MO DE L
5200
OWNERS MANUAL
Premier Series
7-Day Programmable
2-Heat / 2-Cool & Heat Pump
Digital Thermostat
Compatible with low voltage multi-stage heat
pump systems with up to two stages of heating
and two stages of cooling. Not for use on
single-stage heating or cooling systems.
READ ALL INSTRUCTIONS BEFORE PROCEEDING
© 2004 Braeburn Systems LLC All Rights Reserved. Pub. No. 5200-100-002
Store this
booklet for
future reference
Braeburn Systems LLC, as an Energy Star partner
has determined that this product meets the Energy
Star Guidelines developed by the U.S. Environmental
Protection Agency & the U.S. Department of Energy
for maximum energy efficiency.
WARRANTY
YEAR
LIMITED
CONTENTS
WARNING!
Quick Reference/Installation Guide
Important Safety Information
• Always turn off power to the air conditioning or heating system prior to installing,
removing, cleaning or servicing thermostat.
• Read this manual thoroughly prior to installing, programming or operating this
thermostat.
• This thermostat is designed for use with a 24 Volt AC low voltage multi-stage heat
pump system.
• Do not use this thermostat on single stage systems or other systems with
voltages higher than 30 Volt AC.
• This thermostat requires 24 Volt AC power for normal operation and control of the
heating or cooling system.
• This thermostat also requires two (2) properly installed "AA" alkaline batteries to
retain user settings and programs in the event of loss of AC Power due to power
outage or rolling blackouts.
• Wiring must conform to all building codes and ordinances as required by local
and national code authorities having jurisdiction.
• Do not short (or jumper) across terminals on the gas valve or at the heating or
cooling system control board to test the thermostat installation. This could
damage the thermostat and void the warranty.
• Do not select COOL mode of operation if the outside temperature is below 50˚ F
(10˚ C). This could possibly damage the controlled cooling system and may cause
personal injury.
• This thermostat should only be used as described in this manual. Any other use
is not recommended and will void the warranty.
1
FE ATURE S
SP ECIF ICAT IONS
IN STALL ATIO N
Replac ing Ex isting Therm ost at
Instal ling You r Ne w Thermo stat
TE STIN G Y OUR N EW TH ERM OSTAT
PR OGRA MMI NG
Defaul t T hermos t at Settin gs
Settin g Cu rrent Time of Day and Day of Week
Settin g Temper atu re D ifferen tial and Residu al
Coolin g Fan Fea ture
Settin g Fi rst St age Di fferent ial
Settin g Se cond Stage Differ ential
Settin g Re sidual Coolin g Fa n Fe ature
Settin g Your Energ y Savin g Pr ograms
Tip s Be fore Starti ng
Using Quick P rog ram Gr oups
or In dividua l Da y Pr ogrammi ng
Enteri ng You r Pr ogram
AD DITI ONA L O PERAT ION F EATU RES
Review Set Temp era ture
Temp orary Program Ove rri de
Per manent Hold (Vaca tion) Mode
Eff icient R ecovery Mo de (ERM™)
Com pressor Pr otec tion
Hig h Temper ature Sa fety Sw itch
Cha nging Fahren heit ( ˚F) t o Celsiu s (˚C)
Low B attery Det ection a nd Replaceme nt
Rep lac ing t he Back- up Ba tte ries
Res etting T h ermosta t
Mul ti-Colo red LED In dicator s
TR OUBL ESH OOTI NG
WI RING DI AGRA MS
1
2
3
4
5
6
7
8
5.1
3.1
3.2
5.2
5.3
5.4
6.1
6.2
6.3
6.4
6.5
6.6
6.7
6.8
6.9
6.10
5.3.1
5.3.2
5.3.3
5.4.1
5.4.2
5.4.3
6.8.1
FEATUR ES
SPECI FICATI ONS
1
2
2
• Contemporary styling with large display
• 7 Day Programming Flexibility
• AC Powered with Battery Back-up (2 AA Alkaline batteries included)
• Relay Outputs for Maximum Compatibility
• Easy Access Front Battery Door
• Pre-programmed for quick installation
• Meets Title 24 and Energy Star
(Energy Saving Guidelines)
• Vacation "HOLD" Mode
• Compressor Short Cycle Protection
• Adjustable 1st & 2nd Stage Temperature Differentials
• Residual Cooling Fan Delay
• Efficient Recovery Mode (ERM™)
• Low battery Indication
• Multi-colored LED Status Indicators
• Quick Wiring Terminal Block
• High Temperature Safety Switch
INSTAL LATION
3
3.1
Replacing Existing Thermostat
1.
