SINGLE PACKAGE ROOFTOP
STANDARD-EFFICIENCY HEAT PUMP UNITS
Cancels: NewII 548F-36-1
548F
Sizes 036-072
3-6 Tons
8/15/00
IMPORTANT — READ BEFORE INSTALLING
1. Read and become familiar with these installation
instructions before installing this unit.
2. Be sure the installation conforms to all applicable
local and national codes.
3. These instructions contai n importa nt inform ation for
the proper maintenance and repair of this equipment.
Retain these instructions for future u se.
Installation and servicing of air-conditioning equipment can
be hazardous due to system pressure and electrical components. Only trained and qualified service personnel should
install, rep air, or servic e air-conditionin g equipment.
Untrained personnel can perform basic maintenance functions of cleaning coils and filters and replacing filters. All
other operations sh o uld be perfor me d by trai ne d se rvi ce personnel. When working on air-conditioning equipment,
observe precautions in the literature, tags and labels
attached to the unit, and other safety precaution s that may
apply.
Follow all safety codes. Wear safety glasse s and work g love s.
Use quenching cloth for unbrazing operations. Have fire
extinguisher available for all brazing operations.
CAUTION: Ensure voltage listed on unit data
plate agrees with electrical supply provided for the
unit.
INSTALLATION
Unit is shipped in the vertical discharge configuration. To
convert to horizontal config uration, remove hor izontal duct
opening covers. Using the same screws, install covers on duct
openings in basepan of unit with the insulation-side down.
Seals around duct openings must be tight.
I. STEP 1 — PROVIDE UNIT SUPPORT
A. Roof Curb
Assemble and install access ory roof curb in accorda nce with
instructions shipped with curb. See Fig. 1. Install insulation,
cant strips, roofing felt, and counte r flashing as sho wn. Duct-work must be attached to curb, not to the unit. If electric or
control power is to be routed through the basepan, attach the
accessory thru-the-bottom service connections to the
basepan and roof curb in accordance with the accessory
installation instructions. Connections must be installed
before unit is set on roof curb.
IMPORTANT: The gasketing of the unit to the roof curb is
critical for watertightness. Install gasket supplied with the
roof curb as shown in Fig. 1. Improperly applied gask et can
also result in air leaks and poor unit performance.
Curb should be level. This is necessar y for unit drain to function properly. Unit leveling tolerances are shown in Fig. 2.
Refer to Accessory Roof Curb Installation Instructions for
additional information as required.
B. Slab Mount (Horizontal Units Only)
Provide a level concrete slab that exte nds a m ini mum o f 6 i n .
beyond unit cabinet. Install a gravel apron in front of condenser coil air inlet to prevent grass and foliage from
obstructing airflow.
NOTE: Horizontal units may be installed on a roof curb if
required.
II. STEP 2 — FIELD FABRICATE DUCTWORK
Secure all ducts to ro of curb and b uil ding stru cture on v ertical discharge units. Do not connect ductwork to unit. For hor-
izontal applications, field-supplied flanges should be
attached to horizontal discharge open ings and all ductwork
should be attached to the flanges. Insulate and weatherproof
all external ductwork, joints, and roof openi ngs wi th co unter
flashing and mastic in accordance with applicable codes.
Ducts passing through a n unco nditi one d spa ce mu st be ins ulated and covered with a vapor barrier.
7. Direction of airflow.
NOTES:
1. Roof curb accessory is shipped disassembled.
UNIT SIZE
A
8. Connector packages CRBTMPWR001A00 and 002A00 are for thru-the-
2. Insulated panels.
548F
curb connections. Packages CRBTMPWR003A00 and 004A00 are for
thru-the-bottom connections.
Fig. 1 — Roof Curb
PKG. ACCY.
CONNECTOR
CRBTMPWR001A00
CRBTMPWR003A00
″
″
2
2
/
/
1
“G”
CONTROL
3. Dimensions in [ ] are in millimeters.
4. Roof curb, galvanized steel.
5. Attach ductwork to curb (flanges of duct rest on curb).
6. Service clearance: 4 ft on each side.
“F”
POWER
036-072
“E”
GAS
″
″
-2
-0
′
′
1
2
[356]
[610]
HOLE
D ALT
DRAIN
1
[12.7]
[12.7]
[31.7]CRBTMPWR002A00
[31.7]CRBTMPWR004A00
″
″
4
4
[19] NPT
/
[19] NPT)
″
1
4
/
3
″
4
/
3
/
″
1
4
/
1
1
3
″
″
2
4
/
/
1
3
[19] NPT
[19] NPT
[12.7] NPT
″
4
/
3
1
[44.5]
END OF CURB AS POSSIBLE.
PLACE UNIT AS CLOSE TO THIS
ROOF CURB
″
-4
′
1
[406]
″
16
ACCESSORY
CRRFCURB001A00
CRRFCURB002A00
BC
/
11
[551]
-9
′
1
—2—
MAXIMUM ALLOWABLE
DRAIN PLUG
DIFFERENCE (in.)
A-BB-CA-C
0.51.01.0
Fig. 2 — Unit Leveling Tolerances
If a plenum return is used on a vertical unit, the return
should be ducted through th e roof deck to comply with applicable fire codes.
A minimum clearanc e to comb ustible s is no t required around
ductwork on vertical discharge units. On horizontal discharge units with electric heat, a minimum clearance of
1.0 in. is required for the first 12 in. of ductwork. Cabinet
return-air static pressure should not exceed –0.35 in. wg
with Durablade econ omizer, –0.30 in. wg with EconoMi$er,
or –0.45 in. wg without economizer.
III. STEP 3 — INSTALL CONDENSATE DRAIN LINE AND
EXTERNAL TRAP
Condensate drain connections are located on the botto m and
side of the unit. Unit discharge connections do not determine
the use of drain connections; either drain connection can be
used with vertical or horizontal discharge units.
When using the standard side drain connection, make sure
the plug in the alternate bottom connection is tight before
installing the unit.
To use the bottom drain connection for a roof curb installation, relocate the factory-installed plug from the bottom connection to the side connection. See Fig. 3. The piping for the
condensate drain and external trap can be completed after
the unit is in place.
All units must have an external trap for condensate drainage. Install a trap at least 4 in. deep and protect against
freeze-up. If drain line is installed downstream from the
external trap, pitch the line away from the 548F unit at 1 in.
per 10 ft of run. Do not use a pipe size smaller than the unit
connection.
IV. STEP 4 — RIG AND PLACE UNIT
Inspect unit for transportation damage, and file any claim
with transportation agency. Keep unit upright and do not
drop. Spreader bars are not required if top crating is left on
unit, and rollers may be used to move unit across a roof.
Level by using unit frame as a reference. See Table 1 and
Fig. 4 for additional information. Operating weight is shown
in Table 1 and Fig. 4.
Lifting holes are provided in base rails as shown in Fig. 4
and 5. Refer to rigging instructions on unit.
CAUTION:
A. Positioning
Maintain clearance around and above unit to provide proper
airflow and service access. See Fig. 5.
A properly positioned unit will have the following clearances:
1
/4-in. clearance between roof curb and base rails on each
side and front of unit;
rear of unit. (See Fig. 1, section C-C.)
Do not install unit in an indoor location. Do not locate unit
air inlets near exhaust vents or other sources of contaminated air.
Although unit is weatherproof, guard against water from
higher level runoff and overhangs.
After unit is in position, remove polyethylene shipping wrapper and top crating.
NOTE:
Drain plug is shown in factory-installed position.
Fig. 3 — Condensate Drain Connection (Side View)
1
/4-in. cleara nc e b et w ee n r o of c u rb a nd
—3—
NOTES:
1. Dimension in ( ) is in millimeters.
2. Hook rigging shackles through holes in base rail, as shown in
detail ‘‘A.’’ Holes in base rails are centered around the unit center
of gravity. Use wooden top skid when rigging to prevent rigging
straps from damaging unit.
3. Unit weights do not include economizer. See Table 1 for economizer weights.
All units except 208/230-v units are factory wired for the
voltage shown on the nameplate. If the 208/230-v unit is to
be connecte d to a 208-v p ower sup ply, the tr ansfor mer must
be rewired by dis connecting the black wire fr om the 230-v
1
/4-in. male spade terminal on the transformer and connecting it to the 208-v
transformer.
Refer to unit label diagram for additional information. Pigtails
are provided for field wire connections. Use factory-supplied
1
/4-in. male spade terminal from the
splices or UL (Underwriters’ Laboratories) approved copper/
aluminum connector .
When installing units, provide a disconnect per the NEC. All
field wiring must comply with the NEC and local
requirements.
Install field wiring as follows:
1. Install conduit through side panel ope nings . For units
without electric heat, install conduit between disconnect and control box.
2. Install power lines to terminal connections as shown
in Fig. 6.
3. For units with electric heat, refer to Accessory Electric Heat Installation Instructions.
During operation, voltage to compressor terminals must be
within range in dicate d on unit n amepla te (a lso se e Tables 2A
and 2B). On 3-ph as e uni ts, vo lta ge s be tw e en ph as es mu st be
balanced within 2% and the current within 10%. Use the formula shown in Tables 2A and 2B, Note 2, on page 12 to
determine the percentage of voltage imbalance. Operation on
improper line v oltage or excessive phas e imbalance constitutes abuse and may cause damage to electrical components.
Such operation invalidates any applicable Bryant warranty.
NOTE: If accessory thru-the-bottom connections and roof
curbs are used, refer to the thru-the-bottom accessory installation instructions for information on wiring the unit.
—4—
Table 1 — Physical Data
UNIT SIZE 548F036048060072
NOMINAL CAPACITY (tons)
OPERATING WEIGHT (lb)
Unit
Al/Al*
Al/Cu*
Economizer
Durablade
EconoMi$er
Roof Curb†
COMPRESSOR
Quantity
Oil (oz)
REFRIGERANT TYPE
Operating Charge (lb-oz)
OUTDOOR COIL
Rows...Fins/in.
Total Face Area (sq ft)
OUTDOOR FAN
Nominal Cfm
Quantity...Diameter (in.)
Motor Hp...Rpm
Watts Input (Total)
INDOOR COIL
Rows...Fins/in.
Total Face Area (sq ft)
INDOOR FAN
Quantity...Size (in.)Std
Type DriveStd
Nominal Cfm
Maximum Continuous BhpStd
Motor Frame SizeStd
Nominal Rpm High/LowStd
Fan Rpm RangeStd
Motor Bearing Type
Maximum Allowable Rpm
Motor Pulley Pitch Diameter Min/Max (in.)Std
Nominal Motor Shaft Diameter (in.)Std
Fan Pulley Pitch Diameter (in.)Std
Belt, Quantity...Type...Length (in.)Std
Pulley Center Line Distance (in.)Std
Speed Change per Full Turn of
Movable Pulley Flange (rpm)Std
Movable Pulley Maximum Full Turns
From Closed PositionStd
Factory SettingStd
Factory Speed Setting (rpm)Std
Fan Shaft Diameter at Pulley (in.)
