Bryant 524J User Manual

524J
Packaged Air-Handling Units 60 Hz with Puron® (R-410A) Refrigerant Sizes 07, 08, 12, 14, 16
Installation, Start-Up and
Service Instructions
TABLE OF CONTENTS
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . 1
PRE-INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Moving and Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Rigging. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19
Uncrating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Unit Positioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Unit Isolation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Refrigerant Piping Access . . . . . . . . . . . . . . . . . . . . . . . 11
Refrigerant Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Condensate Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Fan Motors and Drives . . . . . . . . . . . . . . . . . . . . . . . . . 15
Power Supply and Wiring . . . . . . . . . . . . . . . . . . . . . . . 16
Connecting Ductwork . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Return-Air Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
START-UP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
SERVICE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-33
Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Fan Motor Lubrication. . . . . . . . . . . . . . . . . . . . . . . . . . 20
Fan Shaft Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Centering Fan Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Fan Shaft Position Adjustment . . . . . . . . . . . . . . . . . . . 21
Individual Fan Wheel Adjustment . . . . . . . . . . . . . . . . 21
Fan Belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Fan Rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Fan Pulley Alignment . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Pulley and Drive Adjustment . . . . . . . . . . . . . . . . . . . . 22
Condensate Drains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Return-Air Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Coil Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Cleaning Cooling Coil . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Cleaning Insulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Replacing Filters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
START-UP CHECKLIST . . . . . . . . . . . . . . . . . . . CL-1, CL-2
SAFETY CONSIDERATIONS
Improper installation, adjustment, alteration, service, maintenance, or use can cause explosion, fire, electrical shock or other conditions which may cause personal injury or property damage. Consult a qualified installer, service agency, or your distributor or branch for information or assistance. The qualified installer or agency must use factory-authorized kits or accessories when modifying this product. Refer to the individual instructions package
Follow all safety codes. Wear safety glasses and work gloves. Use quenching cloths for brazing operations and have a fire extinguisher available. Read these instructions thoroughly and follow all warnings or cautions attached to the unit. Consult local building codes and appropriate national electrical codes (in USA, ANSI/NFPA70, National Electrical Code (NEC); in Canada, CSA C22.1) for special requirements.
It is important to recognize safety information. This is the safety-alert symbol . When you see this symbol on the unit and in instructions or manuals, be alert to the potential for personal injury.
Understand the signal words DANGER, WARNING, CAUTION, and NOTE. These words are used with the safety­alert symbol. DANGER identifies the most serious hazards which will result in severe personal injury or death. WARNING signifies hazards which could result in personal injury or death. CAUTION is used to identify unsafe practices, which may result in minor personal injury or product and property damage. NOTE is used to highlight suggestions which will result in enhanced installation, reliability, or operation.
ELECTRICAL SHOCK HAZARD
Failure to follow this warning could cause personal injury or death.
Before performing service or maintenance operations on unit, always turn off main power switch to unit and install lockout tag. Unit may have more than one power switch.
UNIT OPERATION AND SAFETY HAZARD
Failure to follow this warning could cause personal injury, death and/or equipment damage.
Puron® (R-410A) refrigerant systems operate at higher pressures than standard R-22 systems. Do not use R-22 service equipment or components on Puron refrigerant equipment.
PERSONAL INJURY AND ENVIRONMENTAL HAZARD
Failure to follow this warning could cause personal injury or death.
Relieve pressure and recover all refrigerant before system repair or final unit disposal.
Wear safety glasses and gloves when handling refrigerants. Keep torches and other ignition sources away from refrigerants and oils.
CUT HAZARD
Failure to follow this caution may result in personal injury. Sheet metal parts may have sharp edges or burrs. Use care
and wear appropriate protective clothing, safety glasses and gloves when handling parts and servicing 524J units.
UNIT OPERATION HAZARD
Failure to follow this caution could cause equipment damage.
Ensure voltage listed on unit data plate agrees with electrical supply provided for the unit.
PRE-INSTALLATION
1. The power supply (v, ph, and Hz) must correspond to that specified on unit rating plate.
2. The electrical supply provided by the utility must be suf­ficient to handle load imposed by this unit.
3. Refer to Installation, General section (page 2) and Fig. 1A and Fig. 1B for locations of electrical inlets, con­densate drain, duct connections, and required clearances before setting unit in place.
4. This installation must conform with local building codes and with the NEC (National Electrical Code) or ANSI (American National Standards Institute)/NFPA (National Fire Protection Association) latest revision. Refer to provincial and local plumbing or wastewater codes and other applicable local codes.
Moving and Storage — To transfer unit from truck to
storage site, use a fork truck. Do not stack units more than 2 high during storage. If unit is to be stored for more than 2 weeks before installation, choose a level, dry storage site free from vibration. Do not remove plastic wrap or skid from unit until final installation.
Rigging — All 524J Series units can be rigged by using the
shipping skid. Units are shipped fully assembled. Do not remove shipping skids or protective covering until unit is ready for final placement; damage to bottom panels can result. Use slings and spreader bars as applicable to lift unit.
INSTALLATION
General — Allow 2
clearance and airflow. For units equipped with an economizer, refer to the accessory installation instructions for additional clearance requirements. Be sure floor, wall, or ceiling can support unit weight (Tables 1A – 1D). See Fig. 1A and Fig. 1B for dimensions.
Uncrating — Move unit as near as possible to final
location before removing shipping skid. Remove metal banding, top skid, and plastic wrap. Examine
unit for shipping damage. If shipping damage is evident, file claim with transportation agency. Remove base skid just prior to actual installation.
Check nameplate information against available power supply and model number description in Fig. 2.
NOTE: Be sure to remove the styrofoam shipping pad from the thermostatic expansion valve (TXV). Verify that it has been removed. See Fig. 3.
Accessories — Refer to instructions shipped with each
accessory for specific information.
1
/2 ft at front and side of unit for service
2
Table 1A — 524J***A Physical Data, English — Cooling Units
UNIT 524J* 07A 08A 12A 14A 16A
8
2
2
1
2250-
3750
1...11/
/
2
8
2
1
/
2
10 121/
3000-
5000
2...11/
8
1
/4 ODM/1 IDF
3750-
6250
2...11/
2...5/
1...21/
1..11/
2
8
8
2
2
15
4500-
7500
2...11/
8
1...2
1...2
4...16 x 20 x 2
4...16 x 24 x 2
NOMINAL CAPACITY (Tons) 67 OPERATING WEIGHT (lb)
Base Unit with TXV 381 385 405 670 685 Plenum 175 175 175 225 225
FANS
Qty...Diam. (in.) 1...15 1...15 1...15 2...15 2...15 Nominal Airflow (cfm) 2400 3000 4000 5000 6000
Airflow Range (cfm)
1800-
3000
Nominal Motor Hp (Standard Motor)
208/230-1-60 1.3 2.4 208/230-3-60 and 460-3-60 2.4 2.4 2.4 2.9 3.7 575-3-60 1.0 2.0 2.0 3.0 3.0
Motor Speed (rpm)
208/230-1-60 1725 1725 208/230-3-60 and 460-3-60 1725 1725 1725 1725 1725 575-3-60 1725 1725 1725 1725 1725
REFRIGERANT R-410A
Operating charge (lb) (approx per circuit
3.0 3.0 1.5/1.5 2.0/2.0 2.5/2.5
DIRECT-EXPANSION COIL Enhanced Copper Tubes, Aluminum Sine-Wave Fins
Max Working Pressure (psig) 450 Face Area (sq ft) 6.67 8.33 10.0 13.25 17.67 No. of Splits 11 2 2 2 No. of Circuits per Split 12 15 9 12 16 Split Type...Percentage Face...50/50 Fins/in. 15 15 15 15 15
PIPING CONNECTIONS,
Quantity...Size (in.)
DX Coil — Suction (ODF) 1...1
1
/
8
DX Coil — Liquid Refrigerant (ODF) 1...5/ Steam Coil, In (MPT) 1...21/ Steam Coil, Out (MPT) 1...11/ Hot Water Coil, In (MPT) 1...11/ Hot Water Coil, Out (MPT) 1...1 Condensate (PVC) 1...1
FILTERS Throwaway — Factory Supplied
Quantity...Size (in.) 4...16 x 24 x 2
Access Location Either Side
STEAM COIL**
Max Working Pressure (psig at 260°F) 20 Total Face Area (sq ft) 6.67 6.67 6.67 13.33 13.33 Rows...Fins/in. 1...9 1...9 1...9 1...10 1...10
HOT WATER COIL**
Max Working Pressure (psig) 150 Total Face Area (sq ft) 6.67 6.67 6.67 13.33 13.33 Rows...Fins/in. 2...8.5 2...8.5 2...8.5 2...8.5 2...8.5 Water Volume
(gal) 8.3 13.9
3
(ft
) 1.1 1.85
LEGEND
DX Direct Expansion TXV Thermostatic Expansion Valve
Units are shipped without refrigerant charge.
** Field installed accessory only.
3
Table 1B — 524J***A Physical Data, SI — Cooling Units
UNIT 524J* 07A 08A 12A 14A 16A NOMINAL CAPACITY (kW) 21 26 35 43 52 OPERATING WEIGHT (kg)
Base Unit with TXV 173 175 184 304 311 Plenum 80 80 80 102 102
FANS
Qty...Diam. (mm) 1...381 1...381 1...381 2...381 2...381 Nominal Airflow (L/s) 1133 1604 1888 2360 2831 Airflow Range (L/s) 850-1416 1203-2006 1416-2360 1770-2949 2124-3539 Nominal Motor kW (Standard Motor)
208/230-1-60 0.97 1.79 208/230-3-60 and 460-3-60 1.79 1.79 1.79 2.16 2.16 575-3-60 0.75 1.49 1.49 2.24 2.24
Motor Speed (r/s)
208/230-1-60 28.8 28.8 208/230-3-60 and 460-3-60 28.8 28.8 28.8 28.8 28.8 575-3-60 28.8 28.8 28.8 28.8 28.8
REFRIGERANT R-410A
Operating charge (kg) (approx per circuit)
DIRECT-EXPANSION COIL Enhanced Copper Tubes, Aluminum Sine-Wave Fins
Max Working Pressure (kPag) 3102 Face Area (sq m) 0.62 0.77 0.93 0.93 1.64 No. of Splits 11 2 2 2 No. of Circuits per Split 12 15 9 12 16 Split Type...Percentage Face...50/50 Fins/m 591 591 670 591 591
PIPING CONNECTIONS,
Quantity...Size (in.)
DX Coil — Suction (ODF) 1...1 DX Coil — Liquid Refrigerant (ODF) 1...5/ Steam Coil, In (MPT) 1...21/ Steam Coil, Out (MPT) 1...11/ Hot Water Coil, In (MPT) 1...11/ Hot Water Coil, Out (MPT) 1...1 Condensate (PVC) 1...1
FILTERS Throwaway — Factory Supplied
Quantity...Size 4...406 x 610 x 51
Access Location Either Side
STEAM COIL**
Max Working Pressure (kPag at 126°C) 138 Total Face Area (sq m) 0.62 0.62 0.62 1.24 1.24 Rows...Fins/m 1...355 1...355 1...355 1...394 1...394
HOT WATER COIL**
Max Working Pressure (kPag) 1034 Total Face Area (sq m) 0.62 0.62 0.62 1.24 1.24 Rows...Fins/m 2...335 2...335 2...335 2...335 2...335 Water Volume
(L) 31.4 52.6
3
(m
) 0.031 0.052
LEGEND
DX Direct Expansion TXV Thermostatic Expansion Valve
Units are shipped without refrigerant charge.