Always turn off power to the air conditioning or heating system prior to removing existing
thermostat.
2.
Remove the cover of your old thermostat and locate the wire terminals. Do not remove
wires from terminals yet.
3.
Using small pieces of masking tape label wires prior to removal from terminals. Use the
chart below to determine the new terminal designations for your new thermostat.
• Electrical Rating: 24 Volt AC (18-30 Volt AC)
2 amp maximum load per terminal
4 amp total maximum load (all terminals)
• Control Range: 45˚ - 90˚ F (7˚ - 32˚ C)
• Accuracy: +/- 1˚ F (+/- .5˚ C)
• AC Power: 18-30 Volt AC
• DC Back-Up Power: 3.0 Volt DC (2 AA Alkaline batteries included)
• Compatibility: Multi-stage heat pump systems
with up to two stages of heating and two stages
of cooling.
• Terminations: R, Y1, Y2, W2, E, G, O, B, L, C
Old Terminal from New Terminal for
Existing Thermostat New Thermostat Terminal Description
R, V-VR or VR-R R 24 Volt AC
Y, Y1 or M Y1 Stage 1 Cooling or Hea ting
Y2 Y2 Stage 2 Cooling
W1, W2 or W-U W2 Stage 2 Heating
E E Emergency Heating
G or F G Fan Control
O or R O Reversing Valve (Cooling)
B B ReversingValve (Heating)
L or X L System Status LED
C, X or B C 24 Volt AC, Transformer Common
3
INSTAL LATION
3
3.1
Replacing Existing Thermostat cont.
4.
After labeling and removing all wires from terminals, unscrew the existing thermostat
mounting base from wall. Make sure to secure wires to prevent them from slipping
back into the hole in the wall.
NOTE: This thermostat is for use on low voltage 24 Volt AC multi-stage heat pump
systems with up to two stages of heating and two stages of cooling and requires a
transformer common wire for proper installation. This thermostat is not for use on
single stage heating or cooling systems.
Illustration of round and rectangular
mechanical thermostat exploded
views.
3.2
Installing Your New Thermostat
NOTE: If you are installing this thermostat in a new installation be sure to locate
the thermostat 4 to 5 feet above the floor in accordance with applicable building
codes. Make sure to install the thermostat in a location that provides good airflow
characteristics and avoid areas behind doors, near corners, air vents, direct sunlight
or near any heat generating device. Installation in any of these areas could impact
thermostat performance.
1.
Always turn off power to the air conditioning or heating system prior to installing your new
thermostat.
2.
Place system switch on front of thermostat to OFF position.
3.
Place fan control switch on front of thermostat to AUTO position.
4.
Remove front of thermostat body from rear body by pressing release latch on bottom of
front body.
5.
Place the thermostat rear body (mounting plate) against wall in the desired thermostat
location.
6.
Guide thermostat wires through center hole in rear body. Continue to hold rear body
against wall.
co nt .
4
7.
Mark placement of mounting holes as appropriate and drill using a 3/16" drill bit.
8.
Gently tap supplied plastic anchors into the holes in the wall.
9.
Place the thermostat rear body (mounting plate) against the wall in the desired location
making sure the mounting holes are aligned as appropriate and the thermostat wires
are properly inserting through opening in middle of rear body.
10.
Fasten the rear body (mounting plate) to wall using supplied screws.