HIGH-PRESSURE SWITCH (psig)
Standard Compressor Internal Relief (Differential)
Cutout
Reset (Auto.)
*Heater capacity (kW) is based on heater voltage of 208 v, 240 v, or 480 v. If
power distribution voltage to unit varies from rated heater voltage, heater kW
will vary accordingly.
†Used to determine minimum disconnect per NEC.
**Heaters are field installed only.
††Fuse or HACR circuit breaker.
Electrical disconnect cannot be used if electric heater is installed. (Applies to
||
any line with an FLA greater than or equal to 80.)
NOTES:
1. In compliance with NEC requirements for multimotor and combination load
equipment (refer to NEC Articles 430 and 440), the overcurrent protective
device for the unit shall be fuse or HACR breaker.
2. Unbalanced 3-Phase Supply Voltage
Never operate a motor where a phase imbalance in supply voltage is greater
than 2%.
imbalance.
LEGEND
Full Load Amps
Heating, Air Conditioning and Refrigeration
Indoor-Fan Motor
Locked Rotor Amps
Minimum Circuit Amps
Maximum Overcurrent Protection
National Electrical Code
Outdoor-Fan Motor
Rated Load Amps
Use the following formula to determine the percentage of voltage
% Voltage Imbalance
= 100 x
Example: Supply voltage is 460-3-60.
Determine maximum deviation from average voltage.
(AB) 457 – 452 = 5 v
(BC) 464 – 457 = 7 v
(AC) 457 – 455 = 2 v
Maximum deviation is 7 v.
Determine percent of voltage imbalance.
% Voltage Imbalance = 100 x
This amount of phase imbalance is satisfactory as it is below the maximum
allowable 2%.
IMPORTANT:
tact your local electric utility company immediately.
max voltage deviation from average voltage
AB = 452 v
BC = 464 v
AC = 455 v
If the supply voltage phase imbalance is more than 2%, con-
average voltage
Average Voltage =
= 457
7
457
= 1.53%
452 + 464 + 455
1371
=
3
3
—12—
B. Field Control Wiring
Install a Bryant-approved accessory thermostat assembly
according to installation instructions included with the
accessory. Locate thermostat asse mbly on a solid wall in the
conditioned space to sense average temperature in accordance with thermostat installation instructions.
NOTE: If using Bryant electronic thermostat, set thermostat
configuration f or “non-hea t pump opera tion.” The use of the
O terminal is not required to energize the reversing valve in
this family of products.
Route thermostat cable or equivalent single leads of colored
wire from subb ase term inals to low-voltage conne ctions on
unit (shown in Fig. 7) as described in Steps 1 through 3
below.
NOTE: For wire runs up to 50 ft, use no. 18 AWG (American
Wire Gage) insulated wire (35 C minimum). For 50 to 75 ft,
use no. 16 AWG insulated wire (35 C minimum). For over
75 ft, use no. 14 AWG insulated wire (35 C minimum). All
wire larger than no. 18 AWG cannot be dire ctly c onn ected to
the thermostat and will require a junction box and splice at
the thermostat.
Fig. 8 — Field Control Wiring Raceway
†
AHA —
CC—
LEGEND
Adjustable Heat Anticipator
Cooling Compensator
Field Wiring
Factory Wiring
*Used with economizer.
†Used with 2-stage electric
heater.
Fig. 7 — Low-Voltage Connections With or
Without Economizer or Two-Position Damper
1. Connect thermostat wires to screw terminals of low
voltage connection board.
2. Pass the control wires through th e hole provided in
the corner post.
3. Feed wire through the raceway built into the corner
post to the 24-v barrier located on the l eft side of the
control box. See Fig. 8. The raceway provides the ULrequired clearance between the high- and low-voltage
wiring.
C. Defrost Board
The defrost board timer is set for a 30 minute defrost cycle
from the factor y. T o a djust to a 50 or 90 minute cycle , remove
the wire connected to the 30 minute quick connect on the
defrost board. See Fig . 9. Connect lead to t he 50 or 90 minut e
quick connect on the defrost board, depending on the application.
D. Heat Anticipator Settings
Set first-stage heat anticipator setting at 0.8 and set secondstage heat anticipator settin g at 0.3.
Fig. 9 — Defrost Board
VI. STEP 6 — ADJUST FACTORY-INSTALLED OPTIONS
A. Disconnect Switch
The optional disconnect switch is non-fused. The switch has
the capability of being locked in place for safety purposes.
The disconnect switch is only available for limited applications. See electrical data tables on pages 8-12 for disconnect
switch usage.
B. Optional Durablade Economizer
The optional economizer hood assembly is packaged and
shipped in the filter section. Damper blades and control
boards are installed at the factory and the economizer is
shipped in the vertical discharge position.
NOTE: Horizontal discharge block-off plate is shipped with
the air hood package. If unit is to be used for vertical discharge application, discard this plate.
—13—
Assembly
1. Determine if ventilation air is required in building. If
so, determine the minimum amount to be supplied by
each unit and record quantity of ventilation air
needed for use in Step 7.
2. Remove filter access panel by raising panel and
swinging panel outward. Panel is now disengaged
from track an d can be removed. No tools are required
to remove filter access panel. Remove outdoor-air
opening panel. Save panels and screws. See Fig. 10.
Remove optional outd oor-air ho od pa cka ge from fil te r
section.
3. Assemble outdoor-air hood top and side plates as
shown in Fig. 11. Install seal strips on hoop top and
sides. Put aside screen retainer and retainer screw
for later assembly. Do not attach hood to unit at this
time.
4. Economizer comes factory-installed in unit and
secured with screws. See Fig. 12.
NOTE: Be sure rear economizer flange is engaged under tabs
in vertical return-air opening. See Fig. 24.
Fig. 10 — Typical Access Panel Locations
Fig. 11 — Outdoor-Air Hood Details
U-SHAPED
HOLE
(NOT
SHOWN)
ECONOMIZER
CONTROL
BOARD
ECONOMIZER
PLUG
WIRING
HARNESS
BAROMETRIC
RELIEF DAMPER
SHIPPING
SCREW
ECONOMIZER
MOTOR
POSITION SETTING
BRACKET
TOP
SCREW
Fig. 12 — Durablade Economizer Installed in Unit
5. To convert to horizontal discharge application:
a. Rotate the eco nomizer 90 degrees u ntil the econ o-
mizer motor faces the outdoor section (see Fig. 13).
b. Remove shipping screw and tape and then rotate
the barometric relief damper hinge 90 degrees.
Barometric relief damper should open vertically to
operate properly.
c. Install horizontal discharge block-off plate over the
opening on the access panel. (Block-off plate MUST
be installed before installing hood assembly.)
6. Remove existing 12-pin blue and yellow wire jumper
plug and store. Insert 12-pin economizer plug into
economizer harness. See Fig. 12.
7. If ventilation ai r is not req uired , proce ed to Step 8. If
ventilation air is required, determine the minimum
position setting for required airflow. See Fig. 14.
Adjust minimum position setting by adjusting the
screws on the position setting bracket. Slide bracket
until the top screw is in the position determined b y
Fig. 14. Tighten screws. See Fig. 15.
8. Remove tape from outdoo r-air thermost a t ( OAT). F a sten OAT to inside of hood using screws and speed
clips provided. See Fig. 16. Make sure OAT terminals
are positioned up.
9. Replace outdoor-air open ing panel usin g screws from
Step 2. Replac e filter access panel. Ensure t he filter
access panel slides along the tracks and is securely
engaged.
10. Fasten hood top and side plate assembly (Fig. 11) to
outdoor-air opening panel wit h s crews provided.
11. Place knob supplied with economizer on OAT. See
Fig. 16. Set for 3° F below indoor room thermostat
setting. If accessory enthalpy control (EC) i s used in
place of OAT, see instructions shipped with EC for
installation and adjustment . See F ig. 16.
12. Connect OAT per Fig. 17.
13. Slide outdoor-air inlet screen into screen track on
hood side plate. While holding screen in place, fasten
screen retainer to hood usi ng screws provided.
NOTE: Refer to Fig. 18 for economizer barometric relief
damper characteristics.
—14—
SHIPPING
UNIT
TOP
OAT
(TERMINALS ARE UP)
OUTSIDE AIR
SCREEN
MINIMUM
POSITION
OPEN
3
1
T
P
P1
T1
4
2
5
S
S
O
D
C
TR
B
RE
V
.B
1
9
88
1
8
A
%
H
U
M
I
D
I
T
Y
90
70
60
30
10
D
C
B
A
60
65
70
75
55
50
85
80
DAMPER
DAMPER
CLOSED
OPEN
OUTDOOR TEMP
.
°
F
R
E
V
.
9
7
-367
2
CW
–SETPOINTS
–CCW
CONT
A
CTS SHO
WN IN HIGH ENTHALPY
R
U
S
H
A
T
2
4
V
A
C
3 m
A
M
IN
. A
T 1
1 VDC
CONT
ACT RA
TINGS: 1.5A
RUN, 3.5A IN
OR UNPO
WERED ST
A
TE
1
2
3
TR
TR1
24
V
A
C
ENTHALPY CONTROL
ENTHALPY
CONTROL
HOOD
SCREW
Fig. 13 — Horizontal Discharge Durablade
Economizer Installation
Example: Given — Negative Pressure . . . . . . . . . . .0.2 in. wg
/8 x 3/4 in. seal strip on the outdoor air
hood top and side panels. Assemble the outdoor air
hood to the outdoor air opening panel as shown in
Fig. 22, using the screws provided. Do not attach hood
assembly to the unit at this time.
0.00
200300400
100
CFM
500600
700
Fig. 18 — Durablade Economizer Barometric
Relief Damper Characteristics
C. Optional EconoMi$er
See Fig. 19 for EconoMi$er component locations.
1. To remove the existing unit filter access panel, raise
the panel and swing the bottom outward. The panel is
now disengaged from the track and can be removed.
Remove the indoor coil access panel and discard. See
Fig. 20.
If installing an optional Power Exhaust Assembly,
refer to the EconoMi$er Power Exhaust InstallationInstructions.
Controller shou ld be mounted in ve rtical position as
shown in Fig. 19.
2. Assemble the hood assembly as follows:
Remove the EconoMi$er hood from its packaging.