** Field installed accessory only.
1.36 1.36 0.68/0.68 0.90/0.90 1.13/1.13
1
/
8
8
2
2
1...11/
8
2
1
/
2
2...11/
8
1
/4 ODM/1 IDF
2...11/
8
2...5/
8
1...21/
2
1..11/
2
1...2
1...2
4...406 x 508 x 51
4...406 x 610 x 51
2...11/
8
4
Table 1C — 524J***H Physical Data, English — Heat Pump Units
UNIT 524J* 07H 08H 12H NOMINAL CAPACITY (Tons)
67
OPERATING WEIGHT (lb)
Base Unit with TXV 385 385 427 Plenum 175 175 175
FANS
Qty...Diam. (in.) 1...15 1...15 1...15 Nominal Airflow (cfm) 2400 3000 4000 Airflow Range (cfm) 1800-3000 2250-3750 3000-5000 Nominal Motor Hp (Standard Motor)
208/230-1-60 1.3 2.4 208/230-3-60 and 460-3-60 2.4 2.4 2.4 575-3-60 1.0 2.0 2.0
Motor Speed (rpm)
208/230-1-60 1725 1725 208/230-3-60 and 460-3-60 1725 1725 1725 575-3-60 1725 1725 1725
REFRIGERANT
Operating charge (lb) (approx per circuit)
DIRECT-EXPANSION COIL
3.0 3.0 2.0/2.0
Enhanced Copper Tubes, Aluminum Sine-Wave Fins
Max Working Pressure (psig) 450 Face Area (sq ft) 8.33 8.33 10.0 No. of Splits 112 No. of Circuits per Split 15 15 9 Split Type...Percentage ——— Rows...Fins/in. 3...15 3...15 3...15
PIPING CONNECTIONS,
Quantity...Size (in.)
DX Coil — Suction (ODF) 1...1 DX Coil — Liquid Refrigerant (ODF) 1...5/ Steam Coil, In (MPT) 1...21/ Steam Coil, Out (MPT) 1...11/ Hot Water Coil, In (MPT) 1...11/ Hot Water Coil, Out (MPT) 1...11/
1
/
8
8
2 2 2 2
Condensate (PVC) 1...11/4 ODM/1 IDF
FILTERS
Quantity...Size (in.) 4...16 x 24 x 2 Access Location Either Side
STEAM COIL**
Max Working Pressure (psig at 260°F) Total Face Area (sq ft) 6.67 6.67 6.67 Rows...Fins/in. 1...9 1...9 1...9
HOT WATER COIL**
Max Working Pressure (psig) 150 Total Face Area (sq ft) 6.67 6.67 6.67 Rows...Fins/in. 2...8.5 2...8.5 2...8.5 Water Volume
(gal)
3
) 1.1
(ft
LEGEND
DX Direct Expansion TXV Thermostatic Expansion Valve
Units are shipped without refrigerant charge.
** Field installed accessory only.
1
/
2
R-410A
1...11/
8
1...5/
8
1...21/
2
1...11/
2
1...11/
2
1...11/
2
Throwaway —
Factory Supplied
20
8.3
10
2...11/
2...5/
1...21/
1...11/
1...11/
1...11/
8
8
2 2 2 2
5
Table 1D —524J***H Physical Data, SI — Heat Pump Units
UNIT 524J* 07H 08H 12H NOMINAL CAPACITY (kW)
OPERATING WEIGHT (kg)
Base Unit with TXV 175 175 194 Plenum 80 80 80
FANS
Qty...Diam. (mm) 1...381 1...381 1...381 Nominal Airflow (L/s) 1133 1604 1888 Airflow Range (L/s) 850-1416 1203-2006 1416-2360 Nominal Motor kW (Standard Motor)
208/230-1-60 0.97 1.79 208/230-3-60 and 460-3-60 1.79 1.79 1.79 575-3-60 0.75 1.49 1.49
Motor Speed (r/s)
208/230-1-60 28.8 28.8 208/230-3-60 and 460-3-60 28.8 28.8 22.8 575-3-60 28.8 28.8 22.8
REFRIGERANT
Operating charge (kg) (approx per circuit)
DIRECT-EXPANSION COIL
Max Working Pressure (kPag) 3102 Face Area (sq m) 0.77 0.77 0.93 No. of Splits 112 No. of Circuits per Split 12 15 9 Split Type...Percentage ——— Rows...Fins/m 3...591 3...591 3...591
PIPING CONNECTIONS,
Quantity...Size (in.)
DX Coil — Suction (ODF) 1...1 DX Coil — Liquid Refrigerant (ODF) 1...5/ Steam Coil, In (MPT) 1...21/ Steam Coil, Out (MPT) 1...11/ Hot Water Coil, In (MPT) 1...11/ Hot Water Coil, Out (MPT) 1...11/ Condensate (PVC) 1...11/4 ODM/1 IDF
FILTERS
Quantity...Size (mm) 4...406 x 610 x 51 Access Location Either Side
STEAM COIL**
Max Working Pressure (kPag at 126°C) 138 Total Face Area (sq m) 0.62 0.62 0.62 Rows...Fins/m 1...355 1...355 1...355
HOT WATER COIL**
Max Working Pressure (kPag) 1034 Total Face Area (sq m) 0.62 0.62 0.62
Rows...Fins/m 2...335 2...335
Water Volume
(L) 31.4
3
(m
) 0.031
LEGEND
DX Direct Expansion TXV Thermostatic Expansion Valve
Units are shipped without refrigerant charge.
** Field installed accessory only.
21 26 35
R-410A
1.36 1.36 0.91/0.91
Enhanced Copper Tubes, Aluminum Sine-Wave Fins
1
/
8
8
2 2 2 2
1...11/
8
1...5/
8
1...21/
2
1...11/
2
1...11/
2
1...11/
2
Throwaway —
Factory Supplied
2...11/
2...5/
1...21/
1...11/
1...11/
1...11/
8
8
2 2 2 2
2...335
6
LEGEND
TXV — Thermostatic Expansion Valve NOTES:
1. Dimensions in [ ] are in millimeters.
2. Direction of airflow.
3. Recommended clearance:
• Rear: 3 in. [76 mm]
• Front: 2 ft, 6 in. [762 mm]
• Right Side: 2 ft, 6 in. [762 mm]
• Left Side: 2 ft, 6 in. [762 mm]
• Local codes or jurisdiction may prevail.
4. Liquid piping not supplied by Bryant.
5. Duct flange is factory supplied and field installed.
UNIT
UNIT WEIGHT
lb (kg) 524J*07A 381 (173) 524J*08A 385 (175) 524J*12A 405 (184) 524J*07H 385 (175) 524J*08H 385 (175) 524J*12H 427 (194)
Fig. 1A — Dimensions – Sizes 07 - 12
7
LEGEND
TXV — Thermostatic Expansion Valve NOTES:
1. Dimensions in [ ] are in millimeters.
2. Direction of airflow.
3. Recommended clearance:
• Rear: 3 in. (76 mm)
• Front: 2 ft, 6 in. (762 mm)
• Right Side: 2 ft, 6 in. (762 mm)
• Left Side: 2 ft, 6 in. (762 mm)
• Local codes or jurisdiction may prevail.
4. Liquid piping not supplied by Bryant.
5. Duct flange is factory-supplied and field-
installed.
UNIT
UNIT WEIGHT
lb (kg) 524J*14A 670 (304) 524J*16A 685 (331)
Fig. 1B — Dimensions – Sizes 14 and 16
8
1234567891011121314151617
5 2 4 J E 1 4 A 0 0 0 A 2 0 A A A
_____________
Model Type
Packa ging
524J = Bryant Fan Coil Puronr R---410A Refrigerant
A=Standard
Typ e o f C oil
Service Options
B = High Capacity DX Coil H = DX Coil for Heat Pump Duty
A = Standard DX Coil
A=None
B = Painted Cabinet
Indoor Fan Options
1 = Fan Drive and Motor - Low / Motor Efficency - Standard 2 = Fan Drive and Motor - Med / Motor Efficency - Standard
Not Used
A = Not Used
Not Used
0 = Not Used
Not Used
0 = Not Used
Coil Options
A=Al/Cu
Not Used
0 = Not Used
Not Used
0 = Not Used
3 = Fan Drive and Motor - High / Motor Efficency - Standard
Voltage
E = 460/3/60
P = 208/ 230/3/60 (Size 16 and Indoor Fan 3 Units Only)
J = 208/ 230/1/60 (07 and 08 Units Only)
T = 575/3/60
____
Nominal Tonnage
07 = 6 Tons 08 = 7.5 Tons
14 = 12.5 Tons
12 = 10 Tons
16 = 15 Tons
SETANGISEDNOITISOP
)radnelac lacsif( erutcafunam fo keeW1−2
)ASU ,saxeT ,PTE = G( noitacol gnirutcafunaM5
rebmun laitneuqeS6−10
12345678910 4808G12345
POSITION NUMBER TYPICAL
Year of manufacture (”08” = 2008)3−4
LEGEND
TXV — Thermostatic Expansion Valve
Fig. 2 — Model Number Nomenclature
Fig. 3 — Serial Number Nomenclature
Fig. 4 — Foam Block Location
9
Unit Positioning — The unit can be mounted on the
LEGEND
Accessory Line
Alternate Air Intake and Discharge
Air Intake and Discharge
Note:
Maintain recommended clearances per Figs. 1A–1B
UNIT SIZES 14 - 16
NOTE: Dimensions in [ ] are millimeters
UNIT SIZES 07 - 12
OVERHEAD SUSPENSION ACCESSORY
floor for vertical application with return air entering the face of the unit and supply air discharging vertically through the top of the unit. The unit can also be applied in a horizontal arrangement with return air entering horizontally and the supply air discharging horizontally. When applying the unit in a horizontal arrangement, ensure the condensate drain pan is located at the bottom center of the unit for adequate condensate disposal. See Fig. 5 for condensate connections for each unit position.
Typical positioning and alternate return air locations are shown in Fig. 5. Alternate return air locations can be used by moving the unit panel from the alternate return air location to the standard return air location. Refer to overhead suspension accessory drawing (Fig. 6) for preferred suspension technique. The unit needs support underneath to prevent sagging.
IMPORTANT: Do NOT attempt to install unit with return air entering top panel of unit. Condensate will not drain from unit.
Fig. 5 — Typical Unit Positioning
Fig. 6 — Preferred Suspension Technique
10
Unit Isolation — Where extremely quiet operation is
UNIT
USE HOLE NUMBERS
524J*07A, 08A 524J*07H, 08H
1, 3
524J*12A, 14A, 16A
524J*12H
1, 2, 3, 4
essential, install isolators between floor and base of unit, or between ceiling and top section of unit.
Be sure that unit is level and adequately supported. Use channels at front and sides of unit for reference points when leveling.
Refrigerant Piping Access — The 524J Series units
come with standard knockouts for refrigerant piping. These knockouts are located on both sides of the unit for installation flexibility. The standard knockouts provide sufficient access to the unit’s coils for all 524J*07A, 08A, 12A, 14A and 16A units as well as the 524J*07H, 08H, 12H units. See Fig. 7 for the positions. Recommended access hole use is also listed for all units. Note that Fig. 7 shows the access holes on the control­box side of the unit; this is the side of the unit with the coil headers, so it is used most often for piping access.
IMPORTANT: Do not bury refrigerant piping underground.
Refrigerant Piping — See Tables 1A – 1D for refriger-
ant pipe connection sizes. For ease in brazing, it is recommend­ed that all internal solder joints be made before unit is placed in final position.
The 524J direct-expansion units have internal factory-installed thermostatic expansion valves (TXVs),
distributors, and nozzles for use with R-410A. See Table 2 for part numbers. Knockouts are provided in the unit corner posts for 524J refrigerant piping. See Fig. 7, which also lists recommended knockouts and access holes to use for each 524J unit size. Recommended fittings are listed in Table 3.
The sensor bulb capillary tubes must be routed from the TXVs inside the unit through one of the piping access holes. Clamp the TXV sensor bulb on a vertical portion of the suction line, outside the unit. See Fig. 8.
NOTE: Be sure to remove the styrofoam shipping pad from the TXV. Verify that it has been removed. See Fig. 4.
IMPORTANT: Never attach the sensor to the suction manifold. Do NOT mount the sensor on a trapped portion of the suction line.
The 524J Series evaporator coils have a face-split design. Ensure that lower circuit of coil is first on/last off when connected to the condensing unit and/or system controls. See Fig. 8.
External TXV equalizer connections are provided and factory-brazed into the coil suction manifolds.
