & Cooling Systems 7310 W. Morris St. Indianapolis, IN 46231Printed in U.S.A.Edition Date: 3/07
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
61
Catalog No. II551B--- C --- 36 --- 1
Replaces: II 551B--- 36--- 6
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