Bryant 226A Installation Instructions Manual

226A Preferredt Series 2Stage Heat Pump with Puronr Refrigerant 2 To 5 Nominal Tons
Installation Instructions
SAFETY CONSIDERATIONS
NOTE: Read the entire instruction manual before starting the
installation. Improper installation, adjustment, alteration, service, maintenance, or use can cause explosion, fire, electrical shock, or other conditions which may cause death, personal injury, or property damage. Consult a qualified installer, service agency, or your distributor or branch for information or assistance. The qualified installer or agency must use factoryauthorized kits or accessories when modifying this product. Refer to the individual instructions packaged with the kits or accessories when installing.
Follow all safety codes. Wear safety glasses, protective clothing, and work gloves. Use quenching cloth for brazing operations. Have fire extinguisher available. Read these instructions thoroughly and follow all warnings or cautions included in literature and attached to the unit. Consult local building codes and current editions of the National Electrical Code (NEC) NFPA 70. In Canada, refer to current editions of the Canadian electrical code CSA 22.1.
Recognize safety information. This is the safetyalert symbol When you see this symbol on the unit and in instructions or manuals, be alert to the potential for personal injury. Understand these signal words; DANGER, WARNING, and CAUTION. These words are used with the safetyalert symbol. DANGER identifies the most serious hazards which will result in severe personal injury or death. WARNING signifies hazards which could result in personal injury or death. CAUTION is used to identify unsafe practices which would result in minor personal injury or product and property damage. NOTE is used to highlight suggestions which will result in enhanced installation, reliability, or operation.
!
ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in personal injury or death.
Before installing, modifying, or servicing system, main electrical disconnect switch must be in the OFF position. There may be more than 1 disconnect switch. Lock out and tag switch with a suitable warning label.
WARNING
!
WARNING
EXPLOSION HAZARD
Failure to follow this warning could result in death, serious personal injury, and/or property damage.
Never use air or gases containing oxygen for leak testing or operating refrigerant compressors. Pressurized mixtures of air or gases containing oxygen can lead to an explosion.
INSTALLATION RECOMMENDATIONS
NOTE: In some cases noise in the living area has been traced to
gas pulsations from improper installation of equipment.
1. Locate unit away from windows, patios, decks, etc. where unit operation sound may disturb customer.
2. Ensure that vapor and liquid tube diameters are appropriate for unit capacity.
3. Run refrigerant tubes as directly as possible by avoiding un­necessary turns and bends.
4. Leave some slack between structure and unit to absorb vi­bration.
5. When passing refrigerant tubes through the wall, seal open­ing with RTV or other pliable silicon−based caulk. (See Fig.
1.)
6. Avoid direct tubing contact with water pipes, duct work, floor joists, wall studs, floors, and walls.
7. Do not suspend refrigerant tubing from joists and studs with a rigid wire or strap which comes in direct contact with tubing.(See Fig. 1.)
8. Ensure that tubing insulation is pliable and completely sur­rounds vapor tube.
9. When necessary, use hanger straps which are 1 in. (25.4 mm) wide and conform to shape of tubing insulation. (See Fig. 1.)
10. Isolate hanger straps from insulation by using metal sleeves bent to conform to shape of insulation.
OUTDOOR WALL INDOOR WALL
CAULK
INSULATION
THROUGH THE WALL
HANGER STRAP
(AROUND SUCTION
TUBE ONLY)
1” (25.4 mm)
MIN
SUSPENSION
Fig. 1 Piping Installation
When outdoor unit is connected to factoryapproved indoor unit, outdoor unit contains system refrigerant charge for operation with AHRI rated indoor unit when connected by 15 ft. (4.57 m) of fieldsupplied or factory accessory tubing. For proper unit operation, check refrigerant charge using charging information located on control box cover and/or in the Check Charge section of this instruction.
IMPORTANT: Maximum liquid−line size is 3/8in. OD for all residential applications including line line.
IMPORTANT: Always install the factory−supplied liquidline filter drier. Obtain replacement filter driers from your distributor or branch.
LIQUID TUBE
SUCTION TUBE
JOIST
INSULATION
SUCTION TUBE
LIQUID TUBE
A94026
INSTALLATION
!
CAUTION
CUT HAZARD
Failure to follow this caution may result in personal injury.
Sheet metal parts may have sharp edges or burrs. Use care and wear appropriate protective clothing and gloves when handling parts.