If suction line must be horizontal, clamp bulb to suction line at least 45 degrees above bottom, at approximately the 4 o’clock or 8 o’clock position. See Fig. 9.
4 3
2 1
Fig. 7 — Refrigerant Piping Access Holes
11
UPPER
LEGEND:
TXV – Thermostatic Expansion Valve NOTE: Component location arrangement shown for field installation of
sight glasses, solenoid valves, filter driers, and TXV sensing bulbs. The TXVs and equilizer lines are factory installed.
FIRS T ON/L AST OFF = B
VERTICAL INSTALLATION
FIRS T ON/LAST OFF = A
HORIZONTAL INSTALLATION
LEGEND
TXV — Thermostatic Expansion Valve NOTE: The 8 o’clock position is shown above.
SPLIT
AIRFLOW
TXV SENSING BULB
15 DIAMS
MIN
10
DIAMS
8 DIAMS
MIN
EQUALIZER LINE
FILTER DRIER
TXV
SOLENOID
VALV E
SIGHT
GLASS
UPPER SPLIT
AIRFLOW
LOWER SPLIT
AIRFLOW
TXV SENSING BULB
15 DIAMS
MIN
TXV SENSING BULB
15 DIAMS
MIN
10
DIAMS
10
DIAMS
8 DIAMS
MIN
8 DIAMS
EQUALIZER LINE
TXV
EQUALIZER
LINE
TXV
MIN
INDOOR COIL
FILTER
DRIER
SOLENOID
VALV E
SIGHT
GLASS
Single Circuit Coil Piping Configuration - 524J*07, 08
For single compressor condensing units.
Fig. 8 — Face-Split Coil Suction and Liquid Line Piping (Typical)
Dual Circuit Coil Piping Configuration - 524J*12-16
For single compressor condensing units
Fig. 9 — Typical Evaporator Coil Connections (524J)
Fig. 10 — TXV Sensing Bulb Location
12
Table 2 — Factory-Installed Nozzle and Distributor Data
UNIT
COIL TYPE
STD/HI EFF
TXV
Qty...Part No.
DISTRIBUTOR
Qty...Part No.
524J*07A 4 Row 1...BBIZE-5-GA 1...1135 12...
524J*07H 3 Row 1...BBIZE-5-GA 1...1136 15...
524J*08A 4 Row 1...BBIZE-6-GA 1...1136 15...
524J*08H 4 Row 1...BBIZE-8-GA 1...1113 12...
524J*12A 4 Row 2...BBIZE-4-GA 2...1135 9...
524J*12H 4 Row 2...BBIZE-5-GA 2...1113 9...
524J*14A 4 Row 2...BBIZE-5-GA 2...1113 12... 524J*16A 4 Row 2...BBIZE-6-GA 2...1136 16...
Feeder tube size is 1/4 in. (6.35 mm).
NOTE: Hot gas bypass applications require field-supplied auxiliary side connector.
Table 3 — Fitting Requirements
UNIT
ACCESS
HOLE NO.
1 Suction
524J*07A 524J*07H
3 Liquid
1 Suction
524J*08A 524J*08H
3 Liquid
1 Suction Lower
2 Liquid Lower
524J*12A
3 Liquid Upper
4 Suction Upper
1 Suction Lower
2 Liquid Lower
524J*12H
3 Liquid Upper
4 Suction Upper
See Fig. 7 for access hole location by number.
Fittings are listed in order from header or tee stub connection out to access hole in corner support post.
CONNECTION
TYPE
CIRCUIT
FEEDER TUBES
PER DISTRIBUTOR
Qty...Size (in.)
1
/
4
1
/
4
1
/
4
3
/
16
1
/
4
3
/
16
3
/
16
3
/
16
1
1
/8 Street Elbow
1
/8 Nipple, 105/8 L
1
1
/8 Long Radius Elbow
1
5
/8 Street Elbow
5
/8 Nipple, 85/8 L
5
/8 Long Radius Elbow
1
/8 Street Elbow
1
1
/8 Nipple, 85/8 L
1
1
/8 Long Radius Elbow
1
5
/8 Street Elbow
5
/8 Nipple, 85/8 L
5
/8 Long Radius Elbow
1
/
(2) 1
5
/8 Street Elbow
5
/8 Nipple, 81/2 L
5
/8 Long Radius Elbow
5
/8 Street Elbow
5
/8 Nipple, 131/2 L
5
/8 Long Radius Elbow
1
/8 Nipple, 53/4 L
1
1
/8 Long Radius Elbow
1
1
/8 Nipple, 12 L
1
1
/8 Long Radius Elbow
1
1
/
(2) 1
5
/8 Street Elbow
5
/8 Nipple, 51/2 L
5
/8 Long Radius Elbow
5
/8 Street Elbow
5
/8 Nipple, 101/2 L
5
/8 Long Radius Elbow
1
1
/8 Nipple, 55/8 L
1
/8 Long Radius Elbow
1
1
/8 Nipple, 12 L
1
1
/8 Long Radius Elbow
1
NOZZLE
Qty...Part No.
1...G4
1...G5
1...G5
1...G5
2...G3
2...G3
2...G3
2...G4
FITTINGS REQUIRED
(in.)
Street Elbow
8
Street Elbow
8
13
Table 3 — Fitting Requirements (cont)
UNIT
ACCESS
HOLE NO.
CONNECTION
TYPE
CIRCUIT
1 Suction Lower
2 Liquid Lower
524J*14A
3 Liquid Upper
4 Suction Upper
1 Suction Lower
2 Liquid Lower
524J*16A
3 Liquid Upper
4 Suction Upper
See Fig. 7 for access hole location by number.
Fittings are listed in order from header or tee stub connection out to access hole in corner support post.
FITTINGS REQUIRED
(in.)
1
1
/8 Street Elbow
1
/8 Nipple, 75/8 L
1
1
/8 Long Radius Elbow
1
5
/8 Street Elbow
5
/8 Nipple, 17/16 L
5
/8 Long Radius Elbow
5
/8 Street Elbow
5
/8 Nipple, 111/2 L
5
/8 Long Radius Elbow
1
/8 Nipple, 55/8 L
1
1
/8 Long Radius Elbow
1
1
/8 Nipple, 13 L
1
1
/8 Long Radius Elbow
1
1
1
/8 Street Elbow
1
/8 Nipple, 723/4 L
1
1
/8 Long Radius Elbow
1
5
/8 Street Elbow
5
/8 Nipple, 13/8 L
5
/8 Long Radius Elbow
5
/8 Street Elbow
5
/8 Nipple, 111/2 L
5
/8 Long Radius Elbow
1
/8 Nipple, 55/8 L
1
1
/8 Long Radius Elbow
1
1
/8 Nipple, 13 L
1
1
/8 Long Radius Elbow
1
14
Condensate Drain — Install a trapped condensate drain
NOTE: Dim ensions in [ ] ar e in millime ters.
line to unit connection as shown in Fig. 11. The unit drain con­nection is a PVC stub. See Fig. 12. Some areas may require an adapter to connect to either galvanized steel or copper pipe. For these applications, install a field-supplied threaded PVC adapter.
3” MIN.
[76]
Fig. 11 — Condensate Drains
NOTE: A trap must be installed in the condensate drain line to ensure that the static pressure of fans is balanced with the water column in the drain line and that condensate can drain completely from pan. Without a trap, air can be drawn up drain line until water level in condensate pan becomes equal to static pressure created by fans, preventing complete drainage. Condi­tions will worsen as filters become dirty.
Install clean-out plugs in trap. Pitch drain line downward to an open floor drain or sump. Provide service clearance around drain line to permit removal of unit panels. Observe all local sanitary codes.
Fig. 12 — Drain Pan Slope Adjustment
As shipped, the unit’s condensate drain pan is NOT sloped to­wards the drain connection. The pan slope must be changed to pitch towards the side of the unit with the drain connection. See Fig. 12. Loosen the 2 screws next to the drain outlet at both ends of the unit, push drain pan down in the slots near the drain connection, and up in the slots on the opposite end. Retighten screws. The pan should have a pitch of at least
1
/4-in. over its
length toward the drain connection.
Fan Motors and Drives — Motor and drive packages
are factory installed in all units. The motor and drive packages consist of the following items:
1 — fan motor 1 — adjustable motor pulley 1 — fan pulley 1 — fan belt (524J*07A-12A and 524J*07H-12H units) 2 — matched fan belts (524J*14A-16A units) For instructions on changing fan rotation, changing drive
speeds and adjusting drives, see Pulley and Drive Adjustment in the Service section.
15
Power Supply and Wiring — Check the unit data
COPPER
WIRE ONLY
ELECTRIC
DISCONNECT
SWITCH
ALUMINUM
WIRE
A
LE GEN D
TXV —
Thermostatic Expansion Valve
23
22
21
1
3
1
2
1
1
1
0
5
°
C
6
00
VR
J
A
W
plate to ensure that available power supply matches electrical characteristics of the unit. Provide a disconnect switch with an integrated lock-out feature of size required to provide adequate fan motor starting current. See Tables 4-6 for unit electrical data.
FAN SCROLL
MOTOR
ND DRIVE
FAN CONTACTOR BOX
WIRE ACCESS
ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in personal injury or death.
Do not use gas piping as an electrical ground. Unit cabinet must have an uninterrupted, unbroken electrical ground to minimize the possibility of personal injury if an electrical fault should occur. This ground may consist of electrical wire connected to unit ground lug in control compartment, or conduit approved for electrical ground when installed in accordance with NEC (National Electrical Code); ANSI/ NFPA 70, latest edition (in Canada, Canadian Electrical Code CSA [Canadian Standards Association] C22.1), and local electrical codes.
FIRE HAZARD
Failure to follow this warning could result in intermittent operation or performance satisfaction.
Do not connect aluminum wire between disconnect switch and condensing unit. Use only copper wire.
(See Fig. 13.)
CONDENSATE DRAIN CONNECTION (HORIZONTAL)
FILTER ELEMENTS
FILTER RETAINER CLIP
FAN DRIVE PULLEY
COIL
TXV BULB ACCESS
REFRIGERANT/ CHILLED WATER PIPING ACCESS
CONDENSATE DRAIN CONNNECTION (VERTICAL)
Fig. 14 — Wiring and Service Access
(Side Panel Removed)
The 524J size 07-16 units that have motors wired for 460-v, 3-ph, 60 Hz operation can be field-converted to 208/230-v, 3-ph, 60 Hz operation. Rewire the motor according to the diagram plate on the motor. After reconfiguring the motor, mark the motor specifying 208-v or 230-v operation replacing the 460-v sticker information on the units’ corner post.
Fan motors are factory-installed on all units. Indoor-fan contactors are located in the fan contactor box behind the side access panel (see Fig. 14 and 15). Wire the thermostat to the 24-v control circuit terminal block located in the side of the fan contactor control box, according to Fig. 16 or the unit label diagram. If the air handler is part of a split system, complete the wiring from the condensing unit to the thermostat shown in Fig. 16.
Install disconnect switch and power wiring in accordance with all applicable local codes. See Fig. 14-16 and the unit label diagram. For units with motor sizes less than 5 Hp (3.7 kW), connect power wiring to unit with no. 10 ring terminal. For units with motor sizes of 5 Hp (3.7 kW) or more, connect power wiring with
Fig. 13 — Disconnect Switch and Unit
1
/4-in. ring terminal.
Fig. 15 — Fan Contactor Box and Terminal Block
(Cover Removed) (Typical)
16
Table 4 — Electrical Data, Standard Motors
UNIT V*-PH-Hz
208/230-1-60 187-253 1.3 (0.97) 7.6 9.5 15
524J*A07A 524J*A07H
524J*08A 524J*08H
524J*12A 524J*12H
524J*14A
524J*16A
See Legend and Notes on page 18.