Locate the outdoor air opening panel. See Fig. 21.
Remove hood assembly shipping brackets located on
the back (sloped) side of the EconoMi$er assembly.
These brackets are used to r etain the h ood assemb ly
during shipping only.
3. Install the
1
/8 x 3/4 in. seal strip on the exhaust air
hood side panels and the bottom bracket. Assemble
the exhaust air hood to the outdoor air opening panel
as shown in Fig. 21, using the screws provided. Do
not attach hood assembly to unit at this time.
800
OUTDOOR-AIR
OPENING PANEL
FILTER ACCESS
PANEL
Fig. 20 — Typical Access Panel Locations
Fig. 21 — Exhaust Air Hood Assembly
ECONOMI$ER
PLUG
CONTROLLER
BAROMETRIC RELIEF DAMPERS
GEAR-DRIVEN
DAMPER
OUTDOOR AIR
TEMPERATURE
SENSOR
ACTUATOR
Fig. 19 — EconoMi$er Component Locations
—16—
OUTDOOR AIR
OPENING
PANEL
ASSEMBLED
EXHAUST HOOD
Fig. 22 — Outdoor Air Hood Assembly
SEAL STRIP
SEAL STRIP
OUTDOOR AIR
HOOD SIDES
OUTDOOR AIR
HOOD TOP
SCREEN
RETAINER
OUTDOOR AIR
INLET
SCREENS
5. Slide the outdoor air inlet screens into the screen
WIRING
HARNESS
OUTDOOR
AIR
BLOCK-OFF
PLATE
track on the hood side panels. While holding the
screens in place, fasten the screen retainer to the
hood using the screws pro vided. Repeat the process
for the barometric exhaust air scree n. Do not attach
completed (Fig. 23) hood assembly to unit at this time.
9. Install the complete hood assembly on the unit and
secure using the screws provided.
UNIT FILTER
RACK
ECONOMI$ER CLIP
HVAC UNIT
Fig. 23 — Completed Hood Assembly
6. Slide the EconoMi$ er assembly into the rooftop u nit.
See Fig. 24 and 25.
NOTE: Be sure to engage rear EconoMi$er flange under tabs
in return air opening of the unit base. See Fig. 24.
7. Install the outdoor air bl ock-off plate, then se cure the
EconoMi$er with the screws provided. See Fig. 25.
8. Remove and store the 12-pin jumper plug from the
unit wiring harness l ocated in the upper left corner
and insert the EconoMi$er plug into the unit wiring
harness. Refer to wiring diagram Fig. 26 and 27. Also
refer to Fig. 28 if installing an accessory power
exhaust.
UNIT BASE
ECONOMI$ER REAR
FLANGE
Fig. 24 — Completed Hood Assembly
Fig. 25 — EconoMi$er Installed
ECONOMI$ER
OAT —
LEGEND
Outdoor-Air Thermostat
Fig. 26 — EconoMi$er Wiring
—17—
TO FUSED
DISCONNECT
ECONOMI$ER
CONTROLLER
OAT
COM
OAH
-15 V
RAT
COM
RAH
+15 V
(+)
CO
2
CO
COM
2
DAT
COM
REM POT
COM
LED
COM
BROWN
VIOLET
WHITE
RED
BROWN
VIOLET
WHITE
RED
TEMP
TEMP
COM
OUT
PWR
TEMP
TEMP
COM
OUT
PWR
CO
V+
SENSOR
2
OUTDOOR
AIR
SENSOR
RETURN
AIR
SENSOR
24
COM VAC
SUPPLY AIR
TEMPERATURE SENSOR
PINK
VIOLET
TEMP
TEMP
Fig. 27 — EconoMi$er Sensor Wiring
POWER EXHAUST SYSTEM (HIGH VOLTAGE)
CAPACITOR 2
CAPACITOR 1
FAN 1
FAN 2
RED
H1
(575 VAC)
HT01AH859
X4
SECONDARY
HANDY BOX
X2
230VAC
2 x 4 IN.
X3
GRAY
H2
X1
GREEN GND
OR
BLACK L1
BLUE L2
RED YELH1BLU
(460 VAC)
HT01AH850
X4
SECONDARY
COMPRESSOR 1
CONTACTOR
1121
23
13
CONNECTOR
L1
1
1
L2
22
GND
33
44
230 VAC
1 PHASE
H3
H2
X3
X2
230VAC
230VAC
4-PIN
PLUG
GREEN
GRAY
H4
X1
BLACK
BLUE
RELAY 2
RELAY 1
FIELD SUPPLIED
WIRING
BROWN
C1
GREEN/
YELLOW
BROWN
C1
GREEN/
YELLOW
FAN 1
FAN 2
BLACK
BLACK
LT. BLUE
BLACK
BLUE
BLACK
LT. BLUE
BLACK
4-PIN
CONNECTOR PLUG
(HIGH VOLTAGE)
3
2
1
3
2
1
6
5
4
6
5
4
BLUE
9
8
7
9
8
7
3-PIN
CONNECTOR PLUG
(LOW VOLTAGE)
B
R1
24 VAC
A
B
R2
24 VAC
A
3-PIN
CONNECTOR
PLUG
ORANGE
YELLOW
BROWN
1
2
3
Fig. 28 — Wiring Diagram for Power Exhaust System
—18—
10. Remove the indoor fan motor access panel. See
Fig. 29.
11. Mount the supply air temperature sensor to the lower
left portion of the indoor blower h ousing with the two
(2) screws provided (see Fig. 30). Connect the violet
and pink wires to the corresponding connections on
the supply air temperature sensor. Replace the indoor
fan motor access panel.
CONTROL BOX
ACCESS PANEL
INDOOR FAN MOTOR
ACCESS PANEL
Fig. 29 — Typical Access Panel Locations
(Standard Efficiency Unit Shown)
SUPPLY AIR
TEMPERATURE
SENSOR
MOUNTING
LOCATION
SUPPLY AIR
TEMPERATURE
SENSOR
Fig. 30 — Supply Air Sensor Placement
CO
Control Set Up
2
If a CO2 sensor is not bei ng us ed, pr oc eed to the n ext s ectio n.
If a CO2 sensor is being used, perform the following:
1. Determine th e valu e at whi ch you w ant th e min imum
position of the da mpers to begin opening to al low a
greater amount of outdoor air to enter. The range is
800 to 1,400 ppm.
2. Locate the CO
SP (PPM) potentiometer and adjust
2
to the desired set point. See Fig. 31.
Mechanical Cooling Lockout
Determine the outdoor-air temperature at which you want
the mechanical cooling (compressors) to be disabled. Locate
the mechanical cooling lockout (MECH CLG LOCKOUT)
potentiometer. To disable this feature, turn the potentiometer counterclockwise (CCW) to the OFF position. Otherwise,
set the value between 10 and 60 F. Mechanical cooling will
not operate when the ou tdoor-air temperature is belo w this
value. See Fig. 31.
Dry Bulb Changeover Set Up
Determine the dry bulb changeove r set point from Table 3.
The settings are A, B, C and D . Locate the ECON SP potentiometer and set the dry bulb changeover set point. See
Fig. 31. When the OAT is above this set point, the damper is
limited to minimum position setting.
Table 3 — Changeover Set Points
SETTINGSABCD
Dry Bulb (°F)
Single Enthalpy* (Btu/lb)
Differential Temperature*
(°F, Not Adjustable)
Differential Enthalpy*
(Btu/lb, Not Adjustable)
*Field-installed accessory.
73696663
27252422
2222
1111
If a potentiometer fails, its setting will default to the values
in Table 4.
Table 4 — Default Potentiometer Settings
POTENTIOMETERDEFAULT SETTING
CO
SP (PPM)
2
MECH CLG LOCKOUT
ECON SP
MIN POS (%)
1,000
47°
D
20
Ventilation Air (Minimum Position Set Up)
If ventilation air is not required, proceed to Step 5. If ventila-
tion air is required, perform the followi ng:
1. The indoor fan must be on to set the ventilation air.
Either put the thermostat in the Continuous Fan
mode or jumper the R an d G term inals a t the r ooftop
unit connection board.
2. Locate the minimum position (MIN POS) potentiometer. Turn the potentiometer full CCW to fully close
the outdoor air dampers. Turn the potentiometer
gradually clockwise (CW) to the desired position. See
Fig. 31.
3. Replace the filter access panel. See Fig. 20. Ensure
the filter access pane l slides along the tracks and is
securely engaged.
4. Calculate the minimum airflow across the
EconoMi$er.
a. Calculate % of outside air using the following
formula.
% Outdoor air through EconoMi$er
% Outdoor air =
Mixture Temp – Return Air Temp
Outdoor Temp – Return Air Temp
b. Divide total CFM by percentage outdoor air, this
gives outdoor air volume in CFM.
5. Turn on base unit power.
NOTE: The EconoMi$er begins operation three minutes after
power up.
WARNING: Personal Injury Hazard. Avoid pos-
sible injury by keeping fingers away from damper
blades.
6. See Fig. 3 2 for ba rometri c relie f damper charac teris tics .
Fig. 31 — EconoMi$er Control Adjustment
Potentiometers (Factory Settings)
—19—
0.5
0.4
0.3
0.2
0.1
0
STATIC PRESSURE (IN. WG)
200
0
600 800 1000
400
FLOW (CUBIC FEET/MINUTE)
1200
1400 1600
Fig. 32 — Barometric Relief Capacity
VII. STEP 7 — ADJUST INDOOR-FAN SPEED
Adjust indoor-fan rpm to meet jobsite conditions. See Table 5
for fan rpm at motor pulley settings. See Table 6 for motor
performance data. See Table 7 for static pressure drops.
Refer to Tables 8-29 to determine fan speed settings.
Fo r unit s with e lect ric hea ting, required minimum cf m is 900
for 548F036; 1200 for 548F048; 1500 for 5548F060 and 1800
for 548F072.
A. Direct Drive Motors
The indoor-fan motor factory speed setting is shown on label
diagram affixed to base unit. If other than factory setting is
desired, refer to labe l located on motor for mo tor reconnection. Insert wire into the speed tap co rresponding to des ired
speed.
B. Belt-Drive Motors
Fan motor pulleys are factory-set for speed shown in Table 1.
See Fig. 33.
To change fan rpm:
1. Shut off unit power supply. Install lockout tag.
2. Loosen belt by loosening fan motor mounting nuts.
3. Loosen movable pulley flange setscrew (see Fig. 34).
4. Screw movable flange toward fixed flange to increase
fan rpm and away from fixed flange to decrease fan
rpm. Increasing fan rpm increases lo ad on motor. Do
not exceed maximum speed specified in Table 1.