IMPORTANT: Effective January 1, 2015, all split system and packaged air conditioners must be installed pursuant to applicable regional efficiency standards issued by the Department of Energy.
Check Equipment and Job Site
Unpack Unit
Move to final location. Remove carton taking care not to damage unit.
Inspect Equipment
File claim with shipping company prior to installation if shipment is damaged or incomplete. Locate unit rating plate on unit corner
226A
panel. It contains information needed to properly install unit. Check rating plate to be sure unit matches job specifications.
Install on a Solid, Level Mounting Pad
If conditions or local codes require the unit be attached to pad, tie down bolts should be used and fastened through knockouts provided in unit base pan. Refer to unit mounting pattern in Fig. 2 to determine base pan size and knockout hole location.
For hurricane tie downs, contact distributor for details and PE Certification (Professional Engineer), if required.
On rooftop applications, mount on level platform or frame. Place unit above a loadbearing wall and isolate unit and tubing set from structure. Arrange supporting members to adequately support unit and minimize transmission of vibration to building. Consult local codes governing rooftop applications.
Roof mounted units exposed to winds above 5 mph (8.05 km/h) may require wind baffles. Consult the Service Manual Residential Split System Air Conditioners and Heat Pumps for wind baffle construction.
NOTE: Unit must be level to within ±2°(±3/8 in./ft,±9.5 mm/m.) per compressor manufacturer specifications.
3/8-in. (9.53 mm) Dia. Tiedown Knockouts in Basepan(2) Places
View From Top
UNIT BASE PAN
Dimension in. (mm)
35 X 35
(889 X 889)
Fig. 2 Tiedown Knockout Locations
TIEDOWN KNOCKOUT LOCATIONS in. (mm)
A B C
9–1/8 (231.8) 6–9/16 (166.7) 28–7/16 (722.3)
A05177
Operating Ambient
The minimum outdoor operating ambient in cooling mode is 55°F (12.78°C) without accessories and as low as 0_F (17.78_C) with approved lowambient accessory kits, and the maximum outdoor operating ambient in cooling mode is 120°F (48.89°C). The maximum outdoor operating ambient in heating mode is 66°F (18.89°C).
NOTE: Units operating at high stage operation, 208v (or below) line voltage, and at an outdoor ambient of 120°F (48.9°C) (or greater), may experience compressor thermal trip.
Check Defrost Thermostat
Check defrost thermostat to ensure it is properly located and securely attached. There is a liquid header with a brass distributor and feeder tube going into outdoor coil. At the end of the one of the feeder tubes, there is a 3/8 in. O.D. stub tube approximately 2 in. long. (See Fig. 3.) The defrost thermostat should be located on stub tube. Note that there is only one stub tube used with liquid header, and on most units it is the bottom circuit.
FEEDER TUBE
STUB TUBE
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UNIT OPERATION HAZARD
Failure to follow this caution may result in equipment damage or improper operation.
Locate the unit in such a way that it is stable in all circumstances including adverse weather conditions.
CAUTION
Clearance Requirements
When installing, allow sufficient space for airflow clearance, wiring, refrigerant piping, and service. Allow 24 in. (609.6 mm) clearance to service end of unit and 48 in. (1219.2 mm) (above unit. For proper airflow, a 6−in. (152.4 mm) clearance on 1 side of unit and 12in. (304.8 mm) on all remaining sides must be maintained. Maintain a distance of 24 in. (609.6 mm) between units. Position so water, snow, or ice from roof or eaves cannot fall directly on unit.
On rooftop applications, locate unit at least 6 in. (152.4 mm) above roof surface.
DEFROST THERMOSTAT
A97517
Fig. 3 Defrost Thermostat Location
Elevate Unit
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UNIT OPERATION HAZARD
Failure to follow this caution may result in equipment damage or improper operation.
Do not allow water and/or ice to build up in base pan.
Elevate unit per local climate and code requirements to provide clearance above estimated snowfall level and ensure adequate drainage of unit.
2
CAUTION
Table 1 – Accessory Usage
Required for Low Ambient
Accessory
Compressor Start Assist Capacitor and Relay Ye s Ye s No Crankcase Heater Yes (standard) Yes (standard) No Evaporator Freeze Thermostat Ye s No No
Hard Shutoff TXV
Isolation Relay Ye s No No
Liquid Line Solenoid Valve No
Low-Ambient Pressure Switch Ye s No No Support Feet Recommended No Recommended
* For tubing line sets between 80 and 200 ft. (24.38 and 60.96 m) and/or 20 ft. (6.09 m) vertical differential, refer to Residential Piping and Longline Guideline.