208/230-3-60 187-253 2.4 (1.79) 5.8 7.3 15
460-3-60 414-506 2.4 (1.79) 2.6 3.3 15
575-3-60 518-632 1.0 (0.75) 1.4 1.7 15 208/230-1-60 187-253 2.4 (1.79) 11.0 13.8 20 208/230-3-60 187-253 2.4 (1.79) 5.8 7.3 15
460-3-60 414-506 2.4 (1.79) 2.6 3.3 15
575-3-60 518-632 2.0 (1.49) 2.4 8.0 15 208/230-3-60 187-253 2.4 (1.79) 5.8 7.5 15
460-3-60 414-506 2.4 (1.79) 2.6 3.3 15
575-3-60 518-632 2.0 (1.49) 2.4 3.0 15 208/230-3-60 187-253 2.4 (1.79) 5.8 7.5 15
460-3-60 414-506 2.4 (1.79) 2.6 3.3 15
575-3-60 518-632 3.0 (2.24) 3.8 4.8 15 208/230-3-60 187-253 3.7 (2.76) 10.6 13.3 20
460-3-60 414-506 3.7 (2.76) 4.6 6.0 15
575-3-60 518-632 3.0 (2.24) 3.8 4.8 15
VO LTAGE
LIMITS
FAN MOTOR POWER SUPPLY
Hp (kW) FLA
Table 5 — Electrical Data, Alternate Motors
Minimum
Circuit Amps
MOCP
UNIT V*-PH-Hz
208/230-1-60 187-253 2.4 (1.79) 11.0/11.0 13.8/13.8 20
524J*A07A 524J*A07H
524J*08A 524J*08H
524J*12A 524J*12H
524J*14A
524J*16A
See Legend and Notes on page 18.
208/230-3-60 187-253 2.9 (2.16) 7.5 9.4 15
460-3-60 414-506 2.9 (2.16) 3.4 4.3 15
575-3-60 518-632 2.0 (1.49) 2.4 3.0 15 208/230-1-60 187-253 2.4 (1.79) 11.0 13.8 15 208/230-3-60 187-253 2.9 (2.16) 7.5/7.5 9.4/9.4 15
460-3-60 414-506 2.9 (2.16) 3.4 4.3 15
575-3-60 518-632 3.0 (2.24) 3.8 4.8 15 208/230-3-60 187-253 3.7 (2.76) 10.5/10.5 13.3/13.3 20
460-3-60 414-506 3.7 (2.76) 4.8 6.0 15
575-3-60 518-632 3.0 (2.24) 3.8 4.8 15 208/230-3-60 187-253 3.7 (2.76) 10.2 12.7 20
460-3-60 414-506 3.7 (2.76) 4.8 6.0 15
575-3-60 518-632 5.0 (3.73) 5.1 6.4 15 208/230-3-60 187-253 5.0 (3.73) 14.6/12.8 18.3/16.0 30/25
460-3-60 414-506 5.0 (3.73) 6.4 8.0 15
575-3-60 518-632 5.0 (3.73) 5.1 6.4 15
VOLTAGE
LIMITS
FAN MOTOR POWER SUPPLY
Hp (kW) FLA
Minimum
Circuit Amps
MOCP
17
Legend and Notes For Tables 4 and 5
ages shown. Voltages should not exceed the limits shown in the Voltage Lim­its column.
dance with NEC (National Electrical Code), Article 440.
Laboratories) Standard 1995.
Never operate a motor where a phase imbalance in supply voltage is greater than 2%. Use the following formula to determine the percentage of
voltage imbalance.
EXAMPLE: Supply voltage is 400-3-50.
AB = 393 v BC = 403 v AC = 396 v
Determine maximum deviation from average voltage
(AB) 397 – 393 = 4 v (BC) 403 – 397 = 6 v (AC) 397 – 396 = 1 v
Maximum deviation is 6 v. Determine percent voltage imbalance.
This amount of phase imbalance is satisfactory because it is below the maxi­mum allowable 2%.
FLA Full Load Amps MOCP
Maximum Overcurrent Protection
max voltage deviation from average voltage
average voltage
Average Voltage =
393 + 403 + 396
3
=
119 2
3
=
397
% Voltage Imbalance = 100 x
6
397
=1.5%
IMPORTANT: If the supply voltage phase imbalance is more than
2%, contact your local electric utility company immediately.
LEGEND
NOTE: Use copper conductors only.
EQUIP Equipment GND Ground HC Heating Contactor HTR Electric Heater IFC Indoor-Fan Contactor IFM Indoor-Fan Motor TB Termi nal Bl oc k T’STAT Thermostat
Factory Wiring Field Control Wiring
Fig. 16 — Unit Wiring
18
Table 6 — Fan Contactor Coil Data
UNIT
524J*
07A, 07H, 08A, 08H
12A 12H, 14A, 16A
VOLTAGE
(vac)
24 10
MAXIMUM
HOLDING
VA
Connecting Ductwork — Refer to the System Design
Manual for the recommended design and layout of ductwork. Figure 17 shows recommended duct connection to units with 2 fans.
UNIT OPERATION HAZARD
Failure to follow this caution could cause equipment damage.
Do not operate unit without ductwork or discharge plenum unless fan speed has been adjusted for external static pressure of zero in. wg. Failure to do so may result in motor overload.
DISCHARGE CONNECTIONS — Duct flanges are factory-supplied; they are shipped inside the unit attached to the hairpin end of the coil tube sheet for field installation. Using the existing screws, install the duct flanges on the unit’s fan deck. Each fan discharge requires 2 flanges; each flange must be bent in the middle to conform to the discharge opening. See Fig. 19. After flanges are installed, connect them to the supply duct using a canvas connection to prevent vibration. It is important that this connection be properly fabricated to prevent high air friction losses and air noise.
RETURN CONNECTION — When using return-air ductwork, route return-air duct to the unit’s return air inlet near the filter rack, using a canvas connection to prevent transmission of unit vibration. If the duct blocks off the unit’s access panel, provide a slip joint in the ductwork to permit removal for servicing.
OUTDOOR-AIR INLET CONNECTION — Connect outdoor­air inlet to field-installed accessory economizer. Refer to Economizer Installation Instructions.
Return-Air Filters — Type and size of filters are shown
in Tables 1A – 1D and are factory-supplied and factory­installed. In all units with 2 fans, a filter replacement tool (hook) is shipped inside the unit for field use when replacing filters. See the Service section for instructions on filter element replacement.
Fig. 17 — Typical Fan Discharge Connections for Multiple Fan Units
19
Fig. 18 — Duct Flange Installation
START-UP
Before starting unit, check the following and correct as neces­sary:
• Is unit solidly supported?
• Is fan adjusted for speed and pulley alignment?
• Are pulleys, motor, and bearings securely mounted?
• Are there any loose parts that will rattle or vibrate?
• Is condensate drain pan pitched for correct drainage?
• Are coil baffle plates tight against coil to prevent air bypass?
• Are all panels securely fastened?
• Are all electrical connections correct and tight?
Also refer to condensing unit instructions before starting a split system. A split system start-up checklist is provided at the end of these instructions.
SERVICE
Inspection and maintenance should be performed at regular in­tervals and should include the following:
• Complete cleaning of cabinet, fan wheel, cooling coil, condensate pan and drain, heating coils, and return-air grille (if present).
• Inspection of panels and sealing of unit against air leakage.
• Adjustment of fan motor, belt, bearings, and wheels.
• Cleaning or replacement of filters.
• Testing for cooling/heating system leaks.
• Checking of all electrical connections.
Most unit service can be performed by removing one or both of the unit’s side panels. Coil cleaning or removal or insulation cleaning may require removal of a rear, top, or bottom panel, depending on the unit’s orientation. When service is completed, replace unit panels.
Panels — Panels are fastened to unit frame with sheet metal
screws. Fan and coil compartment must be sealed tightly after service to prevent air from bypassing the cooling coil.
Fan Motor Lubrication — Fan motor supplied with
unit is permanently lubricated and requires no further lubrication.
Fan Shaft Bearings — Bearings on size 07-12 units are
sealed, permanently lubricated bearings that require no further lubrication. Size 14-16 units have pillow-block bearings (Fig. 20) that must be lubricated with suitable bearing grease approximately every 3 months. See Table 7 for suitable lubricants.
Table 7 — Lubricant Data
MANUFACTURER LUBRICANT
Mobil Mobilplex EP No. 2 Sunoco Prestige 42 Texaco Multifak 2 Texaco Regal AFB-2*
*Preferred lubricant, contains rust and oxidation inhibitors.
ELECTRICAL SHOCK HAZARD
Failure to follow this warning could cause personal injury or death.
Before performing service or maintenance operations on unit, always turn off main power switch to unit and install lockout tag. Unit may have more than one power switch.
Fig. 19 — Fan Shaft, Bearings, and Fan Wheel (Typical)
20
Centering Fan Wheel — If fan and fan shaft assembly
are not properly centered, blades may scrape against the blower side scroll plate or may create an objectionable whistling noise. It may be necessary to adjust individual fan wheels or move en­tire fan shaft. See the following two sections.
Fan Shaft Position Adjustment — Loosen
setscrew or locking collar of each fan shaft bearing. Slide shaft into correct position and replace locking collar (Fig. 20). To replace locking collar, push collar up against inner face of bearing. Turn collar in direction of fan rotation until tight, and tighten setscrew. Tightening locking collar in direction of fan rotation results in further tightening of collar should setscrew work itself loose.
Individual Fan Wheel Adjustment — Loosen the
2 locking bolts holding fan wheel hub to shaft. See Fig. 19. Position fan wheel in center of the fan housing and tighten locking bolts. Clearance between wheel and housing should be the same on both sides.
Fan Belts — Motor mounting plate and motor support
angles are slotted to permit both vertical and horizontal adjustment. Adjust belt(s) for correct deflection by loosening motor plate mounting bolts, moving motor/plate assembly forward or back, and retightening bolts. Press down on belt with one finger midway between fan and motor pulleys to check deflection. For units with motor sizes up to and including 3.7 Hp (2.76 kW), correct deflection is (4.8 mm). For larger motor sizes, correct deflection is (3.2 mm). See Fig.
21.
3
/16-in.
1
/8-in.
If complete belt replacement is required during servicing, loosen the motor plate mounting bolts (Fig. 21), move motor/ plate assembly towards fan pulley, and pull belt(s) off pulleys. Reverse the procedure with new bolts and readjust deflection.
Fan Rotation — Correct fan rotation with respect to fan
outlet is shown in Fig. 22. To reverse the direction of rotation of a 3-phase fan motor,
reverse any 2 of the power leads. Refer to the connection diagram on the inside of motor terminal box cover for proper reversing procedure of single-phase motor.
Fig. 20 — Fan Shaft Bearing
Fig. 21 — Fan Motor Mounting
21
Fig. 22 — Fan Rotation
Fan Pulley Alignment — Align as follows:
1. Loosen setscrews on pulleys.
2. Align pulleys visually and tighten setscrews on fan pulley to lock it in place.
3. Use the methods shown in Fig. 23 to check proper pulley alignment.
4. If pulleys are not in correct alignment, loosen the motor holddown bolts and slide the motor axially until the pulleys are aligned.
5. Tighten motor holddown bolts.
Pulley and Drive Adjustment — To obtain desired
fan speed, refer to the fan motor and drive data in Tables 8A-11D and adjust fan motor pulley as follows:
1. Remove belt from fan motor pulley after loosening motor from motor base.
2. Loosen setscrew in moveable flange of pulley. Screw moveable flange toward fixed flange to increase the fan speed and away from fixed flange to reduce speed. Before tightening setscrew, make certain that setscrew is over nearest flat surface of pulley hub (Fig. 23).
UNIT OPERATION HAZARD
Failure to follow this caution could cause equipment damage.
Increasing fan speed produces a greater load on motor. Do not exceed rated capacity of motor.
Fig. 23 — Fan Pulley Adjustments
Return-Air Filters — Refer to Replacing Filters section
for filter accessibility and removal. Replace with clean filters of the sizes listed in Tables 1A-1D.
Coil Removal — Remove unit panels and corner posts as
required. Disconnect coil connections and remove fastening screws. Remove coil through end or side sections of unit.
Cleaning Cooling Coil — Remove return-air filters.