5. Set movable flange at nearest flat edge of pulley hub
and tighte n setscrew. (See Table 1 for speed change
for each full turn of pulley flange.)
To align fan and motor pulleys:
1. Loosen fan pulley setscrews.
2. Slide fan pulley along fan shaft.
3. Make angular alignment by loosening motor from
mounting.
To adjust belt tension:
1. Loosen fan motor mounting nuts.
2. Slide motor mounting plate away from fan scroll for
proper belt tension (
*Extensive motor and electrical testing on these units ensures that the full horsepower range of the motors
can be utilized with confidence. Using your fan motors up to the horsepower ratings shown in this table will
not result in nuisance tripping or premature motor failure. Unit warranty will not be affected.
†Single-phase/three-phase.
LEGEND
INDOOR-FAN
MOTOR
Standard
Alternate
High Static
Standard
Alternate
High Static
Standard
Alternate
High Static
Standard
High Static
UNIT
VOLTAGE
208/230
4601.3
5751.3
208/230
4602.1
5752.1
208/230
4603.0
5753.0
208/230
4601.8
5751.8
208/230
4602.1
5752.1
208/230
4603.0
5753.0
208/230
4603.2
5753.2
208/230
4603.0
5753.0
208/230
4603.9
5753.9
208/230
4603.0
5753.0
208/230
4603.9
5753.9
MAXIMUM ACCEPTABLE
CONTINUOUS BHP*
0.34440
1.001000
2.402120
0.75850
1.001000
2.402120
1.201340
1.30/2.40†2120
2.902562
2.402120
2.902562
Tabl e 7 — Accessory/FIOP Static Pressure* (in. wg)
2. Extensive motor and electrical testing on these units ensures that
the full range of the motor can be utilized with confidence. Using
your fan motors up to the wattage ratings shown will not result in
nuisance tripping or premature motor failure. Unit warranty will not
be affected. For additional information on motor performance, refer
to Indoor-Fan Motor Performance, Table 6.
3. Use of a field-supplied motor may affect wire sizing. Contact your
Bryant representative for details.
805 0.25249865 0.29288911 0.34338
1029 0.666561073 0.727161109 0.77766
1032 0.626171067 0.67666
1047 0.60597
548F036 (3 TONS) — ALTERNATE MOTOR (BELT DRIVE)* (cont)
3. Maximum usable watts input is 1000 and maximum continuous
bhp is 1.00. Extensive motor and electrical testing on these units
ensures that the full range of the motor can be utilized with confidence. Using your fan motors up to the wattage ratings shown will
not result in nuisance tripping or premature motor failure. Unit warranty will not be affected. For additional information on motor performance, refer to Indoor-Fan Motor Performance, Table 6.
4. Values include losses for filters, unit casing, and wet coils. See
Table 7 for accessory/FIOP static pressure information.
5. Use of a field-supplied motor may affect wire sizing. Contact your
Bryant representative for details.
6. Interpolation is permissible. Do not extrapolate.
—22—
Table 10 — Fan Performance, 548F036 High-Static Motor — Vertical Discharge Units
548F036 (3 TONS) — HIGH-STATIC MOTOR (BELT DRIVE)*
Brake Horsepower Input to Fan
Factory-Installed Option
Input Watts to Motor
indicates field-supplied drive is required.
0.20.40.60.81.0
1.21.41.61.82.0
External Static Pressure (in. wg)
10860.55547
10900.6463711560.68676
11220.7069611900.76756
11090.7776611901.0085512710.95945
External Static Pressure (in. wg)
14651.25124215001.34133215321.431419
3. Maximum continuous bhp is 2.4, and the maximum continuous
watts are 2120. Extensive motor and electrical testing on these
units ensures that the full range of the motor can be utilized with
confidence. Using your fan motors up to the wattage ratings shown
will not result in nuisance tripping or premature motor failure. Unit
warranty will not be affected. See Indoor-Fan Motor Performance,
Table 6 for additional information.
4. Use of a field-supplied motor may affect wire sizing. Contact your
Bryant representative for details.
5. Interpolation is permissible. Do not extrapolate.
11600.8476612370.85845
14631.19118014941.261257
11090.61607
Tabl e 11 — Fan Performance, 548F048 Standard Motor — Vertical Discharge Units
548F048 (4 TONS) — STANDARD MOTOR (DIRECT DRIVE)
Airflow
(Cfm)
1200
1300
1400
1500
1600
1700
1800
1900
2000
Bhp—
ESP—
FIOP —
Watts —
NOTES:
1. Values include losses for filters, unit casing, and wet coils. See
Table 7 for accessory/FIOP static pressure information.
ESPBhpWattsESPBhpWattsESPBhpWattsESPBhpWatts
0.930.414580.940.455060.940.515720.990.56632
0.860.424710.870.465210.870.525890.920.58651
0.780.455030.790.495560.790.546160.870.60681
0.700.475360.730.525930.730.566310.800.62698
0.610.495570.640.546160.660.586540.760.64723
0.510.525840.540.576460.580.606780.680.66750
0.400.546100.440.606740.510.626980.630.68772
0.290.566290.370.626960.460.647200.560.70796
0.250.586510.300.647200.390.667440.500.73823
LEGEND
Brake Horsepower Input to Fan
External Static Pressure (in. wg)
Factory-Installed Option
Input Watts to Motor
208 v230, 460, 575 v208 v230, 460, 575 v
Low SpeedHigh Speed
2. Extensive motor and electrical testing on these units ensures that
the full range of the motor can be utilized with confidence. Using
your fan motors up to the wattage ratings shown will not result in
nuisance tripping or premature motor failure. Unit warranty will not
be affected. For additional information on motor performance, refer
to Indoor-Fan Motor Performance, Table 6.
3. Use of a field-supplied motor may affect wire sizing. Contact your
Bryant representative for details.
—23—
Tabl e 12 — Fan Performance, 548F048 Alternate Motor — Vertical Discharge Units
bhp is 1.00. Extensive motor and electrical testing on these units
ensures that the full range of the motor can be utilized with confidence. Using your fan motors up to the wattage ratings shown will
not result in nuisance tripping or premature motor failure. Unit warranty will not be affected. For additional information on motor performance, refer to Indoor-Fan Motor Performance, Table 6.
Table 7 for accessory/FIOP static pressure information.
Bryant representative for details.
—24—
Table 13 — Fan Performance, 548F048 High-Static Motor — Vertical Discharge Units
548F048 (4 TONS) — HIGH-STATIC MOTOR (BELT DRIVE)*
3. Maximum continuous bhp is 2.4 and the maximum continuous
watts are 2120. Extensive motor and electrical testing on these
units ensures that the full range of the motor can be utilized with
confidence. Using your fan motors up to the wattage ratings shown
will not result in nuisance tripping or premature motor failure. Unit
warranty will not be affected. See Indoor-Fan Motor Performance,
Table 6 for additional information.
4. Use of a field-supplied motor may affect wire sizing. Contact your
Bryant representative for details.
5. Interpolation is permissible. Do not extrapolate.
11321.14116512021.321313
14632.192068
14892.362229
11411.091084
14822.222210
—— —
—— —
Tabl e 14 — Fan Performance, 548F060 Standard Motor — Vertical Discharge Units
2. Extensive motor and electrical testing on these units ensures that
the full range of the motor can be utilized with confidence. Using
your fan motors up to the wattage ratings shown will not result in
nuisance tripping or premature motor failure. Unit warranty will not
be affected. For additional information on motor performance, refer
to Indoor-Fan Motor Performance, Table 6.
3. Use of a field-supplied motor may affect wire sizing. Contact your
Bryant representative for details.
—25—
Tabl e 15 — Fan Performance, 548F060 Alternate Motor — Vertical Discharge Units
3. Maximum usable watts input is 2120 and maximum continuous
bhp is 1.30 for single-phase units and 2.40 for 3-phase units.
Extensive motor and electrical testing on these units ensures that
the full range of the motor can be utilized with confidence. Using
your fan motors up to the wattage ratings shown will not result in
nuisance tripping or premature motor failure. Unit warranty will not
be affected. For additional information on motor performance, refer
to Indoor-Fan Motor Performance, Table 6.
4. Values include losses for filters, unit casing, and wet coils. See
Table 7 for accessory/FIOP static pressure information.
5. Use of a field-supplied motor may affect wire sizing. Contact your
Bryant representative for details.
6. Interpolation is permissible. Do not extrapolate.
9900.6768510720.83848
13311.80192114002.122166
15382.46251415952.712769
13301.781819
13651.941983
13201.221400
15692.552606
—26—
Table 16 — Fan Performance, 548F060 High-Static Motor — Vertical Discharge Units
548F060 (5 TONS) — HIGH-STATIC MOTOR (BELT DRIVE)*
3. Values include losses for filters, unit casings, and wet coils. See
Table 7 for accessory/FIOP static pressure information.
4. Maximum continuous bhp is 2.9 and the maximum continuous
watts are 2562. Extensive motor and electrical testing on these
units ensures that the full range of the motor can be utilized with
confidence. Using your fan motors up to the wattage ratings shown
will not result in nuisance tripping or premature motor failure. Unit
warranty will not be affected. See Evaporator-Fan Motor Performance, Table 6 for additional information.
5. Use of a field-supplied motor may affect wire sizing. Contact your
Bryant representative for details.
6. Interpolation is permissible. Do not extrapolate.
13561.80190114182.072115
13011.91194413492.122164
13522.01204714012.232280
16322.97303116913.313375
13471.721758
16543.083141
—27—
Tabl e 17 — Fan Performance, 548F072 Standard Motor — Vertical Discharge Units
3. Maximum usable watts input is 2120 and maximum continuous
4. Values include losses for filters, unit casing, and wet coils. See
5. Use of a field-supplied motor may affect wire sizing. Contact your
6. Interpolation is permissible. Do not extrapolate.
10840.9385911631.10998
11191.0494811941.211089
14422.47218015062.722394
14602.031796
14852.161910
15102.312041
15382.462171
bhp is 2.40. Extensive motor and electrical testing on these units
ensures that the full range of the motor can be utilized with confidence. Using your fan motors up to the wattage ratings shown will
not result in nuisance tripping or premature motor failure. Unit warranty will not be affected. For additional information on motor performance, refer to Indoor-Fan Motor Performance, Table 6.
Table 7 for accessory/FIOP static pressure information.
Bryant representative for details.