11.
Connect wires to quick wiring terminal block as appropriate using the new terminal
designations. Refer to Wiring Diagram section of this manual if required for assistance.
12.
Make sure all of the wire connections are secure and are not touching any other
terminal to prevent electrical shorts and potential damage to the thermostat.
13.
Attach front body of thermostat to rear body of thermostat being careful to align the
terminal pins on the front body with the terminal block on the rear body.
14.
Open front thermostat door and open battery compartment door.
15.
Install two new "AA" alkaline batteries into battery compartment. Make sure to locate
the positive (+) ends of the batteries and match them with the positive (+) terminals
located in the battery compartment.
16.
Close battery compartment.
17.
Restore system power so you can test installation.
3.2
Installing Your New Thermostat cont.
TE ST IN G YOUR
NE W T HE RM OS TAT
4
NOTE: Test your thermostat prior to programming any user settings. Pressing the
RESET button will erase any user entries for time of day, day of week, option settings
and programming if previously programmed. This will return all user settings and
return them to their default values. Remember, this will erase all programs entered by
the user.
WARNING !
Read BEFORE Testing
• Do not short (or jumper) across terminals on the gas valve or at the heating or
cooling system control board to test the thermostat installation. This could damage
the thermostat and void the warranty.
• Do not select COOL mode of operation if the outside temperature is below 50˚ F
(10˚ C). This could possibly damage the controlled cooling system & may cause
personal injury.
• This thermostat includes an automatic compressor protection feature to avoid
potential damage to the cooling system from short cycling. This thermostat
automatically provides a 5-minute delay after turning off the cooling system output
to protect the compressor. This protection is also present in the heat mode of
operation on single stage heat pump systems to protect the compressor.
INSTAL LATION
3
co nt .
5
TE ST IN G YOUR
NE W T HE RM OS TAT
4
1. Place the system switch in the HEAT position.
2. Press the button on the keypad until the setpoint temperature setting is a minimum of 3 degrees
higher than the current room temperature. The heating system should start within several
seconds.The fan may not turn on immediately due to the heating system built-in fan delay.
3. Place the system switch in the OFF position. The heating system should stop within several
seconds.
4. Wait 5 minutes for the automatic compressor short cycle protection period to expire, or press the
RESET button to bypass this feature for initial testing purposes. Pressing the RESET button will
erase any user entries for time of day, day of week, option settings & programming if previously
programmed.
5. Place the system switch in the COOL position.
6. Press the button on the keypad until the setpoint temperature is a minimum of 3 degrees lower
than the current room temperature.
7. The cooling system should start within several seconds. Place the system switch in the OFF
position. The cooling system should stop within 90 seconds (dependent on the setting of the
Residual Cooling Fan Feature).
8. Place the fan switch in the ON position. The system blower should start.
9. Place the fan switch in the AUTO position. The system blower should stop.
co nt .
PROGR AMMIN G
5
5.1
Default Thermostat Settings
5.2
Setting Current Time of Day and Day of Week
1.
When in normal operating mode, press DAY/TIME keypad button. LCD display will be
cleared except for the time, am/pm indicator and the day of the week. The hour portion of
the time will flash.
NOTE: It is important for you to set the current time of day (note AM/PM indicator in
display), and the current day of week correctly to avoid problems with program execution.
Function Status After Reset
Operation Mode Normal Operating Mode
Temperature Hold Permanent and Temporary Hold Cleared
Clock 12:00 pm, Monday
Room Temperature 70˚ F (21.0˚ C), to be renewed within
5 seconds
Setpoint Temperature According to system switch:
62˚ F (17.0˚ C) for Heat,
Emergency Heat and Off
85˚ F (29.0˚ C) for Cool
Temperature Scale ˚F or ˚C dependent on switch setting
Operating Program DAY program, Monday
Low Battery Warning Off, to be renewed within 5 seconds
AC Interrupted Warning Off, to be renewed within 5 seconds
First Stage Differential 1˚ F (0.5˚ C)
Second Stage Differential 2˚ F (1.0˚ C)
Residual Cooling 60 Seconds
Short Cycle Protection Timer Reset
Efficient Recovery Mode Reset
Output Relays Off
co nt .