Remove any heavy dirt that may have accumulated on under­side of coil. Coil can be cleaned more easily with a stiff brush, vacuum cleaner, or compressed air when coil is dry. If coil is wet or if water is to be used for cleaning, guard against splash­ing water on electrical components or damaging surrounding area. Clean coil baffles as applicable and check for tight fit to be sure air does not bypass coil.
Cleaning Insulation — The insulation contains an im-
mobilized antimicrobial agent that helps prevent the growth of bacteria and fungi. Clean the inner surface of the insulation according to the separate maintenance instructions shipped with the unit.
Condensate Drains — Keep condensate drains free of
dirt and foreign matter.
22
Replacing Filters — Filters can be removed and in-
FILTER RETAINE CLIP
SLIDE
stalled from either side of the unit. Install new filters in units that have one fan as follows:
1. Remove the side access panel (retain screws).
2. Remove the filter retainer clip (see Fig. 24).
3. Remove old filters by lifting and tilting them out of the filter track. See Fig. 14 and 25.
4. Reverse the procedure to install new filters.
To install new filters in larger units that have 2 fans, follow the preceding steps, but use the factory-supplied filter hook to slide filters within reach for removal. The filter hook is shipped in­side the unit in the filter track.
UNIT OPERATION HAZARD
Failure to follow this caution could cause equipment damage. Do not operate unit without air filters.
Fig. 25 — Filter Removal/Replacement
Fig. 24 — Remove Filter Retainer Clip
23
Table 8A — Fan Motor Data, Standard Motor — English
UNIT
524J*07A 524J*07H
524J*08A 524J*08H
524J*12A 524J*12H
524J*14A 524J*16A
208/230-1-60
Speed (rpm) 1725 1725 Hp 1.32.4——— Frame (NEMA) 56Y 56Y Shaft Dia (in.)
5
/
8
5
/
8
———
208/230-3-60 and 460-3-60
Speed (rpm) 1725 1725 1725 1725 1725 Hp 2.4 2.4 2.4 2.9 3.7 Frame (NEMA) 56Y 56Y 56Y 56Y 56Y Shaft Dia (in.)
5
/
8
5
/
8
5
/
8
7
/
8
7
/
8
575-3-60
Speed (rpm) 1725 1725 1725 1725 1725 Hp 1.0 2.0 2.0 3.0 3.0 Frame (NEMA) 56 56HZ 56HZ 56HZ 56HZ Shaft Dia (in.)
5
/
8
7
/
8
7
/
8
7
/
8
7
/
8
LEGEND
NEMA — National Electrical Manufacturers Association
Table 8B — Fan Motor Data, Alternate Motor — English
UNIT
524J*07A 524J*07H
208/230-1-60
Speed (rpm) 1725 1725 Hp 2.42.4——— Frame (NEMA) 56Y 56Y
5
Shaft Dia (in.)
/
8
208/230-3-60 and 460-3-60
Speed (rpm) 1725 1725 1725 1725 1725 Hp 2.9 2.9 3.7 3.7 5.0 Frame (NEMA) 56Y 56Y Y56Y Y56Y S184T
7
Shaft Dia (in.)
/
8
575-3-60
Speed (rpm) 1725 1725 1725 1745 1745 Hp 2.0 3.0 3.0 5.0 5.0 Frame (NEMA) 56HZ 56HZ 56HZ 184T 184T
7
Shaft Dia (in.)
LEGEND NEMA — National Electrical Manufacturers Association
/
8
524J*08A 524J*08H
5
/
8
7
/
8
7
/
8
524J*12A 524J*12H
524J*14A 524J*16A
———
7
/
8
7
/
8
7
11/
/
8
8
11/
11/
8
8
24
Table 8C — Fan Motor Data, Standard Motor — SI
UNIT
208/230-1-60
Speed (r/s) 28.75 28.75 Shaft kW 0.97 1.79 Frame (NEMA) 56Y 56Y Shaft Dia (mm) 15.9 15.9
208/230-3-60 and 460-3-60
Speed (r/s) 28.75 28.75 28.75 28.75 28.75 Shaft kW 1.79 1.79 1.79 2.16 2.76 Frame (NEMA) 56Y 56Y 56Y 56Y 56Y Shaft Dia (mm) 15.9 15.9 15.9 22.2 22.2
575-3-60
Speed (r/s) 28.75 28.75 28.75 28.75 28.75 Shaft kW 0.7461.491.492.242.24 Frame (NEMA) 56 56HZ 56HZ 56HZ 56HZ Shaft Dia (mm) 15.9 22.2 22.2 22.2 22.2
LEGEND
NEMA — National Electrical Manufacturers Association
524J*07A 524J*07H
524J*08A 524J*08H
524J*12A 524J*12H
524J*14A 524J*16A
Table 8D — Fan Motor Data, Alternate Motor — SI
UNIT
208/230-1-60
Speed (r/s) 28.75 28.75 Shaft kW 1.79 1.79 Frame (NEMA) 56Y 56Y Shaft Dia (mm) 15.9 15.9
208/230-3-60 and 460-3-60
Speed (r/s) 28.75 28.75 28.75 28.75 29.08 Shaft kW 2.16 2.16 2.76 2.76 3.73 Frame (NEMA) 56Y 56Y Y56Y Y56Y S184T Shaft Dia (mm) 22.2 22.2 22.2 22.2 28.6
575-3-60
Speed (r/s) 28.75 28.75 28.75 29.08 29.08 Shaft kW 1.49 2.24 2.24 3.73 3.73 Frame (NEMA) 56HZ 56HZ 56HZ 184T 184T Shaft Dia (mm) 22.2 22.2 22.2 28.6 28.6
LEGEND
NEMA — National Electrical Manufacturers Association
524J*07A 524J*07H
524J*08A 524J*08H
524J*12A 524J*12H
524J*14A 524J*16A
25
Table 9A — Standard Drive Data, 60 Hz — English
UNIT
524J*07A 524J*07H
524J*08A 524J*08H
524J*12A 524J*12H
524J*14A 524J*16A
MOTOR DRIVE
Motor Pulley Pitch Diameter (in.) 2.4-3.4 2.8-3.8 3.4-4.4 2.8-3.8 2.8-3.8 Pulley Factory Setting
Full Turns Open
2.5 2.5 2.5 2.5 2.5
FAN DRIVE
Pulley Pitch Dia (in.) 8.8 8.8 8.8 9.0 9.0 Pulley Bore (in.) 1111
7
/
16
17/
Belt No. — Section 1—A 1—A 1—A 1—A 1—A Belt Pitch (in.) 40.3 41.3 42.3 42.3 42.3
FAN SPEEDS (rpm)
Factory Setting 568 647 764 632 632 Range 470-666 549-745 666-863 537-728 537-728 Max Allowable Speed (rpm) 1200 1200 1200 1200 1200
1
Change per Moveable Motor Pulley
/2 Tur n of
19.6 19.6 19.7 19.1 19.1
Flange
MAX FULL TURNS FROM CLOSED POSITION
SHAFTS CENTER DISTANCE (in.)
55555
10.44-
12.32
10.44-
12.32
10.44-
12.32
10.44-
12.32
Table 9B — Medium-Static Drive Data, 60 Hz — English
16
10.44-
12.32
UNIT
524J*07A 524J*07H
524J*08A 524J*08H
524J*12A 524J*12H
524J*14A 524J*16A
MOTOR DRIVE
Motor Pulley Pitch Diameter (in.) 3.4-4.4 3.4-4.4 3.4-4.4 3.4-4.4 3.7-4.7 Pulley Factory Setting
Full Turns Open
2.5 2.5 2.5 2.5 3.0
FAN DRIVE
Pulley Pitch Dia (in.) 8.8 8.0 8.0 8.2 8.6
7
Pulley Bore (in.) 1111
/
16
17/
Belt No. — Section 1—A 1—A 1—A 1—A 1—B Belt Pitch (in.) 42.3 40.3 40.3 41.3 41.8
FAN SPEEDS (rpm)
Factory Setting 764 841 841 820 842 Range 666-863 733-949 733-949 715-926 742-943 Max Allowable Speed (rpm) 1200 1200 1200 1200 1200
1
Change per Moveable Motor Pulley Flange
MAX FULL TURNS FROM CLOSED POSITION
SHAFTS CENTER DISTANCE (in.)
/2 Tur n of
19.7 21.6 21.6 21.1 16.7
55556
10.44-
12.32
10.44-
12.32
10.44-
12.32
10.44-
12.32
16
10.44-
12.32
26
Table 9C — High-Static Drive Data, 60 Hz — English
UNIT
524J*07A 524J*07H
524J*08A 524J*08H
524J*12A 524J*12H
524J*14A 524J*16A
MOTOR DRIVE
Motor Pulley Pitch Diameter (in.) 3.4-4.4 3.4-4.4 3.4-4.4 3.7-4.7 4.3-5.3 Pulley Factory Setting
Full Turns Open
2.5 2.5 2.5 3.0 3.0
FAN DRIVE
Pulley Pitch Dia (in.) 7.0 6.0 Pulley Bore (in.) 1111
6.0 7.4 7.9
7
/
16
17/
16
Belt No. — Section 1—A 1—A 1—A 1—B 1—B Belt Pitch (in.) 41.337.337.339.839.8
FAN SPEEDS (rpm)
Factory Setting 961 1121 1121 979 1060
Range
838-
1084
978-
1200
†‡
978-
1200
873-
1096
950­1171
Max Allowable Speed (rpm) 1200 1200 1200 1200 1200
1
Change per Moveable Motor Pulley Flange
MAX FULL TURNS FROM CLOSED POSITION
SHAFTS CENTER DISTANCE (in.)
Values for 3-phase motor shown. For single-phase motor, pulley pitch diameter is 7 in. and resulting fan speed is 837-1096 rpm.
It is possible to adjust drive so that fan speed exceeds maximum allowable. DO NOT exceed 1200 rpm.
** 575-v unit has a center distance of 9.16-10.99.
/2 Tur n of
24.628.728.719.418.4
55566
10.44-
12.32
10.44-
12.32
10.44-
12.32
10.44-
12.32**
9.16-
10.99
Table 9D — Standard Drive Data, 60 Hz — SI
UNIT
524J*07A 524J*07H
MOTOR DRIVE
Motor Pulley Pitch Diameter (mm)
Pulley Factory Setting Full Turns Open
61.0-
86.4
2.5 2.5 2.5 2.5 2.5
FAN DRIVE
Pulley Pitch Dia (mm) 224 224 224 229 229 Pulley Bore (mm) 25.425.425.436.536.5 Belt No. — Section 1—A 1—A 1—A 1—A 1—A Belt Pitch (mm) 1024 1049 1074 1074 1074
FAN SPEEDS (r/s)
Factory Setting 9.5 10.8 12.7 10.5 10.5 Range 7.8-11.1 9.2-12.4 11.1-14.4 9.0-12.1 9.0-12.1 Max Allowable Speed (r/s) 20.020.020.020.020.0
1
Change per Moveable Motor Pulley
/2Tur n of
0.327 0.327 0.328 0.318 0.318
Flange
MAX FULL TURNS FROM CLOSED POSITION
55555
SHAFTS CENTER DISTANCE (mm) 265-313 265-313 265-313 265-313 265-313
524J*08A 524J*08H
71.1-
96.5
524J*12A 524J*12H
86.4-
111. 8
524J*14A 524J*16A
71.1-
96.5
71.1-
96.5
27
Table 9E — Medium-Static Drive Data, 60 Hz — SI
UNIT
524J*07A 524J*07H
524J*08A 524J*08H
524J*12A 524J*12H
524J*14A 524J*16A
MOTOR DRIVE
Motor Pulley Pitch Diameter (mm)
Pulley Factory Setting Full Turns Open
86.4-
111. 8
2.5 2.5 2.5 2.5 3.0
86.4-
111. 8
86.4-
111. 8
86.4-
111. 8
94.0-
119.4
FAN DRIVE
Pulley Pitch Dia (mm) 224 203 203 208 218 Pulley Bore (mm) 25.4 25.4 25.4 36.5 36.5 Belt No. — Section 1—A 1—A 1—A 1—A 1—B Belt Pitch (mm) 1074 1024 1024 1049 1062
FAN SPEEDS (r/s)
Factory Setting 12.7 14.0 14.0 13.7 14.0 Range 11.1-14.4 12.2-15.8 12.2-15.8 11.9-15.4 12.4-15.7 Max Allowable Speed (r/s) 20.0 20.0 20.0 20.0 20.0
1
Change per Moveable Motor Pulley Flange
MAX FULL TURNS FROM CLOSED POSITION
/2 Tur n of
0.328 0.360 0.360 0.352 0.278
55556
SHAFTS CENTER DISTANCE (mm) 265-313 265-313 265-313 265-313 265-313
Table 9F — High-Static Drive Data, 60 Hz — SI
UNIT
524J*07A 524J*07H
524J*08A 524J*08H
524J*12A 524J*12H
524J*14A 524J*16A
MOTOR DRIVE
Motor Pulley Pitch Diameter (mm)
Pulley Factory Setting Full Turns Open
86.4-
111. 8
2.5 2.5 2.5 3.0 3.0
86.4-
111. 8
86.4-
111. 8
94.0-
119 .4
109.2-
134.6
FAN DRIVE
Pulley Pitch Dia (mm) 178 152
152 188 201
Pulley Bore (mm) 25.4 25.4 25.4 36.5 36.5 Belt No. — Section 1—A 1—A 1—A 1—B 1—B Belt Pitch (mm) 1049 947 947 1011 1011
FAN SPEEDS (r/s)
Factory Setting 16.0 18.7 18.7 16.3 17.7
Range
14.0-
18.1
16.3-
20.0
†‡
16.3-
20.0
14.4-
18.3
15.8-
19.5
Max Allowable Speed (r/s) 20.0 20.0 20.0 20.0 20.0
1
Change per Moveable Motor Pulley
/2 Tur n of
0.410 0.478 0.478 0.323 0.307
Flange
MAX FULL TURNS FROM CLOSED POSITION
55566
SHAFTS CENTER DISTANCE (mm) 265-313 265-313 265-313 265-313** 232-279
Values for 3-phase motor shown. For single-phase motor, pulley pitch diameter is 178 mm and resulting fan speed is 14.0-18.3 r/s.