14712.512214
—28—
Table 18 — Fan Performance, 548F072 High-Static Motor — Vertical Discharge Units
548F072 (6 TONS) — HIGH-STATIC MOTOR (BELT DRIVE)*
4. Maximum continuous bhp is 2.9 and the maximum continuous
watts are 2562. Extensive motor and electrical testing on these
units ensures that the full range of the motor can be utilized with
confidence. Using your fan motors up to the wattage ratings shown
will not result in nuisance tripping or premature motor failure. Unit
warranty will not be affected. See Indoor-Fan Motor Performance,
Table 6 for additional information.
5. Use of a field-supplied motor may affect wire sizing. Contact your
Bryant representative for details.
6. Interpolation is permissible. Do not extrapolate.
13401.53136114281.661473
17533.583262———
17673.693360———
16942.44222417582.732485
17362.682441
——————
13221.331190
13561.471310
17753.623290
17172.492266
———
———
—29—
Table 19 — Fan Performance, 548F036 Standard Motor — Horizontal Discharge Units
548F036 (3 TONS) — STANDARD MOTOR (DIRECT DRIVE)
Airflow
(Cfm)
900
1000
1100
1200
1300
1400
1500
Bhp—
ESP—
FIOP —
Watts —
NOTES:
1. Values include losses for filters, unit casing, and wet coils. See
Table 7 for accessory/FIOP static pressure information.
ESPBhpWattsESPBhpWattsESPBhpWattsESPBhpWatts
0.720.212530.750.232770.730.263070.760.31363
0.670.232700.690.252920.700.273210.710.32374
0.610.242870.630.263070.640.283350.650.33385
0.570.263040.580.273230.560.293490.590.34397
0.510.273210.530.293380.530.313640.540.34408
0.440.293380.460.303540.470.32378———
0.390.303550.410.313690.430.33392———
LEGEND
Brake Horsepower Input to Fan
External Static Pressure (in. wg)
Factory-Installed Option
Input Watts to Motor
208 v230, 460, 575 v208 v230, 460, 575 v
Low SpeedHigh Speed
2. Extensive motor and electrical testing on these units ensures that
the full range of the motor can be utilized with confidence. Using
your fan motors up to the wattage ratings shown will not result in
nuisance tripping or premature motor failure. Unit warranty will not
be affected. For additional information on motor performance, refer
to Indoor-Fan Motor Performance, Table 6.
3. Use of a field-supplied motor may affect wire sizing. Contact your
Bryant representative for details.
Tabl e 20 — Fan Performance, 548F036 Alternate Motor — Horizontal Discharge Units
ensures that the full range of the motor can be utilized with confidence. Using your fan motors up to the wattage ratings shown will
not result in nuisance tripping or premature motor failure. Unit
warranty will not be affected. For additional information on motor
performance, refer to Indoor-Fan Motor Performance, Table 6.
3. Values include losses for filters, unit casing, and wet coils. See
Table 7 for accessory/FIOP static pressure information.
4. Interpolation is permissible. Do not extrapolate.
5. Use of a field-supplied motor may affect wire sizing. Contact your
Bryant representative for details.
—30—
Table 21 — Fan Performance, 548F036 High-Static Motor — Horizontal Discharge Units
548F036 (3 TONS) — HIGH-STATIC MOTOR (BELT DRIVE)*
Brake Horsepower Input to Fan
Factory-Installed Option
Input Watts to Motor
indicates field-supplied drive is required.
0.20.40.60.81.0
1.21.41.61.82.0
External Static Pressure (in. wg)
11000.52527
11360.59577
11720.65647
10970.6867612450.74776
External Static Pressure (in. wg)
14671.14113515021.22121815341.301298
3. Maximum continuous bhp is 2.4 and the maximum continuous watts
are 2120. Extensive motor and electrical testing on these units
ensures that the full range of the motor can be utilized with confidence. Using your fan motors up to the wattage ratings shown will
not result in nuisance tripping or premature motor failure. Unit warranty will not be affected. See Indoor-Fan Motor Performance,
Table 6 for additional information.
4. Use of a field-supplied motor may affect wire sizing. Contact your
Bryant representative for details.
5. Interpolation is permissible. Do not extrapolate.
14611.11110414921.181176
12080.70706
Table 22 — Fan Performance, 548F048 Standard Motor — Horizontal Discharge Units
548F048 (4 TONS) — STANDARD MOTOR (DIRECT DRIVE)
Airflow
(Cfm)
1200
1300
1400
1500
1600
1700
1800
1900
2000
Bhp —
ESP —
FIOP —
Watts —
NOTES:
1. Values include losses for filters, unit casing, and wet coils. See
Table 7 for accessory/FIOP static pressure information.
ESPBhpWattsESPBhpWattsESPBhpWattsESPBhpWatts
0.930.414580.970.455061.040.515721.090.56632
0.860.424710.900.465210.960.525891.020.58651
0.780.455030.840.495560.900.546160.960.60681
0.730.475360.760.525930.830.566310.890.62698
0.670.495570.700.546160.750.586540.820.64723
0.600.525840.630.576460.670.606780.740.66750
0.510.546100.540.606740.620.626980.690.68772
0.400.566290.450.626960.540.647200.620.70796
0.320.586610.330.657310.470.667440.540.73823
LEGEND
Brake Horsepower Input to Fan
External Static Pressure (in. wg)
Factory-Installed Option
Input Watts to Motor
208 v230, 460, 575 v208 v230, 460, 575 v
Low SpeedHigh Speed
2. Extensive motor and electrical testing on these units ensures that
the full range of the motor can be utilized with confidence. Using
your fan motors up to the wattage ratings shown will not result in
nuisance tripping or premature motor failure. Unit warranty will not
be affected. For additional information on motor performance, refer
to Indoor-Fan Motor Performance, Table 6.
3. Use of a field-supplied motor may affect wire sizing. Contact your
Bryant representative for details.
—31—
Tabl e 23 — Fan Performance, 548F048 Alternate Motor — Horizontal Discharge Units
range of the motor can be utilized with confidence. Using your fan motors up
to the wattage ratings shown will not result in nuisance tripping or premature
motor failure. Unit warranty will not be affected. For additional information on
motor performance, refer to Indoor-Fan Motor Performance, Table 6.
4. Values include losses for filters, unit casing, and wet coils. See Table 7 for
accessory/FIOP static pressure information.
5. Interpolation is permissible. Do not extrapolate.
6. Use of a field-supplied motor may affect wire sizing. Contact your Bryant representative for details.
913 0.64672957 0.72751 1001 0.79830
876 0.49510924 0.55578
1066 1.03 1082
1046 1.03 1082 1088 1.12 1177
1193 0.95976
Table 24 — Fan Performance, 548F048 High-Static Motor — Horizontal Discharge Units
548F048 (4 TONS) — HIGH-STATIC MOTOR (BELT DRIVE)*
3. Maximum continuous bhp is 2.4 and the maximum continuous watts are
2120. Extensive motor and electrical testing on these units ensures that the
full range of the motor can be utilized with confidence. Using your fan motors
up to the wattage ratings shown will not result in nuisance tripping or premature motor failure. Unit warranty will not be affected. See Indoor-Fan Motor
Performance, Table 6 for additional information.
4. Interpolation is permissible. Do not extrapolate.
5. Use of a field-supplied motor may affect wire sizing. Contact your Bryant representative for details.
14932.362345
———
—32—
Table 25 — Fan Performance, 548F060 Standard Motor — Horizontal Discharge Units
2. Extensive motor and electrical testing on these units ensures that
the full range of the motor can be utilized with confidence. Using
your fan motors up to the wattage ratings shown will not result in
nuisance tripping or premature motor failure. Unit warranty will not
be affected. For additional information on motor performance, refer
to Indoor-Fan Motor Performance, Table 6.
3. Use of a field-supplied motor may affect wire sizing. Contact your
Bryant representative for details.
Tabl e 26 — Fan Performance, 548F060 Alternate Motor — Horizontal Discharge Units
3. Maximum usable watts input is 2120 and maximum continuous bhp
is 1.30 for single-phase units and 2.40 for 3-phase units. Extensive
motor and electrical testing on these units ensures that the full
range of the motor can be utilized with confidence. Using your fan
motors up to the wattage ratings shown will not result in nuisance
tripping or premature motor failure. Unit warranty will not be
affected. For additional information on motor performance, refer to
Indoor-Fan Motor Performance, Table 6.
4. Values include losses for filters, unit casing, and wet coils. See
Table 7 for accessory/FIOP static pressure information.
5. Use of a field-supplied motor may affect wire sizing. Contact your
Bryant representative for details.
6. Interpolation is permissible. Do not extrapolate.
13641.64167614321.891931
15192.48253415782.762820
15292.432483
15542.582637
—33—
Table 27 — Fan Performance, 548F060 High-Static Motor — Horizontal Discharge Units
548F060 (5 TONS) — HIGH-STATIC MOTOR (BELT DRIVE)*
4. Maximum continuous bhp is 2.9 and the maximum continuous watts
are 2562. Extensive motor and electrical testing on these units
ensures that the full range of the motor can be utilized with confidence. Using your fan motors up to the wattage ratings shown will
not result in nuisance tripping or premature motor failure. Unit warranty will not be affected. See Indoor-Fan Motor Performance,
Table 6 for additional information.
5. Use of a field-supplied motor may affect wire sizing. Contact your
Bryant representative for details.
6. Interpolation is permissible. Do not extrapolate.
13651.94203814262.152259
13031.22128213451.341390
16573.07315217103.383497
13591.801902
16452.983087
16753.173280
—34—
Table 28 — Fan Performance, 548F072 Standard Motor — Horizontal Discharge Units
3. Maximum usable watts input is 2120 and maximum continuous bhp
is 2.40. Extensive motor and electrical testing on these units
ensures that the full range of the motor can be utilized with confidence. Using your fan motors up to the wattage ratings shown will
not result in nuisance tripping or premature motor failure. Unit warranty will not be affected. For additional information on motor performance, refer to Indoor-Fan Motor Performance, Table 6.
4. Values include losses for filters, unit casing, and wet coils. See
Table 7 for accessory/FIOP static pressure information.
5. Use of a field-supplied motor may affect wire sizing. Contact your
Bryant representative for details.
6. Interpolation is permissible. Do not extrapolate.
11291.19107212091.391241
13822.42213614442.632317
14732.201945
14962.342067
15192.482188
10990.96883
11261.06965
14132.442154
—35—
Tabl e 29 — Fan Performance, 548F072 High-Static Motor — Horizontal Discharge Units)
548F072 (6 TONS) — HIGH-STATIC MOTOR (BELT DRIVE)*
3. Values include losses for filters, unit casing, and wet coils. See
page 47 for accessory/FIOP static pressure information.