Cooling Applications (Below 55°F / 12.8°C)
(standard w/factory approved
Ye s
indoor unit)
Required for Long Line
Applications*
(standard w/factory approved
and Long Line Guideline
Ye s
indoor unit)
See Residential Piping
Required for Sea Coast
Applications
(within 2 miles/3.2 km)
(standard w/factory approved
Ye s
indoor unit)
No
In LongLine Applications, Install Liquid−Line Solenoid Valve (LSV)
For refrigerant piping arrangements with equivalent lengths greater than 80 ft. (24.38 m) and/or when elevation difference between indoor and outdoor unit is greater than ±20 ft. (±6.10 m), follow all requirements of the Residential Piping and Long−Line Guideline. If required by LongLine Guideline, install LSV kit, part no. KHALS0401LLS, specifically designed for PuronR refrigerant heat pumps. LSV should be installed within 2 ft. (0.61 m) of outdoor unit with flow arrow pointing toward outdoor unit. Follow the Installation Instructions included with accessory kit.
IMPORTANT: Flow arrow must point toward outdoor unit.
Make Piping Connections
!
PERSONAL INJURY AND ENVIRONMENTAL HAZARD
Failure to follow this warning could result in personal injury or death.
Relieve pressure and recover all refrigerant before system repair or final unit disposal.
Use all service ports and open all flowcontrol devices, including solenoid valves.
Federal regulations require that you do not vent refrigerant into the atmosphere. Recover refrigerant during system repair or final unit disposal
!
UNIT DAMAGE HAZARD
Failure to follow this caution may result in equipment damage or improper operation.
If ANY refrigerant tubing is buried, provide a 6in (152.4 mm). vertical rise at service valve. Refrigerant tubing lengths up to 36in (914.4 mm). may be buried without further special consideration. Do not bury lines longer than 36 in (914.4 mm).
Outdoor units may be connected to indoor section using accessory tubing package or fieldsupplied refrigerant grade tubing of correct size and condition. For tubing requirements beyond 80 ft (24.4 m), substantial capacity and performance losses can occur. Following the recommendations in the Residential Piping and Long Line Guideline will reduce these losses. Refer to Table 1 for accessory requirements. Refer to Table 2 for field tubing diameters.
There are no buriedline applications greater than 36 in. (914.4 mm)
If refrigerant tubes or indoor coil are exposed to atmosphere, they must be evacuated to 500 microns to eliminate contamination and moisture in the system.
WARNING
CAUTION
Outdoor Unit Connected to Factory Approved Indoor Unit:
Outdoor unit contains the correct system refrigerant charge for operation with factory approved, AHRI rated, indoor unit with highest sales volume when connected by 15 ft (4.57 m) of fieldsupplied or factory accessory tubing and factory−supplied filter drier. Check refrigerant charge for maximum efficiency.
Service Valves
Service valves are closed and plugged from the factory. Outdoor units are shipped with a refrigerant charge sealed in the unit. Leave the service valves closed until all other refrigerant system work is complete or the charge will be lost. Leave the plugs in place until line set tubing is ready to be inserted.
Heat pumps require a piston metering device in the liquid service valve for proper heating operation. Piston is shipped in the piston body of the liquid service valve, temporarily held in place with a plastic cap. Do not remove the plastic cap until line set tubing is ready to be installed.
Refer to Fig. 4 and follow these steps for piston installation:
1. Remove plastic cap holding piston in piston body of liquid service valve.
2. Check that piston size (stamped on side of piston) matches with number listed on unit rating plate. Return piston to pis­ton body of liquid service valve (either direction).
3. Find plastic bag taped to unit containing copper adapter tube, brass nut, and plastic washer.
4. Install plastic washer in the seat inside piston body.
5. Fit brass nut onto adapter tube and install tube onto liquid service valve. Tighten nut finger tight, then wrench addi­tional ½ turn only [15ft lbs (20.3 Nm)]. Over tightening may damage the plastic washer and service valve’s piston body.
BRASS NUT
ADAPTER TUBE
PLASTIC WASHER
PISTON
PISTON BODY
LIQUID SERVICE VALVE
A14235
Fig. 4 Liquid Service Valve with Heating Piston and
Adapter Tube
226A
3
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