6
PROGR AMMIN G
5
5.2
Setting Current Time of Day and Day of Week cont.
5.3
Setting Temperature Differential and Residual
Cooling Fan Feature
Setting First Stage Differential
NOTE: The thermostat will return to normal operating mode automatically after 15
seconds if no key is pressed. It will also return to normal operating mode immediately if
the RESUME button is pressed.
NOTE: The first and second stage differential settings are the same for both the
heating and cooling systems.
NOTE: If you do not desire to change the second stage differential "d2" setting you can
wait 15 seconds and the thermostat will automatically return to the normal operating
mode. Otherwise, you can press RESUME button twice to skip the second stage
differential setting and proceed to the residual cooling fan feature setting and refer to step
6 below. Pressing the RESUME button three times will skip the second stage differential
setting and residual cooling fan feature setting and automatically return you to normal
operating mode.
The default settings for the first and second stage differentials and residual cooling fan delay
settings are compatible with most systems and applications.This is normally set at time of
installation and usually does not require any modification under normal operating conditions.
If you feel that the first or second stage of your system is turning on too often, or you wish to
change the fan delay settings, simply follow the instructions below.
5.3.1
Setting Second Stage Differential
5.3.2
The default setting is 1˚ F (0.5˚ C). The room temperature must change 1˚ F (0.5˚ C) from the
setpoint temperature before the thermostat will initiate the system in heating or cooling.
1.
In normal operating mode, press & hold RESUME button for 4 seconds. LCD display will show
"d1 x˚", where "x" equals the ˚F / ˚C differential setting. This is the current first stage
differential setting.
The default setting is 2˚ F (1.0˚ C). This means that the room temperature must change 2˚ F (1.0˚ C)
in addition to the first stage differential setting before the thermostat will initiate the system in
heating or cooling.
2.
Press the or buttons to set the first stage differential to your desired setting of 1˚, 2˚,
or 3˚ F (0.5˚, 1.0˚, or 1.5˚ C).
2.
Press the or buttons to set the current hour.
3.
Press DAY/TIME button again, the minute portion of the time will flash.
4.
Press the or buttons to set the current minute.
5.
Press DAY/TIME button again, the day of the week indicator will flash.
6.
Press the or buttons to set the current day of the week.
4.
Press the or buttons to set the second stage differential to your desired setting of 2˚, 3˚, 4˚,
5˚, or 6˚ F (1.0˚, 1.5˚, 2.0˚,2.5˚, or 3.0˚ C).
7
PROGR AMMIN G co nt .
5
5.3
Setting Temperature Differential and Residual
Cooling Fan Feature cont..
NOTE: To erase all entered programs, current time of day, day of week and other user
settings, gently press RESET button using a paper clip or a small pencil tip. This will
return all Thermostat settings to their default values. Remember, this will erase all
programs entered by the user.
The default setting is 60 seconds. During the COOL mode of normal operation the fan will stay
on for 60 seconds after the cooling system has satisfied the setpoint temperature and has turned
off the compressor. This allows the system to provide higher efficiency during cooling operation.
Setting Second Stage Differential cont..
5.3.2
Setting Residual Cooling Fan Feature
5.3.3
3.
Press RESUME button again and the LCD display will show "d2 x˚", where "x" equals the ˚F / ˚C
differential setting. This is the current second stage differential setting.
6.
Press the or buttons to set the residual cooling fan delay to
your desired setting of 0 (disabled), 30, 60, or 90 seconds.
7.
Press RESUME button again to return to normal operating mode or
wait 15 seconds and the thermostat will automatically return to
normal operating mode.
5.
Press RESUME button again and the LCD display will show "FAN xx", where "xx"
equals the fan delay time in seconds during the cooling mode of operation.