4. Maximum continuous bhp is 2.9 and the maximum continuous watts
are 2562. Extensive motor and electrical testing on these units
ensures that the full range of the motor can be utilized with confidence. Using your fan motors up to the wattage ratings shown will
not result in nuisance tripping or premature motor failure. Unit warranty will not be affected. See Indoor-Fan Motor Performance,
Table 6 for additional information.
5. Use of a field-supplied motor may affect wire sizing. Contact your
Bryant representative for details.
6. Interpolation is permissible. Do not extrapolate.
13401.66147313971.861648
16912.862574
17253.08277217753.353019
13541.581404
16113.012648
17042.902609
17403.122804
—36—
PRE-START-UP
WARNING: Failure to observe the following warn-
ings could result in serious personal injury:
1. Follow recognized safety practices and wear
protective goggles when checking or servicing
refrigerant system.
2. Do not operate compressor or provide any electric power to unit unless compressor terminal
cover is in place and secured.
3. Do not remo ve compres sor termi nal cov er until
all electrical sou rc e s are disco nnected.
4. Relieve all pressure from system before touching or disturbing anything inside compressor
terminal box if refrigerant leak is suspected
around compressor terminals. Use accepted
methods to recover refrigerant.
5. Never attempt to repair soldered connection
while refrigerant system is under pressure.
6. Do not use torch to remove any component. System contains oil and refrigerant under pressure. To remove a component, wear protective
goggles and proceed as follows:
a. Shut off electrical power to unit.
b. Recover refrigerant to relieve all pressure
from system usin g both high- and low-pres sure ports.
c. Cut component connection tubing with tub-
ing cutter, and remove component from unit.
d. Carefully unsweat remaining tubing stubs
when necessary. Oil can ignite when expo sed
to torch flame.
Proceed as follows to ins pect and prep are the unit f or initial
start-up:
1. Remove all access panels.
2. Read and follow instructions on all WARNING, CAUTION, and INFORMATION labels attached to (or
shipped with) unit.
3. Make the following inspections:
a. Inspect for shipping and handling damages such
as broken lines, loose parts, or disconnected wires.
b. Inspect for oil at all refrigerant tubing connections
and on unit base. Detecting oil generally indicates
a refrigerant leak. Leak-test all refrigerant tubing
connections using electronic leak detector, halide
torch, or liquid-soap solution.
c. Inspect all field- and factory-wiring connections.
Be sure that connections are completed and tight.
Ensure that wiring does not contact refrigerant
tubing or sharp metal edges.
d. Inspect coil fins. If damaged during shipping and
handling, caref ully straighten fins with a fi n comb.
4. Verify the following condition s:
a. Make sure that outdoor-fan blades are correctly
positioned in fan orifice. Refer to Outdoor-Fan
Adjustment section on page 39 for more details.
b. Make sure that air filter(s) is in place.
c. Make sure that condensate drain trap is filled with
water to ensure proper drainage.
d. Make sure that all tools and miscellaneous loose
parts have been removed.
e. Ensure wires do not come in con tact with r efriger-
ant tubing.
START-UP
I. UNIT PREPARATION
Make sure that unit has b een installed in accordance with
installation instructions and applicable codes.
II. RETURN-AIR FILTERS
Make sure correct fil ters are installed in u nit (see Table 1).
Do not operate unit without return-air filters.
III. OUTDOOR-AIR INLET SCREENS
Outdoor-air inlet screen(s ) mus t be in place before operati ng
unit.
IV. COMPRESSOR MOUNTING
Compressors are internally spring mounted. Do not loosen or
remove compressor holddown bolts.
V. INTERNAL WIRING
Check all electrical conne c tio ns in uni t co ntr ol b oxe s; tighte n
as required.
VI. REFRIGERANT SERVICE PORTS
Each unit system h as 3 Schrader-type servic e ports: one on
the suction line, one on the liquid line, and o ne on the compressor discharge line. Be sure that caps on the ports are
tight.
VII. HIGH FLOW VALVES
Located on the compressor hot gas and suction tubes are
High Flow Valves. Large black plastic caps distinguish these
valves with O-rings located inside the caps. These valves can
not be accessed for service in the field. Ensure the plastic
caps are in place and tight or the possibility of refrigerant
leakage could occur.
VIII. COMPRESSOR ROTATION
On 3-phase (sizes 048, 060 and 072) units it is important to
be certain compresso r is rotating in the proper direction. To
determine whether or not compressor is rotating in the
proper direction:
1. Connect service gages to suction and discharge pressure fittings.
2. Energize the compressor.
3. The suction pressure should drop and the discharge
pressure should rise, as is normal on any start-up.
If the suction pressure does not drop and the discharge pressure does not rise to normal levels:
1. Note that the indoor fan (060 and 072 three-phase
units only) is probably also rotating in the wrong
direction.
2. Turn off power to the unit and tag disconnect.
3. Reverse any two of the unit power leads.
4. Turn on power to the unit and energize compressor.
The suction and discharge pressure levels should now move
to their normal start-up levels.
NOTE: When the compressor is rota ting in the wrong direction, the unit makes an elevated level of noise and does not
provide cooling.
IX. COOLING
Set space thermostat to OFF position. Set system selector
switch at COOL position and fan switch at AUTO position.
Adjust thermostat to a setting below room temperature.
Compressor starts on closure of contactor.
—37—
Check cooling effects at a setting below room temperature.
Check unit charge. Refer to Refrigerant Charge section on
page 40. Unit must operate for at least 15 minutes before
adjusting charge.
Reset thermostat at a position above room temperature.
Compressor will shut off .
A. To Shut Off Unit
Set system selector switch at OFF position. Resetting thermostat at a position ab ove room temperature shu ts unit off
temporarily until space temperature exceeds thermostat
setting.
X. HEATING
To start unit, turn on main power supply.
Set system selector switch at HEAT position, and set ther-
mostat at a setting above room temperature. Set fan at
AUTO position.
First stage of thermostat energizes the indoor fan, compressor, and outdoor fan; second stage energizes electric heater
elements, if installed. Check heating effects at air supply
grille(s).
If electric heaters do not energize, reset limit switch (located
on indoor-fan scroll) by depressing button located between
terminals on the switch.
A. To Shut Off Unit
Set system selector switch at OFF position. Resetting thermostat at a position below room temperature temporarily
shuts unit off until spa ce temperature falls below thermostat
setting.
XI. SAFETY RELIEF
A soft solder joint at the suction line fitting provides
pressure relief under abnormal temperature and pressure
conditions.
XII. VENTILATION (CONTINUOUS FAN)
Set fan and system selector switches at ON and OFF positions, respectively. Indoor fan operates continuously to provide constant air circulation.
XIII. OPERATING SEQUENCE
A. Cooling, Units Without Economizer
When thermos tat calls for cool ing, terminals G and Y1 a re
energized. The indoor fan contactor (IFC), compressor contactor (C1), reversing valve solenoid (RVS), indoor-fan mo tor,
compressor, and outdoor fan start. The outdoor-fan motor
runs continuously while unit is cooling.
B. Heating, Units Without Economizer
Upon a call for heating through term inal W1, IFC, compressor, and outdoor fan are energized. On units equipped for 2
stages of heat, when additional heat is needed HC is energized through W2.
C. Cooling Units With EconoMi$er
When the OAT is above the ECON SP set point and the room
thermostat calls for Stage 1 cooling (R to G + Y1), the indoorfan motor (IFM) is energized and the EconoMi$er damper
modulates to minimum position. The compressor contacto r is
energized to start the compressor and outdoor-fan motor
(OFM). After the thermostat is satisfied, the damper modulates to the fully closed position when the IFM is deenergized.
When the OAT is below the ECON SP setting and the room
thermostat calls for Stage 1 cooling (R to G + Y1), the
EconoMi$er modulates to the minimum position when the
IFM is energized. The EconoMi$er provides Stage 1 of
cooling by modulating the return and outdoor air dampers to
maintain a 55 F supply air set point. If the supply-air temperature (SAT) is greater than 57 F, the Eco noMi$er modulates open, allowing a greater amount of outdoor air to enter
the unit. If the SA T drops bel ow 53 F, the outdoor ai r dam per
modulates closed to reduce the amou nt of outd oor air. When
the SAT is between 53 and 57 F, the EconoMi$er maintains
its position.
If outdoor air alone cannot satisfy the cooling requirements of the conditioned space, and the OAT is above the
MECH CLG LOCKOUT set point, the EconoMi$er integrates free cooling with mechanical cooling. This is accomplished by the strategies below.
NOTE: Compressor has a two-minute Minimum On, Minimum Off, and interstage delay timer.
1. If Y1 is energ ized, and the room thermostat call s for
Y2 (2-stage thermostat), the compressor and OFM
are energized. The position of the EconoMi$er
damper is maintained at its current value.
2. If Y1 is energized for more th an 2 0 minutes, and Y2 is
not energized (whether or not a 2-stage thermostat is
used), the compressor and OFM are energized. The
position of the EconoMi$er damper is maintained at
its current value.
3. If Y1 is energized, and th e compr essor no. 1 is already
energized (see St ep 2) and the r oom thermosta t calls
for Y2, compressor no. 1 continues to operate.
4. If compressor no. 1 is ene rgi zed an d the t hermostat is
satisfied, the compressor no. 1, the OFM, and IFM
are deenergized and the EconoMi$er modulates
closed.
When the OAT is below the MECH CLG LOCKOUT set
point, the compressors remain off.
D. Cooling, Units With Durablade Economizer
When the outdoor-air temperature is above the outdoor-air
thermostat (OAT) setting and the room thermostat calls for
cooling, compressor contacto r is energized to sta rt compressor and the outdoor-fan motor (OFM). The indoor-fan motor
(IFM) is energized and the economizer damper moves to the
minimum position. After the thermostat is satisfied, the
indoor fan turns off. The damper then moves to the fully
closed position. When using continuous fan, the damper
moves to the minimum position.
When the outdoor-air temperature is below the OAT setting
and the thermostat calls for cooling, the economizer damper
moves to the min imum position. If the supp ly-air temperature is above 57 F, the damper continues to open until it
reaches the fully open position or until the supply-air temperature drops below 52 F.
When the supply-air temperature falls between 57 F and
52 F, the damper will remain at an intermediate open position. If the supply-air temperature falls below 52 F, the
damper will modulate closed until it reaches the minimum
position or until the supply-air temperature is above 52 F.
When the thermostat is satisfied, the damper moves to the
fully closed position when using AUTO. fan or to the minimum position when using continuous fan.