It is possible to adjust drive so that fan speed exceeds maximum allowable. DO NOT exceed 20 r/s.
** 575-v unit has a center distance of 233-279.
28
Table 10A — 524J Standard Fan Performance Data —
0.0-2.4 in. wg External Static Pressure — English
UNIT
524J*
07A 07H
08A 08H
12A 12H
14A
16A
AIRFLOW
(Cfm)
1,800 399 0.19 454 0.24 548 0.35 634 0.47 713 0.60 785 0.74 850 0.89 2,100 446 0.28 497 0.34 583 0.46 660 0.59 733 0.73 802 0.88 867 1.05 2,400 498 0.40 541 0.47 622 0.60 693 0.74 760 0.89 824 1.05 885 1.22 2,700 544 0.55 588 0.63 663 0.78 730 0.93 792 1.09 851 1.26 909 1.44 3,000 594 0.73 635 0.82 707 0.99 770 1.15 828 1.32 883 1.50 937 1.69
2,250 273 0.08 493 0.37 580 0.49 656 0.62 727 0.76 794 0.92 858 1.08 2,600 322 0.15 540 0.52 622 0.66 693 0.81 757 0.96 819 1.12 878 1.29 3,000 552 0.65 595 0.73 673 0.91 740 1.07 800 1.24 856 1.41 910 1.60 3,400 615 0.91 653 1.01 726 1.21 789 1.40 846 1.59 899 1.78 950 1.97 3,750 671 1.20 706 1.31 773 1.53 834 1.74 889 1.95 940 2.16 988 2.37
3,000 399 0.29 573 0.69 654 0.86 722 1.03 784 1.19 841 1.37 896 1.55 3,500 604 0.92 641 1.02 714 1.22 780 1.42 838 1.61 892 1.81 942 2.01 4,000 680 1.33 713 1.45 778 1.68 839 1.91 896 2.14 947 2.36 995 2.58 4,500 756 1.86 787 1.99 845 2.26 901 2.52 955 2.78 1005 3.03 1051 3.28 5,000 834 2.51 861 2.67 914 2.96 966 3.25 1016 3.54 1064 3.82 1109 4.11
3,750 394 0.40 453 0.52 558 0.80 643 1.10 717 1.39 785 1.71 848 2.04 4,300 436 0.57 487 0.70 586 1.00 670 1.34 742 1.67 806 2.01 867 2.36 5,000 492 0.86 535 0.99 623 1.31 704 1.69 775 2.08 838 2.47 896 2.86 5,700 550 1.23 587 1.37 664 1.71 740 2.11 809 2.55 872 2.99 929 3.43 6,250 596 1.59 630 1.74 700 2.09 770 2.51 837 2.97 899 3.45 955 3.94
4,500 428 0.59 475 0.70 570 0.99 656 1.33 730 1.68 796 2.02 856 2.38 5,300 488 0.92 528 1.04 609 1.34 689 1.71 762 2.11 827 2.51 886 2.92 6,000 542 1.29 578 1.43 649 1.74 721 2.11 791 2.55 855 3.00 914 3.46 6,800 604 1.83 637 1.99 700 2.32 763 2.70 826 3.15 888 3.64 946 4.15 7,500 660 2.42 690 2.59 747 2.95 804 3.34 861 3.79 919 4.29 975 4.83
0.0 0.2 0.4 0.6 0.8 1.0 1.2
Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp
EXTERNAL STATIC PRESSURE (in. wg)
See Legend and Notes on page 33.
UNIT
524J*
07A 07H
08A 08H
12A 12H
14A
16A
AIRFLOW
(Cfm)
1,800 910 1.04 965 1.20 1016 1.36 1065 1.52 1111 1.69 1155 1.86 2,100 927 1.21 983 1.38 1035 1.56 1084 1.74 1131 1.92 1175 2.11 2,400 944 1.41 999 1.59 1052 1.78 1101 1.98 1149 2.18 1193 2.38 2,700 964 1.63 1018 1.82 1069 2.03 1118 2.24 1165 2.45 3,000 989 1.89 1039 2.10 1089 2.31 1136 2.53 1183 2.76
2,250 918 1.26 975 1.43 1029 1.62 1079 1.80 1126 1.99 1172 2.18 2,600 936 1.48 991 1.67 1044 1.87 1094 2.07 1142 2.28 1188 2.49 3,000 963 1.79 1014 1.99 1064 2.20 1113 2.42 1159 2.64 3,400 998 2.18 1045 2.39 1092 2.61 1137 2.83 1182 3.07 3,750 1034 2.58 1078 2.80 1122 3.03 1164 3.27
3,000 949 1.74 1000 1.93 1050 2.14 1099 2.36 1147 2.58 1192 2.81 3,500 990 2.21 1037 2.42 1083 2.64 1128 2.86 1172 3.10 4,000 1040 2.80 1084 3.03 1126 3.26 1167 3.50 4,500 1094 3.53 1136 3.78 1176 4.03 ————— 5,000 11514.3911914.66————————
3,750 909 2.37 968 2.74 1026 3.12 1080 3.51 1131 3.92 1181 4.32 4,300 925 2.73 980 3.11 1034 3.52 1084 3.92 1135 4.35 1184 4.78 5,000 950 3.26 1002 3.67 1052 4.09 1101 4.53 1148 4.98 1190 5.44 5,700 981 3.88 1031 4.33 1079 4.79 1125 5.25 1169 5.73 6,250 1007 4.42 1057 4.91 1103 5.40 1148 5.90 1191 6.40
4,500 912 2.75 967 3.13 1019 3.52 1070 3.92 1120 4.35 1168 4.79 5,300 940 3.33 992 3.75 1041 4.18 1088 4.61 1134 5.06 1179 5.52 6,000 968 3.92 1018 4.38 1066 4.85 1112 5.32 1156 5.80 1198 6.29 6,800 1000 4.67 1050 5.19 1097 5.71 1142 6.23 1185 6.76 7,500 1028 5.39 1078 5.97 1125 6.54 1170 7.11
Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp
Table 10A — 524J Standard Fan Performance Data —
0.0-2.4 in. wg External Static Pressure — English (cont)
EXTERNAL STATIC PRESSURE (in. wg)
1.4 1.6 1.8 2.0 2.2 2.4
See Legend and Notes on page 33.
29
Table 10B — 524J Standard Fan Performance Data —
0-600 kPa External Static Pressure — SI
UNIT
524J*
07A 07H
08A 08H
12A 12H
14A
16A
AIRFLOW
(L/s)
850 6.64 0.14 7.56 0.18 9.13 0.26 10.56 0.35 11.88 0.45 13.08 0.55 14.16 0.66
990 7.73 0.21 8.28 0.25 9.71 0.34 11.00 0.44 12.22 0.54 13.37 0.66 14.44 0.78 1130 8.30 0.30 9.02 0.35 10.36 0.45 11.55 0.55 12.67 0.66 13.73 0.78 14.76 0.91 1270 9.06 0.41 9.79 0.47 11.06 0.58 12.17 0.69 13.20 0.81 14.19 0.94 15.14 1.07 1420 9.91 0.55 10.58 0.61 11.78 0.74 12.83 0.86 13.80 0.99 14.72 1.12 15.61 1.26
1060 4.55 0.06 8.21 0.27 9.67 0.37 10.93 0.46 12.11 0.57 13.23 0.68 14.30 0.81 1230 5.37 0.11 8.99 0.38 10.37 0.49 11.55 0.60 12.62 0.71 13.65 0.84 14.64 0.96 1420 9.21 0.48 9.92 0.55 11.22 0.67 12.33 0.80 13.33 0.92 14.27 1.05 15.17 1.19 1600 10.25 0.68 10.89 0.75 12.09 0.90 13.15 1.04 14.10 1.18 14.99 1.33 15.83 1.47 1770 11.18 0.90 11.76 0.98 12.88 1.14 13.90 1.30 14.82 1.45 15.67 1.61 16.46 1.77
1420 6.65 0.22 9.55 0.51 10.89 0.64 12.04 0.77 13.06 0.89 14.02 1.02 14.93 1.15 1650 10.06 0.68 10.69 0.76 11.90 0.91 13.00 1.06 13.97 1.20 14.86 1.35 15.70 1.50 1890 11.33 0.99 11.88 1.08 12.96 1.25 13.99 1.43 14.93 1.59 15.78 1.76 16.58 1.92 2120 12.61 1.38 13.11 1.49 14.08 1.68 15.02 1.88 15.92 2.07 16.74 2.26 17.51 2.44 2360 13.90 1.87 14.36 1.99 15.23 2.21 16.10 2.42 16.94 2.64 17.73 2.85 18.48 3.06
1770 6.57 0.30 7.54 0.39 9.31 0.60 10.72 0.82 11.95 1.04 13.09 1.27 14.13 1.52 2030 7.27 0.43 8.11 0.52 9.76 0.75 11.16 1.00 12.36 1.25 13.44 1.50 14.45 1.76 2360 8.20 0.64 8.92 0.74 10.38 0.98 11.73 1.26 12.91 1.55 13.97 1.84 14.93 2.13 2690 9.16 0.92 9.79 1.02 11.07 1.27 12.33 1.58 13.48 1.90 14.53 2.23 15.48 2.56 2950 9.93 1.18 10.50 1.30 11.66 1.56 12.83 1.87 13.95 2.22 14.98 2.58 15.92 2.94
2120 7.13 0.44 7.91 0.52 9.50 0.74 10.94 0.99 12.17 1.25 13.26 1.51 14.26 1.77 2500 8.13 0.68 8.80 0.78 10.15 1.00 11.48 1.27 12.70 1.57 13.78 1.87 14.76 2.18 2830 9.03 0.96 9.63 1.07 10.81 1.30 12.01 1.58 13.18 1.90 14.25 2.24 15.23 2.58 3210 10.07 1.37 10.62 1.48 11.66 1.73 12.71 2.01 13.77 2.35 14.80 2.71 15.76 3.09 3540 10.99 1.81 11.50 1.93 12.45 2.20 13.40 2.49 14.35 2.83 15.31 3.20 16.24 3.60
0 50 100 150 200 250 300
r/skWr/skWr/skWr/skWr/skWr/skWr/skW
EXTERNAL STATIC PRESSURE (kPa)
See Legend and Notes on page 33.