If the outdoo r air alone c anno t sati sfy th e cool ing requ irem ents
of the conditioned space, economizer cooling is integrated with
mechanical cooling, provid ing 2 stages of cool ing. Compressor
and the outdoor fa n will be energize d and the position o f the
economizer damper wil l be determi ned by the supp ly-air temperature. When the second stage of cooling is satisfied, the
compressor and OFM will be deenergized. The damper position will be determined by the supply-air tem perature. When
—38—
the first stage of cooling is satisfied, there is a 30-second delay
before the evaporator fan shuts off. The damper then moves to
the fully closed position. When using a continuous fan, the
damper moves to the mi nimum position.
E. Heating, Units With Economizer
Upon a call for heat through W1, the IFC energizes to start
the evaporator fa n and the econ omizer damper bl ade opens
to the minimum position. If the accessory two-position
damper is used , the outdoor-air damper o pens to the minimum position when ever the evaporator fan runs. If unit is
equipped with 2 stages of heat, when additional heat is
needed a call is made through W2.
As space temperature approaches the heating temperature
set point, heati ng stag es cycle off. Economizer or two-position damper returns to fully closed position.
F. D e f r os t
As frost builds up on the outdoor coil, the coil temperature
drops below 28 F. When this outdoor-coil temperature drop is
sensed by the defrost thermostat (DFT) and the defrost timer
is at the end of a timed period (adjustable at 30, 5 0, or 90
minutes), the unit operates in a defrost cycle controlled by the
defrost timer and thermostat . Durin g this cyc le , the reversing
valve solenoid (RVS) is energized and the outd oor fan shuts
off. The electric heaters (if installed) will be energized.
The unit continues to defrost until the coil temperature as
measured by DFT reaches 65 F, or the duration of defrost
cycle completes a 10-minut e period.
At the end of the defrost cycle, the electric heaters (if
installed) and the reversing valve will be deenergized, and
the outdoor-fan motor will be energ ized. The unit will now
operate in the Heating mode.
If the thermostat is satisfied during a defrost cycle, the unit
will continue in the Defrost mode unti l the time or t emperature constraints are satisfied.
Inspect unit interior at the beginning of each heating and
cooling season and as operating conditions require.
A. Indoor Coil
1. Turn unit power off and tag disconnect. Remove filter
access panel and indoor coil access panel.
2. If accessory economizer is installed, remove economizer by disconnecting Molex plug and removing
economizer mounting screws.
3. Slide filters out of unit.
4. Clean coil using a commercial coil cleaner or dishwasher detergent in a pressurized spray canister.
Wash both sides of coil and flush with clean water.
For best results, back-flush toward return-air section
to remove foreign material. Flush condensate pan
after completion.
5. Reinstall ec onomizer and filters.
6. Reconnect wiring.
7. Replace access panels.
B. Outdoor Coil
Inspect coil monthly. Clean outdoor coil annually, and as
required by location or outdoor-air conditions.
One-Row Coils
is not necessary to remove top panel.
2-Row Coils — Clean coil as follows:
1. Turn off unit power and tag disconnect.
2. Remove top panel screws on outdoor end of unit.
3. Remove outdoor coil corn er post. See Fig. 35. To hold
top panel open, place coil corner post between top
panel and center post. See Fig. 36.
4. Remove device holding coil sections together at
return end of outdoor coil. Carefully separate the
outer coil section 3 to 4 in. from the inner coil section.
See Fig. 37.
5. Use a water hose or other suitable equipment to flush
down between the 2 coil s ections to remove dirt and
debris. Clean the outer surfaces with a stiff brush in
the normal manner.
6. Secure the sections together. Reposition the outer coil
section, and remove the coil corner post from between
the top panel and center post. Install the coil corner
and center posts, and replace all screws.
C. Condensate Drain
Check and clean each year at start of cooling season. In winter, keep drain dry or protect against freeze-up.
D. Filters
Clean or rep lace at s tar t of e ach h eatin g an d co oling seas on,
or more often if operating conditions require it. Replacement
filters must be same dimensions as original filters.
E. Outdoor-Air Inlet Screens
Clean screens with steam or hot water and a mild detergent.
Do not use disposable filters in place of screens.
II. LUBRICATION
A. Compressor
The compressor is char ged with the c orrect amount o f oil at
the factory.
B. Fan Motor Bearings
Fan motor bearings are permanently lubricated. No further
lubrication of outdoor- or indoor-fan motors is required.
III. OUTDOOR-FAN ADJUSTMENT (FIG. 38)
1. Shut off unit power supply and tag disconnect.
2. Remove outdoor-fan assembly (grille, motor, motor
cover, and fan) by removing screws and flipping
assembly onto unit top cover.
3. Loosen fan hub setscrews.
4. Adjust fan height as shown i n Fig. 38.
5. Tighten setscrews.
6. Replace outdoor-fan assembly.
IV. BLOWER BELT ADJUSTMENT
Inspect blo wer belt for wear, proper belt tensio n, and pu lley
alignment as conditions require or at the beginning of each
heating and air conditioning season. Refer to Step 7 —
Adjust Evaporator Fan Speed on page 20 for adjustment and
alignment proc edur e.
V. ECONOMIZER ADJUSTMENT
Refer to Optional Economizer sections on pages 13 and 16.
VI. HIGH-PRESSURE SWITCH
Located on the compressor hot gas line is a high-pressure
switch containing a Schrader core depressor. This switch
opens at 428 psig and closes at 320 psig. No adjustment is
necessary. Refer to Table 1.
— Wash coil with comm ercial coil cleaner. It
—39—
Fig. 35 — Cleaning Outdoor Coil
Fig. 36 — Propping Up Top Panel
VIII. FREEZESTAT
Located on the “hair pin” end of the indoor coil is a bimetal
temperature sens ing swit ch. This switch p rotects the indoo r
coil from freeze -u p d ue to lack of ai rf l ow. The switch op e ns at
30 F and closes at 45 F. No adjust me nt is ne ces sar y. Refer to
Table 1.
IX. REFRIGERANT CHARGE
Amount of refrigerant charge is listed on unit nameplate
(also refer to Table 1).
Unit panels must be in place when unit is operating during
charging procedure. Unit must operate a minimum of
15 minutes before checking charge.
A. No Charge
Use standard evacuating techniques. After evacuating system, weigh in the speci fied amount of refrig erant. (Refer to
Table 1.)
B. Low Charge Cooling
Use Cooling Charging Charts, Fig. 39-42. Vary refrigerant
until the conditions of the charts are met. Note that the
charging charts are different from type normally used.
Charts are based on charging the units to the co rrect superheat for the various operating con ditions. Accurate pr essure
gage and temperature sensing device are required. Do not
use mercury or small dial type ther mometers because t hey
are not adequate for this type of measurement. Connect the
pressure gage to the service port on the suction line. Mount
the temperature se nsing device on the su ction line near the
compressor and insula te it so that ou tdo o r ambie nt tempe r ature does not affect the reading. Indoor-air cfm must be
within the normal operating range of the unit.
C. To Use Cooling Charging Charts
This method is to be used in Cooling mode only. Take the outdoor ambient temperature and read the suction pressure
gage. R e f er to charts to d e termine what th e s uction temper ature should be. If suction temperature is high, add refrigerant. If suction temperature is low, carefully recover some of
the charge. Recheck the suction pressure as charge is
adjusted.
Suction Temperature should be . . . . . . . . . . . . . . . . . . . .70 F
(Suction Temperature may vary ± 5° F.)
D. Heating Mode Charge
Do not attempt to adjust char ge by c oolin g me thods w hile in
Heating mode. When charging is necessary in Heating mode,
recover refrigerant and weigh in according to unit data plate
refrigerant data.
Fig. 37 — Separating Coil Sections
VII. LOSS-OF-CHARGE SWITCH
Located on the outdoor liquid line is a low-pressure switch
which functions as a loss-of-charge switch. This switch contains a Schrader core depressor. This switch opens at 7 psig
and closes at 22 psig. No adjustment is necessary. Refer to
Table 1.
—40—
UNIT 548F
036-060 AND
072 (208/230 v)
072
(460 v and 575 v)
FAN HEIGHT — ‘‘A’’
(in.)
2.75
3.50
Fig. 38 — Outdoor-Fan Adjustment
Fig. 39 — Cooling Charging Chart — 548F036
Fig. 41 — Cooling Charging Chart — 548F060
Fig. 40 — Cooling Charging Chart — 548F048
Fig. 42 — Cooling Charging Chart — 548F072
—41—
TROUBLESHOOTING
Tabl e 30 — Heating and Cooling Troubleshooting
PROBLEMCAUSEREMEDY
Compressor and
outdoor fan
will not start.
Compressor will not
start but outdoor
fan runs.
Compressor cycles
(other than normally
satisfying thermostat).
Compressor operates
continuously.
Compressor makes
excessive noise.
(Sizes 048, 060 and
072 only)
Excessive head
pressure.
Head pressure
too low.
Excessive suction
pressure.
Suction pressure
too low.
Power failure.Call power company.
Fuse blown or circuit breaker tripped.Replace fuse or reset circuit breaker.
Defective thermostat, contactor, transformer,
control relay, or capacitor.
Insufficient line voltage.Determine cause and correct.
Incorrect or faulty wiring.Check wiring diagram and rewire correctly.
Thermostat setting too high.Lower thermostat setting below room temperature.
High pressure switch tripped.See problem ‘‘Excessive head pressure.’’
Low pressure switch tripped.Check system for leaks. Repair as necessary.
Freeze-up protection thermostat tripped.See problem ‘‘Suction pressure too low.’’
Faulty wiring or loose connections in compres-
sor circuit.
Compressor motor burned out, seized, or
relay.
One leg of 3-phase power dead.Replace fuse or reset circuit breaker. Determine cause.
Refrigerant overcharge or undercharge.Recover refrigerant, evacuate system, and recharge to nameplate.
Defective compressor.Replace and determine cause.
Insufficient line voltage.Determine cause and correct.
Blocked outdoor coil or dirty air filter.Determine cause and correct.
Defective run/start capacitor, overload, or start
relay.
Defective thermostat.Replace thermostat.
Faulty outdoor-fan (cooling) or indoor-fan
(heating) motor or capacitor.
Restriction in refrigerant system.Locate restriction and remove.
Dirty air filter.Replace filter.
Unit undersized for load.Decrease load or increase unit size.
Thermostat set too low.Reset thermostat.
Low refrigerant charge.Locate leak; repair and recharge.
Leaking valves in compressor.Replace compressor.
Air in system.Recover refrigerant, evacuate system, and recharge.
Outdoor coil dirty or restricted.Clean coil or remove restriction.
Compressor rotating in the wrong direction.Reverse the 3-phase power leads as described in
Dirty air filter.Replace filter.
Dirty outdoor coil.Clean coil.
Refrigerant overcharged.Recover excess refrigerant.