UNIT
524J*
07A 07H
08A 08H
12A 12H
14A
16A
AIRFLOW
(L/s)
850 15.16 0.78 16.08 0.89 16.94 1.01 17.74 1.13 18.51 1.26 19.25 1.39
990 15.44 0.90 16.38 1.03 17.25 1.16 18.07 1.30 18.84 1.43 19.58 1.57 1130 15.73 1.05 16.65 1.19 17.53 1.33 18.36 1.48 19.14 1.62 19.89 1.77 1270 16.07 1.21 16.96 1.36 17.82 1.51 18.64 1.67 19.42 1.83 1420 16.48 1.41 17.32 1.56 18.14 1.72 18.94 1.89 19.71 2.06
1060 15.31 0.94 16.25 1.07 17.14 1.20 17.98 1.34 18.77 1.48 19.53 1.63 1230 15.60 1.10 16.51 1.24 17.39 1.39 18.23 1.54 19.03 1.70 19.80 1.86 1420 16.05 1.33 16.90 1.48 17.74 1.64 18.54 1.80 19.32 1.97 1600 16.64 1.62 17.42 1.78 18.20 1.94 18.95 2.11 19.69 2.29 1770 17.23 1.93 17.97 2.09 18.70 2.26 19.41 2.44
1420 15.81 1.29 16.67 1.44 17.51 1.60 18.32 1.76 19.11 1.92 19.87 2.09 1650 16.51 1.65 17.29 1.80 18.05 1.97 18.80 2.13 19.53 2.31 1890 17.34 2.09 18.06 2.26 18.77 2.43 19.45 2.61 2120 18.24 2.63 18.93 2.82 19.59 3.00 2360 19.18 3.27 19.85 3.48
1770 15.15 1.77 16.13 2.04 17.10 2.33 18.00 2.62 18.85 2.92 19.68 3.22 2030 15.41 2.04 16.34 2.32 17.24 2.62 18.07 2.92 18.92 3.24 19.73 3.56 2360 15.84 2.43 16.70 2.74 17.54 3.05 18.35 3.38 19.14 3.71 19.83 4.06 2690 16.36 2.89 17.19 3.23 17.98 3.57 18.75 3.92 19.49 4.27 2950 16.79 3.30 17.61 3.66 18.39 4.03 19.13 4.40 19.84 4.77
2120 15.20 2.05 16.12 2.33 16.98 2.62 17.83 2.92 18.67 3.24 19.47 3.57 2500 15.67 2.49 16.53 2.80 17.35 3.12 18.13 3.44 18.90 3.77 19.65 4.12 2830 16.13 2.92 16.97 3.27 17.77 3.62 18.53 3.97 19.26 4.33 19.97 4.69 3210 16.66 3.48 17.50 3.87 18.29 4.26 19.03 4.65 19.75 5.04 3540 17.13 4.02 17.97 4.45 18.75 4.88 19.50 5.30
r/skWr/skWr/skWr/skWr/skWr/skW
Table 10B — 524J Standard Fan Performance Data —
0-600 kPa External Static Pressure — SI (cont)
EXTERNAL STATIC PRESSURE (kPa)
350 400 450 500 550 600
See Legend and Notes on page 33.
30
Table 10C — 524J High-Capacity Fan Performance Data —
0.0-2.4 in. wg External Static Pressure — English
UNIT
524J*
07A 07H
08A 08H
12A 12H
14A
16A
AIRFLOW
(Cfm)
1,800 419 0.21 471 0.26 564 0.37 649 0.49 727 0.63 797 0.77 862 0.92 2,100 471 0.31 519 0.37 602 0.49 679 0.62 751 0.77 819 0.92 882 1.09 2,400 524 0.44 568 0.51 645 0.64 715 0.79 781 0.94 844 1.11 905 1.28 2,700 578 0.61 619 0.69 690 0.84 755 0.99 816 1.15 875 1.33 932 1.51 3,000 633 0.81 671 0.90 738 1.07 799 1.24 856 1.41 910 1.60 963 1.79
2,250 290 0.10 510 0.39 594 0.51 669 0.65 739 0.79 806 0.95 870 1.12 2,600 349 0.19 561 0.55 640 0.70 709 0.84 773 1.00 834 1.16 893 1.34 3,000 579 0.70 621 0.79 695 0.96 759 1.12 818 1.30 874 1.47 928 1.66 3,400 646 0.99 683 1.09 752 1.29 813 1.48 869 1.67 920 1.86 970 2.06 3,750 705 1.31 739 1.42 804 1.63 862 1.85 915 2.05 964 2.26 1011 2.48
3,000 421 0.35 592 0.73 670 0.90 737 1.06 797 1.23 854 1.41 908 1.59 3,500 626 0.98 664 1.08 735 1.28 798 1.48 855 1.67 908 1.87 958 2.07 4,000 706 1.42 738 1.54 803 1.77 862 2.00 917 2.23 967 2.45 1014 2.67 4,500 786 1.99 815 2.12 873 2.39 929 2.65 980 2.90 1028 3.16 1073 3.41 5,000 867 2.70 893 2.84 946 3.14 997 3.43 1046 3.72 1092 4.00 1135 4.28
3,750 410 0.43 467 0.55 567 0.83 649 1.12 721 1.41 788 1.72 851 2.05 4,300 455 0.62 504 0.74 599 1.05 679 1.38 748 1.70 811 2.04 871 2.39 5,000 514 0.92 556 1.06 641 1.39 718 1.76 786 2.14 847 2.52 903 2.91 5,700 575 1.32 612 1.47 686 1.82 759 2.23 825 2.66 884 3.09 939 3.52 6,250 624 1.71 657 1.87 725 2.24 793 2.66 856 3.12 915 3.59 969 4.06
4,500 437 0.61 483 0.72 576 1.01 660 1.35 732 1.69 797 2.03 856 2.38 5,300 499 0.95 538 1.07 617 1.37 696 1.74 767 2.13 830 2.53 888 2.94 6,000 555 1.34 590 1.48 659 1.79 730 2.17 798 2.59 860 3.04 918 3.49 6,800 620 1.91 651 2.06 712 2.39 774 2.78 836 3.22 896 3.71 952 4.21 7,500 677 2.52 706 2.69 761 3.04 817 3.44 873 3.89 929 4.39 984 4.93
0.0 0.2 0.4 0.6 0.8 1.0 1.2
Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp
EXTERNAL STATIC PRESSURE (in. wg)
See Legend and Notes on page 33.
UNIT
524J*
07A 07H
08A 08H
12A 12H
14A
16A
AIRFLOW
(Cfm)
1,800 921 1.07 975 1.23 1026 1.39 1074 1.55 1120 1.72 1164 1.90 2,100 942 1.26 997 1.43 1048 1.61 1097 1.79 1143 1.97 1186 2.16 2,400 963 1.47 1017 1.66 1069 1.85 1118 2.05 1164 2.25 2,700 987 1.71 1039 1.91 1090 2.12 1138 2.33 1185 2.55 3,000 1015 1.99 1065 2.20 1113 2.42 1161 2.65
2,250 930 1.29 986 1.47 1039 1.65 1089 1.84 1136 2.03 1181 2.22 2,600 950 1.53 1005 1.72 1057 1.92 1107 2.13 1154 2.33 3,000 980 1.86 1031 2.06 1081 2.27 1129 2.49 1175 2.72 3,400 1018 2.26 1065 2.48 1111 2.70 1156 2.93 3,750 1057 2.69 1101 2.92 1144 3.15 1186 3.39
3,000 961 1.78 1012 1.98 1062 2.19 1111 2.41 1158 2.64 3,500 1005 2.27 1052 2.49 1098 2.71 1142 2.94 1186 3.18 4,000 1058 2.90 1101 3.13 1143 3.36 1184 3.60 4,500 1116 3.66 1157 3.91 1196 4.16 5,000 11764.56——————————
3,750 912 2.39 971 2.76 1028 3.14 1083 3.54 1135 3.95 1185 4.36 4,300 928 2.75 982 3.13 1036 3.53 1087 3.94 1138 4.37 1187 4.81 5,000 956 3.30 1007 3.71 1056 4.13 1104 4.56 1151 5.00 1196 5.46 5,700 990 3.96 1039 4.40 1086 4.85 1130 5.31 1174 5.78 6,250 1019 4.54 1067 5.02 1112 5.50 1156 5.99 1198 6.49
4,500 912 2.75 967 3.12 1019 3.52 1070 3.92 1120 4.35 1168 4.79 5,300 942 3.34 992 3.76 1041 4.18 1088 4.61 1134 5.06 1179 5.52 6,000 971 3.95 1020 4.40 1067 4.86 1112 5.33 1156 5.81 1198 6.29 6,800 1005 4.72 1054 5.23 1101 5.75 1145 6.27 1187 6.79 7,500 1036 5.48 1084 6.04 1131 6.61 1174 7.17
Table 10C — 524J High-Capacity Fan Performance Data —
0.0-2.4 in. wg External Static Pressure — English (cont)
EXTERNAL STATIC PRESSURE (in. wg)
1.4 1.6 1.8 2.0 2.2 2.4
Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp
See Legend and Notes on page 33.
31
Table 10D — 524J High-Capacity Fan Performance Data —
0-600 kPa External Static Pressure — SI
UNIT
524J*
07A 07H
08A 08H
12A 12H
14A
16A
AIRFLOW
(L/s)
850 6.98 0.16 7.86 0.19 9.40 0.27 10.81 0.37 12.11 0.47 13.29 0.57 14.36 0.69
990 7.84 0.23 8.64 0.27 10.03 0.36 11.31 0.46 12.52 0.57 13.65 0.69 14.71 0.81 1130 8.73 0.33 9.46 0.38 10.75 0.48 11.91 0.59 13.01 0.70 14.07 0.83 15.08 0.96 1270 9.63 0.45 10.31 0.51 11.51 0.62 12.58 0.74 13.60 0.86 14.58 0.99 15.53 1.13 1420 10.55 0.61 11.18 0.67 12.30 0.80 13.31 0.92 14.26 1.05 15.17 1.19 16.05 1.33
1060 4.83 0.07 8.50 0.29 9.91 0.38 11.15 0.48 12.32 0.59 13.44 0.71 14.50 0.83 1230 5.81 0.14 9.35 0.41 10.67 0.52 11.81 0.63 12.88 0.74 13.90 0.87 14.89 1.00 1420 9.65 0.52 10.35 0.59 11.59 0.71 12.66 0.84 13.64 0.97 14.57 1.10 15.47 1.24 1600 10.76 0.74 11.39 0.81 12.54 0.96 13.55 1.10 14.48 1.24 15.34 1.39 16.17 1.53 1770 11.74 0.97 12.32 1.06 13.40 1.22 14.37 1.38 15.25 1.53 16.07 1.69 16.86 1.85
1420 7.02 0.26 9.86 0.54 11.17 0.67 12.28 0.79 13.29 0.92 14.23 1.05 15.14 1.19 1650 10.44 0.73 11.06 0.80 12.25 0.96 13.31 1.10 14.25 1.25 15.13 1.39 15.96 1.54 1890 11.76 1.06 12.31 1.15 13.38 1.32 14.37 1.49 15.28 1.66 16.11 1.83 16.89 1.99 2120 13.10 1.48 13.59 1.58 14.55 1.78 15.48 1.97 16.34 2.17 17.14 2.35 17.89 2.54 2360 14.45 2.01 14.89 2.12 15.76 2.34 16.62 2.56 17.43 2.77 18.20 2.98 18.92 3.19
1770 6.84 0.32 7.78 0.41 9.46 0.62 10.82 0.83 12.02 1.05 13.13 1.28 14.19 1.53 2030 7.58 0.46 8.40 0.55 9.98 0.78 11.31 1.03 12.47 1.27 13.52 1.52 14.51 1.78 2360 8.57 0.69 9.27 0.79 10.68 1.04 11.96 1.31 13.09 1.60 14.11 1.88 15.05 2.17 2690 9.59 0.99 10.20 1.10 11.44 1.36 12.64 1.66 13.74 1.98 14.74 2.30 15.65 2.63 2950 10.40 1.28 10.96 1.39 12.09 1.67 13.21 1.98 14.27 2.33 15.25 2.68 16.15 3.03
2120 7.28 0.45 8.05 0.54 9.60 0.75 11.00 1.00 12.21 1.26 13.28 1.51 14.27 1.78 2500 8.32 0.71 8.97 0.80 10.29 1.02 11.59 1.30 12.78 1.59 13.84 1.89 14.80 2.19 2830 9.25 1.00 9.83 1.10 10.99 1.33 12.16 1.62 13.29 1.93 14.34 2.27 15.30 2.60 3210 10.33 1.42 10.85 1.54 11.87 1.78 12.90 2.07 13.93 2.40 14.93 2.76 15.87 3.14 3540 11.29 1.88 11.77 2.01 12.69 2.27 13.62 2.56 14.56 2.90 15.49 3.27 16.40 3.67
0 50 100 150 200 250 300
r/skWr/skWr/skWr/skWr/skWr/skWr/skW
EXTERNAL STATIC PRESSURE (kPa)
See Legend and Notes on page 33.