Air in system.Recover refrigerant, evacuate system, and recharge.
Condensing air restricted or air short-cycling.Determine cause and correct.
Low refrigerant charge.Check for leaks; repair and recharge.
Compressor valves leaking.Replace compressor.
Restriction in liquid tube.Remove restriction.
Compressor rotating in the wrong direction
(unit sizes 048, 060 and 072)
High heat load.Check for source and eliminate.
Compressor valves leaking.Replace compressor.
Refrigerant overcharged.Recover excess refrigerant.
Dirty air filter (cooling) or dirty outdoor coil
(heating).
Low refrigerant charge.Check for leaks; repair and recharge.
Metering device or low side restricted.Remove source of restriction.
Insufficient indoor airflow (cooling mode).Increase air quantity. Check filter and replace if necessary.
Temperature too low in conditioned area.Reset thermostat.
Field-installed filter drier restricted.Replace.
Outdoor ambient below 25 F.Install low-ambient kit.
Replace component.
Check wiring and repair or replace.
Determine cause. Replace compressor.
Determine cause and replace.
Determine cause and replace.
Replace.
Start-Up, page 37.
Reverse the 3-phase power leads as described in Start-Up, page 37.
Replace filter.
—42—
Table 31 — Durablade Economizer Troubleshooting
PROBLEMCAUSEREMEDY
Damper does not
open.
Economizer operation
limited to minimum
position.
Damper does not
close.
Economizer damper
does not close on
power loss.
LEGEND
C1 —
EC —
IFC —
IFO —
OAT —
PL —
SAT —
SW —
Common Power
Enthalpy Control
Indoor Fan Contactor
Indoor Fan On
Outdoor-Air Temperature
Plug
Supply-Air Thermostat
Economizer Position Switch
Indoor fan is off.1. Check to ensure that 24 vac is present at terminal C1 on the IFC or that 24 vac is
No power to economizer
motor.
Economizer motor failure.If the indoor fan and economizer motor are energized, verify that there is a minimum
OAT or EC set too high.1. Set at correct temperature (3 F below indoor space temperature).
Economizer control board
incorrectly wired or not
functioning.
Incorrect SAT wiring or
inoperative SAT.
Incorrect economizer
wiring.
Incorrect damper actuator
wiring or inoperative
economizer circuit board.
Incorrect SAT wiring or
inoperative SAT.
Economizer motor failure.If economizer control board and SAT are functioning properly, verify that there is a
Insufficient battery power,
inoperative economizer
control board.
present at the IFO terminal. Check whether 24 vac is present at PL6-1 (red wire)
and/or PL6-3 (black wire). If 24 vac is not present, check wiring (see unit label
diagram).
2. Check proper thermostat connection to G on the connection board.
1. Check that SW3 is properly making contact with the damper blade. Check that
SW1 is in the NC (normally closed) position.
2. Check diode D18. If diode is not functioning properly, replace circuit board.
3. Confirm that the economizer control board is grounded properly at PL6-4 (brown
wire) and at brown terminal of the economizer control board (brown wire). The
economizer motor must also be grounded properly at the negative motor terminal
(brown wire).
4. Verify SW1 and SW3 are working and wired properly (see unit label diagram).
5. Check for 24 vac input at both PL6-1 (red wire) and PL6-3 (black wire). If 24 vac
not present, check unit wiring (see unit label diagram). If 24 vac is found in both
places, check for 24 vac at the yellow terminal of the economizer control board
(yellow wire). If 24 vac power is not present, replace the economizer control board.
of 18 vdc at the positive motor terminal. If the motor is not operating, replace the
motor.
2. Check OAT or EC by setting above outdoor temperature or humidity level. If the
OAT or EC switches do not close, replace OAT or EC.
1. Perform the following tests when OAT or EC is closed. Y1 is called for, and damper
is at minimum position. Confirm 24 vac on gray terminal of the economizer control
board (gray wire). If 24 vac is not present, check wiring (see unit label diagram).
2. Verify that SW1 and SW3 are wired correctly and working properly (see unit label
diagram).
3. Check to ensure that 24 vac exists at PL6-2 (blue wire). If 24 vac is not present,
check wiring (see unit wiring label diagram).
4. Check 24 vac output at PL6-10 (white wire). If 24 vac is not present, replace
economizer control board.
1. After verifying that the OAT and EC settings and the economizer control board wiring are correct, check to ensure that the 24 vac terminal of the SAT has 24 vac
(white wire). If OAT, EC, and control board are functioning and wired properly and
no 24 vac exists, check wiring (see unit label diagram).
2. If supply-air temperature is greater than 57 F, 24 vac should be found at terminal
T2 on the SAT (pink wire). If 24 vac is not present, replace SAT.
1. Verify that SW2 and SW4 are wired and working properly (see unit label diagram).
2. Check diode D19. If diode is not functioning properly, replace circuit board.
1. After verifying that the wiring is correct, modulate the damper to the minimum position. Remove the calls for G.
2. If the damper does not move, check for 24 vac at PL6-1 (red wire). If 24 vac is not
present, check wiring (see unit label diagram).
3. If damper still does not move, check for 24 vac at blue terminal of economizer control board (blue wire). If 24 vac is not present, replace the economizer circuit board.
1. After verifying that the wiring is correct and the economizer control board is functioning properly, place the OAT or EC switch in the closed position. Place a call for
Y1 and open the damper to the fully open position. Confirm that the 24 vac terminal
of the SAT has 24 vac (white wire). If 24 vac is not present, check wiring (see unit
label diagram).
2. If supply-air temperature is less than 52 F, 24 vac should be found at terminal T1
on the SAT (violet wire). If 24 vac not found, replace SAT.
minimum of 18 vdc at the positive motor terminal. If a minimum of 18 vdc is present
and the motor is still not operating, replace the motor.
1. Check voltage potential across batteries. If lower than 14 vdc, replace close-onpower-loss power supply (9-v alkaline batteries). Check this emergency power supply on a regular basis or whenever the filters are changed.
2. If the close-on-power-loss and economizer control board are functioning properly,
check for 14 vdc or higher at the blue terminal of the economizer control board
(blue wire) when power is disconnected from unit. If 14 vdc is not present, replace
the control board.
—43—
Table 32 — EconoMi$er Troubleshooting
PROBLEMCAUSEREMEDY
Damper does not
open.
EconoMi$er
operation limited
to minimum
position.
Damper position
less than minimum
position set point.
Damper does not
return to minimum
position.
Damper does not
close on power
loss
IFM —
PL —
LEGEND
Indoor-Fan Motor
Plug
Indoor Fan is
Off.
No power to EconoMi$er
controller.
No power to G Terminal.If IFM is on, check to ensure 24 vac is present on G Terminal of the
Controller fault.If STATUS light is flashing on flash, the EconoMi$er controller is
Thermostat fault.If STATUS light is flashing two flashes, the EconoMi$er controller senses
Actuator Fault.Check the wiring between the EconoMi$er controller and the actuator.
Minimum position set
incorrectly.
EconoMi$er changeover
set point set too high or
too low.
Supply air temperature
sensor faulty.
OAT sensor faulty.If STATUS light is flashing five flashes, the OAT sensor is faulty. Check
Supply air low limit
strategy controlling.
CO
ventilation strategy
2
controlling.
Damper travel is
restricted.
Check to ensure that 24 vac is present at Terminal C1 (Common Power)
on the IFC (Indoor Fan contactor) or that 24 vac is present at
the IFO (Indoor Fan On) terminal. Check whether 24 vac is
present at PL (Plug 6-1 (red wire) and/or PL6-3 (black wire). If 24 vac is
not present, check wiring (see unit label diagram).
Check proper thermostat connection to G on the connection board.
Check to ensure that 24 vac is present across Terminals 24 VAC and
24V COM on the EconoMi$er control. If 24 vac is not present, check
wiring (see unit label diagram). If 24 vac is present, STATUS light should
be on constantly.
EconoMi$er controller. If 24 vac is not present, check wiring (see unit
label diagram).
experiencing a fault condition. Cycle power to the controller. If condition
continues, replace the EconoMi$er controller.
the thermostat is wired incorrectly. Check wiring between the thermostat
and the connection board in the electrical panel. The fault condition is
caused by Y2 being energized before Y1.
Hold CONFIG button between three and ten seconds to verify the
actuator’s operation. (This process takes three minutes to complete.)
Verify that the MIN POS (%) is set greater than zero. Adjust
MIN POS (%) to 100% to verify operation, and then set to correct setting.
Set at correct value. See Table 3.
If STATUS light is flashing four flashes, the supply air temperature
sensor is faulty. Check wiring or replace sensor.
wiring or replace sensor.
The supply air temperature is less than 45° F, causing the minimum
position to decrease. Refer to the Start-Up instructions. Verify correct
setting of MIN POS (%). If correct, EconoMi$er is operating correctly.
If a CO2 sensor is being used, and the damper position is greater than
minimum position, the ventilation control strategy is controlling. Refer to
the Start-Up instructions. EconoMi$er is operating correctly.
Check to ensure the damper is not blocked.
—44—
SERVICE TRAINING
Packaged Service Training programs are an excellent way to increase your knowle dge of the
equipment discussed in this manual, including:
• Unit Familiarization• Maintenance
• Installation Overview• Operating Sequence
A large selection of product, theory, and skills programs are available, using popular video-based
formats and materials. All include video and/or slides, plus companion book.
Classroom Service Training which includes “hands-on” experience with the products in our labs
can mean increased confidence that re ally pays dividends in faster tro ubles hoo ting a nd fewer cal lbacks. Course descriptions and schedules are in our catalog.
CALL FOR FREE CATALOG 1-800-962-9212
[ ] Packaged Service Training[ ] Classroom Service Training
OUTDOOR-AIR TEMPERATURE DB
RETURN-AIR TEMPERATURE DB WB
COOLING SUPPLY AIR DB WB
(COOLING MODE)
REFRIGERANT SUCTION PSIG
SUCTION LINE TEMPERATURE F
REFRIGERANT DISCHARGE PSIG
LIQUID LINE TEMPERATURE F
VERIFY THAT 3-PHASE SCROLL COMPRESSOR IS ROTATING IN THE CORRECT DIRECTION
VERIFY REFRIGERANT CHARGE USING COOLING CHARGING CHARTS ON PAGE 41 (COOLING MODE) ONLY).
UNIT MUST OPERATE A MINIMUM OF 15 MINUTES BEFORE ADJUSTING CHARGE.
CUT ALONG DOTTED LINE
Copyright 2000 Bryant Heating & Cooling Systems
CL-1
CUT ALONG DOTTED LINE
CATALOG NO. 5354-808
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