UNIT
524J*
07A 07H
08A 08H
12A 12H
14A
16A
AIRFLOW
(L/s)
r/s kW r/s kW r/s kW r/s kW r/s kW r/s kW
850 15.34 0.80 16.25 0.92 17.10 1.03 17.90 1.16 18.66 1.28 19.39 1.41
850 15.69 0.94 16.61 1.07 17.47 1.20 18.28 1.33 19.04 1.47 19.77 1.61 1130 16.04 1.09 16.95 1.23 17.81 1.38 18.63 1.53 19.40 1.67 1270 16.44 1.27 17.32 1.42 18.17 1.58 18.97 1.74 19.75 1.90 1420 16.91 1.49 17.75 1.64 18.56 1.81 19.34 1.97
1060 15.50 0.96 16.43 1.10 17.31 1.23 18.14 1.37 18.93 1.51 19.68 1.66 1230 15.84 1.14 16.75 1.28 17.62 1.43 18.45 1.58 19.24 1.74 1420 16.34 1.38 17.19 1.54 18.01 1.70 18.81 1.86 19.59 2.03 1600 16.97 1.69 17.76 1.85 18.52 2.02 19.27 2.19 1770 17.61 2.01 18.35 2.18 19.07 2.35 19.77 2.53
1420 16.02 1.33 16.87 1.48 17.71 1.64 18.52 1.80 19.30 1.97 1650 16.76 1.70 17.53 1.85 18.29 2.02 19.04 2.19 19.77 2.37 1890 17.64 2.16 18.35 2.33 19.05 2.51 19.74 2.69 2120 18.60 2.73 19.28 2.91 19.93 3.10 2360 19.613.40——————————
1770 15.21 1.78 16.19 2.06 17.13 2.34 18.04 2.64 18.91 2.94 19.75 3.25 2030 15.46 2.05 16.37 2.33 17.26 2.63 18.12 2.94 18.96 3.26 19.78 3.59 2360 15.94 2.46 16.78 2.77 17.60 3.08 18.40 3.40 19.18 3.73 19.94 4.07 2690 16.51 2.95 17.32 3.28 18.09 3.62 18.84 3.96 19.57 4.31 2950 16.99 3.39 17.78 3.74 18.54 4.10 19.26 4.47 19.96 4.84
2120 15.21 2.05 16.11 2.33 16.98 2.62 17.83 2.93 18.66 3.24 19.47 3.57 2500 15.69 2.49 16.54 2.80 17.35 3.12 18.14 3.44 18.90 3.77 19.64 4.11 2830 16.18 2.94 17.01 3.28 17.79 3.63 18.54 3.97 19.27 4.33 19.97 4.69 3210 16.75 3.52 17.57 3.90 18.34 4.29 19.08 4.67 19.78 5.06 3540 17.26 4.09 18.07 4.50 18.84 4.93 19.57 5.35
Table 10D — 524J High-Capacity Fan Performance Data —
0-600 kPa External Static Pressure — SI (cont)
EXTERNAL STATIC PRESSURE (kPa)
350 400 450 500 550 600
See Legend and Notes on page 33.
32
Legend and Notes for Tables 10A and 10C
LEGEND
Bhp — Brake Horsepower Input to Fan ESP — External Static Pressure
NOTES:
1. Maximum allowable fan speed is 1200 rpm for all sizes.
2. Fan performance is based on deductions for wet coil, clean 2-in. filters, and unit casing. See table at right for factory-supplied filter pressure drop.
3. Refer to fan motor and drive tables for additional data.
Legend and Notes for Tables 10B and 10D
LEGEND
ESP — External Static Pressure NOTES:
1. Maximum allowable fan speed is 20 r/s for all sizes.
2. Fan performance is based on deductions for wet coil, clean 51-mm filters, and unit casing. See table at right for factory-sup­plied filter pressure drop.
3. Refer to fan motor and drive tables for additional data.
FACTORY-SUPPLIED PRESSURE DROP — ENGLISH
UNIT
524J*07A 524J*07H
524J*08A 524J*08H
524J*12A 524J*12H
524J*14A
524J*16A
AIRFLOW
(Cfm)
1,800 0.05 2,400 0.08 3,000 0.11 2,250 0.07 3,000 0.11 3,750 0.15 3,000 0.11 4,000 0.17 5,000 0.23 3,750 0.06 5,000 0.10 6,250 0.13 4,500 0.08 6,000 0.12 7,500 0.17
PRESSURE DROP
(in. wg)
FACTORY-SUPPLIED PRESSURE DROP — SI
UNIT
524J*07A 524J*07H
524J*08A 524J*08H
524J*12A 524J*12H
524J*14A
524J*16A
AIRFLOW
(L/s)
850 13 1150 20 1450 28 1000 17 1400 27 1800 38 1450 28 1900 42 2350 56 1750 15 2350 24 2950 33 2100 20 2800 30 3500 42
PRESSURE DROP
(Pa)
33
Copyright 2009 Bryant Heating & Cooling Systems • 7310 W. Morris St. • Indianapolis, IN 46231 Printed in U.S.A. Edition Date:11/09 Catalog No: II524J-04
Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations. Replaces: II524J-02
34
I. PRELIMINARY INFORMATION
START-UP CHECKLIST
(SPLIT SYSTEMS WITH 524J UNITS)
OUTDOOR: MODEL NO. _________________________
SERIAL NO. ___________________________________
ADDITIONAL ACCESSORIES ______________________________________________________________________________
INDOOR: MODEL NO. ___________________________
SERIAL NO. ___________________________________
II. PRE-START-UP
OUTDOOR UNIT
IS THERE ANY SHIPPING DAMAGE? _______________ (Y/N) ____
IF SO, WHERE: _________________________________________________________________________________________
_______________________________________________________________________________________________________
WILL THIS DAMAGE PREVENT UNIT START-UP? (Y/N) _____
CHECK POWER SUPPLY. DOES IT AGREE WITH UNIT? (Y/N) _____
HAS THE GROUND WIRE BEEN CONNECTED? (Y/N) _____
HAS THE CIRCUIT PROTECTION BEEN SIZED AND INSTALLED PROPERLY? (Y/N) _______
ARE THE POWER WIRES TO THE UNIT SIZED AND INSTALLED PROPERLY? (Y/N) _______
HAVE COMPRESSOR HOLDDOWN BOLTS BEEN LOOSENED? (Y/N) _____
CONTROLS
ARE THERMOSTAT(S) AND INDOOR FAN CONTROL WIRING CONNECTIONS MADE AND CHECKED? (Y/N) _____
ARE ALL WIRING TERMINALS (including main power supply) TIGHT? (Y/N) _____
HAVE OUTDOOR UNIT CRANKCASE HEATERS BEEN ENERGIZED FOR 24 HOURS? (Y/N) ______
INDOOR UNIT
HAS WATER BEEN PLACED IN DRAIN PAN TO CONFIRM PROPER DRAINAGE? (Y/N) _____
ARE PROPER AIR FILTERS IN PLACE? (Y/N) _____
HAVE FAN AND MOTOR PULLEYS BEEN CHECKED FOR PROPER ALIGNMENT? (Y/N) ______
DO THE FAN BELTS HAVE PROPER TENSION? (Y/N) _____
PIPING
524J***A, 524J***H
HAS FOAM SHIPPING BLOCK BEEN REMOVED FROM THE TXV (Thermostatic Expansion Valve)? (Y/N) ______
ARE LIQUID LINE SOLENOID VALVES LOCATED AT THE INDOOR UNIT (524J***A) OR OUTDOOR UNIT (524J***H) COILS AS REQUIRED? (Y/N) _______
HAVE LEAK CHECKS BEEN MADE AT COMPRESSORS, CONDENSERS, INDOOR COILS, TXVs (Thermostatic Expansion Valves) SOLENOID VALVES, FILTER DRIERS, AND FUSIBLE PLUGS WITH A LEAK DETECTOR? (Y/N) _____
LOCATE, REPAIR, AND REPORT ANY LEAKS. _______________________________________________________________
HAVE ALL COMPRESSOR SERVICE VALVES BEEN FULLY OPENED (BACKSEATED) (Y/N) ____
ARE THE COMPRESSOR OIL SIGHT GLASSES SHOWING CORRECT LEVELS? (Y/N) _____
CL-1
CHECK VOLTAGE IMBALANCE
LINE-TO-LINE VOLTS: AB ________ V AC ______ V BC ______ V
(AB + AC + BC)/3 = AVERAGE VOLTAGE = _______ V
MAXIMUM DEVIATION FROM AVERAGE VOLTAGE = _______ V
VOLTAGE IMBALANCE = 100 X (MAX DEVIATION)/(AVERAGE VOLTAGE) = __________ %
IF OVER 2% VOLTAGE IMBALANCE, DO NOT ATTEMPT TO START SYSTEM! CALL LOCAL POWER COMPANY FOR ASSISTANCE.
III. START-UP
CHECK INDOOR FAN MOTOR SPEED AND RECORD.
AFTER AT LEAST 10 MINUTES RUNNING TIME, RECORD THE FOLLOWING MEASUREMENTS:
OIL PRESSURE SUCTION PRESSURE SUCTION LINE TEMP DISCHARGE PRESSURE DISCHARGE LINE TEMP ENTERING OUTDOOR UNIT AIR TEMP LEAVING OUTDOOR UNIT AIR TEMP INDOOR UNIT ENTERING AIR DB TEMP INDOOR UNIT ENTERING AIR WB TEMP INDOOR UNIT LEAVING AIR DB TEMP INDOOR UNIT LEAVING AIR WB TEMP
COMPRESSOR AMPS (L1/L2/L3) ____/____/____ ____/____/____
COMP A1 COMP B1
CHECK THE COMPRESSOR OIL LEVEL SIGHT GLASSES, ARE THE SIGHT GLASSES SHOWING OIL LEVEL AT 1/8 to 1/3 FULL? (Y/N) ______
NOTES:
______________________________________________________________________________________________________ ______________________________________________________________________________________________________ ______________________________________________________________________________________________________ ______________________________________________________________________________________________________ ______________________________________________________________________________________________________ ______________________________________________________________________________________________________ ______________________________________________________________________________________________________ ______________________________________________________________________________________________________ ______________________________________________________________________________________________________ ______________________________________________________________________________________________________ ______________________________________________________________________________________________________ ______________________________________________________________________________________________________
CUT ALONG DOTTED LINE CUT ALONG DOTTED LINE
Copyright 2009 Bryant Heating & Cooling Systems • 7310 W. Morris St. • Indianapolis, IN 46231 Printed in U.S.A. Edition Date: 11/09 Catalog No: II524J-04
Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations. Pg CL-2 Replaces: II524J-02
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